EP1281461A1 - Process for preparing near net shape workpieces from light metal alloys that are difficult to work, and workpieces obtained thereby - Google Patents
Process for preparing near net shape workpieces from light metal alloys that are difficult to work, and workpieces obtained thereby Download PDFInfo
- Publication number
- EP1281461A1 EP1281461A1 EP01127413A EP01127413A EP1281461A1 EP 1281461 A1 EP1281461 A1 EP 1281461A1 EP 01127413 A EP01127413 A EP 01127413A EP 01127413 A EP01127413 A EP 01127413A EP 1281461 A1 EP1281461 A1 EP 1281461A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- light metal
- semi
- workpieces
- components
- extrusion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/20—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces by extruding
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/04—Making non-ferrous alloys by powder metallurgy
- C22C1/0408—Light metal alloys
- C22C1/0416—Aluminium-based alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/20—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces by extruding
- B22F2003/206—Hydrostatic or hydraulic extrusion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
- B22F2005/001—Cutting tools, earth boring or grinding tool other than table ware
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
- B22F2998/10—Processes characterised by the sequence of their steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2999/00—Aspects linked to processes or compositions used in powder metallurgy
Definitions
- the invention relates to a method for the near-net-shape production of components or semi-finished products made of hard-to-cut light metal alloys and one made by the process Component or semi-finished product.
- powder-metallurgical manufacturing is highly wear-resistant Components of the material delivered as powder, processed in the classic powder press process, sintered, heat treated and calibrated.
- the peculiarity of such a highly wear-resistant the material is very distorted during sintering due to the necessary liquid phase sintering is caused.
- the required dimensional and dimensional accuracy in the subsequent Calibration is restricted here.
- the invention can also be referred to are used as a method for producing a sintered part from sintered light metal with variable Proportions of wear protection particles as an alloy component.
- this is a method for producing Sintered molded parts made of light metals, preferably aluminum with 10 - 30% silicon content, Mg 0-3%, Cu 0-5%, Zn and Fe 0-7%.
- Other light metals with changed Si components can be produced in this way.
- hard material particle additives can also be used such as oxides, carbides and silicates with proportions of 0-30%.
- the process advantageously combines the processes of cold or hot isostatic presses, Extrusion, sawing and calibration with preferably integrated faceting, if necessary Heat treatment and forging into a new whole.
- the starting point of the invention is the powder metallurgical material Aluminum with Si fractions of approx. 14% which, among other things, is used in an application Sprocket against a steel chain, as a rotor and stator in a camshaft phasing system or an oil pump has excellent, previously unknown, good wear properties.
- the precision that is customary in sintered parts is generated.
- the big delays like in the classic sintering process described above no longer occur here.
- the highly wear-resistant Material can be manufactured within narrow dimensional tolerances.
Abstract
Description
Die Erfindung betrifft ein Verfahren zur endkonturnahen Fertigung von Bauteilen bzw. Halbzeugen aus schwer zerspanbaren Leichtmetalllegierungen und ein durch das Verfahren hergestelltes Bauteil bzw. Halbzeug.The invention relates to a method for the near-net-shape production of components or semi-finished products made of hard-to-cut light metal alloys and one made by the process Component or semi-finished product.
Herkömmlicherweise wird bei der pulvermetallurgischen Herstellung von hochverschleißfesten Bauteilen der Werkstoff als Pulver angeliefert, im klassischen Pulverpressverfahren verarbeitet, gesintert, wärmebehandelt und kalibriert. Die Eigenart eines solchen hochverschleißfesten Werkstoffes ist jedoch ein starker Verzug beim Sintern, der durch die notwendige Flüssigphasensinterung hervorgerufen wird. Die geforderte Form- und Maßgenauigkeit beim anschließenden Kalibrieren ist hier eingeschränkt.Traditionally, powder-metallurgical manufacturing is highly wear-resistant Components of the material delivered as powder, processed in the classic powder press process, sintered, heat treated and calibrated. The peculiarity of such a highly wear-resistant However, the material is very distorted during sintering due to the necessary liquid phase sintering is caused. The required dimensional and dimensional accuracy in the subsequent Calibration is restricted here.
