EP1220885A1 - Particles for liquid compositions - Google Patents

Particles for liquid compositions

Info

Publication number
EP1220885A1
EP1220885A1 EP00960378A EP00960378A EP1220885A1 EP 1220885 A1 EP1220885 A1 EP 1220885A1 EP 00960378 A EP00960378 A EP 00960378A EP 00960378 A EP00960378 A EP 00960378A EP 1220885 A1 EP1220885 A1 EP 1220885A1
Authority
EP
European Patent Office
Prior art keywords
wax
particle
liquid composition
particles
enzyme
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP00960378A
Other languages
German (de)
French (fr)
Other versions
EP1220885B1 (en
Inventor
Ole Regnar Hansen
Erik Marcussen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Novozymes AS
Original Assignee
Novozymes AS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Novozymes AS filed Critical Novozymes AS
Publication of EP1220885A1 publication Critical patent/EP1220885A1/en
Application granted granted Critical
Publication of EP1220885B1 publication Critical patent/EP1220885B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/18Hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/0004Non aqueous liquid compositions comprising insoluble particles
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/0008Detergent materials or soaps characterised by their shape or physical properties aqueous liquid non soap compositions
    • C11D17/0013Liquid compositions with insoluble particles in suspension
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/20Organic compounds containing oxygen
    • C11D3/2093Esters; Carbonates
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/37Polymers
    • C11D3/3703Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C11D3/3707Polyethers, e.g. polyalkyleneoxides
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/37Polymers
    • C11D3/3746Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C11D3/3749Polyolefins; Halogenated polyolefins; Natural or synthetic rubber; Polyarylolefins or halogenated polyarylolefins
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/38Products with no well-defined composition, e.g. natural products
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/38Products with no well-defined composition, e.g. natural products
    • C11D3/386Preparations containing enzymes, e.g. protease or amylase
    • C11D3/38672Granulated or coated enzymes

Definitions

  • TITLE Particles for liquid compositions
  • This invention relates to an active containing particle of a construction which makes it suitable for incorporation in liquid compositions. Furthermore the invention relates a processes for manufacturing active containing particles and liquid compositions, such as liquid detergents, comprising the active containing particle. The invention also relates to the use of the active containing particles and liquid compositions comprising the active containing particle.
  • Detergent products n the form of liquid are often considered to be more convenient to use than are dry powdered or particulate detergent products . Said detergents have therefore found substantial favour with consumers. Such detergent products are readily measurable, speedily dissolved in the wash water, capable of being easily applied in concentrated solutions or dis- persions to soiled areas on garments to be laundered and are non-dusting. They also usually occupy less storage space than granular products. Additionally, such detergents may have incorporated in their formulations materials which could not withstand drying operations without deterioration, which opera- tions are often employed m the manufacture of particulate or granular detergent products .
  • detergents have a number of advantages over granular detergent products, they also inherently possess several disadvantages.
  • detergent composition com- ponents which may be compatible with each other in granular products may tend to interact or react with each other.
  • components such as enzymes or other actives can be especially difficult to incorporate into liquid detergent products while maintaining an acceptable degree of stability of the enzymes.
  • Solid enzyme containing particles are known to the art from various disclosures as well as their use in dry powder deter ⁇ gents. See for examples: Michael S. Showell (editor); Powdered detergents; Surfactant Science Series; 1998; vol. 71; page 140- 142; Marcel Dekker.
  • Figure 1 shows a diagram for a process for producing enzyme containing particles of the invention.
  • A molten wax comprising enzyme
  • B atomizer
  • C cooling air inlet
  • D air outlet
  • F coolers
  • G sieving screens
  • H finished enzyme containing particles
  • I odd sized particles for recirculation .
  • One ob ect of the invention is to provide liquid compositions comprising an active in which the active is protected from being inactivated from other components of the composition or in which the active in inhibited in inactivating other components of the composition.
  • this may be achieved by incorporating the active in solid particles which may be dis- persed in liquid compositions.
  • it is important to inhibit sedimentation, agglomera ⁇ tion or other forms of mechanisms which may concentrate the particles m specific parts or layers of the liquid composition incorporating the particles.
  • a further object of ; the invention is to provide particles, which may be dispersed in a liquid composition, wherein the dispersion stability is improved.
  • a still further object of the invention is to provide a good method for producing particles suitable for incorporating an active and m which the properties of the resulting par-
  • ⁇ c tides may easily be adjusted to fit the properties of the liquid into which the particles are to be dispersed so as to improve the dispersion stability of the particles m the liquid composition .
  • the invention relates to liquid compositions having dispersed in a liquid phase solid particles, wherein the solid particles comprises a solid wax matrix
  • the invention also relates to a particle comprising a solid matrix of a mixture of at least two solid waxes wherein an active, preferably in solid particulate form is distributed.
  • the invention further relates to a particle comprising a solid matrix wherein an active, preferably in solid particulate form and a density modifier is distributed.
  • the invention relates to processes for preparing liquid compositions of the invention and processes for
  • the present invention offers several advantages: It is possible 35 to prepare particles having a narrow size distribution and a very uniform true density of the particles.
  • a narrow size dis ⁇ tribution of enzyme containing particles has conventionally been desired decause the true density of known particles varies with size of the particles. However with increasing uniformness of the particles true density, the size distribution becomes less important as the differences in true density between smaller and larger particles diminish.
  • the true density of the particles may be adjusted to suit the density of the liquid in which the particles are to be dispersed and thereby enabling dispersions of particles in the liquid with an improved dispersion stability.
  • the chemical and/or physical stability of the active may be improved by incorporating the active in a solid wax matrix n stead of adding the active to the liquid composition without being incorporated in the particle of the invention.
  • any hazards, such as dusting, toxicity and the like, m handling the active prior to forming a liquid dispersion, e.g. when the active is in pure dry form, may be lowered by incorporating the active m a wax matrix and may be further improved through coating the particle with a coating layer free of active.
  • true density of a compound as used herein is to be construed as the density in weight per volume of said compound, determined by immersing a weighed amount of the compound in a liquid in which the compound is insoluble and measuring the volume increase of liquid dispersion (i.e. the volume of liquid which is displaced by the compound) .
  • the volume increase of liquid dispersion i.e. the volume of liquid which is displaced by the compound.
  • the true density of a liquid may be measured as the weight of a measured volume of the liquid.
  • wax as used herein, is to be construed as a compound having a melting point between 25-150 °C.
  • solid wax matrix as used herein, is to be construed as a wax in a solid particulate phase, wherein enzymes and other useful components are distributed, and wherein the wax is used for tying and/or binding the other components together to form a solid discrete and particulate entity.
  • the wax or mixture of waxes constituting the wax matrix constitutes at least 35% w/w of the particle in which the active and other useful components are distributed.
  • the term "distributed" as used herein concerning actives being distributed in a wax matrix for is to be understood as the active being evenly or homogeneously present throughout the wax matrix e.g. as active dissolved m the wax and/or as discrete clusters or particles of active homogeneously dispersed m the wax.
  • the particle containing an active as provided by the invention comprises a solid wax matrix and an active, preferably in solid particulate form and optionally other useful components, which are different from the wax and the active, distributed in the solid wax matrix and the particle is optionally coated with one or more coating layers.
  • the particle components including the coating materials are preferably dispersible or soluble in aqueous solutions containing more than 50% w/w water at neutral to alkaline pH .
  • Useful particle sizes lies within the range of about 20 ⁇ m to about 2000 ⁇ m, preferably between about 100 ⁇ m to about 1000 ⁇ m, e.g. between about 200 ⁇ m to about 600 ⁇ m.
  • the true density of the particles are preferably between about plus 0.5 g/cm 3 to about minus 0.5 g/cm 3 of the true density of the liquid phase in which the particles are to be dispersed n. That means that if the liquid phase has a true density of for example 2 g/cm 3 the true density of the particle should be be ⁇ tween about 1.5 g/cm 3 to about 2.5 g/cm 3 . Of course smaller difference between the true densities of the particles and the liquid phase are better, so preferably the true density of the particles lies between about plus 0.3 g/cm 3 to about minus 0.3 g/cm 3 , e.g.
  • particles of a size such as between 50 ⁇ m to 200 ⁇ m may have a true density e.g. in tthhee rraannggeess pplluuss or minus 0.5- 1.5 g/cm of the true density of the liquid phase,
  • the particle of the invention comprises, m one aspect of the invention, a solid wax matrix wnerein an active is distributed.
  • a wax is a compound, which have a melting point between 20-150 °C.
  • Preferred waxes are organic compounds or salts of organic compounds having a melting point in the said range.
  • the solid wax matrix may be any wax or mixture of waxes suitable for the purpose of incorporating the finished particle in a liquid composition.
  • the term "wax” as used herein also encompasses mixtures of two or more different waxes. Mixture of different waxes, optionally in combination with heavy and/or light solids are preferred because by mixing waxes of different properties and optionally 3 mixtures of heavy and light solids, particles of a desired true density can be obtained. Accordingly the invention provides a particle comprising a mixture of at least two waxes. Also en ⁇ compassed by the invention are enzyme particles comprising a mixture of 3, 4 or even 5 waxes.
  • the wax or mixture of waxes should be water soluble or water dispersible, preferably in neutral and alkaline solution, so that when the liquid composition of the invention is introduced into an aqueous solution, i.e. by diluting it with water, the solid wax ma-
  • water soluble waxes are poly ethylene glycols (PEG's) Accordingly amongst water soluble waxes the solubility of wax in water
  • 20 should preferably be up to 75 parts wax to 25 parts water, such as for PEG 1000.
  • water insoluble waxes which are dispersible in an aqueous solution are triglyce ⁇ des and oils.
  • substantially nonaqueous liquid phase in this context may be defined as the liquid phase containing little (e.g. below 5 % w/w or below 3% w/w) or no water (non-aqueous) . Water, if any, present in the nonaqueous liquid of the invention is preferably present due to inclusion
  • the wax should also be compatible with the active, i.e. it should not inactivate the active, e.g. by reacting with the active or permanently altering structures, such as, in case of polypeptides, foldings, nelical portions, sheeted portions, prosthetic groups and the like necessary for
  • the active to retain the activity. Still furtner the wax should be mixable with the active, i.e. the active may be dissolved m the (molten) wax and/or the active may be dispersed in the
  • (molten) wax in an dry particulate form such as particles of amorphous and/or crystalline protein, peptide and/or polypep- tide.
  • the wax of the invention is in a solid state at room tempera ⁇ ture (25°C) , and accordingly is has a melting point or a melting range (polymer waxes tend to melt over a range of temperatures) above this temperature.
  • a preferred wax has a melting point or range between about 35°C to about 120°C.
  • the lower limit is preferred to set a reasonable distance between the temperature at which the wax melts to the temperature at which liquid compositions comprising the particles are usually stored (20-30°C). Also, difficulties are contemplated, n the manufac- ture of the particles when the melting point of the wax is below 35 °C.
  • the upper temperature limit is set as the maximum temperature usually applicable for actives without experiencing significant losses of activity, due to e.g. heat denaturation .
  • a more preferred melting point or range is between about 40°C to about 100°C, such as between about 50°C to about 80°C.
  • the true density of the wax itself between about plus 0.5 g/cm 3 to about minus 0.5 g/cm-' of the true density of the liquid in which the finished particle is to be dispersed, preferably between about plus 0.3 g/cm 3 to about minus 0.3 g/cm 3 , e.g. between about 0.1 g/cm 3 to about minus 0.1 g/cm .
  • the true density of the wax or mixture of waxes is preferably lower than 1.4 g/cm 3 , more preferably lower than 1.2 g/cm 3 , most preferably lower than 1.1 g/cm 3
  • the true density of the finished particle is important, and accordingly the true density of the wax may be considerably higher or lower than the liquid phase if the particles are small, such as between 50-200 ⁇ m, or other components which may be comprised m the particle compensate to adjust the true density of the particles.
  • the wax of the invention have a molecular weight between about 150 Daltons to about 10.000 Daltons.
  • the wax of the invention may be any wax, which is chemi- cal_y synthesized. It may also equally well be a wax isolated from a natural source or a derivative thereof. Accordingly m the wax of the invention is preferably selected from the following non limiting list of waxes.
  • PEG Poly ethylene glycols
  • PEG waxes are commercially available having different molecular sizes, wherein PEG's with low molecular sizes also have the lowes melting points.
  • suitable PEG'S are PEG 1500, PEG 3000, PEG 4000, PEG 6000, PEG 9000 e.g. from BASF - Germany.
  • mixtures of waxes with low melting point with waxes of a high melting point is a very useful embodiment of the invention.
  • Nonionic tensides which are solid at room temperature sucn as ethoxylated fatty alcohols having a high level of ethoxy groups such as Lutensol AT80 from BASF having 80 units of ehtyleneoxide per molecule.
  • polymers of ethyleneoxide, propyleneoxide or copolymers thereof are useful, such as m block polymers, e.g. Plu- ronic PE 6800 from BASF Germany.
  • Waxes isolated from a natural source such as Carnauba wax (melting point between 80-88°C) , Candelilla wax
  • An example hydrogenated palm oil is commercially available e.g. from Hobum Oele und Fette GmbH - Germany or Deutche Cargill GmbH - Germany.
  • Fatty acid alcohols such as the linear long chain fatty acid alcohol NAFOL 1822 (C ⁇ 8 , 2 o, 22) from Condea Chemie GMBH - Germany, having a melting point between 55-60°C and having a true density of about 0.96 g/cm 3 .
  • Mono-glycerider and/or di-glyce ⁇ der such as glyceryl stearate, wherein stearate is a mixture of stea ⁇ c and palmitic acid are useful waxes.
  • glyceryl stearate wherein stearate is a mixture of stea ⁇ c and palmitic acid are useful waxes.
  • An example of this is Di- modan PM - from Danisco Ingredients, Denmark - having a true density of about 1 g/cm 3
  • Fatty acids such as hydrogenated linear long chained fatty acids .
  • Paraffines i.e. solid hydrocarbons.
  • waxes which are useful in the invention can be found in CM. McTaggart et . al . , Int. J. Pharm. 19, 139 (1984) or Flanders et.al., Drug Dev. Ind. Pharm. 13, 1001 (1987) both incorporated herein by reference.
  • the amount of wax m an un-coated enzyme containing particle is at least 35% w/w m order for the wax to constitute a solid matrix as well as secure suitable pumping and atomization properties (cf. below).
  • a preferred amount of wax is at least 50 - w/w such as at least 75% w/w.
  • the active of the invention may any active component or mixture of active components which benefits from being separated from the liquid phase of a liquid composition.
  • active is meant to encompass all components which upon release from the wax matrix upon applying the composition or particle of the invention in a process serves a purpose of improving the process.
  • Suitable actives are those which are either subjects of deacti- vation and/or causing deactivation to other components m the compositions of the invention.
  • the active is preferably present dispersed as discrete solid particles in the solid wax matrix. Providing the active in solid for instead of dissolved in the wax may provide more freedom to choose different waxes and it may also provide improved stability of the active.
  • the active may be inorganic of nature such as bleach components as mentioned infra or organic.
  • Preferred actives are active biological materials which are usually very sensitive to the surrounding environment, such as materials obtainable from microorganisms.
  • Most preferred actives are peptides or poly- petides such as enzymes .
  • the enzyme m the context of the present invention may be any enzyme or combination of different enzymes, which benefits from being incorporated in a particle when comprised m a liq- uid detergent. Accordingly, when reference is made to "an enzyme” this will in general be understood to include combinations of one or more enzymes.
  • enzyme variants are included within the meaning of the term "enzyme”.
  • sucn enzyme variants are disclosed, e.g., m EP 251,446 (Genencor), WO 91/00345 (Novo Nordisk) , EP 525,610 (Solvay) and WO 94/02618 (Gist- Brocades NV) .
  • enzymes which may appropriately be incorporated in granules of the invention include oxidoreductases (EC 1.-.-.-), transferases (EC 2.-.-.-) , hydrolases (EC 3.-.-.-), lyases (EC 4.-.-.-), isomerases (EC 1.-.-.-), oxidoreductases (EC 1.-.-.-), transferases (EC 2.-.-.-) , hydrolases (EC 3.-.-.-), lyases (EC 4.-.-.-), isomerases (EC 1.-.-.-), transferases (EC 2.-.-.-) , hydrolases (EC 3.-.-.-), lyases (EC 4.-.-.-), isomerases (EC 1.-.-.-), transferases (EC 2.-.-.-) , hydrolases (EC 3.-.-.-), lyases (EC 4.-.-.-), isomerases (EC 1.-.
  • Preferred oxidoreductases in the context of the invention are peroxidases (EC 1.11.1), laccases (EC 1.10.3.2) and glucose oxidases (EC 1.1.3.4)].
  • An Example of a commercially available oxidoreductase (EC 1. -.-.-) is GluzymeTM (enzyme available from Novo Nordisk A/S) . Further oxidoreductases are available from other suppliers.
  • Preferred transferases are transferases m any of the following sub-classes:
  • a most preferred type of transferase in the context of the invention is a transglutammase (protem-glutamme ⁇ - glutamyltransferase; EC 2.3.2.13).
