EP1214362A1 - Raman analysensystem zur olefinpolymerisationskontrolle - Google Patents

Raman analysensystem zur olefinpolymerisationskontrolle

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Publication number
EP1214362A1
EP1214362A1 EP00942764A EP00942764A EP1214362A1 EP 1214362 A1 EP1214362 A1 EP 1214362A1 EP 00942764 A EP00942764 A EP 00942764A EP 00942764 A EP00942764 A EP 00942764A EP 1214362 A1 EP1214362 A1 EP 1214362A1
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EP
European Patent Office
Prior art keywords
reactor
constituents
hydrogen
liquid phase
concentration
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EP00942764A
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English (en)
French (fr)
Inventor
Robert L. Long
Robert E. Young
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ExxonMobil Chemical Patents Inc
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ExxonMobil Chemical Patents Inc
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Publication of EP1214362A1 publication Critical patent/EP1214362A1/de
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F10/00Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F210/00Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • C08F210/16Copolymers of ethene with alpha-alkenes, e.g. EP rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2400/00Characteristics for processes of polymerization
    • C08F2400/02Control or adjustment of polymerization parameters

Definitions

  • This invention relates to spectroscopic in-situ analysis of constituents in a chemical reaction. More particularly, this invention relates to spectroscopic in-situ analysis of constituents in a slurry loop polymerization reactor. BACKGROUND OF THE INVENTION
  • Spectroscopic analysis is a branch of analytical chemistry devoted to identification of elements and elucidation of atomic and molecular structure.
  • the identification of elements and elucidation of atomic and molecular structure is accomplished by illuminating or irradiating the substance under examination and then measuring the radiant energy absorbed or emitted by the substance.
  • the energy absorbed or emitted may be in any of the wavelengths of the electromagnetic spectrum.
  • information about a sample may be determined.
  • spectroscopic analysis generally requires isolating a portion of the substance under investigation.
  • the isolated portion is then prepared for illuminating or irradiating by an energy source. After irradiation, the energy absorbed or emitted by the isolated portion is measured and correlated to values derived from known materials measured under similar conditions.
  • Spectroscopic analysis is a common tool used in laboratories and industrial processes. Its use includes determining the molecular identity and properties of a chemical composition as well as monitoring the progress of a reaction. Whether conducting a laboratory exercise or industrial process, this type of information is desirable. This is so because, for example, data derived from spectroscopic analysis may be used to identity the final product of these reactions and determine the consumption and/or identity of intermediates produced at selected stages in a multi stage process. For industrial processes and particularly industrial chemical reactions, in- situ identification and monitoring of the (i) reaction constituents, (ii) the reaction intermediates, (iii) the consumption rate of the starting materials, and (iv) the final product are desirable.
  • In-situ analysis is desirable generally because the analysis environment is the reaction environment within the reaction vessel. In this way, the isolation and preparation of a portion of the substance under investigation prior to irradiation is avoided. And still more desirable is the acquisition and assimilation of analysis information after the passage of relatively a short period of time from the moment the analysis process is initiated (otherwise referred to as "real time analysis").
  • the present invention provides both apparatus and methods for conducting in-situ, real time spectroscopic analysis of one or more reaction constituents present in a reactor, particularly a slurry olefin polymerization reactor and more particularly, a slurry loop olefin polymerization reactor.
  • reaction constituents include polymerized and polymerizable olefins.
  • polymerized olefins include but are not limited to polypropylene, polyethylene, polyisobutylene, and homopolymers and copolymers thereof.
  • Other examples of reactor constituents include, but are not limited to, hydrogen, propane, ethane, butane monomers, and comonomers.
  • monomers and comonomers include, but are not limited to, ethylene, propylene, butene, hexene, octene, isobutylene, styrene, norbornene and the like.