Um diesen Nachteil der oben genannten Werkstoffe im Punkt Genauigkeit zu beheben, wird erfindungsgemäß ein Verfahren gemäß dem Anspruch 1 und ein Bauteil bzw. Halbzeug gemäß dem Anspruch 11 zur Verfügung gestellt. Die Unteransprüche richten sich auf bevorzugte Ausführungsformen der Erfindung.To eliminate this disadvantage of the above materials in terms of accuracy, according to the invention a method according to claim 1 and a component or semi-finished product according to the claim 11 provided. The subclaims are directed towards preferred Embodiments of the invention.
Mit anderen Worten und in einer Ausführungsvariante kann die Erfindung auch bezeichnet werden als Verfahren zur Herstellung eines Sinterteiles aus Sinterleichtmetall mit veränderlichen Anteilen an Verschleißschutzpartikeln als Legierungsanteil.In other words and in an embodiment variant, the invention can also be referred to are used as a method for producing a sintered part from sintered light metal with variable Proportions of wear protection particles as an alloy component.
Gemäß einer Ausführungsform der Erfindung ist diese ein Verfahren zur Herstellung von Sinterformteilen aus Leichtmetallen, vorzugsweise Aluminium mit 10 - 30 % Siliziumanteilen, Mg 0 - 3 %, Cu 0 - 5 %, Zn und Fe 0 - 7 %. Auch andere Leichtmetalle mit veränderten Si-Anteilen sind so herstellbar. Alternativ zu Si als Verschleißträger können auch Hartstoffpartikelzusätze wie Oxide, Carbide und Silikate mit Anteilen von 0 - 30 % eingesetzt werden. According to one embodiment of the invention, this is a method for producing Sintered molded parts made of light metals, preferably aluminum with 10 - 30% silicon content, Mg 0-3%, Cu 0-5%, Zn and Fe 0-7%. Other light metals with changed Si components can be produced in this way. As an alternative to Si as a wear carrier, hard material particle additives can also be used such as oxides, carbides and silicates with proportions of 0-30%.
Das Verfahren vereinigt vorteilhafterweise die Verfahren Kalt- oder Heißisostatpressen, Strangpressen, Sägen und Kalibrieren mit vorzugsweise integriertem Facettieren, gegebenenfalls Warmbehandeln und Schmieden zu einer neuartigen Gesamtheit.The process advantageously combines the processes of cold or hot isostatic presses, Extrusion, sawing and calibration with preferably integrated faceting, if necessary Heat treatment and forging into a new whole.
Ausgangspunkt der Erfindung ist bei einer Ausführungsform der pulvermetallurgische Werkstoff Aluminium mit Si-Anteilen von ca. 14 % der unter anderem in einer Anwendung als Kettenrad gegen eine Stahlkette, als Rotor und Stator in einem Nockenwellenverstellersystem oder einer Ölpumpe hervorragende, bisher nicht gekannte, gute Verschleißeigenschaften besitzt.In one embodiment, the starting point of the invention is the powder metallurgical material Aluminum with Si fractions of approx. 14% which, among other things, is used in an application Sprocket against a steel chain, as a rotor and stator in a camshaft phasing system or an oil pump has excellent, previously unknown, good wear properties.
In bevorzugter Ausführung wird die Erfindung mit folgenden Verfahrensschritten umgesetzt:
- Verpressen des Rohpulvers in einer Kalt- oder Heißisostatpresse zu einem Bolzen oder einer Form, die zum späteren Strangpressen geeignet ist. Vorteilhaft ist hier der Einsatz eines gepressten Bolzens aus Leichtmetallpulver, um im Gegensatz zu schmelzmetallurgisch hergestellten Bolzen ein gleichmäßigeres Gefüge ohne Lunker und Seigerungen etc. (mit gleichmäßig guter Si-Verteilung und damit guten Verschleißeigenschaften) zu erhalten;
- Strangpressen des Bolzens nahe der Sintertemperatur des Leichtmetalls. Dabei Rekristallisation des Gefüges und Temperaturerhöhung bis zur optimalen Temperatur. Der Strangpressbolzen hat nun schon eine sehr gute Maßtoleranz, die für manche Bauteile schon genügen kann;
- wenn die Maßtoleranz noch nicht ausreichend ist, um hochpräzise, einbaufertige Konturen zu erhalten, wird der stranggepresste Bolzen noch weiter nachkalibriert;
- der Strangpressbolzen wird in das für das Bauteil später notwendige Maß in geeigneter Weise getrennt. Gegebenenfalls wird er dann noch warmbehandelt, einem Nachkalibrierarbeitsgang unterzogen und an definierten Kanten facettiert. Denkbar ist auch, den Strang als Ganzes in einer Art Ziehprozess auf genaue Maße zu bringen und danach zu trennen.