  • transglutam ases are describee in WO 96/06931 (Novo Nordisk A/S) .
  • Preferred hydrolases m the context of the invention are: Carboxylic ester hydrolases (EC 3.1.1.-) such as lipases (EC 3.1.1.3); phytases (EC 3.1.3.-), e.g. 3-phytases (EC 3.1.3.8) and 6-phytases (EC 3.1.3.26); glycosidases (EC 3.2, which fall within a group denoted herein as "carbohydrases”) , such as ⁇ - amylases (EC 3.2.1.1); peptidases (EC 3.4, also known as proteases); and other carbonyl hydrolases].
  • Carboxylic ester hydrolases EC 3.1.1.-
  • lipases EC 3.1.1.3
  • phytases EC 3.1.3.-
  • 3-phytases EC 3.1.3.8
  • 6-phytases EC 3.1.3.26
  • glycosidases EC 3.2, which fall within a group denoted herein as "carbo
  • carbohydrate chains e.g. starches or cellulose
  • five- and six-membered ring structures i.e. glycosidases, EC 3.2
  • enzymes capable of isomerizmg carbohydrates e.g. six-membere ⁇ ring structures such as D-glucose to five- membered ring structures such as D-fructose.
  • Carbohydrases of relevance include the following (EC numbers in parentheses) : ⁇ -amylases (EC 3.2.1.1), ⁇ -amylases (EC 3.2.1.2), glucan 1,4- ⁇ -glucosidases (EC 3.2.1.3), endo-1, 4-beta-glucanase (cellu- lases, EC 3.2.1.4), endo-1, 3 (4 ) - ⁇ -glucanases (EC 3.2.1.6), endo-1, 4- ⁇ -xylanases (EC 3.2.1.8), dextranases (EC 3.2.1.11), chitmases (EC 3.2.1.14), polygalacturonases (EC 3.2.1.15), ly- sozymes (EC 3.2.1.17), ⁇ -glucosidases (EC 3.2.1.21), ⁇ - galactosidases (EC 3.2.1.22), ⁇ -galactosidases (EC 3.2.1.23), amylo-1 ,
  • proteases examples include KannaseTM, EverlaseTM, EsperaseTM, AlcalaseTM, NeutraseTM, DurazymTM, SavmaseTM, PyraseTM, Pancreatic Trypsm NOVO (PTN) , Bio-FeedTM Pro and Clear-LensTM Pro (all available from Novo Nordisk A/S, Bagsvaerd, Denmark).
  • proteases include MaxataseTM, MaxacalTM, MaxapemTM, OpticleanTM and PurafectTM available from Genencor International Inc. or Gist-Brocades).
  • lipases examples include LipoprimeTM LipolaseTM, LipolaseTM Ultra, LipozymeTM, PalataseTM, NovozymTM 435 and LecitaseTM (all available from Novo Nordisk A/S) .
  • lipases include LumafastTM ⁇ Pseudomona s mendocma lipase from Genencor International Inc.); LipomaxTM ( Ps . pseudoal cal igenes lipase from Gist- Brocades/Genencor Int. Inc.; and Ba cill us sp. lipase from Solvay enzymes. Further lipases are available from other -n suppliers.
  • carbohydrases examples include Alpha-GalTM, Bio-FeedTM Alpha, Bio-FeedTM Beta, Bio-FeedTM Plus, Bio-FeedTM Plus, NovozymeTM 188, CelluclastTM, CellusoftTM, CeremylTM, CitrozymTM, DenimaxTM, DezymeTM, DextrozymeTM, FinizymTM, FungamylTM, GamanaseTM, GlucanexTM, LactozymTM, MaltogenaseTM, PentopanTM, PectmexTM, PromozymeTM, PulpzymeTM, NovamylTM, TermamylTM, AMGTM (A yloglucosidase Novo) , MaltogenaseTM, SweetzymeTM and AquazymTM (all available from Novo Nordisk A/S) . Further carbohydrases are available from . ⁇ other suppliers .
  • the content of enzyme (calculated as pure enzyme protein) in a particle of the invention will typically be in the range of from about 0.05% to 50% by weight of the enzyme-contammg particle. «
  • the enzyme activity (proteolytic activity! of the finished granules will typically be in the range of 1-20 KNPU/g.
  • This unit for protease activity is Kilo Novo Protease Units per gram of sample (KNPU/g) .
  • the activity is determined relatively to an enzyme standard of known ac t ivity in KNPU/g.
  • the enzyme standard is standardized by measuring for a given amount of enzyme the formation rate i ⁇ mol/mmute) of free ammo groups liberated from digestion of 3 di-methyl-casem (DMC) in solution by the enzyme.
  • the formation rate is monitored by recording the linear development of absorbance at 420 nm of the simultaneous reaction between the formed free ammo groups and added 2 , 4 , 6-tr ⁇ -n ⁇ tro-benzene- sulfomc acid (TNBS) .
  • TNBS 6-tr ⁇ -n ⁇ tro-benzene- sulfomc acid
  • reaction is carried out at 50°C in a pH 8.3 boric acid buffer with a 9 mm. reaction time followed by a 3 mm. measuring time.
  • a folder AF 220/1 is available upon request to Novo Nordisk A/S, Denmark, which folder is hereby included by reference .
  • s Likewise, in the case of, for example, ⁇ -amylases, an activity of 10-500 KNU/g will be typical. The activity is determined relatively to an enzyme standard of known activity m KNU/g. The enzyme standard is standardized by measuring for a given amount of enzyme the formation rate ( ⁇ mol /minute) of 2-
  • Kits for performing ⁇ -amylase assays are commercially available.
  • One description of an ⁇ -amylase assay may be found m 5 the leaflet AF318/1-GB available upon request from Novo Nordisk A/S, Denmark.
  • an activity in the range of 50- 400 KLU/g will normally be suitable.
  • the particles of the invention may, as said, also contain one or more other components, which is different from the active and the wax. These components should preferably also be dis- persible or soluble in aqueous solution at neutral or alkaline pH .
  • the term "different" as used n this context is to be un- 5 derstood as a component is not identical to the active nor to the wax.
  • Other components may be divided into components which are used to modify the true density of the particle (herein denoted a "density modifier") and components which provides other properties to the particle.
  • Density modifiers as used herein is defined as components which has a lower or higher true density than the wax matrix.
  • the density modifier is preferably a solid or a gas dispersed in the wax matrix.
  • a preferred density modifier is a light component useful for lowering the true density of the particle of the invention.
  • a light component have a true density lower tnan the true density of the solid wax matrix thus enabling adjustment of the true density of the finished particle.
  • the true density of the light component is at least 0.2 g/cm 3 lower than the true density of the solid wax matrix incorporating the enzyme, preferably at least 0.4 g/cm 3 lower, e.g. at least 0.6 g/cm 3 lower than the solid wax matrix incorporating the enzyme.
  • Light weight components may be selected from following non-limitmg list:
  • Light spheres which are small particles with low true density. Typically, they are hollow spherical particles with air or gas inside. Such material are usually prepared by expanding a solid material. These light spheres may be inorganic of nature such as ScotchliteTM Glass Bubbles from 3MTM (hollow glass spheres), Q-CEL ® (hollow microspheres of borosilicate glass) and/or Exten- dospheres ® (ceramic hollow spheres) available from The PQ Corporation. The light spheres may also be of organic nature such as the PM-se ⁇ es (plastic hollow spheres) available from The PQ Corporation.
  • Expancel ® (hollow plastic spheres) from AKZO Nobel, Luxsil ® and Sphe ⁇ cel ® from Potters Industries and/or StyrocelM from SHELL, which is spheres of polystyrene.
  • the polystyrene of Sty- rocell R) contains pentane which upon heating boils and expands or pops the material (the reaction is comparable to the expansion of corn seeds into popcorn) leaving a 5 light polystyrene material of a low true density.
  • polysaccnarides are preferred, such as starch or derivatives thereof.
  • Biodac ® is an example of non-hollow light weight material made from cellulose (waste from papermak- mg) , available from GranTek Inc.
  • These materials may be 0 mcluded in the granules of the invention either alone or as a mixture of different light materials. Usually only small amounts of light material is needed, so that a useful level of gas m the enzyme particle is below 10% w/w of the finished particle, preferably below 5 % w/w, 5 more preferably below 3% w/w e.g. about 0.1-1% w/w.
  • Gases such as atmospheric air (preferred) or other gases, e.g. nitrogen.
  • a gas may be introduced and confined into the wax matrix during the solidification of 0 the wax, e.g. m the form of small bubbles, thereby reducing the true density of the finished enzyme particle.
  • a useful level of gas in the enzyme particle is below 5% w/w of the finished particle, preferably below 3 % w/w, more 5 preferably below 1% w/w e.g. about 0.1% w/w.
  • the density modifier is a heavy component useful for adjusting the true density of the particle of the invention.
  • a heavy component have a true den- 0 sity higner than the true density of the solid wax matrix incorporating the enzyme thus enabling adjustment of the true density of the finished enzyme particle.
  • the true density of the light material is at least 0.2 g/cm higner than that of the solid wax matrix incorporating o tne enzyme, preferably at least 0.4 g/cm" higher, e.g. at least 0.6 g/cm 3 higher than the solid wax matrix incorporating the enzyme.
  • Heavy material may be selected from following non- limitmg list :
  • alkali salts e.g. finely ground alkali sulphate (anhydrous Na 2 S0 4 has a true density of about 2,7 g/cm 3 ), alkali carbonate and/or alkali chloride); clays such as kaolin (e.g. SpeswhiteTM, English China Clay); bentonites; talcs; zeolites and/or silicates is useful .
  • alkali salts e.g. finely ground alkali sulphate (anhydrous Na 2 S0 4 has a true density of about 2,7 g/cm 3 ), alkali carbonate and/or alkali chloride
  • clays such as kaolin (e.g. SpeswhiteTM, English China Clay); bentonites; talcs; zeolites and/or silicates is useful .
  • Components providing other properties of the particle may be selected from following non-limitmg list:
  • Stabilizing and/or protecting agents may fall into several categories : alkaline or neutral materials, reducing agents, antioxidants
  • alkaline protective agents are alkali metal silicates, - carbonates or bicarbonates which provide a chemical scav-
  • reducing protective agents are salts of sul- fite, thiosulfite or thiosulfate, while examples of antioxidants are ascorbic acid, methionme, butylated hy- droxytoluene (BHT) or butylated hydroxyanisol (BHA) .
  • BHT butylated hy- droxytoluene
  • BHA butylated hydroxyanisol
  • preferred agents are salts of thiosulfates, e.g. sodium thiosulfate.
  • Useful enzyme stabilizers especially for protease enzymes, may be borates, borax, formates, di- and t ⁇ carboxylic acids and reversible enzyme inhibitors such as organic compounds with sulfhydryl groups or alky- 5 lated or arylated boric acids . Examples of boron based stabilizer may be found m WO 96/21716, whereas a preferred boron based stabilizer is 4-Formyl-Phenyl-Boron ⁇ c Acid or derivatives thereof described in WO 96/41859 both disclosured incorporated herein by reference. Still other a examples of useful enzyme stabilizers are gelatine, casein, Poly vinyl pyrrolidone (PVP) and powder of skimmed milk .
  • PVP Poly vinyl pyrrolidone
  • Enzyme activators and cofactors which may be used in the washing process to activate or enhance the action of the
  • organic enhancers or activators acting as electron donors for oxidoreductase enzymes for various purposes, such as bleaching or antimicrobial action are known to the art (e.g. from WO 94/12620, WO 94/12621, WO 95/01626 and WO 96/00179) and may suitably be is incorporated in the enzyme particle.
  • One group of preferred organic enhancers is phenolic compounds (alkylsyr gates ) of the formula:
  • R being a C ⁇ -C ⁇ 6 alkyl, preferably a Ci-Cg alkyl, which alkyl may be saturated or unsaturated, branched or unbranched and optionally substituted with a carboxy, sulpho or ammo group; and B and C may be the same or different and
  • Another preferred group of well performing organic enzyme activators or enhancers comprises a -CO-NOH- group and have the following formula:
  • B is the same as A, or B is H, or C1-C16 branched or unoranched alkyl wherein said alkyl may contain hydroxy, ether or ester groups, and R2, R3, R4, R5 and R6 are H, OH, NH2, COOH, S03H, C1-C12 branched or unbranched alkyl, acyl, N02, CN, Cl, CF3, NOH-CO-phenyl , C1-C6-CO-NOH-A,
  • Inorganic enzyme activators enhancers may also be relevant. Especially presence of inorganic halide ions such as chloride, bromide and/or iodide may enhance the antimicrobial effect of a haloperoxidase .
  • Pigments such as organic pigments or inorganic e.g. T ⁇ 0 2
  • the particles when handling the particles in a dry solid form, the particles may suitably be coated with one or more coating lay- ers surrounding the solid wax matrix comprising the active, which also may provide additional protection of the active from components in the surrounding environment, e.g. liquid phase.
  • the invention also provides particles of the invention coated with one or more coating layers surrounding the solid wax matrix.
  • the coating is preferably substantially free of active, e.g. the coating contains less than 6 milligram active, such as enzyme per gram coating.
  • one or more layers of coating which may comprise additional actives may be applied between the wax matrix
  • the coating also comprises a wax such as described, supra .
  • coating it is only necessary for the coating to be intact when handling the enzyme particles in dry form, because when the particles is added to a the liquid phase active dust formation from the particles is eliminated. Accordingly coating materials may be chosen which is soluble or dispersible in the liquid
  • the coating material is insoluble or mdispersible in the liquid phase of the liquid composition and m a second preferred embodiment the coating material is soluble or dispersible m the liquid phase of the liquid composition.
  • the coating may be
  • the invention also relates to processes for preparing particles of the invention.
  • a process comprising step (a) is preferred while in a further embodiment a process comprising step (b) is preferred, while in a still further embodiment a process comprising step (c) is preferred.
  • the invention also encompasses products obtainable by a process comprising steps (a) , (d) and
  • step (e) are preferably performed in a so-called spray-cooling or spray-chilling process as known to the art, comprising the steps of: 0
  • the active may be applied to the molten wax by mixing a preferably purified solid active into the molten wax.
  • the active being an enzyme
  • the enzyme is preferably a crystalline or amorphous enzyme preparation (such as described m WO 91/09943) .
  • the active and optionally other components are m a dry powder form such as spray dried products, which is dispersed or suspended m the molten wax.
  • Atomization of the molten wax may be achieved n a number of way, where amongst it is preferred to perform the atomization using either a high speed rotating disk atomizer, a pressure nozzle, a pneumatic nozzle or a sonic nozzle such as described in the Course Material from the Micro- encapsulation Seminar, held by Center for professional advancement on May 9 to May 11, 1990 in Amsterdam.
  • the solidification of the droplets by cooling may advantageously be performed m a cooling container such as a tower, wherein the atomized disper- sion or solution of enzyme in molten wax is introduced into a cold air stream in the top of the tower, and the solidification of the droplets occurs while the droplets passes through the cold air stream towards the bottom of the tower.
  • the mixture of molten wax, enzyme and optionally other components is prefera- bly fed to the atomizer at a temperature at least 30 °C above tne temperature at which the solidification commences, m order to avoid unintended solidification and blockage in feed pipes and atomizer.
  • the quantity and temperature of air used for cooling the molten wax mixture should be adjusted so that is able of removing sufficient heat from the molten wax mixture to enable solidification (sensible heat of the liquid, latent heat of fusion of the solid and sensible heat of the solid) .
  • the temperature of air leaving the cooling tower (figure 1 D) is about 5°C below the temperature of solid particles leaving the cooling tower.
  • very spherical particles may be achieved of a size, which may be adjusted by adjusting the atomization and cooling conditions.
  • Useful particle sizes lies within the range of about 20 ⁇ m to about 2000 ⁇ m, preferably between about 100 ⁇ m to about 1000 ⁇ m, e.g. between about 200 ⁇ m to about 600 ⁇ m.
  • particles with a narrow size distribution may be prepared, lowering the need for separating, e.g. by sieving, and recycling over- and undersized particles.
  • the particles have, prior to a sieving and/or recycling step, a SPAN value below about 2.0 preferably below about 1.2, more preferably below about 1.0, more preferably below about 0.8 and most preferably below about 0.6.
  • the SPAN value is a measure of the breadth the particle size distribution (PSD) and is defined as:
  • the D values expresses the mass mean diameter of the individual particles.
  • the mean mass diameter, D50 is the di- ameter at which 50% of the enzyme particles, by mass, have a smaller diameter, while 50% by mass have a larger diameter.
  • the values D10 and D90 are the diameters at which 10% and 90%, respectively, of the particles, by mass, have a smaller diameter than the value in question.
  • the span of a granulate product according to the invention is therefore typi ⁇ cally not more than about 2.5, preferably not more tnan about 2.0, more preferably not more than about 1.5, and most prefera ⁇ bly not more than about 1.0.
  • the invention also encompasses the pre ⁇ ferred process of particles being prepared by making a disper ⁇ sion of active and optionally other components m one or more -0 molten waxes, letting the wax(es) solidify and milling/ crushing the solid wax matrix into particles and optionally rounding the particles, e.g. in a Marumerizer, before optionally coating the particles .
