EP1235684A1 - Sleeve comprising a layer for being fixed on a metal support roll - Google Patents

Sleeve comprising a layer for being fixed on a metal support roll

Info

Publication number
EP1235684A1
EP1235684A1 EP00985398A EP00985398A EP1235684A1 EP 1235684 A1 EP1235684 A1 EP 1235684A1 EP 00985398 A EP00985398 A EP 00985398A EP 00985398 A EP00985398 A EP 00985398A EP 1235684 A1 EP1235684 A1 EP 1235684A1
Authority
EP
European Patent Office
Prior art keywords
sleeve
layer
cylinder
support cylinder
assembly
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP00985398A
Other languages
German (de)
French (fr)
Other versions
EP1235684B1 (en
Inventor
Henri Bertoncini
Hélène BIAVA
Jerzy Kuczynski
Laurent Aubanel
Yves Lemble
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MacDermid Graphics Solutions Europe SAS
Original Assignee
MacDermid Graphic Arts SAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MacDermid Graphic Arts SAS filed Critical MacDermid Graphic Arts SAS
Publication of EP1235684A1 publication Critical patent/EP1235684A1/en
Application granted granted Critical
Publication of EP1235684B1 publication Critical patent/EP1235684B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N6/00Mounting boards; Sleeves Make-ready devices, e.g. underlays, overlays; Attaching by chemical means, e.g. vulcanising
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F27/00Devices for attaching printing elements or formes to supports
    • B41F27/10Devices for attaching printing elements or formes to supports for attaching non-deformable curved printing formes to forme cylinders
    • B41F27/105Devices for attaching printing elements or formes to supports for attaching non-deformable curved printing formes to forme cylinders for attaching cylindrical printing formes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F30/00Devices for attaching coverings or make-ready devices; Guiding devices for coverings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N10/00Blankets or like coverings; Coverings for wipers for intaglio printing
    • B41N10/02Blanket structure
    • B41N10/06Blanket structure facilitating fastening to, or location on, supports
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F3/00Press section of machines for making continuous webs of paper
    • D21F3/02Wet presses
    • D21F3/08Pressure rolls
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21GCALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
    • D21G1/00Calenders; Smoothing apparatus
    • D21G1/02Rolls; Their bearings
    • D21G1/0233Soft rolls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41CPROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C1/00Forme preparation
    • B41C1/18Curved printing formes or printing cylinders
    • B41C1/182Sleeves; Endless belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41PINDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
    • B41P2227/00Mounting or handling printing plates; Forming printing surfaces in situ
    • B41P2227/20Means enabling or facilitating exchange of tubular printing or impression members, e.g. printing sleeves, blankets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/13Hollow or container type article [e.g., tube, vase, etc.]
    • Y10T428/1328Shrinkable or shrunk [e.g., due to heat, solvent, volatile agent, restraint removal, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/13Hollow or container type article [e.g., tube, vase, etc.]
    • Y10T428/1352Polymer or resin containing [i.e., natural or synthetic]
    • Y10T428/139Open-ended, self-supporting conduit, cylinder, or tube-type article
    • Y10T428/1393Multilayer [continuous layer]