  • the inventors have observed in a slurry reaction environment a correlation between in-situ collected Raman spectra (a product of Raman spectroscopy) from the liquid phase of the reaction environment and the concentration of at least one reactor constituent. Furthermore, the inventors have discovered that this correlation, in combination with in-situ, real time analysis of at least one reactor constituent in such a reactor will allow for improved control of the final product properties, such as melt flow rate. Improved control of the final product properties is achieved by metering the flow of at least one reactor constituent into the slurry reactor in response to the in-situ measured concentration of at least one reactor constituent.
  • a method of olefin polymerization in a reactor having reactor constituents in a liquid phase includes measuring in-situ a first reactor constituent and metering the flow of a second reactor constituent into the reactor in response to the measuring step.
  • the first and second reactor constituents may be the same constituent or they may be different constituents.
  • another method of olefin polymerization in a multi- phase reactor containing reactor constituents includes irradiating in-situ the reactor constituents, measuring scattered or reflected energy from the irradiated reactor constituents, determining from the measured scattered or reflected energy a concentration of at least one reactor constituent, and metering the flow of at least one reactor constituent into the reactor in response to the determining step.
  • a method of olefin polymerization in a reactor containing reactor constituents in a liquid phase includes irradiating in-situ the liquid phase, measuring the frequencies scattered or reflected by the irradiated liquid phase, correlating at least one measured frequency with the concentration of a first reactor constituent, and metering, in response to the correlating step, a flow of the first reactor constituent into the reactor.
  • another method of polymerizing a polyolefin in a reactor containing reactor constituents in a liquid phase includes irradiating in-situ the liquid phase, measuring the frequencies scattered by the irradiated liquid phase, determining from the measured frequencies a concentration of one or more reactor constituents, comparing the concentration of one or more reactor constituents with one or more values that correlate to one or more selected physical properties of the polyolefin, and metering, in response to the correlating step, the flow of one or more reactor constituents into the reactor.
  • One of the selected physical properties of the polyolefin may be melt flow rate.
  • the metered flow of one or more reactor constituents into the reactor may be controlled such that the polyolefin produced may be defined, in part, by a melt flow rate value within a selected melt flow rate range.
  • a method of olefin polymerization in a slurry reactor containing reactor constituents, including hydrogen, in a liquid phase includes, irradiating in-situ the liquid phase, measuring the frequency scattered or reflected by the hydrogen in the liquid phase, determining the concentration of hydrogen in the liquid phase from the measured frequency, and metering, in response to the concentration of hydrogen measured, the flow of the hydrogen into the reactor.
  • Figure 1 is a block diagram of a slurry loop reactor plant schematically illustrating an in-situ Raman spectroscopic system and data feed from the same into the slurry loop reactor plant control system.
  • Figure 2 is a schematic view of the fiber optic probe assembly.
  • Figure 3 is an enlarged, fragmented, cross sectional view of a fiber optic probe tip.
  • Figure 4 is a schematic illustration of a laboratory slurry reactor.
  • Figure 5a is an illustration of Raman spectra of a pentane/propylene slurry.
  • Figure 5b is an expanded view of a portion of the spectra of Figure 5.
  • Figure 6 is a plot of hydrogen pressure vs. hydrogen prediction by Raman.
  • Figure 7 is an expanded Raman spectra of acetonitrile in pentane.
  • Figure 8 is an illustration of Raman spectrum of Polypropylene granules.
  • Figure 9 is a plot of predicted MFR from Raman analysis vs. known MFR. DETAD ED DESCRIPTION OF THE INVENTION
  • the present invention provides both apparatus and methods for conducting in-situ, real time spectroscopic analysis of one or more reactor constituents present in a reactor, particularly a slurry olefin polymerization reactor and more particularly, a slurry loop olefin polymerization reactor.
  • reactor constituents include, but are not limited to polymerized and polymerizable olefins.
  • polymerizable olefins include, but are not limited to, C 2 , C 3 -C 20 , alpha olefins, C -C 2 o diolefins, C5-C20 cyclic olefins, C -C 2 o vinyl aromatic monomers and C 4 -C 20 geminally disubstituted olefins.