  • Coating of the prepared enzyme containing particles may be achieved by any conventional coating method, such as a fluid bed coater, the process comprising:
  • the invention also relates to a liquid composition comprising dispersed herein solid particles of the invention, as described supra .
  • a process for pre ⁇ paring a liquid composition comprising the step of dispersing 5 solid particles of the invention in a liquid phase.
  • the liquid phase of the composition is m a liquid form at 20°C.
  • the particles of the invention is substan ⁇ tially stably dispersed m the liquid phase of the composition.
  • substantially sta- ⁇ ble dispersion of particles in a liquid composition is defined as a dispersion wherein separation of the particles from the liquid phase, whereby the particles concentrates in a portion of the composition cannot be visually observed on a sample of the dispersion kept at 20°C for at least 48 hours.
  • the particle is an enzyme and the liquid composition is a liquid detergent composition.
  • the liquid composition is a liquid detergent composition.
  • one important property of the particle is its true density. If the enzyme particle have a true density which significantly exceeds the true
  • liquid detergent composition of the invention the liquid detergent composition of the invention
  • 35 comprises enzyme particles, which have a true density between about plus 0.5 g/cm 3 to about minus 0.5 g/cm 3 of the true den ⁇ sity of the liquid detergent phase. That means that if the de ⁇ tergent nas a true density of for example 2 g/cm 3 the true den ⁇ sity of the enzyme particle should oe between about 1.5 g/cm" to about 2.5 g/cm 3 . Of course smaller difference between the true densities of the enzyme particles and the liquid phase are better, so preferably the true density of the enzyme particles lies between about plus 0.3 g/cm 3 to about minus 0.3 g/cm 3 , e.g.
  • particles of a size such as between 50 ⁇ m to 200 ⁇ m may have a true density e.g. the ranges plus or minus 0.5- 1.5 g/cm J of the true density of the liquid phase.
  • the liquid detergent composition of the invention is preferably substantially non-aqueous (or anhydrous) in character.
  • substantially non-aqueous as used in this context means that while very small amounts of water may be incorporated into such preferred compositions as an impurity in the essential or optional components, the amount of water in non-aqueous liquid detergent compositions of the invention should in no event exceed about 5% by weight of the composition. More preferably, water content of the non-aqueous detergent composition will comprise less than about 1 % by weight.
  • the detergent composition of the invention comprises one or more surfactants, which may be non-ionic including semi-polar and/or anionic and/or catiomc and/or zwitteriomc.
  • the amount of the surfactant mixture component of the detergent compositions herein can vary depending upon the nature and amount of other composition components and depending upon the desired rheologi- cal properties of the ultimately formed composition. Generally, this surfactant mixture will be used in an amount comprising from about 0,1% to 90% by weight of the composition. More preferably, the surfactant mixture will comprise from about 10% to 60% by weight of the composition.
  • the detergent When included therein the detergent will usually contain from about 1% to about 40% of an anionic surfactant such as linear alkylbenzenesulfonate, alpha-olefmsulfonate, alkyl sulfate (fatty alcohol sulfate), alcohol ethoxysulfate, secondary al- kanesulfonate, alpha-sulfo fatty acid methyl ester, alkyl- or alkenylsucc ic acid or soap.
  • anionic surfactants are the linear alkyl benzene sulfonate (LAS) materials. Such surfactants and their preparation are described for example in U.S. Patents 2,220,099 and 2,477,383, incorporated herein by reference.
  • sodium and potassium linear straight chain alkylbenzene sulfonates in which the average number of carbon atoms the aikyi group is from about 11 to 14.
  • Sodium C u -C ⁇ 4 e.g., C i2
  • LAS is especially preferred.
  • Other useful anionic surfactants are de- scribed in WO 99/0478, pages 11 through 13, incorporated nere by reference.
  • the detergent When included therein the detergent will usually contain from about 0.2% to about 40% of a non-ionic surfactant such as alcohol ethoxyiate, nonylphenol ethoxylate, alkylpolyglycoside, alkyldimethylammeoxide, ethoxylated fatty acid monoethanol- amide, fatty acid monoethanolamide, polyhydroxy alkyl fatty acid amide, or N-acyl N-alkyl derivatives of glucosamme (“glucamides”) .
  • a non-ionic surfactant such as alcohol ethoxyiate, nonylphenol ethoxylate, alkylpolyglycoside, alkyldimethylammeoxide, ethoxylated fatty acid monoethanol- amide, fatty acid monoethanolamide, polyhydroxy alkyl fatty acid amide, or N-acyl N-alkyl derivatives of glucosamme (“glucamides”) .
  • glucamides N-acyl N-alkyl
  • the detergent may also contain ampholytic and/or zwit- terio c surfactants.
  • nonaqueous liquid diluent such as a liquid alcohol alkoxylate material or a nonaqueous, low-polarity organic solvent such as described in WO 99/0478, pages 14 through 17, incorporated herein by reference.
  • a non-aqueous, low-polarity organic solvent (s) employed should, of course, be compatible and
  • compositions herein non-reactive with other composition components, e.g., Enzymes and/or bleach and/or activators, used m the liquid detergent compositions herein.
  • a solvent component will generally be utilized in an amount of from about 1% to 60% by weight of the composition. More preferably, the non-aqueous, low-
  • 25 polarity organic solvent will comprise from about 5% to 40% by weight of the composition, most preferably from about 10% to 25% dy weight of the composition.
  • compositions of the invention may contain from about 0.01 % to about 10%, preferably from about 0.05% to about 2%, of eth- ylenediamme-N, N'-disuccmic acid (EDDS) or the alkali metal, alkaline earth metal, ammonium, or substituted ammonium salts thereof, or mixtures thereof.
  • EDDS compounds for 5 liquid detergent compositions are the free acid form and sodium sodium or potassium salts thereof. EDDS are described m US patent 4,704,233.
  • EDDS improves the efficiency of enzymes, especially amy- lases, in liquid non-aqueous detergent compositions upon dilu- tion m the wash liquor.
  • ethylenediamme-N, N ' -disuccimc acid or its salts act to bind heavy metal ions thereby preventing that heavy metal ions bind at the active site of the enzyme.
  • the binding of heavy metal ions at the active site of the enzyme results m generation of OH free radicals within the enzyme, resulting m destruction of the enzyme.
  • the liquid detergent compositions according to the present m- vention may also contain 0-65 % w/w other chelatmg agents.
  • Such chelatmg agents can be selected from the group consisting of ammo carboxylates, ammo phosphonates, polyfunctionally- substituted aromatic chelatmg agents, diphosphate, t ⁇ pho- sphate, carbonate, citrate, nitrilot ⁇ acetic ac d, ethylenedia- minetetraacetic acid, diethylenet ⁇ ammepentaacetic acid, alkyl- or alkenylsuccimc acid, soluble silicates or layered silicates (e.g. SKS-6 from Hoechst) and mixtures thereof.
  • Further chelatmg agents are described WO 99/00478 incorporated herein by reference.
  • the enzyme (sj in the particles of the invention may be also be stabilized conventionally using stabilizing agents the liquid phase, e.g., a polyol such as propylene glycol or glycerol, a sugar or sugar alcohol, lactic acid, boric acid, or a boric acid derivative, e.g., an aromatic borate ester, or a phenyl boro c acid derivative such as 4-formylphenyl boro c acid, and the composition may be formulated as described in e.g. WO 92/19709 and WO 92/19708.
  • a polyol such as propylene glycol or glycerol
  • a sugar or sugar alcohol lactic acid, boric acid, or a boric acid derivative, e.g., an aromatic borate ester, or a phenyl boro c acid derivative such as 4-formylphenyl boro c acid
  • a polyol such as propylene glycol or glycerol
  • any enzyme, in particular the enzyme of the invention may be added an amount corresponding to 0.01-100 mg of enzyme pro ⁇ tein per liter of wash liquor, preferably 0.05-5 mg of enzyme protein per liter of wash liquor, particular 0.1-1 mg of enzyme protein per liter of wash liquor.
  • the enzyme of the invention may additionally be incorporated the detergent formulations disclosed in WO 97/07202 which is hereby incorporated as reference.
  • Particulate material other than enzyme particles are Particulate material other than enzyme particles
  • the liquid detergent compositions of the invention may besides from the enzyme particles of the invention further comprise a solid phase of particulate material which is dispersed and sus- pended within the liquid phase.
  • particulate material will range in size from about 0.1 to 1500 ⁇ m. More preferably such material will range in size from about 5 to 500 ⁇ m.
  • the particulate material utilized herein can comprise one or more types of detergent composition components which in particulate form are substantially insoluble in the liquid phase of the composition.
  • the types of particulate materials which can be utilized may be selected from the following non-limitmg list of useful components
  • Solid peroxygen bleaching agent The most preferred type of particulate material useful for forming the solid phase of the detergent compositions herein comprises particles of a peroxygen bleaching agent.
  • a peroxygen bleaching agent may be organic or inorganic in nature. Inorganic peroxygen bleaching agents are frequently utilized in combination with a bleach activator.
  • Useful inorganic peroxygen bleaching agents include perborate or percarbonate compounds.
  • Useful organic peroxygen bleach- mg agents include percarboxylic acid bleaching agents and /or peroxyacids of e.g. the amide, lmide, or sulfone type. Suitable examples of peroxygen bleaching agent are further described in WO 99/00478 pages 18-19 incorporated herein by reference.
  • peroxygen bleaching agents are used as all or part of the essentially present particulate material, they will generally comprise from about 1% to 30% by weight of the composition. More preferably, peroxygen bleaching agent will comprise from about 1% to 20% by weight of the composition. Most preferably, per- oxygen bleaching agent will be present to the extent of from about 3% to 15% by weight of the composition.
  • Solid bleach activators such as a peracid-formmg bleach activator e.g. tetraacetylethylenediamme or nonanoyloxy- benzenesulfonate .
  • bleach activators can comprise from about 0.5% to 20%, more preferably from about 1 % to 1 0%, by weight of the composition.
  • activators are employed such that the molar ratio of bleaching agent to activator ranges from about 1:1 to 10:1, more preferably from about 1.5:1 to 5:1.
  • bleach activators when agglomerated with certain acids such as citric acid, are more chemically stable.
  • Particulate surfactants which can be suspended in the e.g. non-aqueous liquid detergent compositions herein includes ancillary anionic surfactants which are fully or partially insoluble in the non-aqueous liquid phase.
  • anionic surfactant with such solubility properties comprises primary or secondary alkyl sulfate anionic surfactants.
  • Such surfactants are those produced by the sulfation of higher C 8 -C 2 o fatty alcohols. Further examples of such useful surfactants are described in WO 99/00478 pages 21-22 incorporated nerem by reference.
  • ancillary anionic surfactants such as aikyl sulfates will generally comprise from about 1 % to 10% by weight of the composition, more preferably from about 1 % to 5% by weight of the composition.
  • Alkyl sulfate used as all or part of the particulate material is prepared and added to the compositions herein separately from the unalkoxylated alkyl sulfate material which may form part of the alkyl ether sulfate surfactant component essentially utilized as part of the liquid phase herein.
  • Solid organic builder material Such compounds serves to counteract the effects of calcium, or other ion, water hardness encountered during laundering and/or bleaching use of the compositions herein.
  • examples of such materials include the alkali metal, citrates, succmates, malo- nates, fatty acids, carboxymethyl succmates, carboxy- lates, polycarboxylates and polyacetyl carboxylates .
  • Specific examples include sodium, potassium and lithium salts of oxydisuccmic acid, mellitic acid, benzene poly- carboxylic acids and citric acid.
  • organic phosphonate type sequestering agents such as those which have been sold by Monsanto under the Dequest trade- name and alkanehydroxy phosphonates .
  • Citrate salts are highly preferred.
  • suitable organic builders include the higher molecular weight polymers and copolymers known to have builder properties.
  • such materials include appropriate polyacrylic acid, polymaleic acid, and polyacrylic/polymaleic acid copolymers and their salts, such as those sold by BASF under the Sokalan trademark.
  • Another suitable type of organic builder comprises the water-soluble salts of higher fatty acids, i.e., "soaps". These include alkali metal soaps such as the sodium, potassium, ammonium, and alkyloammonium salts of higher fatty acids containing from about 8 to about 24 carbon atoms, and preferably from about 12 to about 18 carbon atoms.
  • Soaps can oe made by direct saponification of fats and oils or by the neutralization of free fatty acids. Particularly useful are the sodium and potassium salts of the mixtures of fatty acids derived from coconut oil and tallow, i.e., sodium or potassium tallow and coconut soap.
  • insoluble organic detergent builders can generally comprise from about 1% to 20% by weight of the compositions herein. More preferably, such builder material can comprise from about 4% to 1 0% by weight of the composition.
  • Solid inorganic alkalinity source compounds may also be incorporated in the detergent composition of the invention.
  • Such compounds can comprise a material which serves to render aqueous washing solutions formed from compositions of the invention generally alkaline m nature.
  • Such materials may or may not also act as detergent builders, i.e., as materials which counteract the adverse effect of water hardness on detergency performance.
  • suitable alkalinity sources include water-soluble alkali metal carbonates, bicarbonates , borates, silicates and metasilicates .
  • water-soluble phosphate salts may also be utilized as alkalinity sources. These include alkali metal pyrophosphates , orthophosphates, polyphosphates and phos- phonates .
  • alkali metal carbonates such as sodium carbonate are the most preferred.
  • the alkalinity source if in the form of a hy- dratable salt, may also serve as a desiccant in a nonaqueous liquid detergent composition.
  • the presence of an alkalinity source which is also a desiccant may provide benefits in terms of chemically stabilizing those compo- sition components such as the peroxygen bleaching agent wmch may be susceptible to deactivation by water.
  • the alkalinity source compounds will generally comprise from about 1 % to 15% by weight of the compositions herein.
  • the alkalinity source can comprise from about 2% to 1 0% by weight of the composition.
  • Such materials while water-soluble, will generally be insoluble in a non-aqueous detergent composition ano such materials will generally be dispersed in a nonaqueous liquid phase in the form of discrete particles.
  • the detergent may also contain other optional detergent ingredients.
  • the optional components may either dissolve m the liquid phase or may be dispersed within the liquid phase m the form of fine particles or droplets.
  • the types of materials which can be utilized may be selected from the following non-limitmg list of useful components:
  • the detergent compositior of the invention may also optionally contain one or more types of inorganic detergent builders beyond those listed hereinbefore that also function as alkalinity sources or chelatmg agents .
  • Such optional inorganic builders car include, for example, alummosilicates such as zeolites. Alummosilicate zeolites, and their use as detergent builders are more fully discussed in Cor ⁇ ll et al . , U.S. Patent No. 4,605,509; issued August 12, 1986, the disclosure of which is incorporated herein by reference. Also crystalline layered silicates, such as those discussed this '509 U.S. patent, are also suitable for use m the detergent compositions herein. If utilized, optional in- organic detergent builders can comprise from about 2% to 15% by weight of the compositions herein.
  • the detergent composition of the invention may also optionally contain a polymeric material which serves to enhance the ability of the composition to maintain its solid particulate components in suspension. Such materials may thus act as thickeners, viscosity control agents and/or dispersing agents.
  • Such materials are frequently polymeric polycarboxylates but can include other polymeric materials such as polyvinylpyrrolidone (PVP), car- boxymethylcellulose, , poly (ethylene glycol), poly (vinyl alconol), poly (vmylpyridme-N-oxide) , poly(vmyl- lmidazole) and polymeric amme derivatives such as qua- termzed, ethoxylated hexamethylene diammes .
  • Polymeric polycarboxylate materials can be prepared by polymerising or copolyme ⁇ zmg suitable unsaturated monomers, preferably in their acid form.
  • Unsaturated monomeric acids that can be polymerized to form suitable polymeric polycarboxylates include acrylic acid, maleic acid (or maleic anhydride), fumaric acid, ltacomc acid, aco tic acid, mesacomc acid, citraconic acid, methylenemalo c acid and lauryl methacrylic acid.
  • the presence the poly- me ⁇ c polycarboxylates herein of monomeric segments, containing no carboxylate radicals such as vmylmethyl ether, styrene, ethylene, etc. is suitable provided that such segments do not constitute more than about 40% by weight of the polymer.
  • Particularly suitable polymeric polycarboxylates can be derived from acrylic acid.
  • acrylic acid-based polymers which are useful herein are the water-soluble salts of polymerized acrylic acid.
  • the average molecular weight of such polymers the acid form preferably ranges from aoout 2,000 to 10,000, more preferably from about 4,000 to 7,000, and most preferably from about 4,000 to 5,000.
  • Water-soluble salts of such acrylic acid polymers can include, for example, the al ⁇ kali metal, salts.
  • Soluble polymers of this type are known materials. Use of polyacrylates of this type in detergent compositions has been disclosed, for example, D ⁇ eh ⁇ , U.S. Patent 3,308,067, issued March 7, 1967. Such materials may also perform a builder function.