- Pressing the raw powder in a cold or hot isostatic press into a bolt or a mold that is suitable for later extrusion. It is advantageous to use a pressed bolt made of light metal powder in order to obtain a more uniform structure without blowholes and segregations etc. (with uniformly good Si distribution and thus good wear properties), in contrast to bolts produced using melt metallurgy;
- Extrusion of the bolt near the sintering temperature of the light metal. Thereby recrystallization of the structure and temperature increase up to the optimal temperature. The extrusion bolt now has a very good dimensional tolerance, which may be sufficient for some components;
- if the dimensional tolerance is not yet sufficient to obtain high-precision, ready-to-install contours, the extruded bolt is recalibrated;
- the extrusion billet is separated in a suitable manner to the extent later required for the component. If necessary, it is then heat treated, subjected to a recalibration process and faceted on defined edges. It is also conceivable to bring the strand as a whole to exact dimensions in a kind of drawing process and then to separate it.
Erfindungsgemäß wird die bei Sinterteilen übliche Präzision erzeugt. Die großen Verzüge wie im oben beschriebenen klassischen Sinterverfahren treten hier nicht mehr auf. Der hochverschleißfeste Werkstoff ist in engen Maßtoleranzen herstellbar.According to the invention, the precision that is customary in sintered parts is generated. The big delays like in the classic sintering process described above no longer occur here. The highly wear-resistant Material can be manufactured within narrow dimensional tolerances.
Claims (11)
Priority Applications (11)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES02754408T ES2231721T3 (en) | 2001-07-20 | 2002-07-22 | SINTERED METAL PARTS WITH HOMOGENOUS DISTRIBUTION OF COMPONENTS THAT ARE NOT FOUND HOMOGENOUSLY, AS WELL AS PROCEDURES FOR MANUFACTURING. |
BR0211267-1A BR0211267A (en) | 2001-07-20 | 2002-07-22 | Sintered metal parts with homogeneously distributed molten components as well as processes for their manufacture |
CA002438397A CA2438397A1 (en) | 2001-07-20 | 2002-07-22 | Sintered metal parts with homogeneous distribution of non-homogeneously melting components and method for the production thereof |
DE10293319T DE10293319D2 (en) | 2001-07-20 | 2002-07-22 | Sintered metal parts with homogeneous distribution of non-homogeneously melting components, and process for their production |
AT02754408T ATE280647T1 (en) | 2001-07-20 | 2002-07-22 | SINTERED METAL PARTS WITH HOMOGENEOUS DISTRIBUTION OF NON-HOMOGENEOUSLY MELTING COMPONENTS, AND METHOD FOR THEIR PRODUCTION |
EP20020754408 EP1412113B1 (en) | 2001-07-20 | 2002-07-22 | Sinter metal parts with homogeneous distribution of non-homogeneously melting components and method for the production thereof |
HU0401206A HUP0401206A2 (en) | 2001-07-20 | 2002-07-22 | Sinter metal parts with homogeneous distribution of non-homogeneously melting components and method for the production thereof |
KR10-2004-7000580A KR20040030054A (en) | 2001-07-20 | 2002-07-22 | Sinter metal parts with homogeneous distribution of non-homogeneously melting components and method for production thereof |
JP2003516724A JP2004536232A (en) | 2001-07-20 | 2002-07-22 | Sintered metal parts having a homogeneous distribution of components that melt inhomogeneously and a method of making the same |
PCT/DE2002/002692 WO2003011501A2 (en) | 2001-07-20 | 2002-07-22 | Sinter metal parts with homogeneous distribution of non-homogeneously melting components and method for the production thereof |