  • polymerizable olefins include but are not limited to propylene, ethylene, 1-butene, 1-hexene, 1-octene, polyisobutylene, 1,4-hexedine dicyclopentadiene, norbornene, ethylidene norbornene, vinyl norbornene and styrene, and products thereof, such as polyolefin copolymer elastomers and engineering olefin copolymers.
  • a slurry loop olefin polymerization reactor can generally be described as a loop-shaped continuous tube.
  • the reactor design may be generally "O" shaped.
  • One or more fluid circulating devices such as an axial pump, urge the reactor constituents within the tube in a desired direction so as to create a circulating current or flow of the reactor constituents within the tube.
  • the fluid circulating devices are designed to provide high velocity of motion and a very intensive and well-defined mixing pattern of the reactor constituents.
  • the reactor may be totally or partially jacketed with cooling water in order to remove heat generated by polymer polymerization.
  • the polymerization medium may include reactor constituents, such as, a liquid monomer, like propylene and/or a hydrocarbon solvent or diluent, advantageously aliphatic paraffin such as propane, isobutane, hexane, heptane, cyclohexane, etc. and/or an aromatic diluent such as toluene.
  • reactor constituents such as, a liquid monomer, like propylene and/or a hydrocarbon solvent or diluent, advantageously aliphatic paraffin such as propane, isobutane, hexane, heptane, cyclohexane, etc. and/or an aromatic diluent such as toluene.
  • the polymerization temperatures may be those considered low, e.g., less than 50° C, desirably 0° C - 30° C, or may be in a higher range, such as up to about 150° C, desirably from about 50° C up to about 80° C, or at any ranges between the end points indicated. Pressures can vary from about 100 to about 700 psia (0.69-4.8 MPa). Additional description is given in U.S. Patents 5,274,056 and 4,182,810 and WO 94/21962 which are each fully incorporated by reference.
  • the reactor constituents generally are a combination of both solids, such as for example catalysts, catalyst supports, polymerized olefins, and the like as understood by those skilled in the art and liquids, such as those described above.
  • the percentage of solids within the reactor constituents may be as high as 60 weight percent (wt%) of the reactor constituents. Desirably, the weight percent of solids is in the range of 45 wt% to 50 wt%.
  • the slurry loop olefin polymerization reactor may be operated in a single stage process or in multistage processes. In multistage processing, the polymerization of olefins is carried out in two or more reactors. These reactors may be configured in series or in parallel or a combination thereof. Examples of other olefin polymerization reactors suitable for multistage processing with slurry loop olefin polymerization reactors include slurry and slurry loop olefin polymerization reactors, gas phase olefin polymerization reactors, and other moving-bed, fixed-bed, or fluid-bed reactors.
  • the present invention employs Raman spectroscopic techniques to determine the in-situ concentration of at least one reactor constituent, such as for example, hydrogen and desirably dissolved hydrogen present in the liquid phase.
  • reactor constituents include but are not limited to diluents, monomers, comonomers, the identity of reaction intermediates, and final polymer properties, such as melt flow rate, comonomer content, crystalinity, melt index, viscosity index, polymer melt viscosity, density and percent unsaturation, and the like.
  • Raman spectroscopy analysis begins by irradiating a material under investigation with energy, such as electromagnetic energy for example in the visible or near infrared wavelength regions.
  • energy such as electromagnetic energy for example in the visible or near infrared wavelength regions.
  • the radiation is scattered upon impact with the material.
  • the scattered radiation may be classified as elastically scattered and inelastically scattered radiation.
  • the inelastically scattered radiation is referred to as Raman scatter.
  • the wavelengths and intensities of the Raman scatter make up the Raman spectrum. It is the Raman spectrum that provides chemical, structural and other information about the irradiated material.
