EP1212398A1 - Bleaching detergent compositions - Google Patents

Bleaching detergent compositions

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Publication number
EP1212398A1
EP1212398A1 EP00959694A EP00959694A EP1212398A1 EP 1212398 A1 EP1212398 A1 EP 1212398A1 EP 00959694 A EP00959694 A EP 00959694A EP 00959694 A EP00959694 A EP 00959694A EP 1212398 A1 EP1212398 A1 EP 1212398A1
Authority
EP
European Patent Office
Prior art keywords
weight
composition
acid
prefeπed
salt
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP00959694A
Other languages
German (de)
French (fr)
Other versions
EP1212398B1 (en
Inventor
Ashley Sutherland Baker
Kristien Greta Govers
Tiffany Alice Hensman
Peter Gerard Gray
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Procter and Gamble Co
Original Assignee
Procter and Gamble Co
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Publication date
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Classifications

    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/48Medical, disinfecting agents, disinfecting, antibacterial, germicidal or antimicrobial compositions
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/02Inorganic compounds ; Elemental compounds
    • C11D3/04Water-soluble compounds
    • C11D3/10Carbonates ; Bicarbonates
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/20Organic compounds containing oxygen
    • C11D3/2075Carboxylic acids-salts thereof
    • C11D3/2082Polycarboxylic acids-salts thereof
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/20Organic compounds containing oxygen
    • C11D3/2075Carboxylic acids-salts thereof
    • C11D3/2086Hydroxy carboxylic acids-salts thereof
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/39Organic or inorganic per-compounds
    • C11D3/3902Organic or inorganic per-compounds combined with specific additives
    • C11D3/3905Bleach activators or bleach catalysts
    • C11D3/3907Organic compounds
    • C11D3/3915Sulfur-containing compounds
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/39Organic or inorganic per-compounds
    • C11D3/3902Organic or inorganic per-compounds combined with specific additives
    • C11D3/3905Bleach activators or bleach catalysts
    • C11D3/3907Organic compounds
    • C11D3/3917Nitrogen-containing compounds
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/39Organic or inorganic per-compounds
    • C11D3/3942Inorganic per-compounds

Definitions

  • This invention provides specific sanitising compositions and methods for improved sanitisation of fabrics.
  • hard-surface cleaners contain bleach as cleaning agent and disinfectant. They generally contain high levels of chlorine bleach to achieve the required cleaning and disinfecting properties .
  • bleach is not always compatible with other detergent ingredients, such as enzymes, or moreover, the levels of bleach required to obtain disinfecting are too high and may damage the fabrics.
  • peroxyacid bleach precursors can be the prefe ⁇ ed bleach species to deliver sanitisation of fabrics during the wash. They found however that a problem with these bleach precursors is that they form the peroxyacid bleach at a high, alkaline pH , but that at such a high, alkaline pH the peroxyacid, which is found to be the active species which gives the sanitisation benefits, dissociates to the inactive form, resulting thus in reduced sanisatation.
  • a prefe ⁇ ed bleaching ingredient in detergents is a percarbonate salt.
  • the percarbonate makes the solution very alkaline, which is as set out above not desirable when aiming to keep high levels of the active species, i.e. the peroxyacid itself, and thus the antimicrobial performance thereof.
  • many builders provide an alkaline pH in the wash, which is not desirable when seeking an efficient sanitisation.
  • compositions of the invention are preferably used to effectively provide sanitisation of fabrics or, effectively inactivate micro-organisms, in particular bacteria which are difficult to inactivate, such as in particular E. Hirae, but also S. Aureus, E Coli and Ps Aeruginosa.
  • the invention relates to laundry or dish washing detergent composition
  • a carbonate source and a bleach system which contains at least 2.5% by weight of a peroxyacid bleach precursor and a hydrogen peroxide source, which may include a salt of a percarbonate and may thus be part of the carbonate source, and at least 7% by weight of an acid, preferably an organic acid, more preferably including a organic carboxyhc acid, characterised in that a 1% by weight mixture of the composition in demineralised water of a temperature of 20°C obtained after 10 minutes sti ⁇ ing at a speed of 200rpm, provides a pH from 8.8 to 9.9.
  • the invention also relates to a method of providing sanitisation during the wash by use of a composition of the invention and a method for inactivate E. Hirae, S. Aureus, E. Coli and Ps Aeruginosa.
  • the inventors have also found that, when the laundry and dish washing compositions of the invention are for use in automatic laundry methods, improved antimicrobial performance or sanitisation of the fabrics is achieved when the composition is delivered directly into the drum of the washing machine, for example by use of a dispensing device.
  • One embodiment of the invention thus relates to a washing method for washing fabrics whereby a the composition of the invention is introduced into the drum of a washing machine by placing a dispensing device comprising the composition in the drum prior to the introduction of wash water.
  • the composition of the invention is preferably such that a 1% mixture of the composition in demineralised water, at a temperature of 20°C, obtained after 10 minutes sthring at a speed of 200rpm, provides a pH from 9.0 to 9.85 or even from 9.2 to 9.85 or even to 9.8, or even from 9.4 to 9.8.
  • the pH is measured after sti ⁇ ing the mixture, for 10 minutes at a constant temperature, by any conventional pH measurement method.
  • 1% mixture' is meant any mixture, dispersion or solution of 1 weight unit of the composition in 99 weight units of demineralised water, and it is thus to be understood that if the composition is not dissolved fully after 10 minutes, the pH is measured of such a mixture or dispersion.
  • 'reduction of the activity of the micro-organisms' includes a reduction of the activity as defined in the CEN method prEN1276, 1993, (Comite Europeen de Normalisation) and CEN method prEN 1650.
  • the reduction therein is preferably represented by a reduction of the specific micro-organism or bacteria by at least 10 5 , more preferably at least 2x 10 , or even 3x 10 5 .
  • the reduction of the activity of the micro-organisms when used herein includes the reduction of any of the processes conducted by the micro-organism, including secretion of products but preferably the growth of the micro-organisms.
  • the invention also provides a method for reduction of the activity of micro-organisms, or preferably specific bacteria, comprising the steps of contacting the micro-organism with an aqueous liquor comprising the composition of the invention such that the peroxyacid provided by the precursor is present at a level of at least 100 ppm in the liquor, per 10 6 micro-organisms.
  • the composition is such that at least the activity of E. Hirae, but more preferably also of S. Aureus, E Coli and Ps Aeruginosa, is reduced by at least 10 5 , preferably at least 2 x 10 5 or even 3 x 10 5 , as measured by the above CEN method.
  • the activity reduction is done during a laundering process.
  • the composition of the invention can be contacted with the specific micro-organisms in solid form, but preferably the bleaching agent is present in a liquor in contact with the microorganisms.
  • the specific micro-organisms preferably the specific bacteria
  • the bacteria can also be present in the liquor used for the cleaning or sanitisation process or in the equipment used in the process, such as the washing machine or dispensing device.
  • composition of the invention is particularly useful in inactivating micro-organisms having cell walls comprising relatively high levels of peptidoglycan, in particular gram positive bacteria, which can be present in soils or stains on the fabrics or surfaces, in particular in body soils.
  • the amount of composition required to obtain effective reduction of the activity of the specific micro-organisms depends on various factors, such as the amount of microorganisms present, the conditions of the sanitisation or cleaning process, including the other compounds present and the temperature of the cleaning process.
  • the liquor used preferably comprises at least 100 ppm of the peroxyacid per 10 6 micro-organisms, more preferably at least 200 ppm or even 250 ppm.
  • the reduction of the activity of the specific micro-organisms, having a peptidoglycan- containing cell walls can be determined by the Petrocci and Clarke method, as described in JO AC 1981, but is preferably determined for the purpose of this invention by the CEN method prEN1276, 1993 for bacteria and CEN method prEN1650 for yeast.
  • Such a CEN method involves, for example, the preparation of gram positive bacterial inocula conform the CEN method, pages 7 and further, preparation of a solution comprising the hydrophobic bleaching agent at a level of about 250ppm, conducting the test following the CEN method, incubation TSA plates for 24 hours at 36°C; and subsequently counting of the bacteria colonies on the plates.
  • the composition comprises at least 7% by weight of one or more acids, preferably an organic acid, preferably including at lest an organic carboxyhc acid.
  • acids preferably an organic acid, preferably including at lest an organic carboxyhc acid.
  • the exact levels will depend on the other ingredients of the detergent composition and the alkalinity thereof, so that the level of the acid is adjusted to provide the required pH.
  • the acid is present at a level of at least 8% by weight of the composition or even at least 9% or even at least 10% by weight of the composition, with as upper limit a level of preferably 30% or even 20% by weight of the composition.
