EP1250498A1 - Bauelement sowie verfahren zu dessen herstellung - Google Patents

Bauelement sowie verfahren zu dessen herstellung

Info

Publication number
EP1250498A1
EP1250498A1 EP00986852A EP00986852A EP1250498A1 EP 1250498 A1 EP1250498 A1 EP 1250498A1 EP 00986852 A EP00986852 A EP 00986852A EP 00986852 A EP00986852 A EP 00986852A EP 1250498 A1 EP1250498 A1 EP 1250498A1
Authority
EP
European Patent Office
Prior art keywords
layers
plate
shaped component
core layer
component according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP00986852A
Other languages
German (de)
English (en)
French (fr)
Inventor
Günther Mikats
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Isosport Verbundbauteile GmbH
Original Assignee
Isosport Verbundbauteile GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Isosport Verbundbauteile GmbH filed Critical Isosport Verbundbauteile GmbH
Publication of EP1250498A1 publication Critical patent/EP1250498A1/de
Withdrawn legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/296Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and non-metallic or unspecified sheet-material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001Combinations of extrusion moulding with other shaping operations
    • B29C48/0013Extrusion moulding in several steps, i.e. components merging outside the die
    • B29C48/0014Extrusion moulding in several steps, i.e. components merging outside the die producing flat articles having components brought in contact outside the extrusion die
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/15Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
    • B29C48/154Coating solid articles, i.e. non-hollow articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/16Articles comprising two or more components, e.g. co-extruded layers
    • B29C48/18Articles comprising two or more components, e.g. co-extruded layers the components being layers
    • B29C48/21Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06Fibrous reinforcements only
    • B29C70/08Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
    • B29C70/086Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers and with one or more layers of pure plastics material, e.g. foam layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/68Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
    • B29C70/685Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks by laminating inserts between two plastic films or plates
    • B29C70/687Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks by laminating inserts between two plastic films or plates the inserts being oriented, e.g. nets or meshes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/88Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts characterised primarily by possessing specific properties, e.g. electrically conductive or locally reinforced
    • B29C70/882Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts characterised primarily by possessing specific properties, e.g. electrically conductive or locally reinforced partly or totally electrically conductive, e.g. for EMI shielding
    • B29C70/885Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts characterised primarily by possessing specific properties, e.g. electrically conductive or locally reinforced partly or totally electrically conductive, e.g. for EMI shielding with incorporated metallic wires, nets, films or plates
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • E04C2/20Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics
    • E04C2/22Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics reinforced
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/20Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer

Definitions

  • the invention relates to a plate-shaped component consisting of a core layer made of foamed plastic and plastic outer layers attached to the core layer on both sides, wherein flat stiffening layers are arranged between the core layer and the plastic outer layers.
  • the invention further relates to a method for producing this plate-shaped component.
  • stiffening layers are glued to the entire surface of the core layer or the adjacent outer layers. This bonding can be carried out relatively easily during the continuous manufacture of the plate-shaped component, for example by applying an adhesive layer to the metal sheets on both sides. Under operating conditions in which the plate-shaped element is exposed to high shear forces and / or thermal stresses, a high level of bond strength is required, which cannot be easily achieved with an adhesive bond.
  • the object of the invention is to provide a plate-shaped component which is distinguished from known components by increased bond strength, and at the same time can be produced in a simple and rational manner.
  • a plate-shaped component of the type mentioned at the outset is proposed, which is characterized in that the stiffening layers are perforated and are bonded to both the core layer and the outer layers without adhesive.
  • thermoplastic materials used in the core layer and the outer layers are thermoplastics that can be welded together.
  • Polyolefins, for example, are advantageously used as thermoplastic materials
  • PE Polyethylene
  • PP polypropylene
  • PA polyamides
  • PS polystyrene
  • ABS Acrylonitrile-butadiene-styrene polymer
  • ASA acrylic ester-styrene-acrylonitrile polymer
  • SAN styrene-acrylonitrile copoly er
  • thermoplastic polyesters for example polyethylene terephthalate
  • PETP polyethylene terephthalate
  • PBTP polybutylene terephthalate
  • Metal sheets which preferably consist of steel, aluminum or a metal alloy, are advantageously used as perforated stiffening layers between the core and outer layers in the plate-shaped component according to the invention.
  • perforation in the stiffening layers consists in the fact that they are hole-like or slit-shaped, preferred embodiments for these perforated reinforcement layers being those in the form of grids or sieves. Furthermore, it is also possible to use woven or fiber composites, for example fiber-reinforced panels, as perforated stiffening layers between the core and outer layers, these being inorganic or organic in nature.
  • the invention furthermore relates to a method for producing a plate-shaped component of the type mentioned at the outset, which is characterized in that stiffening layers which are perforated on both sides and which are subsequently prepared in further extruder units are applied to the melted plastic melt of the core layer in an extruder Plastic melts of the outer layers are applied, and that a connection between the respective layers is formed by subsequent pressing.
  • thermoplastics that can be welded to one another are preferably used as materials for the core and outer layers.
  • Particularly suitable thermoplastic materials are polyolefins, for example polyethylene (PE) or polypropylene (PP), and / or polyamides (PA) and / or polystyrene (PS) and / or styrene polymers, for example acrylonitrile-butadiene-styrene polymer (ABS), acrylic ester-styrene-acrylonitrile polymer (ASA) or styrene-acrylonitrile copolymer (SAN), and thermoplastic polyester, for example polyethylene terephthalate (PETP) or polybutylene terephthalate (PBTP).
  • PE polyethylene
  • PP polypropylene
  • PA polyamides
  • PS polystyrene
  • ABS acrylonitrile-butadiene-styrene polymer
  • ASA acrylic ester-styrene-acrylonitrile polymer
  • Metal sheets namely made of steel, aluminum or metal alloys, are also preferably used as perforated stiffening layers.
  • Hole-like or slit-like stiffening layers preferably in the form of a grid or sieve, can in particular be used as perforated stiffening layers.
  • perforated stiffening layers in the form of fabrics or fiber composites, for example made of fiber-reinforced panels, the materials used therein being inorganic or organic in nature.
  • FIG. 1 shows a section through a component and FIG. 2 shows a component with the outer layer partially removed.
  • the plate-shaped component 1 shows the plate-shaped component 1 according to the invention, consisting of the core layer 2 made of foamed plastic, to which the outer layers 3 - also made of plastic - are connected on both sides. Perforated stiffening layers 4 are provided between the core layer 2 and the outer layers 3. The connection between the outer layers 3 and the core layer 2 takes place by welding the plastic of the core layer 2 to the plastic of the outer layers 3 in the area of the weld joints 5.
  • the plate-shaped component 1 according to the invention can be produced as a calender in a system known per se, consisting of extruders and a downstream double belt press.
  • the plastic melt for the core layer which can additionally contain blowing agents for foaming, is provided in an extruder unit.
  • This plastic melt can be produced, for example, from granular polypropylene.
  • the perforated stiffening layers 4, which preferably have a thickness of 0.1-1.0 mm, are attached to these on both sides, which brings about a significant increase in the rigidity of the component. For example, approximately 0.5 mm thick, perforated aluminum foils can be used as stiffening layers 4.
  • the plastic melts for the outer layers 3 are subsequently applied to these perforated aluminum foils serving as stiffening layers 4.
  • these can consist of polypropylene and are obtained from the corresponding plastic starting material in separate extruder units.
  • both the melt of the outer layers 3 and the melt of the core layer 2 can penetrate through the perforation, so that a kind of "melt bond" is formed.
  • the composite adhesion which is advantageous for the plate-shaped component 1 is produced by pressing this “melt composite” in a downstream double belt press, so that the layers weld to one another in the area of the weld joints 5. Furthermore, the plate-shaped component 1 is calibrated accordingly by the contact pressure applied in the double belt press. It is then cooled and can be processed, for example, by sawing.
  • the plate-shaped component 1 according to the invention is extremely dimensionally stable and can be further processed in a simple manner, for example by milling, nailing or sawing. Furthermore, the plate-shaped component according to the invention is weather-resistant, so that it can be used not only indoors but also outdoors. A particularly preferred application is in the outdoor area for boarding or cladding buildings.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Laminated Bodies (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
EP00986852A 2000-01-25 2000-12-21 Bauelement sowie verfahren zu dessen herstellung Withdrawn EP1250498A1 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
AT0010200A AT409245B (de) 2000-01-25 2000-01-25 Bauelement sowie ein verfahren zu dessen herstellung
AT1022000 2000-01-25
PCT/AT2000/000349 WO2001055524A1 (de) 2000-01-25 2000-12-21 Bauelement sowie verfahren zu dessen herstellung