  • the present invention utilizes data derived from in-situ Raman sampling of reactor constituents in the liquid phase of a slurry olefin polymerization reactor. Such data includes properties and concentrations of reactor constituents.
  • the slurry loop reactor plant 100 includes a slurry loop reactor vessel, portions of which are designated by reference numbers 102a and 102b, an analyzer system 104, a reactor control system 106 and a reactor constituent feed source 108.
  • An example of a suitable reactor control system 106 is more fully described in U.S. Patent No. 5,682,309 which is incorporated by reference herein in its entirety.
  • the reactor control system 106 controls the slurry loop reactor plant processes. These processes include (i) manipulated variables, such as for example, hydrogen feed flow rate, total feed rate and catalyst flow rate and (ii) control variables, such as, for example, melt flow ratio, ethylene content, and product rate.
  • the reactor control system 106 includes a processor, sensors and sensor circuitry (not shown). The sensors and sensor circuitry provide data, such as measures of the control variables.
  • the processor provides memory for storing data, such as correction time constants, upper and lower limits for control variables and generates signals responsive to sensor data and limits data.
  • the analyzer system 104 includes an in-situ probe 139, such as a fiber optic probe, secured to the reactor vessel 102a, a radiation source 112, such as a laser, connected to the probe 139 by a conduit 114, such as a fiber optic cable.
  • Another conduit 1 16, such as a fiber optic cable connects the probe 139 to a spectrum converter 1 18, such as a Raman spectrum converter.
  • the spectrum converter 118 is connected via conduit 120 to an analyzer 122, such as a Raman analyzer.
  • the analyzer 122 is connected via conduit 124 to the reactor control system 106.
  • the probe 139 includes a center radiation transmission conduit (not shown), such as a fiber optic cable, for conducting radiation energy from the radiation source 112 into the reactor vessel 102 and ultimately for irradiating one or more reactor constituents.
  • a center radiation transmission conduit such as a fiber optic cable
  • receiving conduits such as a plurality of fiber optic cables
  • the receiving conduits also convey the scattered radiation to the spectrum converter 118.
  • laser light from irradiation source 112 is delivered via an optical fiber within conduit 114 to an optical fiber within the center radiation transmission conduit which is in communication with the reactor constituents. Irradiation of the reactor constituents generates scattered radiation, a portion of which is collected by one or more optical fibers that form the receiving conduits. The collected scattered radiation is conveyed from the receiving conduits to the spectrum converter 118 by one or more optical fibers within conduit 116. In the spectrum converter 118, the scattered radiation is filtered by a holographic notch filter to remove unshifted radiation. A CCD (Charged Couple Device) camera records radiation intensity over a range of selected wavelengths.
  • CCD Charge Device
  • the selection of wavelengths is dependent, in part, on the wavelength of the laser light irradiating the reactor constituents and the reactor constituents being investigated.
  • the analyzer 122 receives the wavelength data from the spectrum converter 118 via conduit 120.
  • the analyzer may be preprogrammed to examine selected wavelengths corresponding to reactor constituents that the reactor operator may desire to monitor and/or examine. For example, the wavelength shift of 4140 cm "1 corresponds to the dissolved hydrogen in the slurry loop reactor vessel 102.
  • the wavelength shifts for other reactor constituents may be found in "The Handbook of Infrared And Raman Characteristic Frequencies of Organic Molecules," Daimay Lin-Vien, et al, (1991)
  • the recorded intensities may be plotted as peaks of varying heights as a function of wavelength Information, such as the concentration of the reactor constituent, may be estimated by calculating the area under or the height of one or more of the associated peaks.
  • multivariate statistical methods such as principle component regression or partial- least squares regressions can also be used to correlate the concentration of the reactor constituents or polymer properties to the spectral intensities
  • the above described irradiation/analysis cycle may be repeated between every 5 seconds to 1,000 seconds or as otherwise desired.
  • Data from the analyzer 122 such as the concentration of hydrogen in the liquid phase (which may also be referred to as the "dissolved hydrogen concentration"), may be conveyed via conduit 124 to the reactor control system 106.