Definitions

  • a sleeve comprising a securing layer on a metal support cylinder.
  • the invention relates to the field of transformation of products into a sheet and more particularly, a sleeve intended to be integral with a metal support cylinder.
  • Such a sleeve can be used in a wide variety of techniques, including coating, embossing, calendering, doubling, spinning and printing.
  • the sleeves can be cylindrical, or even conical.
  • They can be mounted by air cushion on a particular cylinder comprising compressed air circuits or by a mechanical assembly.
  • connection between the cylinder and the sleeve is not sufficient to transmit significant mechanical forces and, for very high loads, there are risks of separation between the sleeve and the cylinder.
  • the embodiment of a coating therefore creates many disadvantages. First of all, it requires the transport of the support cylinders, which increases the costs and increases the downtime of the cylinders for their maintenance. In addition, the sleeve being adhered to the cylinder, it is necessary to machine the cylinder to completely remove the sleeve. The disposal of the used sleeve therefore involves risks of deterioration of the support cylinder.
  • Such a compensation system consists for example in giving a domed shape to the outer surface of the sleeve which is mounted on the cylinder. During operation and under the effect of the loads which stress the cylinder, the axial variation in the thickness of the sleeve is compensated by the arrow of the cylinder.
  • This compensation system makes it possible to ensure a constant linear load and therefore regular processing of the print medium in the Nip, that is to say the nip area between two cylinders, in the transverse direction.
  • the invention aims to overcome these drawbacks by providing a sleeve intended to be mounted on a cylinder metal support, without risk of separation, despite significant linear loads, this sleeve can be at least partially manufactured before being mounted on the cylinder and be easily removed to allow the mounting of another sleeve.
  • the object of the invention is also to propose a system for compensating deflection for such a sleeve, the production and maintenance of which are easy.
  • the invention relates to a sleeve intended to be mounted on a metal support cylinder and comprising at least one functional layer forming the external surface of the sleeve, as well as a fixing layer on the cylinder, the constituent material of which is intended to be fixed to the cylinder metal by a physical link.
  • the expression “functional layer” will be understood to mean a layer which is active or which fulfills a function of printing, varnishing, embossing coating, spinning, calendering, doubling or any function imparted. , in the transformation processes, with cylinders comprising a functional coating of polymeric, composite, elastomeric or ceramic type.
  • Such a functional layer may be a printing layer, an anti-wear layer, for example ceramic, a layer conferring a certain resilience, such as an elastomeric layer, or else a layer allowing the reception of ink, for example on the surface. outside of the sleeve and in particular constituted by ceramic or metal with hollow parts.
  • the physical connection between the sleeve and the support cylinder has advantages. It is different from a chemical bond, for example obtained by means of a permanent adhesive, because it makes it possible to remove the sleeve from the cylinder without having to machine the metal cylinder. It ensures however the same resistance to detachment as a chemical bond.
  • the sleeve comprises a securing layer made of a compressible material, the sleeve being intended to be force fitted on the support cylinder.
  • the securing layer is made of an expandable material, this material being intended to be expanded after mounting the sleeve on the support cylinder.
  • the expandable material is then advantageously compressible after expansion.
  • the bonding layer also advantageously comprises a heat-shrinkable material which, during the expansion of the bonding layer under the effect of heat, causes the sleeve to be tightened on the cylinder.
  • the joining layer consists of a hardenable material, which is hardened after its introduction between the cylinder and the sleeve mounted with play on the cylinder.
  • the sleeve according to the invention can also comprise at least one support layer, to reinforce the rigidity of the sleeve.
  • the support layer also makes it possible to mechanically protect the bonding layer and to modulate the mechanical behavior of said sleeve.
  • the sleeve according to the invention advantageously comprises a system for compensating for the deflection of the support cylinder, on which it is intended to be mounted.
  • this compensation system comprises a compressible layer whose compressibility is variable along the axis of the sleeve.
  • the elastic modulus of this layer can vary in the axial direction.
  • the thickness of this layer can also vary in the axial direction.
  • this layer with variable compressibility can have a simple parabolic profile, multiple parabolic, step or frustoconical profile.
  • this variable compressibility layer is the layer for securing the sleeve to the support cylinder.
  • the sleeve can be fixed on a support cylinder having a variable thickness.
  • this variable compressibility layer is located between two layers of the sleeve.
  • the sleeve has at least one chamber between two of its layers, this chamber containing a pressurized fluid.
  • the invention also relates to a method of mounting a sleeve on a metal support cylinder, said sleeve comprising at least one functional layer forming the outer surface of the sleeve, the method consisting in:
  • the expandable material is deposited, before mounting the sleeve on the support cylinder, on the exterior surface of the support cylinder or the interior surface of the sleeve.
  • the expandable material is in the form of a ribbon, deposited by wrapping on the cylinder or the sleeve, or also in the form of a tube.
  • This tape or this tube advantageously comprises at least one layer of self-adhesive on one of the faces, to allow its fixing on the cylinder or the sleeve.
  • the invention also relates to another method of mounting a sleeve on a metal support cylinder, said sleeve comprising at least one functional layer forming the outer surface of the sleeve, the method consisting in: - mounting the sleeve with play on the cylinder support, provide a hardenable material, in particular by injection or casting, between the sleeve and the support cylinder and cause the material to harden and thus, the joining of said sleeve on the support cylinder, by physical or chemical bond.
  • the invention also relates to an assembly for a printing or processing machine comprising a metal support cylinder on which is fixed a sleeve comprising at least one functional layer forming the external surface of the sleeve and a securing layer, physically bonded to the metal of the cylinder. .
  • This bonding layer can advantageously be made of a compressible, expanded or hardened material.
  • this assembly comprises a system for compensating the deflection of the cylinder.
  • this assembly comprises a sleeve with a compressible layer, the compressibility of which is variable along the axis of said assembly.
  • the modulus of elasticity of this compressible layer can vary in the axial direction, the thickness of this layer can also vary in the same axial direction.
  • this variable compressibility layer is the layer for securing the sleeve to the support cylinder.
  • the support cylinder can have a variable thickness.
  • this variable compressibility layer is located between two constituent layers of the sleeve.
  • this system consists of a chamber, located between two constituent layers of the sleeve, and containing a pressurized fluid.
  • FIG. 1 is a half-view in axial section of a printing or transformation assembly according to the invention, comprising a support cylinder and a sleeve,
  • FIG. 2 is a half view in axial section of a variant of a printing or processing assembly shown in Figure 1
  • Figure 3 is a half view in axial section of a first example of a printing or transformation assembly according to the invention comprising a system for compensating the deflection of the cylinder
  • FIG. 4 is a half-view in axial section showing a variant of the printing or transformation assembly shown in FIG. 3 and
  • FIG. 5 is also a half-view in axial section showing another variant embodiment of the printing or transformation assembly illustrated in FIG. 3.
  • FIG. 1 shows a printing or transformation assembly comprising a support cylinder 1 made of metal, on which a sleeve 2 is fixed.
  • this sleeve 2 comprises a functional layer 20 forming the external surface 2a of the sleeve and a securing layer 21 which is fixed to the cylinder 1 by means of a physical connection or chemical.
  • the thickness of the functional layer is typically between 8 and 25 mm, the thickness of the bonding layer is typically 0.5 to 10 mm.
  • the printing assembly illustrated in Figure 1 can be obtained in various ways.
  • the sleeve can be produced independently, then force-fitted onto the metal cylinder 1, by means known in the state of the art.
  • the securing layer 21 is preferably compressible. It can also include a surface relief on its internal face, facilitating the fitting of the sleeve onto the cylinder.
  • the securing layer 21 can also be produced at least in part, after the sleeve 2 has been mounted on the cylinder 1, a clearance then being left between the sleeve and the cylinder. It is first of all possible to deposit an expandable material on the internal face of the functional layer 20 or on the external surface of the cylinder 1.
  • this expandable material can take the form of a ribbon, a banner on the cylinder 1.
  • the functional layer 20 is then mounted, with play, on the banner cylinder with this tape, which is preferably provided with a layer of self-adhesive to facilitate its positioning on the cylinder 1.
  • the banner tape is caused to expand, in particular by the action of heat if the material is expandable under the effect of heat.
  • the whole is placed in an oven or heated by infrared or microwave or by induction.
  • this expandable material can be fixed on the internal face of the functional layer, the joining between the functional layer and the cylinder taking place as described above.
  • this strip can be replaced by a tube preformed from an expandable material, positioned on the cylinder 1 or on the internal face of the functional layer 20, before it is mounted around the cylinder 1.
  • the expandable material comprises a heat-shrinkable material, such as a heat-shrinkable fabric, which, during expansion under the effect of heat, also causes the tightening of the functional layer 20 on the support cylinder 1 at the same time.
  • a heat-shrinkable material such as a heat-shrinkable fabric
  • the bonding layer of expandable material can be obtained by casting or injecting an expandable material between the functional layer 20 and the support cylinder 1, after assembly with clearance of the functional layer 20 on the support cylinder 1.
  • Means for ensuring the concentricity of the sleeve and the support cylinder can be advantageously used.
  • connection between the functional layer 20 and the support cylinder 1 is obtained during the expansion of the expandable material disposed between the functional layer and the support cylinder.
  • the expandable material used to form the bonding layer can fulfill an additional sealing function, to protect the external surface of the metal support cylinder against corrosion.
  • the securing layer 21 can be obtained by injecting or pouring a hardenable material between the functional layer 20 and the support cylinder 1, after mounting the functional layer on the support cylinder.
  • connection between the functional layer 20 and the support cylinder 1 is obtained by hardening of this material, in particular by gelation or crosslinking.
  • Additional devices are also used in this case to ensure concentricity between the support cylinder and the sleeve.
  • the diameter of the support cylinder / sleeve assembly obtained is between approximately 60 and 500 mm, while its length can be up to 7 m.
  • the thickness of the bonding layer is typically between 0.5 and 10 mm.
  • the manufacturing tolerances of the cylinder 1 and of the functional layer 20 are not very strict, since the bonding layer can compensate for certain defects, in the extent that the concentricity between the support cylinder and the sleeve is well ensured.
  • the sleeve consists only of a functional layer 20 and a securing layer 21.
  • the invention is not limited to this embodiment and the sleeve could include other layers, in particular one or more support layers, other functional layers or even layers not fulfilling any particular function during the 'impression but allowing to adjust the diameter of the sleeve.
  • FIG. 2 illustrates a support cylinder 1 on which is fixed a sleeve 3 comprising a functional layer 30 forming the outer surface of the sleeve, a reinforcing layer 31, another functional layer 32 which is here a compressible layer and a securing layer 34.
  • This layer 34 will not be described in detail since it can be produced like the layer 21 described with reference to FIG. 1.
  • the support layer 31 can in particular be made of a composite material obtained with a sheet of glass fibers impregnated with resin. Other fibers than glass fibers can be used, with any resin known for this type of application.
  • the support layer can also be made of a hard and thick material to compensate, with a thickness total fixed, a reduced thickness of functional layer in order to harden the Nip.
  • connection layer of the sleeve is obtained by expansion of an expandable material and the sleeve comprises a functional layer, a support layer and a connection layer (embodiment not illustrated in FIGS. 1 and 2).
  • the sleeve consisting of a support layer of glass-epoxy composite 2 mm thick and an elastomer layer having a hardness of 95 Shore A (of CSM family) and 15 mm thick, is manufactured on a mandrel with a diameter of 74.4 mm and a width of 1000 mm.
  • the inner surface of the sleeve has a slight relief to facilitate mechanical attachment with the bonding layer described below.
  • a ribbon of a thermoplastic mixture of the family of polyolefins having a hardness of 75 ShA and containing 5% of a swelling agent (of the microsphere type expandable in temperature of brand Expancell) is extruded separately in the form of a ribbon with a thickness of 1 mm. The extrusion takes place at a temperature such that the microspheres do not expand during the extrusion.
  • the ribbon described above is wound on a metal core (support cylinder) with a diameter of 68 mm helically and edge to edge with a single layer.
  • the metal core has a simply machined, unpolished outer surface.
  • the sleeve described above is fitted onto the assembly consisting of the metal core of diameter 68 mm with its ribbon.
  • the inside diameter of the sleeve being greater by 3.2 mm to that of the metal core, this operation is easy because there is a considerable clearance.
  • the assembly is mechanically blocked at the edges and brought to temperature in an oven.
  • the cycle was 2 hours at 80 ° C followed by 2 hours at 120 ° C.
  • the expansion of the tape fills the space between the metal core and the sleeve and creates a mechanical tightening stress.
  • the assembly After cooling, the assembly is machined concentrically and cylindrically before being subjected to an endurance test.
  • the linear load continuously supported by the joined sleeve at a linear speed of 50 m / min. was 49 N / mm.
  • the result obtained is sufficient for a sleeve of the size tested with a functional coating having a hardness of 95 ShA.
  • the sleeve consisting of a support layer and an elastomer layer is obtained as described in Example 1.
  • the ribbon wound on the metal core is a heat-shrinkable woven ribbon which is impregnated with a flowable and crosslinkable polyurethane of hardness 75 ShA and containing 8% of swelling agent.
  • the pouring being done at room temperature, the microspheres do not expand at this stage.
  • This ribbon is such that it has the possibility of expanding during a post-baking at 120 ° C.
  • a support cylinder equipped with a sleeve according to the invention can support linear loads up to 350 N / mm and linear operating speeds of up to 2000 meters / minute, without risk of separation between the cylinder and the muff.
  • the sleeve according to the invention therefore makes it possible to combine the advantages of a coating which cannot be separated from the support cylinder, even under heavy loads, and those linked to the presence of a compressible layer.
  • the securing layer when the securing layer is obtained from a compressible or hardenable material, its thickness can be modulated for a sleeve comprising, moreover, the same constituent layers. This therefore makes it possible to fill support cylinders having different external diameters, with the same sleeve, by varying the thickness of the securing layer.
  • These sleeves can typically be adapted to cylinders whose diameter can vary between 1 and 10 mm.
  • the sleeves can, at least in part, be produced before they are mounted on the support cylinder. This makes it possible to reduce the duration of the maintenance since only the fixing layer must, if necessary, be produced after mounting of the sleeve on the cylinder.
  • FIGS. 3 to 5 illustrate an assembly according to the invention comprising a system for compensating the deflection of the cylinder.
  • the printing assembly comprises the support cylinder 1 of cylindrical shape, of constant diameter and a sleeve 4 fixed on the cylinder.
  • This sleeve 4 comprises a functional layer 40 forming the outer surface 4a of the sleeve, an intermediate layer 41, in particular a support layer such as the layer 31 described with reference to FIG. 2, and a securing layer 42.
  • This joining layer 42 can in particular be made of an expanded or hardened material, such as layers 21 and 34 which have been previously described with reference to FIGS. 1 and 2.
  • This securing layer 42 here has a parabolic profile. This profile could also be conical or tapered stage. This profile is obtained by giving the internal surface of the layer 41 a complementary shape, curved towards the axis of the sleeve.
  • the expandable or hardenable material placed between the internal surface of the layer 41 and the exterior surface of the support cylinder 1 is expanded or hardened, as this has been described previously with reference to FIG. 1.
  • This expanded or hardened material thus fills the space between the sleeve and the cylinder, which ensures the fixing of the sleeve on the support cylinder with a securing layer having this parabolic profile which makes it possible to compensate for the deflection of the cylinder during its use in a printing machine.
  • the outer surface of the sleeve is cylindrical and has a constant thickness. Compensation of the deflection is therefore obtained for a given load, without having to give a particular shape to the external surface of the sleeve, which eliminates the drawbacks of the compensation systems known up to now.
  • the compensation system is formed by the securing layer, it is obtained very simply, by securing the sleeve to the support cylinder.
  • the deflection of the deflection is of course obtained first of all by varying the thickness of the securing layer along the axis of the support cylinder 1.
  • the variable thickness between the internal surface of the layer 41 and the external surface of the cylinder 1, during the formation of the joining layer 42, itself generates a variation of the compression module in the layer 42.
  • the thickness variation profile of the layer 42 is chosen to obtain appropriate compensation for the deflection of the cylinder, for given dimensions of the cylinder and a given linear operating load.
  • FIG. 4 illustrates another embodiment of the compensation system.
  • the reference 1 always designates a support cylinder of constant diameter along the axis of the cylinder.
  • the sleeve 5 comprises a functional layer 50 forming the outer surface 5a of the cylinder / sleeve assembly, a support layer 51, a layer 52 allowing compensation for the deflection of the cylinder, another support layer 53 and a layer solidarity 54.
  • the joining layer 54 is obtained as described above for the layers 21 of the sleeve 2 and 34 of the sleeve 3.
  • the layer 52 has, on its outer face 52a, a parabolic profile, the inner surface of the layer 51 having a complementary shape.
  • the profile could also be conical.
  • This layer 52 therefore has a variable thickness along the axis of the cylinder 1 and, where appropriate, a modulus of elasticity also variable along the axis of the sleeve 5.
  • FIG. 5 illustrates another embodiment of a support cylinder / sleeve assembly according to the invention, with a deflection compensation system.
  • This assembly consists of a support cylinder 10 and a sleeve 6.
  • the cylinder 10 has a curved outer surface 10a, with a parabolic profile. This profile could also be conical.
  • the sleeve 6 comprises a functional layer 60 forming the outer surface 6a of the assembly, a support layer 61 and a securing layer 62.
  • This joining layer 62 is obtained from an expandable or hardenable material, like the layers 21 and 34 illustrated in FIGS. 1 and 2.
  • the layers 60 and 61 have a constant thickness.
  • the joining layer 62 has on its outer surface 62a a cylindrical shape and on its inner face a conical profile complementary to the conical profile of the outer surface 10a of the support cylinder 10. Thanks to the particular profile of the support cylinder 10, there again is obtained a system for compensating for the deflection of the cylinder, by virtue of a variation in the thickness of the bonding layer in the axial direction and possibly a variation of the modulus of elasticity in this same axial direction.
  • the invention is not limited to the embodiments which have just been described and, in particular, the layer of the sleeve which serves to compensate for the deflection of the cylinder could only have a modulus of elasticity variable in the direction axial, having a constant thickness.
  • the sleeve could comprise a securing layer of variable thickness thanks to a support cylinder of variable diameter and also another layer inside the sleeve comprising a particular profile like the layer 52 described with reference to FIG. 4.
  • the compressible layer 42, 52 or 62 is deformed in compression under the effect of the charges in the nip. This compressible layer is deformed more significantly at the ends of the sleeve than at its center, which compensates for the deflection of the cylinder by generating a uniform linear load.
  • the assembly according to the invention could also include a deflection compensation system constituted by a chamber placed inside the sleeve, containing a pressurized fluid and having a suitable geometry.
  • the assemblies according to the invention make it possible to compensate for arrows up to 4 mm.
  • the main advantage of the compensation system provided in the sleeve according to the invention is that it makes the convex profile given to the sleeves known in the prior art unnecessary to obtain this deflection compensation. This results in a considerable simplification of the manufacture of the sleeve and therefore a reduction in cost.
  • the sleeves are generally corrected several times to regenerate the work surface. These successive adjustments can lead to errors in the definition of the outer surface of the sleeve, which leads to inappropriate deflection compensation. This drawback is completely avoided with the invention since it is sufficient for the diameter of the sleeve to be constant.
  • a compressible or simply expanded layer also makes it possible, if necessary, to compensate in a simple manner for the possibility of local overloads at the edge of the width of the product passing through the Nip or to protect the functional coating against accidental overloads.
  • This layer acts in a way like a mechanical fuse which mechanically protects the machine on which the cylinder is mounted in case of passage of a foreign body in the Nip.
  • a securing layer and, where appropriate, of a compressible polymer layer which can be made damping by means known per se, contributes to damping vibrations or the dynamic response in the event shock, the assembly consisting of the cylinder and the sleeve.
  • the effectiveness of the cushioning polymer layer is greatly increased by the confinement of the latter between the rigid layers consisting respectively of the cylinder and of a support layer.

