EP1281075A2 - Apparatus and method for multiple channel high throughput purification - Google Patents

Apparatus and method for multiple channel high throughput purification

Info

Publication number
EP1281075A2
EP1281075A2 EP01935450A EP01935450A EP1281075A2 EP 1281075 A2 EP1281075 A2 EP 1281075A2 EP 01935450 A EP01935450 A EP 01935450A EP 01935450 A EP01935450 A EP 01935450A EP 1281075 A2 EP1281075 A2 EP 1281075A2
Authority
EP
European Patent Office
Prior art keywords
sample
flow
chamber
outlet
fluid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP01935450A
Other languages
German (de)
French (fr)
Inventor
Romaine Maiefski
Don Wendell
Jonathan D. Krakover
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ontogen Corp
Original Assignee
Ontogen Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US09/569,377 external-priority patent/US6358414B1/en
Priority claimed from US09/569,378 external-priority patent/US6458273B1/en
Priority claimed from US09/569,382 external-priority patent/US6355164B1/en
Priority claimed from US09/569,374 external-priority patent/US6358413B1/en
Application filed by Ontogen Corp filed Critical Ontogen Corp
Publication of EP1281075A2 publication Critical patent/EP1281075A2/en
Withdrawn legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/40Concentrating samples
    • G01N1/405Concentrating samples by adsorption or absorption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D15/00Separating processes involving the treatment of liquids with solid sorbents; Apparatus therefor
    • B01D15/08Selective adsorption, e.g. chromatography
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D16/00Control of fluid pressure
    • G05D16/20Control of fluid pressure characterised by the use of electric means
    • G05D16/2006Control of fluid pressure characterised by the use of electric means with direct action of electric energy on controlling means
    • G05D16/2013Control of fluid pressure characterised by the use of electric means with direct action of electric energy on controlling means using throttling means as controlling means
    • G05D16/202Control of fluid pressure characterised by the use of electric means with direct action of electric energy on controlling means using throttling means as controlling means actuated by an electric motor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D15/00Separating processes involving the treatment of liquids with solid sorbents; Apparatus therefor
    • B01D15/08Selective adsorption, e.g. chromatography
    • B01D15/10Selective adsorption, e.g. chromatography characterised by constructional or operational features
    • B01D15/14Selective adsorption, e.g. chromatography characterised by constructional or operational features relating to the introduction of the feed to the apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D15/00Separating processes involving the treatment of liquids with solid sorbents; Apparatus therefor
    • B01D15/08Selective adsorption, e.g. chromatography
    • B01D15/10Selective adsorption, e.g. chromatography characterised by constructional or operational features
    • B01D15/18Selective adsorption, e.g. chromatography characterised by constructional or operational features relating to flow patterns
    • B01D15/1864Selective adsorption, e.g. chromatography characterised by constructional or operational features relating to flow patterns using two or more columns
    • B01D15/1871Selective adsorption, e.g. chromatography characterised by constructional or operational features relating to flow patterns using two or more columns placed in series
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D15/00Separating processes involving the treatment of liquids with solid sorbents; Apparatus therefor
    • B01D15/08Selective adsorption, e.g. chromatography
    • B01D15/10Selective adsorption, e.g. chromatography characterised by constructional or operational features
    • B01D15/18Selective adsorption, e.g. chromatography characterised by constructional or operational features relating to flow patterns
    • B01D15/1864Selective adsorption, e.g. chromatography characterised by constructional or operational features relating to flow patterns using two or more columns
    • B01D15/1885Selective adsorption, e.g. chromatography characterised by constructional or operational features relating to flow patterns using two or more columns placed in parallel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D15/00Separating processes involving the treatment of liquids with solid sorbents; Apparatus therefor
    • B01D15/08Selective adsorption, e.g. chromatography
    • B01D15/26Selective adsorption, e.g. chromatography characterised by the separation mechanism
    • B01D15/40Selective adsorption, e.g. chromatography characterised by the separation mechanism using supercritical fluid as mobile phase or eluent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00274Sequential or parallel reactions; Apparatus and devices for combinatorial chemistry or for making arrays; Chemical library technology
    • B01J2219/00583Features relative to the processes being carried out
    • B01J2219/00585Parallel processes
    • B01J2219/00587High throughput processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00274Sequential or parallel reactions; Apparatus and devices for combinatorial chemistry or for making arrays; Chemical library technology
    • B01J2219/00759Purification of compounds synthesised
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N30/00Investigating or analysing materials by separation into components using adsorption, absorption or similar phenomena or using ion-exchange, e.g. chromatography or field flow fractionation
    • G01N30/02Column chromatography
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N30/00Investigating or analysing materials by separation into components using adsorption, absorption or similar phenomena or using ion-exchange, e.g. chromatography or field flow fractionation
    • G01N30/02Column chromatography
    • G01N30/60Construction of the column
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N35/00Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor

Definitions

  • the present invention is directed to apparatus and methods, usable in, as an example, sample purification, and more particularly, to apparatus and methods usable in, as an example, high throughput purification of samples from a chemical library.
  • the relationship between structure and functions of molecules is a fundamental issue in the study of biological and other chemistry-based systems. Stracture-function relationships are important in understanding, for example, the function of enzymes, cellular communication, cellular control and feedback mechanisms.
  • Certain macromolecules are known to interact and bind to other molecules having a specific 3 -dimensional spatial and electronic distribution. Any macromolecule having such specificity can be considered a receptor, whether the macromolecule is an enzyme, a protein, a glycoprotein, and antibody, or an oglionucleotide sequence of DNA, RNA, or the like.
  • the various molecules which bind to receptors are known as ligands.
  • a common way to generate ligands is to synthesize molecules in a stepwise fashion in a liquid phase or on solid phase resins. Since the introduction of liquid phase and solid phase synthesis methods for peptides, oglionucleotides, and small organic molecules, new methods of employing liquid or solid phase strategies have been developed that are capable of generating thousands, and in some cases even millions of individual compounds using automated or manual techniques.
  • a collection of compounds is generally referred to as a chemical library.
  • chemical libraries of compounds are typically formatted into 96-well microtiter plates. This 96-well formatting has essentially become a standard and it allows for convenient methods for screening these compounds to identify novel ligands for biological receptors.
  • Samples can be purified in an effort to achieve an 85% purity or better. Screening of the purified samples provides more accurate and meaningful biological results.
  • Conventional purification techniques are very slow and expensive. As an example, conventional purification techniques using high pressure liquid chromatography (HPLC) take approximately 30 minutes to purify each sample. Therefore, purification of the 4,000 samples generated in one week would take at least 2,000 hours (i.e. 83.3 days or 2.77 months).
  • Supercritical fluid chromatography provides faster purification techniques than HPLC.
  • SFC utilizes a multiphase flow stream that includes a gas, such as carbon dioxide, in a supercritical state, a carrier solvent and a selected sample.
  • the flow stream passes through a chromatography column, and is then analyzed in an effort to locate target compounds.
  • SFC is beneficial because the solvent and sample are carried by the gas and the amount of solvent needed during a purification run is substantially less than the volume used in HPLC. Also, the amount of waste solvent at the end of a run is substantially less, so less waste solvent needs to be handled.
  • SFC requires pressure and temperature regulation that is difficult to control accurately and reliably long term.
  • Purification systems have been developed to provide multiple channels to increase the volume of samples purified by the system.
  • the samples in the multiple channels are analyzed in an effort to detect target compounds.
  • Improved efficiency can be achieved by using multiple channel high-speed purification systems that provide high-speed sampling from the channels to a mass spectrometer or other selected analyzer.
  • These high-speed multiple channel systems have developed complex and cumbersome techniques for taking high-speed samplings from multiple channels and tracking the positions of the samples within the multiple channels from which the high-speed samplings were taken.
  • U.S. Patent No. 4,554,071 discloses a pre- column for high pressure pre-concentration of material to be chromatographed when the substances are provided in trace amounts.
  • the pre-column is a vessel- shaped body that narrows internally at both ends and that is packed with a selected carrier material.
  • the pre-column is connectable to a conventional chromatography column. Liquid sample is added at high pressure into the narrowed top end, and the selected components are absorbed by the carrier material. The non-absorbed fluid is drained from the pre-column through a separate outlet tube not connected to the chromatography column.
  • the concentrated material is eluted with a solvent or solvent mixture and the concentrated sample and solvent are then loaded into the chromatographic column. This concentration process and subsequent separation process through the column can utilize a large amount of solvent to achieve a desired separation of the sample.
  • U.S. Patent No. 4,719,011 discloses a modular, high pressure liquid chromatography column.
  • the column includes segments with flanged sections that can be combined to increase or decrease the column length. Segments having different inner diameters can also be combined to provide an inner diameter deemed necessary to provide the type of chromatography for the mobile phase being treated. Accordingly, the same modular components are usable in different combinations for different chromatographic runs.
  • the mass sample and solvent volume dictate the diameter and length of the column to be constructed with these modular segments.
  • Columns used for high throughput processes must be able to handle large sample numbers and large samples in terms of mass weight and solvent volume. Conventional chromatography for large samples typically uses large-bore columns and large volumes of solvent.
  • the purification system must be taken out of service to replace or repair the components.
  • Conventional SFC systems expose its components to extremely hostile environments at high pressures. The high pressures must be accurately controlled and maintained, typically by pressure regulators. The extremely erosive nature of the environment, however, can ruin valving components in the regulator.
  • manufacturers have made the valving components out of very hard and erosion-resistant materials, i high pressure environments, however, the hard materials are brittle, fragile, and susceptible to breaking or cracking.
  • the valving components are also exposed to cold temperatures due to the high pressure gas. As a result, the valving components can ice up, which can compromise the accuracy of the pressure regulation.
  • the pressure regulators of the high pressure systems must also be able to move the valving components very quickly and accurately for acceptable pressure control.
  • the electromagnetic control mechanisms have been used for moving the valving components. Such mechanisms are typically large and have unswept dead volumes that can retain portions of the samples passing through the system. This unswept dead volume can result in cross-contamination between samples by sample carry-over or sample tailing. These mechanisms for controlling the valving mechanisms also experience difficulties in controlling the speed and velocity of the moving components so as to avoid accidental damage to the mechanisms. Accordingly, there is a need for pressure regulating devices usable in highly erosive, high pressure environments that achieve sufficient accuracy, control and durability.
  • a further drawback experienced in conventional purification processes of large chemical libraries includes sample management during the purification process.
  • the chemical libraries are typically maintained in sets of 96-well microtiter plates, wherein each well includes a separate sample. Each sample is carefully tracked by its "well address" within the microtiter plate.
  • the purified sample is typically collected in a separate container, processed, and eventually returned to a receiving well in a similar microtiter plate. That receiving well preferably has a corresponding well address in the microtiter plate so as to maintain the accuracy of the library records regarding sample location in the respective microtiter plate.
  • the present invention is directed to apparatus and methods, usable for multiple channel high throughput purification of samples from a chemical library that overcome drawbacks experienced in the prior art.
  • the method of multiple channel high throughput purification simultaneously purifies a plurality of samples, such as four samples, from a chemical library.
  • the purification process includes simultaneously purifying by supercritical fluid chromatography (SFC) all four samples in four channels of a purification system.
  • the method includes passing a first sample along a SFC flow path of the first channel, separating the first sample into sample portions, spacing the sample portions apart from each other along at least a portion of the first fluid path.
  • the pressure of the supercritical fluid in the flow stream is regulated with a back pressure regulator and a pressure relief valve in accordance with an embodiment of the present invention.
  • the method also includes moving the separated sample portions along the fluid path, and detecting at least one sample portion flowing along the fluid path.
  • the method further includes diverting a sampling away from the sample portion, directing the sampling to an analyzer while the remainder of the sample portion continues along the fluid path, analyzing the sampling with the analyzer, and dete ⁇ nining if the one sample portion has selected sample characteristics.
  • the method also includes collecting the one sample portion in a first receptacle, such as a well of a first microtiter plate, only if the sample portion has the selected sample characteristics. If the sample portion does not have the selected sample characteristics, the sample portion is collected in a second receptacle, such as a corresponding well in a second microtiter plate.
  • the multiple channel high throughput purification method of this illustrated embodiment further includes purifying a second sample along a second channel substantially simultaneously with the purification of the first sample.
  • Purifying the second sample includes passing the second sample along a second flow path of the second channel, separating the second sample into sample portions, and spacing the sample portions apart from each other along at least a portion of the second fluid path with a pressure regulating assembly in accordance with an embodiment of the present invention.
  • the method also includes moving the separated sample portions along the second fluid path, and detecting at least one of the sample portions flowing along the second fluid path.
  • the method includes regulating the second sample's pressure along the flow path with a pressure regulating assembly in accordance with an embodiment of the present invention.
  • the method further includes taking a sampling from the one sample portion and directing the sampling to the same analyzer used for the first channel. The remainder of the sample portion continues to flow along the second fluid path.
  • the method also includes analyzing the second sampling with the analyzer, wherein the first and second samplings are analyzed separately in accordance with a selected analysis priority protocol.
  • the analysis of the second sampling determines if the sample portion has selected sample characteristics.
  • the method further includes collecting the sample portion in a separate receptacle, such as a separate well in the first microtiter plate identified above, only if the sample portion has the second selected sample characteristics. If the sample portion does not have the selected sample characteristics, the sample portion is collected in another receptacle, such as a separate well in the second microtiter plate identified above.
  • the method of high throughput purification includes purifying third and fourth samples along corresponding third and fourth channels in a manner similar to the purification discussed above regarding the first and second samples.
  • the same analyzer is used to analyze samplings from all four samples. The samplings are all analyzed separately and in accordance with the selected analysis priority protocol.
  • One aspect of the invention provides a high throughput liquid chromatography column assembly configured to receive a selected injection of a sample for flow therethrough at a selected flow rate to achieve chromatographic separation of the sample.
  • the sample has a selected mass weight and fluid volume.
  • the assembly includes a loading column with a loading chamber therein having a first inner diameter and a first length.
  • the loading chamber is sized to retain a selected volume of a solid phase packing material onto which the sample is loaded and spatially distributed within the loading chamber.
  • the volume of the loading chamber is sufficient to fully load the sample therein, but the length of the loading chamber is insufficient to achieve the selected chromatographic separation of the sample as the sample passes through the packing material.
  • a separation column with a separation chamber is positioned to receive the sample from the loading column.
  • the separation chamber has a diameter smaller than the loading column's diameter, and a length greater than the loading column's length.
  • the separation chamber retains a solid phase packing material therein, and the separation chamber's length is sufficient to achieve the selected chromatographic separation as the sample passes through the packing material at the selected flow rate.
  • the separation column's inner diameter is such that the separation chamber has a volume over the same length as the loading column's length that is insufficient to act as a loading area for the entire selected sample.
  • the system includes a controller and a sample analyzer coupled to the controller, wherein the analyzer is configured to determine whether the samplings have selected sample characteristics.
  • First, second, third, and fourth purification channels are coupled to the sample analyzer.
  • the first purification channel includes a separation device positioned to receive a sample flow and to separate a first sample into sample portions so the sample portions are spaced apart from each other in the sample flow.
  • a detector is positioned to receive the sample flow from the separation device and to detect at least one sample portion within the first sample.
  • An adjustable back pressure regulator assembly receives the flow stream from the detector and controls the pressure of the flow stream within the first channel in accordance with an embodiment of the present invention.
  • a pressure regulator assembly for use in a high throughput fluid system having a fluid channel for carrying a fluid flow therethrough.
  • the pressure regulator assembly includes an inlet line and an outlet line connectable to the fluid channel.
  • a regulator body has a regulator inlet and outlet with the regulator inlet being connected to the inlet line and the regulator outlet being connected to the outlet line.
  • the regulator body has a chamber therein in fluid communication with the regulator inlet and outlet.
  • a nozzle is in fluid communication with the regulator inlet.
  • the nozzle has a nozzle outlet adjacent to the chamber.
  • a stem is axially aligned with the nozzle outlet.
  • the stem has one end forming a regulating surface and another end forming a mounting portion. The regulating surface is positioned adjacent to the nozzle outlet and being positioned to restrict the fluid flow through the chamber to the regulator outlet.
  • the pressure regulator assembly in this embodiment also includes a mounting rod attached to the stem's mounting portion.
  • the mounting rod and stem are axially moveable in the regulator body relative to the nozzle outlet.
  • An adjustment member is connected to the mounting rod and is axially moveable to adjust the position of the stem relative to the nozzle outlet.
  • the adjustment mechanism has a dual concentric thread arrangement with first and second threads thereon. The first threads engage the mounting rod and are configured to move the mounting rod and stem as a unit in a first direction and at a first rate relative to the nozzle outlet. The second threads are configured to move the adjustment member, the mounting rod, and the stem as a unit in a second direction and at a second rate relative to the nozzle outlet.
  • the second direction being opposite the first direction, and the first rate being different than the second rate, to provide an attenuated movement of the stem's regulating surface relative to the nozzle outlet to selectively adjust a pressure of the fluid flow in the chamber.
  • a drive mechanism is connected to the adjustment member and positioned to rotate the adjustment member for axial adjustment of the stem relative to the nozzle outlet for pressure control of the fluid flow.
  • the pressure regulator assembly provides for highly accurate pressure control with virtually no dead volume that could result in cross- contamination between samples.
  • a microsampling device is positioned to receive the sample flow from the back pressure regulator and is moveable between open and closed positions while allowing a substantially continuous flow stream to pass through the device.
  • the microsampling device blocks the flow stream from passing to the analyzer and allows the flow stream to continue to flow through the device.
  • the microsampling device also allows a substantially continuous flow of carrier fluid to pass therethrough to the analyzer.
  • the microsampling device directs a sampling of at least the one sample portion to the analyzer for analysis, while a remainder of the one sample portion in the sample flow moves substantially uninterrupted through the microsampling device.
  • a pressure relief valve assembly which in an embodiment is similar to the back pressure regulator, receives the remainder sample flow from the microsampling device and maintains a selected pressure in the sample flow downstream of the microsampling device.
  • a flow directing valve is in fluid communication with the first flow path and is positioned to receive the sample flow downstream of the pressure relief valves. The flow directing valve is moveable to a first position to direct the one sample portion in one direction if the analyzer has determined that the one sample portion has the selected sample characteristics. The flow directing valve is moveable to a second position to direct the one sample portion in another direction if the analyzer has determined that the one sample portion does not have the selected sample characteristics.
  • a first receptacle such as a well of a microtiter plate, is positioned to receive the one sample portion from the flow directing device when the flow directing device is in the first position because the sample portion has the selected characteristics.
  • a second receptacle such as a well in a second microtiter plate, is positioned to receive the one sample portion when the flow dhecting device is in the second position because the sample portion does not have the selected characteristics.
  • the second purification channel of the purification system includes a separation device positioned to receive a second sample flow and to separate a second sample into sample portions.
  • a separate detector is coupled to the separation device and is positioned to receive the second sample from the separation device. The detector is configured to detect at least one of the sample portions within the sample flow.
  • a microsampling device is positioned to receive the sample flow from the detector and is moveable between open and closed positions. When the microsampling device is in the closed position, the microsampling device allows the second sample flow to pass therethrough and blocks the flow from passing to the analyzer. In the open position, the microsampling device directs a sampling of the one sample portion to the analyzer for analysis, while the remainder of the sample portion continues along the second flow path substantially uninterrupted.
  • a back pressure regulator and a pressure relief valve receive the second sample flow upstream and downstream, respectively, of the microsampling device to selectively control the pressure of the second sample flow along the second purification channel.
  • a flow directing valve is in fluid communication with the second flow path and is positioned to receive the sample flow therethrough. The flow directing valve is moveable to a first position to direct the one sample portion in one direction if the analyzer has determined the sample portion has the selected sample characteristic. The flow directing valve is moveable to a second position to direct the one sample portion in another direction if the analyzer has determined that the sample portion does not have the selected sample characteristics.
  • a waste receptacle receives the remainder of the flow that does not include the sample portion.
  • a receptacle such as a separate well in the first microtiter plate, is positioned to receive the sample portion from the flow directing device when the flow directing device is in the first position because the sample portion has the selected characteristics.
  • Another receptacle such as a separate well in the second microtiter plate, is positioned to receive the sample portion when the flow directing device is in the second position because the sample portion does not have the selected characteristics.
  • the purification system includes third and fourth purification channels that purify third and fourth samples substantially simultaneous with the purification of the first and second samples.
  • Each of the third and fourth purification channels are coupled to the same analyzer and direct the sample portions to receptacles, such as wells in the first and second microtiter plates, discussed above.
  • the system includes a controller and a sample analyzer coupled to the controller, wherein the analyzer is configured to determine whether the samplings have selected sample characteristics.
  • First, second, third, and fourth purification channels are coupled to the sample analyzer.
  • the first purification channel includes a separation device positioned to receive a sample flow and to separate a first sample into sample portions so the sample portions are spaced apart from each other in the sample flow.
  • a detector is positioned to receive the sample flow from the separation device and to detect at least one sample portion within the first sample.
  • An adjustable backpressure regulator receives the flow stream from the detector and controls the pressure of the flow stream within the first channel.
  • the microsampling device that includes a body with a sample flow inlet, a sample flow outlet, and a sample passageway therebetween.
  • the sample flow inlet and outlet are positionable for fluid communication with the sample flow path of the fluid system.
  • the body has a carrier flow inlet and a carrier flow outlet positioned for fluid communication with the carrier fluid flow path of the high throughput fluid system.
  • the carrier flow inlet and carrier flow outlet are axially misaligned.
  • a stem is movably disposed in the body and is in fluid communication with the sample passageway.
  • the stem is moveable in the body between first and second positions.
  • the stem has a fluid bypass that fluidly interconnects the carrier flow inlet and outlet when the stem is in the first position to allow a selected carrier fluid to flow through the valve body.
  • the stem blocks the sample flow in the sample passageway from flowing to the carrier flow outlet when in the first position.
  • the fluid bypass is in fluid communication with the sample passageway and the carrier flow outlet when in the second position to allow a selected sampling of the sample flow to flow to the carrier flow outlet.
  • One or more actuators are coupled to the stem and is activatable to move the stem between the first and second positions.
  • Another aspect of the invention includes an automated fraction collection assembly that retains the microtiter plates in a fixed position and dispenses the sample portions into the selected wells in the microtiter plates.
  • the fraction collection assembly includes a dispensing needle through which the sample portion is dispensed into disposable expansion chambers and then into the microtiter plate.
  • the dispensing needle is mounted on a dispensing head adapted to extend into a disposable expansion chamber into which the sample portion is condensed and then dispensed into the microtiter plate.
  • the dispensing head is movable from a pickup station, where the expansion chambers are picked up.
  • the expansion chambers are delivered to the pickup station from a dispenser assembly.
  • the dispensing head picks up the expansion chambers and moves to a collection position over the microtiter plates, where the sample portions are dispensed into the selected well of the microtiter plate.
  • the dispensing head is also movable from the dispensing position to a chamber drop-off position, where the expansion chambers are released into a waste receptacle, so the dispensing needles are exposed.
  • the dispensing head is further movable to a wash position at a wash station on the fraction collection assembly, where the dispensing needles are washed to avoid cross-contamination between samples.
  • the automated fraction collector assembly includes a dispensing head movable relative to a frame along three axes of movement.
  • the dispensing head is adapted to deposit the portion of the selected sample in a receiving well of a receiving container, wherein the receiving well has a one-to-one corresponding location relative to the supply well from which the sample was taken.
  • One embodiment includes a chambered delivery assembly sized to contain a plurality of expansion chambers and that has a delivery member positioned to deliver the expansion chambers to the pickup station.
  • the chamber delivery system has a chamber storage portion with a plurality of the expansion chambers therein.
  • a dispensing drum is rotatably mounted adjacent to the chamber storage portion and positioned to receive expansion chambers from the chamber storage portion.
  • An engagement member is movably positioned adjacent to the drum to engage the expansion chamber on the dispensing drum to direct the expansion chamber to the pickup station.
  • the fraction collection assembly of an embodiment also includes a rinse station that provides a "fluid squeegee" rinsing process for rinsing the dispensing needles of the dispensing head.
  • Figure 1 is a schematic view of one portion of a multiple channel high throughput purification system with pressure regulator assemblies in accordance with an embodiment of the present invention.
  • Figure 2 is a schematic view of another portion of the multiple channel high throughput purification system of Figure 1.
  • Figure 3 is a schematic view of the multiple channel high throughput purification system of Figures 1 and 2, wherein the system has four channels.
  • Figure 4 shows a side elevation view of a two-piece column of the purification system of Figure 3.
  • Figure 5 shows a cross-sectional view of the two-piece column taken substantially along line 5-5 of Figure 4.
  • Figure 6A shows a side elevation view of a one-piece chromatography column in accordance with an alternate embodiment of the invention.
  • Figure 6B shows a cross-sectional view of the one-piece column taken substantially along line 6B-6B of Figure 6A.
  • Figure 7A is a cross-sectional view of a chromatography column in accordance with an alternate embodiment of the invention.
  • Figure 7B is a cross-sectional view of another alternate embodiment of a chromatography column according to the invention.
  • Figure 7C is a cross-sectional view of another alternative embodiment of a chromatography column according to the invention.
  • Figure 7D is a cross-sectional view of another alternate embodiment of a chromatography column according to the invention.
  • Figures 8A-C show results of three chromatographic runs showing the improvement over prior art.
  • Figure 9 is an enlarged exploded isometric view of a back pressure regulator assembly from the purification system of Figure 3.
  • Figure 10 is an enlarged exploded isometric view of a back pressure regulator module from the assembly of Figure 9.
  • Figure 11 is an enlarged isometric view of a regulator/motor assembly of the back pressure regulator module of Figure 10.
  • Figure 12A is an enlarged cross-sectional view of the regulator assembly taken substantially along line 12-12 of Figure 11.
  • Figure 12B is an enlarged cross-sectional view of an alternate nozzle in the regulator assembly of Figure 12A in accordance with an alternate embodiment.
  • Figure 13 is an enlarged isometric view of a microsample valve assembly from the purification system of Figure 3.
  • Figure 14A is an isometric view of a microsample valve from the assembly of Figure 13.
  • Figure 14B is an enlarged, exploded isometric view of a microsample valve from the assembly of Figure 13.
  • Figure 15A is a plan view of a valve body of the microsample valve of Figure 14.
  • Figure 15B is a cross-sectional view of the valve body taken substantially along line 15B-15B of Figure 14.
  • Figure 16 is an enlarged cross-sectional view taken substantially along line 16-16 of Figure 14, the microsample valve being shown in a non- sampling position.
  • Figure 17 is an enlarged cross-sectional view taken substantially along line 17-17 of Figure 14, the microsample valve being shown in a sampling position.
  • Figure 18 is an enlarged cross-sectional view of a dispensing head and an expansion chamber from the purification system of Figure 3, the dispensing head being shown in a dispensing position.
  • Figure 19 is an isometric view of an automated fraction collection assembly of the purification system of Figure 3 in accordance with one embodiment of the invention, the fraction collection assembly shown in a chamber pickup position.
  • Figure 20 is an isometric view of the fraction collection assembly of Figure 19 shown in a collection position.
  • Figure 21 is an enlarged partially exploded front isometric view of a dispenser assembly and hopper of the fraction collection assembly of Figure 19 shown removed from the frame for purposes of clarity.
  • Figure 22 is an enlarged partially exploded rear isometric view of the drum assembly of Figure 21.
  • Figure 23 is an enlarged isometric view of a chamber feed and brake assembly of the drum assembly of Figure 22.
  • Figure 24 is an enlarged partial isometric view of the distribution assembly of Figure 21 with a right alignment guide shown in a forward dispensing position and a left alignment guide shown in a retracted position.
  • Figure 25 is a schematic view of a supplying microtiter plate with wells for containing unpurified samples and two receiving microtiter plates for a target and reaction by-products that receive purified portions of the sample in a well-to-well mapping process.
  • Figure 26 is an isometric view of the fraction collection assembly of
  • Figure 19 shown in a chamber drop-off position.
  • Figure 27 is an isometric view of the fraction collection assembly of Figure 19 shown in a rinse position.
  • Figure 28 is an enlarged cross-sectional view taken substantially along lines 28-28 of Figure 26 showing a rinse station of the fraction collection assembly.
  • a multiple channel high throughput purification system 10 having a back pressure regulator assembly 55 and a pressure relief valve assembly in accordance with an illustrated embodiment is shown in Figures 1-3, and components of the system are shown in Figures 4-22.
  • the illustrated purification system 10 is configured to simultaneously purify four samples 12 from a chemical library, wherein each sample is purified along a respective purification channel 14 in the system. Purification in the illustrated embodiment is achieved by chromatography, and more particularly by supercritical fluid chromatography
  • Each channel 14 receives a selected sample from a supplying microtiter plate 20.
  • Each channel 14 is coupled to a common analyzer, such as a mass spectrometer 16 that analyzes selected portions of the samples in accordance with a predetermined analysis priority protocol.
  • the analyzer includes a plurality of compound identification devices.
  • each supplying microtiter plate 20 includes a bar code or other selected symbology or tracking mechanism that provides information specific to that supplying microtiter plate.
  • the purification system 10 includes a bar code reader 15 or the like that identifies the specific supplying microtiter plates 20 used for each purification run.
  • each channel 14, including the mass spectrometer 16 and the bar code reader 15, are coupled to a computer controller 18 that momtors and controls operation of the components during a purification run.
  • the mass spectrometer 16 is also connected to a computer 17 that can provide a user with additional control or monitoring capabilities during a purification run.
  • a substantially purified sample portion is distributed directly into a corresponding well of a receiving microtiter plate 22 ( Figure 2) or another selected sample collector.
  • the other portions of the sample detected by the detector known as reaction by-products, are distributed directly into a corresponding well in a second microtiter plate 24, also illustrated in Figure 2.
  • the four samples 12 are drawn from the supplying microtiter plate 20, purified, and each sample is deposited directly into a corresponding well location in two receiving microtiter plates 22 and 24, one containing the purified target compound and the other containing the reaction by-products.
  • the four samples are drawn from the supplying microtiter plate sequentially by the same drawing needle assembly.
  • the four samples are drawn substantially simultaneously by a drawing assembly having four drawing needles.
  • the receiving microtiter plates 22 and 24 have bar codes or the like on them, and a bar code reader 25 ( Figure 2) is provided adjacent to the receiving microtiter plates.
  • the second bar code reader 25 is also coupled to the computer controller 18 ( Figure 1) to identify and track the samples deposited into the selected wells of each microtiter plate.
  • the purified target compounds in the microtiter plates 22 and 24 can then be screened in a selected manner in an effort to locate a specific target compound.
  • the microtiter plates 22 are securely retained in an automated fraction collection assembly 23 coupled to the computer controller 18 ( Figure 1).
  • the fraction collection assembly 23 directs selected sample portions of either purified target components or purified reaction by-products to selected wells of the microtiter plates 22 or 24.
  • the fraction collection assembly 23 is automated and configured to pick up, clean, disposable or reusable expansion chambers in which vaporous sample portions are condensed and then delivered to the microtiter plates 22 or 24.
  • the fraction collection assembly 23 includes a wash station in which sample dispensing needles are washed after a sample portion is delivered to the respective microtiter plate and before the next set of clean expansion chambers are picked up for delivery of the next sample portions.
  • selected supplying microtiter plates 20 are identified by the bar code reader 15 and positioned on an autosampler 21 ( Figure 1).
  • the autosampler 21 is a Gilson 215 autosampler, manufactured by Gilson, Inc. of Middleton, Wisconsin.
  • each sample is drawn by the autosampler 21 from a selected well of a supplying microtiter plate 20 and is fed into a sample flow path 30 of a respective one of the four channels 14.
  • the four samples 12 are substantially simultaneously introduced into the respective purification channels 14.
  • the illustrated embodiment substantially simultaneously purifies four samples 12, other numbers of samples can be simultaneously purified with a system in accordance with the present invention.
  • the sample 12 is combined with carbon dioxide from a C0 2 source 29 and a modifier solvent from a solvent source 33 to form a carrier flow that flows through the respective channel 14 at a selected flow rate.
  • the carbon dioxide flows through a heat exchanger 36 is chilled with a recalculating cooling bath 35 and is pumped via a C0 2 pump 37 to a mixer 39.
  • the flow of CO 2 is also passed through a pulse damper to minimize any pulsation caused by the pump 37.
  • the modifier solvent flows through a solvent pump 41 into the mixer 39 where the solvent is mixed with the carbon dioxide.
  • the carbon dioxide and solvent mixture then flows to a sample injection valve 43, where the sample 12 is received from the autosampler 21 and is combined with the earner flow to form the sample flow 31.
  • the sample flow 31 is passed through a heat exchanger 45 at which time the fluid becomes supercritical, and then a separation media, such as an SFC column 32, that spatially separates the sample components within the sample flow 31. Accordingly, each sample component is spaced apart from the other components and separated in time as the sample flow exits the SFC column 32 and moves through the purification channel 14.
  • a separation media such as an SFC column 32
  • the column 32 is a two-piece column, as illustrated in Figures 4 and 5, for use in supercritical fluid chromatography.
  • the components of the column 32 include an upper dilution body 400 that defines that a dilution chamber 408 therein.
  • the top portion of the dilution body 400 is connected to an inlet tube 410 through which the sample flow 31 passes and moves into the column 32.
  • the upper dilution body 400 is connected to a loading body 402 and securely retained in place by a top end cap 401.
  • the dilution chamber body 400 is compressed downwardly by the top end cap 401 that screws externally onto the threads of the loading body 402.
  • the dilution chamber is not needed, so the column 32 does not include the dilution body attached to the loading body.
  • the dilution chamber body 400, the top end cap 401, and the loading body 402 of the illustrated embodiment are made from an inert material, such as stainless steel. In alternate embodiments, other inert materials can be used for construction of the column's components.
  • a separation body 403 at its upper end is attached to the lower portion of the loading body 402. The lower end of the separation body 403 is securely connected to a bottom end cap 404 that connects to an outlet tube 412, through which the separated sample flow 31 exits the column 32.
