EP1232877B1 - Procédé de nettoyage pour recyclage d' un substrat d' impression par ablation au laser - Google Patents

Procédé de nettoyage pour recyclage d' un substrat d' impression par ablation au laser Download PDF

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Publication number
EP1232877B1
EP1232877B1 EP20010000015 EP01000015A EP1232877B1 EP 1232877 B1 EP1232877 B1 EP 1232877B1 EP 20010000015 EP20010000015 EP 20010000015 EP 01000015 A EP01000015 A EP 01000015A EP 1232877 B1 EP1232877 B1 EP 1232877B1
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EP
European Patent Office
Prior art keywords
printing
substrate
laser
ink
coating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP20010000015
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German (de)
English (en)
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EP1232877A1 (fr
Inventor
Eric Verschueren
Marc Van Damme
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Agfa Gevaert NV
Agfa Gevaert AG
Original Assignee
Agfa Gevaert NV
Agfa Gevaert AG
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Priority to EP20010000015 priority Critical patent/EP1232877B1/fr
Priority to DE2001619278 priority patent/DE60119278T2/de
Priority to US10/068,519 priority patent/US6820552B2/en
Priority to JP2002035135A priority patent/JP2002331635A/ja
Publication of EP1232877A1 publication Critical patent/EP1232877A1/fr
Application granted granted Critical
Publication of EP1232877B1 publication Critical patent/EP1232877B1/fr
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C1/00—Forme preparation
    • B41C1/10—Forme preparation for lithographic printing; Master sheets for transferring a lithographic image to the forme
    • B41C1/1008—Forme preparation for lithographic printing; Master sheets for transferring a lithographic image to the forme by removal or destruction of lithographic material on the lithographic support, e.g. by laser or spark ablation; by the use of materials rendered soluble or insoluble by heat exposure, e.g. by heat produced from a light to heat transforming system; by on-the-press exposure or on-the-press development, e.g. by the fountain of photolithographic materials
    • B41C1/1033—Forme preparation for lithographic printing; Master sheets for transferring a lithographic image to the forme by removal or destruction of lithographic material on the lithographic support, e.g. by laser or spark ablation; by the use of materials rendered soluble or insoluble by heat exposure, e.g. by heat produced from a light to heat transforming system; by on-the-press exposure or on-the-press development, e.g. by the fountain of photolithographic materials by laser or spark ablation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N3/00—Preparing for use and conserving printing surfaces
    • B41N3/006—Cleaning, washing, rinsing or reclaiming of printing formes other than intaglio formes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C1/00—Forme preparation
    • B41C1/10—Forme preparation for lithographic printing; Master sheets for transferring a lithographic image to the forme
    • B41C1/1008—Forme preparation for lithographic printing; Master sheets for transferring a lithographic image to the forme by removal or destruction of lithographic material on the lithographic support, e.g. by laser or spark ablation; by the use of materials rendered soluble or insoluble by heat exposure, e.g. by heat produced from a light to heat transforming system; by on-the-press exposure or on-the-press development, e.g. by the fountain of photolithographic materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C2210/00—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation
    • B41C2210/02—Positive working, i.e. the exposed (imaged) areas are removed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C2210/00—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation
    • B41C2210/04—Negative working, i.e. the non-exposed (non-imaged) areas are removed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C2210/00—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation
    • B41C2210/22—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation characterised by organic non-macromolecular additives, e.g. dyes, UV-absorbers, plasticisers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C2210/00—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation
    • B41C2210/24—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation characterised by a macromolecular compound or binder obtained by reactions involving carbon-to-carbon unsaturated bonds, e.g. acrylics, vinyl polymers