  • the optional thickening, viscosity control and/or dispersing agents should be present in the compositions herein to the extent of from about 0. 1 % to 4% by weight. More preferably, such materials can comprise from about 0.5% to 2% by weight of the detergents compositions herein.
  • the detergent composition of the invention herein may also optionally contain conventional brighteners, suds suppressers, silicone oils, bleach catalysts, and/or perfume materials.
  • Such brighteners, suds suppressers, silicone oils, bleach catalysts, and perfumes must, of course, be compatible and nonreactive with the other composition components in the environment of the liquid detergent composition. If present, brighteners, suds suppressers and/or perfumes will typically comprise from about 0.01% to 5% by weight of the compositions herein.
  • Suitable bleach catalysts include the manganese based complexes disclosed US 5,246,621, US 5,244,594, US 5,114,606 and US 5,114,61 1.
  • the detergent composition of the invention may contain an organic additive.
  • a preferred organic additive is hydrogenated castor oil and its derivatives.
  • Hydrogenated castor oil is a commercially available commodity oemg sold, for example, in various grades under the trademark CASTORWAX . RTM. by NL Indus- tries, Inc., Highstown, New Jersey.
  • Other suitable hydro ⁇ genated castor oil derivatives are Thixcin R, Thixcin E, Thixatrol ST, Perchem R and Perchem ST.
  • Especially preferred hydrogenated castor oil is Thixatrol ST.
  • the castor oil can be added as a mixture with for example stereamide.
  • the organic additive will be partially dissolved m a nonaqueous liquid diluent.
  • the organic additive is generally present to the extent of from about 0.05% to 20% by weight of the liquid pnase. More preferably, the organic additive will comprise from about 0.1% to 10% by weight of liquid phase of the detergents composition of the invention.
  • fabric conditioners including clays, foam boosters, anti-corrosion agents, soil-suspending agents, anti-soil redeposition agents, dyes, bactericides, , hydrotropes and tarnish inhibitors ,
  • liquid detergent compositions herein can be prepared by mixing the liquid phase and by thereafter adding to this phase the additional particulate components m any convenient order and by mixing, e.g., agitating, the resulting component combination to form a stable composition.
  • essential and certain preferred optional components will be combined in a particular order and under certain conditions.
  • Methods for preparing liquid detergents, including non-aqueous liquid detergents are well known to the art and an example may be found in WO 99/00478 pages 27- 32, incorporated herein by reference.
  • the invention also relates to the use of a liquid composition of the invention for cleaning an item.
  • the item is preferably a cellulose containing fabric.
  • Spray dried protease enzyme was prepared by conventional drying of a liquid solution of Sav ase® - a protease commercially available from Novo Nordisk A/S Denmark - purified by removal of nonprote aceous material.
  • the spray dried powder obtained had the following characteristics:
  • the results obtained in this example shows the feasibility of combining in the process two different waxes having different true densities for preparing enzyme particles having a desired true density between the true densities of the individual waxes.
  • a non-aqueous liquid detergent comprising enzyme containing par- tides is prepared according to example 1, page 31-35 in WO 99/00471 except for replacing the "enzyme prills" of WO 99/00471 with the particles of example 1 or 2 or 3, supra .
  • Example 8 5 Preparation of enzyme particles comprising spray dried protease enzyme (containing thiosulfate) and Expancel light spheres (as density modifier) in PEG 4000 wax
  • Example 11 Compared to example 9 the true density was significantly low- ered Example 11 :
  • a non-aqueous liquid detergent matrix was prepared according to guidelines given in patent application WO 99/00478 example 1, not adding the dry substances:

Abstract

The invention relates to a liquid composition comprising dispersed herein solid particles comprising a solid wax matrix, wherein an active is distributed. The invention also relates to particles in the liquid composition and the processes and uses of the composition and the particles.

Description

TITLE: Particles for liquid compositions
TECHNICAL FIELD
This invention relates to an active containing particle of a construction which makes it suitable for incorporation in liquid compositions. Furthermore the invention relates a processes for manufacturing active containing particles and liquid compositions, such as liquid detergents, comprising the active containing particle. The invention also relates to the use of the active containing particles and liquid compositions comprising the active containing particle.
BACKGROUND
Detergent products n the form of liquid are often considered to be more convenient to use than are dry powdered or particulate detergent products . Said detergents have therefore found substantial favour with consumers. Such detergent products are readily measurable, speedily dissolved in the wash water, capable of being easily applied in concentrated solutions or dis- persions to soiled areas on garments to be laundered and are non-dusting. They also usually occupy less storage space than granular products. Additionally, such detergents may have incorporated in their formulations materials which could not withstand drying operations without deterioration, which opera- tions are often employed m the manufacture of particulate or granular detergent products .
Although said detergents have a number of advantages over granular detergent products, they also inherently possess several disadvantages. In particular, detergent composition com- ponents which may be compatible with each other in granular products may tend to interact or react with each other. Thus components such as enzymes or other actives can be especially difficult to incorporate into liquid detergent products while maintaining an acceptable degree of stability of the enzymes. Solid enzyme containing particles are known to the art from various disclosures as well as their use in dry powder deter¬ gents. See for examples: Michael S. Showell (editor); Powdered detergents; Surfactant Science Series; 1998; vol. 71; page 140- 142; Marcel Dekker.
However, the use of solid composite particles comprising actives such as enzymes in liquid compositions such as detergents has not been thoroughly explored field. Only a few disclosures relevant for this field have been found such as WO 96/10073 disclosing "Nonaqueous bleach-containing liquid detergent compositions"; WO 97/00938 disclosing "Nonaqueous, particulate- containmg liquid detergent compositions with alkyl benzene sulfonate surfactant"; WO 99/00471 disclosing "Non-aqueous liq- uid detergent compositions containing enzyme particles having reduced density" and WO 99/99/00478 disclosing "Non-aqueous liquid detergent compositions containing enzyme particles". For the present invention also the disclosures US 4,016,040; US 4,713,245; US 5,198,353; US 5,324,445; 5,492,646 are prior art.
DESCRIPTION OF THE DRAWINGS
Figure 1 shows a diagram for a process for producing enzyme containing particles of the invention. A = molten wax comprising enzyme, B = atomizer, C= cooling air inlet, D = air outlet; F = coolers; G = sieving screens; H = finished enzyme containing particles; I = odd sized particles for recirculation .
SUMMARY OF THE INVENTION
One ob ect of the invention is to provide liquid compositions comprising an active in which the active is protected from being inactivated from other components of the composition or in which the active in inhibited in inactivating other components of the composition. We have found that this may be achieved by incorporating the active in solid particles which may be dis- persed in liquid compositions. For the application of such dis- persions, it is important to inhibit sedimentation, agglomera¬ tion or other forms of mechanisms which may concentrate the particles m specific parts or layers of the liquid composition incorporating the particles. Accordingly, a further object of ; the invention is to provide particles, which may be dispersed in a liquid composition, wherein the dispersion stability is improved. A still further object of the invention is to provide a good method for producing particles suitable for incorporating an active and m which the properties of the resulting par-
^c tides may easily be adjusted to fit the properties of the liquid into which the particles are to be dispersed so as to improve the dispersion stability of the particles m the liquid composition .
We have found that particles comprising a solid wax ma-
-5 tπx in which an active, preferably in solid particulate form, is distributed provides an excellent solution for the objects of the invention. Accordingly the invention relates to liquid compositions having dispersed in a liquid phase solid particles, wherein the solid particles comprises a solid wax matrix
20 in which an active, preferably in solid particulate form, is distributed .
The invention also relates to a particle comprising a solid matrix of a mixture of at least two solid waxes wherein an active, preferably in solid particulate form is distributed.
25 The invention further relates to a particle comprising a solid matrix wherein an active, preferably in solid particulate form and a density modifier is distributed.
Still further the invention relates to processes for preparing liquid compositions of the invention and processes for
30 preparing particles of the invention and use of liquid compositions and particles of the invention.
DETAILED DESCRIPTION OF THE INVENTION
The present invention offers several advantages: It is possible 35 to prepare particles having a narrow size distribution and a very uniform true density of the particles. A narrow size dis¬ tribution of enzyme containing particles has conventionally been desired decause the true density of known particles varies with size of the particles. However with increasing uniformness of the particles true density, the size distribution becomes less important as the differences in true density between smaller and larger particles diminish. Through the process of preparing the particles of the invention, the true density of the particles may be adjusted to suit the density of the liquid in which the particles are to be dispersed and thereby enabling dispersions of particles in the liquid with an improved dispersion stability. Further the chemical and/or physical stability of the active may be improved by incorporating the active in a solid wax matrix n stead of adding the active to the liquid composition without being incorporated in the particle of the invention.
Still further, any hazards, such as dusting, toxicity and the like, m handling the active prior to forming a liquid dispersion, e.g. when the active is in pure dry form, may be lowered by incorporating the active m a wax matrix and may be further improved through coating the particle with a coating layer free of active.
Defini ions The term "true density" of a compound as used herein, is to be construed as the density in weight per volume of said compound, determined by immersing a weighed amount of the compound in a liquid in which the compound is insoluble and measuring the volume increase of liquid dispersion (i.e. the volume of liquid which is displaced by the compound) . As an example, if 1 gram of a compound is added to a volume of 10 cnr of a liquid in which the compound is insoluble and by said addition the volume of the liquid-compound mixture increases to 11 cm3, the compound thereby displacing 1 cm3 of liquid, the true density of the compound is 1 gram per cm3. The true density of a liquid may be measured as the weight of a measured volume of the liquid.
The term "wax" as used herein, is to be construed as a compound having a melting point between 25-150 °C. The term "solid wax matrix" as used herein, is to be construed as a wax in a solid particulate phase, wherein enzymes and other useful components are distributed, and wherein the wax is used for tying and/or binding the other components together to form a solid discrete and particulate entity. In an uncoated particle, the wax or mixture of waxes constituting the wax matrix constitutes at least 35% w/w of the particle in which the active and other useful components are distributed.
The term "distributed" as used herein concerning actives being distributed in a wax matrix for is to be understood as the active being evenly or homogeneously present throughout the wax matrix e.g. as active dissolved m the wax and/or as discrete clusters or particles of active homogeneously dispersed m the wax.
The partxcle
The particle containing an active as provided by the invention comprises a solid wax matrix and an active, preferably in solid particulate form and optionally other useful components, which are different from the wax and the active, distributed in the solid wax matrix and the particle is optionally coated with one or more coating layers. The particle components including the coating materials are preferably dispersible or soluble in aqueous solutions containing more than 50% w/w water at neutral to alkaline pH . Useful particle sizes lies within the range of about 20 μm to about 2000 μm, preferably between about 100 μm to about 1000 μm, e.g. between about 200 μm to about 600 μm. The true density of the particles are preferably between about plus 0.5 g/cm3 to about minus 0.5 g/cm3 of the true density of the liquid phase in which the particles are to be dispersed n. That means that if the liquid phase has a true density of for example 2 g/cm3 the true density of the particle should be be¬ tween about 1.5 g/cm3 to about 2.5 g/cm3. Of course smaller difference between the true densities of the particles and the liquid phase are better, so preferably the true density of the particles lies between about plus 0.3 g/cm3 to about minus 0.3 g/cm3, e.g. between about 0.1 g/cm3 to about minus 0.1 g/cm3 of the true density of the liquid phase. For small particles, e.g. for sizes between 50 μm to 200 μm the difference in true density between the particles and the liquid phase may be bigger depending on the viscosity of the liquid phase. For such small particles true density of the particles may be outside the range of the true density of the liquid plus or minus 0.5 g/cm3. In this embodiment of the invention, particles of a size such as between 50 μm to 200 μm may have a true density e.g. in tthhee rraannggeess pplluuss or minus 0.5- 1.5 g/cm of the true density of the liquid phase,
Wax matrices As described, supra , the particle of the invention comprises, m one aspect of the invention, a solid wax matrix wnerein an active is distributed. As defined above a wax is a compound, which have a melting point between 20-150 °C. Preferred waxes are organic compounds or salts of organic compounds having a melting point in the said range. We have surprisingly found that it is possible, when using a wax matrix as a carrier for the active, to manufacture active particles for which the true density may easily be adjusted and controlled. Also oy using a wax matrix we have found that it is possible to obtain parti- cles of a highly controllable and uniform size having a quite narrow particle distribution (cf. the section regarding processes, infra) .
The solid wax matrix may be any wax or mixture of waxes suitable for the purpose of incorporating the finished particle in a liquid composition. In the context of the invention the term "wax" as used herein also encompasses mixtures of two or more different waxes. Mixture of different waxes, optionally in combination with heavy and/or light solids are preferred because by mixing waxes of different properties and optionally 3 mixtures of heavy and light solids, particles of a desired true density can be obtained. Accordingly the invention provides a particle comprising a mixture of at least two waxes. Also en¬ compassed by the invention are enzyme particles comprising a mixture of 3, 4 or even 5 waxes.
.0 Also, an important feature of the wax or mixture of waxes is that the wax should be water soluble or water dispersible, preferably in neutral and alkaline solution, so that when the liquid composition of the invention is introduced into an aqueous solution, i.e. by diluting it with water, the solid wax ma-
-= tπx of the particle should disintegrate and/or dissolve providing a quick release and dissolution of the active incorporated in the particles to the aqueous solution. Examples of water soluble waxes are poly ethylene glycols (PEG's) Accordingly amongst water soluble waxes the solubility of wax in water
20 should preferably be up to 75 parts wax to 25 parts water, such as for PEG 1000. Amongst water insoluble waxes which are dispersible in an aqueous solution are triglyceπdes and oils.
Further a useful wax do not dissolve or disintegrate in a sub-
25 stantially nonaqueous liquid phase. The term "substantially nonaqueous" in this context may be defined as the liquid phase containing little (e.g. below 5 % w/w or below 3% w/w) or no water (non-aqueous) . Water, if any, present in the nonaqueous liquid of the invention is preferably present due to inclusion
30 of hydrated compounds. The wax should also be compatible with the active, i.e. it should not inactivate the active, e.g. by reacting with the active or permanently altering structures, such as, in case of polypeptides, foldings, nelical portions, sheeted portions, prosthetic groups and the like necessary for
.5 the active to retain the activity. Still furtner the wax should be mixable with the active, i.e. the active may be dissolved m the (molten) wax and/or the active may be dispersed in the
(molten) wax in an dry particulate form such as particles of amorphous and/or crystalline protein, peptide and/or polypep- tide.
The wax of the invention is in a solid state at room tempera¬ ture (25°C) , and accordingly is has a melting point or a melting range (polymer waxes tend to melt over a range of temperatures) above this temperature. A preferred wax has a melting point or range between about 35°C to about 120°C. The lower limit is preferred to set a reasonable distance between the temperature at which the wax melts to the temperature at which liquid compositions comprising the particles are usually stored (20-30°C). Also, difficulties are contemplated, n the manufac- ture of the particles when the melting point of the wax is below 35 °C. The upper temperature limit is set as the maximum temperature usually applicable for actives without experiencing significant losses of activity, due to e.g. heat denaturation . A more preferred melting point or range is between about 40°C to about 100°C, such as between about 50°C to about 80°C. In a specific embodiment the true density of the wax itself between about plus 0.5 g/cm3 to about minus 0.5 g/cm-' of the true density of the liquid in which the finished particle is to be dispersed, preferably between about plus 0.3 g/cm3 to about minus 0.3 g/cm3, e.g. between about 0.1 g/cm3 to about minus 0.1 g/cm . In itself the true density of the wax or mixture of waxes is preferably lower than 1.4 g/cm3, more preferably lower than 1.2 g/cm3, most preferably lower than 1.1 g/cm3 However, as described, s upra , the true density of the finished particle is important, and accordingly the true density of the wax may be considerably higher or lower than the liquid phase if the particles are small, such as between 50-200 μm, or other components which may be comprised m the particle compensate to adjust the true density of the particles. In a further preferred embodiment the wax of the invention have a molecular weight between about 150 Daltons to about 10.000 Daltons.
The wax of the invention may be any wax, which is chemi- cal_y synthesized. It may also equally well be a wax isolated from a natural source or a derivative thereof. Accordingly m the wax of the invention is preferably selected from the following non limiting list of waxes.
- Poly ethylene glycols, abbreviated PEG, type of wax. Different PEG waxes are commercially available having different molecular sizes, wherein PEG's with low molecular sizes also have the lowes melting points. Examples of suitable PEG'S are PEG 1500, PEG 3000, PEG 4000, PEG 6000, PEG 9000 e.g. from BASF - Germany. To meet the desired properties of true density and melting point for the wax and/or the enzyme particle, it also contemplated that mixtures of waxes with low melting point with waxes of a high melting point is a very useful embodiment of the invention.
polypropylens or polyethylens or mixtures thereof.
Nonionic tensides which are solid at room temperature sucn as ethoxylated fatty alcohols having a high level of ethoxy groups such as Lutensol AT80 from BASF having 80 units of ehtyleneoxide per molecule. Alternatively polymers of ethyleneoxide, propyleneoxide or copolymers thereof are useful, such as m block polymers, e.g. Plu- ronic PE 6800 from BASF Germany.