  • the sample flow 31 enters the column 32 at a top-threaded port 505 to which an inlet tube 410 is sealed by an external ferrule that seats onto the top ferrule sealing point 506 in the threaded port.
  • the sample flow is directed radially from the inlet tube 410 into the upper dilution chamber 408 by means of an inverted top funnel portion 507.
  • the top funnel portion 507 is substantially conical in geometry and it defines the top of the dilution chamber 408.
  • the main body of the dilution chamber 408 is substantially cylindrical, although it can be constructed with other geometric shapes in alternate embodiments.
  • the bottom of the dilution chamber 408 has an inverted bottom funnel portion 509 that flares radially outwardly from the dilution chamber's main body. Accordingly, the bottom funnel portion 509 flares to a lower opening having a greater diameter than the dilution chamber's main body. The lower opening of the bottom funnel portion 509 is positioned over a top frit 510 located below the dilution chamber 408.
  • the dilution chamber's entire volume is void of stationary phase material. Dilution of the sample in the sample flow takes place in the dilution chamber 408 as the sample flow moves downwardly through the main body to the bottom funnel portion 509, where the sample flow passes through the top frit 510.
  • the top frit 510 distributes the sample over a column bed 512 in a loading region 520 directly below the top frit 510. Sealing of the dilution chamber 408 is achieved at the top frit 510 where the dilution chamber body 400 fits internally into the loading body 402.
  • the loading body 402 has a loading region 520 below the top frit 510 and a transition region 522 below the loading region.
  • the loading and transition regions 520 and 522 in the loading body 402 are filled with a stationary phase material, such as cyano, that defines a column bed 512 in the column 32. In alternate embodiments, other stationary phase materials can be used to form the column bed 512.
  • the loading region 520 has an inner diameter approximately two or more times greater than the inner diameter of the separation region 524, and a length of approximately one-half or less than the length of the separation region. In the loading region 520, the sample flow traverses downwardly through the column bed 512 into the transition region 522, which has a conical shape as defined by the loading body 402. The transition region 522 directs the sample flow into the separation region 524 of the column bed 512.
  • the loading region 520 is wide but short, so the sample is distributed over the wider area of the column bed 512. Accordingly, the sample is spatially distributed across a larger horizontal plane, thus separating it from the non- compatible loading solvent.
  • the column bed 512 has selected absorptive characteristics. The length of the loading region 520 and the depth of the column bed 512 provides a rmnimum vertical absorptive profile that allows sufficient absorption of the sample onto die stationary phase material forming the column bed. The loading region's length, however, is insufficient for the selected chromatographic separation of the sample for its given mass load and the solvent volume. Because the loading chamber or region 520 is for loading of the sample rather than for chromatographic separation, the loading chamber does not control the required flow rate for such separation.
  • the flow rate is determined by the diameter of the separation region 524.
  • the separation region 524 has a smaller diameter than the loading region's diameter, and this smaller diameter controls the flow rate for the sample for its given sample mass and volume. This smaller diameter allows the sample flow to be run at a lower rate, thereby lowering solvent consumption and solvent waste generation.
  • the top of the separation body 403 is threadably attached to the bottom of the loading body 402 by a threaded connection and is sealed by an adjoining frit 511 sandwiched therebetween.
  • the separation body 403 of the illustrated embodiment is made of stainless steel and is shaped so the interior chamber containing the separation region 524 of the column bed 512 has a tapered cylindrical geometry with a wider upper end and a narrower lower end.
  • the interior chamber of separation region 524 of the column bed 512 is filled with the stationary phase material.
  • the sample flow travels downwardly through the column bed 512 in the separation region 524 past a bottom frit 513 and onto a bottom fluid funnel 514 formed in the bottom end cap 404.
  • the bottom of the separation region 524 is sealed by the bottom end cap 404 screwed externally onto die separation body 403.
  • the bottom frit 513 is sandwiched between the bottom end cap 404 and the separation body 403.
  • the bottom fluid funnel 514 is conical and directs the fluid into a bottom threaded port 516 formed in die bottom end cap 404 to which the outlet tube 412 can be screwed.
  • the outlet tube 412 when screwed into the outlet port 516, is sealed against the bottom end cap 404 at a bottom ferrule sealing point 515 by use of an external ferrule.
  • the column 32 is a "one-piece" column, hi view of the similarities between the two embodiments, components that are the same between the two embodiments are identified in die figures by the same reference numbers for purposes of clarity.
  • the one-piece column is substantially the same as the two-piece column discussed above, with the exception that the loading body 602 and the separation body 603 are integrally formed from a single stainless steel unit to define a One-Piece Loading and Separation (OPLAS) body 617. Accordingly, the upper frit 511 used in the two- piece column is not needed and thus omitted.
  • OPLAS One-Piece Loading and Separation
  • the dilution chamber body 400 fits internally into the OPLAS body 617 and is secured by the top end cap 401 that screws externally onto the OPLAS body.
  • the lower end of the OPLAS body 617 screws internally into the bottom end cap 404.
  • the loading region 520 formed in the OPLAS body 517 has a diameter approximately two or more times greater than the inner diameter of the separation region 524, and a length of approximately one-half or less than the length of the separation region.
  • the column 32 is similar to the "two-piece" column discussed above and shown in Figures 4 and 5.
  • the dilution chamber body 400 has a lower end 407 that sits on top of the loading body 402.
  • the dilution chamber body 400 has the same outer diameter as the outer diameter of the loading body 402.
  • the top frit 510 is sandwiched between the lower end 407 of the dilution chamber body 400 and the top of the loading body 402.
  • a support frit 704 is positioned above the top frit 510 and immediately below the bottom funnel portion 509 of the dilution chamber 408.
  • the support fiit 704 retains the inert media within the dilution chamber 408.
  • the support frit 704 also provides support to the top frit 510 to prevent it from bulging.
  • the column 32 is similar to the "one-piece" column discussed above and shown in Figures 6A and 6B.
  • the dilution chamber body 400 is integrally connected to the top end cap 401 that threadably engages the loading body 402.
  • the dilution chamber body 400 and top end cap 401 are positioned to sandwich the top frit 510 against the top of the loading body 402.
  • This embodiment also includes the support frit 704, as discussed above, positioned to retain any inert media when used within the dilution chamber 408 and to support the top frit 510 against bulging.
  • the loading body 402 is integrally connected to the separation body 403.
  • Figures 7A and 7B are shown with a generally conical-shaped separation region 524.
  • the separation region 524 can have a cylindrical shape with a constant cross-sectional area along its length.
  • the column 32 is a staged column assembly having a dilution column 740, a loading column 742, and a separation column 744 spaced apart from each other.
  • the dilution, loading and separation columns 740, 742, and 744 are connected in series by sections of small-bore tubing 746.
  • the dilution column 740 has a dilution chamber body 750 with a top port 752 that receives the inlet tube 410.
  • the inlet port 752 is in fluid communication with a dilution chamber 754 within the dilution body 750, so the sample flows from the inlet tube 410, through the top port 752, and into the dilution chamber 754.
  • the dilution chamber 754 can be empty, or in alternate embodiments, can contain inert media, such as plastic or stainless steel beads. The beads facilitate dilution of the sample flow as it enters the dilution chamber 754.
  • the bottom of the dilution chamber body 750 has an outlet port 756 in fluid communication with the dilution chamber 754.
  • the outlet port 756 is connected to an upper section 758 of the small bore tubing 746 to direct the sample flow out of the dilution column 740.
  • the small bore tubing 746 is HPLC tubing having an inner diameter of approximately 0.010 inches, although other tubing can be used.
  • the upper section 758 of the tubing 746 is connected to an inlet port 760 in the loading body 762 of the loading column 742.
  • the inlet port 760 is in fluid communication with a loading chamber 764 formed within the loading body 762.
  • the loading body 762 is formed by an upper section 765 and a lower section 766 securely held together in axial alignment by a threaded top cap 767.
  • the upper section 765 has the inlet port 760 and the lower section 766 has an outlet port 768 both in fluid communication with the loading chamber 764.
  • the top cap 767 extends over the upper section 765 and internal threads 769 on the top cap screw onto external threads 770 on the lower section 766.
  • a locking ring 771 snaps onto the loading body's upper section 765 over the top cap 767 to lock the top cap in place on the upper section.
  • the loading chamber 764 contains a selected stationary phase material, such as cyano, or other selected material, that defines a column bed 772.
  • the column bed 772 is contained in a guard column cartridge 773 having a shell portion 775 that encases the column bed.
  • Frits 774 are contained in the guard column cartridge 773 on the top and bottom of the column bed 772.
  • the frits 774 are positioned so the sample passes through them as the sample flows through the loading chamber 764 to the outlet port 768.
  • the loading column 742 does not use the guard column cartridge 773.
  • the column bed 772 is packed directly into the loading chamber 764 and the frits 774 are positioned on the top and bottom of the column bed.
  • the loading chamber 764 has a volume defined by the diameter and the length that contains a selected volume of the packing material to provide a vertical absorption profile that allows the full sample to be loaded into the loading column 742.
  • the loading chamber's length is insufficient to chromatographically separate the sample.
  • the loading chamber 764 can receive large samples and spatially distribute the sample across a larger horizontal plane so as to separate the sample from noncompatible loading solvent.
  • the outlet port 768 of the loading body 762 is connected to a lower section 776 of the small bore tubing 746 that carries the sample flow away from loading column 742.
  • the tubing's lower section 776 is connected to an inlet port 778 in a filter 780.
  • the filter 780 is connected to an inlet port 781 in a separation body of the separation column 744. In an alternative embodiment, the filter 780 is not used, so the tubing's lower section 776 is connected directly to the separation body's inlet port 778.
  • the separation body 782 has an elongated separation chamber 784 in fluid communication with the inlet port 781 to receive the sample flow.
  • the separation chamber 784 contains a selected separation media forming the column bed 787 through which the sample flow travels and wherein the sample's components are chromatographically separated.
  • the separation chamber 784 has a diameter that is approximately 1/2 or less than the diameter of loading chamber 764, and a length that is two or more times the loading chamber's length.
  • the sample flow rate is determined by the diameter of the separation chamber 784.
  • the separation chamber 784 of the illustrated embodiment has a cylindrical shape with a substantially continuous cross-sectional area along it length. Alternate embodiments can have a separation chamber 784 that tapers to a smaller diameter at its bottom end.
  • the bottom end of the separation body 782 is connected to a bottom end cap 786 with an outlet port 788 therein in fluid connection with the separation chamber 784.
  • the outlet port 788 is connected to the outlet tube 412 so as to receive the separated sample flow exiting the separation column 782.
  • the staged column assembly utilizes the benefit of the large diameter loading column 742 tiiat can handle increased solvent loading, and the smaller diameter separation column 744 that allows for the desired high-volume throughput while achieving the selected chromatographic separation. Accordingly, a large bore column is not needed to achieve the desired separation results.
  • the column 32 is a staged column assembly similar to the embodiment discussed above and illustrated in Figure 7C, except the assembly does not have a dilution chamber spaced apart from the loading column.
  • the dilution chamber 790 is provided in the loading column 742.
  • the loading column 742 is connected at its inlet port 760 to the inlet tube 410.
  • the loading column 742 contains an annular spacer 792 sandwiched between die loading body's upper section 765 and the top of the guard column cartiidge 773.
  • the annular spacer 792 has an open center area 794 in fluid communication with the inlet port 760 and the guard column cartridge 773 witii the column bed 772 therein.
  • the spacer's open center area 794 defines the dilution chamber 790 that receives the sample flow before the sample flow is loaded onto the column bed 772. Accordingly, the dilution chamber 790 and loading chamber 764 are integrally connected in the same stage of the stage column assembly. In the illustrated embodiment, the dilution chamber 790 is empty so as to form a void above the loading chamber 764. M an alternate embodiment, inert beads or other material can be contained in the dilution chamber 790.
  • the loading chamber 764 contains selected stationary phase material forming the column bed 772 within the guard column cartridge 773, as discussed above, and the frits 774 sandwich the column bed therebetween, hi an alternate embodiment, die guard column cartridge 773 is not used and the column bed 772 and frits 774 are packed directly in the loading chamber 764.
  • the loading body's lower section 766 has the outlet port 768 as discussed above connected to a segment of the small bore HPLC tubing 746 receives the sample flow from the loading chamber 764.
  • the small bore tubing 746 is connected to the inlet port 778 of the filter 780 as discussed above in connection with the embodiment illustrated in Figure 7C.
  • Figures 8A-C show graphical results from three chromotographic runs showing improvement over the prior art provided by the column 32 in accordance with the present invention. All three chromotographic runs were injected with the same mass loading of a three-compound mixture and run under the same chromotographic conditions.
  • Run 200 ( Figure 8A) shows the separation results using a single prior art column injected with a small volume solvent mixture.
  • Run 201 shows the separation results using the same prior art single column as in run 200, wherein the prior art column was injected with a large volume solvent mixture.
  • Run 202 ( Figure 8C) shows the separation results using a two-part column 32 in accordance with an embodiment of the present invention as discussed above. Run 202 was injected with the same large volume solvent mixture as run 201.
  • the first portions of the column 32 (e.g., the loading and transition portions) have a larger inner diameter than the column's second portion (the separation region) and a shorter length than the column's second portion. Accordingly, the column 32 in accordance with the present invention can handle large volume solvent mixtures with multiple compounds and provide highly accurate separation and detection of the different compounds, such as by use of a mass spectrometer or the like. This accuracy in conjunction with corresponding speed for handling large volume solvent mixtures with multiple compounds provides a faster and more efficient processing capability.
  • the sample flow 31 exits the SFC column 32, flows through another heat exchanger 47, and flows to a detector 34.
  • the detector 34 is adapted to detect the different components or peaks in the sample flow 31 that have been separated from each other by the SFC column 32.
  • the detectors 34 are ultraviolet light (UV) detectors. While UV detectors are used in the illustrated embodiment, other detectors can be used, such as infrared (IR) detectors or any other suitable detector capable of identifying a peak within the sample flow 31.
  • UV detectors are used in the illustrated embodiment, other detectors can be used, such as infrared (IR) detectors or any other suitable detector capable of identifying a peak within the sample flow 31.
  • IR infrared
  • the detector 34 When the detector 34 identifies a peak, the detector provides a signal to the computer controller 18 indicating the peak. Because the sample flow rate is known in each channel 14, the computer controller 18 can calculate the location of each peak within each channel 14 as the sample flow 31 moves through the channel. As an example, when two peaks are detected in the same sample flow 31, the computer controller 18 calculates and monitors where those peaks are within the channel 14. The computer controller 18 also calculates where the peaks are relative to each other during the entire purification process. As the sample flow 31 moves through the purification channel, it is in a vaporous state.
  • makeup solvent 49 additional solvent, referred to as makeup solvent 49, is added to the sample flow as needed to increase the volume of liquid in the sample flow to facilitate transport of the sample to the fraction collector assembly (discussed below).
  • the makeup solvent 49 is pumped from a solvent container by solvent pumps 51 into the respective purification channel 14.
  • the solvent container and the solvent pumps 51 are each coupled to the computer controller 18 so the computer controller can monitor the solvent volumes used and can control the solvent pumps as necessary for the selected purification run.
  • the computer controller 18 also monitors the amount of makeup solvent 49 needed within the purification channel during a run, so it can detect if a potential problem arises, and can provide an alarm or other warning to an operator of the system.
  • the sample flow passes through a back pressure regulator module 53 in a back pressure regulator assembly 55.
  • the back pressure regulator module 53 detects and controls the back pressure within the channel 14 to maintain the desired pressure within the channel.
  • the back pressure regulator assembly 55 includes a housing 900 that removably retains four back pressure regulator modules 53, one for each purification channel 14.
  • the assembly 55 also includes a communication panel 902 to which the back pressure regulator modules 53 attach for communication to and from the computer controller 18 ( Figure 3).
  • the modules 53 plug into the housing 900 and onto the communication panel 902. Accordingly, if a new or substitute module 53 is needed in the purification system, it can be installed quickly and easily upon unplugging one module and plugging in the replacement module.
  • the pressure regulator module 53 includes a housing 1002 that contains and protects a regulator assembly 1004.
  • the regulator assembly 1004 controls the back pressure in the sample flow as it moves through the respective purification channel 14.
  • the regulator assembly 1004 is electrically connected to a stepper motor controller 1006 which activates and adjusts the regulator assembly as needed during a purification run.
  • the stepper motor controller 1006 is connected to a printed circuit board 1008 which also attaches to the housing 1002.
  • the printed circuit board 1008 includes a plurality of connectors 1010 that releasably plug into the communication panel 902 ( Figure 9) of the regulator assembly. Accordingly, communication to and from the computer controller 18 is provided to the pressure regulator module 53 through the printed circuit board and to the regulator assembly 1004 via the stepper motor controller 1006.
  • the pressure regulator module 53 also includes a front faceplate 1012 that mounts to the housing 1002.
  • the front faceplate 1012 has an inlet port 1014 into which the tubing of the purification channel extends so as to allow the sample flow 31 to pass into the pressure regulator module 53.
  • the sample flow passes through a pressure sensor 1013, which is also coupled to the printed circuit board 1008, so as to identify the sample flow's pressure. After the sample flow 31 enters the regulator assembly 1004 and the sample flow's pressure is modified as needed, as discussed in greater detail below, the sample flow exits the pressure regulator module 53 through an outlet port 1018 on the front faceplate 1012.
  • the regulator assembly 1004 includes a stepper motor 1100 having wiring 1102 that connects to the stepper motor controller 1006 ( Figure 10).
  • the stepper motor 1100 is connected to a motor mount 1104 that interconnects the stepper motor to a back pressure regulator 1106.
  • the back pressure regulator 1106 is securely retained to the stepper motor 1100 by a plurality of mounting screws 1108 that extend through the motor mount 1104 and screw into the housing of the stepper motor 1100.
  • the regulator assembly 1004 also includes a heater 1110 adapted to heat the sample flow 31 within the purification channel's tubing so as to prevent formation of ice crystals or the like that may occur as a result of pressure differentials occurring across the pressure regulator.
  • the heater 1110 includes a heat transfer body 1112 that extends over the back pressure regulator 1106 and a heater band 1114 clamped onto the heat transfer body by a band clamp 1116.
  • the heater band 1114 is coupled to the computer controller 18 to allow the heater band to regulate its temperature to provide different heating configurations to the back pressure regulator during a purification run.
  • the heat transfer body 1112 includes a temperature sensor 1118 that monitors the temperature of the heat transfer body during the purification run.
  • the temperature sensor 1118 is coupled to the computer controller 18 ( Figure 3) so the computer controller can regulate the heat provided from the heater band 1114 as needed during operation of the regulator assembly 1004.
  • the heater 1110 is controlled to prevent formation of ice or crystals in the pressure regulator 1106.
  • the regulator 1106 has a flow filter 1250 that receives the purification tube 1201 carrying the sample flow 31.
  • the flow filter 1250 includes a frit 1252 or other filtering member positioned in the path of sample flow 31.
  • the sample flow 31 passes through the frit 1252, and the frit filters out any particulates in the sample flow before the flow progresses through the regulator 1106.
  • the flow filter 1250 has a connector end 1254 that extends into and is securely received by an inlet port 1200 that receives the filtered sample flow 31.
  • the flow filter 1250 is not used, so the purification tube entering the regulator 1106 extends directly into the inlet port 1200.
  • the inlet port 1200 has an inlet channel 1202 that communicates with a nozzle 1204 positioned below the inlet port.
  • the nozzle 1204 in the illustrated embodiment is a ceramic component having a diamond coating so as to provide an extremely hard, erosion-resistant, and durable nozzle within the regulator.
  • the nozzle 1204 is exposed to very harsh conditions, including caustic solvents and pressures of approximately 2000 psi or greater.
  • the inlet port 1200 is threadably connected to the nozzle retainer 1205 so the inlet port is easily removable to provide access to the nozzle 1204 if replacement of a nozzle is necessary.
  • the nozzle 1204 includes an inlet channel 1211 extending therethrough that communicates with a very small chamber that receives the sample flow 31 from the nozzle's inlet channel.
  • the lower end of the inlet channel 1211 forms a nozzle orifice through which the sample flow passes.
  • a stem 1208 positioned below the nozzle 1204 extends through a seal 1210, into the small chamber 1206, and terminates immediately adjacent to the nozzle orifice at the lower end of the inlet channel 1211.
  • the stem 1208 is moveable relative to the nozzle orifice so as to adjustably close the flow path through the regulator 1206.
  • the stem 1208 is a sapphire stem.
  • the stem 1208 can be made of other very hard, erosion-resistant, materials, such as diamond, ruby or the like.
  • the stem 1208 is moveable relative to the nozzle 1204 to adjust the opening size so as to regulate the pressure of the sample flow 31.
  • the nozzle 1204 in an alternate embodiment has a nozzle body 1281 and a nozzle insert 1280 retained in a cavity 1282 formed in the nozzle body's lower end 1283 facing the stem 1208 ( Figure 12A).
  • the nozzle insert 1280 of the illustrated embodiment is retained in the cavity by a rolled crimp formed in the lower end of the nozzle body 1281.
  • the nozzle insert 1280 in another embodiment can be retained in other suitable ways to securely hold the insert in place in the nozzle's cavity.
  • the nozzle insert 1280 is made of a very hard, erosion-resistant material such as sapphire, ruby, diamond or other suitable material that exhibits sufficient hardness and erosion resistance.
  • the nozzle body 1281 is made of a ceramic component, and the nozzle insert 1280 is sapphire.
  • the nozzle insert has an aperture 1284 aligned with the inlet channel 1211 in the nozzle body. The lower end of the aperture 1284 forms the nozzle orifice through which the sample flow passes.
  • the sample flow 31 moves from the nozzle 1204 through the orifice and into an outlet channel 1212 that is in fluid communication with the small chamber 1206.
  • the outlet channel 1212 extends through an outlet port 1214 that receives the exit tube 1201 therein so as to carry the sample flow 31 out of the regulator 1106.
  • the exit tube 1201 extends from the outlet port 1214 and wraps around the heat transfer body 1112 approximately two times so the exit tube is heated, thereby preventing the formation of ice crystals within the purification tube and condensation on the outside of the exit tube.
  • the purification tube 1201 then extends from the heat transfer body 1112 away from the regulator assembly and to the outlet port 1018 on the regulator module's faceplate 1012 ( Figure 10) as discussed above.
  • the stem 1208 is a sapphire stem having hardness and erosion-resistance characteristics suitable for use in the high pressure and harsh environment within the regulator assembly 1004.
  • the sapphire stem 1208 is connected at its lower end to a rod 1218 movably positioned within a holding member 1220 having a threaded lower end.
  • the holding member 1220 contains a biasing member 1222, such as Bellville washers, wave washers, or the like, that bias the rod 1218 and the stem 1208 toward the nozzle 1204.
  • the biasing member 1222 When the stem 1208 directly engages the nozzle 1204 and additional force is exerted on the stem, the biasing member 1222 will be compressed so as to avoid damaging the sapphire stem 1208 or the nozzle 1204 during operation.
  • the biasing member 1222 has a sufficient spring stiffness so it is not compressed during normal pressures of the sample flow within the tubing of the purification channel 14 during a purification run.
  • Adjustment of the regulator assembly 1106 is provided by dual concentric screws that move the stem 1208 relative to the nozzle 1204.
  • the holding member 1220 is threaded into internal threads 1230 formed in a shaft 1224 of an adjustment screw 1226.
  • the internal threads 1230 have a pitch of 28 threads per inch (tpi).
  • the adjustment screw's shaft 1224 also has external threads 1232 that screw into a threaded aperture in the regulator body 1106.
  • the external threads 1232 have a pitch of 27 tpi.
  • the external threads 1232 of the adjustment screw 1226 have a thread pitch different than the pitch value of the internal threads 1230.
  • the internal and external threads 1230 and 1232 are both right-handed pitch threads oriented in opposing directions so as to form the dual concentric adjustment screw configuration for attenuated movement of the stem 1208 relative to the nozzle 1204 for each turn of the adjustment screw.
  • the adjustment screw 1226 has an internal driving spline 1234 that securely engages a drive spline 1236 on the stepper motor 1100.
  • the drive spline 1236 is press fit into the internal driving spline 1234.
  • the stepper motor 1100 is activated by the computer controller 18 (not shown)
  • the driving spline 1236 rotates, thereby rotating the adjustment screw 1226.
  • the dual concentric screw configuration counteracts the range of motion of the holding member 1228, and thus the stem 1208.
  • the stepper motor 1100 rotates the adjustment screw one full revolution, the holding member 1220 moves only one pitch value because of the pitch differentiation between the internal and external threads 1230 and 1232.
  • one revolution of the adjustment screw along the external threads 1232 would move the adjustment screw 1226 and the holding member 1220 approximately 0.0373 inches.
  • the internal threads 1230 move in the opposite direction approximately 0.03571 inches, resulting in a net movement of approximately 0.0013 inches. Accordingly, the dual concentric screw configuration within the regulator 1106 provides for extremely accurate and fine adjustments of the stem 1208 relative to the nozzle 1204 to closely control pressure regulation within the sample flow 31 as it passes through the back pressure regulator assembly 1004.
  • the back pressure regulator 1004 is formed with a minimum amount of dead volume and unswept volume within the purification channel extending therethrough to prevent or rninimize the risk of cross-contamination between purification runs for different samples.
  • the back pressure regulator assembly is constructed with extremely durable components that will withstand the harsh environments experienced during the purification run at very high pressures, while providing sufficient safety characteristics to avoid damaging the back pressure regulator in the event of pressure spikes or the like.
  • the stepper motor includes a rotational stop 1238 that prevents travel of the drive spline 1236 and, thus, rotation of the adjustment screw 1226 past a selected position relative to the regulator.
  • the travel stop 1238 is positioned to block the stepper motor from driving the adjustment screw 1226 too far after the stem 1208 has engaged the nozzle 1204, thereby preventing the dual concentric threads from binding as a result of overdriving by the stepper motor.
  • the illustrated embodiment of the purification system utilizes the regulator assembly with the dual concentric screw configuration controlled by the computer controller 18.
  • the pressure regulator assembly 53 can be a stand alone regulator with selected control mechanisms.
  • the sample flow 31 travels from the pressure regulator assembly 55 to the microsample valve 38.
  • the microsample valve 38 is operatively connected to the computer controller 18 and is activated by the computer controller when a peak in the sample flow 31 is moving past the microsample valve. Upon activation, the microsample valve 38 diverts a sampling from the sample flow 31 and directs it to the mass spectrometer 16 for analysis.
  • sample flow 31 continues along the flow path of the respective channel 14 substantially uninterrupted.
  • Each microsample valve 38 is activated so the sampling contains a selected portion of just the peak.
  • the mass spectrometer 16 analyzes the sampling and determines whether the peak is a target compound or not.
  • the mass spectrometer 16 usually receives the samplings from the four channels with some time between the samplings. In some cases, however, two or more detectors 34 may detect a peak in its sample flow at the same time or at overlapping times during the sample run.
  • the computer controller 18 is programmed with an analysis priority protocol that controls the activation sequence of the microsample valve 38 when peaks in the different channels 14 occur at the same time or overlapping times. Accordingly, the priority protocol controls the timing of when the samplings of the peaks are diverted to the mass spectrometer 16, so each peak can be analyzed separately by the same analyzer.
  • the computer controller 18 activates the microsample valves 38 at different times so samplings of the respective peaks are sequentially directed to the mass spectrometer 16. Activation of each microsample valve 38 can be controlled by revising the computer controller's analysis priority protocol to provide sequential sampling.
  • the four microsample valves 38 are part of a microsample valve assembly 1300 that has four valve modules 1302.
  • Each valve module 1302 contains a microsample valve 38 for its respective purification channel 14.
  • the valve modules 1302 are removably received by a housing 1304 and plug into connectors coupled to a communication panel 1306.
  • the communication panel 1306 is, in turn, coupled to the computer controller 18 (not shown), so the computer controller can control the activation of each microsample valve 38.
  • each valve module 1302 includes a faceplate 1400 and opposing side plates 1402 that securely engage the microsample valve 38.
  • the faceplate 1400 has an inlet port 1404 and an outlet port 1406 that receive the purification channel's tubing and direct the sample flow into and out of the valve module 38.
  • the microsample valve 38 includes a valve body 1408 positioned between a pair of electromagnetic solenoids 1410.
  • the solenoids 1410 are activatable by the computer controller 18 (not shown) to control activation of the microsample valve, as discussed in detail below.
  • the solenoids 1410 are each sandwiched between the valve body 1408 and outer mounting plates 1414, and mounting screws 1416 secure the outer mounting plates to the valve body.
  • the valve body 1408 has a sample inlet port 1502, a sample outlet port 1504 ( Figures 15A and 15B), a solvent inlet port 1506, and a flow outlet port 1508.
  • the solvent inlet port 1506 is axially misaligned with the flow outlet port 1508.
  • the flow outlet port 1508 is in fluid communication with the mass spectrometer 16, so fluid exiting the microsample valve 38 through the flow outlet port is carried to the mass spectrometer 16 ( Figure 3).
  • the microsample valve 38 has a stem 1510 slidably disposed within an interior chamber 1512 in the valve body 1408. The stem 1510 slidably extends through the valve body 1408 and is connected at opposite ends to the electromagnetic solenoids 1410.
  • the solenoids 1410 control the stem's axial position within the valve body 1408.
  • the solenoids 1410 are connected to the computer controller 18 ( Figure 3), so the computer controller can control or adjust the stem's axial position.
  • Upper and lower seals 1514 are positioned within the valve body 1408 adjacent to the solenoids 1410, and a center plastic sleeve 1516 extends between the upper and lower seals.
  • the stem 1510 extends through the upper and lower seals 1514 and the plastic sleeve 1516 such that a fluid-tight seal is formed therebetween. In the illustrated embodiment, the stem 1510 is press fit into the plastic sleeve 1516, thereby preventing dead space around the stem.
  • the stem 1510 has a through hole 1518 in fluid communication with the flow outlet port 1508 and to the mass spectrometer 16.
  • the stem 1510 also has an axial groove 1520 on the outflow side of the valve body 1408 and in fluid communication with the flow outlet port 1508.
  • the axial groove 1520 extends upwardly from the through hole 1518, along the stem's surface, and is sized to direct the fluid flow upwardly from the through hole along the groove between the stem's surface and the center plastic sleeve 1516.
  • the through hole 1518 is shaped and sized to allow either a flow of carrier solvent or a sampling of a peak from the sample flow to pass toward the mass spectrometer
  • the solvent inlet port 1506 ( Figures 15 and 16) is connected to a carrier solvent line 1602 that connects to a carrier solvent source 1604 ( Figure 3) and a carrier solvent pump 1606.
  • the carrier solvent pump 1606 is also coupled to the computer controller 18 that controls the flow of carrier solvent to the microsample valves 38.
  • a substantially continuous flow of carrier solvent is provided to the microsample valves 38 during a purification run.
  • the carrier solvent line 1602 connects to all four microsample valves 38 in series, so the carrier solvent will flow through all of the microsample valves and to the mass spectrometer 16.
  • the carrier solvent enters the first microsample valve 38 through the solvent inlet port 1506 ( Figures 15 and 16), exits through the flow outlet port 1508 ( Figure 16), back into the carrier solvent line 1602, and flows into the next microsample valve through its solvent inlet port.
  • the flow continues through each microsample valve 38 and then to the mass spectrometer 16.
  • the microsample valve 38 in each purification channel 14 also has a continuous flow of the sample flow 31 passing through it.
  • the sample flow 31 enters the microsample valve 38 through the sample inlet port 1502 ( Figures 15 and 16), through a sample line 1522 extending through the valve body 1408 immediately adjacent to the stem 1510, and out through the sample outlet port 1504. Accordingly, the sample flow 31 in the illustrated embodiment is transverse to the flow of the carrier solvent.
  • the through hole 1518 is below and out of communication with the sample flow 31.
  • the stem 1510 blocks the sample flow 31 from passing through the flow outlet port 1508 to the mass spectrometer 16 ( Figure 3).
  • the microsample valve 38 During normal use, when a peak has not been identified, the microsample valve 38 remains in this lowered normal position, so only the carrier solvent flows through the microsample valves to the mass spectrometer 16.