Definitions

  • the present invention relates to a method for removing ink-accepting areas of a printing master so that its substrate can be recycled and used again for applying a coating thereto.
  • Printing presses use a so-called printing master such as a printing plate which is mounted on a cylinder of the printing press.
  • the master carries an image consisting of ink-accepting areas on its surface and a print is obtained by applying ink to said image and then transferring the ink from the master onto a receiver material, which is typically paper.
  • ink as well as an aqueous fountain solution also called dampening liquid
  • the lithographic image which consists of oleophilic (or hydrophobic, i.e. ink-accepting, water-repelling) areas as well as hydrophilic (or oleophobic, i.e. water-accepting, ink-repelling) areas.
  • driographic printing the lithographic image consists of ink-accepting and ink-abhesive (ink-repelling) areas and during driographic printing, only ink is supplied to the master.
  • Printing masters are generally obtained by the so-called computer-to-film method wherein various pre-press steps such as typeface selection, scanning, color separation, screening, trapping, layout and imposition are accomplished digitally and each color selection is transferred to graphic arts film using an image-setter.
  • the film can be used as a mask for the exposure of an imaging material called plate precursor and after plate processing, a printing plate is obtained which can be used as a master.
  • CTP computer-to-plate
  • This method also called direct-to-plate method, bypasses the creation of film because the digital document is transferred directly to a plate precursor by means of a so-called plate-setter.
  • a special type of CTP processes involves the exposure of a plate precursor while being mounted on a plate cylinder of a printing press by means of an image-setter that is integrated in the press.
  • This method may be called 'computer-to-press' and printing presses with an integrated plate-setter are sometimes called digital presses.
  • a review of digital presses is given in the Proceedings of the Imaging Science & Technology's 1997 International Conference on Digital Printing Technologies (Non-Impact Printing 13).
  • Computer-to-press methods have been described in e.g. EP-A 640 478, EP-A 770 495, EP-A 770 496, WO 94/1280, EP-A 580 394 and EP-A 774 364.
  • a printing plate precursor is mounted on a printing press, image-wise exposed, optionally developed, and then used as a printing master and finally removed from the press and disposed of, thus requiring a new plate material for each image.
  • An example of this technology is the Quickmaster DI 46-4 (trade mark of Heidelberger Druckmaschinen, Germany).
  • a drawback of this method is the need to use a new plate for each press run, thus increasing the cost of the printing process.
  • a second type of on-press imaging systems the same lithographic substrate is used in a plurality of press runs (hereinafter called printing cycles).
  • printing cycles one or more heat-sensitive or photosensitive layer(s) are coated on the lithographic substrate to make a printing plate precursor and after image-wise exposure and optional development a printing master is obtained.
  • the ink-accepting areas of the printing master are removed from the lithographic substrate in a cleaning step so that the substrate is recycled and can be used in a next cycle of coating, exposing and printing without the need to mount a new plate on the cylinder. Examples of such on-press coating and on-press imaging systems are described in e.g.
  • the substrate can be reused during a number of printing cycles, which is dependent on the delicate balance between the effectiveness of the cleaning step and the preservation of the lithographic quality of the substrate : an aggressive cleaning step effectively removes all traces of the lithographic coating but may attack the lithographic surface of the substrate; a mild cleaning step, on the other hand, reduces the risk of affecting the lithographic quality of the substrate but incomplete removal of the lithographic coating typically results in the appearance of ghost images (the image of a previous print job is visible in the next). In practice, the same substrate cannot be used indefinitely and needs to be replaced after a number of print cycles.
  • US 4,718,340 discloses a method wherein the lithographic coating is removed from the substrate by laser ablation.
  • the very high temperature that is generated in the ablated lithographic coating damages the lithographic surface of typical substrates such as grained and anodized aluminum.
  • This object is realized by the method of claim 1.
  • the method is especially suited for cleaning a lithographic printing master.
  • the cleaning method of claim 1 is used for recycling the substrate in an on-press coating and on-press exposure method as defined in claim 2.
  • the method allows effective removal of ink-accepting areas from the substrate of the printing master (no ghost images in the subsequent printing cycle) without affecting the lithographic quality of the substrate, thereby allowing to use the same substrate in a large number of printing cycles of coating, exposing, printing and cleaning, said number being preferably larger than 5, more preferably larger than 10 and most preferably larger than 30.
  • the substrate used in the methods of the present invention comprises a support and a base layer provided thereon.