Waxes isolated from a natural source, such as Carnauba wax (melting point between 80-88°C) , Candelilla wax
(melting point between 68-70°C) and bees wax. Other natu- rai waxes or derivatives thereof are waxes derived from animals or plants, e.g. of marine origin. Examples of such waxes are hydrogenated ox tallow, hydrogenated palm oil, nydrogenated cotton seeds and/or hydrogenated soy bean o l, wherein the term "hydrogenated" as used herein is to be construed as saturation of unsaturated carbohydrate chains, e.g. in triglyceπdes , wherein car- bon=carbon double bonds are converted to carbon-carbon single bonds. An example hydrogenated palm oil is commercially available e.g. from Hobum Oele und Fette GmbH - Germany or Deutche Cargill GmbH - Germany.
Fatty acid alcohols, such as the linear long chain fatty acid alcohol NAFOL 1822 (Cι8, 2o, 22) from Condea Chemie GMBH - Germany, having a melting point between 55-60°C and having a true density of about 0.96 g/cm3.
Mono-glycerider and/or di-glyceπder, such as glyceryl stearate, wherein stearate is a mixture of steaπc and palmitic acid are useful waxes. An example of this is Di- modan PM - from Danisco Ingredients, Denmark - having a true density of about 1 g/cm3
Fatty acids, such as hydrogenated linear long chained fatty acids .
Paraffines, i.e. solid hydrocarbons.
Micro-crystalline wax.
In further embodiments waxes which are useful in the invention can be found in CM. McTaggart et . al . , Int. J. Pharm. 19, 139 (1984) or Flanders et.al., Drug Dev. Ind. Pharm. 13, 1001 (1987) both incorporated herein by reference. As defined, supra , the amount of wax m an un-coated enzyme containing particle is at least 35% w/w m order for the wax to constitute a solid matrix as well as secure suitable pumping and atomization properties (cf. below). However, a preferred amount of wax is at least 50 - w/w such as at least 75% w/w.
Actives
The active of the invention may any active component or mixture of active components which benefits from being separated from the liquid phase of a liquid composition. The term "active" is meant to encompass all components which upon release from the wax matrix upon applying the composition or particle of the invention in a process serves a purpose of improving the process. Suitable actives are those which are either subjects of deacti- vation and/or causing deactivation to other components m the compositions of the invention. As said the active is preferably present dispersed as discrete solid particles in the solid wax matrix. Providing the active in solid for instead of dissolved in the wax may provide more freedom to choose different waxes and it may also provide improved stability of the active.
The active may be inorganic of nature such as bleach components as mentioned infra or organic. Preferred actives are active biological materials which are usually very sensitive to the surrounding environment, such as materials obtainable from microorganisms. Most preferred actives are peptides or poly- petides such as enzymes .
The enzyme m the context of the present invention may be any enzyme or combination of different enzymes, which benefits from being incorporated in a particle when comprised m a liq- uid detergent. Accordingly, when reference is made to "an enzyme" this will in general be understood to include combinations of one or more enzymes.
It is to be understood that enzyme variants (produced, for example, by recombmant tecnniques) are included within the meaning of the term "enzyme". Examples of sucn enzyme variants are disclosed, e.g., m EP 251,446 (Genencor), WO 91/00345 (Novo Nordisk) , EP 525,610 (Solvay) and WO 94/02618 (Gist- Brocades NV) .
The enzyme classification employed in the present specification with claims is in accordance with Recommenda ti ons
(1 992) of the Nomencla ture Commi t tee of the Interna tional Union of Biocnemis try and Molecular Biology, Academic Press, Inc.,
1992.
Accordingly the types of enzymes which may appropriately be incorporated in granules of the invention include oxidoreductases (EC 1.-.-.-), transferases (EC 2.-.-.-) , hydrolases (EC 3.-.-.-), lyases (EC 4.-.-.-), isomerases (EC
5.-.-.-) and ligases (EC 6.-.-.-) .
Preferred oxidoreductases in the context of the invention are peroxidases (EC 1.11.1), laccases (EC 1.10.3.2) and glucose oxidases (EC 1.1.3.4)]. An Example of a commercially available oxidoreductase (EC 1. -.-.-) is Gluzyme™ (enzyme available from Novo Nordisk A/S) . Further oxidoreductases are available from other suppliers. Preferred transferases are transferases m any of the following sub-classes:
a) Transferases transferring one-carbon groups (EC 2.1); b) transferases transferring aldehyde or ketone residues (EC 2.2); acyltransferases (EC 2.3); c) glycosyltransferases (EC 2.4); d) transferases transferring alkyl or aryl groups, other that methyl groups (EC 2.5); and e) transferases transferring nitrogeneous groups (EC 2.6) .
A most preferred type of transferase in the context of the invention is a transglutammase (protem-glutamme γ- glutamyltransferase; EC 2.3.2.13).
Further examples of suitable transglutam ases are describee in WO 96/06931 (Novo Nordisk A/S) .
Preferred hydrolases m the context of the invention are: Carboxylic ester hydrolases (EC 3.1.1.-) such as lipases (EC 3.1.1.3); phytases (EC 3.1.3.-), e.g. 3-phytases (EC 3.1.3.8) and 6-phytases (EC 3.1.3.26); glycosidases (EC 3.2, which fall within a group denoted herein as "carbohydrases") , such as α- amylases (EC 3.2.1.1); peptidases (EC 3.4, also known as proteases); and other carbonyl hydrolases].
In the present context, the term "carbohydrase" is used to denote not only enzymes capable of breaking down carbohydrate chains (e.g. starches or cellulose) of especially five- and six-membered ring structures (i.e. glycosidases, EC 3.2), but also enzymes capable of isomerizmg carbohydrates, e.g. six-membereα ring structures such as D-glucose to five- membered ring structures such as D-fructose.
Carbohydrases of relevance include the following (EC numbers in parentheses) : α-amylases (EC 3.2.1.1), β-amylases (EC 3.2.1.2), glucan 1,4- α-glucosidases (EC 3.2.1.3), endo-1, 4-beta-glucanase (cellu- lases, EC 3.2.1.4), endo-1, 3 (4 ) -β-glucanases (EC 3.2.1.6), endo-1, 4-β-xylanases (EC 3.2.1.8), dextranases (EC 3.2.1.11), chitmases (EC 3.2.1.14), polygalacturonases (EC 3.2.1.15), ly- sozymes (EC 3.2.1.17), β-glucosidases (EC 3.2.1.21), α- galactosidases (EC 3.2.1.22), β-galactosidases (EC 3.2.1.23), amylo-1 , 6-glucosιdases (EC 3.2.1.33), xylan 1 , 4-β-xylosιdases (EC 3.2.1.37), glucan endo-1 , 3-β-D-glucosιdases (EC 3.2.1.39), α-dextnn endo-1, 6-α-glucosιdases (EC3.2.1.41 ) , sucrose α- glucosidases (EC 3.2.1.48), glucan endo-1 , 3-α-glucosιdases (EC 3.2.1.59), glucan 1 , 4-β-glucosιdases (EC 3.2.1.74), glucan endo-1 , 6-β-glucosιdases (EC 3.2.1.75), arabman endo-1, 5-α-L- arabmosidases (EC 3.2.1.99), lactases (EC 3.2.1.108;, chito- sanases (EC 3.2.1.132) and xylose isomerases (EC 5.3.1.5).
Examples of commercially available proteases (peptidases) include Kannase™, Everlase™, Esperase™, Alcalase™, Neutrase™, Durazym™, Savmase™, Pyrase™, Pancreatic Trypsm NOVO (PTN) , Bio-Feed™ Pro and Clear-Lens™ Pro (all available from Novo Nordisk A/S, Bagsvaerd, Denmark).
Other commercially available proteases include Maxatase™, Maxacal™, Maxapem™, Opticlean™ and Purafect™ available from Genencor International Inc. or Gist-Brocades).
Examples of commercially available lipases include Lipoprime™ Lipolase™, Lipolase™ Ultra, Lipozyme™, Palatase™, Novozym™ 435 and Lecitase™ (all available from Novo Nordisk A/S) .
Other commercially available lipases include Lumafast™ { Pseudomona s mendocma lipase from Genencor International Inc.); Lipomax™ ( Ps . pseudoal cal igenes lipase from Gist- Brocades/Genencor Int. Inc.; and Ba cill us sp. lipase from Solvay enzymes. Further lipases are available from other -n suppliers.
Examples of commercially available carbohydrases include Alpha-Gal™, Bio-Feed™ Alpha, Bio-Feed™ Beta, Bio-Feed™ Plus, Bio-Feed™ Plus, Novozyme™ 188, Celluclast™, Cellusoft™, Ceremyl™, Citrozym™, Denimax™, Dezyme™, Dextrozyme™, Finizym™, Fungamyl™, Gamanase™, Glucanex™, Lactozym™, Maltogenase™, Pentopan™, Pectmex™, Promozyme™, Pulpzyme™, Novamyl™, Termamyl™, AMG™ (A yloglucosidase Novo) , Maltogenase™, Sweetzyme™ and Aquazym™ (all available from Novo Nordisk A/S) . Further carbohydrases are available from .^ other suppliers .
The content of enzyme (calculated as pure enzyme protein) in a particle of the invention will typically be in the range of from about 0.05% to 50% by weight of the enzyme-contammg particle. «
When, for example, a protease (peptidase) is incorporated in particles according to the invention, the enzyme activity (proteolytic activity! of the finished granules will typically be in the range of 1-20 KNPU/g. This unit for protease activity is Kilo Novo Protease Units per gram of sample (KNPU/g) . The activity is determined relatively to an enzyme standard of known activity in KNPU/g. The enzyme standard is standardized by measuring for a given amount of enzyme the formation rate iμmol/mmute) of free ammo groups liberated from digestion of 3 di-methyl-casem (DMC) in solution by the enzyme. The formation rate is monitored by recording the linear development of absorbance at 420 nm of the simultaneous reaction between the formed free ammo groups and added 2 , 4 , 6-trι-nιtro-benzene- sulfomc acid (TNBS) . The digestion of DMC and the color
-- reaction is carried out at 50°C in a pH 8.3 boric acid buffer with a 9 mm. reaction time followed by a 3 mm. measuring time. A folder AF 220/1 is available upon request to Novo Nordisk A/S, Denmark, which folder is hereby included by reference . s Likewise, in the case of, for example, α-amylases, an activity of 10-500 KNU/g will be typical. The activity is determined relatively to an enzyme standard of known activity m KNU/g. The enzyme standard is standardized by measuring for a given amount of enzyme the formation rate (μmol /minute) of 2-
20 chlor-4-nιtrophenol liberated from digestion of 2-chlor-4- nitrophenyl-b-D-maltoheptaosid substrate by the enzyme and auxiliary alfa- and beta-glucosidase enzymes in solution. Kits for performing α-amylase assays are commercially available. One description of an α-amylase assay may be found m 5 the leaflet AF318/1-GB available upon request from Novo Nordisk A/S, Denmark. For e.g. lipases, an activity in the range of 50- 400 KLU/g will normally be suitable.
Other components 0 The particles of the invention may, as said, also contain one or more other components, which is different from the active and the wax. These components should preferably also be dis- persible or soluble in aqueous solution at neutral or alkaline pH . The term "different" as used n this context is to be un- 5 derstood as a component is not identical to the active nor to the wax. Other components may be divided into components which are used to modify the true density of the particle (herein denoted a "density modifier") and components which provides other properties to the particle.
Density modifiers
Density modifiers as used herein is defined as components which has a lower or higher true density than the wax matrix. The density modifier is preferably a solid or a gas dispersed in the wax matrix.
A preferred density modifier is a light component useful for lowering the true density of the particle of the invention.
A light component have a true density lower tnan the true density of the solid wax matrix thus enabling adjustment of the true density of the finished particle. In a specific embodiment the true density of the light component is at least 0.2 g/cm3 lower than the true density of the solid wax matrix incorporating the enzyme, preferably at least 0.4 g/cm3 lower, e.g. at least 0.6 g/cm3 lower than the solid wax matrix incorporating the enzyme. Light weight components may be selected from following non-limitmg list:
Light spheres, which are small particles with low true density. Typically, they are hollow spherical particles with air or gas inside. Such material are usually prepared by expanding a solid material. These light spheres may be inorganic of nature such as Scotchlite™ Glass Bubbles from 3M™ (hollow glass spheres), Q-CEL® (hollow microspheres of borosilicate glass) and/or Exten- dospheres® (ceramic hollow spheres) available from The PQ Corporation. The light spheres may also be of organic nature such as the PM-seπes (plastic hollow spheres) available from The PQ Corporation. Expancel® (hollow plastic spheres) from AKZO Nobel, Luxsil® and Spheπcel® from Potters Industries and/or StyrocelM from SHELL, which is spheres of polystyrene. The polystyrene of Sty- rocellR) contains pentane which upon heating boils and expands or pops the material (the reaction is comparable to the expansion of corn seeds into popcorn) leaving a 5 light polystyrene material of a low true density. Also polysaccnarides are preferred, such as starch or derivatives thereof. Biodac® is an example of non-hollow light weight material made from cellulose (waste from papermak- mg) , available from GranTek Inc. These materials may be 0 mcluded in the granules of the invention either alone or as a mixture of different light materials. Usually only small amounts of light material is needed, so that a useful level of gas m the enzyme particle is below 10% w/w of the finished particle, preferably below 5 % w/w, 5 more preferably below 3% w/w e.g. about 0.1-1% w/w.
Gases, such as atmospheric air (preferred) or other gases, e.g. nitrogen. A gas may be introduced and confined into the wax matrix during the solidification of 0 the wax, e.g. m the form of small bubbles, thereby reducing the true density of the finished enzyme particle. Usually only a little gas is needed, so that a useful level of gas in the enzyme particle is below 5% w/w of the finished particle, preferably below 3 % w/w, more 5 preferably below 1% w/w e.g. about 0.1% w/w.
In another preferred embodiment the density modifier is a heavy component useful for adjusting the true density of the particle of the invention. A heavy component have a true den- 0 sity higner than the true density of the solid wax matrix incorporating the enzyme thus enabling adjustment of the true density of the finished enzyme particle. In a specific embodiment the true density of the light material is at least 0.2 g/cm higner than that of the solid wax matrix incorporating o tne enzyme, preferably at least 0.4 g/cm" higher, e.g. at least 0.6 g/cm3 higher than the solid wax matrix incorporating the enzyme. Heavy material may be selected from following non- limitmg list :
= - Water soluble and/or insoluble inorganic materials such as salts, especially alkali salts e.g. finely ground alkali sulphate (anhydrous Na2S04 has a true density of about 2,7 g/cm3), alkali carbonate and/or alkali chloride); clays such as kaolin (e.g. Speswhite™, English China Clay); bentonites; talcs; zeolites and/or silicates is useful .
Components providing other properties of the particle Other optional components which may suitably be incorporated m ^5 the particle may be selected from following non-limitmg list:
Stabilizing and/or protecting agents. Stabilizing or protective agents may fall into several categories : alkaline or neutral materials, reducing agents, antioxidants
20 and/or salts of first transition series metal ions. Each of these may be used conjunction with other protective agents of the same or different categories. Examples of alkaline protective agents are alkali metal silicates, - carbonates or bicarbonates which provide a chemical scav-
25 engmg effect by actively neutralizing e.g. oxidants. Examples of reducing protective agents are salts of sul- fite, thiosulfite or thiosulfate, while examples of antioxidants are ascorbic acid, methionme, butylated hy- droxytoluene (BHT) or butylated hydroxyanisol (BHA) . Most
30 preferred agents are salts of thiosulfates, e.g. sodium thiosulfate. Useful enzyme stabilizers, especially for protease enzymes, may be borates, borax, formates, di- and tπcarboxylic acids and reversible enzyme inhibitors such as organic compounds with sulfhydryl groups or alky- 5 lated or arylated boric acids . Examples of boron based stabilizer may be found m WO 96/21716, whereas a preferred boron based stabilizer is 4-Formyl-Phenyl-Boronιc Acid or derivatives thereof described in WO 96/41859 both disclosured incorporated herein by reference. Still other a examples of useful enzyme stabilizers are gelatine, casein, Poly vinyl pyrrolidone (PVP) and powder of skimmed milk .
Enzyme activators and cofactors which may be used in the washing process to activate or enhance the action of the
- enzyme. Various organic enhancers or activators acting as electron donors for oxidoreductase enzymes for various purposes, such as bleaching or antimicrobial action are known to the art (e.g. from WO 94/12620, WO 94/12621, WO 95/01626 and WO 96/00179) and may suitably be is incorporated in the enzyme particle. One group of preferred organic enhancers is phenolic compounds (alkylsyr gates ) of the formula:
20 wherein the letter A in said formula denotes be a group such as -D, -CH=CH-D, -CH=CH-CH=CH-D, -CH=N-D, -N=N-D, or -N=CH-D, in which D is selected from the group consisting of -CO-E, -S02-E, -N-XY, and -N+-XYZ, in which E may be - H, -OH, -R, or -OR, and X and Y and Z may be identical or
25 different and selected from -H and -R; R being a Cι-Cι6 alkyl, preferably a Ci-Cg alkyl, which alkyl may be saturated or unsaturated, branched or unbranched and optionally substituted with a carboxy, sulpho or ammo group; and B and C may be the same or different and
-0 selected from CmH2m+ι, where m = l, 2, 3, 4 or 5. In the above mentioned formula A may be placed meta to the hydroxy group instead of being placed the para— position as shown.