  • Suitable acids to be used herein include materials or which not only help to provide the required pH of the formulation, but which also have a secondary function in the composition, such as acting as a chelating agent, builder and/ or effervescence source.
  • Useful inorganic acids include boric acid, bisulphite salts and bisulphite salts, preferably sodium salts thereof.
  • the acid comprises at least an organic carboxyhc acid.
  • Such acids include mono- or polycarboxylic acids preferably citric acid, adipic acid, glutaric acid, 3 chetoglutaric acid, citramalic acid, tartaric acid, maleic acid, fumaric acid, malic acid, succinic acid, malonic acid but also polymeric or oligomeric polycarboxylic acids, such as acrylic acid polymers or maleic acid polymers, or copolymers of maleic acid and acrylic acid.
  • organic carboxyhc acid herein comprises at least 7% by weight of the composition of maleic acid, malic acid or citric acid, or mixtures thereof.
  • mixtures of organic carboxyhc acids and inorganic acids are used, for example in ratio's of from 1:1 to 10:1 or even from 2:1 to 5:1.
  • the acid may be present as a separate components or in solid compositions of the invention, the acid may be incorporated in a granule together with other detergent ingredients. In the latter case, it may be prefe ⁇ ed the acid is a a paniculate material whereof at least 75%, preferably at least 85% or even at least 90% or even at least 95% or even at least 99% by volume, has a particle size from 1 to 500 microns and more preferably from 1 to 350 microns and it may even be prefe ⁇ ed that at least 65% or even at least 75% or even at least 85% has a particle size from 1.0 to 250 microns or even from 1.0 to 150 microns.
  • particle sizes can be determined by any method known in the art, in particular by laser light scattering or defraction technique, such as with Malvem 2600 or Sympatec Helos laser light scattering equipment (or defractometer).
  • the particle size distribution and mean is preferably similar to particle size distribution and mean of the other components of the composition, as described hereinafter.
  • Salts of inorgnic acids and/ or salts or esters of organic carboxyhc acids may also be present as additional components, in particular because it may be beneficial to thus buffer the composition at the required pH.
  • the composition comprises a salt of citric acid, maleic acid, malic acid, glutaric acid or tartaric acid or barate salt, or mixtures thereof.
  • compositions of the present invention comprises at least 15% by weight of a carbonate source.
  • a carbonate source Prefe ⁇ ed carbonate sources include carbonate, bicarbonate and percarbonate salts and preferably the carbonate source comprises a mixture of three salts.
  • the percarbonate salt when present, forms part of both the carbonate source and the hydrogen peroxide source as defined herein.
  • the composition comprises a percarbonate salt to provide hydrogen peroxide and carbonate.
  • the composition when the composition comprises at least 10% by weight of a percarbonate salt, as hydrogen peroxide source and carbonate source, the composition also contains at least 5% by weight of another carbonate source.
  • the composition comprises a mixture of carbonate sources, preferably including a carbonate salt, bicarbonate salt and percarbonate salt. Then, the composition comprises preferably at least 5% by weight of a carbonate salt, at least 2% by weight of a bicarbonate slat and at least 8% by weight of a percarbonate salt, more preferably at least 1% by weight of a carbonate salt , at least 4% by weight of a bicarbonate salt and at least 15% by weight of a percarbonate salt.
  • Suitable carbonates sources to be used herein include carbonate and hydrogen carbonate or bicarbonate of earthalkali or alkali metals and sodium and potassium salts.
  • the inventors found that it may be particularly useful to include a bicarbonate salt into the compositions, because it has been found that the bicarbonate salt provides a buffered pH at around the pH value needed to form the peroxyacids from the precursors, for example of TAED as described hereinafter.
  • the composition comprises at least 1%, preferably a at least 2% or even at least 4% by weight of the composition of an alkali or earth alkali salt of bicarbonate, preferably sodium bicarbonate.
  • This salt may be present up to any level, preferably up to 20%> by weight of the composition, more preferably up to 15%) or even up to 10% by weight of the composition.
  • the carbonate, bicarbonate and percarbonate salts herein my be present as separate particulate components or may be incorporated in detergent granules together with other detergent ingredients.
  • the carbonate and bicarbonate material when present in other detergent granules, may preferably have a volume median particle size from 1 to 500 microns, whereby preferably at least 60%, preferably at least 70% or even at least 80% or even at least 90% by volume, has a particle size of from 0.5 to 1 180 microns.
  • the carbonate or bicarbonate salts has a volume median particle size of 10 to 375, whereby preferably at least 60 %, or even at least 70% or even at least 80% or even at least 90% by volume, has a particle size of from 1 to 850 microns; or even preferably a volume median particle size from 10 to 250 microns, whereby preferably at least 60 %, preferably at least 70% or even at least 80% or even at least 90%) by volume, has a particle size of from 5 to 425 microns.
  • the required particle size of the carbonate and/ or bicarbonate salt is obtained by grinding a larger particle size material, optionally followed by selecting the material with the required particle size by any suitable method.
  • the carbonate source is incorporated in the composition in such a manner that it is capable to react with the acid to provide effervescing upon contact with water.
  • compositions of the invention comprise a hydrogen peroxide source.
  • this is a persalt such a salts of percarbonate, perborate, perphosphate, peroxymonopersulfate and persilicate salts.
  • the inorganic perhydrate salts are normally the alkali metal salts.
  • the alkali metal salt of percarbonate, perborate, or mixtures thereof, are the prefe ⁇ ed inorganic perhydrate salts for use herein.
  • Prefe ⁇ ed perborate is sodium perborate in the form of the monohydrate or tetrahydrate, respectively of nominal formula NaB ⁇ 2H2 ⁇ 2 and NaB ⁇ 2H2 ⁇ 2-3H2 ⁇ .
  • Other suitable oxygen bleaches include persulphates, particularly potassium persulphate K2S2O8 and sodium persulphate Na2S2 ⁇ g.
  • the compositions in the present invention comprise from 5% to 50% by weight of the total composition of a hydrogen peroxide source, preferably from 10%> to 45% and more preferably from 15%) to 35% by weight or even form 17% or even 19% to 30% or even to 25% by weight of the composition.
  • the persalts may be coated by any coating material, preferably comprising a sulphate salt, such as magnesium sulphate or preferably sodium sulphate, carbonate or bicarbonate salt or mixtures thereof.
  • the granular compositions herein comprise a peroxyacid bleach precursor.
  • the peroxyacid bleach precursor is present at a level of from 3% to 10% or even 3.5% to 8% or even 4% to 6% by weight of the composition.
  • Peroxyacid bleach precursors are compounds which react with hydrogen peroxide in a perhydrolysis reaction to produce a peroxyacid.
  • peroxyacid bleach precursors may be represented as
  • L is a leaving group and X is essentially any functionality, such that on perhydroloysis the structure of the peroxyacid produced is
  • Suitable peroxyacid bleach precursor compounds typically contain one or more N- or O- acyl groups, which precursors can be selected from a wide range of classes.
  • Suitable classes include anhydrides, esters, imides, lactams and acylated derivatives of imidazoles and oximes. Examples of useful materials within these classes are disclosed in GB-A- 1586789. Suitable esters are disclosed in GB-A-836988, 864798, 1 147871, 2143231 and EP-A-0170386.
  • L group The leaving group, hereinafter L group, must be sufficiently reactive for the perhydrolysis reaction to occur within the optimum time frame (e.g., a wash cycle). However, if L is too reactive, this activator will be difficult to stabilize for use in a bleaching composition.
  • Prefe ⁇ ed L groups are selected from the group consisting of:
  • O-C CHR 4 , and — N— S- -CH— R 4 II R 3 0 and mixtures thereof, wherein R is an alkyl, aryl, or alkaryl group containing from 1 to
  • R 3 is an alkyl chain containing from 1 to 8 carbon atoms
  • R 4 is H or
  • R 3 , and Y is H or a solubilizing group.
  • Any of R 1 , R3 and R 4 may be substituted by essentially any functional group including, for example alkyl, hydroxy, alkoxy, halogen, amine, nitrosyl, amide and ammonium or alkyl ammmonium groups.
  • the prefe ⁇ ed solubilizing groups are -SO 3 " M + , -CO 2 " M + , -SO 4 " M + , -N + (R 3 ) 4 X " and
  • M is an alkali metal, ammonium or substituted ammonium cation, with sodium and potassium being most prefe ⁇ ed
  • X is a halide, hydroxide, methylsulfate or acetate anion.