  • the support may be a sheet-like material such as a plate or it may be a cylindrical element such as a sleeve which can be slid around the plate cylinder of a printing press. Alternatively, the support can also be the plate cylinder itself. It can also be a web which is sufficiently flexible so that it can be wound on a spool.
  • the support may consist of plastic, a metal such as aluminum, or a composite or a laminate thereof, e.g. a laminate of plastic and metal.
  • Preferred examples of plastic are polyethylene terephthalate (PET) film, polyethylene naphthalate film, cellulose acetate film, polystyrene film, polycarbonate film, etc.
  • PET polyethylene terephthalate
  • the plastic support may be opaque or transparent.
  • a particularly preferred support is an electrochemically grained and anodized aluminum support.
  • the base layer described below effectively protects the grained aluminum oxide surface during the laser ablation step.
  • the anodized aluminum support may be treated to improve the hydrophilic properties of its surface.
  • the aluminum support may be silicated by treating its surface with a sodium silicate solution at elevated temperature, e.g. 95°C.
  • a phosphate treatment may be applied which involves treating the aluminum oxide surface with a phosphate solution that may further contain an inorganic fluoride.
  • the aluminum oxide surface may be rinsed with a citric acid or citrate solution. This treatment may be carried out at room temperature or may be carried out at a slightly elevated temperature of about 30 to 50°C.
  • a further interesting treatment involves rinsing the aluminum oxide surface with a bicarbonate solution.
  • the aluminum oxide surface may be treated with polyvinylphosphonic acid, polyvinylmethylphosphonic acid, phosphoric acid esters of polyvinyl alcohol, polyvinylsulfonic acid, polyvinylbenzenesulfonic acid, sulfuric acid esters of polyvinyl alcohol, and acetals of polyvinyl alcohols formed by reaction with a sulfonated aliphatic aldehyde It is further evident that one or more of these post treatments may be carried out alone or in combination.
  • adhesion improving layer also called subbing layer
  • the amount of silica in the adhesion improving layer is between 200 mg/m 2 and 750 mg/m 2 .
  • the ratio of silica to hydrophilic binder is preferably more than 1 and the surface area of the colloidal silica is preferably at least 300 m 2 /gram, more preferably at least 500 m 2 / gram.
  • the subbing layer may further comprise other adhesion-promoting agents such as organic sulfonic acids, titanates, silanes and zirconium compounds, e.g. ammonium zirconyl carbonate, zirconium oxide, zirconium propionate, and other zirconium-based compounds described in "The Use of Zirconium in Surface Coatings", Application Information, Sheet 117 (Provisional), by P.J. Moles, Magnesium Elektron, Inc., Flemington, NJ, USA.
  • adhesion-promoting agents such as organic sulfonic acids, titanates, silanes and zirconium compounds, e.g. ammonium zirconyl carbonate, zirconium oxide, zirconium propionate, and other zirconium-based compounds described in "The Use of Zirconium in Surface Coatings", Application Information, Sheet 117 (Provisional), by P.J. Moles, Magnesium Elektron, Inc., Flemington, NJ, USA.
  • the base layer comprises a hydrophilic binder which is crosslinked with a crosslinking agent such as formaldehyde, glyoxal, polyisocyanate or a hydrolyzed tetra-alkylorthosilicate as disclosed in EP-A 601 240, GB 1 419 512, FR 2 300 354, US 3,971,660 and US 4,284,705.
  • a crosslinking agent such as formaldehyde, glyoxal, polyisocyanate or a hydrolyzed tetra-alkylorthosilicate as disclosed in EP-A 601 240, GB 1 419 512, FR 2 300 354, US 3,971,660 and US 4,284,705.
  • Other preferred crosslinking agents are carbonates such as zinc carbonate or zirconium compounds, e.g. ammonium zirconyl carbonate, zirconium oxide, zirconium propionate, and other zirconium-based compounds described in "The Use of Zirconium
  • the amount of crosslinking agent, in particular tetraalkyl orthosilicate, is preferably at least 0.2 parts per part by weight of hydrophilic binder, more preferably between 0.5 and 5 parts by weight, most preferably between 1 parts and 3 parts by weight.
  • the thickness of the hydrophilic base layer is preferably in the range of 0.1 to 20 ⁇ m, more preferably 1 to 10 ⁇ m.
  • the hydrophilic binder for use in the base layer is e.g. a hydrophilic (co)polymer such as homopolymers and copolymers of vinyl alcohol, acrylamide, methylol acrylamide, methylol methacrylamide, acrylate acid, methacrylate acid, hydroxyethyl acrylate, hydroxyethyl methacrylate or maleic anhydride/vinylmethylether copolymers.
  • the hydrophilicity of the (co)polymer or (co)polymer mixture used is preferably the same as or higher than the hydrophilicity of polyvinyl acetate hydrolyzed to at least an extent of 60% by weight, preferably 80% by weight.
  • Poly(vinyl alcohol) (PVOH) is highly preferred.
  • the base layer also contains a metal oxide, preferably particles of an oxide of Ti, Zr, Hf or mixtures thereof.
  • TiO 2 is highly preferred, more particularly TiO 2 having a particle size between 0.1 and 1 ⁇ m.
  • a hydroxide of the metal may be present.
  • the amount of metal oxide in the base layer is preferably between 60 and 90 %, more preferably between 70 and 85 % relative to the total weight of the layer.
  • the base layer is capable of reflecting any unabsorbed imaging radiation back into the image-recording layer(s).
  • a coating which is capable of forming ink-accepting areas upon image-wise exposure and optional processing is provided on the above described substrate.
  • the coating may consist of one or more imaging layer(s). Preferably, only a single layer is provided on the substrate.