Landscapes

  • Printing Plates And Materials Therefor (AREA)
  • Laminated Bodies (AREA)
  • Rolls And Other Rotary Bodies (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
  • Dowels (AREA)
  • Cylinder Crankcases Of Internal Combustion Engines (AREA)
  • Tents Or Canopies (AREA)
  • Purses, Travelling Bags, Baskets, Or Suitcases (AREA)

Abstract

The invention concerns a sleeve to be mounted on a metal support cylinder and including at least one functional covering ( 20 ) forming the external surface of the sleeve, and an integration covering ( 21 ) on the cylinder ( 1 ) whose constitutive material is intended to be fixed to the metal of the cylinder by a physical link. The invention is applicable to the transformation of lap products.

Description

"Un manchon comprenant une couche de solidarisation sur un cylindre support métallique". "A sleeve comprising a securing layer on a metal support cylinder".
L'invention concerne le domaine de la transformation de produits en nappe et plus particulièrement, un manchon destiné à être solidaire d'un cylindre support métallique.The invention relates to the field of transformation of products into a sheet and more particularly, a sleeve intended to be integral with a metal support cylinder.
Un tel manchon peut être utilisé dans des techniques très variées et notamment, l'enduction, le gaufrage, le calandrage, le doublage, l'essorage et l'impression.Such a sleeve can be used in a wide variety of techniques, including coating, embossing, calendering, doubling, spinning and printing.
Les manchons peuvent être de forme cylindrique, ou encore conique .The sleeves can be cylindrical, or even conical.
Ils peuvent être montés par coussin d'air sur un cylindre particulier comportant des circuits d'air comprimé ou encore par un assemblage mécanique.They can be mounted by air cushion on a particular cylinder comprising compressed air circuits or by a mechanical assembly.
La plupart des manchons ne peuvent être soumis qu'à des charges linéaires relativement faibles.Most sleeves can only be subjected to relatively low linear loads.
En effet, la liaison entre le cylindre et le manchon n'est pas suffisante pour transmettre des efforts mécaniques importants et, pour des charges très élevées, il existe des risques de désolidarisation entre le manchon et le cylindre.Indeed, the connection between the cylinder and the sleeve is not sufficient to transmit significant mechanical forces and, for very high loads, there are risks of separation between the sleeve and the cylinder.
C'est pourquoi, un manchon destiné à être soumis à de fortes charges linéaires est généralement adhérisé sur la surface du cylindre. La liaison entre le manchon, également dénommé garnissage ou revêtement de cylindre, et le cylindre est, de ce fait, permanente.This is why a sleeve intended to be subjected to high linear loads is generally adhered to the surface of the cylinder. The connection between the sleeve, also called cylinder lining or coating, and the cylinder is, therefore, permanent.
De plus, les revêtements de cylindre doivent être fabriqués directement sur le cylindre.In addition, cylinder liners must be made directly on the cylinder.
Lorsqu'un imprimeur décide de remplacer un revêtement usé, il renvoie le cylindre chez le constructeur. Celui-ci retire la couche usagée et réalise une nouvelle couche sur le cylindre .When a printer decides to replace a worn coating, he returns the cylinder to the manufacturer. This removes the used layer and creates a new layer on the cylinder.
Le mode de réalisation d'un revêtement crée donc de nombreux inconvénients. Tout d'abord, il nécessite le transport des cylindres support, ce qui grève les coûts et augmente la durée d'immobilisation des cylindres pour leur maintenance. De plus, le manchon étant adhérisé sur le cylindre, il est nécessaire d'usiner le cylindre pour retirer complètement le manchon. L'élimination du manchon usagé entraîne donc des risques de détérioration du cylindre support.The embodiment of a coating therefore creates many disadvantages. First of all, it requires the transport of the support cylinders, which increases the costs and increases the downtime of the cylinders for their maintenance. In addition, the sleeve being adhered to the cylinder, it is necessary to machine the cylinder to completely remove the sleeve. The disposal of the used sleeve therefore involves risks of deterioration of the support cylinder.
Par ailleurs, les charges qui sollicitent un cylindre dans une machine d'impression ou de transformation entraînent une flèche du cylindre support.In addition, the loads which stress a cylinder in a printing or processing machine cause an arrow in the support cylinder.
Des systèmes de compensation de cette flèche ont déjà été mis au point.Compensation systems for this deflection have already been developed.
Un tel système de compensation consiste par exemple à donner une forme bombée à la surface extérieure du manchon qui est monté sur le cylindre. En cours de fonctionnement et sous l'effet des charges qui sollicitent le cylindre, la variation axiale de l'épaisseur du manchon est compensée par la flèche du cylindre.Such a compensation system consists for example in giving a domed shape to the outer surface of the sleeve which is mounted on the cylinder. During operation and under the effect of the loads which stress the cylinder, the axial variation in the thickness of the sleeve is compensated by the arrow of the cylinder.
Ce système de compensation permet d'assurer une charge linéaire constante et donc un traitement régulier du support d'impression dans le Nip, c'est-à-dire la zone de pincement entre deux cylindres, en sens travers.This compensation system makes it possible to ensure a constant linear load and therefore regular processing of the print medium in the Nip, that is to say the nip area between two cylinders, in the transverse direction.
Cependant, les systèmes de compensation connus présentent des inconvénients, car il est difficile de donner la forme voulue à la surface extérieure du manchon et sa réalisation est donc source d'erreurs.However, known compensation systems have drawbacks, since it is difficult to give the desired shape to the outer surface of the sleeve and its production is therefore a source of errors.
De plus, en cas d'usure du manchon, il est parfois nécessaire de rectifier sa surface extérieure et il est alors difficile de conserver la forme bombée donnée à sa surface extérieure, ce qui nécessite à nouveau des coûts et des arrêts de la machine.In addition, in the event of wear of the sleeve, it is sometimes necessary to rectify its outer surface and it is then difficult to keep the convex shape given to its outer surface, which again requires costs and machine stoppages.
L'invention a pour but de pallier ces inconvénients en proposant un manchon destiné à être monté sur un cylindre support métallique, sans risque de desolidarisation, malgré des charges linéaires importantes, ce manchon pouvant être au moins partiellement fabriqué avant d'être monté sur le cylindre et en être facilement retiré pour permettre le montage d'un autre manchon.The invention aims to overcome these drawbacks by providing a sleeve intended to be mounted on a cylinder metal support, without risk of separation, despite significant linear loads, this sleeve can be at least partially manufactured before being mounted on the cylinder and be easily removed to allow the mounting of another sleeve.
L'invention a également pour objet de proposer un système de compensation de flèche pour un tel manchon, dont la réalisation et la maintenance sont aisées.The object of the invention is also to propose a system for compensating deflection for such a sleeve, the production and maintenance of which are easy.
Ainsi, l'invention concerne un manchon destiné à être monté sur un cylindre support en métal et comprenant au moins une couche fonctionnelle formant la surface extérieure du manchon, ainsi qu'une couche de solidarisation sur le cylindre dont la matière constitutive est destinée à être fixée au métal du cylindre par une liaison physique.Thus, the invention relates to a sleeve intended to be mounted on a metal support cylinder and comprising at least one functional layer forming the external surface of the sleeve, as well as a fixing layer on the cylinder, the constituent material of which is intended to be fixed to the cylinder metal by a physical link.
Dans toute la description, on comprendra par "couche fonctionnelle", une couche qui est active ou encore qui remplit une fonction d'impression, de vernissage, d'enduction de gaufrage, d'essorage, de calandrage, de doublage ou toute fonction impartie, dans les procédés de transformation, aux cylindres comportant un revêtement fonctionnel de type polymérique, composite, élastomérique ou céramique.Throughout the description, the expression “functional layer” will be understood to mean a layer which is active or which fulfills a function of printing, varnishing, embossing coating, spinning, calendering, doubling or any function imparted. , in the transformation processes, with cylinders comprising a functional coating of polymeric, composite, elastomeric or ceramic type.
Une telle couche fonctionnelle peut être une couche d'impression, une couche anti -usure, par exemple le céramique, une couche conférant une certaine résilience, comme une couche élastomérique, ou encore une couche permettant la réception d'encre par exemple sur la surface extérieure du manchon et notamment constituée par de la céramique ou du métal avec des parties en creux.Such a functional layer may be a printing layer, an anti-wear layer, for example ceramic, a layer conferring a certain resilience, such as an elastomeric layer, or else a layer allowing the reception of ink, for example on the surface. outside of the sleeve and in particular constituted by ceramic or metal with hollow parts.
La liaison physique entre le manchon et le cylindre support présente des avantages. Elle est différente d'une liaison chimique, par exemple obtenue au moyen d'un adhésif permanent, car elle permet de retirer le manchon du cylindre sans avoir à usiner le cylindre métallique. Elle assure cependant la même résistance à la desolidarisation qu'une liaison chimique.The physical connection between the sleeve and the support cylinder has advantages. It is different from a chemical bond, for example obtained by means of a permanent adhesive, because it makes it possible to remove the sleeve from the cylinder without having to machine the metal cylinder. It ensures however the same resistance to detachment as a chemical bond.
Dans un premier mode de réalisation, le manchon comporte une couche de solidarisation réalisée en un matériau compressible, le manchon étant destiné à être emmanché à force sur le cylindre support.In a first embodiment, the sleeve comprises a securing layer made of a compressible material, the sleeve being intended to be force fitted on the support cylinder.
Dans un deuxième mode de réalisation, la couche de solidarisation est réalisée en une matière expansible, cette matière étant destinée à être expansée après montage du manchon sur le cylindre support.In a second embodiment, the securing layer is made of an expandable material, this material being intended to be expanded after mounting the sleeve on the support cylinder.
La matière expansible est alors avantageusement compressible après expansion.The expandable material is then advantageously compressible after expansion.
La couche de solidarisation comprend aussi avantageusement une matière thermo-rétractable qui, lors de l'expansion de la couche de solidarisation sous l'effet de la chaleur, provoque le serrage du manchon sur le cylindre.The bonding layer also advantageously comprises a heat-shrinkable material which, during the expansion of the bonding layer under the effect of heat, causes the sleeve to be tightened on the cylinder.
Dans un troisième mode de réalisation, la couche de solidarisation est constituée par un matériau durcissable, lequel est durci après son introduction entre le cylindre et le manchon monté avec jeu sur le cylindre.In a third embodiment, the joining layer consists of a hardenable material, which is hardened after its introduction between the cylinder and the sleeve mounted with play on the cylinder.
Le manchon selon 1 ' invention peut également comprendre au moins une couche support, pour renforcer la rigidité du manchon .The sleeve according to the invention can also comprise at least one support layer, to reinforce the rigidity of the sleeve.
La couche support permet également de protéger mécaniquement la couche de solidarisation et de moduler le comportement mécanique dudit manchon.The support layer also makes it possible to mechanically protect the bonding layer and to modulate the mechanical behavior of said sleeve.
Le manchon selon 1 ' invention comprend avantageusement un système de compensation de la flèche du cylindre support, sur lequel il est destiné à être monté.The sleeve according to the invention advantageously comprises a system for compensating for the deflection of the support cylinder, on which it is intended to be mounted.