  • the detector 34 Figure 3
  • the computer controller 18 activates the microsample valve 38
  • the solenoids 1410 immediately move the stem 1510 axially from the lowered position to a raised sampling position, shown in Figure 17.
  • the through hole 1518 in the stem 1510 is in fluid communication with the sample line 1522 through which the sample flow 31 travels between the sample inlet and outlet ports 1502 and 1504.
  • the flow of carrier solvent is temporarily interrupted and a small sampling of the peak traveling through the sample line 1522 is diverted from the sample line, through the through hole 1518 to the flow outlet port 1508, and into the carrier line at the location where the carrier solvent flow was interrupted.
  • the sampling then flows to the mass spectrometer 16 ( Figure 3) for analysis.
  • the stem 1510 is switched back to the lowered position ( Figure 16).
  • the solenoids 1410 are activated, thereby immediately moving the stem 1510 axially to the lowered position, so the only part of the sample flow 31 received by the mass spectrometer 16 for analysis is the sampling of the peak.
  • the stem 1510 is returned to the lowered position, the flow of the carrier solvent to the mass spectrometer 16 is resumed. Therefore, the mass spectiometer 16 receives a continuous flow of fluid, and the samplings are effectively inserted as segments of that continuous flow when the microsample valve 38 is activated.
  • the microsample valve 28 is configured to be switched from the normal lowered position, to the raised sampling position and back to the normal lowered position within a time period of approximately 15 to 100 milliseconds, inclusive. In one embodiment the time period is less than 20 milliseconds, so as to divert sample volumes as small as approximately 2 pico liters or less to the mass spectrometer 16. In an alternate embodiment, the microsample valve 28 is configured to be moveable from the normal lowered position, to the raised sampling position and back to the normal lowered position in one second or less. This extremely fast switching also minimizes the chance of cross-contamination within the valve body between samplings of a plurality of peaks within the sample flow.
  • the microsample valve 38 is designed and constructed so the flow paths through the valve body 1408 and the stem 1510 provide virtually no dead space or unswept volumes that could cause cross-contamination between different samples flowing through the microsample valve. Accordingly, the microsample valve 38 allows for very accurate results in the purification process.
  • the microsample valve 38 is also configured to quickly take the small sample portions from the sample flow, thereby minimizing the pressure drop in the sample flow across the microsample valve 38. In the illustrated embodiment, the pressure drop across the microsample valve is less than approximately 50 psi.
  • the sample flow 31 in each channel 14 moves from the microsample valve 38 to a pressure relief valve assembly 41 that controls the pressure within the flow downstream of the microsample valve.
  • the pressure relief valve assembly 41 has the same construction as the back pressure regulator assembly 55 discussed above, except that the heaters are not provided on the back pressure regulator valve.
  • the heaters can be used if needed as a result of ice formation or larger pressure drops experienced in the system.
  • other back pressure regulators can be used, provided they are durable enough and provide sufficient pressure control for the purification valve.
  • the use of the pressure relief valve 41 allows the flow volume to the analyzer to be very small because of either use of a small bore capillary to the analyzer or an active back-pressure regulator. Accordingly, the pressure differential is reduced and the flow volume to the mass spectrometer 16 is reduced.
  • the sample flow 31 exits the pressure relief valve assembly 41 and flows to two flow directing valves, referred to as a fraction collection valve assemblies 40 with first and second collection valves 40a and 40b for each channel.
  • Each fraction collection valve assembly 40 has, for each channel, one inlet port 42, two outlet ports 44 and 46 for collection, and a waste port 47.
  • the inlet port 42 is coupled to both of the first and second collection valves 40a and 40b, and each outlet port 44 and 46 is connected to a respective one of the first or second collection valves.
  • Each of the first and second collection valves 40a and 40b are also operatively coupled to the computer controller 18. When a portion of the sample flow 31 containing a peak enters the fraction collection valve assembly 40 through the inlet port 42, as identified by the computer controller 18, the computer controller activates the first or second fraction collection valve 40a and 40b to control whether the peak in the sample flow is directed out of the first outlet port 44 or the second outlet port 46.
  • the computer controller 18 activates the first collection valve 40a, so the collection valve moves to a first position. In this position, the sample portion containing the peak is directed out of the first collection valve 40 through the first outiet valve 44. The sample portion is directed to a fraction collector assembly 43 and is collected directly into a predetermined location in a selected well of the first receiving microtiter plate 22.
  • the second collection valve 40b When a portion of a sample flow containing a peak passes through the fraction collection valve assembly 40, and that peak is a reaction by-product rather than the target compound, the second collection valve 40b is switched to direct a portion of the sample flow through the second outlet port 46. This portion of the sample flow 31 exits the second outlet port 46, passes through the fraction collection assembly 43 and is collected directly into a selected well of the second receiving microtiter plate 24. When a portion of the sample flow 31 passes through the fraction collection valve and that portion does not contain any peaks, the sample flow passes through the waste outlet 47 and is carried to a waste receptacle 52.
  • the purification system 10 of the exemplary embodiment allows the purified samples to be automatically dispensed into selected wells 2024 of the receiving microtiter plate 22 or 24.
  • Each purified portion of the sample is dispensed into a well 2024 having the same relative location in the receiving microtiter plate 22 or 24 as the well in the supplying microtiter plate 20 from which the sample was initially drawn to begin the purification run.
  • the supplying microtiter plate 20 and each receiving microtiter plate 22 and 24 have a rectangular array of ninety-six wells 2024.
  • Each well 2024 has a well address defined by its position relative to the rows (A-H) and columns (1-12) the array of wells.
  • the well address of the well 2024 in the upper left corner of each plate as shown in Figure 25 has an address of Al
  • the well in the lower right corner has an address of H12.
  • Information about each sample in each well 2024 of the supplying microtiter plate 20 is known prior to the purification run.
  • the sample from, as an example, well Al is drawn out of the supplying microtiter plate 20 and run through the purification system 10
  • the purified portion of the sample containing the target compound is deposited directly into the corresponding well Al of the target receiving microtiter plate 22.
  • the purified reaction by-products from that same sample are deposited directiy into well Al of the by-product receiving microtiter plate 24.
  • the purified target compound is deposited directly into a well having a one-to-one corresponding well address as the original sample well.
  • the reaction by-products are deposited directly into a well having a corresponding one-to-one well address and the second receiving microtiter plate.
  • This one-to-one mapping of wells 2024 and direct depositing of the target compounds into a selected well of a receiving microtiter plate 22 or 24 allows for easy tracking of information regarding the samples, the purified targets, and the purified reaction by-products.
  • the one-to-one mapping and direct depositing avoids further processing and formatting before the purified target compounds are put into microtiter plates. Accordingly, the efficiency of the purification process is increased and the time and cost requirements are decreased.
  • receiving microtiter plate 22 or 24 is labeled with, as an example, a bar code so information about the purified components in each receiving microtiter plate is easy to track and maintain.
  • This purification system 10 of the illustrated embodiment results in the collection of purified compounds having an 85% purity or better. It is preferred, of course, to provide samples having purity as close to 100% pure as possible. Upon collection of the purified target compounds in the receiving microtiter plate 22, these purified target compounds are ready for a screening process or other selected process.
  • the fraction collector assembly 43 includes a frame 2000 and expansion chamber dispensing assembly 2001 at one end of the frame.
  • a docking station 2002 is supported at the other end of the frame and is positioned to removably receive the receiving microtiter plates 22 and 24.
  • the docking station 2002 includes an array of indicators coupled to the computer controller and positioned to prompt the operator where to place the receiving microtiter plates 22 or 24 on the docking station.
  • sensors are positioned to detect the location of each receiving microtiter plate 22 or 24 when it is placed on the docking station 2002.
  • the fraction collector assembly 43 also includes a dispensing head 2004 that travels along rails 2005, 2006 and 2007 mounted to the frame 2000 for movement along three axes of movement (X, Y and Z) relative to the frame between several operating positions. Accordingly, the dispensing head 2004 can move fore/aft in the Z-axis along one rail 2006, left/right in the X-axis along another rail 2007, and up/down in the Y-axis along the third rail 2005. This 3-axis movement allows for accurate positioning of the dispensing head 2004 during the fraction collection process, as discussed below.
  • the dispensing assembly 2001 includes a housing 2102 formed by a back wall 2104, left and right sidewalls 2106 and 2108.
  • the right sidewall 2108 is a straight vertical wall and the left sidewall 2106 is contoured with a middle angled support portion 2112. Accordingly, the back wall 2104 and the left and right sidewalls 2106 and 2108 define an asymmetric receiving area 2113.
  • the asymmetric receiving area 2113 removably retains an asymmetric hopper 2008 that contains clean disposable or reusable expansion chambers 2010.
  • a lower left panel 2016 of the hopper is positioned on the left sidewall's angled support panel 2012. Accordingly, the hopper 2008 has a corresponding asymmetric shape as the receiving area 2113.
  • the hopper 2008 of the illustrated embodiment is an asymmetric bin formed by a plurality of perforated panels 2114.
  • the perforated panels 2114 of the illustrated embodiment are stainless steel panels, although other materials can be used.
  • the hopper's perforated panel 2114 facing the housing's forward wall 2110 has smaller perforations than those perforations in the panels facing the housing's left and right sidewalls 2106 and 2108 and the rear wall 2104.
  • the smaller perforations in the hopper's front wall are smaller than the tip of the expansion chamber 2010 so the expansion chambers can not extend through the perforations.
  • the larger perforations are larger than the tip of the expansion chambers 2010 but smaller than the open rear ends of the expansion chambers.
  • the expansion chambers 2010 are, thus, installed in the hopper 2008 with the tips facing forwardly toward the panel with the smaller perforations.
  • the smaller perforations in the hopper's front wall provide directional orientation for installation of the expansion chambers 2010.
  • This directional orientation assures easy identification and proper alignment of the expansion chambers 2010 within the hopper 2008.
  • the asymmetric configuration of the hopper 2008 also provides for easy alignment and accuracy of installation of the hopper within the housing 2102 for proper set up of the dispensing assembly 2001 prior to a purification run.
  • the hopper 2008 has an open top 2118 through which the expansion chambers 2010 can be loaded.
  • the bottom of the hopper 2008 has a dispensing aperture 2120 through which the expansion chambers 2110 are removed during a dispensing operation, as discussed below.
  • a removable top cover 2122 is attachable to the hopper 2008 to cover the open top 2118, and a bottom cover 2124 is slideably attachable to the hopper to close the dispensing aperture 2120.
  • the top cover 2122 is not installed on the hopper 2008 when the hopper is installed in the housing.
  • the bottom cover 2124 has slide portions 2126 that slideably receive rails 2128 on the hopper 2008 adjacent to the dispensing aperture 2120 so as to retain the bottom cover in a closed position on the hopper 2008.
  • expansion chambers 2010 can be loaded into the hopper 2008 when the bottom cover 2124 is covering the dispensing aperture 2120.
  • the top cover 2122 can then be attached to close the top opening 2118 so as to fully enclose the expansion chambers 2010 within the hopper 2008.
  • the hopper with its top and bottom covers 2122 and 2124 can be loaded as a unit into a washing device so as to thoroughly clean the expansion chambers 2120 in preparation for a purification run.
  • the hopper 2008 containing the clean expansion chambers 2010 can then be loaded as a unit directly into the dispensing assembly 2001.
  • the bottom cover 2124 is then removed so the clean expansion chambers 2010 can be dispensed during the purification process.
  • the drum assembly 2130 includes a horizontally oriented drum 2202 rotatably contained within a drum guide 2204.
  • the drum guide 2204 has separate left, right and bottom guide portions 2206, 2208 and 2210, respectively.
  • the drum 2202 has a plurality of channels 2212 formed along the drum's outer surface parallel with the drum's longitudinal axis.
  • the channels 2212 are arcuate channels shaped to removably receive the expansion chambers 2010 dispensed from the hopper 2008 ( Figure 21).
  • the drum 2202 has ten channels 2212 formed around it's periphery, although a drum with greater or fewer channels can be used as needed for, as an example, if different size expansion chambers 2010 are to be used.
  • the drum guide's left and right guide portions 2206 and 2208 have upper edges spaced apart from each other so as to provide an upper opening in the drum guide 2204 for access to the channels 2212 in the drum 2202.
  • the expansion chambers 2010 are dispensed from the hopper 2008 ( Figure 21) into the drum's channels 2212 that are adjacent to the upper opening in the drum guide.
  • the drum guide 2204 extends around the remaining portion of the drum 2202 so as to retain the expansion chambers 2010 within the respective channels 2212 as the drum rotates within the drum guide. Accordingly, the expansion chambers 2010 are loaded into the drum 2202 from the top side, and the drum rotates within the drum guide 2204 to position empty channels 2212 adjacent to the drum guide's opening to receive another clean expansion chamber.
  • the drum 2202 is mounted on a drive shaft 2214 that rotatably mounts at it's rear end to a bearing 2216 retained in the rear wall 2104 of the housing 2102.
  • a forward portion 2218 of the drive shaft 2214 is rotatably supported in a bearing 2220 in a front mounting plate 2222 to which the housing's front wall 2110 is connected. Accordingly, the drum 2202 is suspended horizontally for rotation relative to the hopper 2008.
  • the drum 2202 has a hub index 2224 securely mounted to the drum's front end.
  • the forward portion 2218 of the drive shaft 2214 extends through the hub index 2224.
  • the hub index 2224 has an elongated slot 2228 that securely receives an index pin 2228 mounted to the drive shaft's forward portion 2218. Accordingly, rotational forced from the drive shaft 2214 are transmitted to the drum 2202 via the index pin 2228 and the hub index 2224 for simultaneous rotation of the drum.
  • the drive shaft 2214 is rotatably driven by a drum actuator 2234 securely mounted to the front mounting plate 2222 ( Figure 22).
  • the drum actuator 2234 has a shaft 2232 that extends into a keyhole 2230 in the drive shaft's forward portion 2218.
  • the keyhole 2230 has a non-circular cross-sectional shape, such as a square or a hexagonal shape, that receives the similarly shaped shaft 2232 of the drum actuator 2234.
  • the drum actuator 2234 is coupled to and controlled by the purification system's computer controller 18 so as to accurately control rotation of the drum 2202 for selected loading and dispensing of the expansion chambers 2010.
  • a drum brake 2240 is connected to the back end portion of the drum 2202.
  • the brake 2240 includes a break hub 2242 securely mounted to the housing's back wall 2104 ( Figure 22).
  • the brake hub 2242 extends into a cylindrical break recess 2244 formed in the drum's back end portion.
  • the brake hub 2242 has an enlarged channel 2246 that slidably receives a pair of brake pads 2248.
  • the brake pads 2248 are biased radially outwardly by a pair of springs 2249 to frictionally engage the drum 2202 within the brake recess 2244.
  • the springs 2249 are selected to provide sufficient biasing force for frictional engagement between the brake pads 2248 and drum 2202 to allow for rotation of the drum 2202 when the drum actuator 2234 is activated.
  • the frictional engagement is sufficient to quickly stop rotation of the drum 2202 when rotation of the drum actuator 2234 stops, thereby preventing drum-overdrift relative to the hopper's dispensing aperture 2120 ( Figure 21).
  • Accurately controlling drum position and preventing drum-overdrift allows for accurate alignment of the drum's channels 2212 relative to the hopper 2008 for fast and accurate positioning of the expansion chambers 2010 into the channels.
  • dispenser brackets 2250 are slidably positioned adjacent to the left and right sides of the drum 2202. Each dispenser bracket 2250 is positioned to push the expansion chamber 2010 axially out of its respective channel 2212 and, thereby dispensing the expansion chamber from the drum 2202. Each dispenser bracket 2250 engages the expansion chamber 2010 with a generally horizontally oriented dispenser tab 2252. The dispenser tab 2252 is positioned to slide through a raceway 2254 formed in the respective left or right side of the drum guide 2204.
  • the drum guide 2204 has a left raceway 2254 formed by a space between the left guide portion 2206 and the bottom guide portion 2210.
  • a right raceway 2256 is formed by a space provided between the right guide portion 2208 and the bottom guide portion 2210.
  • the dispenser tabs 2252 are sized to extend through the respective left or right raceway 2254 or 2256 and partially into the channel 2212 adjacent to that raceway.
  • the dispenser tabs 2252 engage the large open end of the expansion chamber 2010 contained in the channel 2212 positioned adjacent to the respective left or right raceway 2254 or 2256.
  • the dispenser bracket 2250 When the dispensing assembly is ready to dispense an expansion chamber 2010, the dispenser bracket 2250 is moved forwardly so the dispenser tab 2252 slides axially along the raceway 2254 or 2256 and through the channel 2212, thereby pushing the expansion chamber 2010 axially out of the channel.
  • the dispenser brackets 2250 can be moved simultaneously or independently to dispense two expansion chambers 2010 from the drum assembly 2130 as needed during the selected purification run.
  • each of the left and right dispenser brackets 2250 are slideably mounted on rails 2160 for movement between a rearward position and a forward position.
  • the right dispenser bracket 2250 is shown is Figure 21 in the forward position, and the left dispenser bracket is shown in the rearward position.
  • Each dispenser bracket 2250 is movable linearly along the rail 2160 by an actuator coupled to the computer controller 18 of the purification system 10. Accordingly, the computer controller 18 controls the timing for movement of the dispenser brackets 2250 along the respective rails 2160, thereby controlling the dispensing of the expansion chambers 2010.
  • the actuators for each of the left and right dispenser brackets 2250 are independently controlled so the dispenser brackets can be moved simultaneously or at separate times for dispensing of the expansion chambers 2010.
  • each dispenser bracket 2250 moves from the rearward position toward the forward position, the dispenser tab 2252 slides the expansion chamber 2010 forwardly along the drum's channel 2212.
  • the expansion chamber 2010 slides tip first through an aperture 2260 in the front mounting plate 2222 and through a respective left or right alignment mount 2262.
  • Each alignment mount 2262 is coaxially aligned with the channel 2212 from which the expansion chamber 2010 is dispensed.
  • the dispenser bracket 2250 is returned to its rearward position.
  • the drum actuator 2234 rotates the drum 2202 to move another clean expansion chamber 2010 into alignment with the respective left or right raceway 2254.
  • the dispensing assembly 2001 can dispense two expansion chambers 2010 simultaneously from the drum 2202. Accordingly, the drum actuator 2234 is indexed to move the drum 2202 two positions relative to the raceways 2254 and 2256 and the dispenser brackets 2250 upon each activation of the actuator. This two position movement results in a timing and pattern that always provides an expansion chamber in the channel 2212 in alignment with both dispenser brackets 2250.
  • the dispensing assembly includes left and right chamber guides 2402 pivotally mounted adjacent to the alignment mounts 2262 on the front mounting plate 2222.
  • the chamber guides 2402 are pivotally movable between a forward, dispensing position, as shown in Figure 24, and a rearward, stowed position, as shown with the left chamber guide in Figure 21.
  • Each chamber guide 2402 has a guide channel 2404 adapted to receive the expansion chamber 2010 as the expansion chamber is pushed through an alignment aperture 2406 in the alignment mount 2262.
  • the upper portion 2408 of the guide channel 2404 has a convex shape and it is positioned at its top end below the alignment aperture 2406 in the alignment mount 2262.
  • the guide channel's upper portion 2408 is integrally connected at its bottom end to a straight shde portion 2410. Accordingly, when the expansion chamber 2010 is pushed through the alignment aperture 2406, it slides over the convex upper portion 2408 of the guide channel 2404 and down the straight shde portion 2410.
  • the straight slide portion 2410 is aimed to direct the expansion chamber 2010 to slide into the pickup station 2012, so the expansion chamber is held in a vertical orientation with its tip pointing downwardly.
  • the chamber guide 2402 is moved from the rearward, stowed position to the forward, dispensing position by a displacement pin 2414 projecting inwardly from the respective left or right dispenser bracket 2250.
  • the displacement pin 2414 engages the back side of the chamber guide 2402 and pivots the chamber guide forwardly to the forward, dispensing position.
  • the dispenser guide 2402 is biased by a spring toward the rearward stowed position.
  • the displacement pin 2414 is positioned along an elongated slot 2416 in the dispenser bracket 2250 to provide adjustability for the displacement pin's position relative to the chamber guide 2402. Such adjustment is provided to allow for accurate positioning of the chamber guide 2402 to properly aim the straight slide portion 2410 when the chamber guide is in the forward, dispensing position, so the expansion chambers 2010 consistently land in the pickup station 2012.
  • the dispenser bracket 2250 and displacement pin 2414 are moving forwardly, the dispenser tab 2252 is simultaneously pushing the expansion chamber 2010 forwardly.
  • the alignment mounts 2406 are positioned to hold the expansion chambers 2010 substantially horizontal as they are pushed through the alignment apertures 2406 until the expansion chamber's open top end 2020 is pushed through the alignment aperture 2406.
  • the expansion chamber 2010 moves fully out of the alignment aperture 2406, the expansion chamber drops into the guide channel 2404 and slides along the channel and into the pickup station 2012.
  • the alignment guide 2402 also returns to the rearward, stowed position spaced apart from the pickup station 2012 and the dispensed expansion chamber 2010.
  • the pickup stations 2012 holds the expansion chambers 2010 in a substantially vertical orientation with the open top end 2020 of the expansion chamber facing upwardly.
  • Each pickup station 2012 has a cylindrical housing 1902 with a cylindrical aperture 1904 that removably receives the expansion chambers 2010 from the respective left or right chamber guide 2402.
  • the cylindrical housing 1902 has a biasing member 1906, such as a spring, in the cylindrical aperture 1904 so as to support the tip end of expansion chamber 2010 when loaded into the pickup station 2012.
  • the biasing member 1906 allows the expansion chamber 2010 to move axially within the pickup station 2012 if a downward force is exerted on the expansion chamber 2010.
  • the biasing member 1906 absorbs some of the force and protects the misaligned expansion chamber 2010 from being damaged.
  • the pickup station 2012 has optical sensors in the housing's cylindrical aperture 1904 and coupled to the system's computer controller 18. The optical sensors detect whether an expansion chamber has been properly dispensed into the pickup station 2012. If the optical sensors do not properly detect an expansion chamber 2010 as the dispensing head 2004 begins its pickup process, a signal is provided to the system's computer controller and the computer controller stops the pickup motion and generates an error message.
  • the dispensing head 2004 is movable along the rails 2005, 2006 and 2007 to a position over the pickup station 2012 and movable downwardly to pickup the expansion chamber. As the dispensing head 2004 moves downwardly, dispensing needles 2014 on the dispensing head 2004 extend into the expansion chambers 2010 through the chamber's open top end 2020. In the exemplary embodiment, the dispensing head 2004 is positioned so the dispensing needles 2014 are initially coaxially aligned with the expansion chambers 2010 in the pickup station 2012. As the dispensing head 2004 is moved downwardly so the dispensing needles 2014 extend into the expansion chambers 2010, the dispensing head slightly moves along the X-axis or Z-axis, thereby axially misaligning the dispensing needles within the expansion chambers. This axial misalignment of the dispensing needles 2014 within the expansion chambers 2010, as discussed below, facilitates sample collection through the expansion chambers.
  • the dispensing head 2004 When the dispensing head 2004 moves to the lowered position, the dispensing head extends over the open top end 2020 of the expansion chambers 2010. The dispensing head 2004 grasps the expansion chamber 2010 around the open top end 2020, and lifts it out of the pick-up station 2012. As best seen in Figure 20, the dispensing head 2004 moves along the rails 2005, 2006, and 2007, and moves the expansion chambers 2010 from the pickup station 2012 to a dispensing position over selected wells 2024 in the receiving microtiter plates 22 and 24. The dispensing head 2004 is coupled to the computer controller 18 that controls the positioning of the expansion chambers 2010 over the wells 2024 so as to correspond to the well locations from which the sample was originally taken in the one-to-one well correspondence, as discussed above.
  • the dispensing head 2004 moves the expansion chambers 2010 downwardly so as to extend at least partially into the selected wells 2024. Once the expansion chamber 2010 is lowered, the sample portion containing either the target or the sample by-product is deposited from the dispensing needle 2014, into the expansion chamber 2010, and into the selected well 2024 in the microtiter plate 22 or 24.
  • the dispensing head 2004 of the illustrated embodiment releasably holds two expansion chambers 2010 in tubular holding members 2011.
  • a pneumatic gripping assembly 2015 is connected to each tubular holding member 2011 in a position to releasably engage the expansion chambers 2010.
  • the gripping assembly 2015 includes a pair of grippers 2017 connected to pneumatic cylinders 2019.
  • the pneumatic cylinders 2019 move the grippers 2017 relative to the tubular holding member 2011 between holding and released positions. In the holding position, each gripper 2017 presses the expansion chamber 2010 against the tubular holding member 2011, so the expansion chamber is frictionally held in the tubular holding member, i the released position, each gripper 2017 is positioned to allow the respective expansion chamber 2010 to freely move into or out of the tubular holding member 2011.
  • the expansion chamber 2010 is a tubular member having the open top end 2020 that is releasably engaged by the gripping assembly 2015 of the dispensing head 2004, and a tapered, open bottom end 2022.
  • the open bottom end 2022 is positionable partially within a selected well 2024 of the microtiter plate 22 or 24.
  • the expansion chamber's open top end 2020 is positioned so the dispensing needle 2014 extends therethrough into the expansion chamber's interior area 2028.
  • the dispensing needle 2014 is positioned adjacent to the expansion chamber's sidewall with the needle axially misaligned with the expansion chamber.
  • the distal end 2013 of the dispensing needle 2014 is angled so as to point toward the respective expansion chamber's sidewall.
  • Each dispensing needle 2014 receives the sample portions through its open top end 1820 that connects to an outlet port 1822 in a coupler 1824.
  • the coupler 1824 has, on its top end, a sample inlet port 1826 coaxially aligned with the outlet port 1822. Accordingly, the coupler 1824 directs the sample portion containing the target or reaction by-product into the dispensing needle 2014 for delivery into the expansion chamber 2010.
  • the coupler 1824 of the illustrated embodiment also has a secondary inlet port 1828 in fluid communication with the coupler's outlet port 1820.
  • the secondary inlet port 1828 is connected to a small-bore, high pressure line 1830 carrying liquid carbon dioxide, nitrogen, or other selected chilled liquid or gas.
  • the coupler 1824 thus, can selectively direct a flow of the pressurized liquid or gas into the dispensing needle 2014.
  • the fraction collection assembly 23 is configured to direct a flow of high pressure liquid carbon dioxide gas through the coupler 1824 and the dispensing needle 2014 before the sample portion is directed through the needle.
  • This flow of high pressure liquid carbon dioxide against sidewalls of the expansion chamber 2010 chills the sidewalls to facilitate collection of the sample portion.
  • the sample portion is dispensed from the dispensing needle 2014 into the interior area 2028 of the expansion chamber 2010, the sample portion is in an atomized state.
  • the atomized sample portion enters the expansion chamber 2010 through the needle's angled distal end 2013, and the distal end direct the flow toward the expansion chamber's sidewall.
  • the atomized sample portion condenses on the expansion chamber's chilled sidewalls as a liquid, and is directed so the condensed liquid moves along the sidewalls in a downwardly spiral direction.
  • the condensed, non-atomized liquid sample portion flows out of the open expansion chamber's bottom end 2022 into the selected well 2024 in the microtiter plate 22 or 24.
  • the C0 2 vapor exits the expansion chamber through its open top end 2020.
  • a vacuum is drawn within the expansion chamber to draw the C0 2 vapors out and away from the expansion chamber's open top end 2020, thereby avoiding cross-contamination between channels.
  • a puff of carbon dioxide or other gas can be passed through the dispensing needle to ensure that there is no residual fluid left in the needle.
  • the fraction collection valve dispenses a selected solvent into the expansion chamber to rinse it out and carry any remaining sample into the microtiter plate 22 or 24.
  • the dispensing head 2004 can provide a puff of carbon dioxide or other gas into the expansion chamber 2010. The gas forces the remaining liquid sample out of the expansion chamber 2010 and into the well 2024.
  • the dispensing head 2004 moves to a chamber dropoff position so the expansion chambers 2010 are positioned past the edge of the frame 2000.
  • the gripping assembly 2015 of the dispensing head 2004 moves to the released position and the expansion chambers 2010 drop into a suitable waste receptacle.
  • the expansion chambers 2010 are thrown away.
  • the expansion chambers 2010 are recycled so as to be reusable.
  • the used expansion chambers 2010 are collected in receiving hopper substantially identical to the hopper 2008 in the chamber dispensing assembly 2001 discussed above. The receiving hopper with the used expansion chambers 2010 can be taken as a unit and placed into a washing assembly that cleans the expansion chambers.
  • the receiving hopper and clean expansion chambers 2010 can then be loaded directly into the housing 2102 of the dispensing assembly 2001. Accordingly, use of the receiving hopper can save a significant amount of time and manpower in preparing the expansion chambers for use in the fraction collection assembly 23.
  • each rinse station 2030 includes a substantially cylindrical body 2802 mounted at its bottom end to the frame 2000 of the fraction collection assembly 23.
  • the body 2802 has an elongated aperture 2804 extending vertically along the body's longitudinal axis.
  • An inner wash tube 2803 is positioned within the elongated aperture 2804.
  • the inner wash tube 2806 has an outer diameter smaller than the aperture's inner diameter, such that an annular passageway 2806 is formed between the wash tube and the body.
  • An outer wash tube 2812 is concentrically disposed around the inner wash tube 2803.
  • the outer wash tube 2812 has an inner diameter greater than the inner wash tube's outer diameter. Accordingly, the annular solvent passageway 2806 extends between the inner and outer wash tubes 2803 and 2812.
  • the inner and outer wash tubes 2803 and 2812 are held in the concentric orientation by a top cap 2814 that provides a top closure to the solvent passageway 2806.
  • the bottom portion of the body 2802 has a solvent inlet port 2816 coupled to a solvent source and in fluid communication with the solvent passageway 2806.
  • a selected solvent or other cleaning fluid is directed through the solvent inlet 2816 and into the solvent passageway 2806.
  • An O-ring seal 2818 is positioned in the bottom portion of the body 2802 and around the inner wash tube 2803 so as to provide a bottom closure to the solvent passageway 2806.
  • the solvent enters the solvent passageway 2806 and flows upwardly through the passage.
  • the upper end portion of the inner wash tube 2803 has a plurality of holes 2820 that communicate with the solvent passageway 2806.
  • the solvent flowing through the solvent passageway is forced through the holes 2820 into the interior area 2822 of the inner wash tube 2803.
  • the holes 2820 are sized to direct jets of the solvent radially inwardly from the periphery of the interior area 2822.
  • the dispensing needle 2014 When the dispensing needle 2014 is lowered into its respective rinse station 2030, the dispensing needle is positioned within the inner wash tube's interior area 2822.
  • the computer controller 18 activates the flow of solvent from the solvent source, and solvent flows into the annular solvent passageway 2806 and through the holes 2820 into the interior area 2822.
  • the jets of cleaning solvent clean or rinse the dispensing needle 2014.
  • the cleaning solvent is dispensed through the holes 2820 when the dispensing needle 2014 is moved upwardly out of the inner wash tube 2803.
  • the jets of cleaning solvent hitting the dispensing needle act as a "fluid squeegee," thereby cleaning the dispensing needle from its top or middle portion to its tip as the dispensing is withdrawn from the inner wash tube 2803.
  • the cleaning solvent that flows into the inner wash tube's interior area 2822 flows downwardly through the interior area and exits the inner wash tube through an open bottom end 2824.
  • the open bottom end 2824 is coupled to a waste line that carries the used cleaning solvent to a selected receptacle for containing the waste solvent.
  • dispensing needles 2014 are lifted out of the wash stations 2030.
  • the dispensing head 2004 is moved back to the expansion chamber pickup position, illustrated in Figure 19. New, clean expansion chambers 2010 that have been delivered to the pickup stations 2012 are then picked up by the dispensing head 2004 for dispensing other sample portions into the respective receiving microtiter plates 22 and 24.
  • the high throughput purification system 10 of the illustrative embodiment allows for relatively fast sample purification as compared to conventional purification processes.
  • a purification run of a selected sample can be accomplished in approximately 6-8 minutes or faster. Therefore, purification of samples contained in a 96 well microtiter plate will take approximately 144-192 minutes.
  • Purification of 4,000 samples generated in a week using sample generation techniques, discussed above, will only take in the range of 250-330.3 hours, as opposed to the 2,000 hours required to purify the 4,000 samples, using conventional purification techniques. Therefore, the high throughput purification system in accordance with the present invention allows for a significant increased speed of purification.
  • This system also provides for collecting the purified samples directly into a microtiter plate in wells having a location address corresponding to the location address of the well in the microtiter plate from which the samples were originally drawn.
  • the purified compounds are ready to be screened or otherwise processed.
  • the result is a significantly increased capacity for purification that allows for a less expensive purification process.