  • the imaging material thus obtained may be light- or heat-sensitive, the latter being preferred because of daylight-stability.
  • the image-recording layer of the material is preferably non-ablative.
  • non-ablative shall be understood as meaning that the image-recording layer is not substantially removed during the exposure step.
  • the imaging material is preferably processless, i.e. a lithographic image is obtained immediately after exposure without wet processing, or it can be processed by the supply of dampening liquid and/or ink, i.e. simply by starting the pressrun.
  • the material can be positive-working, i.e. the exposed areas of the coating define the non-printing areas of the master, or negative-working, i.e. the exposed areas of the coating define the printing areas of the master.
  • positive-working i.e. the exposed areas of the coating define the non-printing areas of the master
  • negative-working i.e. the exposed areas of the coating define the printing areas of the master.
  • the working mechanism of the imaging layer relies on the heat-induced coalescence of hydrophobic thermoplastic polymer particles, preferably dispersed in a hydrophilic binder, as described in e.g. EP 770 494; EP 770 495; EP 770 497; EP 773 112; EP 774 364; and EP 849 090.
  • the coalesced polymer particles define a hydrophobic, printing area which is not readily removable with dampening liquid and/or ink whereas the unexposed layer defines a non-printing area which is readily removable with dampening liquid and/or ink.
  • the thermal coalescence can be induced by direct exposure to heat, e.g.
  • a thermal head by means of a thermal head, or by the light absorption of one or more compounds that are capable of converting light, more preferably infrared light, e.g. emitted by a solid state laser, into heat.
  • Particularly useful light-to-heat converting compounds are for example dyes, pigments, carbon black, metal carbides, borides, nitrides, carbonitrides, bronze-structured oxides, and conductive polymer dispersions such as polypyrrole, polyaniline or polythiophene-based conductive polymer dispersions. Infrared dyes and carbon black are highly preferred.
  • the hydrophobic thermoplastic polymer particles preferably have a coagulation temperature above 35°C and more preferably above 50°C. Coagulation may result from softening or melting of the thermoplastic polymer particles under the influence of heat.
  • a coagulation temperature of the thermoplastic hydrophobic polymer particles there is no specific upper limit to the coagulation temperature of the thermoplastic hydrophobic polymer particles, however the temperature should be sufficiently below the decomposition of the polymer particles.
  • the coagulation temperature is at least 10°C below the temperature at which the decomposition of the polymer particles occurs.
  • hydrophobic polymer particles are e.g.
  • the weight average molecular weight of the polymers may range from 5,000 to 1,000,000 g/mol.
  • the hydrophobic particles may have a particle size from 0.01 ⁇ m to 50 ⁇ m, more preferably between 0.05 ⁇ m and 10 ⁇ m and most preferably between 0.05 ⁇ m and 2 ⁇ m.
  • the amount of hydrophobic thermoplastic polymer particles contained in the image forming layer is preferably between 20% by weight and 65% by weight and more preferably between 25% by weight and 55% by weight and most preferably between 30% by weight and 45% by weight.
  • Suitable hydrophilic binders are for example synthetic homo- or copolymers such as a polyvinylalcohol, a poly(meth)acrylic acid, a poly(meth)acrylamide, a polyhydroxyethyl (meth)acrylate, a polyvinylmethylether or natural binders such as gelatin, a polysacharide such as e.g. dextran, pullulan, cellulose, arabic gum, alginic acid.
  • the imaging layer comprises an aryldiazosulfonate homo- or copolymer which is hydrophilic and removable in dampening liquid and/or ink before exposure and rendered hydrophobic and less removable after such exposure.
  • the exposure can be done by the same means as discussed above in connection with thermal coalescence of polymer particles.
  • the aryldiazosulfonate polymer can also be switched by exposure to UV light, e.g. by a UV laser or a UV lamp.
  • aryldiazosulfonate polymers are the compounds which can be prepared by homo- or copolymerization of aryldiazosulfonate monomers with other aryldiazosulfonate monomers and/or with vinyl monomers such as (meth)acrylic acid or esters thereof, (meth)acrylamide, acrylonitrile, vinylacetate, vinylchloride, vinylidene chloride, styrene, ⁇ -methyl styrene etc.
  • Suitable aryldiazosulfonate polymers for use in the present invention have the following formula: wherein R 0,1,2 each independently represent hydrogen, an alkyl group, a nitrile or a halogen, e.g. Cl, L represents a divalent linking group, n represents 0 or 1, A represents an aryl group and M represents a cation.
  • L preferably represents divalent linking group selected from the group consisting of -X t -CONR 3 -, -X t -COO-, -X- and -X t -CO-, wherein t represents 0 or 1, R 3 represents hydrogen, an alkyl group or an aryl group, X represents an alkylene group, an arylene group, an alkylenoxy group, an arylenoxy group, an alkylenethio group, an arylenethio group, an alkylenamino group, an arylenamino group, oxygen, sulfur or an aminogroup.
  • A preferably represents an unsubstituted aryl group, e.g.
  • M preferably represents a cation such as NH 4 + or a metal ion such as a cation of Al, Cu, Zn, an alkaline earth metal or alkali metal.
  • Suitable aryldiazosulfonate monomers for preparing the above polymers are disclosed in EP-A 339393, EP-A 507008 and EP-A 771645.