In particular embodiments of the invention the enzyme activator or enhancer is selected from the group having the formula:
in which A is a group such as -H, -OH, -CH3, -OCH3, 0(CH2)nCH3, where n = 1, 2, 3, 4, 5, 6, 7 or 8.
Another preferred group of well performing organic enzyme activators or enhancers comprises a -CO-NOH- group and have the following formula:
in which A is
and B is the same as A, or B is H, or C1-C16 branched or unoranched alkyl wherein said alkyl may contain hydroxy, ether or ester groups, and R2, R3, R4, R5 and R6 are H, OH, NH2, COOH, S03H, C1-C12 branched or unbranched alkyl, acyl, N02, CN, Cl, CF3, NOH-CO-phenyl , C1-C6-CO-NOH-A,
CO-NOH-A, COR12, phenyl-CO-NOH-A, OR7 , NR8R9, COOR10, or
NOH-CO-R11, wherein R7 , R8 , R9, RIO and Rll are C1-C12 branched or unbranched alkyl or acyl. Whitm this group of enhancers particularly preferred enhancers are selected from the group consisting of
4-nιtrobenzoιc acid-N-hydroxyanilide ;
4-methoxybenzoιc acid-N-hydroxyanilide; N, N ' -dihydroxy-N, N ' -diphenylterephthalamide; decanoic acid-N-hydroxyanilide ;
N-hydroxy-4 -cyanoacetamlide ;
N-hydroxy-4-acetylacetanιlιde;
N-hydroxy-4-hydroxyacetanιlιde; N-hydroxy-3- (N' -hydroxyacetamide ) acetanilide;
4-cyanobenzoιc acid-N-hydroxyanilide;
N-hydroxy-4-nitroacetamlide; and
N-hydroxyacetamlide .
Inorganic enzyme activators enhancers may also be relevant. Especially presence of inorganic halide ions such as chloride, bromide and/or iodide may enhance the antimicrobial effect of a haloperoxidase . Dispersants for providing stability of an active suspen- sion in a molten wax. viscosifiers for proving a suitable viscosity, enabling optimum pumping and/or atomization properties.
Inert fillers.
Pigments such as organic pigments or inorganic e.g. Tι02
Coatings
To lower formation of active dust from the particles of the invention, when handling the particles in a dry solid form, the particles may suitably be coated with one or more coating lay- ers surrounding the solid wax matrix comprising the active, which also may provide additional protection of the active from components in the surrounding environment, e.g. liquid phase. Accordingly the invention also provides particles of the invention coated with one or more coating layers surrounding the solid wax matrix. For lowering formation of dust, the coating is preferably substantially free of active, e.g. the coating contains less than 6 milligram active, such as enzyme per gram coating. However, one or more layers of coating which may comprise additional actives may be applied between the wax matrix
-0 particle and the outer coating layer. Useful coatings for particles of the invention are described in the art, such as in the international patent application DK99/00364 (unpuolished) . In a preferred embodiment the coating also comprises a wax such as described, supra .
^3 It is only necessary for the coating to be intact when handling the enzyme particles in dry form, because when the particles is added to a the liquid phase active dust formation from the particles is eliminated. Accordingly coating materials may be chosen which is soluble or dispersible in the liquid
20 phase of the liquid composition. In one preferred embodiment the coating material is insoluble or mdispersible in the liquid phase of the liquid composition and m a second preferred embodiment the coating material is soluble or dispersible m the liquid phase of the liquid composition. The coating may be
25 applied by conventional coating methods e.g. in a mixer granu- lator or a fluid bed e.g. by spraying the coating material or a solution or dispersion thereof onto the particles of the invention .
2 Processes for manufacturing enzyme particles
The invention also relates to processes for preparing particles of the invention.
We have found a process for preparing particles of the invention wherein the true density of the finished particles may be adjusted to a desired value. The process comprises the steps of:
(a) Preparing a mixture, I, comprising a first wax, prefera- 5 bly a molten form, and one or more additional waxes, preferably in a molten form, having a lower or higher true density than the first wax or
(b) preparing a mixture, II, comprising a first wax, preferably in a molten form and a density modifier or . (c) preparing a mixture, III, comprising a first wax, preferably m a molten form, and one or more additional waxes, preferably in a molten form, having a lower or higher true density than the first wax and a density modifier, is (d) dispersing or dissolving an active in mixtures I or II or III, (e) preparing active containing particles by solidifying the dispersion or solution obtained m step (d) .
20 In one embodiment a process comprising step (a) is preferred while in a further embodiment a process comprising step (b) is preferred, while in a still further embodiment a process comprising step (c) is preferred. The invention also encompasses products obtainable by a process comprising steps (a) , (d) and
25 (e) or (b) , (d) and (e) or (c), (d) and (e).
Actives, waxes and density modifiers are described supra . The process step (e) are preferably performed in a so- called spray-cooling or spray-chilling process as known to the art, comprising the steps of: 0
!f) atomizing the dispersion or solution into droplets and !g) solidifying the droplets into solid particles by cooling the droplets, and this process may also preferably be followed by one or more cooling steps (figure 1 F) and optionally fractionating and recycling (figure 1 H and I) steps.
The active may be applied to the molten wax by mixing a preferably purified solid active into the molten wax. In the preferred embodiment of the active being an enzyme, the enzyme is preferably a crystalline or amorphous enzyme preparation (such as described m WO 91/09943) . In a more preferred embodiment the active and optionally other components are m a dry powder form such as spray dried products, which is dispersed or suspended m the molten wax. Atomization of the molten wax may be achieved n a number of way, where amongst it is preferred to perform the atomization using either a high speed rotating disk atomizer, a pressure nozzle, a pneumatic nozzle or a sonic nozzle such as described in the Course Material from the Micro- encapsulation Seminar, held by Center for professional advancement on May 9 to May 11, 1990 in Amsterdam. The solidification of the droplets by cooling may advantageously be performed m a cooling container such as a tower, wherein the atomized disper- sion or solution of enzyme in molten wax is introduced into a cold air stream in the top of the tower, and the solidification of the droplets occurs while the droplets passes through the cold air stream towards the bottom of the tower. The mixture of molten wax, enzyme and optionally other components is prefera- bly fed to the atomizer at a temperature at least 30 °C above tne temperature at which the solidification commences, m order to avoid unintended solidification and blockage in feed pipes and atomizer. The quantity and temperature of air used for cooling the molten wax mixture should be adjusted so that is able of removing sufficient heat from the molten wax mixture to enable solidification (sensible heat of the liquid, latent heat of fusion of the solid and sensible heat of the solid) . In a preferred embodiment the temperature of air leaving the cooling tower (figure 1 D) is about 5°C below the temperature of solid particles leaving the cooling tower. The general technique of spray cooling or spray chilling is well known to the art, and may be performed using well known equipment such as described in K. Masters, Applications in the chemical industry, section 14.10.1, pp 565-566, Spray drying Handbook, 3' edition 1979 George Goodwin Ldt . London ISBN 0- 7114-4924-4/John Wiley & Sons, New York. A schematic overview of a spray cooling process is depicted in figure 1.
By applying spray cooling in the preparation of the particle of the invention very spherical particles may be achieved of a size, which may be adjusted by adjusting the atomization and cooling conditions. Useful particle sizes lies within the range of about 20 μm to about 2000 μm, preferably between about 100 μm to about 1000 μm, e.g. between about 200 μm to about 600 μm. Once the atomization and cooling conditions are determined particles with a narrow size distribution may be prepared, lowering the need for separating, e.g. by sieving, and recycling over- and undersized particles. In a preferred embodiment the particles have, prior to a sieving and/or recycling step, a SPAN value below about 2.0 preferably below about 1.2, more preferably below about 1.0, more preferably below about 0.8 and most preferably below about 0.6.
The SPAN value is a measure of the breadth the particle size distribution (PSD) and is defined as:
(D90-D10) /D50
wherein the D values expresses the mass mean diameter of the individual particles. The mean mass diameter, D50, is the di- ameter at which 50% of the enzyme particles, by mass, have a smaller diameter, while 50% by mass have a larger diameter. The values D10 and D90 are the diameters at which 10% and 90%, respectively, of the particles, by mass, have a smaller diameter than the value in question. The smaller the SPAN value is, the narrower the particle size distribution is. For purposes of the present invention, the particle size distribution is normally as narrow as possible. The span of a granulate product according to the invention is therefore typi¬ cally not more than about 2.5, preferably not more tnan about 2.0, more preferably not more than about 1.5, and most prefera¬ bly not more than about 1.0.
As an alternative the invention also encompasses the pre¬ ferred process of particles being prepared by making a disper¬ sion of active and optionally other components m one or more -0 molten waxes, letting the wax(es) solidify and milling/ crushing the solid wax matrix into particles and optionally rounding the particles, e.g. in a Marumerizer, before optionally coating the particles .
-5 Coating methods
Coating of the prepared enzyme containing particles may be achieved by any conventional coating method, such as a fluid bed coater, the process comprising:
20 (a) fluidizmg the particle of the invention a fluid bed apparatus,
(b) introducing a liquid medium comprising a coating material to the particles of the invention by atomization of the liquid medium into the fluid bed, so as to deposit the
25 coating material as a solid coating layer on the particles of the invention and,
(c) removing volatile components of the liquid medium from the coated particles .
30 Liquid compositions
The invention also relates to a liquid composition comprising dispersed herein solid particles of the invention, as described supra . Also encompassed by the invention is a process for pre¬ paring a liquid composition comprising the step of dispersing 5 solid particles of the invention in a liquid phase. The liquid phase of the composition is m a liquid form at 20°C. Preferably the particles of the invention is substan¬ tially stably dispersed m the liquid phase of the composition. For purposes of the invention the term "substantial sta- Ξ ble dispersion" of particles in a liquid composition is defined as a dispersion wherein separation of the particles from the liquid phase, whereby the particles concentrates in a portion of the composition cannot be visually observed on a sample of the dispersion kept at 20°C for at least 48 hours. In a more
-C restricted and preferred definition a separation of separation of the enzyme particles from the liquid phase cannot be observed on a sample of the dispersion kept at 20°C for at least one, more preferably two weeks.
In a preferred embodiment of the invention the active in
15 the particle is an enzyme and the liquid composition is a liquid detergent composition. In order for an enzyme particle to stay dispersed in a liquid detergent phase one important property of the particle is its true density. If the enzyme particle have a true density which significantly exceeds the true
:: density of the liquid detergent phase the enzyme particle will over time not stay dispersed in the liquid detergent phase, but affected by gravitational forces it will move towards the bottom of the liquid phase and form an enzyme particle sediment. If however the true density of the enzyme particles is sigmfi-
25 cantly less than the true density of the liquid detergent phase the enzyme particles will concentrate at the surface. It is contemplated, that these movements are of course dependent of the viscosity of the liquid phase in which the particles are dispersed and the size of the particles, i.e. the higher the
30 viscosity of the liquid phase and the lower the size, the larger the difference m true density between the liquid phase and the enzyme particles may be allowed to keep the enzyme particles dispersed. Accordingly in a preferred embodiment of the invention the liquid detergent composition of the invention
35 comprises enzyme particles, which have a true density between about plus 0.5 g/cm3 to about minus 0.5 g/cm3 of the true den¬ sity of the liquid detergent phase. That means that if the de¬ tergent nas a true density of for example 2 g/cm3 the true den¬ sity of the enzyme particle should oe between about 1.5 g/cm" to about 2.5 g/cm3. Of course smaller difference between the true densities of the enzyme particles and the liquid phase are better, so preferably the true density of the enzyme particles lies between about plus 0.3 g/cm3 to about minus 0.3 g/cm3, e.g. between about 0.1 g/cm3 to about minus 0.1 g/cm3 of the true density of the liquid detergent phase. For small enzyme containing particles, e.g. for sizes between 50 μm to 200 μm the difference in true density between the enzyme particles and the liquid phase may be bigger depending on the viscosity of the liquid phase. For such small particles true density of the particles may be outside the range of the true density of the liquid plus or minus 0.5 g/cm3. In this embodiment of the invention, particles of a size such as between 50 μm to 200 μm may have a true density e.g. the ranges plus or minus 0.5- 1.5 g/cmJ of the true density of the liquid phase.
The desire and need for enzyme particles of a highly controlled true density, which enables formation of substantially stabile dispersions of enzyme particles in a liquid detergent phase has encouraged us to develop the liquid detergent composition of the invention.
Liquid detergents
The liquid detergent composition of the invention is preferably substantially non-aqueous (or anhydrous) in character. The term "substantially non-aqueous" as used in this context means that while very small amounts of water may be incorporated into such preferred compositions as an impurity in the essential or optional components, the amount of water in non-aqueous liquid detergent compositions of the invention should in no event exceed about 5% by weight of the composition. More preferably, water content of the non-aqueous detergent composition will comprise less than about 1 % by weight.
Surfactant The detergent composition of the invention comprises one or more surfactants, which may be non-ionic including semi-polar and/or anionic and/or catiomc and/or zwitteriomc. The amount of the surfactant mixture component of the detergent compositions herein can vary depending upon the nature and amount of other composition components and depending upon the desired rheologi- cal properties of the ultimately formed composition. Generally, this surfactant mixture will be used in an amount comprising from about 0,1% to 90% by weight of the composition. More preferably, the surfactant mixture will comprise from about 10% to 60% by weight of the composition.
When included therein the detergent will usually contain from about 1% to about 40% of an anionic surfactant such as linear alkylbenzenesulfonate, alpha-olefmsulfonate, alkyl sulfate (fatty alcohol sulfate), alcohol ethoxysulfate, secondary al- kanesulfonate, alpha-sulfo fatty acid methyl ester, alkyl- or alkenylsucc ic acid or soap. Highly anionic preferred surfactants are the linear alkyl benzene sulfonate (LAS) materials. Such surfactants and their preparation are described for example in U.S. Patents 2,220,099 and 2,477,383, incorporated herein by reference. Especially preferred are the sodium and potassium linear straight chain alkylbenzene sulfonates in which the average number of carbon atoms the aikyi group is from about 11 to 14. Sodium Cu-Cι4, e.g., Ci2, LAS is especially preferred. Other useful anionic surfactants are de- scribed in WO 99/0478, pages 11 through 13, incorporated nere by reference.
When included therein the detergent will usually contain from about 0.2% to about 40% of a non-ionic surfactant such as alcohol ethoxyiate, nonylphenol ethoxylate, alkylpolyglycoside, alkyldimethylammeoxide, ethoxylated fatty acid monoethanol- amide, fatty acid monoethanolamide, polyhydroxy alkyl fatty acid amide, or N-acyl N-alkyl derivatives of glucosamme ("glucamides") . Such useful non-ionic surfactants are further described in WO 99/0478, pages 13 through 14, incorporated z herein by reference.
The detergent may also contain ampholytic and/or zwit- terio c surfactants.
A typical listing of anionic, non-ionic, ampholytic and zwitteriomc surfactants is given m US 3,664,961 issued to Nor- :o ris on May 23, 1972.
Non-aqueous Liquid Diluent
To form the liquid phase of the detergent compositions, the hereinbefore described surfactant (mixture) may be combined
-5 with a nonaqueous liquid diluent such as a liquid alcohol alkoxylate material or a nonaqueous, low-polarity organic solvent such as described in WO 99/0478, pages 14 through 17, incorporated herein by reference. A non-aqueous, low-polarity organic solvent (s) employed should, of course, be compatible and
20 non-reactive with other composition components, e.g., Enzymes and/or bleach and/or activators, used m the liquid detergent compositions herein. Such a solvent component will generally be utilized in an amount of from about 1% to 60% by weight of the composition. More preferably, the non-aqueous, low-
25 polarity organic solvent will comprise from about 5% to 40% by weight of the composition, most preferably from about 10% to 25% dy weight of the composition.
EDDS
30 The compositions of the invention may contain from about 0.01 % to about 10%, preferably from about 0.05% to about 2%, of eth- ylenediamme-N, N'-disuccmic acid (EDDS) or the alkali metal, alkaline earth metal, ammonium, or substituted ammonium salts thereof, or mixtures thereof. Preferred EDDS compounds for 5 liquid detergent compositions are the free acid form and sodium sodium or potassium salts thereof. EDDS are described m US patent 4,704,233.
EDDS improves the efficiency of enzymes, especially amy- lases, in liquid non-aqueous detergent compositions upon dilu- tion m the wash liquor. Without being bound by theory, it is believed that ethylenediamme-N, N ' -disuccimc acid or its salts act to bind heavy metal ions thereby preventing that heavy metal ions bind at the active site of the enzyme. The binding of heavy metal ions at the active site of the enzyme results m generation of OH free radicals within the enzyme, resulting m destruction of the enzyme.