  • the processor in the control system 106 can compare the preset upper and lower limits for reactor constituent concentrations and the flow of these reactor constituents into the reactor vessel 102 with the data from the analyzer 122 and adjust or meter the flow thereof accordingly.
  • hydrogen can serve as a polymer chain transfer agent In this way, the molecular weight of the polymer product can be controlled.
  • varying the hydrogen concentration in olefin polymerization reactors can also vary the polymer melt flow rate (MFR). In some instances, customers may specify a very narrow polymer MFR range for their product(s). The present invention allows the polymer manufacture to produce polymer having a selected MFR range.
  • the final polymer properties may be achieved by controlled metering of these reactor constituents into the reactor vessel 102 in response to data generated by the analyzer system in concert with an appropriately programmed processor (programs which are readily available or which are known to or can be created by those skilled in the art).
  • processor programs which are readily available or which are known to or can be created by those skilled in the art.
  • the fiber optic probe assembly 126 secured to the reactor vessel wall 128 by engaging flanges 129 is illustrated.
  • the fiber optic probe assembly 126 extends for a distance into the interior 130 of the reactor vessel 102a.
  • the fiber optic probe assembly 126 includes a probe housing 132 having a first end 134 and second end 136 and portions defining a probe channel 138 (illustrated in ghost) sized for slidably receiving a probe 139, desirably formed from stainless steel.
  • the probe 139 includes a fiber optic channel 155 ( Figure 3) sized for receiving the center fiber optic transmission conduit and the fiber optic receiving conduits described above.
  • the transmission and receiving fiber optic conduits are generically illustrated in Figure 2 by the structure identified by the reference number 143.
  • the center fiber optic transmission conduit and the fiber optic receiving conduits 143 terminate at the probe tip 152 ( Figure 3).
  • the probe channel 138 extends substantially the length of the probe housing 132 between the first and second ends 134 and 136, respectively. Between the first and second ends 134 and 136, respectively, a pair of ball valves 140a and 140b are secured to the probe housing 132 and are aligned with the probe channel 138.
  • the probe 139 enters the probe housing 132 through a re-sealable fitting 141.
  • the probe 139 may be extended, retracted or selectively positioned within the probe channel 138 by a probe insertion assembly 142.
  • the probe insertion assembly 142 is secured to the second end 136 of the probe housing 132.
  • the probe insertion assembly 142 includes a guide rod 144, a plate 146 moveably secured to the guide rod 144 and to a threaded rod 148 for selectively positioning and securing the plate 146 along the length of the guide rod 144.
  • a connection 150 secures one end of the probe 139 to the plate 146. While the analyzer system 104 does not require continuous and/or simultaneous correlation or calibration of the reactor constituent data with data obtained from an irradiated reference material, calibration of the analyzer system, from time to time, may be desirable. Calibration of the analyzer system 104 may be preformed by positioning the probe tip 152 ( Figure 3) between ball valve 140b and the second end 136 of the probe housing 132.
  • the ball valves 140a and 140b may be rotated to interrupt contact between the reactor constituents and the irradiating and collecting ends of the transmission and receiving conduits 143.
  • the ball valves 156a and 156b may be rotated to isolate a flow of purging fluid, such as liquid propylene, in a conduit 158 from entering a calibration material conduit 160.
  • the calibration material conduit 160 communicates with a calibration material source 162 and a portion of the probe channel 138 that is defined by the portion of the probe housing 132 between the ball valve 140b and the second end 136. In this way, a reference material may be segregated from the reactor constituents when the analyzer system 104 is being calibrated or its accuracy checked.
  • Calibrating the analyzer system 104 may be performed by contacting the irradiating and collecting ends of the transmission and receiving conduits 143 at the probe tip 152 ( Figure 3) with a quantity of the reference material.
  • the reference material is irradiated and the energy scattered by the reference material is collected.