Dans un premier mode de réalisation, ce système de compensation comprend une couche compressible dont la compressibilité est variable selon l'axe du manchon. Le module d'élasticité de cette couche peut varier dans le sens axial .In a first embodiment, this compensation system comprises a compressible layer whose compressibility is variable along the axis of the sleeve. The elastic modulus of this layer can vary in the axial direction.
L'épaisseur de cette couche peut également varier dans le sens axial .The thickness of this layer can also vary in the axial direction.
Dans ce cas, cette couche à compressibilité variable peut présenter un profil parabolique simple, parabolique multiple, étage ou encore tronconique .In this case, this layer with variable compressibility can have a simple parabolic profile, multiple parabolic, step or frustoconical profile.
Dans une variante de réalisation du manchon, cette couche à compressibilité variable est la couche de solidarisation du manchon sur le cylindre support.In an alternative embodiment of the sleeve, this variable compressibility layer is the layer for securing the sleeve to the support cylinder.
Dans ce cas, le manchon peut être fixé sur un cylindre support présentant une épaisseur variable.In this case, the sleeve can be fixed on a support cylinder having a variable thickness.
Dans une autre variante de réalisation, cette couche à compressibilité variable est située entre deux couches du manchon .In another alternative embodiment, this variable compressibility layer is located between two layers of the sleeve.
Dans un autre mode de réalisation du système de compensation de la flèche, le manchon comporte au moins une chambre entre deux de ses couches, cette chambre contenant un fluide pressurisé.In another embodiment of the deflection compensation system, the sleeve has at least one chamber between two of its layers, this chamber containing a pressurized fluid.
L'invention concerne également un procédé de montage d'un manchon sur un cylindre support en métal, ledit manchon comportant au moins une couche fonctionnelle formant la surface extérieure du manchon, le procédé consistant à :The invention also relates to a method of mounting a sleeve on a metal support cylinder, said sleeve comprising at least one functional layer forming the outer surface of the sleeve, the method consisting in:
- monter ledit manchon avec jeu sur le cylindre support,- mount said sleeve with clearance on the support cylinder,
- introduire un matériau expansible sous une contrainte donnée, ce matériau étant positionné entre le cylindre support et le manchon après le montage de celui-ci et- introducing an expandable material under a given stress, this material being positioned between the support cylinder and the sleeve after the latter has been assembled and
- appliquer ladite contrainte pour provoquer l'expansion du matériau expansible et la solidarisation du manchon sur le cylindre, par liaison physique ou chimique.- Apply said constraint to cause the expansion of the expandable material and the joining of the sleeve on the cylinder, by physical or chemical bond.
Dans un mode particulier de mise en œuvre du procédé, le matériau expansible est déposé, avant le montage du manchon sur le cylindre support, sur la surface extérieure du cylindre support ou la surface intérieure du manchon.In a particular embodiment of the method, the expandable material is deposited, before mounting the sleeve on the support cylinder, on the exterior surface of the support cylinder or the interior surface of the sleeve.
De préférence, le matériau expansible se présente sous la forme d'un ruban, déposé par banderolage sur le cylindre ou le manchon, ou encore sous la forme d'un tube.Preferably, the expandable material is in the form of a ribbon, deposited by wrapping on the cylinder or the sleeve, or also in the form of a tube.
Ce ruban ou ce tube comporte avantageusement au moins une couche d'auto-adhésif sur une des faces, pour permettre sa fixation sur le cylindre ou le manchon.This tape or this tube advantageously comprises at least one layer of self-adhesive on one of the faces, to allow its fixing on the cylinder or the sleeve.
L'invention concerne également un autre procédé de montage d'un manchon sur un cylindre support en métal, ledit manchon comportant au moins une couche fonctionnelle formant la surface extérieure du manchon, le procédé consistant à : - monter le manchon avec jeu sur le cylindre support, apporter un matériau durcissable, notamment par injection ou coulée, entre le manchon et le cylindre support et provoquer le durcissement du matériau et ainsi, la solidarisation dudit manchon sur le cylindre support, par liaison physique ou chimique.The invention also relates to another method of mounting a sleeve on a metal support cylinder, said sleeve comprising at least one functional layer forming the outer surface of the sleeve, the method consisting in: - mounting the sleeve with play on the cylinder support, provide a hardenable material, in particular by injection or casting, between the sleeve and the support cylinder and cause the material to harden and thus, the joining of said sleeve on the support cylinder, by physical or chemical bond.
L'invention concerne encore un ensemble pour machine d'impression ou de transformation comprenant un cylindre support métallique sur lequel est fixé un manchon comprenant au moins une couche fonctionnelle formant la surface extérieure du manchon et une couche de solidarisation, physiquement liée au métal du cylindre.The invention also relates to an assembly for a printing or processing machine comprising a metal support cylinder on which is fixed a sleeve comprising at least one functional layer forming the external surface of the sleeve and a securing layer, physically bonded to the metal of the cylinder. .
Cette couche de solidarisation peut avantageusement être réalisée en un matériau compressible, expansé ou durci.This bonding layer can advantageously be made of a compressible, expanded or hardened material.
De façon préférée, cet ensemble comprend un système de compensation de la flèche du cylindre.Preferably, this assembly comprises a system for compensating the deflection of the cylinder.
Dans un premier mode de réalisation, cet ensemble comporte un manchon avec une couche compressible, dont la compressibilité est variable selon l'axe dudit ensemble. Le module d'élasticité de cette couche compressible peut varier dans le sens axial, l'épaisseur de cette couche peut également varier dans le même sens axial .In a first embodiment, this assembly comprises a sleeve with a compressible layer, the compressibility of which is variable along the axis of said assembly. The modulus of elasticity of this compressible layer can vary in the axial direction, the thickness of this layer can also vary in the same axial direction.
Dans une variante de réalisation, cette couche à compressibilité variable est la couche de solidarisation du manchon sur le cylindre support.In an alternative embodiment, this variable compressibility layer is the layer for securing the sleeve to the support cylinder.
Dans ce cas, le cylindre support peut présenter une épaisseur variable.In this case, the support cylinder can have a variable thickness.
Dans une autre variante de réalisation, cette couche à compressibilité variable est située entre deux couches constitutives du manchon.In another alternative embodiment, this variable compressibility layer is located between two constituent layers of the sleeve.
Enfin, dans un autre mode de réalisation d'un ensemble comprenant un système de compensation de la flèche du cylindre, ce système est constitué par une chambre, située entre deux couches constitutives du manchon, et contenant un fluide pressurisé.Finally, in another embodiment of an assembly comprising a system for compensating the deflection of the cylinder, this system consists of a chamber, located between two constituent layers of the sleeve, and containing a pressurized fluid.
L'invention sera mieux comprise et d'autres buts, avantages et caractéristiques de celle-ci apparaîtront plus clairement à la lecture de la description qui suit et qui est faite au regard des dessins annexés qui représentent des modes non limitatifs de réalisation de l'invention et sur lesquels : la figure 1 est une demi-vue en coupe axiale d'un ensemble d'impression ou de transformation selon l'invention, comprenant un cylindre support et un manchon,The invention will be better understood and other objects, advantages and characteristics thereof will appear more clearly on reading the description which follows and which is given with reference to the appended drawings which represent nonlimiting embodiments of the invention and in which: FIG. 1 is a half-view in axial section of a printing or transformation assembly according to the invention, comprising a support cylinder and a sleeve,
- la figure 2 est une demi-vue en coupe axiale d'une variante d'un ensemble d'impression ou de transformation représenté à la figure 1, la figure 3 est une demi-vue en coupe axiale d'un premier exemple d'un ensemble d'impression ou de transformation selon l'invention comprenant un système de compensation de flèche du cylindre, le figure 4 est une demi -vue en coupe axiale représentant une variante de l'ensemble d'impression ou de transformation représenté à la figure 3 et- Figure 2 is a half view in axial section of a variant of a printing or processing assembly shown in Figure 1, Figure 3 is a half view in axial section of a first example of a printing or transformation assembly according to the invention comprising a system for compensating the deflection of the cylinder, FIG. 4 is a half-view in axial section showing a variant of the printing or transformation assembly shown in FIG. 3 and
- la figure 5 est également une demi -vue en coupe axiale représentant une autre variante de réalisation de l'ensemble d'impression ou de transformation illustré à la figure 3.FIG. 5 is also a half-view in axial section showing another variant embodiment of the printing or transformation assembly illustrated in FIG. 3.
On se réfère tout d'abord à la figure 1 qui montre un ensemble d'impression ou de transformation comprenant un cylindre support 1 en métal, sur lequel est fixé un manchon 2.First of all, reference is made to FIG. 1 which shows a printing or transformation assembly comprising a support cylinder 1 made of metal, on which a sleeve 2 is fixed.
Dans l'exemple de réalisation illustré à la figure 1, ce manchon 2 comprend une couche fonctionnelle 20 formant la surface extérieure 2a du manchon et une couche de solidarisation 21 qui est fixée sur le cylindre 1 par l'intermédiaire d'une liaison physique ou chimique.In the embodiment illustrated in FIG. 1, this sleeve 2 comprises a functional layer 20 forming the external surface 2a of the sleeve and a securing layer 21 which is fixed to the cylinder 1 by means of a physical connection or chemical.
L'épaisseur de la couche fonctionnelle est typiquement comprise entre 8 et 25 mm, l'épaisseur de la couche de solidarisation est typiquement de 0,5 à 10 mm.The thickness of the functional layer is typically between 8 and 25 mm, the thickness of the bonding layer is typically 0.5 to 10 mm.
L'ensemble d'impression illustré à la figure 1 peut être obtenu de diverses manières .The printing assembly illustrated in Figure 1 can be obtained in various ways.
Tout d'abord le manchon peut être réalisé indépendamment, puis monté à force sur le cylindre métallique 1, par des moyens connus dans l'état de la technique.First of all, the sleeve can be produced independently, then force-fitted onto the metal cylinder 1, by means known in the state of the art.
Dans ce cas, la couche de solidarisation 21 est de préférence compressible. Elle peut également comporter un relief de surface, sur sa face interne, facilitant l'emmanchement du manchon sur le cylindre.In this case, the securing layer 21 is preferably compressible. It can also include a surface relief on its internal face, facilitating the fitting of the sleeve onto the cylinder.
La couche de solidarisation 21 peut également être réalisée au moins en partie, après le montage du manchon 2 sur le cylindre 1, un jeu étant alors ménagé entre le manchon et le cylindre. Il est tout d'abord possible de déposer un matériau expansible sur la face interne de la couche fonctionnelle 20 ou sur la surface extérieure du cylindre 1.The securing layer 21 can also be produced at least in part, after the sleeve 2 has been mounted on the cylinder 1, a clearance then being left between the sleeve and the cylinder. It is first of all possible to deposit an expandable material on the internal face of the functional layer 20 or on the external surface of the cylinder 1.