  • TAED tetracetyl ethylene diamine
  • NOB S nonylamide of peroxyadipic acid and n-nonanoyloxybenzenesulphonate
  • ATC acetyl triethyl citrate
  • DAP Phenolsulphonate Ester of N-nonanoyl-6-aminocaproic acid, aliphatic diacyl peroxide (DAP) having the general formula R-C(O)-O-O-(O)C-Rl, wherein R and Rl can be the same or different and are linear or branched aliphatic groups having from 6 to 20 carbon atoms.
  • DAP aliphatic diacyl peroxide
  • N-acyl caprolactam selected from the group consisting of substituted or unsubstituted benzoyl caprolactam, octanyl caprolactam, nonanoyl caprolactam, hexanoyl caprolactam, decanoyl caprolactam, undecenoyl caprolactam, formyl caprolactam, acetyl caprolactam, propanoyl caprolactam, butanoyl caprolactam pentanoyl caprolactam.
  • Examples of other trimble compounds are disclosed in British Patent GB 1 586 769 , GB 2 143 231, US 4 818 425 and US 4 259 201.
  • Amide substituted alkyl peroxyacid precursor compounds are suitable herein, including those of the following general formulae:
  • R is an alkyl group with from 1 to 14 carbon atoms
  • R ⁇ is an alkylene group containing from 1 to 14 carbon atoms
  • R ⁇ is H or an alkyl group containing 1 to 10 carbon atoms
  • L can be essentially any leaving group, preferably a oxybenzene sulfonate.
  • Amide substituted bleach activator compounds of this type are described in EP- A-0170386.
  • a highly prefe ⁇ ed bleach precursor herein is TAED, NACA-OBS, DOBS and/ or NOBS.
  • the compositions herein may comprise mixtures of said bleach activators, because it has been found that this may result in improved sanitisation.
  • Highly prefe ⁇ ed is a mixture of TAED and a precursor selected from NOBS, DOBS or NACA-OBS. It has been found that further improved sanitisation is achieved when such mixed precursor systems are used, in particular when the ratio of TAED to NOBS, DOBS or NACA-OBS is from 1 :2 to 2: 1.
  • the precursor may be in the form of a separate detergent granule, which may be coated, or in the form of a detergent granule comprising also other detergent actives. It preferably is present in the form of a paniculate component having a similar particle size distribution and mean particle size as the other detergent particles.
  • the inventors also found that it can be beneficial when the precursor and hydrogen peroxide source are present intimately mixed with one another, for example in a granule. This mixture or granule is preferably being substantially free of organic acids.
  • the peroxy acid formed of the precursor is not part of the acid component of the composition of the invention.
  • Machine laundry methods herein typically comprise treating soiled laundry or dishes with an aqueous wash solution in a washing machine having dissolved or dispensed therein an effective amount of a detergent in accord with the invention.
  • laundry washing methods are envisaged herein.
  • an effective amount of the laundry detergent composition for laundry washing is normally meant from lOg to 300g of product dissolved or dispersed in a wash solution of volume from 5 to 65 litres, as are typical product dosages and wash solution volumes commonly employed in conventional machine laundry methods. Dosage is dependent upon the particular conditions such as water hardness and degree of soiling of the soiled laundry.
  • the reduction of the activity of the micro-organisms present in the wash and on the soiled fabrics preferably takes place during a washing method, preferably a automatic or hand laundry, at low temperatures up to 60°C or even up to 45°C or even around 30°C.
  • the detergent composition may be dispensed for example, from the drawer dispenser of a washing machine or may be sprinkled over the soiled laundry placed in the machine.
  • a dispensing device is employed in the washing method, to introduced the composition of the invention directly in the drum of the wash. It has been found that improved sanitisation is then achieved.
  • Any dispensing device can be sued, including prefe ⁇ ed dispensing devices for use with the composition of the invention have been described in the following patents; GB-B-2, 157, 717, GB-B-2, 157, 718, EP-A-0201376, EP-A-0288345 and EP-A-0288346, WO94/1 1562.
  • compositions of the present invention can be prepared with different bulk densities, preferably being from 300 to 1200 g/1, preferably from 500 to 1 100 g/1 or even 550g/l to 900g/l.
  • These compositions are preferably solid compositions, preferably solid laundry detergents, which can be made by a variety of methods well known in the art, including dry-mixing, spray drying, extrusion, roller compaction, agglomeration and combinations thereof.
  • the solid compositions may have any form, preferably granular or in the form of a tablet or bar.
  • the composition is made by mixing all or part of the granules, including those made by agglomeration or spray-drying, and subsequently adding a binder and mixing or agglomerating the granules and binder to form the, preferably agglomerated detergent granules.
  • a binder and mixing or agglomerating the granules and binder to form the, preferably agglomerated detergent granules.
  • These may be of the required particle size or they may be sieved to obtain particles of the required size.
  • the acid, or part thereof, and the carbonate source or part thereof are present in an intimate mixture with one another, preferably in a granule, which means for the purpose of the invention that the acid and carbonate source are preferably homogeneously mixed.
  • the weight ratio of acid to carbonate source in the intimate mixture or the effervescent granule is preferably from 0.1 to 10, preferably from 0.5 to 2.5 and more preferably from 1 to 2.
  • the acid is preferably present in such a granule at a level of from 5% to 85%> by weight of the total granule, preferably from 10%> to 75%, more preferably from 15% to 60%> and most preferably from 10% to 50%o.
  • the carbonate source is preferably present in such a granule at a level of from 5% to 90% by weight of the total, preferably from 10% to 80%, more preferably from 20% to 75% and most preferably from 30%> to 65%.
  • the granule is preferably substantially free of water, i.e. no water has been added or present other than the moisture of the raw materials themselves.
  • the level of water is below 5% by weight of the total intimate mixture or granule, preferably below 3% and more preferably below 1.5%.
  • a desiccant is present in the intimate mixture or the granule, such as overdried inorganic and organic salts, anhydrous salts, in particular overdried silicates and aluminosilicates, anhydrous silicates and/ or sulphate salts.
  • the granules are preferably obtainable by a process comprising a granulation step, preferably comprising the step of dry-powder compaction or pressure agglomeration. While all binding mechanisms can occur in pressure agglomeration, adhesion forces between the solid particles, i.e., between the acid, carbonate source and optionally the binder if present, play an especially important role.
  • pressure agglomeration is an essentially dry process that forms new entities (i.e., dry effervescent granules) from solid particles (i.e., the acid, bicarbonate, carbonate source and optionally the binder) by applying external forces to densify a more or less defined bulk mass or volume and create binding mechanisms between the solid particles providing strength to the new entity, i.e. the high external force applied brings the solid particles closely together.
  • new entities i.e., dry effervescent granules
  • solid particles i.e., the acid, bicarbonate, carbonate source and optionally the binder
  • the effervescent granules may optionally comprise a binder or a mixture thereof.
  • the granules comprise up to 50 % by weight of the total granule of a binder or a mixture thereof, preferably up to 35% and more preferably up to 20%.
  • Suitable binders to use herein are those known to those skilled in the art and include anionic surfactants like C6-C20 alkyl or alkylaryl sulphonates or sulphates, preferably C8-C20 aklylbenzene sulphonates, cellulose derivatives such as carboxymethylcellulose and homo- or co- polymeric polycarboxylic acid or their salts, nonionic surfactants, preferably C10-C20 alcohol ethoxylates containing from 5-100 moles of ethylene oxide per mole of alcohol and more preferably the C15-C20 primary alcohol ethoxylates containing from 20-100 moles of ethylene oxide per mole of alcohol.
  • anionic surfactants like C6-C20 alkyl or alkylaryl sulphonates or sulphates, preferably C8-C20 aklylbenzene sulphonates, cellulose derivatives such as carboxymethylcellulose and homo- or co- polymeric polycarboxylic acid or their salts, non
  • binders include the polymeric materials like polyvinylpy ⁇ olidones with an average molecular weight of from 12 000 to 700 000 and polyethylene glycols with an average weight of from 600 to 10 000. Copolymers of maleic anhydride with ethylene, methylvinyl ether, methacrylic acid or acrylic acid are other examples of polymeric binders. Others binders further include C10- C20 mono and diglycerol ethers as well as C10-C20 fatty acids.
  • the effervescent granules may have any particle size, the prefe ⁇ ed particle size depending on the application and the component of the granule.
  • the effervescing granules described above preferably comprise no percarbonate salt as carbonate source, but preferably comprise carbonate salts and/ or bicarbonate salts.
  • the composition preferably comprises granules whereof at least 60%, more preferably at least 80%> by weight have an average particle size, by weight, of from 400 microns to 1400 microns, preferably from 500 microns to 1100 microns or even 750 to 1000 microns.