  • the imaging material may also comprise one or more auxiliary layer(s) provided on the lithographic substrate, in addition to the image-recording layer(s).
  • the light absorbing compound may be present in another layer close to the layer which contains the other ingredients mentioned above, such as the hydrophobic thermoplastic polymer particles and the aryldiazosulfonate polymer.
  • the imaging material may comprise a protective top layer which is removable by the processing liquid, dampening liquid and/or ink and which provides protection against handling or mechanical damage.
  • a suitable protective top layer comprises polyvinylalcohol.
  • the image-recording and auxiliary layer(s) can be applied on the substrate by heat- or friction-induced transfer from a donor material as described in EP 1 048 458, or by powder coating, e.g. as described in EP-A 974 455 and EP-A no. 99203682, filed on 03.11.99, or by coating a liquid solution according to any known coating method, e.g. spin-coating, dip coating, rod coating, blade coating, air knife coating, gravure coating, reverse roll coating, extrusion coating, slide coating and curtain coating.
  • any known coating method e.g. spin-coating, dip coating, rod coating, blade coating, air knife coating, gravure coating, reverse roll coating, extrusion coating, slide coating and curtain coating.
  • a coating solution is sprayed on-press by means of a head comprising a spray nozzle.
  • Preferred values of the spraying parameters have been defined in EP-A no. 99203064 and EP-A no. 99203065, both filed on 15th September 1999.
  • the spray head translates along the lithographic base in the axial direction of the press cylinder while the cylinder is rotating in the angular direction.
  • Said press cylinder is preferably the plate cylinder which holds the printing master during printing.
  • Coating by spraying or jetting are the preferred techniques for applying an image-recording layer which comprises thermoplastic polymer particles or an aryldiazosulfonate polymer, as described above.
  • the imaging material used in the present invention can be exposed to heat or to light.
  • the exposure is preferably carried out on-press, i.e. while the material is mounted on a press cylinder, preferably the plate cylinder which holds the printing master during printing. Exposure can be done by e.g. a thermal head, digitally modulated lamps, LEDs or a laser head.
  • a thermal head e.g. a thermal head, digitally modulated lamps, LEDs or a laser head.
  • one or more lasers such as a He/Ne laser, an Ar lasers or a violet laser diode are used.
  • the light used for the exposure is not visible light so that daylight-stable materials can be used, e.g.
  • a UV lamp or UV (laser) light or a laser emitting near infrared light having a wavelength in the range from about 700 to about 1500 nm is used, e.g. a semiconductor laser diode, a Nd:YAG or a Nd:YLF laser.
  • the required laser power depends on the sensitivity of the image-recording layer, the pixel dwell time of the laser beam, which is determined by the spot diameter (typical value of modern plate-setters at 1/e 2 of maximum intensity : 10-25 ⁇ m), the scan speed and the resolution of the exposure apparatus (i.e. the number of addressable pixels per unit of linear distance, often expressed in dots per inch or dpi; typical value : 1000-4000 dpi). More technical details of on-press exposure apparatuses are described in e.g. US 5,174,205 and US 5,163,368.
  • the imaging material does not require a separate processing step, i.e. printing can be started immediately after exposure.
  • the imaging material can be processed by e.g. supplying ink and/or fountain.
  • the steps of processing and printing are part of the same operation : after exposure, the printing process is started by feeding ink and/or fountain to the material; after the first few revolutions of the print cylinder (typically less than 20, more preferably less than 10), the imaging layer is completely processed and subsequently, high-quality printed copies are obtained throughout the press run.
  • thermoplastic polymer particles or on aryldiazosulfonate polymers are particularly suited for such a 'hidden' on-press processing method.
  • the non-exposed areas of the image-recording layer are dissolved in the ink and/or fountain during the first runs of the printing press.
  • the removed components are transferred to the print paper.
  • the on-press processing of the imaging material can be preceded by an optional step wherein the image-recording layer is first moistened or allowed to swell by the supply of water or an aqueous liquid.
  • the ink-accepting areas of the printing master are removed by laser ablation.
  • the laser light is absorbed by (one of) the layers which are present on the substrate, the absorbed light is converted into heat and the temperature in the layer(s) is thereby raised sufficiently high to cause ablation by e.g. chemical decomposition or evaporation of the layer(s).
  • a vacuum device for removing any debris or fumes generated during the ablation step. Such devices have been described in e.g. US 5,934,197; US 5,574,493 and EP-A 988 969.
  • the laser is an infrared laser, e.g. a CO 2 laser, a Nd:YAG laser, or one or more high-power laser diode(s).
  • a pulsed laser e.g. operating at a pulse rate of between 1 and 10 Hz.
  • the same laser device is used for image-wise exposing the imaging material and for the cleaning of the printing master after the end of the print job. It that embodiment, it is preferred to use different power settings, filters, modulators or any other known means to adjust the light intensity of the laser from a low value during the exposure step to a high value during the ablation step.