Dans une première variante, ce matériau expansible peut prendre la forme d'un ruban, banderole sur le cylindre 1.In a first variant, this expandable material can take the form of a ribbon, a banner on the cylinder 1.
La couche fonctionnelle 20 est ensuite montée, avec jeu, sur le cylindre banderole avec ce ruban, lequel est de préférence muni d'une couche d'auto-adhésif pour faciliter son positionnement sur le cylindre 1.The functional layer 20 is then mounted, with play, on the banner cylinder with this tape, which is preferably provided with a layer of self-adhesive to facilitate its positioning on the cylinder 1.
Une fois la couche fonctionnelle 20 en place autour du cylindre, on provoque l'expansion du ruban banderole, notamment par l'action de la chaleur si le matériau est expansible sous l'effet de la chaleur.Once the functional layer 20 in place around the cylinder, the banner tape is caused to expand, in particular by the action of heat if the material is expandable under the effect of heat.
Pour cela, l'ensemble est mis en étuve ou chauffé par infrarouge ou micro-ondes ou encore par induction.For this, the whole is placed in an oven or heated by infrared or microwave or by induction.
Lors de l'expansion du ruban, des dispositifs annexes sont utilisés pour maintenir concentriques le cylindre 1 et la couche fonctionnelle 20.When the ribbon expands, additional devices are used to keep the cylinder 1 and the functional layer 20 concentric.
En variante, ce matériau expansible peut être fixé sur la face interne de la couche fonctionnelle, la solidarisation entre la couche fonctionnelle et le cylindre s 'effectuant comme décrit précédemment.As a variant, this expandable material can be fixed on the internal face of the functional layer, the joining between the functional layer and the cylinder taking place as described above.
Par ailleurs, ce ruban peut être remplacé par un tube préformé en un matériau expansible, positionné sur le cylindre 1 ou sur la face interne de la couche fonctionnelle 20, avant son montage autour du cylindre 1.Furthermore, this strip can be replaced by a tube preformed from an expandable material, positioned on the cylinder 1 or on the internal face of the functional layer 20, before it is mounted around the cylinder 1.
C'est donc ici l'expansion du matériau expansible, préalablement prévu sous la couche fonctionnelle 20 ou sur le cylindre support 1, qui crée la solidarisation entre la couche fonctionnelle 20 et le cylindre 1.It is therefore here the expansion of the expandable material, previously provided under the functional layer 20 or on the support cylinder 1, which creates the connection between the functional layer 20 and the cylinder 1.
On peut également prévoir que le matériau expansible comporte une matière thermo-rétractable, comme un tissu thermo-rétractable, qui, lors de l'expansion sous l'effet de la chaleur, provoque également en même temps le serrage de la couche fonctionnelle 20 sur le cylindre support 1.It is also possible to provide that the expandable material comprises a heat-shrinkable material, such as a heat-shrinkable fabric, which, during expansion under the effect of heat, also causes the tightening of the functional layer 20 on the support cylinder 1 at the same time.
Dans une autre variante de réalisation, la couche de solidarisation en matière expansible peut être obtenue par coulage ou injection d'un matériau expansible entre la couche fonctionnelle 20 et le cylindre support 1, après montage avec jeu de la couche fonctionnelle 20 sur le cylindre support 1.In another alternative embodiment, the bonding layer of expandable material can be obtained by casting or injecting an expandable material between the functional layer 20 and the support cylinder 1, after assembly with clearance of the functional layer 20 on the support cylinder 1.
Des moyens permettant d'assurer la concentricité du manchon et du cylindre support peuvent être avantageusement utilisés .Means for ensuring the concentricity of the sleeve and the support cylinder can be advantageously used.
Là encore, la solidarisation entre la couche fonctionnelle 20 et le cylindre support 1 est obtenue lors de l'expansion du matériau expansible disposé entre la couche fonctionnelle et le cylindre support.Again, the connection between the functional layer 20 and the support cylinder 1 is obtained during the expansion of the expandable material disposed between the functional layer and the support cylinder.
On peut encore noter que le matériau expansible utilisé pour former la couche de solidarisation peut remplir une fonction additionnelle d' étanchéité, pour protéger la surface externe du cylindre support métallique contre la corrosion.It may also be noted that the expandable material used to form the bonding layer can fulfill an additional sealing function, to protect the external surface of the metal support cylinder against corrosion.
Enfin, la couche de solidarisation 21 peut être obtenue en injectant ou en coulant une matière durcissable entre la couche fonctionnelle 20 et le cylindre support 1, après montage de la couche fonctionnelle sur le cylindre support.Finally, the securing layer 21 can be obtained by injecting or pouring a hardenable material between the functional layer 20 and the support cylinder 1, after mounting the functional layer on the support cylinder.
La solidarisation entre la couche fonctionnelle 20 et le cylindre support 1 est obtenue par durcissement de cette matière, notamment par gélification ou réticulation.The connection between the functional layer 20 and the support cylinder 1 is obtained by hardening of this material, in particular by gelation or crosslinking.
Des dispositifs annexes sont également utilisés dans ce cas pour assurer la concentricité entre le cylindre support et le manchon.Additional devices are also used in this case to ensure concentricity between the support cylinder and the sleeve.
Le diamètre de l'ensemble cylindre support/manchon obtenu est compris entre 60 et 500 mm environ, tandis que sa longueur peut aller jusqu'à 7 m.The diameter of the support cylinder / sleeve assembly obtained is between approximately 60 and 500 mm, while its length can be up to 7 m.
L'épaisseur de la couche de solidarisation est typiquement comprise entre 0,5 et 10 mm. Dans le cas où la couche de solidarisation est obtenue à partir d'une matière expansible ou durcissable, les tolérances de fabrication du cylindre 1 et de la couche fonctionnelle 20 ne sont pas très sévères, puisque la couche de solidarisation peut compenser certains défauts, dans la mesure où la concentricité entre le cylindre support et le manchon est bien assurée.The thickness of the bonding layer is typically between 0.5 and 10 mm. In the case where the bonding layer is obtained from an expandable or hardenable material, the manufacturing tolerances of the cylinder 1 and of the functional layer 20 are not very strict, since the bonding layer can compensate for certain defects, in the extent that the concentricity between the support cylinder and the sleeve is well ensured.
Dans la description qui précède, on a considéré que le manchon était constitué seulement d'une couche fonctionnelle 20 et d'une couche de solidarisation 21.In the above description, it has been considered that the sleeve consists only of a functional layer 20 and a securing layer 21.
Bien entendu, l'invention n'est pas limitée à ce mode de réalisation et le manchon pourrait comporter d'autres couches, notamment une ou plusieurs couches supports, d'autres couches fonctionnelles ou encore des couches ne remplissant aucune fonction particulière lors de l'impression mais permettant d'ajuster le diamètre du manchon.Of course, the invention is not limited to this embodiment and the sleeve could include other layers, in particular one or more support layers, other functional layers or even layers not fulfilling any particular function during the 'impression but allowing to adjust the diameter of the sleeve.
On peut à cet égard se référer à la figure 2 qui illustre un cylindre support 1 sur lequel est fixé un manchon 3 comprenant une couche fonctionnelle 30 formant la surface extérieure du manchon, une couche de renfort 31, une autre couche fonctionnelle 32 qui est ici une couche compressible et une couche de solidarisation 34.In this regard, reference can be made to FIG. 2 which illustrates a support cylinder 1 on which is fixed a sleeve 3 comprising a functional layer 30 forming the outer surface of the sleeve, a reinforcing layer 31, another functional layer 32 which is here a compressible layer and a securing layer 34.
Cette couche 34 ne sera pas décrite en détail puisqu'elle peut être réalisée comme la couche 21 décrite en référence à la figure 1.This layer 34 will not be described in detail since it can be produced like the layer 21 described with reference to FIG. 1.
La couche support 31 peut notamment être réalisée en un matériau composite obtenu avec une nappe de fibres de verre imprégnée de résine. D'autres fibres que les fibres de verre peuvent être utilisées, avec toute résine connue pour ce type d' application.The support layer 31 can in particular be made of a composite material obtained with a sheet of glass fibers impregnated with resin. Other fibers than glass fibers can be used, with any resin known for this type of application.
La couche support peut également être réalisée en un matériau dur et épais pour compenser, avec une épaisseur totale fixe, une épaisseur réduite de couche fonctionnelle dans le but de durcir le Nip .The support layer can also be made of a hard and thick material to compensate, with a thickness total fixed, a reduced thickness of functional layer in order to harden the Nip.
On va maintenant donner deux exemples illustrant le procédé de montage d'un manchon selon l'invention.We will now give two examples illustrating the method of mounting a sleeve according to the invention.
Dans ces deux exemples, la couche de solidarisation du manchon est obtenue par expansion d'un matériau expansible et le manchon comprend une couche fonctionnelle, une couche support et une couche de solidarisation (exemple de réalisation non illustré sur les figures 1 et 2) .In these two examples, the connection layer of the sleeve is obtained by expansion of an expandable material and the sleeve comprises a functional layer, a support layer and a connection layer (embodiment not illustrated in FIGS. 1 and 2).
Exemple 1Example 1
Le manchon constitué d'une couche support en composite verre-epoxy de 2 mm d'épaisseur et d'une couche d'élastomère ayant une dureté de 95 Shore A (de famille CSM) et de 15 mm d'épaisseur, est fabriqué sur un mandrin de diamètre de 74,4 mm et de laize de 1000 mm.The sleeve consisting of a support layer of glass-epoxy composite 2 mm thick and an elastomer layer having a hardness of 95 Shore A (of CSM family) and 15 mm thick, is manufactured on a mandrel with a diameter of 74.4 mm and a width of 1000 mm.
La surface intérieure du manchon présente un léger relief pour faciliter l'accrochage mécanique avec la couche de solidarisation décrite ci-après.The inner surface of the sleeve has a slight relief to facilitate mechanical attachment with the bonding layer described below.
Un ruban d'un mélange thermoplastique de la famille des polyoléfines ayant une dureté de 75 ShA et contenant 5% d'un agent gonflant (de type microsphère expansible en température de marque Expancell) est extrudé séparément sous forme de ruban avec une épaisseur de 1 mm. L'extrusion se fait à une température telle que les microsphères n'expansent pas lors de 1 ' extrusion.A ribbon of a thermoplastic mixture of the family of polyolefins having a hardness of 75 ShA and containing 5% of a swelling agent (of the microsphere type expandable in temperature of brand Expancell) is extruded separately in the form of a ribbon with a thickness of 1 mm. The extrusion takes place at a temperature such that the microspheres do not expand during the extrusion.
Le ruban décrit ci -dessus est enroulé sur une âme métallique (cylindre support) de diamètre de 68 mm hélicoïdalement et bord à bord avec une seule couche.The ribbon described above is wound on a metal core (support cylinder) with a diameter of 68 mm helically and edge to edge with a single layer.
L'âme métallique a une surface externe simplement usinée et non polie.The metal core has a simply machined, unpolished outer surface.
On emmanche le manchon décrit plus haut sur 1 ' ensemble constitué de l'âme métallique de diamètre 68 mm avec son ruban. Le diamètre intérieur du manchon étant supérieur de 3,2 mm à celui de l'âme métallique, cette opération est aisée car il reste un jeu conséquent.The sleeve described above is fitted onto the assembly consisting of the metal core of diameter 68 mm with its ribbon. The inside diameter of the sleeve being greater by 3.2 mm to that of the metal core, this operation is easy because there is a considerable clearance.