Abstract

This includes pressure regulator assembly usable in, as an example, a multiple channel high throughput purification system. The pressure regulator assembly is adjustable for pressure control of the fluid flow in the purification system. The apparatus includes a microsampling device useable in a multiple channel high throughput purification system for purifying a plurality of samples, preferably four or more samples from a chemical library. The apparatus also includes a high throughput liquid chromatography column assembly for separating a large sample with a selected mass weight and fluid volume. The apparatus also includes a fraction collection assembly having a frame and a dispensing head movably connected to the frame for movement about three axes. A rinse station is connected to the frame and positioned to removably receive the dispensing tube when the dispensing head is in the rinse position. A pickup station is provided adjacent to an expansion chamber distribution assembly to retain the expansion chambers in a selected position to be picked up by the dispensing head when in the pick up position prior to distribution of the sample into the receiving container.

Description

APPARATUS AND METHOD FOR MULTIPLE CHANNEL HIGH THROUGHPUT PURIFICATION
TECHNICAL FIELD
The present invention is directed to apparatus and methods, usable in, as an example, sample purification, and more particularly, to apparatus and methods usable in, as an example, high throughput purification of samples from a chemical library.
BACKGROUND OF THE INVENTION
The relationship between structure and functions of molecules is a fundamental issue in the study of biological and other chemistry-based systems. Stracture-function relationships are important in understanding, for example, the function of enzymes, cellular communication, cellular control and feedback mechanisms. Certain macromolecules are known to interact and bind to other molecules having a specific 3 -dimensional spatial and electronic distribution. Any macromolecule having such specificity can be considered a receptor, whether the macromolecule is an enzyme, a protein, a glycoprotein, and antibody, or an oglionucleotide sequence of DNA, RNA, or the like. The various molecules which bind to receptors are known as ligands.
A common way to generate ligands is to synthesize molecules in a stepwise fashion in a liquid phase or on solid phase resins. Since the introduction of liquid phase and solid phase synthesis methods for peptides, oglionucleotides, and small organic molecules, new methods of employing liquid or solid phase strategies have been developed that are capable of generating thousands, and in some cases even millions of individual compounds using automated or manual techniques. A collection of compounds is generally referred to as a chemical library. In the pharmaceutical industry, chemical libraries of compounds are typically formatted into 96-well microtiter plates. This 96-well formatting has essentially become a standard and it allows for convenient methods for screening these compounds to identify novel ligands for biological receptors. Recently developed synthesis techniques are capable of generating large chemical libraries in a relatively short period of time as compared to previous synthesis techniques. As an example, automated synthesis techniques for sample generation allows for the generation of up to 4,000 compounds per week. The samples, which contain the compounds, however, typically include 20% - 60% impurities in addition to the desired compound. When samples having these impurities are screened against selected targets, such as a novel ligand or biological receptors, the impurities can produce erroneous screening results. As a result, samples that receive a positive result from initial screening must be further analyzed and screened to verify the accuracy of the initial screening result. This verification process requires that additional samples be available. The verification process also increases the cost and time required to accurately verify that the targeted compound has been located.
Samples can be purified in an effort to achieve an 85% purity or better. Screening of the purified samples provides more accurate and meaningful biological results. Conventional purification techniques, however, are very slow and expensive. As an example, conventional purification techniques using high pressure liquid chromatography (HPLC) take approximately 30 minutes to purify each sample. Therefore, purification of the 4,000 samples generated in one week would take at least 2,000 hours (i.e. 83.3 days or 2.77 months).
Conventional purification techniques, such as HPLC, also require large volumes of solvents and result in large volumes of waste solvent. Disposal of the solvents, particularly halogenated solvents, must be carefully controlled for legal and environmental reasons, so the disposal process can be laborious and very costly. Disposal of non-halogenated solvents is less rigorous. Accordingly, when halogenated and non-halogenated solvents are used, the waste solvents are separated. The separation process of large volumes of solvents, however, can be a difficult process to perform efficiently and inexpensively. Accordingly, purification of large chemical libraries can be economically prohibitive. Therefore, there is a need for a faster and more economical manner of purifying samples of large chemical libraries.
Supercritical fluid chromatography (SFC) provides faster purification techniques than HPLC. SFC utilizes a multiphase flow stream that includes a gas, such as carbon dioxide, in a supercritical state, a carrier solvent and a selected sample. The flow stream passes through a chromatography column, and is then analyzed in an effort to locate target compounds. SFC is beneficial because the solvent and sample are carried by the gas and the amount of solvent needed during a purification run is substantially less than the volume used in HPLC. Also, the amount of waste solvent at the end of a run is substantially less, so less waste solvent needs to be handled. SFC, however, requires pressure and temperature regulation that is difficult to control accurately and reliably long term.
Purification systems have been developed to provide multiple channels to increase the volume of samples purified by the system. The samples in the multiple channels are analyzed in an effort to detect target compounds. Improved efficiency can be achieved by using multiple channel high-speed purification systems that provide high-speed sampling from the channels to a mass spectrometer or other selected analyzer. These high-speed multiple channel systems, however, have developed complex and cumbersome techniques for taking high-speed samplings from multiple channels and tracking the positions of the samples within the multiple channels from which the high-speed samplings were taken.
There are many different configurations of the purification instruments. They typically share commonality in the concept wherein that samples are delivered to a chromatography instrument where compounds are separated in time, and a fraction collector collects the target compound. In order for these instruments to maintain the high throughput process, the instruments must be able to handle large sample numbers, as well as large samples in terms of mass weight and solvent volume. Tradition would specify the use of a semiprep or prep scale chromatography system for a typical milligram synthesis. While this is achievable, it has a low feasibility in a high throughput environment because several issues become apparent in such practice: large solvent usage, generation of large amounts of solvent waste, expensive large-bore columns, and relatively large collection volumes of target compounds. If the proper flow rate or column size is not used, sufficient chromatographic purity will not be achieved.
A variety of column configurations have been developed in an effort to improve the chromatographic results. U.S. Patent No. 4,554,071 discloses a pre- column for high pressure pre-concentration of material to be chromatographed when the substances are provided in trace amounts. The pre-column is a vessel- shaped body that narrows internally at both ends and that is packed with a selected carrier material. The pre-column is connectable to a conventional chromatography column. Liquid sample is added at high pressure into the narrowed top end, and the selected components are absorbed by the carrier material. The non-absorbed fluid is drained from the pre-column through a separate outlet tube not connected to the chromatography column. The concentrated material is eluted with a solvent or solvent mixture and the concentrated sample and solvent are then loaded into the chromatographic column. This concentration process and subsequent separation process through the column can utilize a large amount of solvent to achieve a desired separation of the sample.
U.S. Patent No. 4,719,011 discloses a modular, high pressure liquid chromatography column. The column includes segments with flanged sections that can be combined to increase or decrease the column length. Segments having different inner diameters can also be combined to provide an inner diameter deemed necessary to provide the type of chromatography for the mobile phase being treated. Accordingly, the same modular components are usable in different combinations for different chromatographic runs. The mass sample and solvent volume, however, dictate the diameter and length of the column to be constructed with these modular segments. Columns used for high throughput processes must be able to handle large sample numbers and large samples in terms of mass weight and solvent volume. Conventional chromatography for large samples typically uses large-bore columns and large volumes of solvent. If the proper flow rate or column size is not used, the desired chromatographic purity will not be achieved. As a result, chromatography of large samples results in large solvent usage, generation of large amounts of solvent waste, increased expense of replacing large-bore columns, and relatively large collection volumes of target compounds. Accordingly, there is a need for a chromatographic column for high throughput purification systems that overcomes drawbacks experienced by the prior art. Further drawbacks experienced with high throughput purification techniques include durability of components to accommodate the high pressures, high volumes, or high flow rates of samples through the purification system. The purification system requires extreme accuracy and very high tolerances to avoid cross-contamination and to ensure purified compounds. The system components, thus, must be sufficiently durable to accept the aggressive environment while still providing the accurate results required. If the components are not sufficiently durable and they break or require repair too quickly, the purification system must be taken out of service to replace or repair the components. Conventional SFC systems expose its components to extremely hostile environments at high pressures. The high pressures must be accurately controlled and maintained, typically by pressure regulators. The extremely erosive nature of the environment, however, can ruin valving components in the regulator. As a result, manufacturers have made the valving components out of very hard and erosion-resistant materials, i high pressure environments, however, the hard materials are brittle, fragile, and susceptible to breaking or cracking. The valving components are also exposed to cold temperatures due to the high pressure gas. As a result, the valving components can ice up, which can compromise the accuracy of the pressure regulation. The pressure regulators of the high pressure systems must also be able to move the valving components very quickly and accurately for acceptable pressure control. The electromagnetic control mechanisms have been used for moving the valving components. Such mechanisms are typically large and have unswept dead volumes that can retain portions of the samples passing through the system. This unswept dead volume can result in cross-contamination between samples by sample carry-over or sample tailing. These mechanisms for controlling the valving mechanisms also experience difficulties in controlling the speed and velocity of the moving components so as to avoid accidental damage to the mechanisms. Accordingly, there is a need for pressure regulating devices usable in highly erosive, high pressure environments that achieve sufficient accuracy, control and durability.
A further drawback experienced in conventional purification processes of large chemical libraries includes sample management during the purification process. As an example, the chemical libraries are typically maintained in sets of 96-well microtiter plates, wherein each well includes a separate sample. Each sample is carefully tracked by its "well address" within the microtiter plate. When a sample or portion of a sample is removed for purification from a selected well of a microtiter plate, the purified sample is typically collected in a separate container, processed, and eventually returned to a receiving well in a similar microtiter plate. That receiving well preferably has a corresponding well address in the microtiter plate so as to maintain the accuracy of the library records regarding sample location in the respective microtiter plate.
Conventional purification processes typically require the reformatting of a purified sample because the large collected volumes of fluid (e.g., the solvent that contains the purified sample) is greater than the volume of a receiving well in a conventional microtiter plate. The large collected volumes must be reduced to a volume that fits into the microtiter plate's well. The reduced volume of fluid containing the purified sample is also tracked and deposited into the appropriate well of the receiving microtiter plate that correctly maps to the well location from which the sample was taken at the start of the purification run. Such reformatting of purified samples into the receiving microtiter plate increases the time requirements and cost of the purification processes. Therefore, there is a need for a purification process that allows for quick and economical purification of samples that result in purified samples being collected directly to microtiter plates mapped directly to the original plate.
SUMMARY OF THE INVENTION
The present invention is directed to apparatus and methods, usable for multiple channel high throughput purification of samples from a chemical library that overcome drawbacks experienced in the prior art. In an illustrated embodiment utilizing a apparatus in accordance with the present invention, the method of multiple channel high throughput purification simultaneously purifies a plurality of samples, such as four samples, from a chemical library.
The purification process includes simultaneously purifying by supercritical fluid chromatography (SFC) all four samples in four channels of a purification system. The method includes passing a first sample along a SFC flow path of the first channel, separating the first sample into sample portions, spacing the sample portions apart from each other along at least a portion of the first fluid path. The pressure of the supercritical fluid in the flow stream is regulated with a back pressure regulator and a pressure relief valve in accordance with an embodiment of the present invention. The method also includes moving the separated sample portions along the fluid path, and detecting at least one sample portion flowing along the fluid path. The method further includes diverting a sampling away from the sample portion, directing the sampling to an analyzer while the remainder of the sample portion continues along the fluid path, analyzing the sampling with the analyzer, and deteπnining if the one sample portion has selected sample characteristics. The method also includes collecting the one sample portion in a first receptacle, such as a well of a first microtiter plate, only if the sample portion has the selected sample characteristics. If the sample portion does not have the selected sample characteristics, the sample portion is collected in a second receptacle, such as a corresponding well in a second microtiter plate.
The multiple channel high throughput purification method of this illustrated embodiment further includes purifying a second sample along a second channel substantially simultaneously with the purification of the first sample. Purifying the second sample includes passing the second sample along a second flow path of the second channel, separating the second sample into sample portions, and spacing the sample portions apart from each other along at least a portion of the second fluid path with a pressure regulating assembly in accordance with an embodiment of the present invention. The method also includes moving the separated sample portions along the second fluid path, and detecting at least one of the sample portions flowing along the second fluid path. The method includes regulating the second sample's pressure along the flow path with a pressure regulating assembly in accordance with an embodiment of the present invention. The method further includes taking a sampling from the one sample portion and directing the sampling to the same analyzer used for the first channel. The remainder of the sample portion continues to flow along the second fluid path.
The method also includes analyzing the second sampling with the analyzer, wherein the first and second samplings are analyzed separately in accordance with a selected analysis priority protocol. The analysis of the second sampling determines if the sample portion has selected sample characteristics. The method further includes collecting the sample portion in a separate receptacle, such as a separate well in the first microtiter plate identified above, only if the sample portion has the second selected sample characteristics. If the sample portion does not have the selected sample characteristics, the sample portion is collected in another receptacle, such as a separate well in the second microtiter plate identified above. In one embodiment of the invention, the method of high throughput purification includes purifying third and fourth samples along corresponding third and fourth channels in a manner similar to the purification discussed above regarding the first and second samples. In this embodiment, the same analyzer is used to analyze samplings from all four samples. The samplings are all analyzed separately and in accordance with the selected analysis priority protocol.
One aspect of the invention provides a high throughput liquid chromatography column assembly configured to receive a selected injection of a sample for flow therethrough at a selected flow rate to achieve chromatographic separation of the sample. The sample has a selected mass weight and fluid volume. The assembly includes a loading column with a loading chamber therein having a first inner diameter and a first length. The loading chamber is sized to retain a selected volume of a solid phase packing material onto which the sample is loaded and spatially distributed within the loading chamber. The volume of the loading chamber is sufficient to fully load the sample therein, but the length of the loading chamber is insufficient to achieve the selected chromatographic separation of the sample as the sample passes through the packing material.
A separation column with a separation chamber is positioned to receive the sample from the loading column. The separation chamber has a diameter smaller than the loading column's diameter, and a length greater than the loading column's length. The separation chamber retains a solid phase packing material therein, and the separation chamber's length is sufficient to achieve the selected chromatographic separation as the sample passes through the packing material at the selected flow rate. The separation column's inner diameter is such that the separation chamber has a volume over the same length as the loading column's length that is insufficient to act as a loading area for the entire selected sample.
Another aspect of the invention is directed to a pressure regulating assembly usable in one embodiment in a multiple channel high throughput purification system for substantially simultaneously purifying a plurality of samples from a chemical library. In one illustrated embodiment, the system includes a controller and a sample analyzer coupled to the controller, wherein the analyzer is configured to determine whether the samplings have selected sample characteristics. First, second, third, and fourth purification channels are coupled to the sample analyzer. The first purification channel includes a separation device positioned to receive a sample flow and to separate a first sample into sample portions so the sample portions are spaced apart from each other in the sample flow. A detector is positioned to receive the sample flow from the separation device and to detect at least one sample portion within the first sample. An adjustable back pressure regulator assembly receives the flow stream from the detector and controls the pressure of the flow stream within the first channel in accordance with an embodiment of the present invention.
In one embodiment of the invention, a pressure regulator assembly is provided for use in a high throughput fluid system having a fluid channel for carrying a fluid flow therethrough. The pressure regulator assembly includes an inlet line and an outlet line connectable to the fluid channel. A regulator body has a regulator inlet and outlet with the regulator inlet being connected to the inlet line and the regulator outlet being connected to the outlet line. The regulator body has a chamber therein in fluid communication with the regulator inlet and outlet. A nozzle is in fluid communication with the regulator inlet. The nozzle has a nozzle outlet adjacent to the chamber. A stem is axially aligned with the nozzle outlet. The stem has one end forming a regulating surface and another end forming a mounting portion. The regulating surface is positioned adjacent to the nozzle outlet and being positioned to restrict the fluid flow through the chamber to the regulator outlet.
The pressure regulator assembly in this embodiment also includes a mounting rod attached to the stem's mounting portion. The mounting rod and stem are axially moveable in the regulator body relative to the nozzle outlet. An adjustment member is connected to the mounting rod and is axially moveable to adjust the position of the stem relative to the nozzle outlet. The adjustment mechanism has a dual concentric thread arrangement with first and second threads thereon. The first threads engage the mounting rod and are configured to move the mounting rod and stem as a unit in a first direction and at a first rate relative to the nozzle outlet. The second threads are configured to move the adjustment member, the mounting rod, and the stem as a unit in a second direction and at a second rate relative to the nozzle outlet. The second direction being opposite the first direction, and the first rate being different than the second rate, to provide an attenuated movement of the stem's regulating surface relative to the nozzle outlet to selectively adjust a pressure of the fluid flow in the chamber. A drive mechanism is connected to the adjustment member and positioned to rotate the adjustment member for axial adjustment of the stem relative to the nozzle outlet for pressure control of the fluid flow. The pressure regulator assembly provides for highly accurate pressure control with virtually no dead volume that could result in cross- contamination between samples.
A microsampling device is positioned to receive the sample flow from the back pressure regulator and is moveable between open and closed positions while allowing a substantially continuous flow stream to pass through the device. In the closed position, the microsampling device blocks the flow stream from passing to the analyzer and allows the flow stream to continue to flow through the device. In the closed position, the microsampling device also allows a substantially continuous flow of carrier fluid to pass therethrough to the analyzer. In the open position, the microsampling device directs a sampling of at least the one sample portion to the analyzer for analysis, while a remainder of the one sample portion in the sample flow moves substantially uninterrupted through the microsampling device.
A pressure relief valve assembly, which in an embodiment is similar to the back pressure regulator, receives the remainder sample flow from the microsampling device and maintains a selected pressure in the sample flow downstream of the microsampling device. A flow directing valve is in fluid communication with the first flow path and is positioned to receive the sample flow downstream of the pressure relief valves. The flow directing valve is moveable to a first position to direct the one sample portion in one direction if the analyzer has determined that the one sample portion has the selected sample characteristics. The flow directing valve is moveable to a second position to direct the one sample portion in another direction if the analyzer has determined that the one sample portion does not have the selected sample characteristics. A first receptacle, such as a well of a microtiter plate, is positioned to receive the one sample portion from the flow directing device when the flow directing device is in the first position because the sample portion has the selected characteristics. A second receptacle, such as a well in a second microtiter plate, is positioned to receive the one sample portion when the flow dhecting device is in the second position because the sample portion does not have the selected characteristics. The second purification channel of the purification system includes a separation device positioned to receive a second sample flow and to separate a second sample into sample portions. A separate detector is coupled to the separation device and is positioned to receive the second sample from the separation device. The detector is configured to detect at least one of the sample portions within the sample flow. A microsampling device is positioned to receive the sample flow from the detector and is moveable between open and closed positions. When the microsampling device is in the closed position, the microsampling device allows the second sample flow to pass therethrough and blocks the flow from passing to the analyzer. In the open position, the microsampling device directs a sampling of the one sample portion to the analyzer for analysis, while the remainder of the sample portion continues along the second flow path substantially uninterrupted.
A back pressure regulator and a pressure relief valve receive the second sample flow upstream and downstream, respectively, of the microsampling device to selectively control the pressure of the second sample flow along the second purification channel. A flow directing valve is in fluid communication with the second flow path and is positioned to receive the sample flow therethrough. The flow directing valve is moveable to a first position to direct the one sample portion in one direction if the analyzer has determined the sample portion has the selected sample characteristic. The flow directing valve is moveable to a second position to direct the one sample portion in another direction if the analyzer has determined that the sample portion does not have the selected sample characteristics. A waste receptacle receives the remainder of the flow that does not include the sample portion.
A receptacle, such as a separate well in the first microtiter plate, is positioned to receive the sample portion from the flow directing device when the flow directing device is in the first position because the sample portion has the selected characteristics. Another receptacle, such as a separate well in the second microtiter plate, is positioned to receive the sample portion when the flow directing device is in the second position because the sample portion does not have the selected characteristics.
In one embodiment of the invention, the purification system includes third and fourth purification channels that purify third and fourth samples substantially simultaneous with the purification of the first and second samples. Each of the third and fourth purification channels are coupled to the same analyzer and direct the sample portions to receptacles, such as wells in the first and second microtiter plates, discussed above. In one embodiment, the system includes a controller and a sample analyzer coupled to the controller, wherein the analyzer is configured to determine whether the samplings have selected sample characteristics. First, second, third, and fourth purification channels are coupled to the sample analyzer. The first purification channel includes a separation device positioned to receive a sample flow and to separate a first sample into sample portions so the sample portions are spaced apart from each other in the sample flow. A detector is positioned to receive the sample flow from the separation device and to detect at least one sample portion within the first sample. An adjustable backpressure regulator receives the flow stream from the detector and controls the pressure of the flow stream within the first channel.
Another aspect of the invention provides the microsampling device that includes a body with a sample flow inlet, a sample flow outlet, and a sample passageway therebetween. The sample flow inlet and outlet are positionable for fluid communication with the sample flow path of the fluid system. The body has a carrier flow inlet and a carrier flow outlet positioned for fluid communication with the carrier fluid flow path of the high throughput fluid system. The carrier flow inlet and carrier flow outlet are axially misaligned. A stem is movably disposed in the body and is in fluid communication with the sample passageway.
The stem is moveable in the body between first and second positions. The stem has a fluid bypass that fluidly interconnects the carrier flow inlet and outlet when the stem is in the first position to allow a selected carrier fluid to flow through the valve body. The stem blocks the sample flow in the sample passageway from flowing to the carrier flow outlet when in the first position. The fluid bypass is in fluid communication with the sample passageway and the carrier flow outlet when in the second position to allow a selected sampling of the sample flow to flow to the carrier flow outlet. One or more actuators are coupled to the stem and is activatable to move the stem between the first and second positions. Another aspect of the invention includes an automated fraction collection assembly that retains the microtiter plates in a fixed position and dispenses the sample portions into the selected wells in the microtiter plates. The fraction collection assembly includes a dispensing needle through which the sample portion is dispensed into disposable expansion chambers and then into the microtiter plate. The dispensing needle is mounted on a dispensing head adapted to extend into a disposable expansion chamber into which the sample portion is condensed and then dispensed into the microtiter plate.
The dispensing head is movable from a pickup station, where the expansion chambers are picked up. The expansion chambers are delivered to the pickup station from a dispenser assembly. The dispensing head picks up the expansion chambers and moves to a collection position over the microtiter plates, where the sample portions are dispensed into the selected well of the microtiter plate. The dispensing head is also movable from the dispensing position to a chamber drop-off position, where the expansion chambers are released into a waste receptacle, so the dispensing needles are exposed. The dispensing head is further movable to a wash position at a wash station on the fraction collection assembly, where the dispensing needles are washed to avoid cross-contamination between samples. In one aspect of the invention, the automated fraction collector assembly includes a dispensing head movable relative to a frame along three axes of movement. The dispensing head is adapted to deposit the portion of the selected sample in a receiving well of a receiving container, wherein the receiving well has a one-to-one corresponding location relative to the supply well from which the sample was taken.
One embodiment includes a chambered delivery assembly sized to contain a plurality of expansion chambers and that has a delivery member positioned to deliver the expansion chambers to the pickup station. The chamber delivery system has a chamber storage portion with a plurality of the expansion chambers therein. A dispensing drum is rotatably mounted adjacent to the chamber storage portion and positioned to receive expansion chambers from the chamber storage portion. An engagement member is movably positioned adjacent to the drum to engage the expansion chamber on the dispensing drum to direct the expansion chamber to the pickup station. The fraction collection assembly of an embodiment also includes a rinse station that provides a "fluid squeegee" rinsing process for rinsing the dispensing needles of the dispensing head.
BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 is a schematic view of one portion of a multiple channel high throughput purification system with pressure regulator assemblies in accordance with an embodiment of the present invention.
Figure 2 is a schematic view of another portion of the multiple channel high throughput purification system of Figure 1.
Figure 3 is a schematic view of the multiple channel high throughput purification system of Figures 1 and 2, wherein the system has four channels.
Figure 4 shows a side elevation view of a two-piece column of the purification system of Figure 3.
Figure 5 shows a cross-sectional view of the two-piece column taken substantially along line 5-5 of Figure 4.
Figure 6A shows a side elevation view of a one-piece chromatography column in accordance with an alternate embodiment of the invention.
Figure 6B shows a cross-sectional view of the one-piece column taken substantially along line 6B-6B of Figure 6A.
Figure 7A is a cross-sectional view of a chromatography column in accordance with an alternate embodiment of the invention.
Figure 7B is a cross-sectional view of another alternate embodiment of a chromatography column according to the invention. Figure 7C is a cross-sectional view of another alternative embodiment of a chromatography column according to the invention.
Figure 7D is a cross-sectional view of another alternate embodiment of a chromatography column according to the invention.
Figures 8A-C show results of three chromatographic runs showing the improvement over prior art.
Figure 9 is an enlarged exploded isometric view of a back pressure regulator assembly from the purification system of Figure 3. Figure 10 is an enlarged exploded isometric view of a back pressure regulator module from the assembly of Figure 9.
Figure 11 is an enlarged isometric view of a regulator/motor assembly of the back pressure regulator module of Figure 10. Figure 12A is an enlarged cross-sectional view of the regulator assembly taken substantially along line 12-12 of Figure 11.
Figure 12B is an enlarged cross-sectional view of an alternate nozzle in the regulator assembly of Figure 12A in accordance with an alternate embodiment. Figure 13 is an enlarged isometric view of a microsample valve assembly from the purification system of Figure 3.
Figure 14A is an isometric view of a microsample valve from the assembly of Figure 13.
Figure 14B is an enlarged, exploded isometric view of a microsample valve from the assembly of Figure 13.
Figure 15A is a plan view of a valve body of the microsample valve of Figure 14.
Figure 15B is a cross-sectional view of the valve body taken substantially along line 15B-15B of Figure 14. Figure 16 is an enlarged cross-sectional view taken substantially along line 16-16 of Figure 14, the microsample valve being shown in a non- sampling position.
Figure 17 is an enlarged cross-sectional view taken substantially along line 17-17 of Figure 14, the microsample valve being shown in a sampling position.
Figure 18 is an enlarged cross-sectional view of a dispensing head and an expansion chamber from the purification system of Figure 3, the dispensing head being shown in a dispensing position.
Figure 19 is an isometric view of an automated fraction collection assembly of the purification system of Figure 3 in accordance with one embodiment of the invention, the fraction collection assembly shown in a chamber pickup position.
Figure 20 is an isometric view of the fraction collection assembly of Figure 19 shown in a collection position. Figure 21 is an enlarged partially exploded front isometric view of a dispenser assembly and hopper of the fraction collection assembly of Figure 19 shown removed from the frame for purposes of clarity.
Figure 22 is an enlarged partially exploded rear isometric view of the drum assembly of Figure 21.
Figure 23 is an enlarged isometric view of a chamber feed and brake assembly of the drum assembly of Figure 22.
Figure 24 is an enlarged partial isometric view of the distribution assembly of Figure 21 with a right alignment guide shown in a forward dispensing position and a left alignment guide shown in a retracted position.
Figure 25 is a schematic view of a supplying microtiter plate with wells for containing unpurified samples and two receiving microtiter plates for a target and reaction by-products that receive purified portions of the sample in a well-to-well mapping process. Figure 26 is an isometric view of the fraction collection assembly of
Figure 19 shown in a chamber drop-off position.
Figure 27 is an isometric view of the fraction collection assembly of Figure 19 shown in a rinse position.
Figure 28 is an enlarged cross-sectional view taken substantially along lines 28-28 of Figure 26 showing a rinse station of the fraction collection assembly.
DETAILED DESCRIPTION OF THE INVENTION
The structure and function of exemplary embodiments of the present invention can best be understood by reference to the drawings. The same reference numbers may appear in multiple figures. The reference numbers refer to the same or corresponding structure in those figures.
A multiple channel high throughput purification system 10 having a back pressure regulator assembly 55 and a pressure relief valve assembly in accordance with an illustrated embodiment is shown in Figures 1-3, and components of the system are shown in Figures 4-22. The illustrated purification system 10 is configured to simultaneously purify four samples 12 from a chemical library, wherein each sample is purified along a respective purification channel 14 in the system. Purification in the illustrated embodiment is achieved by chromatography, and more particularly by supercritical fluid chromatography
(SFC), discussed in greater detail below.
Each channel 14 receives a selected sample from a supplying microtiter plate 20. Each channel 14 is coupled to a common analyzer, such as a mass spectrometer 16 that analyzes selected portions of the samples in accordance with a predetermined analysis priority protocol. In one embodiment, the analyzer includes a plurality of compound identification devices. In the illustrated embodiment, each supplying microtiter plate 20 includes a bar code or other selected symbology or tracking mechanism that provides information specific to that supplying microtiter plate. The purification system 10 includes a bar code reader 15 or the like that identifies the specific supplying microtiter plates 20 used for each purification run.
The components of each channel 14, including the mass spectrometer 16 and the bar code reader 15, are coupled to a computer controller 18 that momtors and controls operation of the components during a purification run. The mass spectrometer 16 is also connected to a computer 17 that can provide a user with additional control or monitoring capabilities during a purification run.
After each sample 12 is analyzed by the mass spectrometer 16, a substantially purified sample portion is distributed directly into a corresponding well of a receiving microtiter plate 22 (Figure 2) or another selected sample collector. The other portions of the sample detected by the detector, known as reaction by-products, are distributed directly into a corresponding well in a second microtiter plate 24, also illustrated in Figure 2. Accordingly, the four samples 12 are drawn from the supplying microtiter plate 20, purified, and each sample is deposited directly into a corresponding well location in two receiving microtiter plates 22 and 24, one containing the purified target compound and the other containing the reaction by-products. In one embodiment, the four samples are drawn from the supplying microtiter plate sequentially by the same drawing needle assembly. In an alternate embodiment, the four samples are drawn substantially simultaneously by a drawing assembly having four drawing needles.
The receiving microtiter plates 22 and 24 have bar codes or the like on them, and a bar code reader 25 (Figure 2) is provided adjacent to the receiving microtiter plates. The second bar code reader 25 is also coupled to the computer controller 18 (Figure 1) to identify and track the samples deposited into the selected wells of each microtiter plate. The purified target compounds in the microtiter plates 22 and 24 can then be screened in a selected manner in an effort to locate a specific target compound.
The microtiter plates 22 are securely retained in an automated fraction collection assembly 23 coupled to the computer controller 18 (Figure 1). The fraction collection assembly 23 directs selected sample portions of either purified target components or purified reaction by-products to selected wells of the microtiter plates 22 or 24. The fraction collection assembly 23 is automated and configured to pick up, clean, disposable or reusable expansion chambers in which vaporous sample portions are condensed and then delivered to the microtiter plates 22 or 24. The fraction collection assembly 23 includes a wash station in which sample dispensing needles are washed after a sample portion is delivered to the respective microtiter plate and before the next set of clean expansion chambers are picked up for delivery of the next sample portions. In the purification process of the illustrated embodiment, selected supplying microtiter plates 20 are identified by the bar code reader 15 and positioned on an autosampler 21 (Figure 1). In one embodiment, the autosampler 21 is a Gilson 215 autosampler, manufactured by Gilson, Inc. of Middleton, Wisconsin. As best seen in the schematic diagram of Figure 3, each sample is drawn by the autosampler 21 from a selected well of a supplying microtiter plate 20 and is fed into a sample flow path 30 of a respective one of the four channels 14. The four samples 12 are substantially simultaneously introduced into the respective purification channels 14. Although the illustrated embodiment substantially simultaneously purifies four samples 12, other numbers of samples can be simultaneously purified with a system in accordance with the present invention.