  • the cleaning step is preferably carried out on-press, i.e. while the material is mounted on a press cylinder, preferably the plate cylinder which holds the printing master during printing.
  • the cleaned substrate can be reused in a next cycle of coating, exposure and printing.
  • the number of consecutive cycles using the same substrate is limited.
  • a fresh substrate can be provided by unwinding this material from a roll.
  • Such a roll can be located in the printing press, even in the print cylinder, e.g. by using a supply cassette comprising a supply spool and an uptake spool within the plate cylinder as described in EP-A 640 478.
  • automatic plate-loading can also be obtained from a supply cassette containing pre-cut sheets of fresh substrate.
  • manual loading of a fresh substrate is also within the scope of the present invention.
  • a 0.30 mm thick aluminum foil was degreased by immersing the foil in an aqueous solution containing 5 g/l of sodium hydroxide at 50°C and rinsed with demineralized water.
  • the foil was then electrochemically grained using an alternating current in an aqueous solution containing 4 g/l of hydrochloric acid, 4 g/l of hydroboric acid and 5 g/l of aluminum ions at a temperature of 35°C and a current density of 1200 A/m 2 to form a surface topography with an average center-line roughness Ra of 0.5 ⁇ m.
  • the aluminum foil was etched with an aqueous solution containing 300 g/l of sulfuric acid at 60°C for 180 seconds and rinsed with demineralized water at 25°C for 30 seconds.
  • the foil was subsequently subjected to anodic oxidation in an aqueous solution containing 200 g/l of sulfuric acid at a temperature of 45°C, a voltage of about 10 V and a current density of 150 A/m 2 for about 300 seconds to form an anodic oxidation film of 3 g/m 2 of Al 2 O 3 , then washed with demineralized water, post-treated with a solution containing polyvinylphosphonic acid and subsequently with a solution containing aluminum trichloride, rinsed with demineralized water at 20°C during 120 seconds and dried.
  • a 2.61 wt.% solution in water was prepared by mixing a polystyrene latex, a heat absorbing compound and a hydrophilic binder. This solution was coated on the above described substrate. After drying, the image-recording layer had a thickness of 0.83 ⁇ m and contained 75 wt.% of the polystyrene latex, 10 wt.% of the infrared dye IR-1 (formula below), and 15 wt.% of polyacrylic acid (Glascol E15 commercially available at N.V. Allied Colloids Belgium) as hydrophilic binder.
  • the above solution was sprayed onto the lithographic base, which was mounted on a cylinder rotating at a line speed of 164 m/min.
  • the imaging element was coated by a spray nozzle moving in the axial direction of the cylinder at a speed of 1.5 m/min.
  • the spray nozzle was mounted on a distance of 40 mm between the nozzle and the substrate.
  • the flow rate of the spray solution was set to 7 ml/min.
  • an air pressure of 90 psi was used on the spray head.
  • the coating was dried at an air temperature of 70°C during the spraying process and additionally 30 seconds thereafter.
  • the spray nozzle used was of the type SUV76, an air assisted spray nozzle, commercially available at Spraying Systems Belgium, Brussels.
  • the above described imaging element was exposed in heat mode in a Creo 3244TM external drum platesetter at 2400 dpi at 150 rpm with a power setting of 15.5 Watt.
  • the imaged plates were printed on a GTO46 printing press with K+E 800 Skinnex ink, fountain Rotamatic to a run length of 5000. The print quality was evaluated.
  • the plate was cleaned by laser ablation with a Nd:YAG laser emitting at 1064 nm and operating at a power setting of 4 W, a pulse frequency of 2 Hz, a line speed of 1 cm/s and a distance of 15 cm between plate and laser head.
  • the ink was not removed before the cleaning step.
  • the same substrate was reused for a next coating, exposure and printing step as described above.
  • Example 2 The same steps as mentioned in Example 1 were repeated but the grained and anodized aluminum was replaced by a lithographic substrate according to the invention.
  • the above coating solution was applied to a heat-set, biaxially oriented polyethylene terephthalate film with a thickness of 175 ⁇ m, so that a total dry thickness of 6.83 g/m 2 of the coating was obtained.
  • the coating was applied at a wet thickness of 50 ⁇ m and the film was dried with air at 50°C and a moisture content of 4 g/m 3 .
  • Example 2 the base layer of Example 2 was coated on the lithographic substrate of Example 1. In that way, a grained and anodized aluminum support was provided with a TiO 2 /PVOH layer.
  • Example 3 The same procedure as mentioned in Example 3 was used, but the coating of the base layer was applied at a total dry thickness of 2 g/m 2 .
  • aqueous dispersion of 22 wt.% of hydrolyzed tetramethoxysilane was added to 312 g of an aqueous dispersion comprising 25% by weight of TiO 2 having an average particle size between 0.3 and 0.5 ⁇ m and 2.5% by weight of polyvinylalcohol (hydrolyzed polyvinylacetate, supplied by Wacker Chemie GmbH, F.R. Germany, under the trademark POLYVIOL WX).
  • 10 g of a 4.1 wt.% solution of AKYPO OP80 TM was added.
  • Akypo OP80 is a surfactant, commercially available from Chemy.
  • This solution was applied to the lithographic substrate, described in Example 2, so that a total thickness of 0.5 g/m 2 was obtained.
  • This layer was dried at an air temperature of 70°C during the spraying process and additionally during 10 minutes.
  • the spray nozzle used was of the type SUV76, an air assisted spray nozzle, commercially available at Spraying Systems Belgium, Brussels.