  • compositions comprises less than 20%> or even less than 10%o or even less than 5% by weight of paniculate components of a particle size of less than 300 microns, or even less than 425 microns or even less than 600 microns; it may also be prefe ⁇ ed the composition comprise less than 20% or even less thanl0%o or even less than 5% by weight of the composition, of particulate components of a particle size of more than 1700 microns, or even more than 1400 microns or even more than 1180 microns.
  • compositions may comprise different granular components, which each have the above particle size requirements, and thus have a similar particle size distribution and mean particle size.
  • Such preferred perfume granules of encapsulated perfume oils are described in co- pending European patent application 98870137.1.
  • Prefe ⁇ ed levels of perfume granules will depend on the level of perfume oils therein, but generally the level is from about 0.05 to 8%> or even 0.5%o to 5% or even 0.8%> to 3% by weight of the composition.
  • the composition also comprises perfume components which are not in the form of encapsulated perfume oil granules, but preferably in the form of perfume components sprayed onto the detergent granules of the composition.
  • compositions herein preferably contain one or more additional detergent components selected from surfactants, bleach catalysts, additional builders, additional organic polymeric compounds, enzymes, suds suppressors, lime soap, dispersants, soil suspension and anti-redeposition agents soil releasing agents, brightners, photobleaching agents and additional co ⁇ osion inhibitors.
  • additional detergent components selected from surfactants, bleach catalysts, additional builders, additional organic polymeric compounds, enzymes, suds suppressors, lime soap, dispersants, soil suspension and anti-redeposition agents soil releasing agents, brightners, photobleaching agents and additional co ⁇ osion inhibitors.
  • the levels of detergent ingredients are to be chosen such that the pH of % by weight of composition in demineralised water is as defined above. For example, it may be prefe ⁇ ed that when crystalline layered silicates or amorphous silicates are used, the level thereof is up to about 12% by weight or even up to 10% by weight.
  • the detergent compositions herein preferably contain one or more surfactants.
  • the surfactant may comprise any surfactant known in the art selected from anionic, nonionic, cationic, ampholytic, amphoteric and zwitterionic surfactants and mixtures thereof.
  • the detergent composition may comprise surfactant which is not present in the intimate mixture with the crystalline layered silicate, but present in the other detergent components.
  • compositions in accord with the present invention preferably comprise an anionic surfactant.
  • anionic surfactants useful for detersive purposes can be comprised in the detergent composition. These can include salts (including, for example, sodium, potassium, ammonium, and substituted ammonium salts such as mono-, di- and triethanolamine salts) of the anionic sulfate, sulfonate, carboxylate and sarcosinate surfactants.
  • Anionic sulfate and sulfonate surfactants are prefe ⁇ ed.
  • surfactants systems comprising a sulfonate and a sulfate surfactant, preferably a linear or branched alkyl benzene sulfonate and alkyl ethoxylsulfates, as described herein, preferably combined with a cationic surfactants as described herein.
  • anionic sulfonate surfactants particularly suitable for use herein include the salts of C5-C20 linear or branched alkylbenzene sulfonates, but also alkyl ester sulfonates, C6-C22 primary or secondary alkane sulfonates, C6-C24 olefin sulfonates, sulfonated polycarboxylic acids, alkyl glycerol sulfonates, fatty acyl glycerol sulfonates, fatty oleyl glycerol sulfonates, and any mixtures thereof.
  • Most prefe ⁇ ed are C 9 -C ⁇ linear alkyl benzene sulfonates.
  • Anionic sulfate surfactants suitable for use herein include the linear and branched primary and secondary alkyl sulfates, alkyl ethoxysulfates, fatty oleoyl glycerol sulfates, alkyl phenol ethylene oxide ether sulfates, the C5-C17 acyl-N-(C ⁇ -C4 alkyl) and -N-(C ⁇ -C2 hydroxyalkyl) glucamine sulfates, and sulfates of alkylpolysaccharides such as the sulfates of alkylpolyglucoside (the nonionic nonsulfated compounds being described herein).
  • Alkyl sulfate surfactants are preferably selected from the linear and branched primary C J Q- I 8 alkyl sulfates, more preferably the C ⁇ ⁇ C ⁇ 5 branched chain alkyl sulfates and the Cj2- i4 linear chain alkyl sulfates.
  • Alkyl ethoxysulfate surfactants are preferably selected from the group consisting of the C10-C1 8 alkyl sulfates which have been ethoxylated with from 0.5 to 20 moles of ethylene oxide per molecule. More preferably, the alkyl ethoxysulfate surfactant is a C ⁇ ⁇ -
  • C ⁇ $ most preferably C1 1 -C15 alkyl sulfate which has been ethoxylated with from 0.5 to
  • a particularly prefe ⁇ ed aspect of the invention employs mixtures of the prefe ⁇ ed alkyl sulfate and/ or sulfonate and alkyl ethoxysulfate surfactants. Such mixtures have been disclosed in PCT Patent Application No. WO 93/18124.
  • R, Rl, and R ⁇ are each independently selected from hydrogen and C1-C3 alkyl (preferably methyl), provided R, R , and R ⁇ are not all hydrogen and, when z is 0, at least R or Rl is not hydrogen; w is an integer from 0 to 13; x is an integer from 0 to 13; y is an integer from 0 to 13; z is an integer from 0 to 13; and w + x + y + z is from 7 to 13.
  • mid-chain branched surfactants compounds for use in the detergent compositions herein are mid-chain branched primary alkyl sulfonate and, even more preferably, sulfate surfactants. It should be understood that for the purpose of the invention, it may be prefe ⁇ ed that the surfactant system comprises a mixture of two or more mid-chain branched primary alkyl sulfate or sulphonate surfactants.
  • Prefe ⁇ ed mid-chain branched primary alkyl_sulfate surfactants are of the formula
  • These surfactants have a linear primary alkyl sulfate chain backbone (i.e., the longest linear carbon chain which includes the sulfated carbon atom) which preferably comprises from 12 to 19 carbon atoms and their branched primary alkyl moieties comprise preferably a total of at least 14 and preferably no more than 20, carbon atoms.
  • the average total number of carbon atoms for the branched primary alkyl moieties is preferably within the range of from greater than 14.5 to about 17.5.
  • the surfactant system preferably comprises at least one branched primary alkyl sulfate surfactant compound having a longest linear carbon chain of not less than 12 carbon atoms or not more than 19 carbon atoms, and the total number of carbon atoms including branching must be at least 14, and further the average total number of carbon atoms for the branched primary alkyl moiety is within the range of greater than 14.5 to about 17.5.
  • R, Rl, and R ⁇ are each independently selected from hydrogen and C1 -C3 alkyl group (preferably hydrogen or C1-C2 alkyl, more preferably hydrogen or methyl, and most preferably methyl), provided R, R , and R ⁇ are not all hydrogen. Further, when z is 1, at least R or R is not hydrogen.
  • Prefe ⁇ ed mono-methyl branched primary alkyl sulfates are selected from the group consisting of: 3-methyl pentadecanol sulfate, 4-methyl pentadecanol sulfate, 5-methyl pentadecanol sulfate, 6-methyl pentadecanol sulfate, 7-methyl pentadecanol sulfate, 8- methyl pentadecanol sulfate, 9-methyl pentadecanol sulfate, 10-methyl pentadecanol sulfate, 1 1 -methyl pentadecanol sulfate, 12-methyl pentadecanol sulfate, 13-methyl pentadecanol sulfate, 3-methyl hexadecanol sulfate, 4-methyl hexadecanol sulfate, 5- methyl hexadecanol sulfate, 6-methyl
  • Prefe ⁇ ed di-methyl branched primary alkyl sulfates are selected from the group consisting of: 2, 3-methyl tetradecanol sulfate, 2,4-methyl tetradecanol sulfate, 2,5- methyl tetradecanol sulfate, 2, 6-methyl tetradecanol sulfate, 2,7-methyl tetradecanol sulfate, 2, 8-methyl tetradecanol sulfate, 2,9-methyl tetradecanol sulfate, 2, 10-methyl tetradecanol sulfate, 2,1 1 -methyl tetradecanol sulfate, 2,12-methyl tetradecanol sulfate, 2, 3-methyl pentadecanol sulfate, 2,4-methyl pentadecanol sulfate, 2,5-methyl pentadecanol sulfate, 2,6-methyl
  • any alkoxylated nonionic surfactants are suitable herein.
  • the ethoxylated and propoxylated nonionic surfactants are prefe ⁇ ed.
  • Prefe ⁇ ed alkoxylated surfactants can be selected from the classes of the nonionic condensates of alkyl phenols, nonionic ethoxylated alcohols, nonionic ethoxylated/propoxylated fatty alcohols, nonionic ethoxylate/propoxylate condensates with propylene glycol, and the nonionic ethoxylate condensation products with propylene oxide/ethylene diamine adducts.