Chelatmg Agents
The liquid detergent compositions according to the present m- vention may also contain 0-65 % w/w other chelatmg agents. Such chelatmg agents can be selected from the group consisting of ammo carboxylates, ammo phosphonates, polyfunctionally- substituted aromatic chelatmg agents, diphosphate, tπpho- sphate, carbonate, citrate, nitrilotπacetic ac d, ethylenedia- minetetraacetic acid, diethylenetπammepentaacetic acid, alkyl- or alkenylsuccimc acid, soluble silicates or layered silicates (e.g. SKS-6 from Hoechst) and mixtures thereof. Further chelatmg agents are described WO 99/00478 incorporated herein by reference.
Enzyme stabilizers
The enzyme (sj in the particles of the invention may be also be stabilized conventionally using stabilizing agents the liquid phase, e.g., a polyol such as propylene glycol or glycerol, a sugar or sugar alcohol, lactic acid, boric acid, or a boric acid derivative, e.g., an aromatic borate ester, or a phenyl boro c acid derivative such as 4-formylphenyl boro c acid, and the composition may be formulated as described in e.g. WO 92/19709 and WO 92/19708. It is at present contemplated that m the detergent compositions any enzyme, in particular the enzyme of the invention, may be added an amount corresponding to 0.01-100 mg of enzyme pro¬ tein per liter of wash liquor, preferably 0.05-5 mg of enzyme protein per liter of wash liquor, particular 0.1-1 mg of enzyme protein per liter of wash liquor.
The enzyme of the invention may additionally be incorporated the detergent formulations disclosed in WO 97/07202 which is hereby incorporated as reference.
Particulate material other than enzyme particles
The liquid detergent compositions of the invention may besides from the enzyme particles of the invention further comprise a solid phase of particulate material which is dispersed and sus- pended within the liquid phase. Generally such particulate material will range in size from about 0.1 to 1500 μm. More preferably such material will range in size from about 5 to 500 μm. The particulate material utilized herein can comprise one or more types of detergent composition components which in particulate form are substantially insoluble in the liquid phase of the composition. The types of particulate materials which can be utilized may be selected from the following non-limitmg list of useful components
Solid peroxygen bleaching agent. The most preferred type of particulate material useful for forming the solid phase of the detergent compositions herein comprises particles of a peroxygen bleaching agent. Such peroxygen bleaching agents may be organic or inorganic in nature. Inorganic peroxygen bleaching agents are frequently utilized in combination with a bleach activator. Useful inorganic peroxygen bleaching agents include perborate or percarbonate compounds. Useful organic peroxygen bleach- mg agents include percarboxylic acid bleaching agents and /or peroxyacids of e.g. the amide, lmide, or sulfone type. Suitable examples of peroxygen bleaching agent are further described in WO 99/00478 pages 18-19 incorporated herein by reference. If peroxygen bleaching agents are used as all or part of the essentially present particulate material, they will generally comprise from about 1% to 30% by weight of the composition. More preferably, peroxygen bleaching agent will comprise from about 1% to 20% by weight of the composition. Most preferably, per- oxygen bleaching agent will be present to the extent of from about 3% to 15% by weight of the composition.
Solid bleach activators, such as a peracid-formmg bleach activator e.g. tetraacetylethylenediamme or nonanoyloxy- benzenesulfonate . Suitable examples of bleach activators are further described WO 99/00478 pages 19-20 incorporated herein by reference. If utilized, bleach activators can comprise from about 0.5% to 20%, more preferably from about 1 % to 1 0%, by weight of the composition. Fre- quently, activators are employed such that the molar ratio of bleaching agent to activator ranges from about 1:1 to 10:1, more preferably from about 1.5:1 to 5:1. In addition, it has been found that bleach activators, when agglomerated with certain acids such as citric acid, are more chemically stable.
Particulate surfactants, which can be suspended in the e.g. non-aqueous liquid detergent compositions herein includes ancillary anionic surfactants which are fully or partially insoluble in the non-aqueous liquid phase. The most common type of anionic surfactant with such solubility properties comprises primary or secondary alkyl sulfate anionic surfactants. Such surfactants are those produced by the sulfation of higher C8-C2o fatty alcohols. Further examples of such useful surfactants are described in WO 99/00478 pages 21-22 incorporated nerem by reference. If utilized as all or part of the requisite particulate material, ancillary anionic surfactants such as aikyl sulfates will generally comprise from about 1 % to 10% by weight of the composition, more preferably from about 1 % to 5% by weight of the composition. Alkyl sulfate used as all or part of the particulate material is prepared and added to the compositions herein separately from the unalkoxylated alkyl sulfate material which may form part of the alkyl ether sulfate surfactant component essentially utilized as part of the liquid phase herein.
Solid organic builder material. Such compounds serves to counteract the effects of calcium, or other ion, water hardness encountered during laundering and/or bleaching use of the compositions herein. Examples of such materials include the alkali metal, citrates, succmates, malo- nates, fatty acids, carboxymethyl succmates, carboxy- lates, polycarboxylates and polyacetyl carboxylates . Specific examples include sodium, potassium and lithium salts of oxydisuccmic acid, mellitic acid, benzene poly- carboxylic acids and citric acid. Other examples of organic phosphonate type sequestering agents such as those which have been sold by Monsanto under the Dequest trade- name and alkanehydroxy phosphonates . Citrate salts are highly preferred. Other suitable organic builders include the higher molecular weight polymers and copolymers known to have builder properties. For example, such materials include appropriate polyacrylic acid, polymaleic acid, and polyacrylic/polymaleic acid copolymers and their salts, such as those sold by BASF under the Sokalan trademark. Another suitable type of organic builder comprises the water-soluble salts of higher fatty acids, i.e., "soaps". These include alkali metal soaps such as the sodium, potassium, ammonium, and alkyloammonium salts of higher fatty acids containing from about 8 to about 24 carbon atoms, and preferably from about 12 to about 18 carbon atoms. Soaps can oe made by direct saponification of fats and oils or by the neutralization of free fatty acids. Particularly useful are the sodium and potassium salts of the mixtures of fatty acids derived from coconut oil and tallow, i.e., sodium or potassium tallow and coconut soap. If utilized as all or part of the requisite particulate material, insoluble organic detergent builders can generally comprise from about 1% to 20% by weight of the compositions herein. More preferably, such builder material can comprise from about 4% to 1 0% by weight of the composition.
Solid inorganic alkalinity source compounds may also be incorporated in the detergent composition of the invention. Such compounds can comprise a material which serves to render aqueous washing solutions formed from compositions of the invention generally alkaline m nature. Such materials may or may not also act as detergent builders, i.e., as materials which counteract the adverse effect of water hardness on detergency performance. Examples of suitable alkalinity sources include water-soluble alkali metal carbonates, bicarbonates , borates, silicates and metasilicates . Although not preferred for ecological reasons, water-soluble phosphate salts may also be utilized as alkalinity sources. These include alkali metal pyrophosphates , orthophosphates, polyphosphates and phos- phonates . Of all of these alkalinity sources, alkali metal carbonates such as sodium carbonate are the most preferred. The alkalinity source, if in the form of a hy- dratable salt, may also serve as a desiccant in a nonaqueous liquid detergent composition. The presence of an alkalinity source which is also a desiccant may provide benefits in terms of chemically stabilizing those compo- sition components such as the peroxygen bleaching agent wmch may be susceptible to deactivation by water. If utilized as all or part of the particulate material component, the alkalinity source compounds will generally comprise from about 1 % to 15% by weight of the compositions herein. More preferably, the alkalinity source can comprise from about 2% to 1 0% by weight of the composition. Such materials, while water-soluble, will generally be insoluble in a non-aqueous detergent composition ano such materials will generally be dispersed in a nonaqueous liquid phase in the form of discrete particles.
Optional detergent ingredients The detergent may also contain other optional detergent ingredients. The optional components may either dissolve m the liquid phase or may be dispersed within the liquid phase m the form of fine particles or droplets. The types of materials which can be utilized may be selected from the following non-limitmg list of useful components:
Inorganic Detergent Builders. The detergent compositior of the invention may also optionally contain one or more types of inorganic detergent builders beyond those listed hereinbefore that also function as alkalinity sources or chelatmg agents . Such optional inorganic builders car include, for example, alummosilicates such as zeolites. Alummosilicate zeolites, and their use as detergent builders are more fully discussed in Corκιll et al . , U.S. Patent No. 4,605,509; issued August 12, 1986, the disclosure of which is incorporated herein by reference. Also crystalline layered silicates, such as those discussed this '509 U.S. patent, are also suitable for use m the detergent compositions herein. If utilized, optional in- organic detergent builders can comprise from about 2% to 15% by weight of the compositions herein.
Thickening, Viscosity Control and/or Dispersing Agents. The detergent composition of the invention may also optionally contain a polymeric material which serves to enhance the ability of the composition to maintain its solid particulate components in suspension. Such materials may thus act as thickeners, viscosity control agents and/or dispersing agents. Such materials are frequently polymeric polycarboxylates but can include other polymeric materials such as polyvinylpyrrolidone (PVP), car- boxymethylcellulose, , poly (ethylene glycol), poly (vinyl alconol), poly (vmylpyridme-N-oxide) , poly(vmyl- lmidazole) and polymeric amme derivatives such as qua- termzed, ethoxylated hexamethylene diammes . Polymeric polycarboxylate materials can be prepared by polymerising or copolymeπzmg suitable unsaturated monomers, preferably in their acid form. Unsaturated monomeric acids that can be polymerized to form suitable polymeric polycarboxylates include acrylic acid, maleic acid (or maleic anhydride), fumaric acid, ltacomc acid, aco tic acid, mesacomc acid, citraconic acid, methylenemalo c acid and lauryl methacrylic acid. The presence the poly- meπc polycarboxylates herein of monomeric segments, containing no carboxylate radicals such as vmylmethyl ether, styrene, ethylene, etc. is suitable provided that such segments do not constitute more than about 40% by weight of the polymer. Particularly suitable polymeric polycarboxylates can be derived from acrylic acid. Such acrylic acid-based polymers which are useful herein are the water-soluble salts of polymerized acrylic acid. The average molecular weight of such polymers the acid form preferably ranges from aoout 2,000 to 10,000, more preferably from about 4,000 to 7,000, and most preferably from about 4,000 to 5,000. Water-soluble salts of such acrylic acid polymers can include, for example, the al¬ kali metal, salts. Soluble polymers of this type are known materials. Use of polyacrylates of this type in detergent compositions has been disclosed, for example, Dιeh~ι, U.S. Patent 3,308,067, issued March 7, 1967. Such materials may also perform a builder function. If utilized, the optional thickening, viscosity control and/or dispersing agents should be present in the compositions herein to the extent of from about 0. 1 % to 4% by weight. More preferably, such materials can comprise from about 0.5% to 2% by weight of the detergents compositions herein.
Optional Brighteners, Suds Suppressers and/or Perfumes. The detergent composition of the invention herein may also optionally contain conventional brighteners, suds suppressers, silicone oils, bleach catalysts, and/or perfume materials. Such brighteners, suds suppressers, silicone oils, bleach catalysts, and perfumes must, of course, be compatible and nonreactive with the other composition components in the environment of the liquid detergent composition. If present, brighteners, suds suppressers and/or perfumes will typically comprise from about 0.01% to 5% by weight of the compositions herein. Suitable bleach catalysts include the manganese based complexes disclosed US 5,246,621, US 5,244,594, US 5,114,606 and US 5,114,61 1.
Optional organic additives. The detergent composition of the invention may contain an organic additive. A preferred organic additive is hydrogenated castor oil and its derivatives. Hydrogenated castor oil is a commercially available commodity oemg sold, for example, in various grades under the trademark CASTORWAX . RTM. by NL Indus- tries, Inc., Highstown, New Jersey. Other suitable hydro¬ genated castor oil derivatives are Thixcin R, Thixcin E, Thixatrol ST, Perchem R and Perchem ST. Especially preferred hydrogenated castor oil is Thixatrol ST. The castor oil can be added as a mixture with for example stereamide. The organic additive will be partially dissolved m a nonaqueous liquid diluent. To form the structured liquid phase required for suitable phase stability and acceptable rheology, the organic additive is generally present to the extent of from about 0.05% to 20% by weight of the liquid pnase. More preferably, the organic additive will comprise from about 0.1% to 10% by weight of liquid phase of the detergents composition of the invention.
Other optional detergent ingredients such as fabric conditioners including clays, foam boosters, anti-corrosion agents, soil-suspending agents, anti-soil redeposition agents, dyes, bactericides, , hydrotropes and tarnish inhibitors ,
Methods for preparing liquid detergent compositions
The liquid detergent compositions herein can be prepared by mixing the liquid phase and by thereafter adding to this phase the additional particulate components m any convenient order and by mixing, e.g., agitating, the resulting component combination to form a stable composition. In a typical process for preparing such compositions, essential and certain preferred optional components will be combined in a particular order and under certain conditions. Methods for preparing liquid detergents, including non-aqueous liquid detergents are well known to the art and an example may be found in WO 99/00478 pages 27- 32, incorporated herein by reference.
Uses The invention also relates to the use of a liquid composition of the invention for cleaning an item. The item is preferably a cellulose containing fabric.
5 The present invention is illustrated by the following non- limitmg examples :
EXAMPLES
10 Example 1:
Preparation of enzyme particles comprising spray dried protease enzyme in a PEG 4000 wax:
is Spray dried protease enzyme was prepared by conventional drying of a liquid solution of Sav ase® - a protease commercially available from Novo Nordisk A/S Denmark - purified by removal of nonprote aceous material. The spray dried powder obtained had the following characteristics:
20 Enzyme Activity: 89 KNPU/g Dry Matter: 95% w/w Particle size distribution: 99% w/w < 60 microns
180 g PEG 4000 was transferred to a beaker m a water bath at 25 80°C and kept there until it was melted. 20 g of spray dried Savmase© was added while stirring and a homogeneous suspension/dispersion was obtained. The suspension was poured on a table and cooled whereby the wax solidified. The solidified melt was crushed whereby the following particles were obtained: 30 Enzyme Activity: 8,0 KNPU/g
Particle size distribution: 250 micron < 94% < 850 micron
Bulk density: 0,54 g/ml
True density: 1,25 g/ml (measured in kerosene)
35 Example 2: Preparation of enzyme particles comprising spray dried protease enzyme in a NAFOL 1822 wax:
180 g NAFOL 1822 was transferred to a beaker in a water bath at 80°C and kept there until it was melted. 20 g of spray dried Savmase© of example 1 was added while stirring. The homogeneous suspension was poured on a table and cooled whereby the wax solidified. The solidified melt was crushed whereby the following particles were obtained: Enzyme Activity: 5,1 KNPU/g
Particle size distribution: 250 micron < 95% < 850 micron
Bulk density: 0,45 g/ml
True density: 0,96 g/ml (measured in kerosene)
Example 3 :
Preparation of enzyme particles comprising spray dried protease m PEG 4000 and NAFOL 1822 waxes in combination:
90 g PEG 4000 and 90 g NAFOL 1822 was transferred to a beaker in a water bath at 80°C and kept there until they were melted. 20 g of spray cried Savmase® of example 1 was added while stirring.
The homogeneous suspension was poured on a table and cooled whereby the wax solidified. The solidified melt was crushed whereby the following particles were obtained: Bulk density: 0,43 g/ml
True density: 1,06 g/ml (measured m kerosene)
As can be observed, the results obtained in this example shows the feasibility of combining in the process two different waxes having different true densities for preparing enzyme particles having a desired true density between the true densities of the individual waxes.
Example 4 :
A non-aqueous liquid detergent comprising enzyme containing par- tides is prepared according to example 1, page 31-35 in WO 99/00471 except for replacing the "enzyme prills" of WO 99/00471 with the particles of example 1 or 2 or 3, supra .
Example 5 :
3 Preparation of enzyme particles comprising spray dried protease enzyme in PEG 4000 wax
18 kg Savmase® concentrate was mixed with 3.24 kg Sodium sul¬ fate. The mixture was spray dried by conventional methods as - example 1. The spray dried concentrate obtained an enzyme protease activity of 76 KNPU/g.
8.5 kg PEG 4000 was melted and 1.1 kg spray dried Savmase® was added while stirring. The suspension was spray-cooled in a
.3 spray-cooling tower and the resulting particles collected and slewed between 250 and 600 microns. This resulted in the following characteristics: Activity: 9.4 KNPU/g Bulk density: 0.69 g/ml
20 True density: 1.11 g/ml (measured Softanol 50)
Example 6 :
Preparation of enzyme particles comprising spray dried protease enzyme and Expancel light spheres (as density modifier) in PEG 25 4000 wax
8.5 kg PEG 4000 was melted and 1.1 kg spray dried Savmase® (from example 5) was added while stirring. 960 grams Expancel
461DE20 lightspheres was added while stirring. The suspension 30 was spray-cooled in a spray-cooling tower and the resulting particles collected and siewed between 250 and 600 microns.