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Thermal Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Printing Plates And Materials Therefor (AREA)
  • Photosensitive Polymer And Photoresist Processing (AREA)
  • Manufacture Or Reproduction Of Printing Formes (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • ing And Chemical Polishing (AREA)

Claims (10)

  1. Procédé pour éliminer les zones acceptant l'encre d'une matrice d'impression par ablation au laser, caractérisé en ce que la matrice d'impression comporte un substrat comportant un support et une couche de fond, la couche de fond contenant un liant hydrophile réticulé et un oxyde métallique.
  2. Procédé d'impression lithographique avec un substrat réutilisable par les étapes consistant à
    (a) procurer un substrat comportant un support et une couche de fond contenant un liant hydrophile réticulé et un oxyde métallique ;
    (b) appliquer une ou plusieurs couches sur la couche de fond, afin d'obtenir ainsi un matériau de formation d'image ;
    (c) confectionner une matrice d'impression possédant des zones acceptant l'encre en exposant le matériau de formation d'image en forme d'image à la chaleur ou à la lumière et en traitant le matériau de formation d'image, le cas échéant ;
    (d) imprimer ;
    (e) éliminer les zones acceptant l'encre de la matrice d'impression par ablation au laser ;
    (f) répéter les étapes (a) à (d).
  3. Procédé selon la revendication 2, caractérisé en ce que le matériau de formation d'image contient une couche d'enregistrement d'image comportant des particules polymères thermoplastiques hydrophobes ou un polymère d'aryldiazosulfonate.
  4. Procédé selon la revendication 2 ou 3, caractérisé en ce qu'au cours de l'étape (e) les débris et/ou fumées de l'ablation sont éliminés à l'aide d'un dispositif à vide.
  5. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que le laser est un laser infrarouge.
  6. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que le laser est un laser en régime impulsionnel.
  7. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que le métal représente Ti, Zr, Hf ou un mélange de ceux-ci.
  8. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que la couche de fond contient en outre un hydroxyde du métal.
  9. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que le support est un support en matière plastique, un support d'aluminium ou un stratifié d'un support en matière plastique et d'un support d'aluminium.
  10. Procédé selon la revendication 9, caractérisé en ce que le support d'aluminium est un support d'aluminium grainé et anodisé.
EP20010000015 2001-02-14 2001-02-14 Procédé de nettoyage pour recyclage d' un substrat d' impression par ablation au laser Expired - Lifetime EP1232877B1 (fr)