  • Nonionic surfactant can be present in the detergent compositions. It may be prefe ⁇ ed that the level of ethoxylated nonionic surfactants in the intimate mixture are below 10% by weight of the mixture, preferably even 5% by weight.
  • the condensation products of aliphatic alcohols with from 1 to 25 moles of alkylene oxide, particularly ethylene oxide and/or propylene oxide, are suitable for use herein.
  • the alkyl chain of the aliphatic alcohol can either be straight or branched, primary or secondary, and generally contains from 6 to 22 carbon atoms.
  • Particularly prefe ⁇ ed are the condensation products of alcohols having an alkyl group containing from 8 to 20 carbon atoms with from 2 to 10 moles of ethylene oxide per mole of alcohol.
  • Suitable cationic surfactants to be used herein include the quaternary ammonium surfactants.
  • the quaternary ammonium surfactant is a mono Cg-Ci g, preferably Cg-C ⁇ N-alkyl or alkenyl ammonium surfactants wherein the remaining N positions are substituted by methyl, hydroxyethyl or hydroxypropyl groups.
  • Prefe ⁇ ed are also the mono-alkoxylated and bis-alkoxylated amine surfactants.
  • cationic ester surfactants Another suitable group of cationic surfactants which can be used in the detergent compositions or components thereof herein are cationic ester surfactants.
  • the cationic ester surfactant is a, preferably water dispersible, compound having surfactant properties comprising at least one ester (i.e. -COO-) linkage and at least one cationically charged group.
  • Suitable cationic ester surfactants including choline ester surfactants, have for example been disclosed in US Patents No.s 4228042, 4239660 and 4260529. Bleach Catalyst
  • composition herein can contain a transition metal containing bleach catalyst.
  • bleach catalysts include the manganese-based complexes disclosed in U.S. Pat. 5,246,621 and U.S. Pat. 5,244,594. Prefe ⁇ ed examples of these catalysts include Mn IV 2(u-O)3( 1 ,4,7-trimethyl- 1 ,4,7-triazacyclononane)2-(PF6)2, Mn ⁇ i 2( u -°) 1 ( u "
  • ligands suitable for use herein include l,5,9-trimethyl-l,5,9-triazacyclododecane, 2-methyl- 1,4, 7-triazacyclononane, 2-methyl- 1,4, 7-triazacyclononane, 1, 2,4, 7-tetramethyl- 1,4, 7-triazacyclononane, and mixtures thereof.
  • bleach catalysts useful herein may also be selected as appropriate for the present invention.
  • suitable bleach catalysts see U.S. Pat. 4,246,612 and U.S. Pat. 5,227,084. See also U.S. Pat. 5,194,416 which teaches mononuclear manganese (IV) complexes such as Mn(l,4,7-trimethyl-l,4,7-triazacyclononane)(OCH3)3_(PF6).
  • Still another type of bleach catalyst is a water- soluble complex of manganese (III), and/or (IV) with a ligand which is a non-carboxylate polyhydroxy compound having at least three consecutive C-OH groups.
  • ligands include sorbitol, iditol, dulsitol, mannitol, xylithol, arabitol, adonitol, meso- erythritol, meso-inositol, lactose, and mixtures thereof.
  • U.S. Pat. 5,1 14,61 1 teaches a bleach catalyst comprising a complex of transition metals, including Mn, Co, Fe, or Cu, with an non-(macro)-cyclic ligand. Said ligands are of the formula:
  • Prefe ⁇ ed ligands include pyridine, pyridazine, pyrimidine, pyrazine, imidazole, pyrazole, and triazole rings.
  • said rings may be substituted with substituents such as alkyl, aryl, alkoxy, halide, and nitro.
  • substituents such as alkyl, aryl, alkoxy, halide, and nitro.
  • ligand 2,2'-bispyridylamine Particularly prefe ⁇ ed is the ligand 2,2'-bispyridylamine.
  • Prefe ⁇ ed bleach catalysts include Co, Cu, Mn, Fe,-bispyridylmethane and -bispyridylamine complexes.
  • Highly prefe ⁇ ed catalysts include Co(2,2'-bispyridylamine)Cl2, Di(isothiocyanato)bispyridylamine-cobalt (II), trisdipyridylamine-cobalt(II) perchlorate, Co(2,2-bispyridylamine)2 ⁇ 2Cl ⁇ 4, Bis-(2,2'- bispyridylamine) copper(II) perchlorate, tris(di-2-pyridylamine) iron(II) perchlorate, and mixtures thereof.
  • binuclear Mn complexed with tetra-N-dentate and bi-N-dentate ligands including N4MnHl(u-O)2MnI v N4) + and [Bipy2MnHI(u-O)2MnIVbipy2]-
  • bleach catalysts are described, for example, in European patent application, publication no. 408,131 (cobalt complex catalysts), European patent applications, publication nos. 384,503, and 306,089 (metallo-porphyrin catalysts), U.S. 4,728,455 (manganese/multidentate ligand catalyst), U.S. 4,711,748 and European patent application, publication no. 224,952, (absorbed manganese on aluminosilicate catalyst), U.S. 4,601,845 (aluminosilicate support with manganese and zinc or magnesium salt), U.S. 4,626,373 (manganese/ligand catalyst), U.S. 4,119,557 (ferric complex catalyst), German Pat.
  • the detergent compositions of the invention preferably comprise additional water-soluble and/ or water insoluble builder material.
  • additional water-soluble and/ or water insoluble builder material Prefe ⁇ ed are silicates, aluminosilicates, crystalline layered silicates and phosphate salts.
  • compositions may for example comprise phosphate-containing builder material, preferably comprises tetrasodium pyrophosphate or even more preferably anhydrous sodium tripolyphosphate, present at a level of from 0.5%> to 60%>, more preferably from 5% to 50%), more preferably from 8%o to 40.
  • phosphate-containing builder material preferably comprises tetrasodium pyrophosphate or even more preferably anhydrous sodium tripolyphosphate, present at a level of from 0.5%> to 60%>, more preferably from 5% to 50%), more preferably from 8%o to 40.
  • Suitable water-soluble builder compounds include the water soluble (poly)carboxylate salts and borates.
  • the carboxylate or polycarboxylate builder can be momomeric or oligomeric in type although monomeric polycarboxylates are generally prefe ⁇ ed for reasons of cost and performance.
  • the(poly)carboxylates and/ or polymeric or oligomeric (poly)carboxylates are present at levels of less than 5%, preferably less than 3% or even less than 2% or even 0% by weight of the compositions.
  • Examples of largely water insoluble builders include the sodium aluminosilicates.
  • Suitable aluminosilicate zeolites have the unit cell formula Na z [(AlO2) z (SiO2)y]. XH2O wherein z and y are at least 6; the molar ratio of z to y is from 1.0 to 0.5 and x is at least 5, preferably from 7.5 to 276, more preferably from 10 to 264.
  • the aluminosilicate material are in hydrated form and are preferably crystalline, containing from 10% to 28%, more preferably from 18% to 22% water in bound form.
  • the aluminosilicate zeolites can be naturally occu ⁇ ing materials, but are preferably synthetically derived. Synthetic crystalline aluminosilicate ion exchange materials are available under the designations Zeolite A, Zeolite B, Zeolite P, Zeolite X, Zeolite HS and mixtures thereof. Zeolite A has the formula:
  • Zeolite X has the formula Na 6 [(AlO2)86(SiO 2 )l06]- 276 H 2 O.
  • Zeolite MAP is described in EP 384070A (Unilever). It is defined as an alkali metal aluminosilicate of the zeolite P type having a silicon to aluminium ratio not greater than 1.33, preferably within the range from 0.9 to 1.33 and more preferably within the range of from 0.9 to 1.2.
  • compositions herein may also comprise additional silicate material, including amorphous silicate material, meta-silicates, preferably at least crystalline layered silicate material such as sold under the trade name SKS-6.
  • the silicate material is preferably present at a level of less than 20% by weight of the compositions, preferably less than 15% by weight or even less than 10% by weight.
  • Heavy metal ion sequestrant are also useful additional ingredients herein.
  • heavy metal ion sequestrant it is meant herein components which act to sequester (chelate) heavy metal ions. These components may also have calcium and magnesium chelation capacity, but preferentially they show selectivity to binding heavy metal ions such as iron, manganese and copper.
  • Heavy metal ion sequestrants are generally present at a level of from 0.005% to 10%>, preferably from 0.1 % to 5%, more preferably from 0.25% to 7.5% and most preferably from 0.3%) to 2% by weight of the compositions.