L'ensemble est bloqué mécaniquement sur les bords et porté à température dans une étuve . Le cycle a été de 2h à 80 °C suivi de 2h à 120 °C. L'expansion du ruban remplit l'espace entre l'âme métallique et le manchon et crée une contrainte mécanique de serrage.The assembly is mechanically blocked at the edges and brought to temperature in an oven. The cycle was 2 hours at 80 ° C followed by 2 hours at 120 ° C. The expansion of the tape fills the space between the metal core and the sleeve and creates a mechanical tightening stress.
Après refroidissement, l'ensemble est usiné de façon concentrique et cylindrique avant d'être soumis à un test d ' endurance .After cooling, the assembly is machined concentrically and cylindrically before being subjected to an endurance test.
La charge linéaire supportée en continu par le manchon solidarisé à une vitesse linéaire de 50 m/min. a été de 49 N/mm. Le résultat obtenu est suffisant pour un manchon de la taille testée avec un revêtement fonctionnel ayant une dureté de 95 ShA.The linear load continuously supported by the joined sleeve at a linear speed of 50 m / min. was 49 N / mm. The result obtained is sufficient for a sleeve of the size tested with a functional coating having a hardness of 95 ShA.
Des moyens simples, connus en soi, existent pour augmenter la charge admissible si cela est nécessaire :Simple means, known per se, exist to increase the admissible load if necessary:
Confinement plus élevé de la couche de solidarisation avec expansion plus faible;Higher containment of the bonding layer with lower expansion;
Réduction d'épaisseur de la couche de solidarisation;Reduction in thickness of the bonding layer;
Augmentation de la dureté de la matrice de la couche de solidarisation (de 75 ShA utilisé dans l'exemple décrit ici jusqu'à 96 ShA) .Increase in the hardness of the matrix of the bonding layer (from 75 ShA used in the example described here up to 96 ShA).
Exemple 2Example 2
Le manchon constitué d'une couche support et d'une couche d'élastomère est obtenu comme décrit à l'exemple 1.The sleeve consisting of a support layer and an elastomer layer is obtained as described in Example 1.
Le ruban enroulé sur l'âme métallique est un ruban tissé thermorétractable qui est imprégné d'un polyuréthane coulable et réticulable de dureté 75 ShA et contenant 8% d'agent gonflant. La coulée se faisant à température ambiante, les microsphères n'expansent pas à ce stade. Ce ruban est tel qu'il a la possibilité d'expanser lors d'une post-cuisson à 120°C.The ribbon wound on the metal core is a heat-shrinkable woven ribbon which is impregnated with a flowable and crosslinkable polyurethane of hardness 75 ShA and containing 8% of swelling agent. The pouring being done at room temperature, the microspheres do not expand at this stage. This ribbon is such that it has the possibility of expanding during a post-baking at 120 ° C.
Les autres étapes du procédé de montage sont identiques à celles décrites pour l'exemple 1.The other steps of the assembly process are identical to those described for example 1.
Quel que soit le type de couche de solidarisation et son mode de réalisation, sa caractéristique principale est qu'elle permet de réaliser une liaison physique entre le manchon et le cylindre support en métal.Whatever the type of securing layer and its embodiment, its main characteristic is that it allows a physical connection to be made between the sleeve and the metal support cylinder.
Il convient de ne pas exclure un complément de liaison chimique notamment entre la couche de solidarisation et la couche fonctionnelle ou la couche support si elle est présente .An additional chemical bond should not be excluded, in particular between the bonding layer and the functional layer or the support layer if it is present.
Un cylindre support équipé d'un manchon selon l'invention peut supporter des charges linéaires allant jusqu'à 350 N/mm et des vitesses linéaires de fonctionnement pouvant aller jusqu'à 2000 mètres/minute, sans risque de desolidarisation entre le cylindre et le manchon.A support cylinder equipped with a sleeve according to the invention can support linear loads up to 350 N / mm and linear operating speeds of up to 2000 meters / minute, without risk of separation between the cylinder and the muff.
Le manchon selon l'invention permet donc de combiner les avantages d'un revêtement qui ne peut pas être désolidarisé du cylindre support, même sous des charges importantes, et ceux liés à la présence d'une couche compressible.The sleeve according to the invention therefore makes it possible to combine the advantages of a coating which cannot be separated from the support cylinder, even under heavy loads, and those linked to the presence of a compressible layer.
De plus, lorsque le manchon est usagé, il est facile de l'enlever du cylindre support puisqu'il peut en être détaché sous l'effet d'une force appropriée.In addition, when the sleeve is used, it is easy to remove it from the support cylinder since it can be detached from it under the effect of an appropriate force.
Ceci simplifie considérablement l'enlèvement du manchon, par rapport aux revêtements connus dans l'état de la technique, lesquels sont adhérisés sur le cylindre support, une liaison irréversible étant ainsi réalisée entre le revêtement et le cylindre support.This considerably simplifies the removal of the sleeve, compared to the coatings known in the prior art, which are adhered to the support cylinder, an irreversible connection being thus formed between the coating and the support cylinder.
En particulier, il suffit de nettoyer et éventuellement dégraisser la surface extérieure du cylindre 1 après l'enlèvement complet du manchon, et il n'est pas nécessaire d'usiner la surface extérieure du cylindre pour retirer complètement le manchon.In particular, it suffices to clean and possibly degrease the external surface of the cylinder 1 after the complete removal of the sleeve, and it is not necessary machine the outside surface of the cylinder to completely remove the sleeve.
Ceci supprime donc les inconvénients mentionnés plus haut puisque les risques de détérioration du cylindre support sont éliminés. D'autre part, les cylindres n'ont plus à être renvoyés chez le constructeur pour remplacer le manchon.This therefore eliminates the drawbacks mentioned above since the risks of deterioration of the support cylinder are eliminated. On the other hand, the cylinders no longer have to be sent back to the manufacturer to replace the sleeve.
L'enlèvement du manchon usagé et la fixation d'un nouveau manchon peuvent être directement réalisés chez l'imprimeur.The removal of the used sleeve and the fixing of a new sleeve can be carried out directly at the printer.
Ceci réduit donc considérablement la durée et les coûts de maintenance de ces cylindres.This therefore considerably reduces the duration and maintenance costs of these cylinders.
Ceci permet également de réduire le nombre de cylindres support détenus par l'utilisateur pour assurer le fonctionnement de ces machines, malgré la maintenance nécessaire. Les imprimeurs ou les utilisateurs peuvent donc ainsi réduire leurs investissements. Les utilisateurs peuvent également réduire les pertes de production associées à des changements longs.This also makes it possible to reduce the number of support cylinders held by the user to ensure the operation of these machines, despite the necessary maintenance. Printers or users can therefore reduce their investments. Users can also reduce production losses associated with long changes.
On peut encore noter que, lorsque la couche de solidarisation est obtenue à partir d'un matériau compressible ou durcissable, son épaisseur peut être modulée pour un manchon comportant, par ailleurs, les mêmes couches constitutives. Ceci permet donc de garnir des cylindres support ayant des diamètres externes différents, avec un même manchon, en faisant varier l'épaisseur de la couche de solidarisation.It may also be noted that, when the securing layer is obtained from a compressible or hardenable material, its thickness can be modulated for a sleeve comprising, moreover, the same constituent layers. This therefore makes it possible to fill support cylinders having different external diameters, with the same sleeve, by varying the thickness of the securing layer.
Ces manchons peuvent typiquement être adaptés à des cylindres dont le diamètre peut varier entre 1 et 10 mm.These sleeves can typically be adapted to cylinders whose diameter can vary between 1 and 10 mm.
Il convient également de noter que les manchons peuvent être, au moins en partie, réalisés avant leur montage sur le cylindre support. Ceci permet de réduire la durée de la maintenance puisque seule la couche de solidarisation doit, le cas échéant, être fabriquée après montage du manchon sur le cylindre. On se réfère maintenant aux figures 3 à 5 qui illustrent un ensemble selon 1 ' invention comportant un système de compensation de flèche du cylindre.It should also be noted that the sleeves can, at least in part, be produced before they are mounted on the support cylinder. This makes it possible to reduce the duration of the maintenance since only the fixing layer must, if necessary, be produced after mounting of the sleeve on the cylinder. Reference is now made to FIGS. 3 to 5 which illustrate an assembly according to the invention comprising a system for compensating the deflection of the cylinder.
En référence tout d'abord à la figure 3, l'ensemble d'impression selon l'invention comporte le cylindre support 1 de forme cylindrique, de diamètre constant et un manchon 4 fixé sur le cylindre.Referring firstly to FIG. 3, the printing assembly according to the invention comprises the support cylinder 1 of cylindrical shape, of constant diameter and a sleeve 4 fixed on the cylinder.
Ce manchon 4 comporte une couche fonctionnelle 40 formant la surface extérieure 4a du manchon, une couche intermédiaire 41, notamment une couche support telle que la couche 31 décrite en référence à la figure 2, et une couche de solidarisation 42.This sleeve 4 comprises a functional layer 40 forming the outer surface 4a of the sleeve, an intermediate layer 41, in particular a support layer such as the layer 31 described with reference to FIG. 2, and a securing layer 42.
Cette couche de solidarisation 42 peut notamment être réalisée en un matériau expansé ou encore durci, comme les couches 21 et 34 qui ont été précédemment décrites en référence aux figures 1 et 2.This joining layer 42 can in particular be made of an expanded or hardened material, such as layers 21 and 34 which have been previously described with reference to FIGS. 1 and 2.
Cette couche de solidarisation 42 présente ici un profil parabolique. Ce profil pourrait également être conique ou conique étage. Ce profil est obtenu en conférant à la surface interne de la couche 41 une forme complémentaire, bombée vers 1 ' axe du manchon .This securing layer 42 here has a parabolic profile. This profile could also be conical or tapered stage. This profile is obtained by giving the internal surface of the layer 41 a complementary shape, curved towards the axis of the sleeve.
Après montage du manchon, constitué dans un premier temps des couches 40 et 41, autour du cylindre support 1, la matière expansible ou durcissable placée entre la surface interne de la couche 41 et la surface extérieure du cylindre support 1 est expansée ou durcie, comme cela a été décrit précédemment en référence à la figure 1.After mounting the sleeve, initially consisting of layers 40 and 41, around the support cylinder 1, the expandable or hardenable material placed between the internal surface of the layer 41 and the exterior surface of the support cylinder 1 is expanded or hardened, as this has been described previously with reference to FIG. 1.
Cette matière expansée ou durcie remplit ainsi l'espace compris entre le manchon et le cylindre, ce qui assure la fixation du manchon sur le cylindre support avec une couche de solidarisation présentant ce profil parabolique qui permet de compenser la flèche du cylindre au cours de son utilisation dans une machine d'impression. On constate qu'avec un tel système de compensation, la surface extérieure du manchon est cylindrique et présente une épaisseur constante. On obtient donc une compensation de la flèche pour une charge donnée, sans avoir à donner une forme particulière à la surface extérieure du manchon, ce qui élimine les inconvénients des systèmes de compensation connus jusqu'à présent.This expanded or hardened material thus fills the space between the sleeve and the cylinder, which ensures the fixing of the sleeve on the support cylinder with a securing layer having this parabolic profile which makes it possible to compensate for the deflection of the cylinder during its use in a printing machine. It can be seen that with such a compensation system, the outer surface of the sleeve is cylindrical and has a constant thickness. Compensation of the deflection is therefore obtained for a given load, without having to give a particular shape to the external surface of the sleeve, which eliminates the drawbacks of the compensation systems known up to now.