Priority Applications (4)

Application Number Priority Date Filing Date Title
EP20010000015 EP1232877B1 (fr) 2001-02-14 2001-02-14 Procédé de nettoyage pour recyclage d' un substrat d' impression par ablation au laser
DE2001619278 DE60119278T2 (de) 2001-02-14 2001-02-14 Reinigungsverfahren zur Wiederverwendung eines Druckträgers durch Laserablation
US10/068,519 US6820552B2 (en) 2001-02-14 2002-02-06 Cleaning method for recycling a printing substrate by laser ablation
JP2002035135A JP2002331635A (ja) 2001-02-14 2002-02-13 レーザー融除により印刷基材をリサイクルするためのクリーニング化方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP20010000015 EP1232877B1 (fr) 2001-02-14 2001-02-14 Procédé de nettoyage pour recyclage d' un substrat d' impression par ablation au laser

Publications (2)

Publication Number Publication Date
EP1232877A1 EP1232877A1 (fr) 2002-08-21
EP1232877B1 true EP1232877B1 (fr) 2006-05-03

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EP20010000015 Expired - Lifetime EP1232877B1 (fr) 2001-02-14 2001-02-14 Procédé de nettoyage pour recyclage d' un substrat d' impression par ablation au laser

Country Status (3)

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EP (1) EP1232877B1 (fr)
JP (1) JP2002331635A (fr)
DE (1) DE60119278T2 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9878531B2 (en) 2013-12-19 2018-01-30 Goss International Americas, Inc. Reimageable and reusable printing sleeve for a variable cutoff printing press

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19817756A1 (de) * 1997-05-01 1998-11-05 Eastman Kodak Co Verfahren zur Laserabbildung auf einem lithographischen Druckelement aus einer Zirkonoxid-Aluminiumoxid-Verbundkeramik
EP1072402B1 (fr) * 1999-07-26 2004-10-06 Fuji Photo Film Co., Ltd. Précurseur thermosensible pour plaque lithographique

Also Published As

Publication number Publication date
DE60119278D1 (de) 2006-06-08
JP2002331635A (ja) 2002-11-19
DE60119278T2 (de) 2007-03-29
EP1232877A1 (fr) 2002-08-21

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