  • Suitable heavy metal ion sequestrants for use herein include organic phosphonates, such as the amino alkylene poly (alkylene phosphonates), alkali metal ethane 1-hydroxy disphosphonates and nitrilo trimethylene phosphonates.
  • Prefe ⁇ ed among the above species are diethylene triamine penta (methylene phosphonate), ethylene diamine tri (methylene phosphonate) hexamethylene diamine tetra (methylene phosphonate) and hydroxy-ethylene 1,1 diphosphonate, 1,1 hydroxyethane diphosphonic acid and 1 , 1 hydroxyethane dimethylene phosphonic acid.
  • Suitable heavy metal ion sequestrant for use herein include nitrilotriacetic acid and polyaminocarboxylic acids such as ethylenediaminotetracetic acid, ethylenediamine disuccinic acid, ethylenediamine diglutaric acid, 2-hydroxypropylenediamine disuccinic acid or any salts thereof.
  • Suitable heavy metal ion sequestrants for use herein are iminodiacetic acid derivatives such as 2-hydroxyethyl diacetic acid or glyceryl imino diacetic acid, described in EP-A-317,542 and EP-A-399,133.
  • iminodiacetic acid-N-2-hydroxypropyl sulfonic acid and aspartic acid N-carboxymethyl N-2-hydroxypropyl-3-sulfonic acid sequestrants described in EP-A-516,102 are also suitable herein.
  • EP-A-509,382 The ⁇ -alanine-N,N'-diacetic acid, aspartic acid-N,N'-diacetic acid, aspartic acid-N-monoacetic acid and iminodisuccinic acid sequestrants described in EP-A-509,382 are also suitable.
  • EP-A-476,257 describes suitable amino based sequestrants.
  • EP-A-510,331 describes suitable sequestrants derived from collagen, keratin or casein.
  • EP-A- 528,859 describes a suitable alkyl iminodiacetic acid sequestrant. Dipicolinic acid and 2-phosphonobutane-l,2,4-tricarboxylic acid are alos suitable.
  • Glycinamide- N,N'-disuccinic acid Glycinamide- N,N'-disuccinic acid (GADS), ethylenediamine-N-N'-diglutaric acid (EDDG) and 2-hydroxypropylenediamine-N-N'-disuccinic acid (HPDDS) are also suitable.
  • EDDS ethylenediamine-N,N'- disuccinic acid
  • 1,1 hydroxyethane diphosphonic acid or the alkali metal, alkaline earth metal, ammonium, or substituted ammonium salts thereof, or mixtures thereof.
  • Another prefe ⁇ ed ingredient useful herein is one or more additional enzymes.
  • Prefe ⁇ ed additional enzymatic materials include the commercially available lipases, cutinases, amylases, neutral and alkaline proteases, cellulases, endolases, esterases, pectinases, lactases and peroxidases conventionally incorporated into detergent compositions. Suitable enzymes are discussed in US Patents 3,519,570 and 3,533,139.
  • protease enzymes include those sold under the tradenames Alcalase, Savinase, Primase, Durazym, and Esperase by Novo Industries A S (Denmark), those sold under the tradename Maxatase, Maxacal and Maxapem by Gist- Brocades, those sold by Genencor International, and those sold under the tradename Opticlean and Optimase by Solvay Enzymes.
  • Protease enzyme may be incorporated into the compositions in accordance with the invention at a level of from 0.0001% to 4% active enzyme by weight of the composition.
  • Additional Organic Polymeric Compound are prefe ⁇ ed additional components of the compositions herein or the agglomerates herein, where they may act such as to bind the agglomerate components together.
  • organic polymeric compound it is meant herein essentially any polymeric organic compound commonly used as binder, dispersants, and anti-redeposition and soil suspension agents in detergent compositions, including any of the high molecular weight organic polymeric compounds described as clay flocculating agents herein, including quatemised ethoxylated (poly) amine clay-soil removal/ anti-redeposition agent in accord with the invention.
  • Organic polymeric compound is typically incorporated in the detergent compositions of the invention at a level of from 0.01% to 30%, preferably from 0.1% to 15%, most preferably from 0.5% to 10%> by weight of the compositions.
  • Organic polymeric compounds suitable for incorporation in the detergent compositions herein include cellulose derivatives such as methylcellulose, sodium carboxymethylcellulose, hydroxypropylmethylcellulose and hydroxyethylcellulose. Highly prefe ⁇ ed is also - or amide-modified carboxymethyl cellulose and - or amide- modified celluloses, or derivatives thereof
  • organic polymeric compounds are the polyethylene glycols, particularly those of molecular weight 1000-10000, more particularly 2000 to 8000 and most preferably about 4000.
  • the detergent compositions of the invention when formulated for use in machine washing compositions, may comprise a suds suppressing system present at a level of from 0.01% to 15%, preferably from 0.02% to 10%, most preferably from 0.05% to 3% by weight of the composition.
  • Suitable suds suppressing systems for use herein may comprise essentially any known antifoam compound, including, for example silicone antifoam compounds and 2-alkyl alcanol antifoam compounds.
  • composition herein may be a detergent which provides softening through the wash.
  • Prefe ⁇ ed may be that the composition comprises a clay softening agent, and preferably also a flocculating agent.
  • Suitable smectite clays include those selected from the classes of the montmorillonites, hectorites, volchonskoites, nontronites, saponites and sauconites, particularly those having an alkali or alkaline earth metal ion within the crystal lattice structure.
  • Sodium or calcium montmorillonite are particularly prefe ⁇ ed. Prefe ⁇ ed are bentonite clays.
  • Prefe ⁇ ed as clay flocculating agents herein are organic polymeric materials having an average weight of from 100,000 to 10,000,000, preferably from 150,000 to 5,000,000, more preferably from 200,000 to 2,000,000.
  • Suitable organic polymeric materials comprise homopolymers or copolymers containing monomeric units selected from alkylene oxide, particularly ethylene oxide, acrylamide, acrylic acid, vinyl alcohol, vinyl py ⁇ olidone, and ethylene imine. Homopolymers of, on particular, ethylene oxide, but also acrylamide and acrylic acid are prefe ⁇ ed.
  • EP-A-299,575 and EP-A-313,146 in the name of the Procter and Gamble Company describe prefe ⁇ ed organic polymeric clay flocculating agents for use herein.
  • compositions of the invention include perfumes, such as the encapsultyed perfumes described above, brightners, speckles, including colours or dyes, filler salts, with sodium sulfate being a prefe ⁇ ed filler salt.
  • neutralizing agents e.g., less than about 20% by weight
  • additional buffering agents e.g., phase regulants, hydrotropes, enzyme stabilizing agents, polyacids, suds regulants, opacifiers, anti-oxidants, bactericides and dyes, such as those described in US Patent 4,285,841 to Ba ⁇ at et al., issued August 25, 1981 (herein incorporated by reference), can be present.
  • STS Sodium toluene sulphonate STPP Anhydrous sodium tripolyphosphate Zeolite A Hydrated sodium aluminosilicate of formula
  • Nal2(AlO2SiO2)12.27H2O having a primary particle size in the range from 0.1 to 10 micrometers (weight expressed on an anhydrous basis)
  • NaSKS-6 Crystalline layered silicate of formula d- Na2Si2O5 average particle size of 25 microns
  • Protease Proteolytic enzyme having 3.3% by weight of active enzyme, sold by NOVO Industries A S under the tradename Savinase or proteolytic enzyme, having 4% by weight of active enzyme, as described in WO 95/10591, sold by Genencor Int. Inc.
  • Amylase Amylolytic enzyme having 1.6% by weight of active enzyme, sold by NOVO Industries A/S under the tradename Termamyl 120T Lipase Lipolytic enzyme, having 2.0%> by weight of active enzyme, sold by NOVO Industries A/S under the tradename Lipolase or lipolytic enzyme, having 2.0% by weight of active enzyme, sold by
  • PB4 Particle containing sodium perborate tetrahydrate of nominal formula NaBO2.3H2 O the particles having a weight average particle size of 950 microns, 85% particles having a particle size of from 850 microns to 950 microns
  • PB1 Particle containing anhydrous sodium perborate bleach of nominal formula NaBO2.H 202 the particles having a weight average particle size of 800 microns, 85% particles having a particle size of from 750 microns to 950 microns
  • the particles having a weight average particle size of 550 to 850 microns, 5% or less having a particle size of less than 300 microns and 1% or less having a particle size of more than 1 180 microns NOBS Particle comprising nonanoyloxybenzene sulfonate in the form of the sodium salt, the particles having a weight average particle size of 550 microns to 900 microns
  • NAC-OBS Particle comprising (6-nonamidocaproyl) oxybenzene sulfonate, the particles having a weight average particle size of from 550 microns to 900 microns
  • TAED I Particle containing tetraacetylethylenediamine the particles having a weight average particle size of from 550 microns to 900 microns
  • DTPA Diethylene triamine pentaacetic acid
  • DTPMP Diethylene triamine penta (methylene phosphonate), marketed by
  • EDDS Ethylenediamine-N,N'-disuccinic acid, (S,S) isomer in the form of its sodium salt.