As best seen in Figure 3, the sample 12 is combined with carbon dioxide from a C02 source 29 and a modifier solvent from a solvent source 33 to form a carrier flow that flows through the respective channel 14 at a selected flow rate. The carbon dioxide flows through a heat exchanger 36 is chilled with a recalculating cooling bath 35 and is pumped via a C02 pump 37 to a mixer 39. The flow of CO2 is also passed through a pulse damper to minimize any pulsation caused by the pump 37. The modifier solvent flows through a solvent pump 41 into the mixer 39 where the solvent is mixed with the carbon dioxide. The carbon dioxide and solvent mixture then flows to a sample injection valve 43, where the sample 12 is received from the autosampler 21 and is combined with the earner flow to form the sample flow 31.
The sample flow 31 is passed through a heat exchanger 45 at which time the fluid becomes supercritical, and then a separation media, such as an SFC column 32, that spatially separates the sample components within the sample flow 31. Accordingly, each sample component is spaced apart from the other components and separated in time as the sample flow exits the SFC column 32 and moves through the purification channel 14.
In one embodiment of the invention, the column 32 is a two-piece column, as illustrated in Figures 4 and 5, for use in supercritical fluid chromatography. As best seen in Figure 4, the components of the column 32 include an upper dilution body 400 that defines that a dilution chamber 408 therein. The top portion of the dilution body 400 is connected to an inlet tube 410 through which the sample flow 31 passes and moves into the column 32. The upper dilution body 400 is connected to a loading body 402 and securely retained in place by a top end cap 401. The dilution chamber body 400 is compressed downwardly by the top end cap 401 that screws externally onto the threads of the loading body 402. In an alternate embodiment for use in liquid chromatography, the dilution chamber is not needed, so the column 32 does not include the dilution body attached to the loading body.
The dilution chamber body 400, the top end cap 401, and the loading body 402 of the illustrated embodiment are made from an inert material, such as stainless steel. In alternate embodiments, other inert materials can be used for construction of the column's components. A separation body 403 at its upper end is attached to the lower portion of the loading body 402. The lower end of the separation body 403 is securely connected to a bottom end cap 404 that connects to an outlet tube 412, through which the separated sample flow 31 exits the column 32.
As best seen in a cross-sectional view of Figure 5, the sample flow 31 enters the column 32 at a top-threaded port 505 to which an inlet tube 410 is sealed by an external ferrule that seats onto the top ferrule sealing point 506 in the threaded port. The sample flow is directed radially from the inlet tube 410 into the upper dilution chamber 408 by means of an inverted top funnel portion 507. The top funnel portion 507 is substantially conical in geometry and it defines the top of the dilution chamber 408. The main body of the dilution chamber 408 is substantially cylindrical, although it can be constructed with other geometric shapes in alternate embodiments. The bottom of the dilution chamber 408 has an inverted bottom funnel portion 509 that flares radially outwardly from the dilution chamber's main body. Accordingly, the bottom funnel portion 509 flares to a lower opening having a greater diameter than the dilution chamber's main body. The lower opening of the bottom funnel portion 509 is positioned over a top frit 510 located below the dilution chamber 408.
The dilution chamber's entire volume is void of stationary phase material. Dilution of the sample in the sample flow takes place in the dilution chamber 408 as the sample flow moves downwardly through the main body to the bottom funnel portion 509, where the sample flow passes through the top frit 510. The top frit 510 distributes the sample over a column bed 512 in a loading region 520 directly below the top frit 510. Sealing of the dilution chamber 408 is achieved at the top frit 510 where the dilution chamber body 400 fits internally into the loading body 402.
The loading body 402 has a loading region 520 below the top frit 510 and a transition region 522 below the loading region. The loading and transition regions 520 and 522 in the loading body 402 are filled with a stationary phase material, such as cyano, that defines a column bed 512 in the column 32. In alternate embodiments, other stationary phase materials can be used to form the column bed 512. The loading region 520 has an inner diameter approximately two or more times greater than the inner diameter of the separation region 524, and a length of approximately one-half or less than the length of the separation region. In the loading region 520, the sample flow traverses downwardly through the column bed 512 into the transition region 522, which has a conical shape as defined by the loading body 402. The transition region 522 directs the sample flow into the separation region 524 of the column bed 512.
The loading region 520 is wide but short, so the sample is distributed over the wider area of the column bed 512. Accordingly, the sample is spatially distributed across a larger horizontal plane, thus separating it from the non- compatible loading solvent. The column bed 512 has selected absorptive characteristics. The length of the loading region 520 and the depth of the column bed 512 provides a rmnimum vertical absorptive profile that allows sufficient absorption of the sample onto die stationary phase material forming the column bed. The loading region's length, however, is insufficient for the selected chromatographic separation of the sample for its given mass load and the solvent volume. Because the loading chamber or region 520 is for loading of the sample rather than for chromatographic separation, the loading chamber does not control the required flow rate for such separation. Instead, the flow rate is determined by the diameter of the separation region 524. Once the sample has been properly loaded into the loading chamber 520, the elution gradient process of the flow will elute the sample and pass it directly to the separation column. The separation region 524 has a smaller diameter than the loading region's diameter, and this smaller diameter controls the flow rate for the sample for its given sample mass and volume. This smaller diameter allows the sample flow to be run at a lower rate, thereby lowering solvent consumption and solvent waste generation.The top of the separation body 403 is threadably attached to the bottom of the loading body 402 by a threaded connection and is sealed by an adjoining frit 511 sandwiched therebetween. The separation body 403 of the illustrated embodiment is made of stainless steel and is shaped so the interior chamber containing the separation region 524 of the column bed 512 has a tapered cylindrical geometry with a wider upper end and a narrower lower end. The interior chamber of separation region 524 of the column bed 512 is filled with the stationary phase material. The sample flow travels downwardly through the column bed 512 in the separation region 524 past a bottom frit 513 and onto a bottom fluid funnel 514 formed in the bottom end cap 404. The bottom of the separation region 524 is sealed by the bottom end cap 404 screwed externally onto die separation body 403. The bottom frit 513 is sandwiched between the bottom end cap 404 and the separation body 403. The bottom fluid funnel 514 is conical and directs the fluid into a bottom threaded port 516 formed in die bottom end cap 404 to which the outlet tube 412 can be screwed. The outlet tube 412, when screwed into the outlet port 516, is sealed against the bottom end cap 404 at a bottom ferrule sealing point 515 by use of an external ferrule.
In an alternate embodiment illustrated in Figure 6A, the column 32 is a "one-piece" column, hi view of the similarities between the two embodiments, components that are the same between the two embodiments are identified in die figures by the same reference numbers for purposes of clarity. The one-piece column is substantially the same as the two-piece column discussed above, with the exception that the loading body 602 and the separation body 603 are integrally formed from a single stainless steel unit to define a One-Piece Loading and Separation (OPLAS) body 617. Accordingly, the upper frit 511 used in the two- piece column is not needed and thus omitted.
As best seen in the cross-sectional view of Figure 6B, the dilution chamber body 400 fits internally into the OPLAS body 617 and is secured by the top end cap 401 that screws externally onto the OPLAS body. The lower end of the OPLAS body 617 screws internally into the bottom end cap 404. Accordingly, the loading region 520 formed in the OPLAS body 517 has a diameter approximately two or more times greater than the inner diameter of the separation region 524, and a length of approximately one-half or less than the length of the separation region.
In an alternate embodiment illustrated in Figure 7A, the column 32 is similar to the "two-piece" column discussed above and shown in Figures 4 and 5. The dilution chamber body 400 has a lower end 407 that sits on top of the loading body 402. The dilution chamber body 400 has the same outer diameter as the outer diameter of the loading body 402. The top frit 510 is sandwiched between the lower end 407 of the dilution chamber body 400 and the top of the loading body 402.
In the illustrated embodiment, a support frit 704 is positioned above the top frit 510 and immediately below the bottom funnel portion 509 of the dilution chamber 408. When the dilution chamber 408 is filled with an inert material, such as plastic or stainless steel beads, the support fiit 704 retains the inert media within the dilution chamber 408. The support frit 704 also provides support to the top frit 510 to prevent it from bulging.
In another alternate embodiment illustrated in Figure 7B, the column 32 is similar to the "one-piece" column discussed above and shown in Figures 6A and 6B. The dilution chamber body 400, however, is integrally connected to the top end cap 401 that threadably engages the loading body 402. The dilution chamber body 400 and top end cap 401 are positioned to sandwich the top frit 510 against the top of the loading body 402. This embodiment also includes the support frit 704, as discussed above, positioned to retain any inert media when used within the dilution chamber 408 and to support the top frit 510 against bulging. The loading body 402 is integrally connected to the separation body 403.
The separation body 403 of the alternate embodiments illustrated in
Figures 7A and 7B are shown with a generally conical-shaped separation region 524. In alternate embodiments, the separation region 524 can have a cylindrical shape with a constant cross-sectional area along its length.
In another embodiment of the present invention shown in Figure 7C, the column 32 is a staged column assembly having a dilution column 740, a loading column 742, and a separation column 744 spaced apart from each other. The dilution, loading and separation columns 740, 742, and 744 are connected in series by sections of small-bore tubing 746. The dilution column 740 has a dilution chamber body 750 with a top port 752 that receives the inlet tube 410. The inlet port 752 is in fluid communication with a dilution chamber 754 within the dilution body 750, so the sample flows from the inlet tube 410, through the top port 752, and into the dilution chamber 754. The dilution chamber 754 can be empty, or in alternate embodiments, can contain inert media, such as plastic or stainless steel beads. The beads facilitate dilution of the sample flow as it enters the dilution chamber 754. The bottom of the dilution chamber body 750 has an outlet port 756 in fluid communication with the dilution chamber 754. The outlet port 756 is connected to an upper section 758 of the small bore tubing 746 to direct the sample flow out of the dilution column 740. In the illustrated embodiment, the small bore tubing 746 is HPLC tubing having an inner diameter of approximately 0.010 inches, although other tubing can be used.
The upper section 758 of the tubing 746 is connected to an inlet port 760 in the loading body 762 of the loading column 742. The inlet port 760 is in fluid communication with a loading chamber 764 formed within the loading body 762. The loading body 762 is formed by an upper section 765 and a lower section 766 securely held together in axial alignment by a threaded top cap 767. The upper section 765 has the inlet port 760 and the lower section 766 has an outlet port 768 both in fluid communication with the loading chamber 764. The top cap 767 extends over the upper section 765 and internal threads 769 on the top cap screw onto external threads 770 on the lower section 766. A locking ring 771 snaps onto the loading body's upper section 765 over the top cap 767 to lock the top cap in place on the upper section. The loading chamber 764 contains a selected stationary phase material, such as cyano, or other selected material, that defines a column bed 772.
In the illustrated embodiment, the column bed 772 is contained in a guard column cartridge 773 having a shell portion 775 that encases the column bed. Frits 774 are contained in the guard column cartridge 773 on the top and bottom of the column bed 772. The frits 774 are positioned so the sample passes through them as the sample flows through the loading chamber 764 to the outlet port 768. In alternate embodiments, the loading column 742 does not use the guard column cartridge 773. The column bed 772 is packed directly into the loading chamber 764 and the frits 774 are positioned on the top and bottom of the column bed.
The loading chamber 764 has a volume defined by the diameter and the length that contains a selected volume of the packing material to provide a vertical absorption profile that allows the full sample to be loaded into the loading column 742. The loading chamber's length, however, is insufficient to chromatographically separate the sample. As a result, the loading chamber 764 can receive large samples and spatially distribute the sample across a larger horizontal plane so as to separate the sample from noncompatible loading solvent.
The outlet port 768 of the loading body 762 is connected to a lower section 776 of the small bore tubing 746 that carries the sample flow away from loading column 742. The tubing's lower section 776 is connected to an inlet port 778 in a filter 780. The filter 780 is connected to an inlet port 781 in a separation body of the separation column 744. In an alternative embodiment, the filter 780 is not used, so the tubing's lower section 776 is connected directly to the separation body's inlet port 778. The separation body 782 has an elongated separation chamber 784 in fluid communication with the inlet port 781 to receive the sample flow. The separation chamber 784 contains a selected separation media forming the column bed 787 through which the sample flow travels and wherein the sample's components are chromatographically separated. The separation chamber 784 has a diameter that is approximately 1/2 or less than the diameter of loading chamber 764, and a length that is two or more times the loading chamber's length. The sample flow rate is determined by the diameter of the separation chamber 784. The separation chamber 784 of the illustrated embodiment has a cylindrical shape with a substantially continuous cross-sectional area along it length. Alternate embodiments can have a separation chamber 784 that tapers to a smaller diameter at its bottom end.
The bottom end of the separation body 782 is connected to a bottom end cap 786 with an outlet port 788 therein in fluid connection with the separation chamber 784. The outlet port 788 is connected to the outlet tube 412 so as to receive the separated sample flow exiting the separation column 782.
The staged column assembly utilizes the benefit of the large diameter loading column 742 tiiat can handle increased solvent loading, and the smaller diameter separation column 744 that allows for the desired high-volume throughput while achieving the selected chromatographic separation. Accordingly, a large bore column is not needed to achieve the desired separation results.
In another alternate embodiment illustrated in Figure 7D, the column 32 is a staged column assembly similar to the embodiment discussed above and illustrated in Figure 7C, except the assembly does not have a dilution chamber spaced apart from the loading column. The dilution chamber 790 is provided in the loading column 742. The loading column 742 is connected at its inlet port 760 to the inlet tube 410. The loading column 742 contains an annular spacer 792 sandwiched between die loading body's upper section 765 and the top of the guard column cartiidge 773. The annular spacer 792 has an open center area 794 in fluid communication with the inlet port 760 and the guard column cartridge 773 witii the column bed 772 therein. The spacer's open center area 794 defines the dilution chamber 790 that receives the sample flow before the sample flow is loaded onto the column bed 772. Accordingly, the dilution chamber 790 and loading chamber 764 are integrally connected in the same stage of the stage column assembly. In the illustrated embodiment, the dilution chamber 790 is empty so as to form a void above the loading chamber 764. M an alternate embodiment, inert beads or other material can be contained in the dilution chamber 790.
In this alternate embodiment, the loading chamber 764 contains selected stationary phase material forming the column bed 772 within the guard column cartridge 773, as discussed above, and the frits 774 sandwich the column bed therebetween, hi an alternate embodiment, die guard column cartridge 773 is not used and the column bed 772 and frits 774 are packed directly in the loading chamber 764. The loading body's lower section 766 has the outlet port 768 as discussed above connected to a segment of the small bore HPLC tubing 746 receives the sample flow from the loading chamber 764. The small bore tubing 746 is connected to the inlet port 778 of the filter 780 as discussed above in connection with the embodiment illustrated in Figure 7C.
Figures 8A-C show graphical results from three chromotographic runs showing improvement over the prior art provided by the column 32 in accordance with the present invention. All three chromotographic runs were injected with the same mass loading of a three-compound mixture and run under the same chromotographic conditions. Run 200 (Figure 8A) shows the separation results using a single prior art column injected with a small volume solvent mixture. Run 201 (Figure 8B) shows the separation results using the same prior art single column as in run 200, wherein the prior art column was injected with a large volume solvent mixture. Run 202 (Figure 8C) shows the separation results using a two-part column 32 in accordance with an embodiment of the present invention as discussed above. Run 202 was injected with the same large volume solvent mixture as run 201.
The first portions of the column 32 (e.g., the loading and transition portions) have a larger inner diameter than the column's second portion (the separation region) and a shorter length than the column's second portion. Accordingly, the column 32 in accordance with the present invention can handle large volume solvent mixtures with multiple compounds and provide highly accurate separation and detection of the different compounds, such as by use of a mass spectrometer or the like. This accuracy in conjunction with corresponding speed for handling large volume solvent mixtures with multiple compounds provides a faster and more efficient processing capability.
Referring again to Figure 3, the sample flow 31 exits the SFC column 32, flows through another heat exchanger 47, and flows to a detector 34. The detector 34 is adapted to detect the different components or peaks in the sample flow 31 that have been separated from each other by the SFC column 32. In the illustrated embodiment, the detectors 34 are ultraviolet light (UV) detectors. While UV detectors are used in the illustrated embodiment, other detectors can be used, such as infrared (IR) detectors or any other suitable detector capable of identifying a peak within the sample flow 31. Each detector 34 is coupled to the common computer controller 18.
When the detector 34 identifies a peak, the detector provides a signal to the computer controller 18 indicating the peak. Because the sample flow rate is known in each channel 14, the computer controller 18 can calculate the location of each peak within each channel 14 as the sample flow 31 moves through the channel. As an example, when two peaks are detected in the same sample flow 31, the computer controller 18 calculates and monitors where those peaks are within the channel 14. The computer controller 18 also calculates where the peaks are relative to each other during the entire purification process. As the sample flow 31 moves through the purification channel, it is in a vaporous state. After the sample flow 31 exits the detector 34, additional solvent, referred to as makeup solvent 49, is added to the sample flow as needed to increase the volume of liquid in the sample flow to facilitate transport of the sample to the fraction collector assembly (discussed below). The makeup solvent 49 is pumped from a solvent container by solvent pumps 51 into the respective purification channel 14. The solvent container and the solvent pumps 51 are each coupled to the computer controller 18 so the computer controller can monitor the solvent volumes used and can control the solvent pumps as necessary for the selected purification run. The computer controller 18 also monitors the amount of makeup solvent 49 needed within the purification channel during a run, so it can detect if a potential problem arises, and can provide an alarm or other warning to an operator of the system.
After any of the makeup solvent 49 is added to the sample flow 31, the sample flow passes through a back pressure regulator module 53 in a back pressure regulator assembly 55. The back pressure regulator module 53 detects and controls the back pressure within the channel 14 to maintain the desired pressure within the channel.
As best seen in Figure 9, the back pressure regulator assembly 55 includes a housing 900 that removably retains four back pressure regulator modules 53, one for each purification channel 14. The assembly 55 also includes a communication panel 902 to which the back pressure regulator modules 53 attach for communication to and from the computer controller 18 (Figure 3). The modules 53 plug into the housing 900 and onto the communication panel 902. Accordingly, if a new or substitute module 53 is needed in the purification system, it can be installed quickly and easily upon unplugging one module and plugging in the replacement module.
As best seen in Figure 10, the pressure regulator module 53 includes a housing 1002 that contains and protects a regulator assembly 1004. The regulator assembly 1004 controls the back pressure in the sample flow as it moves through the respective purification channel 14. The regulator assembly 1004 is electrically connected to a stepper motor controller 1006 which activates and adjusts the regulator assembly as needed during a purification run. The stepper motor controller 1006 is connected to a printed circuit board 1008 which also attaches to the housing 1002. The printed circuit board 1008 includes a plurality of connectors 1010 that releasably plug into the communication panel 902 (Figure 9) of the regulator assembly. Accordingly, communication to and from the computer controller 18 is provided to the pressure regulator module 53 through the printed circuit board and to the regulator assembly 1004 via the stepper motor controller 1006.
The pressure regulator module 53 also includes a front faceplate 1012 that mounts to the housing 1002. The front faceplate 1012 has an inlet port 1014 into which the tubing of the purification channel extends so as to allow the sample flow 31 to pass into the pressure regulator module 53. The sample flow passes through a pressure sensor 1013, which is also coupled to the printed circuit board 1008, so as to identify the sample flow's pressure. After the sample flow 31 enters the regulator assembly 1004 and the sample flow's pressure is modified as needed, as discussed in greater detail below, the sample flow exits the pressure regulator module 53 through an outlet port 1018 on the front faceplate 1012. As best seen in Figures 11 and 12, the regulator assembly 1004 includes a stepper motor 1100 having wiring 1102 that connects to the stepper motor controller 1006 (Figure 10). The stepper motor 1100 is connected to a motor mount 1104 that interconnects the stepper motor to a back pressure regulator 1106. The back pressure regulator 1106 is securely retained to the stepper motor 1100 by a plurality of mounting screws 1108 that extend through the motor mount 1104 and screw into the housing of the stepper motor 1100.
The regulator assembly 1004 also includes a heater 1110 adapted to heat the sample flow 31 within the purification channel's tubing so as to prevent formation of ice crystals or the like that may occur as a result of pressure differentials occurring across the pressure regulator. The heater 1110 includes a heat transfer body 1112 that extends over the back pressure regulator 1106 and a heater band 1114 clamped onto the heat transfer body by a band clamp 1116. The heater band 1114 is coupled to the computer controller 18 to allow the heater band to regulate its temperature to provide different heating configurations to the back pressure regulator during a purification run. The heat transfer body 1112 includes a temperature sensor 1118 that monitors the temperature of the heat transfer body during the purification run. The temperature sensor 1118 is coupled to the computer controller 18 (Figure 3) so the computer controller can regulate the heat provided from the heater band 1114 as needed during operation of the regulator assembly 1004. The heater 1110 is controlled to prevent formation of ice or crystals in the pressure regulator 1106.
As best seen in Figure 12A, the regulator 1106 has a flow filter 1250 that receives the purification tube 1201 carrying the sample flow 31. The flow filter 1250 includes a frit 1252 or other filtering member positioned in the path of sample flow 31. The sample flow 31 passes through the frit 1252, and the frit filters out any particulates in the sample flow before the flow progresses through the regulator 1106. The flow filter 1250 has a connector end 1254 that extends into and is securely received by an inlet port 1200 that receives the filtered sample flow 31. In an alternate embodiment, the flow filter 1250 is not used, so the purification tube entering the regulator 1106 extends directly into the inlet port 1200.
The inlet port 1200 has an inlet channel 1202 that communicates with a nozzle 1204 positioned below the inlet port. The nozzle 1204 in the illustrated embodiment is a ceramic component having a diamond coating so as to provide an extremely hard, erosion-resistant, and durable nozzle within the regulator. The nozzle 1204 is exposed to very harsh conditions, including caustic solvents and pressures of approximately 2000 psi or greater. The inlet port 1200 is threadably connected to the nozzle retainer 1205 so the inlet port is easily removable to provide access to the nozzle 1204 if replacement of a nozzle is necessary. The nozzle 1204 includes an inlet channel 1211 extending therethrough that communicates with a very small chamber that receives the sample flow 31 from the nozzle's inlet channel. The lower end of the inlet channel 1211 forms a nozzle orifice through which the sample flow passes. A stem 1208 positioned below the nozzle 1204 extends through a seal 1210, into the small chamber 1206, and terminates immediately adjacent to the nozzle orifice at the lower end of the inlet channel 1211. The stem 1208 is moveable relative to the nozzle orifice so as to adjustably close the flow path through the regulator 1206. In the illustrated embodiment, the stem 1208 is a sapphire stem. In alternate embodiments, the stem 1208 can be made of other very hard, erosion-resistant, materials, such as diamond, ruby or the like. The stem 1208 is moveable relative to the nozzle 1204 to adjust the opening size so as to regulate the pressure of the sample flow 31.
As best seen in Figure 12B, the nozzle 1204 in an alternate embodiment has a nozzle body 1281 and a nozzle insert 1280 retained in a cavity 1282 formed in the nozzle body's lower end 1283 facing the stem 1208 (Figure 12A). The nozzle insert 1280 of the illustrated embodiment is retained in the cavity by a rolled crimp formed in the lower end of the nozzle body 1281. The nozzle insert 1280 in another embodiment can be retained in other suitable ways to securely hold the insert in place in the nozzle's cavity.
The nozzle insert 1280 is made of a very hard, erosion-resistant material such as sapphire, ruby, diamond or other suitable material that exhibits sufficient hardness and erosion resistance. In one embodiment, the nozzle body 1281 is made of a ceramic component, and the nozzle insert 1280 is sapphire. The nozzle insert has an aperture 1284 aligned with the inlet channel 1211 in the nozzle body. The lower end of the aperture 1284 forms the nozzle orifice through which the sample flow passes.
The sample flow 31 moves from the nozzle 1204 through the orifice and into an outlet channel 1212 that is in fluid communication with the small chamber 1206. The outlet channel 1212 extends through an outlet port 1214 that receives the exit tube 1201 therein so as to carry the sample flow 31 out of the regulator 1106. The exit tube 1201 extends from the outlet port 1214 and wraps around the heat transfer body 1112 approximately two times so the exit tube is heated, thereby preventing the formation of ice crystals within the purification tube and condensation on the outside of the exit tube. The purification tube 1201 then extends from the heat transfer body 1112 away from the regulator assembly and to the outlet port 1018 on the regulator module's faceplate 1012 (Figure 10) as discussed above. In the illustrated embodiment, the stem 1208 is a sapphire stem having hardness and erosion-resistance characteristics suitable for use in the high pressure and harsh environment within the regulator assembly 1004. The sapphire stem 1208 is connected at its lower end to a rod 1218 movably positioned within a holding member 1220 having a threaded lower end. The holding member 1220 contains a biasing member 1222, such as Bellville washers, wave washers, or the like, that bias the rod 1218 and the stem 1208 toward the nozzle 1204. When the stem 1208 directly engages the nozzle 1204 and additional force is exerted on the stem, the biasing member 1222 will be compressed so as to avoid damaging the sapphire stem 1208 or the nozzle 1204 during operation. The biasing member 1222, however, has a sufficient spring stiffness so it is not compressed during normal pressures of the sample flow within the tubing of the purification channel 14 during a purification run.
Adjustment of the regulator assembly 1106 is provided by dual concentric screws that move the stem 1208 relative to the nozzle 1204. As best seen in Figure 12, the holding member 1220 is threaded into internal threads 1230 formed in a shaft 1224 of an adjustment screw 1226. In the illustrated embodiment, the internal threads 1230 have a pitch of 28 threads per inch (tpi). The adjustment screw's shaft 1224 also has external threads 1232 that screw into a threaded aperture in the regulator body 1106. In the illustrated embodiment, the external threads 1232 have a pitch of 27 tpi. Accordingly, the external threads 1232 of the adjustment screw 1226 have a thread pitch different than the pitch value of the internal threads 1230. The internal and external threads 1230 and 1232 are both right-handed pitch threads oriented in opposing directions so as to form the dual concentric adjustment screw configuration for attenuated movement of the stem 1208 relative to the nozzle 1204 for each turn of the adjustment screw.
The adjustment screw 1226 has an internal driving spline 1234 that securely engages a drive spline 1236 on the stepper motor 1100. The drive spline 1236 is press fit into the internal driving spline 1234. When the stepper motor 1100 is activated by the computer controller 18 (not shown), the driving spline 1236 rotates, thereby rotating the adjustment screw 1226. As the adjustment screw 1226 rotates one revolution, the dual concentric screw configuration counteracts the range of motion of the holding member 1228, and thus the stem 1208. As an example, if the stepper motor 1100 rotates the adjustment screw one full revolution, the holding member 1220 moves only one pitch value because of the pitch differentiation between the internal and external threads 1230 and 1232.
In one embodiment, one revolution of the adjustment screw along the external threads 1232 would move the adjustment screw 1226 and the holding member 1220 approximately 0.0373 inches. The internal threads 1230, however, move in the opposite direction approximately 0.03571 inches, resulting in a net movement of approximately 0.0013 inches. Accordingly, the dual concentric screw configuration within the regulator 1106 provides for extremely accurate and fine adjustments of the stem 1208 relative to the nozzle 1204 to closely control pressure regulation within the sample flow 31 as it passes through the back pressure regulator assembly 1004.
The back pressure regulator 1004 is formed with a minimum amount of dead volume and unswept volume within the purification channel extending therethrough to prevent or rninimize the risk of cross-contamination between purification runs for different samples. The back pressure regulator assembly is constructed with extremely durable components that will withstand the harsh environments experienced during the purification run at very high pressures, while providing sufficient safety characteristics to avoid damaging the back pressure regulator in the event of pressure spikes or the like. In one embodiment, the stepper motor includes a rotational stop 1238 that prevents travel of the drive spline 1236 and, thus, rotation of the adjustment screw 1226 past a selected position relative to the regulator. The travel stop 1238 is positioned to block the stepper motor from driving the adjustment screw 1226 too far after the stem 1208 has engaged the nozzle 1204, thereby preventing the dual concentric threads from binding as a result of overdriving by the stepper motor.
The illustrated embodiment of the purification system utilizes the regulator assembly with the dual concentric screw configuration controlled by the computer controller 18. In alternate embodiments, the pressure regulator assembly 53 can be a stand alone regulator with selected control mechanisms. As best seen in Figure 3, the sample flow 31 travels from the pressure regulator assembly 55 to the microsample valve 38. The microsample valve 38 is operatively connected to the computer controller 18 and is activated by the computer controller when a peak in the sample flow 31 is moving past the microsample valve. Upon activation, the microsample valve 38 diverts a sampling from the sample flow 31 and directs it to the mass spectrometer 16 for analysis.
The remaining portion of the sample flow 31 continues along the flow path of the respective channel 14 substantially uninterrupted. Each microsample valve 38 is activated so the sampling contains a selected portion of just the peak. The mass spectrometer 16 analyzes the sampling and determines whether the peak is a target compound or not.
As the four sample flows 31 moves simultaneously through the respective channels 14 and through the detectors 34, the peaks from the four channels will likely occur at separate times during the sample runs. Accordingly, the mass spectrometer 16 usually receives the samplings from the four channels with some time between the samplings. In some cases, however, two or more detectors 34 may detect a peak in its sample flow at the same time or at overlapping times during the sample run. The computer controller 18 is programmed with an analysis priority protocol that controls the activation sequence of the microsample valve 38 when peaks in the different channels 14 occur at the same time or overlapping times. Accordingly, the priority protocol controls the timing of when the samplings of the peaks are diverted to the mass spectrometer 16, so each peak can be analyzed separately by the same analyzer. In one embodiment, when a peak from separate channels 14 are detected simultaneously, the computer controller 18 activates the microsample valves 38 at different times so samplings of the respective peaks are sequentially directed to the mass spectrometer 16. Activation of each microsample valve 38 can be controlled by revising the computer controller's analysis priority protocol to provide sequential sampling.
As best seen in Figure 13, the four microsample valves 38 are part of a microsample valve assembly 1300 that has four valve modules 1302. Each valve module 1302 contains a microsample valve 38 for its respective purification channel 14. The valve modules 1302 are removably received by a housing 1304 and plug into connectors coupled to a communication panel 1306. The communication panel 1306 is, in turn, coupled to the computer controller 18 (not shown), so the computer controller can control the activation of each microsample valve 38.
As best seen in Figures 14A and 14B, each valve module 1302 includes a faceplate 1400 and opposing side plates 1402 that securely engage the microsample valve 38. The faceplate 1400 has an inlet port 1404 and an outlet port 1406 that receive the purification channel's tubing and direct the sample flow into and out of the valve module 38.
The microsample valve 38 includes a valve body 1408 positioned between a pair of electromagnetic solenoids 1410. The solenoids 1410 are activatable by the computer controller 18 (not shown) to control activation of the microsample valve, as discussed in detail below. The solenoids 1410 are each sandwiched between the valve body 1408 and outer mounting plates 1414, and mounting screws 1416 secure the outer mounting plates to the valve body.
As best seen in Figures 15A-17, the valve body 1408 has a sample inlet port 1502, a sample outlet port 1504 (Figures 15A and 15B), a solvent inlet port 1506, and a flow outlet port 1508. The solvent inlet port 1506 is axially misaligned with the flow outlet port 1508. The flow outlet port 1508 is in fluid communication with the mass spectrometer 16, so fluid exiting the microsample valve 38 through the flow outlet port is carried to the mass spectrometer 16 (Figure 3). The microsample valve 38 has a stem 1510 slidably disposed within an interior chamber 1512 in the valve body 1408. The stem 1510 slidably extends through the valve body 1408 and is connected at opposite ends to the electromagnetic solenoids 1410. The solenoids 1410 control the stem's axial position within the valve body 1408. The solenoids 1410 are connected to the computer controller 18 (Figure 3), so the computer controller can control or adjust the stem's axial position. Upper and lower seals 1514 are positioned within the valve body 1408 adjacent to the solenoids 1410, and a center plastic sleeve 1516 extends between the upper and lower seals. The stem 1510 extends through the upper and lower seals 1514 and the plastic sleeve 1516 such that a fluid-tight seal is formed therebetween. In the illustrated embodiment, the stem 1510 is press fit into the plastic sleeve 1516, thereby preventing dead space around the stem.
As best seen in Figures 16 and 17, the stem 1510 has a through hole 1518 in fluid communication with the flow outlet port 1508 and to the mass spectrometer 16. The stem 1510 also has an axial groove 1520 on the outflow side of the valve body 1408 and in fluid communication with the flow outlet port 1508. The axial groove 1520 extends upwardly from the through hole 1518, along the stem's surface, and is sized to direct the fluid flow upwardly from the through hole along the groove between the stem's surface and the center plastic sleeve 1516. The through hole 1518 is shaped and sized to allow either a flow of carrier solvent or a sampling of a peak from the sample flow to pass toward the mass spectrometer
16.
Referring now between Figures 3, 15 and 16, the solvent inlet port 1506 (Figures 15 and 16) is connected to a carrier solvent line 1602 that connects to a carrier solvent source 1604 (Figure 3) and a carrier solvent pump 1606. The carrier solvent pump 1606 is also coupled to the computer controller 18 that controls the flow of carrier solvent to the microsample valves 38. A substantially continuous flow of carrier solvent is provided to the microsample valves 38 during a purification run. In the illustrated embodiment, the carrier solvent line 1602 connects to all four microsample valves 38 in series, so the carrier solvent will flow through all of the microsample valves and to the mass spectrometer 16. Accordingly, the carrier solvent enters the first microsample valve 38 through the solvent inlet port 1506 (Figures 15 and 16), exits through the flow outlet port 1508 (Figure 16), back into the carrier solvent line 1602, and flows into the next microsample valve through its solvent inlet port. The flow continues through each microsample valve 38 and then to the mass spectrometer 16.