DE50201420T DE50201420D1 (en) | 2001-07-20 | 2002-07-22 | SINTER METAL PARTS WITH HOMOGENIC DISTRIBUTION OF NON-HOMOGENIC MELTING COMPONENTS, AND METHOD FOR THEIR PRODUCTION |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10135485 | 2001-07-20 | ||
DE10135485A DE10135485A1 (en) | 2001-07-20 | 2001-07-20 | Process for the near-net-shape production of components or semi-finished products made of light-metal alloys that are difficult to machine, and component or semi-finished product produced by the method |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1281461A1 true EP1281461A1 (en) | 2003-02-05 |
EP1281461B1 EP1281461B1 (en) | 2004-09-01 |
Family
ID=7692559
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01127413A Revoked EP1281461B1 (en) | 2001-07-20 | 2001-11-23 | Process for preparing near net shaped workpieces from light metal alloys that are difficult to work |
EP20020754408 Revoked EP1412113B1 (en) | 2001-07-20 | 2002-07-22 | Sinter metal parts with homogeneous distribution of non-homogeneously melting components and method for the production thereof |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20020754408 Revoked EP1412113B1 (en) | 2001-07-20 | 2002-07-22 | Sinter metal parts with homogeneous distribution of non-homogeneously melting components and method for the production thereof |
Country Status (11)
Country | Link |
---|---|
US (1) | US20040208772A1 (en) |
EP (2) | EP1281461B1 (en) |
JP (1) | JP2004536232A (en) |
KR (1) | KR20040030054A (en) |
AT (2) | ATE275015T1 (en) |
BR (1) | BR0211267A (en) |
CA (1) | CA2438397A1 (en) |
DE (4) | DE10135485A1 (en) |
ES (2) | ES2227044T3 (en) |
HU (1) | HUP0401206A2 (en) |
WO (1) | WO2003011501A2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2123377A1 (en) | 2008-05-23 | 2009-11-25 | Rovalma, S.A. | Method for manufacturing a workpiece, in particular a forming tool or a forming tool component |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1829668B (en) | 2003-06-12 | 2011-02-23 | 佐治亚技术研究公司 | Methods of making boron carbide components and boron carbide components |
US8377369B2 (en) * | 2004-12-20 | 2013-02-19 | Georgia Tech Research Corporation | Density and hardness pressureless sintered and post-HIPed B4C |
KR20080007244A (en) * | 2005-04-11 | 2008-01-17 | 조지아 테크 리서치 코오포레이션 | Boron carbide component and methods for the manufacture thereof |
DE102006031366C5 (en) * | 2006-07-06 | 2010-01-28 | Ecka Granulate Velden Gmbh | Process for producing molded parts from dispersion-strengthened metal alloys |
DE202008001976U1 (en) | 2007-03-14 | 2008-07-24 | Schwäbische Hüttenwerke Automotive GmbH & Co. KG | Fluid-tight sintered metal parts |
DE102010034014B4 (en) * | 2010-08-11 | 2015-06-25 | Schwäbische Hüttenwerke Automotive GmbH | Sinter composite and process for its preparation |
DE102011009835A1 (en) | 2011-01-31 | 2012-08-02 | Audi Ag | Manufacture of aluminum matrix composite involves pressing mixture of aluminum powder and pulverized powder-form non-metallic particles, and rolling |
DE102013201334A1 (en) * | 2013-01-29 | 2014-07-31 | Schaeffler Technologies Gmbh & Co. Kg | Clamping rail with a supporting body made of an AlSi alloy |
CN105603271A (en) * | 2016-01-27 | 2016-05-25 | 东莞佛亚铝业有限公司 | High-silicon aluminum alloy wire and preparing method thereof |
Citations (3)
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US4921664A (en) * | 1988-02-08 | 1990-05-01 | Asea Brown Boveri Ltd. | Method for producing a heat-resistant aluminum-alloy workpiece having high transverse ductility which is manufactured from a compact produced by powder metallurgy |