  • the reference material data is processed in the same manner as the reactor constituent data except that the reference data obtained during calibration is compared to known data for the reference material.
  • Selection of the reference material for calibration may, in some instances, depend upon the reactor constituent(s) being investigated and/or monitored. For example, as described above, when monitoring the concentration of hydrogen in the reactor vessel for purposes of controlling the MFR of polymer product, it may be desirable to select reactor grade hydrogen as one of the reference materials to calibrate the analyzer system 104.
  • FIG. 3 an enlarged view of a portion of the probe 139 which rests in the probe channel 138 adjacent the first end 134 is illustrated. Slightly rearward of the probe tip 152 in a direction towards the second end 136 (not shown), the cross sectional area of the probe 139 increases in a flared section 154. The flared section 154 facilitates the sealing of the probe 139 within the probe channel 138.
  • the fiber optic channel 155 extends the length of the probe 139 and is sized for receiving the fiber optic transmitting and receiving conduits 143.
  • analyzer system components include: a Kaiser HoloProbe Process Raman Analyzer, manufactured by Kaiser Optical Systems, Inc. of Ann Arbor, MI, a Visible 400mW, 532nm solid state Diode- pumped frequency YAG laser, manufactured by Coherent, Inc and supplied by Kaiser Optical Systems, and a Visonex Captron Probe, manufactured by Visionex, Atlanta GA.
  • the fiber optic probe assembly 126 meet the following minimum particular specifications: operating conditions of 600 psig (41.36 bars) and 165°F (73.9°C), design conditions of 700 psig (48.25 bars) and temperatures in the range of from -49°F (35°C) to 302°F (150°C). Furthermore, it is desirable that the optic probe assembly 126, including fiber optics, epoxy and related components, sustain without loss of integrity: (i) exposure to light hydrocarbons and TEAL ((C 2 H 5 )3A1) at concentration in the range of from 0.01 to 500 ppm; (ii) thermal cycling from 0°C to 100°C over a one hour period. It is also desirable that the fiber optic cables (the transmission conduit and the receiving conduits) be secured within and throughout the length of the probe 139.
  • the analyzer system may be configured to include more than one probe which may be located at one or more locations along the reactor vessel. Additionally, in the case of multistage reactors, the analyzer system may be configured to include probes located at one or more locations along one or more reactors. In this way, one or more reactor constituents may be analyzed at one or more locations within the overall process and particularly, the overall olefin polymerization process. Examples
  • the Hydrogen concentration experiment was designed to provide a simulation of slurry loop reactor conditions. Pentane was substituted for propylene because of simpler handling requirements. Hydrogen concentration experiments were conducted in order to determine the sensitivity level of the hydrogen measurement.
  • the polymer properties experiment simply consisted of acquiring Raman spectra of polypropylene granules. They are described in more detail below. Weighed amounts of polypropylene granules and pentane were added to the vessel to create a slurry of known concentration. The vessel was then sealed, purged with nitrogen, and agitation was established. Hydrogen was then added to the system to achieve desired system pressure. At each pressure level, Raman spectra were collected and recorded in a manner similar as described above. The system pressure was used to estimate hydrogen concentration. This was repeated for several slurry concentration levels.
  • the polymer property experiment utilized the Raman probe, spectrometer and related equipment, but consisted of simply placing the Raman probe in a plastic bag containing Polypropylene granules and acquiring spectra.
  • Hydrogen exhibits a peak at a Raman shift of 4140 cm “ .
  • This hydrogen peak along with two peaks from the pentane solvent (at 1361 cm “ and 2735 cm “ ) were used for the hydrogen concentration measurement. These are shown in Figures 5a and 5b.
  • the pentane peaks were used in order to establish the hydrogen measurement as a ratio against other major components.
  • This method provides a means of correcting the hydrogen prediction for changes in scattering intensity caused for example, by changing polymer concentration.