Publications (1)

Publication Number Publication Date
EP1250498A1 true EP1250498A1 (de) 2002-10-23

Family

ID=3620759

Family Applications (1)

Application Number Title Priority Date Filing Date
EP00986852A Withdrawn EP1250498A1 (de) 2000-01-25 2000-12-21 Bauelement sowie verfahren zu dessen herstellung

Country Status (7)

Country Link
US (1) US20030003827A1 (cs)
EP (1) EP1250498A1 (cs)
AT (1) AT409245B (cs)
CZ (1) CZ20022098A3 (cs)
HU (1) HUP0204384A2 (cs)
SK (1) SK8992002A3 (cs)
WO (1) WO2001055524A1 (cs)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT505806A1 (de) * 2007-10-11 2009-04-15 Isosport Verbundbauteile Verbundplatte mit mikrospharen
CH705413A2 (de) * 2011-08-25 2013-02-28 Tavapan Sa Verbundwerkstoffplatte zur Herstellung von Rahmenverbreiterungen an Fenstern und Türen, als Leichtbauplatte o. dgl. und Verfahren zu deren Herstellung.
CA2850965C (en) * 2011-10-05 2017-06-13 Maax Bath Inc. Decorative panel and method for manufacturing the same
ITMI20111900A1 (it) * 2011-10-19 2013-04-20 Silcart S P A Pannello multistrato con proprieta' di isolamento termico
HU230017B1 (hu) 2011-12-08 2015-05-28 JÁGER INVEST Kereskedelmi Többrétegű termék SMC, BMC, valamint PET hulladék együttes hasznosítására
DE102014016329B4 (de) * 2014-11-05 2018-12-27 Audi Ag Verbundbauteil
GB2550357A (en) * 2016-05-16 2017-11-22 Hexcel Reinforcements Uk Ltd Moulding materials
CN111546724B (zh) * 2020-05-25 2023-03-03 安徽森泰木塑集团股份有限公司 一种集装箱木塑底板及其制备方法
US12232664B2 (en) 2021-03-30 2025-02-25 American Bath Group, Llc Shower assembly with integrated water collection and dispersion

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4379103A (en) * 1980-08-25 1983-04-05 Detroit Gasket & Manufacturing Co. Method of forming a foam resin core structure having a smooth composite reinforced integral skin
DE3921302C2 (de) * 1989-06-29 1994-04-28 Manfred Straub Verbundplatte aus Kunststoffen mit wärmedämmendem Kern und harten Außenschalen
DE4002214A1 (de) * 1990-01-26 1991-08-01 Wilfried Ensinger Verfahren und vorrichtung zur endlosen herstellung von platten aus einer warmen, plastischen kunststoff-formmasse
GB9208810D0 (en) * 1992-04-23 1992-06-10 Hunter Douglas Ind Bv Fire resistant sandwich panel
GB9227165D0 (en) * 1992-12-31 1993-02-24 Evans Albert E J A construction panel having enhanced resistance to the transmission of heat and fire
JPH07317204A (ja) * 1994-05-27 1995-12-05 Tooami:Kk 複合パネルの製造方法
AT405382B (de) * 1995-10-04 1999-07-26 Isosport Verbundbauteile Verfahren zur herstellung einer sandwichplatte sowie deren verwendung

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See references of WO0155524A1 *

Also Published As

Publication number Publication date
ATA1022000A (de) 2001-11-15
US20030003827A1 (en) 2003-01-02
SK8992002A3 (en) 2003-02-04
HUP0204384A2 (en) 2003-06-28
AT409245B (de) 2002-06-25
CZ20022098A3 (cs) 2002-10-16
WO2001055524A1 (de) 2001-08-02

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