The microsample valve 38 in each purification channel 14 also has a continuous flow of the sample flow 31 passing through it. The sample flow 31 enters the microsample valve 38 through the sample inlet port 1502 (Figures 15 and 16), through a sample line 1522 extending through the valve body 1408 immediately adjacent to the stem 1510, and out through the sample outlet port 1504. Accordingly, the sample flow 31 in the illustrated embodiment is transverse to the flow of the carrier solvent. When the microsample valve 38 is in a lowered normal position, shown in Figure 16, the through hole 1518 is below and out of communication with the sample flow 31. The stem 1510 blocks the sample flow 31 from passing through the flow outlet port 1508 to the mass spectrometer 16 (Figure 3). When the stem 1510 is in the lowered position, a continuous flow of carrier solvent passes into the valve body 1408 through the solvent inlet port 1506, through the through hole 1518, up the axial groove 1520, and out of the valve body 1408 through the flow outlet port 1508 toward the mass spectrometer 16.
During normal use, when a peak has not been identified, the microsample valve 38 remains in this lowered normal position, so only the carrier solvent flows through the microsample valves to the mass spectrometer 16. When the detector 34 (Figure 3) detects a peak in the sample flow 31 and the computer controller 18 activates the microsample valve 38, the solenoids 1410 immediately move the stem 1510 axially from the lowered position to a raised sampling position, shown in Figure 17. In this raised sampling position, the through hole 1518 in the stem 1510 is in fluid communication with the sample line 1522 through which the sample flow 31 travels between the sample inlet and outlet ports 1502 and 1504. Accordingly, the flow of carrier solvent is temporarily interrupted and a small sampling of the peak traveling through the sample line 1522 is diverted from the sample line, through the through hole 1518 to the flow outlet port 1508, and into the carrier line at the location where the carrier solvent flow was interrupted. The sampling then flows to the mass spectrometer 16 (Figure 3) for analysis.
As the peak is moving past the through hole 1518 at a selected time, as determined by the computer controller 18, the stem 1510 is switched back to the lowered position (Figure 16). The solenoids 1410 are activated, thereby immediately moving the stem 1510 axially to the lowered position, so the only part of the sample flow 31 received by the mass spectrometer 16 for analysis is the sampling of the peak. When the stem 1510 is returned to the lowered position, the flow of the carrier solvent to the mass spectrometer 16 is resumed. Therefore, the mass spectiometer 16 receives a continuous flow of fluid, and the samplings are effectively inserted as segments of that continuous flow when the microsample valve 38 is activated.
The axial movement of the stem 1510 between the lowered position and the raised sampling position allows for an extremely fast switching between positions, thereby providing for small yet highly accurate samplings of the selected portion of the sample flow. In the illustrated embodiment, the microsample valve 28 is configured to be switched from the normal lowered position, to the raised sampling position and back to the normal lowered position within a time period of approximately 15 to 100 milliseconds, inclusive. In one embodiment the time period is less than 20 milliseconds, so as to divert sample volumes as small as approximately 2 pico liters or less to the mass spectrometer 16. In an alternate embodiment, the microsample valve 28 is configured to be moveable from the normal lowered position, to the raised sampling position and back to the normal lowered position in one second or less. This extremely fast switching also minimizes the chance of cross-contamination within the valve body between samplings of a plurality of peaks within the sample flow.
The microsample valve 38 is designed and constructed so the flow paths through the valve body 1408 and the stem 1510 provide virtually no dead space or unswept volumes that could cause cross-contamination between different samples flowing through the microsample valve. Accordingly, the microsample valve 38 allows for very accurate results in the purification process. The microsample valve 38 is also configured to quickly take the small sample portions from the sample flow, thereby minimizing the pressure drop in the sample flow across the microsample valve 38. In the illustrated embodiment, the pressure drop across the microsample valve is less than approximately 50 psi.
As best illustrated in Figure 3, the sample flow 31 in each channel 14 moves from the microsample valve 38 to a pressure relief valve assembly 41 that controls the pressure within the flow downstream of the microsample valve. In the illustrated embodiment, the pressure relief valve assembly 41 has the same construction as the back pressure regulator assembly 55 discussed above, except that the heaters are not provided on the back pressure regulator valve. In alternate embodiments, the heaters can be used if needed as a result of ice formation or larger pressure drops experienced in the system. In other alternate embodiments, other back pressure regulators can be used, provided they are durable enough and provide sufficient pressure control for the purification valve.
The use of the pressure relief valve 41 allows the flow volume to the analyzer to be very small because of either use of a small bore capillary to the analyzer or an active back-pressure regulator. Accordingly, the pressure differential is reduced and the flow volume to the mass spectrometer 16 is reduced.
The sample flow 31 exits the pressure relief valve assembly 41 and flows to two flow directing valves, referred to as a fraction collection valve assemblies 40 with first and second collection valves 40a and 40b for each channel.
Each fraction collection valve assembly 40 has, for each channel, one inlet port 42, two outlet ports 44 and 46 for collection, and a waste port 47. The inlet port 42 is coupled to both of the first and second collection valves 40a and 40b, and each outlet port 44 and 46 is connected to a respective one of the first or second collection valves. Each of the first and second collection valves 40a and 40b are also operatively coupled to the computer controller 18. When a portion of the sample flow 31 containing a peak enters the fraction collection valve assembly 40 through the inlet port 42, as identified by the computer controller 18, the computer controller activates the first or second fraction collection valve 40a and 40b to control whether the peak in the sample flow is directed out of the first outlet port 44 or the second outlet port 46.
If the mass spectrometer 16 determines that the peak is the target compound, the computer controller 18 activates the first collection valve 40a, so the collection valve moves to a first position. In this position, the sample portion containing the peak is directed out of the first collection valve 40 through the first outiet valve 44. The sample portion is directed to a fraction collector assembly 43 and is collected directly into a predetermined location in a selected well of the first receiving microtiter plate 22.
When a portion of a sample flow containing a peak passes through the fraction collection valve assembly 40, and that peak is a reaction by-product rather than the target compound, the second collection valve 40b is switched to direct a portion of the sample flow through the second outlet port 46. This portion of the sample flow 31 exits the second outlet port 46, passes through the fraction collection assembly 43 and is collected directly into a selected well of the second receiving microtiter plate 24. When a portion of the sample flow 31 passes through the fraction collection valve and that portion does not contain any peaks, the sample flow passes through the waste outlet 47 and is carried to a waste receptacle 52.
The purification system 10 of the exemplary embodiment allows the purified samples to be automatically dispensed into selected wells 2024 of the receiving microtiter plate 22 or 24. Each purified portion of the sample is dispensed into a well 2024 having the same relative location in the receiving microtiter plate 22 or 24 as the well in the supplying microtiter plate 20 from which the sample was initially drawn to begin the purification run. As an example, referring to Figure 25, the supplying microtiter plate 20 and each receiving microtiter plate 22 and 24 have a rectangular array of ninety-six wells 2024. Each well 2024 has a well address defined by its position relative to the rows (A-H) and columns (1-12) the array of wells. Accordingly, the well address of the well 2024 in the upper left corner of each plate as shown in Figure 25 has an address of Al, and the well in the lower right corner has an address of H12. Information about each sample in each well 2024 of the supplying microtiter plate 20 is known prior to the purification run. When the sample from, as an example, well Al is drawn out of the supplying microtiter plate 20 and run through the purification system 10, the purified portion of the sample containing the target compound is deposited directly into the corresponding well Al of the target receiving microtiter plate 22. The purified reaction by-products from that same sample are deposited directiy into well Al of the by-product receiving microtiter plate 24. Therefore, the purified target compound is deposited directly into a well having a one-to-one corresponding well address as the original sample well. Similarly, the reaction by-products are deposited directly into a well having a corresponding one-to-one well address and the second receiving microtiter plate.
This one-to-one mapping of wells 2024 and direct depositing of the target compounds into a selected well of a receiving microtiter plate 22 or 24 allows for easy tracking of information regarding the samples, the purified targets, and the purified reaction by-products. The one-to-one mapping and direct depositing avoids further processing and formatting before the purified target compounds are put into microtiter plates. Accordingly, the efficiency of the purification process is increased and the time and cost requirements are decreased. In addition, receiving microtiter plate 22 or 24 is labeled with, as an example, a bar code so information about the purified components in each receiving microtiter plate is easy to track and maintain.
This purification system 10 of the illustrated embodiment results in the collection of purified compounds having an 85% purity or better. It is preferred, of course, to provide samples having purity as close to 100% pure as possible. Upon collection of the purified target compounds in the receiving microtiter plate 22, these purified target compounds are ready for a screening process or other selected process.
As best seen in Figures 19 and 20, the fraction collector assembly 43 includes a frame 2000 and expansion chamber dispensing assembly 2001 at one end of the frame. A docking station 2002 is supported at the other end of the frame and is positioned to removably receive the receiving microtiter plates 22 and 24. The docking station 2002 includes an array of indicators coupled to the computer controller and positioned to prompt the operator where to place the receiving microtiter plates 22 or 24 on the docking station. In an alternate embodiment, sensors are positioned to detect the location of each receiving microtiter plate 22 or 24 when it is placed on the docking station 2002. The fraction collector assembly 43 also includes a dispensing head 2004 that travels along rails 2005, 2006 and 2007 mounted to the frame 2000 for movement along three axes of movement (X, Y and Z) relative to the frame between several operating positions. Accordingly, the dispensing head 2004 can move fore/aft in the Z-axis along one rail 2006, left/right in the X-axis along another rail 2007, and up/down in the Y-axis along the third rail 2005. This 3-axis movement allows for accurate positioning of the dispensing head 2004 during the fraction collection process, as discussed below. As seen in Figure 21, the dispensing assembly 2001 includes a housing 2102 formed by a back wall 2104, left and right sidewalls 2106 and 2108. The right sidewall 2108 is a straight vertical wall and the left sidewall 2106 is contoured with a middle angled support portion 2112. Accordingly, the back wall 2104 and the left and right sidewalls 2106 and 2108 define an asymmetric receiving area 2113. The asymmetric receiving area 2113 removably retains an asymmetric hopper 2008 that contains clean disposable or reusable expansion chambers 2010. When the hopper 2008 is in the receiving area 2113, a lower left panel 2016 of the hopper is positioned on the left sidewall's angled support panel 2012. Accordingly, the hopper 2008 has a corresponding asymmetric shape as the receiving area 2113. The hopper 2008 of the illustrated embodiment is an asymmetric bin formed by a plurality of perforated panels 2114. The perforated panels 2114 of the illustrated embodiment are stainless steel panels, although other materials can be used. The hopper's perforated panel 2114 facing the housing's forward wall 2110 has smaller perforations than those perforations in the panels facing the housing's left and right sidewalls 2106 and 2108 and the rear wall 2104. The smaller perforations in the hopper's front wall are smaller than the tip of the expansion chamber 2010 so the expansion chambers can not extend through the perforations. The larger perforations are larger than the tip of the expansion chambers 2010 but smaller than the open rear ends of the expansion chambers. The expansion chambers 2010 are, thus, installed in the hopper 2008 with the tips facing forwardly toward the panel with the smaller perforations. Accordingly, the smaller perforations in the hopper's front wall provide directional orientation for installation of the expansion chambers 2010. This directional orientation assures easy identification and proper alignment of the expansion chambers 2010 within the hopper 2008. The asymmetric configuration of the hopper 2008 also provides for easy alignment and accuracy of installation of the hopper within the housing 2102 for proper set up of the dispensing assembly 2001 prior to a purification run.
The hopper 2008 has an open top 2118 through which the expansion chambers 2010 can be loaded. The bottom of the hopper 2008 has a dispensing aperture 2120 through which the expansion chambers 2110 are removed during a dispensing operation, as discussed below. A removable top cover 2122 is attachable to the hopper 2008 to cover the open top 2118, and a bottom cover 2124 is slideably attachable to the hopper to close the dispensing aperture 2120. In one embodiment, the top cover 2122 is not installed on the hopper 2008 when the hopper is installed in the housing. The bottom cover 2124 has slide portions 2126 that slideably receive rails 2128 on the hopper 2008 adjacent to the dispensing aperture 2120 so as to retain the bottom cover in a closed position on the hopper 2008. In the illustrated embodiment, expansion chambers 2010 can be loaded into the hopper 2008 when the bottom cover 2124 is covering the dispensing aperture 2120. The top cover 2122 can then be attached to close the top opening 2118 so as to fully enclose the expansion chambers 2010 within the hopper 2008. If the expansion chambers 2010 contained within the hopper 2008 are not clean or need processing prior to use in the purification run, the hopper with its top and bottom covers 2122 and 2124 can be loaded as a unit into a washing device so as to thoroughly clean the expansion chambers 2120 in preparation for a purification run. The hopper 2008 containing the clean expansion chambers 2010 can then be loaded as a unit directly into the dispensing assembly 2001. The bottom cover 2124 is then removed so the clean expansion chambers 2010 can be dispensed during the purification process.
When the hopper 2008 and expansion chambers 2010 are positioned in the housing's receiving area 2113, the dispensing aperture 2120 is directly above a dispensing drum assembly 2130. As best seen in Figures 21 and 22, the drum assembly 2130 includes a horizontally oriented drum 2202 rotatably contained within a drum guide 2204. The drum guide 2204 has separate left, right and bottom guide portions 2206, 2208 and 2210, respectively. The drum 2202 has a plurality of channels 2212 formed along the drum's outer surface parallel with the drum's longitudinal axis. The channels 2212 are arcuate channels shaped to removably receive the expansion chambers 2010 dispensed from the hopper 2008 (Figure 21).
In the illustrated embodiment, the drum 2202 has ten channels 2212 formed around it's periphery, although a drum with greater or fewer channels can be used as needed for, as an example, if different size expansion chambers 2010 are to be used.
The drum guide's left and right guide portions 2206 and 2208 have upper edges spaced apart from each other so as to provide an upper opening in the drum guide 2204 for access to the channels 2212 in the drum 2202. The expansion chambers 2010 are dispensed from the hopper 2008 (Figure 21) into the drum's channels 2212 that are adjacent to the upper opening in the drum guide. The drum guide 2204 extends around the remaining portion of the drum 2202 so as to retain the expansion chambers 2010 within the respective channels 2212 as the drum rotates within the drum guide. Accordingly, the expansion chambers 2010 are loaded into the drum 2202 from the top side, and the drum rotates within the drum guide 2204 to position empty channels 2212 adjacent to the drum guide's opening to receive another clean expansion chamber.
The drum 2202 is mounted on a drive shaft 2214 that rotatably mounts at it's rear end to a bearing 2216 retained in the rear wall 2104 of the housing 2102. A forward portion 2218 of the drive shaft 2214 is rotatably supported in a bearing 2220 in a front mounting plate 2222 to which the housing's front wall 2110 is connected. Accordingly, the drum 2202 is suspended horizontally for rotation relative to the hopper 2008.
As best seen in Figure 23, the drum 2202 has a hub index 2224 securely mounted to the drum's front end. The forward portion 2218 of the drive shaft 2214 extends through the hub index 2224. The hub index 2224 has an elongated slot 2228 that securely receives an index pin 2228 mounted to the drive shaft's forward portion 2218. Accordingly, rotational forced from the drive shaft 2214 are transmitted to the drum 2202 via the index pin 2228 and the hub index 2224 for simultaneous rotation of the drum. The drive shaft 2214 is rotatably driven by a drum actuator 2234 securely mounted to the front mounting plate 2222 (Figure 22). The drum actuator 2234 has a shaft 2232 that extends into a keyhole 2230 in the drive shaft's forward portion 2218. In the illustrated embodiment, the keyhole 2230 has a non-circular cross-sectional shape, such as a square or a hexagonal shape, that receives the similarly shaped shaft 2232 of the drum actuator 2234. The drum actuator 2234 is coupled to and controlled by the purification system's computer controller 18 so as to accurately control rotation of the drum 2202 for selected loading and dispensing of the expansion chambers 2010. As best seen in Figures 22 and 23, a drum brake 2240 is connected to the back end portion of the drum 2202. The brake 2240 includes a break hub 2242 securely mounted to the housing's back wall 2104 (Figure 22). The brake hub 2242 extends into a cylindrical break recess 2244 formed in the drum's back end portion. As best seen in Figure 23, the brake hub 2242 has an enlarged channel 2246 that slidably receives a pair of brake pads 2248. The brake pads 2248 are biased radially outwardly by a pair of springs 2249 to frictionally engage the drum 2202 within the brake recess 2244. The springs 2249 are selected to provide sufficient biasing force for frictional engagement between the brake pads 2248 and drum 2202 to allow for rotation of the drum 2202 when the drum actuator 2234 is activated. The frictional engagement, however, is sufficient to quickly stop rotation of the drum 2202 when rotation of the drum actuator 2234 stops, thereby preventing drum-overdrift relative to the hopper's dispensing aperture 2120 (Figure 21). Accurately controlling drum position and preventing drum-overdrift allows for accurate alignment of the drum's channels 2212 relative to the hopper 2008 for fast and accurate positioning of the expansion chambers 2010 into the channels.
After an expansion chamber 2010 has been loaded into a selected channel 2212 in the drum 2202, the drum actuator 2234 rotates the drum to move the loaded expansion chamber into a dispensing position. As seen in Figure 21, dispenser brackets 2250 are slidably positioned adjacent to the left and right sides of the drum 2202. Each dispenser bracket 2250 is positioned to push the expansion chamber 2010 axially out of its respective channel 2212 and, thereby dispensing the expansion chamber from the drum 2202. Each dispenser bracket 2250 engages the expansion chamber 2010 with a generally horizontally oriented dispenser tab 2252. The dispenser tab 2252 is positioned to slide through a raceway 2254 formed in the respective left or right side of the drum guide 2204. In the illustrated embodiment, the drum guide 2204 has a left raceway 2254 formed by a space between the left guide portion 2206 and the bottom guide portion 2210. A right raceway 2256 is formed by a space provided between the right guide portion 2208 and the bottom guide portion 2210. The dispenser tabs 2252 are sized to extend through the respective left or right raceway 2254 or 2256 and partially into the channel 2212 adjacent to that raceway. The dispenser tabs 2252 engage the large open end of the expansion chamber 2010 contained in the channel 2212 positioned adjacent to the respective left or right raceway 2254 or 2256. When the dispensing assembly is ready to dispense an expansion chamber 2010, the dispenser bracket 2250 is moved forwardly so the dispenser tab 2252 slides axially along the raceway 2254 or 2256 and through the channel 2212, thereby pushing the expansion chamber 2010 axially out of the channel. In the illustrated embodiment, the dispenser brackets 2250 can be moved simultaneously or independently to dispense two expansion chambers 2010 from the drum assembly 2130 as needed during the selected purification run.
As best seen in Figures 21 and 24, each of the left and right dispenser brackets 2250 are slideably mounted on rails 2160 for movement between a rearward position and a forward position. The right dispenser bracket 2250 is shown is Figure 21 in the forward position, and the left dispenser bracket is shown in the rearward position. Each dispenser bracket 2250 is movable linearly along the rail 2160 by an actuator coupled to the computer controller 18 of the purification system 10. Accordingly, the computer controller 18 controls the timing for movement of the dispenser brackets 2250 along the respective rails 2160, thereby controlling the dispensing of the expansion chambers 2010. The actuators for each of the left and right dispenser brackets 2250 are independently controlled so the dispenser brackets can be moved simultaneously or at separate times for dispensing of the expansion chambers 2010.
As each dispenser bracket 2250 moves from the rearward position toward the forward position, the dispenser tab 2252 slides the expansion chamber 2010 forwardly along the drum's channel 2212. The expansion chamber 2010 slides tip first through an aperture 2260 in the front mounting plate 2222 and through a respective left or right alignment mount 2262. Each alignment mount 2262 is coaxially aligned with the channel 2212 from which the expansion chamber 2010 is dispensed.
Once the expansion chamber 2010 has been pushed out of its channel 2212 in the drum 2202, the dispenser bracket 2250 is returned to its rearward position. The drum actuator 2234 rotates the drum 2202 to move another clean expansion chamber 2010 into alignment with the respective left or right raceway 2254. In the illustrated embodiment, the dispensing assembly 2001 can dispense two expansion chambers 2010 simultaneously from the drum 2202. Accordingly, the drum actuator 2234 is indexed to move the drum 2202 two positions relative to the raceways 2254 and 2256 and the dispenser brackets 2250 upon each activation of the actuator. This two position movement results in a timing and pattern that always provides an expansion chamber in the channel 2212 in alignment with both dispenser brackets 2250. While the illustrated embodiment provides indexing of the drum by two positions, other indexing configurations can be used by controlling the dram actuator 2234 for movement of the drum 2202. As best seen in Figures 21 and 24, the dispensing assembly includes left and right chamber guides 2402 pivotally mounted adjacent to the alignment mounts 2262 on the front mounting plate 2222. The chamber guides 2402 are pivotally movable between a forward, dispensing position, as shown in Figure 24, and a rearward, stowed position, as shown with the left chamber guide in Figure 21. Each chamber guide 2402 has a guide channel 2404 adapted to receive the expansion chamber 2010 as the expansion chamber is pushed through an alignment aperture 2406 in the alignment mount 2262. The upper portion 2408 of the guide channel 2404 has a convex shape and it is positioned at its top end below the alignment aperture 2406 in the alignment mount 2262. The guide channel's upper portion 2408 is integrally connected at its bottom end to a straight shde portion 2410. Accordingly, when the expansion chamber 2010 is pushed through the alignment aperture 2406, it slides over the convex upper portion 2408 of the guide channel 2404 and down the straight shde portion 2410. When the chamber guide 2402 is in the forward, dispensing position, the straight slide portion 2410 is aimed to direct the expansion chamber 2010 to slide into the pickup station 2012, so the expansion chamber is held in a vertical orientation with its tip pointing downwardly.
The chamber guide 2402 is moved from the rearward, stowed position to the forward, dispensing position by a displacement pin 2414 projecting inwardly from the respective left or right dispenser bracket 2250. As the dispenser bracket 2250 moves from the rearward position to the forward position, as shown in Figure 24, the displacement pin 2414 engages the back side of the chamber guide 2402 and pivots the chamber guide forwardly to the forward, dispensing position. The dispenser guide 2402 is biased by a spring toward the rearward stowed position.
In the illustrated embodiment, the displacement pin 2414 is positioned along an elongated slot 2416 in the dispenser bracket 2250 to provide adjustability for the displacement pin's position relative to the chamber guide 2402. Such adjustment is provided to allow for accurate positioning of the chamber guide 2402 to properly aim the straight slide portion 2410 when the chamber guide is in the forward, dispensing position, so the expansion chambers 2010 consistently land in the pickup station 2012. As the dispenser bracket 2250 and displacement pin 2414 are moving forwardly, the dispenser tab 2252 is simultaneously pushing the expansion chamber 2010 forwardly. The alignment mounts 2406 are positioned to hold the expansion chambers 2010 substantially horizontal as they are pushed through the alignment apertures 2406 until the expansion chamber's open top end 2020 is pushed through the alignment aperture 2406. Once the expansion chamber 2010 moves fully out of the alignment aperture 2406, the expansion chamber drops into the guide channel 2404 and slides along the channel and into the pickup station 2012. When the dispenser bracket 2250 and displacement pin 2414 returns to the rearward position, the alignment guide 2402 also returns to the rearward, stowed position spaced apart from the pickup station 2012 and the dispensed expansion chamber 2010.
As best seen in Figure 19, the pickup stations 2012 holds the expansion chambers 2010 in a substantially vertical orientation with the open top end 2020 of the expansion chamber facing upwardly. Each pickup station 2012 has a cylindrical housing 1902 with a cylindrical aperture 1904 that removably receives the expansion chambers 2010 from the respective left or right chamber guide 2402. The cylindrical housing 1902 has a biasing member 1906, such as a spring, in the cylindrical aperture 1904 so as to support the tip end of expansion chamber 2010 when loaded into the pickup station 2012. The biasing member 1906 allows the expansion chamber 2010 to move axially within the pickup station 2012 if a downward force is exerted on the expansion chamber 2010. Accordingly, if the expansion chamber 2010 is axially misaligned with the dispensing head 2004 as the dispensing head attempts to pick up the expansion chamber, the biasing member 1906 absorbs some of the force and protects the misaligned expansion chamber 2010 from being damaged. In one embodiment, the pickup station 2012 has optical sensors in the housing's cylindrical aperture 1904 and coupled to the system's computer controller 18. The optical sensors detect whether an expansion chamber has been properly dispensed into the pickup station 2012. If the optical sensors do not properly detect an expansion chamber 2010 as the dispensing head 2004 begins its pickup process, a signal is provided to the system's computer controller and the computer controller stops the pickup motion and generates an error message. The dispensing head 2004 is movable along the rails 2005, 2006 and 2007 to a position over the pickup station 2012 and movable downwardly to pickup the expansion chamber. As the dispensing head 2004 moves downwardly, dispensing needles 2014 on the dispensing head 2004 extend into the expansion chambers 2010 through the chamber's open top end 2020. In the exemplary embodiment, the dispensing head 2004 is positioned so the dispensing needles 2014 are initially coaxially aligned with the expansion chambers 2010 in the pickup station 2012. As the dispensing head 2004 is moved downwardly so the dispensing needles 2014 extend into the expansion chambers 2010, the dispensing head slightly moves along the X-axis or Z-axis, thereby axially misaligning the dispensing needles within the expansion chambers. This axial misalignment of the dispensing needles 2014 within the expansion chambers 2010, as discussed below, facilitates sample collection through the expansion chambers.
When the dispensing head 2004 moves to the lowered position, the dispensing head extends over the open top end 2020 of the expansion chambers 2010. The dispensing head 2004 grasps the expansion chamber 2010 around the open top end 2020, and lifts it out of the pick-up station 2012. As best seen in Figure 20, the dispensing head 2004 moves along the rails 2005, 2006, and 2007, and moves the expansion chambers 2010 from the pickup station 2012 to a dispensing position over selected wells 2024 in the receiving microtiter plates 22 and 24. The dispensing head 2004 is coupled to the computer controller 18 that controls the positioning of the expansion chambers 2010 over the wells 2024 so as to correspond to the well locations from which the sample was originally taken in the one-to-one well correspondence, as discussed above. The dispensing head 2004 moves the expansion chambers 2010 downwardly so as to extend at least partially into the selected wells 2024. Once the expansion chamber 2010 is lowered, the sample portion containing either the target or the sample by-product is deposited from the dispensing needle 2014, into the expansion chamber 2010, and into the selected well 2024 in the microtiter plate 22 or 24.
As best seen in Figure 18, the dispensing head 2004 of the illustrated embodiment releasably holds two expansion chambers 2010 in tubular holding members 2011. A pneumatic gripping assembly 2015 is connected to each tubular holding member 2011 in a position to releasably engage the expansion chambers 2010. The gripping assembly 2015 includes a pair of grippers 2017 connected to pneumatic cylinders 2019. The pneumatic cylinders 2019 move the grippers 2017 relative to the tubular holding member 2011 between holding and released positions. In the holding position, each gripper 2017 presses the expansion chamber 2010 against the tubular holding member 2011, so the expansion chamber is frictionally held in the tubular holding member, i the released position, each gripper 2017 is positioned to allow the respective expansion chamber 2010 to freely move into or out of the tubular holding member 2011. The expansion chamber 2010 is a tubular member having the open top end 2020 that is releasably engaged by the gripping assembly 2015 of the dispensing head 2004, and a tapered, open bottom end 2022. The open bottom end 2022 is positionable partially within a selected well 2024 of the microtiter plate 22 or 24. The expansion chamber's open top end 2020 is positioned so the dispensing needle 2014 extends therethrough into the expansion chamber's interior area 2028. The dispensing needle 2014 is positioned adjacent to the expansion chamber's sidewall with the needle axially misaligned with the expansion chamber. The distal end 2013 of the dispensing needle 2014 is angled so as to point toward the respective expansion chamber's sidewall. Each dispensing needle 2014 receives the sample portions through its open top end 1820 that connects to an outlet port 1822 in a coupler 1824. The coupler 1824 has, on its top end, a sample inlet port 1826 coaxially aligned with the outlet port 1822. Accordingly, the coupler 1824 directs the sample portion containing the target or reaction by-product into the dispensing needle 2014 for delivery into the expansion chamber 2010.
The coupler 1824 of the illustrated embodiment also has a secondary inlet port 1828 in fluid communication with the coupler's outlet port 1820. The secondary inlet port 1828 is connected to a small-bore, high pressure line 1830 carrying liquid carbon dioxide, nitrogen, or other selected chilled liquid or gas. The coupler 1824, thus, can selectively direct a flow of the pressurized liquid or gas into the dispensing needle 2014.
In one embodiment, the fraction collection assembly 23 is configured to direct a flow of high pressure liquid carbon dioxide gas through the coupler 1824 and the dispensing needle 2014 before the sample portion is directed through the needle. This flow of high pressure liquid carbon dioxide against sidewalls of the expansion chamber 2010 chills the sidewalls to facilitate collection of the sample portion. As the sample portion is dispensed from the dispensing needle 2014 into the interior area 2028 of the expansion chamber 2010, the sample portion is in an atomized state. The atomized sample portion enters the expansion chamber 2010 through the needle's angled distal end 2013, and the distal end direct the flow toward the expansion chamber's sidewall. The atomized sample portion condenses on the expansion chamber's chilled sidewalls as a liquid, and is directed so the condensed liquid moves along the sidewalls in a downwardly spiral direction. The condensed, non-atomized liquid sample portion flows out of the open expansion chamber's bottom end 2022 into the selected well 2024 in the microtiter plate 22 or 24. As the atomized sample portion is being dispensed into the expansion chamber 2010, the C02 vapor exits the expansion chamber through its open top end 2020. In the illustrated embodiment, a vacuum is drawn within the expansion chamber to draw the C02 vapors out and away from the expansion chamber's open top end 2020, thereby avoiding cross-contamination between channels. After a sample portion has been passed through the dispensing needle, a puff of carbon dioxide or other gas can be passed through the dispensing needle to ensure that there is no residual fluid left in the needle. As the sample portion is condensed in the expansion chamber 2010, some of the liquid sample portion may remain in the bottom of the expansion chamber because of a capillary action at the narrow open bottom end 2022. At this point, the fraction collection valve dispenses a selected solvent into the expansion chamber to rinse it out and carry any remaining sample into the microtiter plate 22 or 24. After the sample portion has been fully dispensed, the dispensing head 2004 can provide a puff of carbon dioxide or other gas into the expansion chamber 2010. The gas forces the remaining liquid sample out of the expansion chamber 2010 and into the well 2024. As best seen in Figure 26, after the sample has been dispensed into the microtiter plate 22 or 24, the dispensing head 2004 moves to a chamber dropoff position so the expansion chambers 2010 are positioned past the edge of the frame 2000. The gripping assembly 2015 of the dispensing head 2004 moves to the released position and the expansion chambers 2010 drop into a suitable waste receptacle. In one embodiment, the expansion chambers 2010 are thrown away. In an alternate embodiment, the expansion chambers 2010 are recycled so as to be reusable. In another embodiment, the used expansion chambers 2010 are collected in receiving hopper substantially identical to the hopper 2008 in the chamber dispensing assembly 2001 discussed above. The receiving hopper with the used expansion chambers 2010 can be taken as a unit and placed into a washing assembly that cleans the expansion chambers. The receiving hopper and clean expansion chambers 2010 can then be loaded directly into the housing 2102 of the dispensing assembly 2001. Accordingly, use of the receiving hopper can save a significant amount of time and manpower in preparing the expansion chambers for use in the fraction collection assembly 23.
After the dispensing head 2004 drops off the expansion chambers, the dispensing head moves to a needle rinse position, illustrated in Figure 22. In this needle rinse position, the dispensing head 2004 is positioned over a pair of rinse stations 2030. As seen in Figure 28, each rinse station 2030 includes a substantially cylindrical body 2802 mounted at its bottom end to the frame 2000 of the fraction collection assembly 23. The body 2802 has an elongated aperture 2804 extending vertically along the body's longitudinal axis. An inner wash tube 2803 is positioned within the elongated aperture 2804. The inner wash tube 2806 has an outer diameter smaller than the aperture's inner diameter, such that an annular passageway 2806 is formed between the wash tube and the body.
An outer wash tube 2812 is concentrically disposed around the inner wash tube 2803. The outer wash tube 2812 has an inner diameter greater than the inner wash tube's outer diameter. Accordingly, the annular solvent passageway 2806 extends between the inner and outer wash tubes 2803 and 2812. The inner and outer wash tubes 2803 and 2812 are held in the concentric orientation by a top cap 2814 that provides a top closure to the solvent passageway 2806.
The bottom portion of the body 2802 has a solvent inlet port 2816 coupled to a solvent source and in fluid communication with the solvent passageway 2806. A selected solvent or other cleaning fluid is directed through the solvent inlet 2816 and into the solvent passageway 2806. An O-ring seal 2818 is positioned in the bottom portion of the body 2802 and around the inner wash tube 2803 so as to provide a bottom closure to the solvent passageway 2806. The solvent enters the solvent passageway 2806 and flows upwardly through the passage. The upper end portion of the inner wash tube 2803 has a plurality of holes 2820 that communicate with the solvent passageway 2806. The solvent flowing through the solvent passageway is forced through the holes 2820 into the interior area 2822 of the inner wash tube 2803. The holes 2820 are sized to direct jets of the solvent radially inwardly from the periphery of the interior area 2822.
When the dispensing needle 2014 is lowered into its respective rinse station 2030, the dispensing needle is positioned within the inner wash tube's interior area 2822. The computer controller 18 activates the flow of solvent from the solvent source, and solvent flows into the annular solvent passageway 2806 and through the holes 2820 into the interior area 2822. The jets of cleaning solvent clean or rinse the dispensing needle 2014. In the exemplary embodiment, the cleaning solvent is dispensed through the holes 2820 when the dispensing needle 2014 is moved upwardly out of the inner wash tube 2803. As the dispensing needle 2014 moves upwardly, the jets of cleaning solvent hitting the dispensing needle act as a "fluid squeegee," thereby cleaning the dispensing needle from its top or middle portion to its tip as the dispensing is withdrawn from the inner wash tube 2803.
The cleaning solvent that flows into the inner wash tube's interior area 2822 flows downwardly through the interior area and exits the inner wash tube through an open bottom end 2824. The open bottom end 2824 is coupled to a waste line that carries the used cleaning solvent to a selected receptacle for containing the waste solvent.
After the dispensing needles 2014 are lifted out of the wash stations 2030. The dispensing head 2004 is moved back to the expansion chamber pickup position, illustrated in Figure 19. New, clean expansion chambers 2010 that have been delivered to the pickup stations 2012 are then picked up by the dispensing head 2004 for dispensing other sample portions into the respective receiving microtiter plates 22 and 24.
The high throughput purification system 10 of the illustrative embodiment allows for relatively fast sample purification as compared to conventional purification processes. A purification run of a selected sample can be accomplished in approximately 6-8 minutes or faster. Therefore, purification of samples contained in a 96 well microtiter plate will take approximately 144-192 minutes. Purification of 4,000 samples generated in a week using sample generation techniques, discussed above, will only take in the range of 250-330.3 hours, as opposed to the 2,000 hours required to purify the 4,000 samples, using conventional purification techniques. Therefore, the high throughput purification system in accordance with the present invention allows for a significant increased speed of purification. This system also provides for collecting the purified samples directly into a microtiter plate in wells having a location address corresponding to the location address of the well in the microtiter plate from which the samples were originally drawn. Thus, the purified compounds are ready to be screened or otherwise processed. The result is a significantly increased capacity for purification that allows for a less expensive purification process. From the foregoing it will be appreciated that, although specific embodiments of the invention have been described herein for purposes of illustration, various modifications may be made without deviating from the spirit and scope of the invention. Accordingly, the invention is not limited except as by the appended claims.