Par ailleurs, lorsque le système de compensation est formé par la couche de solidarisation, il est obtenu très simplement, en solidarisant le manchon sur le cylindre support .Furthermore, when the compensation system is formed by the securing layer, it is obtained very simply, by securing the sleeve to the support cylinder.
Dans ce cas, la compensation de la flèche est bien sûr obtenue tout d'abord par la variation de l'épaisseur de la couche de solidarisation selon l'axe du cylindre support 1. De surcroît, l'épaisseur variable entre la surface interne de la couche 41 et la surface externe du cylindre 1, lors de la formation de la couche de solidarisation 42, génère elle-même une variation du module de compression dans la couche 42.In this case, the deflection of the deflection is of course obtained first of all by varying the thickness of the securing layer along the axis of the support cylinder 1. In addition, the variable thickness between the internal surface of the layer 41 and the external surface of the cylinder 1, during the formation of the joining layer 42, itself generates a variation of the compression module in the layer 42.
De façon générale, le profil de variation de l'épaisseur de la couche 42 est choisi pour obtenir une compensation appropriée de la flèche du cylindre, pour des dimensions données du cylindre et une charge linéaire de fonctionnement donnée .In general, the thickness variation profile of the layer 42 is chosen to obtain appropriate compensation for the deflection of the cylinder, for given dimensions of the cylinder and a given linear operating load.
La figure 4 illustre un autre mode de réalisation du système de compensation.FIG. 4 illustrates another embodiment of the compensation system.
La référence 1 désigne toujours un cylindre support de diamètre constant selon l'axe du cylindre.The reference 1 always designates a support cylinder of constant diameter along the axis of the cylinder.
Le manchon 5 selon 1 ' invention comporte une couche fonctionnelle 50 formant la surface extérieure 5a de l'ensemble cylindre/manchon, une couche support 51, une couche 52 permettant la compensation de la flèche du cylindre, une autre couche support 53 et une couche de solidarisation 54. La couche de solidarisation 54 est obtenue comme décrit précédemment pour les couches 21 du manchon 2 et 34 du manchon 3.The sleeve 5 according to the invention comprises a functional layer 50 forming the outer surface 5a of the cylinder / sleeve assembly, a support layer 51, a layer 52 allowing compensation for the deflection of the cylinder, another support layer 53 and a layer solidarity 54. The joining layer 54 is obtained as described above for the layers 21 of the sleeve 2 and 34 of the sleeve 3.
La couche 52 présente, sur sa face extérieure 52a, un profil parabolique, la surface intérieure de la couche 51 présentant une forme complémentaire. Le profil pourrait également être conique.The layer 52 has, on its outer face 52a, a parabolic profile, the inner surface of the layer 51 having a complementary shape. The profile could also be conical.
Cette couche 52 présente donc une épaisseur variable selon l'axe du cylindre 1 et, le cas échéant, un module d'élasticité également variable selon l'axe du manchon 5.This layer 52 therefore has a variable thickness along the axis of the cylinder 1 and, where appropriate, a modulus of elasticity also variable along the axis of the sleeve 5.
Cette variation de module et/ou d'épaisseur permet de compenser la flèche du cylindre, tout en conservant un manchon de diamètre constant .This variation in modulus and / or thickness makes it possible to compensate for the deflection of the cylinder, while retaining a sleeve of constant diameter.
On se réfère enfin à la figure 5 qui illustre un autre mode de réalisation d'un ensemble cylindre support/manchon selon l'invention, avec un système de compensation de flèche. Cet ensemble est constitué d'un cylindre support 10 et d ' un manchon 6.Finally, reference is made to FIG. 5 which illustrates another embodiment of a support cylinder / sleeve assembly according to the invention, with a deflection compensation system. This assembly consists of a support cylinder 10 and a sleeve 6.
Le cylindre 10 comporte une surface extérieure 10a bombée, avec un profil parabolique. Ce profil pourrait également être conique. Le manchon 6 comporte une couche fonctionnelle 60 formant la surface extérieure 6a de l'ensemble, une couche support 61 et une couche de solidarisation 62.The cylinder 10 has a curved outer surface 10a, with a parabolic profile. This profile could also be conical. The sleeve 6 comprises a functional layer 60 forming the outer surface 6a of the assembly, a support layer 61 and a securing layer 62.
Cette couche de solidarisation 62 est obtenue à partir d'un matériau expansible ou durcissable, comme les couches 21 et 34 illustrées aux figures 1 et 2.This joining layer 62 is obtained from an expandable or hardenable material, like the layers 21 and 34 illustrated in FIGS. 1 and 2.
Les couches 60 et 61 présentent une épaisseur constante. La couche de solidarisation 62 présente sur sa surface extérieure 62a une forme cylindrique et sur sa face interne un profil conique complémentaire du profil conique de la surface extérieure 10a du cylindre support 10. Grâce au profil particulier du cylindre support 10, on obtient là encore un système de compensation de la flèche du cylindre, grâce à une variation de l'épaisseur de la couche de solidarisation dans le sens axial et éventuellement une variation du module d'élasticité dans ce même sens axial.The layers 60 and 61 have a constant thickness. The joining layer 62 has on its outer surface 62a a cylindrical shape and on its inner face a conical profile complementary to the conical profile of the outer surface 10a of the support cylinder 10. Thanks to the particular profile of the support cylinder 10, there again is obtained a system for compensating for the deflection of the cylinder, by virtue of a variation in the thickness of the bonding layer in the axial direction and possibly a variation of the modulus of elasticity in this same axial direction.
Bien entendu, l'invention n'est pas limitée aux modes de réalisation qui viennent d'être décrits et, en particulier, la couche du manchon qui sert à compenser la flèche du cylindre pourrait seulement présenter un module d'élasticité variable dans le sens axial, en ayant une épaisseur constante .Of course, the invention is not limited to the embodiments which have just been described and, in particular, the layer of the sleeve which serves to compensate for the deflection of the cylinder could only have a modulus of elasticity variable in the direction axial, having a constant thickness.
De plus, les modes de réalisation décrits en référence aux figures 3 et 4, d'une part et 5, d'autre part pourraient être combinés. Ainsi, le manchon pourrait comporter une couche de solidarisation d'épaisseur variable grâce à un cylindre support de diamètre variable et également une autre couche à 1 ' intérieur du manchon comportant un profil particulier comme la couche 52 décrite en référence à la figure 4.In addition, the embodiments described with reference to Figures 3 and 4, on the one hand and 5, on the other hand could be combined. Thus, the sleeve could comprise a securing layer of variable thickness thanks to a support cylinder of variable diameter and also another layer inside the sleeve comprising a particular profile like the layer 52 described with reference to FIG. 4.
On pourrait également prévoir un cylindre profilé ainsi qu'une couche support également profilée, comme illustrée à la figure 3, le profil du cylindre et celui de la couche support étant adaptés pour conférer une variation d'épaisseur voulue à la couche de solidarisation.One could also provide a profiled cylinder as well as a support layer also profiled, as illustrated in FIG. 3, the profile of the cylinder and that of the support layer being adapted to impart a desired thickness variation to the securing layer.
En fonctionnement, la couche compressible 42, 52 ou 62 est déformée en compression sous l'effet des charges dans le nip . Cette couche compressible est déformée de façon plus importante aux extrémités du manchon qu'à son centre, ce qui compense la flèche du cylindre en générant une charge linéaire uniforme.In operation, the compressible layer 42, 52 or 62 is deformed in compression under the effect of the charges in the nip. This compressible layer is deformed more significantly at the ends of the sleeve than at its center, which compensates for the deflection of the cylinder by generating a uniform linear load.
L'ensemble selon l'invention pourrait également comprendre un système de compensation de flèche constitué par une chambre placée à l'intérieur du manchon, contenant un fluide pressurisé et présentant une géométrie adaptée.The assembly according to the invention could also include a deflection compensation system constituted by a chamber placed inside the sleeve, containing a pressurized fluid and having a suitable geometry.
De façon générale, les ensembles selon l'invention permettent de compenser des flèches allant jusqu'à 4 mm.In general, the assemblies according to the invention make it possible to compensate for arrows up to 4 mm.
L'intérêt principal du système de compensation prévu dans le manchon selon l'invention est de rendre inutile le profil bombé donné aux manchons connus dans 1 ' état de la technique pour obtenir cette compensation de flèche. Ceci entraîne une simplification considérable de la fabrication du manchon et donc une réduction de coût. Par ailleurs, les manchons sont généralement rectifiés à plusieurs reprises pour régénérer la surface de travail. Ces rectifications successives peuvent conduire à des erreurs dans la définition de la surface extérieure du manchon, ce qui conduit à des compensations de flèche inappropriées. Cet inconvénient est totalement évité avec l'invention puisqu'il suffit que le diamètre du manchon soit constant.The main advantage of the compensation system provided in the sleeve according to the invention is that it makes the convex profile given to the sleeves known in the prior art unnecessary to obtain this deflection compensation. This results in a considerable simplification of the manufacture of the sleeve and therefore a reduction in cost. In addition, the sleeves are generally corrected several times to regenerate the work surface. These successive adjustments can lead to errors in the definition of the outer surface of the sleeve, which leads to inappropriate deflection compensation. This drawback is completely avoided with the invention since it is sufficient for the diameter of the sleeve to be constant.
L'incorporation d'une couche compressible ou simplement expansée permet également, le cas échéant, de compenser de façon simple des possibilités de surcharges locales en bord de laize du produit passant dans le Nip ou de protéger le revêtement fonctionnel contre des surcharges accidentelles. Cette couche agit en quelque sorte comme un fusible mécanique qui protège mécaniquement la machine sur lequel le cylindre est monté en cas de passage d'un corps étranger dans le Nip.The incorporation of a compressible or simply expanded layer also makes it possible, if necessary, to compensate in a simple manner for the possibility of local overloads at the edge of the width of the product passing through the Nip or to protect the functional coating against accidental overloads. This layer acts in a way like a mechanical fuse which mechanically protects the machine on which the cylinder is mounted in case of passage of a foreign body in the Nip.
On peut encore noter que la présence d'une couche de solidarisation et, le cas échéant, d'une couche compressible en polymère, qui peut être rendu amortissant par des moyens connus en soi, contribue à amortir les vibrations ou la réponse dynamique en cas de chocs, de l'assemblage constitué du cylindre et du manchon. L'efficacité de la couche de polymère amortissant est grandement augmentée par le confinement de celle-ci entre les couches rigides constituées respectivement du cylindre et d'une couche support.It can also be noted that the presence of a securing layer and, where appropriate, of a compressible polymer layer, which can be made damping by means known per se, contributes to damping vibrations or the dynamic response in the event shock, the assembly consisting of the cylinder and the sleeve. The effectiveness of the cushioning polymer layer is greatly increased by the confinement of the latter between the rigid layers consisting respectively of the cylinder and of a support layer.
Les signes de référence insérés après les caractéristiques techniques figurant dans les revendications ont pour seul but de simplifier la compréhension de ces dernières et ne sauraient en limiter la portée. The reference signs inserted after the technical characteristics appearing in the claims are intended only to simplify the understanding of the latter and should not limit their scope.