  • measurement of hydrogen will also use one or more bands from the monomer and polymer. The area under each band (or peak) was integrated using Grams 32 data analysis software. The peak areas were used to develop a hydrogen concentration prediction equation of the form:
  • Example 2 Hydrogen Measurement Sensitivity The determination of hydrogen measurement sensitivity was conducted using a certified blend of hydrogen in propylene liquid. Several Raman spectra were collected, and the repeatability of the analysis was used to establish the lower limit of hydrogen measurement sensitivity. This value is assumed to be the upper level of sensitivity to hydrogen as the presence of polymer granules will have a negative impact on the measurement. The impact of polymer granules on sensitivity to hydrogen was evaluated by observing the impact on a surrogate compound (acetonitrile) in a pentane/polypropylene slurry. A surrogate in pentane was used to simplify handling in the laboratory. It is believed that the results for hydrogen in propylene will be similar. The calculations are shown below: Calculation Of Measurement Sensitivity/Repeatability
  • Table 1 reports the results from 240 parts per million (“ppm”) Hydrogen in Propylene repeatability test.
  • the minimum detectable limit can be estimated at three times the standard deviation in ppm of H of the measurement
  • Minimum Detectable ⁇ 3 x Std Dev in ppm of H 2 As such, the minimum detectable limit in propylene liquid using the above equipment configuration equals approximately 33 ppm H
  • Figure 7 illustrates the expanded spectra of acetonitrile in a polypropylene/pentane slurry at several polymer concentrations
  • the acetonitrile peak at 50% polypropylene slurry is approximately 50% the size of the peak with no polymer present
  • the estimated hydrogen sensitivity is as follows
  • polypropylene properties such as MFR was based on the correlation of Raman spectra collected from polypropylenes with known (as determined by a primary method such as NMR or a Rheomter) properties Spectral Modeling for MFR
  • Each individual spectra taken is represented by an array of approximately 4400 frequency vs intensity values (1 row with 4400 columns) For a model set with 20 samples, this produces a data array with a dimension of 20 rows by 4400 columns.
  • PCA Principal Components Analysis
  • the regression of the scores produced a "regression vector" with a coefficient for each intensity value utilized.
  • the form of the predictive equation is : predicted value - k ⁇ A ⁇ + k ⁇ A ⁇ + +k ⁇ A ⁇ tb
  • a ⁇ n is the absorbance at the n frequency tb
  • k ⁇ n is the regression coefficient for the n frequency MFR
  • Prediction MFR prediction models were developed on polypropylene granules samples previously characterized in the lab in accordance with ASTM D- 1238-95 Procedure B. It has been found that it is necessary to create separate prediction models for homopolymers and copolymers.
  • Figure 9 illustrates a parity plot of Raman predicted MFR versus Lab MFR.
  • the Standard Error of Cross Validation (SEV) is as follows: Homo-polymers: 0.32 MFR Copolymers: 0.41 MFR
  • SEV Standard Error of Cross Validation

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Investigating, Analyzing Materials By Fluorescence Or Luminescence (AREA)
  • Polymerisation Methods In General (AREA)
EP00942764A 1999-07-30 2000-06-12 Raman analysensystem zur olefinpolymerisationskontrolle Withdrawn EP1214362A1 (de)

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US14663299P 1999-07-30 1999-07-30
US146632P 1999-07-30
PCT/US2000/016168 WO2001009201A1 (en) 1999-07-30 2000-06-12 Raman analysis system for olefin polymerization control

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EP1214363B1 (de) 2005-09-14
WO2001009201A1 (en) 2001-02-08
ES2244461T3 (es) 2005-12-16
DE60022661T2 (de) 2006-06-14
DE60022661D1 (de) 2005-10-20
ATE304559T1 (de) 2005-09-15
BR0012874A (pt) 2002-04-09
EP1214363A1 (de) 2002-06-19
WO2001009203A1 (en) 2001-02-08
CA2381567A1 (en) 2001-02-08

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