  • HEDP 1 , 1 -hydroxyethane diphosphonic acid PEGx Polyethylene glycol, with a molecular weight of x (typically 4,000) PEO Polyethylene oxide, with an average molecular weight of 50,000 TEPAE Tetraethylenepentaamine ethoxylate PVI Polyvinyl imidosole, with an average molecular weight of 20,000 PVP Polyvinylpyrolidone polymer, with an average molecular weight of
  • PVNO Polyvinylpyridine N-oxide polymer with an average molecular weight of 50,000
  • Silicone antifoam Polydimethylsiloxane foam controller with siloxane or suds suppresser oxyalkylene copolymer as dispersing agent with a ratio of said foam controller to said dispersing agent of 10: 1 to 100: 1
  • compositions are in accordance with the invention and have pH in the wash, as measured by the method defined herein, of around 9.4 -9.85:

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Abstract

The invention relates to compositions comprising a peroxyacid bleach precursor, a peroxide source, at least 15 % by weight of a carbonate source, which may comprise the hydrogen peroxide source or part thereof, and at least 7 % by weight of an organic carboxylic acid whereby a 1 % solution of the composition in demineralised water provides a pH from 8.8 to 9.9. The compositions are useful to provide sanitisation of fabrics, in particular to reduce the activity of certain bacteria groups.

Description

BLEACHING DETERGENT COMPOSITIONS
Technical Field
This invention provides specific sanitising compositions and methods for improved sanitisation of fabrics.
Background to the Invention
Traditionally, hard-surface cleaners contain bleach as cleaning agent and disinfectant. They generally contain high levels of chlorine bleach to achieve the required cleaning and disinfecting properties .
Research has shown that hydrogen peroxide bleach in laundry and dish washing detergents also has a disinfecting action and, more recently, detergent manufacturers have become interested in the disinfecting properties of these detergents. Peroxyacid bleach precursors are also known to provide antimicrobial action.
However, not all bleach systems which have sufficient disinfecting properties are suitable for detergents: bleach is not always compatible with other detergent ingredients, such as enzymes, or moreover, the levels of bleach required to obtain disinfecting are too high and may damage the fabrics.
The inventors found that peroxyacid bleach precursors can be the prefeπed bleach species to deliver sanitisation of fabrics during the wash. They found however that a problem with these bleach precursors is that they form the peroxyacid bleach at a high, alkaline pH , but that at such a high, alkaline pH the peroxyacid, which is found to be the active species which gives the sanitisation benefits, dissociates to the inactive form, resulting thus in reduced sanisatation.
Also, a prefeπed bleaching ingredient in detergents is a percarbonate salt. The percarbonate makes the solution very alkaline, which is as set out above not desirable when aiming to keep high levels of the active species, i.e. the peroxyacid itself, and thus the antimicrobial performance thereof. Also many builders provide an alkaline pH in the wash, which is not desirable when seeking an efficient sanitisation.
Moreover, many detergent ingredients also require high, alkaline pH conditions in the wash, which are not compatible with the prefeπed pH of the wash required to have a high level of peroxyacid.
Thus it is difficult to formulate detergents in such a way that preferably small amounts peroxyacid bleach precursors provide efficient sanitisation whilst at the same time excellent cleaning is achieved.
They inventors have now found a way to provide efficient antimicrobial performance and or sanitisation whilst a good cleaning of both bleachable and non-bleachable stains is achieved. They found a that when the pH of the detergent in the wash water is controlled, namely from 8.8 and 9.9, preferably from 9.0 or even 9.2 to 9.85 or even to 9.8, in particular achieved by using specific levels of acid and alkaline ingredients and optionally buffers, excellent sanitisation and cleaning is obtained, whilst only limited amounts of precursor are required, making the compositions more storage stable and safer to use. They found that these detergent compositions can then even contain percarbonate bleach.
The specific compositions of the invention are preferably used to effectively provide sanitisation of fabrics or, effectively inactivate micro-organisms, in particular bacteria which are difficult to inactivate, such as in particular E. Hirae, but also S. Aureus, E Coli and Ps Aeruginosa.
Summary of the invention
The invention relates to laundry or dish washing detergent composition comprising, at least 15% by weight of a carbonate source and a bleach system which contains at least 2.5% by weight of a peroxyacid bleach precursor and a hydrogen peroxide source, which may include a salt of a percarbonate and may thus be part of the carbonate source, and at least 7% by weight of an acid, preferably an organic acid, more preferably including a organic carboxyhc acid, characterised in that a 1% by weight mixture of the composition in demineralised water of a temperature of 20°C obtained after 10 minutes stiπing at a speed of 200rpm, provides a pH from 8.8 to 9.9.
The invention also relates to a method of providing sanitisation during the wash by use of a composition of the invention and a method for inactivate E. Hirae, S. Aureus, E. Coli and Ps Aeruginosa.
The inventors have also found that, when the laundry and dish washing compositions of the invention are for use in automatic laundry methods, improved antimicrobial performance or sanitisation of the fabrics is achieved when the composition is delivered directly into the drum of the washing machine, for example by use of a dispensing device. One embodiment of the invention thus relates to a washing method for washing fabrics whereby a the composition of the invention is introduced into the drum of a washing machine by placing a dispensing device comprising the composition in the drum prior to the introduction of wash water.
Detailed Description of the Invention
The composition of the invention is preferably such that a 1% mixture of the composition in demineralised water, at a temperature of 20°C, obtained after 10 minutes sthring at a speed of 200rpm, provides a pH from 9.0 to 9.85 or even from 9.2 to 9.85 or even to 9.8, or even from 9.4 to 9.8. The pH is measured after stiπing the mixture, for 10 minutes at a constant temperature, by any conventional pH measurement method.
With the term ' 1% mixture' is meant any mixture, dispersion or solution of 1 weight unit of the composition in 99 weight units of demineralised water, and it is thus to be understood that if the composition is not dissolved fully after 10 minutes, the pH is measured of such a mixture or dispersion.
When used herein, 'reduction of the activity of the micro-organisms' includes a reduction of the activity as defined in the CEN method prEN1276, 1993, (Comite Europeen de Normalisation) and CEN method prEN 1650. The reduction therein is preferably represented by a reduction of the specific micro-organism or bacteria by at least 105, more preferably at least 2x 10 , or even 3x 105.
The reduction of the activity of the micro-organisms when used herein includes the reduction of any of the processes conducted by the micro-organism, including secretion of products but preferably the growth of the micro-organisms.
The invention also provides a method for reduction of the activity of micro-organisms, or preferably specific bacteria, comprising the steps of contacting the micro-organism with an aqueous liquor comprising the composition of the invention such that the peroxyacid provided by the precursor is present at a level of at least 100 ppm in the liquor, per 106 micro-organisms.
Preferably, the composition is such that at least the activity of E. Hirae, but more preferably also of S. Aureus, E Coli and Ps Aeruginosa, is reduced by at least 105, preferably at least 2 x 105 or even 3 x 105, as measured by the above CEN method.
In particular, the activity reduction is done during a laundering process. Hereby, the composition of the invention can be contacted with the specific micro-organisms in solid form, but preferably the bleaching agent is present in a liquor in contact with the microorganisms.
The specific micro-organisms, preferably the specific bacteria, can be present on the surfaces or fabrics to be cleaned and sanitised, for example on the fabrics to be cleaned in a laundry process. The bacteria can also be present in the liquor used for the cleaning or sanitisation process or in the equipment used in the process, such as the washing machine or dispensing device.
The composition of the invention is particularly useful in inactivating micro-organisms having cell walls comprising relatively high levels of peptidoglycan, in particular gram positive bacteria, which can be present in soils or stains on the fabrics or surfaces, in particular in body soils.
The amount of composition required to obtain effective reduction of the activity of the specific micro-organisms depends on various factors, such as the amount of microorganisms present, the conditions of the sanitisation or cleaning process, including the other compounds present and the temperature of the cleaning process.
In the method of the invention, the liquor used preferably comprises at least 100 ppm of the peroxyacid per 106 micro-organisms, more preferably at least 200 ppm or even 250 ppm.
The reduction of the activity of the specific micro-organisms, having a peptidoglycan- containing cell walls can be determined by the Petrocci and Clarke method, as described in JO AC 1981, but is preferably determined for the purpose of this invention by the CEN method prEN1276, 1993 for bacteria and CEN method prEN1650 for yeast.