Claims

REVENDICATIONS
1. Manchon destiné à être monté sur un cylindre support en métal et comprenant au moins une couche fonctionnelle (20, 30, 40, 50) formant la surface extérieure du manchon, ainsi qu'une couche de solidarisation (21, 34, 42, 54) sur le cylindre dont la matière constitutive est destinée à être fixée au métal du cylindre par une liaison physique, caractérisé en ce que la couche de solidarisation est réalisée en une matière expansible, cette matière étant destinée à être expansée après montage du manchon avec jeu sur le cylindre support.1. Sleeve intended to be mounted on a metal support cylinder and comprising at least one functional layer (20, 30, 40, 50) forming the external surface of the sleeve, as well as a securing layer (21, 34, 42, 54) on the cylinder, the constituent material of which is intended to be fixed to the metal of the cylinder by a physical connection, characterized in that the securing layer is made of an expandable material, this material being intended to be expanded after mounting the sleeve with play on the support cylinder.
2. Manchon selon la revendication 1, dans lequel la matière expansible est compressible après expansion.2. Sleeve according to claim 1, wherein the expandable material is compressible after expansion.
3. Manchon selon la revendication 1 ou 2 , dans lequel la couche de solidarisation comprend également une matière thermo-rétractable qui, lors de l'expansion de la couche de solidarisation sous l'effet de la chaleur, provoque le serrage du manchon sur le cylindre.3. Sleeve according to claim 1 or 2, wherein the securing layer also comprises a heat-shrinkable material which, during the expansion of the securing layer under the effect of heat, causes the tightening of the sleeve on the cylinder.
4. Manchon selon l'une des revendications 1 à 3, comportant au moins une couche support (31, 41, 51, 53).4. Sleeve according to one of claims 1 to 3, comprising at least one support layer (31, 41, 51, 53).
5. Manchon selon ' l'une des revendications 1 à 4, comprenant un système de compensation de la flèche du cylindre support.5. A sleeve according 'to one of Claims 1 to 4, comprising a clearing system of the arrow of the support cylinder.
6. Manchon selon la revendication 5, comprenant une couche compressible (42, 52, 62) dont la compressibilité est variable selon l'axe du manchon.6. Sleeve according to claim 5, comprising a compressible layer (42, 52, 62) whose compressibility is variable along the axis of the sleeve.
7. Manchon selon la revendication 6, dans lequel le module d'élasticité de cette couche compressible varie dans le sens axial.7. Sleeve according to claim 6, wherein the modulus of elasticity of this compressible layer varies in the axial direction.
8. Manchon selon la revendication 6 ou 7 , dans lequel l'épaisseur de cette couche compressible (42, 52, 62) varie dans le sens axial .8. Sleeve according to claim 6 or 7, wherein the thickness of this compressible layer (42, 52, 62) varies in the axial direction.
9. Manchon selon la revendication 8, dans lequel cette couche compressible présente un profil parabolique simple, parabolique multiple, étage ou encore tronconique. 9. A sleeve according to claim 8, in which this compressible layer has a simple parabolic profile, multiple parabolic, step or frustoconical profile.
10. Manchon selon les revendications 6 à 9, dans lequel cette couche à compressibilité variable est la couche de solidarisation (42, 62) du manchon (4, 6) sur le cylindre support (1 , 10) .10. Sleeve according to claims 6 to 9, wherein this variable compressibility layer is the securing layer (42, 62) of the sleeve (4, 6) on the support cylinder (1, 10).
11. Manchon selon la revendication 9 ou 10, destiné à être fixé sur un cylindre support (10) présentant une épaisseur variable.11. Sleeve according to claim 9 or 10, intended to be fixed on a support cylinder (10) having a variable thickness.
12. Manchon selon l'une des revendications 6 à 9, dans lequel la couche à compressibilité variable (52) est située entre deux couches (51, 52) du manchon (5) .12. Sleeve according to one of claims 6 to 9, wherein the variable compressibility layer (52) is located between two layers (51, 52) of the sleeve (5).
13. Manchon selon la revendication 5, comportant au moins une chambre entre deux couches du manchon, cette chambre contenant un fluide pressurisé .13. Sleeve according to claim 5, comprising at least one chamber between two layers of the sleeve, this chamber containing a pressurized fluid.
14. Procédé de montage d'un manchon sur un cylindre support en métal, ledit manchon comportant au moins une couche fonctionnelle formant la surface extérieure du manchon, le procédé consistant à :14. Method for mounting a sleeve on a metal support cylinder, said sleeve comprising at least one functional layer forming the external surface of the sleeve, the method consisting in:
- monter ledit manchon avec jeu sur le cylindre support,- mount said sleeve with clearance on the support cylinder,
- introduire un matériau expansible sous une contrainte donnée, ce matériau étant positionné entre le cylindre support et le manchon après le montage de celui-ci et- introducing an expandable material under a given stress, this material being positioned between the support cylinder and the sleeve after the latter has been assembled and
- appliquer ladite contrainte pour provoquer l'expansion du matériau expansible et' la solidarisation du manchon sur le cylindre, par liaison physique ou chimique.- Apply said constraint to cause the expansion of the expandable material and 'the joining of the sleeve on the cylinder, by physical or chemical bond.
15. Procédé selon la revendication 14, dans lequel le matériau expansible est déposé, avant montage du manchon sur le cylindre, sur la surface extérieure du cylindre support ou sur la surface intérieure du manchon.15. The method of claim 14, wherein the expandable material is deposited, before mounting the sleeve on the cylinder, on the outer surface of the support cylinder or on the inner surface of the sleeve.
16. Procédé selon la revendication 15, dans lequel le matériau expansible se présente sous la forme d'un ruban déposé par banderolage sur le cylindre ou le manchon ou encore sous la forme d'un tube.16. The method of claim 15, wherein the expandable material is in the form of a ribbon deposited by wrapping on the cylinder or the sleeve or in the form of a tube.
17. Procédé selon la revendication 16, caractérisé en ce que le ruban ou le tube comporte au moins une couche d'auto- adhésif sur une des faces.17. The method of claim 16, characterized in that the tape or the tube comprises at least one layer of self-adhesive on one of the faces.
18. Ensemble pour une machine d'impression ou de transformation comprenant un cylindre support en métal (1, 10) sur lequel est fixé un manchon (2, 3, 4, 5) comprenant au moins une couche fonctionnelle (20, 30, 40, 50) formant la surface extérieure du manchon et une couche de solidarisation (21, 34, 42, 54), physiquement liée au métal du cylindre, la couche de solidarisation étant réalisée en un matériau compressible, expansé ou durci.18. Assembly for a printing or processing machine comprising a metal support cylinder (1, 10) on which is fixed a sleeve (2, 3, 4, 5) comprising at least one functional layer (20, 30, 40, 50) forming the external surface of the sleeve and a securing layer (21, 34, 42, 54), physically linked to the metal of the cylinder, the securing layer being made of a compressible, expanded or hardened material.
19. Ensemble selon la revendication 18, comprenant un système de compensation de la flèche d'un cylindre.19. The assembly of claim 18, comprising a system for compensating the deflection of a cylinder.
20. Ensemble selon la revendication 18 ou 19, dont le manchon (4, 5, 6) comporte une couche compressible (42, 52, 62) dont la compressibilité est variable selon l'axe dudit ensemble .20. The assembly of claim 18 or 19, the sleeve (4, 5, 6) comprises a compressible layer (42, 52, 62) whose compressibility is variable along the axis of said assembly.
21. Ensemble selon la revendication 20, dans lequel le module d'élasticité de cette couche compressible varie dans le sens axial .21. The assembly of claim 20, wherein the modulus of elasticity of this compressible layer varies in the axial direction.
22. Ensemble selon la revendication 19 ou 20, dans lequel l'épaisseur de la couche compressible varie dans le sens axial .22. The assembly of claim 19 or 20, wherein the thickness of the compressible layer varies in the axial direction.
23. Ensemble selon l'une des revendications 19 à 22, dans lequel la couche à compressibilité variable est la couche de solidarisation (42, 62) .23. Assembly according to one of claims 19 to 22, in which the layer with variable compressibility is the securing layer (42, 62).
24. Ensemble selon la revendication 23, dans lequel le cyclindre support (10) présente une épaisseur variable.24. The assembly of claim 23, wherein the support cylinder (10) has a variable thickness.
25. Ensemble selon l'une des revendications 18 à 22, dans lequel la couche à compressibilité variable (52) est située entre deux couches (51, 53) du manchon (5) .25. Assembly according to one of claims 18 to 22, wherein the variable compressibility layer (52) is located between two layers (51, 53) of the sleeve (5).
26. Ensemble selon la revendication 19, dont le manchon comporte au moins une chambre, située entre deux couches constitutives du manchon et contenant un fluide pressurisé. 26. The assembly of claim 19, the sleeve of which comprises at least one chamber, situated between two constituent layers of the sleeve and containing a pressurized fluid.
EP00985398A 1999-12-03 2000-12-04 Assembly comprising a sleeve installed on a metallic cylinder Expired - Lifetime EP1235684B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
FR9915269 1999-12-03
FR9915269A FR2801833B1 (en) 1999-12-03 1999-12-03 A SLEEVE COMPRISING A SOLIDARIZATION LAYER ON A METAL SUPPORT CYLINDER
PCT/FR2000/003378 WO2001039973A1 (en) 1999-12-03 2000-12-04 Sleeve comprising a layer for being fixed on a metal support roll

Publications (2)

Publication Number Publication Date
EP1235684A1 true EP1235684A1 (en) 2002-09-04
EP1235684B1 EP1235684B1 (en) 2005-08-03

Family

ID=9552862

Family Applications (1)

Application Number Title Priority Date Filing Date
EP00985398A Expired - Lifetime EP1235684B1 (en) 1999-12-03 2000-12-04 Assembly comprising a sleeve installed on a metallic cylinder

Country Status (8)

Country Link
US (2) US20030031812A1 (en)
EP (1) EP1235684B1 (en)
JP (1) JP2003515704A (en)
AT (1) ATE301041T1 (en)
DE (1) DE60021758T2 (en)
ES (1) ES2246919T3 (en)
FR (1) FR2801833B1 (en)
WO (1) WO2001039973A1 (en)

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FR2906183B1 (en) * 2006-09-27 2009-06-12 Georgia Pacific France Soc Par METHOD AND ASSEMBLY FOR MANUFACTURING AN ABSORBENT SHEET AND ABSORBENT SHEET OBTAINED

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Also Published As

Publication number Publication date
DE60021758T2 (en) 2006-06-08
US20030031812A1 (en) 2003-02-13
US20070051464A1 (en) 2007-03-08
JP2003515704A (en) 2003-05-07
ES2246919T3 (en) 2006-03-01
WO2001039973A1 (en) 2001-06-07
DE60021758D1 (en) 2005-09-08
EP1235684B1 (en) 2005-08-03
FR2801833A1 (en) 2001-06-08
FR2801833B1 (en) 2003-05-16
ATE301041T1 (en) 2005-08-15

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