This resulted m the following characteristics:
Activity: 8.5 KNPU/g
Bulk density: 0.64 g/ml 3o True density: 1.04 g/ml (measured m Softanol 50) Compared to example 5 the true density was significantly lowered
3 Example 7 :
Preparation of enzyme particles comprising spray dried protease enzyme (containing thiosulfate) in PEG 4000 wax
18 kg Savmase® concentrate was mixed with 1.62 kg Sodium sul- -. fate and 1.62 kg Sodium thiosulfate (as antioxidant) . The mixture was spray dried by conventional methods as in example 1. The spray dried concentrate obtained an enzyme protease activity of 71 KNPU/g.
15 8.5 kg PEG 4000 was melted and 1.1 kg spray dried Savmase® was added while stirring. The suspension was spray-cooled in a spray-cooling tower and the resulting particles collected and siewed between 250 and 600 microns. This resulted in the following characteristics: : Activity: 8.4 KNPU/g Bulk density: 0.73 g/ml True density: 1.16 g/ml (measured in Softanol 50)
Example 8 : 5 Preparation of enzyme particles comprising spray dried protease enzyme (containing thiosulfate) and Expancel light spheres (as density modifier) in PEG 4000 wax
8.5 kg PEG 4000 was melted and 1.1 kg spray dried Savmase® : (from example 7) was added while stirring. 960 grams Expancel 461DE20 light spheres was added while stirring. The suspension was spray-cooled m a spray-cooling tower and the resulting particles collected and siewed between 250 and 600 microns. This resulted in the following characteristics: 5 Activity: 9.8 KNPU/g Bulk density: 0.63 g/ml
True density: 1.04 g/ml (measured in Softanol 50)
Compared to example 7 the true density was significantly low- ered
Example 9 :
Preparation of enzyme particles comprising spray dried protease enzyme in Lutensol AT80 wax
8.5 kg Lutensol AT80 was melted and 1.1 kg spray dried Savi- nase® (from example 5) was added while stirring. The suspension was spray-cooled m a spray-cooling tower and the resulting particles collected and siewed between 250 and 600 microns. This resulted in the following characteristics: Activity: 9.1 KNPU/g Bulk density: 0.62 g/ml True density: 1.14 g/ml (measured n Softanol 50)
Example 10:
Preparation of enzyme particles comprising spray dried protease enzyme and Expancel lightspheres in Lutensol AT80 wax
8.5 kg Lutensol AT80 was melted and 1.1 kg spray dried Savi- nase® (from example 5) was added while stirring. 960 grams Expancel 461DE20 lightspheres was added while stirring. The suspension was spray-cooled a spray-cooling tower and the resulting particles collected and siewed between 250 and 600 microns. This resulted in the following characteristics: Activity: 8.5 KNPU/g Bulk density: 0.53 g/ml True density: 1.06 g/ml (measured in Softanol 50)
Compared to example 9 the true density was significantly low- ered Example 11 :
Preparation of enzyme particles comprising spray dried amylase enzyme in PEG 4000 wax
18 kg Duramyl® concentrate was mixed with 2.80 kg Sodium sul¬ fate. The mixture was spray dried by conventional methods as in example 1. The spray dried concentrate obtained an enzyme amy¬ lase activity of 1650 KNU/g.
10
6.65 kg PEG 4000 was melted and 0.86 kg spray dried Duramyl was added while stirring. The suspension was spray-cooled m a spray-cooling tower and the resulting particles collected and siewed between 250 and 600 microns. This resulted the foils lowing characteristics: Activity: 115 KNU(g) True density: 1.18 g/ml (measured in Softanol 50)
Example 12 :
20 Preparation of enzyme particles comprising spray dried amylase enzyme and Expancel lightspheres in PEG 4000 wax
5.5 kg PEG 4000 was melted and 1.4 kg spray dried Duramyl® (from example 11) was added while stirring. 115 grams Expancel
25 461DE20 lightspheres was added while stirring. The suspension was spray-cooled in a spray-cooling tower and the resulting particles collected and siewed between 250 and 600 microns. This resulted m the following characteristics: Activity: 290 KNU/g
30 True density: 1.01 g/ml (measured in Softanol 50)
Compared to example 11 the true density was significantly lowered, even though the particles contained significantly more enzyme powder than in example 11.
35 Example 13 :
Preparation of enzyme particles comprising spray dried amylase enzyme and Q-CEL lightspheres in PEG 4000 wax
; 5.5 kg PEG 4000 was melted and 1.27 kg spray dried Duramyl®
(from example 11) was added while stirring. 140 grams Q-CEL 300 lightspheres was added while stirring. The suspension was spray-cooled in a spray-cooling tower and the resulting parti¬ cles collected and siewed between 250 and 600 microns. This re- .. suited in the following characteristics: Activity: 300 KNU/g True density: 1.10 g/ml (measured in Softanol 50)
Compared to example 11 the true density was significantly low- is ered even the particles contained significantly more enzyme powder than in example 11. Q-CEL 300 is though less efficient in reducing true density than Expancel used in example 12.
Example 14 :
20 A non-aqueous liquid detergent matrix was prepared according to guidelines given in patent application WO 99/00478 example 1, not adding the dry substances:
150 g Diethylenglycolmonobutylether 25 150 g Synperonic A7 (a POE- (7 ) -synthetic primary Cι3/Cι5 alcohol from ICI) was mixed at 45°C for 5 minutes
150 g Dodecylbenzene sulfomc acid Na-salt (LAS) was added and the mixture was stirred for 30 minutes
30
0.5 g enzyme particles were added to 4 g detergent matrix. The visual appearance of the particles after 24 hours storage at room temperature was checked:
All enzyme particles tested showed good physical stability m the detergent matrix.

Claims

1. A liquid composition comprising dispersed in a liquid phase solid particles wherein the solid particles comprises a solid wax matrix in which an active, preferably in solid particulate form, is distributed.
2. The liquid composition of claim 1, wherein particles have a true density between about plus 0.5 g/cm3 to about minus 0.5 g/cm3 of the true density of the liquid phase.
3. The liquid composition of claim 2, wherein the wax have a true density between about plus 0.5 g/cm3 to about minus 0.5 g/cm3 of the true density of the liquid phase.
4. The liquid composition of any preceding claim, wherein the liquid composition is substantially non-aqueous.
5. The liquid composition of any preceding claim, wherein the wax is water soluble or water dispersible.
6. The liquid composition of any preceding claim, wherein the wax is insoluble or mdispersible in a substantially nonaqueous __quιd.
7. The l_quιd composition of any preceding claim, wnerein the wax has a melting point or range between about 35°C to about 120°C.
8. The liquid composition of any preceding claim, wherein the wax is selected from the group consisting of poly ethylene gly- cols, polypropylens, polyethylens, noniomc tenside waxes, eth- yleneoxide, propyleneoxide or copolymers thereof, Carnauba wax, Candelilla wax, bees wax, hydrogenated ox tallow, hydrogenated palm oil, nydrogenated cotton seeds, hydrogenated soy bean oil, bean oil, fatty acid alcohols, mono-glyceπder, di-glyceπder , fatty acids and paraffines .
9. The liquid composition of claim 8, wherein the Poly Ethylene 5 Glycol is selected from the group consisting of PEG 1500, PEG
3000, PEG 4000, PEG 6000 and PEG 9000.
10. The liquid composition of to claim 8, wherein the non-ionic tenside is an ethoxylated fatty alcohol.
10
11. The liquid composition of any preceding claim, wherein the solid wax matrix comprises a mixture of at least to waxes.
12. The liquid composition of any preceding claim, wherein the 15 amount of wax is at least 35% w/w of an un-coated enzyme containing particle.
13. The liquid composition of any preceding claim, wherein a density modifier is distributed in the wax matrix
20
14. The liquid composition of claim 13, wherein said density modifier has a true density which is least 0.2 g/cm3 below the true density of the solid wax matrix incorporating the enzyme.
25 15. The liquid composition of claim 14, wherein said density modifier is selected from the group consisting of polysaccha- πdes, light spheres and gases.
16. The liquid composition of claim 15, wherein the gas is at- 30 mospneric air.
17. The liquid composition of claim 17, wherein the air is present the particle in the form of air bubbles distributed m the solid wax matrix.
18. The liquid composition of claim 15, wherein the light sphere is selected from a solid hollow spherical particles and expanded solid materials
19. The liquid composition of claim 18, wherein the expanded solid material is polystyrene.
20. The liquid composition of claim 18, wherein the solid hollow spherical particles are made from glass, ceramic, and plas-
21. The liquid composition of claim 15 , wherein the density modifier is selected from gases and lights spheres and constitutes less than 5% w/w of the particle.
22. The liquid composition of claim 13, wherein the density modifier has a true density which is least 0.2 g/cm3 above the true density of the solid wax matrix incorporating the enzyme.
23. The liquid composition of claim 22, wherein the density modifier is selected from the group consisting of water soluble or insoluble inorganic salts, clays, bentonites, talcs, zeolites, and silicates.
24. The liquid composition of claim 23, wherein the inorganic salt is alkali sulphate.
25. The liquid composition of claim 23, wherein the clay is kaolin .
26. The liquid composition of any preceding claim, wherein the particle further comprises one or more compounds selected from stabilizing or protective agents, fiber materials, activators or cofactors, dispersants, viscosiflers, fillers and pigments.
27. The liquid composition of any preceding claim, wherein the particles further comprises on or more coating layers surrounding the wax matrix.
3 28. The liquid composition of claim 27, wherein the coating comprises a wax.
29. The liquid composition of any preceding claim, wherein the active is an enzyme.
30. The liquid composition of any preceding claim, wherein the enzyme is selected from the group consisting of oxidoreductases (EC 1.-.-.-), transferases (EC 2.-.-.-), hydrolases (EC 3.-.- .-), lyases (EC 4.-.-.-), isomerases (EC 5.-.-.-) and ligases
31. The liquid composition of claim 30, wherein the oxidoreductase is selected from the group consisting of peroxidases (EC 1.11.1), laccases (EC 1.10.3.2) and glucose
2. oxidases (EC 1.1.3.4) ] .
32. The liquid composition of claim 30, wherein the hydrolase is selected from the group consisting of cellulase, amylase, protease, lipase and mannanase .
25
33. The liquid composition of any preceding claim, wherein the liquid phase is a liquid detergent, further comprising a surfactant .
34. The liquid detergent composition of claim 33, further comprising one or more components selected from non-aqueous liquid diluents, EDDS, chelatmg agents, enzyme stabilizers, bleaches, bleach activators, builders and alkalinity source compounds.
35. A process for preparing a liquid composition comprising the step of dispersing solid particles in a liquid phase wherein the particles comprise a solid wax matrix in which an active is distributed .
36. An enzyme containing particle comprising a solid wax matrix of a mixture of at least two solid waxes, wherein an active, preferably m solid particulate form, is distributed.
10 37. An enzyme containing particle comprising a solid wax matrix, wherein an active, preferably solid particulate form, and a density modifier are distributed in the wax matrix.
38. The enzyme containing particle of claims 36 or 37, wherein 15 the wax is water soluble or water dispersible.
39. The enzyme containing particle of claim 36-38, wherein the wax is insoluble or dispersible a substantially nonaqueous liquid.
20
40. The enzyme containing particle of claim 36-39, wherein the wax has a melting point or range between about 35°C to about 120°C.
25 41. The particle of claims 36-40, wherein the amount of wax is at least 35% w/w of the particle.
42. The particle of claims 36-41, wherein the wax is selectee from the group consisting of poly ethylene glycols, polypro-
30 pylens, polyethylens, noniomc tenside waxes, ethyleneoxide, propyleneoxide or copolymers thereof, Carnauba wax, Candelilla wax, bees wax, hydrogenated ox tallow, hydrogenated palm oil, hydrogenated cotton seeds, hydrogenated soy bean oil, fatty acid alcohols, mono-glycerider, di-glyceπder , fatty acids ano
35 paraffins.
43. The particle of claim 42, wherein the Poly Ethylene Glycol is selected from the group consisting of PEG 1500, PEG 3000, PEG 4000, PEG 6000 and PEG 9000.
44. The particle of claim 42, wherein the non-ionic tenside is an ethoxy ated fatty alcohol.
45. The particle of claim 36, wherein further comprising a den- L0 sity modifier.
46. The particle of claim 37 or 45, wherein density modifier has a true density which is least 0.2 g/cm3 below the true density of the solid wax matrix incorporating the enzyme.
15
47. The particle of claim 46, wherein the density modifier is selected from the group consisting of polysaccharides , light spheres and gases .
20 48. The particle of claim 47, wherein the gas is atmospheric
49. The particle claim 48, wherein the air is present in the particle in the form of air bubbles distributed m the solid
25 wax matrix.
50. The particle of claim 47, wherein the light sphere is selected from a solid hollow spherical particles and expanded solid materials
30
51. The particle of claim 50, wherein the expanded solid material is polystyrene.
52. The particle of claim 50, wherein the solid hollow spheri- 5 cal particles are made from glass, ceramic, and plastic.
53. The particle of claim 47 , wherein the density modifier is selected from gases and lights spheres and constitutes less than 5% w/w of the particle.
54. The particle according to claim 37 or 45, wherein the density modifier has a true density which is least 0.2 g/cmJ above the true density of the solid wax matrix incorporating the enzyme .
10
55. The particle of claim 54, wherein the density modifier is selected from the group consisting of water soluble inorganic salts or water insoluble inorganic salts, clays, bentomtes, talcs, zeolites, and silicates.
56. The particle of claim 55, wherein the inorganic salt is alkali sulphate.
57. The particle of claim 55, wherein the clay is kaolin.
20
58. The particle of claims 36-57, wherein the wax matrix further comprises distributed therein one or more compounds selected from stabilizing or protective agents, fiber materials, activators or cofactors, dispersants, viscosiflers,
25 fillers and pigments.
59. The particle of claims 36-58, wherein the active is an enzyme .
30 60. The particle of claim 59, wherein the enzyme is selected from the group consisting of oxidoreductases (EC 1.-.-.-), transferases (EC 2.-.-.-), hydrolases (EC 3.-.-.-), lyases (EC 4.-.-.-), isomerases (EC 5.-.-.-) and ligases (EC 6.-.-.-).
61. The particle of claim 60, wherein the oxidoreductase is selected from the group consisting of peroxidases (EC 1.11.1), laccases (EC 1.10.3.2) and glucose oxidases (EC 1.1.3.4)].
.,
62. The particle of claim 60, wherein the hydrolase is selected from the group consisting of cellulase, amylase, protease, lipase and mannanase.
63. The particle of claims 36-62, wherein the particle further .0 comprises on or more coating layers surrounding wax matrix.
64. The particle of claim 63, wherein the coating comprises a wax .
15 65. A process for preparing a particle comprising an active distributed m a wax matrix comprising the steps of:
(a) Preparing a mixture, I, comprising a first wax, preferably in a molten form, and one or more additional waxes, preferably a molten form, having a lower or higher
20 true density than the first wax or
(b) preparing a mixture, II, comprising a first wax, preferably in a molten form and a density modifier or
(c) preparing a mixture, III, comprising a first wax, preferably in a molten form, and one or more additional
25 waxes, preferably in a molten form, having a lower or higher true density than the first wax and a density modifier,
(d) dispersing or dissolving an active in mixtures I or II or in,
JU (e) preparing active containing particles by solidifying the dispersion or solution obtained in step (d) .
66. The process of claim 65 comprising step (a) .
3s 67. The process of claim 65 comprising step (b) .
68. The process of claim 65 comprising step (c) .
69. The process of claim 65, wherein step (e) comprises the 5 steps of:
(f) atomizing the dispersion or solution into droplets and
(g) solidifying the droplets into solid particles by cooling the droplets.
10 70. Use of the liquid detergent claim 33 for cleaning an item.
71. The use of claim 70, wherein the item is a cellulose containing fabric.
EP00960378A 1999-09-24 2000-09-22 Particles for liquid compositions Expired - Lifetime EP1220885B1 (en)

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CN101119795B (en) 2002-10-09 2011-02-23 诺维信公司 A method for improving particle compositions
ATE432336T1 (en) * 2003-03-18 2009-06-15 Novozymes As COVERED ENZYME GRANULES
DE102004047097A1 (en) 2004-09-29 2006-04-06 Henkel Kgaa Detergents and cleaning agents with immobilized active ingredients
DE102006055669A1 (en) 2006-11-23 2008-07-17 Henkel Kgaa Enzyme preparation with carrier-bound antioxidants
US20090209447A1 (en) * 2008-02-15 2009-08-20 Michelle Meek Cleaning compositions
EP2350250B2 (en) 2008-11-03 2022-11-30 Danisco US Inc. Delivery system for co-formulated enzyme and substrate
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CA3067837A1 (en) * 2017-06-30 2019-01-03 Danisco Us Inc Low-agglomeration, enzyme-containing particles
US20210222148A1 (en) * 2017-12-21 2021-07-22 Danisco Us Inc. Enzyme-containing, hot-melt granules comprising a thermotolerant desiccant

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US4919841A (en) * 1988-06-06 1990-04-24 Lever Brothers Company Wax encapsulated actives and emulsion process for their production
GB8902909D0 (en) * 1989-02-09 1989-03-30 Unilever Plc Coating process
US5258132A (en) * 1989-11-15 1993-11-02 Lever Brothers Company, Division Of Conopco, Inc. Wax-encapsulated particles
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