EP0864660A2 (en) * | 1997-02-12 | 1998-09-16 | Yamaha Hatsudoki Kabushiki Kaisha | Piston for internal combustion engine and method for producing same |
US6042779A (en) * | 1998-07-30 | 2000-03-28 | Reynolds Metals Company | Extrusion fabrication process for discontinuous carbide particulate metal matrix composites and super hypereutectic A1/Si |
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US3774290A (en) * | 1972-02-09 | 1973-11-27 | Brush Wellman | Method of fabricating a beryllium-titanium composite |
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JPS6134156A (en) * | 1984-07-26 | 1986-02-18 | Nippon Gakki Seizo Kk | Composite material for ornamentation |
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-
2001
- 2001-07-20 DE DE10135485A patent/DE10135485A1/en not_active Withdrawn
- 2001-11-23 EP EP01127413A patent/EP1281461B1/en not_active Revoked
- 2001-11-23 AT AT01127413T patent/ATE275015T1/en not_active IP Right Cessation
- 2001-11-23 DE DE50103474T patent/DE50103474D1/en not_active Revoked
- 2001-11-23 ES ES01127413T patent/ES2227044T3/en not_active Expired - Lifetime
-
2002
- 2002-07-22 BR BR0211267-1A patent/BR0211267A/en not_active Application Discontinuation
- 2002-07-22 HU HU0401206A patent/HUP0401206A2/en unknown
- 2002-07-22 ES ES02754408T patent/ES2231721T3/en not_active Expired - Lifetime
- 2002-07-22 EP EP20020754408 patent/EP1412113B1/en not_active Revoked
- 2002-07-22 DE DE10293319T patent/DE10293319D2/en not_active Expired - Fee Related
- 2002-07-22 WO PCT/DE2002/002692 patent/WO2003011501A2/en not_active Application Discontinuation
- 2002-07-22 CA CA002438397A patent/CA2438397A1/en not_active Abandoned
- 2002-07-22 US US10/483,645 patent/US20040208772A1/en not_active Abandoned
- 2002-07-22 KR KR10-2004-7000580A patent/KR20040030054A/en not_active Application Discontinuation
- 2002-07-22 JP JP2003516724A patent/JP2004536232A/en active Pending
- 2002-07-22 DE DE50201420T patent/DE50201420D1/en not_active Revoked
- 2002-07-22 AT AT02754408T patent/ATE280647T1/en not_active IP Right Cessation
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4921664A (en) * | 1988-02-08 | 1990-05-01 | Asea Brown Boveri Ltd. | Method for producing a heat-resistant aluminum-alloy workpiece having high transverse ductility which is manufactured from a compact produced by powder metallurgy |
EP0864660A2 (en) * | 1997-02-12 | 1998-09-16 | Yamaha Hatsudoki Kabushiki Kaisha | Piston for internal combustion engine and method for producing same |
US6042779A (en) * | 1998-07-30 | 2000-03-28 | Reynolds Metals Company | Extrusion fabrication process for discontinuous carbide particulate metal matrix composites and super hypereutectic A1/Si |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2123377A1 (en) | 2008-05-23 | 2009-11-25 | Rovalma, S.A. | Method for manufacturing a workpiece, in particular a forming tool or a forming tool component |
Also Published As
Publication number | Publication date |
---|---|
BR0211267A (en) | 2004-08-03 |
EP1412113B1 (en) | 2004-10-27 |
EP1412113A2 (en) | 2004-04-28 |
DE50103474D1 (en) | 2004-10-07 |
ES2231721T3 (en) | 2005-05-16 |
ES2227044T3 (en) | 2005-04-01 |
WO2003011501A2 (en) | 2003-02-13 |
ATE280647T1 (en) | 2004-11-15 |
DE10293319D2 (en) | 2004-07-01 |
KR20040030054A (en) | 2004-04-08 |
WO2003011501A3 (en) | 2003-05-01 |
ATE275015T1 (en) | 2004-09-15 |
DE10135485A1 (en) | 2003-02-06 |
HUP0401206A2 (en) | 2004-10-28 |
DE50201420D1 (en) | 2004-12-02 |
JP2004536232A (en) | 2004-12-02 |
CA2438397A1 (en) | 2003-02-13 |
EP1281461B1 (en) | 2004-09-01 |
US20040208772A1 (en) | 2004-10-21 |
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