Claims

A pressure regulator assembly usable in a high throughput fluid system having a fluid channel for carrying a fluid flow therethrough, comprising: an inlet line and an outlet line connectable to the fluid channel; a regulator body having a regulator inlet and outlet, the regulator inlet connected to the inlet line and the regulator outlet connected to the outlet line, the regulator body having a chamber therein in fluid communication with the regulator inlet and outlet; a nozzle in fluid communication with the regulator inlet, the nozzle having a nozzle outlet adjacent to the chamber; a stem axially aligned with the nozzle outlet, the stem having one end forming a regulating surface and another end forming a mounting portion, the regulating surface being positioned adjacent to the nozzle outlet and being positioned to restrict the fluid flow through the chamber to the regulator outlet; a mounting rod attached to the stem's mounting portion, the mounting rod and stem being axially moveable in the regulator body relative to the nozzle outlet; an adjustment member connected to the mounting rod and being axially moveable to adjust the position of the stem relative to the nozzle outlet, the adjustment member having a dual concentric thread arrangement with first and second threads, the first threads engaging the mounting rod and being configured to move the mounting rod and stem as a unit in a first direction and at a first rate relative to the nozzle outlet and the second threads being configured to move the adjustment member, the mounting rod, and the stem as a unit in a second direction and at a second rate relative to the nozzle outlet, the second direction being opposite the first direction, and the first rate being different than the second rate to provide an attenuated movement of the stem's regulating surface relative to the nozzle outlet to selectively adjust a pressure of the fluid flow in the chamber; and a drive mechanism connected to the adjustment member and positioned to rotate the adjustment member for axial adjustment of the stem.
2. The pressure regulator assembly of claim 1 wherein the nozzle has a body portion with a cavity formed therein, the nozzle insert is retained in the body portion's cavity, the body portion being a first material, the nozzle insert is a second material.
3. The pressure regulator assembly of claim 2 wherein the nozzle insert is one of a ruby, sapphire, and diamond.
4. The pressure regulator assembly of claim 1, further comprising a biasing member positioned to bias the stem toward the nozzle.
5. The pressure regulator assembly of claim 1 wherein the stem is made of one of ruby, sapphire, and diamond.
6. The pressure regulator assembly of claim 1 wherein the adjustment member has a threaded axial aperture that receives the mounting rod therein, the first threads are internal threads in the axial aperture, and the second threads are external threads on an outer surface of the adjustment member.
7. The pressure regulator assembly of claim 1 wherein the first threads have a first thread pitch, and the second threads have a second thread pitch, the first thread pitch being greater than the second thread pitch.
8. The pressure regulator assembly of claim 1 wherein the first and second threads are both right-handed pitch threads.
9. The pressure regulator assembly of claim 1 wherein the second threads engage the regulating body.
10. The pressure regulator assembly of claim 1 wherein the drive mechanism is a stepper motor that rotationally drives the adjustment member.
11. The pressure regulator assembly of claim 1 wherein the high throughput fluid system is a supercritical fluid chromatographic purification system and the inlet and outlet lines, the regulator inlet and outlet, the chamber, nozzle, and stem are shaped and sized for directing a flow of pressurized supercritical fluid flow therethrough.
12. The pressure regulator assembly of claim 1, further comprising a seal positioned in the chamber and sealably engaging the stem at a position spaced apart from the stem's regulating surface.
13. The pressure regulator assembly of claim 1, further including a rotational travel stop positioned to block movement of the stem past a preselected position relative to the regulator body.
14. The pressure regulator assembly of claim 1, further comprising a heater assembly connected to the regulator body and engaging a portion of the outlet line, the heater assembly being positioned to heat a portion of the fluid flow in the outlet line to provide heat to the fluid flow after the fluid flow has exited the regulator outlet.
15. The pressure regulator assembly of claim 14 wherein the heater assembly includes a heat transfer body connected to the regulator body and a heater band attached to the heat transfer body, the heat portion of the outlet line being wrapped around the transfer body.
16. A pressure regulator assembly usable in a high throughput fluid system having a fluid channel for carrying a fluid flow therethrough the fluid channel having an inlet line and an outlet line, comprising: a regulator body having a regulator inlet and outlet, the regulator inlet being coupleable to the fluid channel's inlet line and the regulator outlet being coupleable to the fluid channel's outlet line, the regulator inlet and outlet being sized to carry the fluid flow into and out of the regulator assembly, respectively, the regulator body having a chamber therein in fluid commumcation with the regulator inlet and outlet; a nozzle in fluid communication with the regulator inlet and positioned to receive the fluid flow from the regulator inlet, the nozzle having a nozzle outlet in fluid communication with the chamber to direct the fluid flow to the chamber; a regulating mechanism adjustably connected to the regulator body, the regulating mechanism having a mounting portion and regulating surface, the regulating surface being positioned in the chamber adjacent to the nozzle outlet, the regulating surface being spaced apart from the nozzle outlet and being positioned to restrict the fluid flow through the chamber to the regulator outlet; an adjustment member connected to the regulating mechanism's mounting portion and being movably retained in the regulator body, the adjustment member being moveable to adjust the position of the regulating mechanism's regulating surface relative to the nozzle outlet, the adjustment member having first and second adjusting portions, the first adjusting portion engaging the regulating mechanism and being moveable to move the regulating surface in a first direction and at a first rate relative to the nozzle outlet when the adjustment member moves a selected distance, and the second adjusting portion being moveable to move the regulating surface in a second direction and at a second rate, the second direction being opposite the first direction, and the first rate being different than the second rate to provide an attenuated movement of the regulating surface relative to the nozzle outlet to selectively adjust a pressure of the fluid flow in the chamber; and a drive mechanism connected to the adjustment member and positioned to move the adjustment member relative to the regulator body for adjustment of the pressure of the fluid flow moving to the regulator outlet.
17. The pressure regulator assembly of claim 16 wherein the nozzle has a body portion with a cavity formed therein, the body portion being a first material, and a nozzle insert is retained in the body portion's cavity and in direct communication with the chamber, the nozzle insert being made of a second material different than the first material.
18. The pressure regulator assembly of claim 17 wherein the second material is one of ruby, sapphire, and diamond.
19. The pressure regulator assembly of claim 16 wherein the regulating mechanism includes a stem axially aligned with the nozzle outlet, the stem having first and second end portions, the first end portion forming the regulating surface, the regulating mechanism having a mounting rod attached to the stem's second end portion, the mounting rod being connected to an adjustment shaft having an end portion forming the regulating mechanism's mounting portion.
20. The pressure regulator assembly of claim 19 wherein the mounting rod is axially moveable relative to the adjustment shaft and a biasing member biases the mounting rod toward the nozzle.
21. The pressure regulator assembly of claim 19 wherein the stem is made of one of ruby, sapphire, and diamond.
22. The pressure regulator assembly of claim 16 wherein the regulating body has a threaded aperture therein, the mounting portion of the regulating mechanism has threads thereon, and the adjustment member having a shaft portion with the first and second adjustors thereon, the first adjustor being first threads and the second adjustor being second threads concentrically arranged relative to the first threads, the first threads having first pitch, and the second threads having a second pitch different than the first pitch, the threads on the mounting portion engaging the first threads of the shaft portion, the second threads on the shaft portion engaging the regulator body in the threaded aperture, the shaft portion of the regulating mechanism being rotatable relative to the mounting portion and the regulator body, the first and second threads having directional orientations relative to each other wherein rotation of the regulating mechanism's shaft portion moves the shaft portion axially in one direction at a first rate relative to the regulator body, and the rotation moves the regulating mechanism in an opposite direction and at a second rate different than the first rate.
23. The pressure regulator assembly of claim 22 wherein the first and second adjustors are first and second threads concentrically arranged relative to each other, the first threads having a first pitch and the second threads having a second pitch different than the first pitch, the first threads engage the regulating mechanism.
24. The pressure regulator assembly of claim 22 wherein the first thread pitch is greater than the second thread pitch.
25. The pressure regulator assembly of claim 22 wherein the first and second threads are both right-hand pitch threads oriented in opposing directions to form a dual concentric adjustment screw configuration.
26. The pressure regulator assembly of claim 22 wherein the second threads engage the regulating body.
27. The pressure regulator assembly of claim 22 wherein the drive mechanism is a stepper motor that rotationally drives the adjustment member.
28. The pressure regulator assembly of claim 16, further comprising a seal positioned in the chamber and sealably engaging the regulating member at position spaced apart from the regulating surface.
29. The pressure regulator assembly of claim 16, further including a rotational travel stop connected to the adjustment mechanism and positioned to block the adjustment mechanism from moving past a pre-selected position relative to the regulator body, thereby blocking the regulating mechanism from contacting the nozzle.
30. The pressure regulator assembly of claim 16, further comprising a filter positioned to receive and filter the fluid flow before the fluid flow enters the regulator inlet.
31. The pressure regulator assembly of claim 16, further comprising a heater assembly connected to the inlet regulator body and positionable adjacent to the outlet line of the fluid channel, the heater assembly being positioned to heat a portion of the outlet line to provide heat to the fluid flow after the fluid flow has exited the regulator outlet.
32. The pressure regulator assembly of claim 31 wherein the heater assembly includes a heat transfer body connected to the regulator body and a heater band attached to the heat transfer body, the heat transfer body having a receiving surface that receives the outlet line therearound.
33. The pressure regulator assembly of claim 16 wherein the nozzle and the regulating surface are made of a selected material for use with selected caustic solvents and at pressures of approximately 2000 psi or greater.
34. A pressure regulator assembly usable in a high throughput fluid purification system having a fluid channel for carrying a selected fluid flow therethrough, comprising: a regulator body having a regulator inlet and outlet coupleable to the fluid channel, the regulator inlet and outlet having fluid passages therethrough sized to cany the selected fluid into and out of the regulator assembly, the regulator body having a threaded aperture therein; a nozzle having a nozzle passage in fluid communication with the fluid passage in the regulator inlet and positioned to receive the selected fluid flow from the regulator inlet, the nozzle passage having a nozzle inlet that receives the selected fluid flow into the nozzle, and a nozzle outlet through which the fluid flow exits the nozzle, the nozzle outlet being in fluid communication with a pressure control chamber in the regulator body, the pressure control chamber being in fluid communication with the regulator outlet; a regulator stem having a regulating end positioned in the pressure control chamber adjacent to the nozzle outlet, the regulating end being spaced apart from the nozzle outlet and being positioned to engage the selected fluid flow exiting the nozzle outlet, the regulator stem being moveable relative to the nozzle outlet to selectively increase or decrease the space therebetween to adjust a pressure of the selected fluid flow moving to the regulator outlet; a biasing member coupled to the regulator stem and positioned to react against movement of the stem away from the nozzle and biasing the stem toward the nozzle, the biasing member being adapted to block the regulator stem from directly engaging the nozzle; a stem holding member engaging a mounting end of the stem, the holding member having a threaded shaft; an adjustment shaft having internal and external threads forming dual concentric threads, the external threads of the adjustment shaft rotatably engaging the regulating body in the threaded aperture in the regulator body with the external threads having a first pitch, the internal threads threadably engaging the stem holding member and having a second pitch different than the first pitch, the internal and external threads having the same directional orientation, the adjustment shaft having an engagement end portion spaced apart from the internal and external threads; and a drive mechanism connected to the engagement portion of the adjustment shaft, the drive mechanism being rotatable to rotate the adjustment shaft to cause attenuated movement of the adjustment shaft relative to the regulator body and to move the regulator stem relative to the nozzle to control the pressure of the fluid flow moving to the outlet.
35. The pressure regulator assembly of claim 34 wherein the internal and external threads each have a threads-per-inch count, and the threads- per-inch count of the internal threads is one greater than the threads-per-inch count of the external threads.
36. A microsampling device for use in a high throughput fluid system, the fluid system having a flow channel with a sample flow path, a carrier flow path, and a fluid receiving member in fluid communication with the sample and carrier flow paths, comprising: a body having a sample flow inlet, a sample flow outlet, and sample passageway therebetween, the sample flow inlet and outlet being positionable for fluid communication with the sample flow path, the body having a carrier flow inlet and earner flow outlet and being positionable for fluid communication with the carrier fluid flow path, the earner flow inlet and carrier flow outlet being axially misaligned; a stem movably disposed in the body and in fluid communication with the sample passageway, the stem being moveable between first and second positions, the stem having a fluid bypass fluidly interconnecting the carrier flow inlet and outlet when the stem is in the first position to allow a selected carrier fluid to flow through the valve body, the stem blocking the sample flow in the sample passageway flowing to the carrier flow outlet when in the first position, the fluid bypass in fluid communication with the sample passageway and the carrier flow outlet when in the second position to allow a selected sampling of the sample flow to flow to the carrier flow outlet; and an actuator coupled to the stem and being activatable to move the stem substantially immediately between the first and second positions.
37. The microsampling device of claim 36 wherein the fluid bypass is sized to provide a selected volume of the sample flow to the carrier flow outlet without a creating a substantive pressure drop across the microsample valve.
38. The microsampling device of claim 36 wherein the body has an interior chamber therein and an insert positioned in the interior chamber, the stem being in sealable engagement with the insert with a substantially fluid tight seal formed therebetween blocking fluid migration between the insert and the stem.
39. The microsampling device of claim 36 wherein the body has an interior chamber therein and an insert positioned in the interior chamber, a portion of the sample passageway extends through the insert, and a portion of the carrier flow path extending through the insert.
40. The microsampling device of claim 36 wherein the stem is in sealable engagement with the insert forming a substantially fluid tight seal therebetween blocking fluid migration between the insert and the stem from the sample passageway or from the fluid bypass.
41. The microsampling device of claim 36 wherein the stem is axially slideable in the body between the first and second positions.
42. The microsampling device of claim 36 wherein the stem has a longitudinal axis substantially transverse to a longitudinal axis of the sample passageway.
43. The microsampling device of claim 36 wherein the sample passageway has a longitudinal axis substantially coplanar with a longitudinal axis of the carrier flow outlet.
44. The microsampling device of claim 36 wherein the sample passageway has a longitudinal axis substantially perpendicular with a longitudinal axis of the carrier flow outlet.
45. The microsampling device of claim 36 wherein the actuator includes an electromagnetic solenoid engaging the stem.
46. The microsampling device of claim 36 wherein the actuator is adapted to move the stem from the first position, to the second position, and back to the first position within a time period in the range of approximately 15 to 100 milliseconds, inclusive.
47. The microsampling device of claim 36 wherein the actuator is adapted to move the stem from the first position, to the second position, and back to the first position within a time period of approximately 20 milliseconds or less.
48. The microsampling device of claim 36 wherein the actuator is adapted to move the stem from the first position, to the second position, and back to the first position within a selected time period to divert a sampling volume of approximately 2 picoliters or less to the carrier flow outlet.
49. The microsampling device of claim 48 wherein the actuator is adapted to move the stem from the first position, to the second position, and back to the first position within a time period of approximately 20 milliseconds or less.
50. The microsampling device of claim 36 wherein the fluid bypass includes a through hole extending through the stem.
51. The microsampling device of claim 50 wherein the through hole is substantially axially aligned with the carrier flow inlet when the stem is in the first position, and being substantially axially aligned with the carrier flow outlet when the stem is in the second position.
52. The microsampling device of claim 51 wherein the through hole is substantially coplanar and in direct communication with the sample passageway and the carrier flow outlet when in the second position.
53. The microsampling device of claim 36 wherein the fluid bypass includes a through hole extending through the stem in substantial axial alignment with the carrier flow inlet when the stem is in the first position, and a groove formed in an outer surface of the stem, the groove being in fluid communication with the through hole and the carrier flow outlet when the stem is in the first position.
54. The microsampling device of claim 36, further comprising a seal connected to body and sealably engaging the stem, a portion of the stem extending through the seal and engaging the actuator.
55. The microsampling device of claim 36 being adapted for use with a high throughput purification system having an analyzer, the sample flow inlet and outlet being connected to a sample flow channel, and the carrier flow inlet and outlets are connected to a earner solvent flow line, the earner flow outlet being couplable to the analyzer, the sample passageway and the fluid bypass being shaped and sized for carrying a supercritical fluid sample flow therethrough.
56. A microsampling device for use in a high throughput fluid system, the fluid system having a flow channel with a sample flow path, a carrier flow path, and a fluid receiving member in fluid communication with the sample and carrier flow paths, comprising: a body having a sample flow inlet, a sample flow outlet, and sample passageway therebetween, the sample flow inlet and outlet being positionable for fluid communication with the sample flow path, the body having a carrier flow inlet and carrier flow outlet and being positionable for fluid communication with the carrier fluid flow path, the carrier flow inlet and carrier flow outlet being axially misaligned, the body having an interior chamber therein; an insert positioned in the interior chamber; stem movably disposed in the body and in fluid communication with the sample passageway, the stem being moveable between first and second positions, the stem having a fluid bypass fluidly interconnecting the carrier flow inlet and outlet when the stem is in the first position to allow a selected carrier fluid to flow through the valve body, the stem blocking the sample flow in the sample passageway flowing to the carrier flow outlet when in the first position, the fluid bypass in fluid communication with the sample passageway and the carrier flow outlet when in the second position to allow a selected sampling of the sample flow to flow to the carrier flow outlet, the stem being sealable engagement with the insert forming a substantially fluid tight seal therebetween blocking fluid migration between the insert and the stem from the sample passageway or from the fluid bypass; and an actuator coupled to the stem and being activatable to move the stem between the first and second positions.
57. The microsampling valve of claim 56 wherein a portion of the sample passageway extends through the insert, and a portion of the carrier flow path extends through the insert.
58. The microsampling valve of claim 56 wherein the sample passageway is pressurized at a first pressure, and the carrier flow path is pressurized at a second pressure, the pressure differential between the first and second pressures is approximately 800 psi greater, and the fluid fight seal is maintained at 800 psi or greater.
59. A microsample valve for use in a high throughput fluid system, the fluid system having a flow channel with a sample flow path, a carrier flow path, and a fluid receiving member in fluid communication with the sample and carrier flow paths, comprising: a valve body having a sample passageway with a sample flow inlet and a sample flow outlet, the sample passageway being positionable for fluid communication with the sample flow path, the valve body having a carrier flow inlet and carrier flow outlet, the carrier flow inlet and outlet being positionable for fluid communication with the carrier flow path, the carrier flow inlet and carrier flow outlet being axially misaligned; a flow control member movably disposed in the valve body and in fluid communication with the sample passageway, the flow control member being axially slideable between closed and sampling positions, the flow control member having a fluid bypass in fluid communication with the carrier flow inlet and outlet when the flow control member is in the closed position to allow a selected carrier fluid to flow through the valve body, the flow control member blocking the sample flow in the sample flow channel from the carrier flow outlet when in the closed position, the fluid bypass in fluid communication with the sample flow and the carrier flow outlet when in the sampling position to allow a selected sampling of the sample flow to flow to the carrier flow outlet; and an actuator coupled to the flow control member and being activatable to move the flow control member between the first and second positions.
60. The microsample valve of claim 59 wherein the valve body has an interior chamber therein and an insert positioned in the interior chamber, the flow control member being in sealable engagement with the insert with a substantially fluid tight seal formed therebetween blocking fluid migration between the insert and the flow control member.
61. The microsample valve of claim 60 wherein a portion of the sample passageway extends through the insert, and a portion of the carrier flow path extends through the insert.
62. The microsample valve of claim 60 wherein the insert is a plastic sleeve concentrically positioned around the flow control member.
63. The microsample valve of claim 59 wherein the flow control member is axially slideable in the valve body between the closed and sampling positions.
64. The microsample valve of claim 59 wherein the sample passageway has a longitudinal axis substantially coplanar with a longitudinal axis of the carrier flow outlet.
65. The microsample valve of claim 59 wherein the sample passageway has a longitudinal axis substantially perpendicular to a longitudinal axis of the carrier flow outlet.
66. The microsample valve of claim 59 wherein the actuator is adapted to move the flow control member from the closed position, to the sampling position, and back to the closed position within a time period in the range of approximately 15 to 100 milliseconds, inclusive.
67. The microsample valve of claim 59 wherein the actuator is adapted to move the flow control member from the closed position, to the sampling position, and back to the closed position within a time period of approximately 20 milliseconds or less.
68. The microsample valve of claim 59 wherein the actuator is adapted to move the flow control member from the closed position, to the sampling position, and back to the closed position within a selected time period to divert a sampling volume of approximately 2 picoliters or less to the carrier flow outlet.
69. The microsample valve of claim 59 wherein the fluid bypass includes a through hole extending through the flow control member in substantially axial alignment with the carrier flow inlet when the flow control member is in the closed position, and the bypass including a groove formed in an outer surface of the flow control member and being in fluid communication with the through hole and the carrier flow outlet when the flow control member is in the closed position.
70. The microsample valve of claim 59 wherein the fluid bypass includes a through hole extending through the flow control member, the through hole being aligned with the carrier flow inlet when the flow control member is in the closed position and being aligned with the carrier flow outlet when the flow control member is in the sampling position.
71. The microsample valve of claim 59 wherein the through hole is substantially coplanar and in direct communication with the sample passageway and the carrier flow outlet when in the sampling position.
72. The microsample valve of claim 59 being adapted for use with a high throughput purification system having an analyzer, the sample flow inlet and outlet being connected to a sample flow channel, and the carrier flow inlet and outlets being connected to a carrier solvent flow line, the carrier flow outlet being couplable to the analyzer, the sample passageway and the fluid bypass being shaped and sized for carrying a supercritical fluid sample flow therethrough.
73. A microsample valve assembly for use in a high throughput fluid system, the fluid system having a flow channel with first and second sample flow paths, a carrier flow path, comprising first and second microsample valves interconnected by a carrier flow line, the first microsample valve comprising: a first valve body having a first sample passageway with a first flow inlet and a first sample flow outlet, the first sample passageway being positionable for fluid communication with the first sample flow path, the first valve body having a first earner flow inlet and first earner flow outlet, the first carrier flow inlet and outlet being positionable for fluid communication with the carrier flow path, the first carrier flow inlet and carrier flow outlet being axially misaligned, the first carrier flow outlet being connected to the carrier flow line; a first flow control member movably disposed in the first valve body and in fluid communication with the first sample passageway, the first flow control member being axially slidable between first closed and sampling positions, the first flow control member having a first fluid bypass in fluid communication with the first carrier flow inlet and outlet when the first flow control member is in the first closed position to allow a selected carrier fluid to flow through the first valve body, the first flow contiol member blocking the first sample flow in the first sample flow channel from the first carrier flow outlet when in the first closed position, the first fluid bypass in fluid communication with the first sample flow and the first carrier flow outlet when in the first sampling position to allow a selected sampling of the first sample flow to flow to the first carrier flow outlet; and a first actuator coupled to the first flow control member and being activatable to move the first flow control member between the first closed and sampling positions; the second first microsample valve comprising: a second valve body having a second sample passageway with a second flow inlet and a second sample flow outlet, the second sample passageway being positionable for fluid communication with the second sample flow path, the second valve body having a second carrier flow inlet and second carrier flow outlet, the second carrier flow inlet and outlet being positionable for fluid communication with the carrier flow path, the second carrier flow inlet and carrier flow outlet being axially misaligned, the second carrier flow inlet being connected to the carrier flow line and adapted to receive the carrier fluid from the first microsample valve; a second flow control member movably disposed in the second valve body and in fluid communication with the second sample passageway, the second flow contiol member being axially slidable between second closed and sampling positions, the second flow control member having a second fluid bypass in fluid communication with the second carrier flow inlet and outlet when the second flow control member is in the second closed position to allow the carrier fluid to flow through the second valve body, the second flow control member blocking the second sample flow in the second sample flow channel from the second carrier flow outlet when in the second closed position, the second fluid bypass in fluid communication with the second sample flow and the second carrier flow outlet when in the second sampling position to allow a selected sampling of the second sample flow to flow to the second carrier flow outlet; and a second actuator coupled to the second flow control member and being activatable to move the second flow control member between the second closed and sampling positions.
74. The microsample valve assembly of claim 73 wherein the first valve body has an interior chamber therein and an insert positioned in the interior chamber, the first flow control member being in sealable engagement with the insert with a substantially fluid tight seal formed therebetween blocking fluid migration between the insert and the first flow control member.
75. The microsample valve assembly of claim 74 wherein a portion of the first sample passage way extends through the insert, and a portion of the first carrier flow path extends through the insert.
76. The microsample valve assembly of claim 74 wherein the insert is a plastic sleeve concentrically positioned around the first flow control member.
77. The microsample valve assembly of claim 73 wherein the first flow control member is a stem axially slideable in the first valve body between the first closed and sampling positions.
78. The microsample valve assembly of claim 73 wherein the first sample passageway has a longitudinal axis substantially coplanar with a longitudinal axis of the first carrier flow outlet.
79. The microsample valve assembly of claim 73 wherein the first sample passageway has a longitudinal axis substantially perpendicular to a longitudinal axis of the first carrier flow outlet.
80. The microsample valve assembly of claim 73 wherein the first actuator is adapted to move the first flow control member from the first closed position, to the first sampling position, and back to the first closed position within a time period in the range of approximately 15 to 100 milliseconds, inclusive.
81. The microsample valve assembly of claim 73 wherein the first actuator is adapted to move the first flow control member from the first closed position, to the first sampling position, and back to the first closed position within a time period of approximately 20 milliseconds or less.
82. The microsample valve assembly of claim 73 wherein the first actuator is adapted to move the first flow control member from the first closed position, to the first sampling position, and back to the first closed position within a selected time period to divert a sampling volume of approximately 2 picoliters or less to the first carrier flow outlet.
83. The microsample valve assembly of claim 73 wherein the first fluid bypass includes a throughhole extending through the first flow control member, the first through hole being aligned with the first carrier flow inlet when the first flow control member is in the first closed position, and being aligned with the first carrier flow outlet when the first flow control member is in the first sampling position.
84. The microsample valve assembly of claim 73 wherein the first fluid bypass includes a through hole extending through the first flow control member substantially in axial alignment with the first carrier flow inlet when the first flow control member is in the first closed position, and the first bypass including a groove formed in an outer surface of the first flow contiol member, the groove being in fluid commumcation with the through hole and the first carrier flow outlet when the first flow control member is in the first closed position.
85. A high throughput liquid chromatography column assembly configured to receive a selected sample for flow therethrough to achieve a selected chromatographic separation of the sample, the sample having a mass weight and a fluid volume, comprising: a loading column having a loading chamber having a first inner diameter and first length, the loading chamber being sized to contain a volume of a first packing material with a vertical absorptive profile, the loading chamber being sized to retain a selected volume of the packing material to spatially distribute the sample within the loading chamber to load the sample prior to chromatographic separation of the sample, the length of the loading chamber being insufficient to achieve the selected chromatographic separation of the sample as the sample passes through the loading chamber; and a separation column having separation chamber therein in fluid connection with the loading chamber and being positioned to receive the sample from the loading column, the separation chamber having a second diameter smaller than the first diameter and having a second length greater that the first length, the separation chamber being sized to retain a second packing material, the second length of the separation chamber being sufficient to achieve the selected chromatographic separation of the sample as the sample passes therethrough, the separation chamber having a volume of the second packing material over a same length as the first length that is insufficient to act as a loading region for the entire selected sample.
86. The chromatography column assembly of claim 85 wherein the first diameter is two or more times greater than the second diameter.
87. The chromatography column assembly of claim 85 wherein the first length is one half or less than the second length.
88. The chromatography column assembly of claim 85 wherein the loading column has an outlet and the separation column has an inlet, the loading column and the separation column are spaced apart from each other and interconnected by a carrier tube, connected to the loading column's outlet and the separation column's inlet.
89. The chromatography column assembly of claim 85, further comprising a dilution column having a dilution chamber in fluid connection with the loading chamber.
90. The chromatography column assembly of claim 89, wherein the dilution chamber has a first inlet and outlet, the loading column has a second inlet and outlet and the separation column has a third inlet, the dilution column, the loading column, and the separation column are spaced apart from each other, the dilution column being in fluid communication with the loading chamber through a first carrier tube connected to the distribution column's first outlet and the loading column's second inlet, the loading column being in fluid communication with the separation column by a second carrier tube connected to the loading column's second outlet and the separation column's third inlet.
91. The chromatography column assembly of claim 89 wherein the dilution column, the loading column, and the separation column are spaced apart from each other, the dilution column being fluidly connected to the loading chamber by a first carrier tube, and the loading column being fluidly connected to the separation column by a second carrier tube.
92. The chromatography column assembly of claim 91 wherein the first and second carrier tubes are small bore high pressure liquid chromatography tubes.
93. The chromatography column assembly of claim 89 wherein the dilution chamber contains inert packing material therein.
94. The chromatography column assembly of claim 85 wherein the loading column and the separation column are spaced apart from each other and are in fluid communication through a carrier tube extending therebetween.
95. The chromatography column assembly of claim 85 wherein the loading column and the separation column are integrally connected to each other.
96. The chromatography column assembly of claim 85, Teflon coating portions of the first and second columns that come in contact with fluid.
97. The chromatography column assembly of claim 85, further comprising a dilution column having a dilution chamber in fluid communication with the loading chamber, a portion of the dilution column being positioned in the loading chamber, the dilution chamber and the loading chamber being separated by a frit.
98. The chromatography column assembly of claim 97 wherein the frit is positionable in the loading chamber and sandwiched between the dilution column and the first packing material in the loading chamber.
99. The chromatography column assembly of claim 85, further comprising a dilution column having a dilution chamber in fluid connection with the loading chamber, a bottom end of the dilution column being securely connected to a top end of the loading column.
100. The chromatography column assembly of claim 99 wherein a frit is sandwiched between the dilution column and the loading column.
101. The chromatography column assembly of claim 85 wherein the separation chamber has a substantially constant cross sectional area along the second length.
102. The chromatography column assembly of claim 85 wherein the separation chamber has first and second end portions, the first and portion being closest to the loading column, the second diameter being at the first end portion, and the separation chamber having a third diameter at the second end portion smaller than the second diameter.
103. The chromatography column assembly of claim 85 wherein the separation chamber has a truncated conical shape.
104. A system for liquid chromatography, comprising a carrier tube with inlet and outlet portions, and two columns; the first column being coupled to the inlet portion of the carrier tube and being about 1/2 or less than the length of the second column and having internal diameter approximately two or more times the internal diameter of the second column, and the second column connected to the outlet portion of the carrier tube.
105. The system of claim 104, further including a dilution chamber adjacent to and prior of the first column, said dilution chamber having a selected geometric interior volume.
106. The system of claim 105 wherein the first and second columns are integrally connected to each other.
107. The system of claim 104 wherein the first and second columns are integrally connected to each other.
108. The system of claim 104, further including Teflon coating portions of the first and second columns that come in contact with fluid.
109. A chromatographic column, comprising first and second column portions, the first column portion having a loading chamber with a first inner diameter and first length, the second column portion having a separating chamber with a second inner diameter and second length, the first inner diameter being approximately two times greater than the second inner diameter and the first length being approximately 1/2 or less than the second length.
110. The column of claim 109 wherein the first inner diameter is at least approximately two times greater than the second inner diameter.
111. The column of claim 110 wherein the first length is approximately equal to or less than one-half of the second length.
112. The column of claim 109 wherein the first length is approximately equal to or less than one-half of the second length.
113. The column of claim 109 wherein the first and second column portions contains a solid phase material.
114. The column of claim 109 further comprising a dilution chamber adjacent to the first chamber with the first chamber being between the dilution chamber and the second chamber.
115. The column of claim 109 wherein the first column portion has a funnel-shaped transition portion connected to the second column portion.
116. The column of claim 109 wherein the first column portion is releasably connected to the second column portion.
117. The column of claim 109 wherein the first column portion is integrally connected to the second column portion.
118. The column of claim 109 wherein the second chamber portion is a tapered chamber that tapers inwardly as the second column portion extends away from the first column portion.
119. A method of chromatographically separating a selected sample to achieve a selected chromatographic separation, the sample having a selected sample mass and volume, comprising: providing a chromatographic column assembly having a loading column and a separation column, the loading column having a loading chamber therein with a first diameter and a first length, and the separation chamber having a second diameter smaller than the first diameter and a second length greater than the first length; loading the sample into the loading chamber, the loading chamber containing a first packing material having an absorptive characteristic, wherein the first packing material receives the sample and spatially distributes the sample within the loading chamber; passing the sample through the loading chamber forward into the separation chamber, the length of the loading chamber being insufficient to achieve the selected chromatographic separation of the sample; passing the sample into the separation column after the sample passes through the loading column, the separation chamber having a second packing material therein having a length volume to achieve the selected chromatographic separation the sample into sample components; and
separating the sample into sample components with the second packing material in the separation chamber to achieve the selected chromatographic separation of the sample.
120. A fraction collector assembly useable to collect a purified target portion of a selected sample taken from one of a plurality of supplying wells in a supplying container, the one supplying well having a well-position address for its position in the supplying container, comprising: a frame; a dispensing head movable relative to the frame along three axes of movement, the dispensing head being configured to dispense the target portion of the selected sample; a receiving container having a plurality of receiving wells sized to receive the target portion of the selected sample when the dispensing head is in the dispensing position, each receiving well having a well-position address; a docking station releasably retaining the receiving container in a selected position to receive the target portion; and a computer controller configured to identify the well-position address for the one supplying well relative to the supplying container, the computer controller being coupled to the dispensing head and configured to contiol movement of the dispensing head relative to the docking station to dispense the selected target portion directly into a receiving well having a well-position address relative to its position in the receiving container that directly conesponds to the well-position address of the one supplying well relative to the supplying container.
121. The fraction collector assembly of claim 120, target sample portion is provided to the dispensing head in a vaporous state, the fraction collector assembly further comprising a tubular expansion chamber shaped to receive the target portion in a vaporous state and cause the target portion to condense into liquid format for delivery directly to the receiving well.
122. The fraction collector assembly of claim 121, further comprising a pick up station connected to the frame, the pick up station having a holding member that releasably holds the expansion chamber in a selected position for engagement by the dispensing head; and an expansion chamber delivery assembly adjacent to the pick up station, the delivery assembly having delivery member that receives an expansion chamber and delivers it to the pick up station in the selected position.
123. The fraction collector assembly of claim 120 wherein the docking station has an indicator coupled to the computer controller, the indicator is positioned to identify where the receiving container is to be positioned in the docking station.
124. The fraction collector assembly of claim 120 wherein the receiving container is a multiple well microtiter plate.
125. An automated fraction collector assembly useable to collect sample portions of a selected sample, comprising: a frame; a dispensing head movably connected to the frame, the dispensing head being configured receive the sample portion and to dispense the sample portion, the selected sample being provided to the dispensing head in a substantially vaporous state; a receiving container having a plurality of receiving wells, each well being sized to receive the sample portion of the selected sample; an expansion chamber engageable by the dispensing head and being shaped to receive the sample portion in the vaporous state and cause the sample portion to condense into liquid format for delivery directly to a selected one of the receiving wells; a pick up station having a holding member that releasably retains the expansion chamber in a selected position for engagement by the dispensing head; and a chamber delivery assembly sized to contain a plurality of expansion chambers and having a delivery member positioned to deliver the expansion chamber to the pick up station.
126. The fraction collector assembly of claim 125, wherein the delivery member delivers the expansion chamber to the pick up station in the selected position.
127. The fraction collector assembly of claim 125 wherein the expansion chamber delivery assembly includes a hopper containing the plurality of expansion chambers, the hopper having an aperture positioned to deliver expansion chambers to the delivery member.
128. The fraction collector assembly of claim 125 wherein the expansion chamber delivery assembly includes a hopper containing the plurality of expansion chambers, the hopper having a directional orientation indicator for orientation of the expansion chambers within the hopper.
129. The fraction collector assembly of claim 125 wherein the expansion chamber delivery assembly includes a housing and a hopper removably retained in the, the hopper containing the plurality of expansion chambers, the hopper with the expansion chambers therein being insertable into and removeable from the housing as a unit.
130. The fraction collector assembly of claim 125, wherein the chamber delivery assembly having a chamber storage portion containing the plurality of expansion chambers, a dispensing drum rotatably mounted adjacent to the chamber storage portion and positioned to receive expansion chambers from the chamber storage portion, and an engagement member movably positioned to engage an expansion chamber on the dispensing drum and direct the expansion chamber toward the pick up station.
131. The fraction collector assembly of claim 130 further comprising a linear actuator connected to the engagement member and positioned to move the engagement member linearly relative to the dispensing drum.
132. The fraction collector assembly of claim 130 wherein the dispenser drum has a plurality of channels formed therein that receive the expansion chambers therein, the drum guide is positioned adjacent to the drum to retain the expansion chambers in selected channels as the dispenser drum rotates relative to the chamber storage portion.
133. The fraction collector assembly of claim 132 wherein the holding member of the pick up station is a first holding member, and the pick up station having a second holding member, the engagement member of the chamber delivery assembly is a first engagement member, the chamber delivery member having a second engagement member, the first and second engagement members being movable to independently direct two engagement members toward the first and second holding members, respectively.
134. The fraction collector assembly of claim 132 wherein the holding member of the pick up station is a first holding member, and the pick up station having a second holding member, the engagement member of the chamber delivery assembly is a first engagement member, the chamber delivery member having a second engagement member, the first and second engagement members being movable to direct two engagement members simultaneously toward the first and second holding members, respectively.
135. The fraction collector assembly of claim 125 wherein the dehvery member of the chamber delivery assembly includes a slide portion movable relative to the holding member of the pick up station, the slide portion being positioned to receive the expansion chamber and to allow the expansion chamber to slide along the slide portion along a trajectory to the pick up stations holding member.
136. An automated fraction collector assembly useable to collect sample portions of a selected sample, comprising: a frame; a dispensing head movably connected to the frame, the dispensing head having a dispensing tube that receives the sample portion and dispense the sample portion, the dispensing head being movable between a dispensing position and a rinse position; a receiving container with a receiving well positioned to receive the sample portion of the selected sample dispensed from the dispensing tube when the dispensing head is in the dispensing position; and a rinse station connected to the frame and positioned to removably receive the dispensing tube when the dispensing head is in the rinse position.
137. The fraction collector assembly of claim 136 wherein the wash station includes a wash tube with an open end, the wash tube being sized to removably receive the dispensing tube therein through the open end, the wash tube being configured to contain a wash solution that engages the dispensing tube and washes the dispensing tube.
138. The fraction collector assembly of claim 137 wherein the dispensing tube is a dispensing needle.
139. The fraction collector assembly of claim 136 wherein the rinse station includes a rinse tube sized to receive a portion of the dispensing tube.
140. A fraction collector assembly useable to collect portions of a selected sample, comprising: a frame; a dispensing head movably connected to the frame, the dispensing head having at least one dispensing tube configured to dispense the portion of the selected sample, the dispensing head being movable between a pickup position, a wash position, and a dispensing position; a pickup station configured to releasably retain a selected chamber in a position for engagement by the dispensing head when in the pickup position; a wash station positioned to removably receive the dispensing tube when the dispensing head is in the wash position; and a docking station configured to retain a receiving container that receives the portion of the selected sample when the dispensing head is in the dispensing position.
141. The fraction collector assembly of claim 140, further comprising a storage container that contain the selected chambers before the selected chambers are positioned in the pickup station.
142. A fraction collector assembly useable to collect a purified portion of a selected sample taken from one of a plurality of supplying wells in a supplying container, the one supplying well having a well-position address for its position in the supplying container, comprising: a frame; a dispensing head movable relative to the frame along three axes of movement, the dispensing head being configured to dispense the portion of the selected sample, the dispensing head having a dispensing tube that receives the sample portion and dispense the sample portion, the dispensing head being movable between a dispensing position and a rinse position, the sample portion being provided to the dispensing head in a substantially vaporous state; a receiving container having a plurality of receiving wells sized to receive the sample portion of the selected sample when the dispensing head is in the dispensing position, each receiving well having a well-position address; an expansion chamber engageable by the dispensing head and being shaped to receive the sample portion from the in the vaporous state and cause the sample portion to condense into liquid format for dehvery directly to a selected one of the receiving wells; a pick up station having a holding member that releasably retains the expansion chamber in a selected position for engagement by the dispensing head; a chamber delivery assembly sized to contain a plurality of expansion chambers and having a delivery member positioned to deliver the expansion chamber to the pick up station; a docking station releasably retaining the receiving container in a selected position to receive the sample portion; a computer controller configured to identify the well-position address for the one supplying well relative to the supplying container, the computer controller being coupled to the dispensing head and configured to control movement of the dispensing head relative to the docking station to dispense the sample portion directly into a receiving well having a well-position address relative to its position in the receiving container that directly corresponds to the well-position address of the one supplying well relative to the supplying container; and a rinse station connected to the frame and positioned to removably receive the dispensing tube when the dispensing head is in the rinse position.
143. The fraction collector assembly of claim 142 wherein the docking station has an indicator coupled to the computer controller, the indicator is positioned to identify where to position the receiving container in the docking station.
144. The fraction collector assembly of claim 142 wherein the expansion chamber delivery assembly includes a hopper containing the plurality of expansion chambers, the hopper having an aperture positioned to deliver expansion chambers to the delivery member.
145. The fraction collector assembly of claim 142 wherein the expansion chamber delivery assembly includes a housing and a hopper removably retained in the hopper containing the plurality of expansion chambers, the hopper with the expansion chambers therein being insertable into and removeable from the housing as a unit.
146. The fraction collector assembly of claim 142 wherein the chamber delivery assembly having a chamber storage portion containing the plurality of expansion chambers, a dispensing drum rotatably mounted adjacent to the chamber storage portion and positioned to receive expansion chambers from the chamber storage portion, and an engagement member movably positioned to engage an expansion chamber on the dispensing drum and direct the expansion chamber toward the pick up station.
147. The fraction collector assembly of claim 146 further comprising a linear actuator connected to the engagement member and positioned to move the engagement member linearly relative to the dispensing drum.
148. The fraction collector assembly of claim 146 wherein the dispenser drum has a plurality of channels formed therein that receive the expansion chambers therein, the drum guide is positioned adjacent to the drum to retain the expansion chambers in selected channels as the dispenser drum rotates relative to the chamber storage portion.
149. The fraction collector assembly of claim 142 wherein the holding member of the pick up station is a first holding member, and the pick up station having a second holding member, the engagement member of the chamber dehvery assembly is a first engagement member, the chamber dehvery member having a second engagement member, the first and second engagement members being movable to direct two engagement members simultaneously toward the first and second holding members, respectively.
150. The fraction collector assembly of claim 142 wherein the rinse station includes a wash tube with an open end, the wash tube being sized to removably receive the dispensing tube therein through the open end, the wash tube being configured to contain a wash solution that engages the dispensing tube and washes the dispensing tube.
151. The fraction collector assembly of claim 142wherein the dispensing tube is a dispensing needle.
152. The fraction collector assembly of claim 120 wherein the docking station has a sensor coupled to the computer controller, the sensor is positioned to determine if the receiving container is positioned in the docking station.
EP01935450A 2000-05-11 2001-05-11 Apparatus and method for multiple channel high throughput purification Withdrawn EP1281075A2 (en)

Applications Claiming Priority (9)

Application Number Priority Date Filing Date Title
US569374 1995-12-07
US09/569,377 US6358414B1 (en) 1999-10-29 2000-05-11 Pressure regulation apparatus and method for multiple channel high throughput purification
US569382 2000-05-11
US09/569,378 US6458273B1 (en) 1999-10-29 2000-05-11 Sample separation apparatus and method for multiple channel high throughput purification
US569377 2000-05-11
US09/569,382 US6355164B1 (en) 1999-10-29 2000-05-11 Sample collection apparatus and method for multiple channel high throughput purification
US09/569,374 US6358413B1 (en) 1999-10-29 2000-05-11 Microsampling apparatus and method for multiple channel high throughout purification
US569378 2000-05-11
PCT/US2001/015469 WO2001086283A2 (en) 2000-05-11 2001-05-11 Apparatus and method for multiple channel high throughput purification

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WO (1) WO2001086283A2 (en)

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JP2004510126A (en) 2004-04-02
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WO2001086283A2 (en) 2001-11-15

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