Such a CEN method involves, for example, the preparation of gram positive bacterial inocula conform the CEN method, pages 7 and further, preparation of a solution comprising the hydrophobic bleaching agent at a level of about 250ppm, conducting the test following the CEN method, incubation TSA plates for 24 hours at 36°C; and subsequently counting of the bacteria colonies on the plates.
This is compared with the results of the reference and the reduction of bacteria growth is calculated, for the defined contacting time.
Acids
The composition comprises at least 7% by weight of one or more acids, preferably an organic acid, preferably including at lest an organic carboxyhc acid. The exact levels will depend on the other ingredients of the detergent composition and the alkalinity thereof, so that the level of the acid is adjusted to provide the required pH. Preferably the acid is present at a level of at least 8% by weight of the composition or even at least 9% or even at least 10% by weight of the composition, with as upper limit a level of preferably 30% or even 20% by weight of the composition.
Suitable acids to be used herein include materials or which not only help to provide the required pH of the formulation, but which also have a secondary function in the composition, such as acting as a chelating agent, builder and/ or effervescence source. Useful inorganic acids include boric acid, bisulphite salts and bisulphite salts, preferably sodium salts thereof.
Preferably, the acid comprises at least an organic carboxyhc acid. Such acids include mono- or polycarboxylic acids preferably citric acid, adipic acid, glutaric acid, 3 chetoglutaric acid, citramalic acid, tartaric acid, maleic acid, fumaric acid, malic acid, succinic acid, malonic acid but also polymeric or oligomeric polycarboxylic acids, such as acrylic acid polymers or maleic acid polymers, or copolymers of maleic acid and acrylic acid.
Most preferably the organic carboxyhc acid herein comprises at least 7% by weight of the composition of maleic acid, malic acid or citric acid, or mixtures thereof.
It may be prefeπed that mixtures of organic carboxyhc acids and inorganic acids are used, for example in ratio's of from 1:1 to 10:1 or even from 2:1 to 5:1.
The acid may be present as a separate components or in solid compositions of the invention, the acid may be incorporated in a granule together with other detergent ingredients. In the latter case, it may be prefeπed the acid is a a paniculate material whereof at least 75%, preferably at least 85% or even at least 90% or even at least 95% or even at least 99% by volume, has a particle size from 1 to 500 microns and more preferably from 1 to 350 microns and it may even be prefeπed that at least 65% or even at least 75% or even at least 85% has a particle size from 1.0 to 250 microns or even from 1.0 to 150 microns.
These particle sizes can be determined by any method known in the art, in particular by laser light scattering or defraction technique, such as with Malvem 2600 or Sympatec Helos laser light scattering equipment (or defractometer).
When the acid is present as a separate particle in solid composition of the invention, the particle size distribution and mean is preferably similar to particle size distribution and mean of the other components of the composition, as described hereinafter.
Salts of inorgnic acids and/ or salts or esters of organic carboxyhc acids may also be present as additional components, in particular because it may be beneficial to thus buffer the composition at the required pH. For example, it may be prefeπed that the composition comprises a salt of citric acid, maleic acid, malic acid, glutaric acid or tartaric acid or barate salt, or mixtures thereof.
Carbonate source
The compositions of the present invention comprises at least 15% by weight of a carbonate source. Prefeπed carbonate sources include carbonate, bicarbonate and percarbonate salts and preferably the carbonate source comprises a mixture of three salts.
It is to be understood that the percarbonate salt when present, forms part of both the carbonate source and the hydrogen peroxide source as defined herein. Thus, in a prefeπed embodiment of the invention, the composition comprises a percarbonate salt to provide hydrogen peroxide and carbonate. For example, when the composition comprises at least 10% by weight of a percarbonate salt, as hydrogen peroxide source and carbonate source, the composition also contains at least 5% by weight of another carbonate source.
The level of carbonate sources will depend on the nature of the detergent. Also, if percarbonate salt is used as hydrogen peroxide source, reduced levels of other carbonate sources may only be needed. Preferably, the composition comprises a mixture of carbonate sources, preferably including a carbonate salt, bicarbonate salt and percarbonate salt. Then, the composition comprises preferably at least 5% by weight of a carbonate salt, at least 2% by weight of a bicarbonate slat and at least 8% by weight of a percarbonate salt, more preferably at least 1% by weight of a carbonate salt , at least 4% by weight of a bicarbonate salt and at least 15% by weight of a percarbonate salt.
Suitable carbonates sources to be used herein include carbonate and hydrogen carbonate or bicarbonate of earthalkali or alkali metals and sodium and potassium salts. The inventors found that it may be particularly useful to include a bicarbonate salt into the compositions, because it has been found that the bicarbonate salt provides a buffered pH at around the pH value needed to form the peroxyacids from the precursors, for example of TAED as described hereinafter.
In a prefeπed embodiment of the invention, the composition comprises at least 1%, preferably a at least 2% or even at least 4% by weight of the composition of an alkali or earth alkali salt of bicarbonate, preferably sodium bicarbonate. This salt may be present up to any level, preferably up to 20%> by weight of the composition, more preferably up to 15%) or even up to 10% by weight of the composition.
The carbonate, bicarbonate and percarbonate salts herein my be present as separate particulate components or may be incorporated in detergent granules together with other detergent ingredients.
The carbonate and bicarbonate material, when present in other detergent granules, may preferably have a volume median particle size from 1 to 500 microns, whereby preferably at least 60%, preferably at least 70% or even at least 80% or even at least 90% by volume, has a particle size of from 0.5 to 1 180 microns. More preferably, the carbonate or bicarbonate salts has a volume median particle size of 10 to 375, whereby preferably at least 60 %, or even at least 70% or even at least 80% or even at least 90% by volume, has a particle size of from 1 to 850 microns; or even preferably a volume median particle size from 10 to 250 microns, whereby preferably at least 60 %, preferably at least 70% or even at least 80% or even at least 90%) by volume, has a particle size of from 5 to 425 microns.
It may be prefeπed that the required particle size of the carbonate and/ or bicarbonate salt is obtained by grinding a larger particle size material, optionally followed by selecting the material with the required particle size by any suitable method.
Preferably, the carbonate source is incorporated in the composition in such a manner that it is capable to react with the acid to provide effervescing upon contact with water.
Hydrogen peroxide source The compositions of the invention comprise a hydrogen peroxide source. Preferably, this is a persalt such a salts of percarbonate, perborate, perphosphate, peroxymonopersulfate and persilicate salts. The inorganic perhydrate salts are normally the alkali metal salts. The alkali metal salt of percarbonate, perborate, or mixtures thereof, are the prefeπed inorganic perhydrate salts for use herein. Prefeπed perborate is sodium perborate in the form of the monohydrate or tetrahydrate, respectively of nominal formula NaBθ2H2θ2 and NaBθ2H2θ2-3H2θ. Other suitable oxygen bleaches include persulphates, particularly potassium persulphate K2S2O8 and sodium persulphate Na2S2θg.
Highly prefeπed is an alkali metal salt of percarbonate, preferably sodium percarbonate, which then forms also part of the carbonate source, described above.
Typically, the compositions in the present invention comprise from 5% to 50% by weight of the total composition of a hydrogen peroxide source, preferably from 10%> to 45% and more preferably from 15%) to 35% by weight or even form 17% or even 19% to 30% or even to 25% by weight of the composition. The persalts may be coated by any coating material, preferably comprising a sulphate salt, such as magnesium sulphate or preferably sodium sulphate, carbonate or bicarbonate salt or mixtures thereof.
Prefeπed persalts and methods for making it are described in for example
WO97/35951, WO96/14388, WO97/19890, WO94/02568, EP891417-A, EP681557A.
Bleach precursors
The granular compositions herein comprise a peroxyacid bleach precursor. Preferably, the peroxyacid bleach precursor is present at a level of from 3% to 10% or even 3.5% to 8% or even 4% to 6% by weight of the composition.
Peroxyacid bleach precursors are compounds which react with hydrogen peroxide in a perhydrolysis reaction to produce a peroxyacid. Generally peroxyacid bleach precursors may be represented as
O X- C- L
where L is a leaving group and X is essentially any functionality, such that on perhydroloysis the structure of the peroxyacid produced is
O X- C - OOH
Suitable peroxyacid bleach precursor compounds typically contain one or more N- or O- acyl groups, which precursors can be selected from a wide range of classes. Suitable classes include anhydrides, esters, imides, lactams and acylated derivatives of imidazoles and oximes. Examples of useful materials within these classes are disclosed in GB-A- 1586789. Suitable esters are disclosed in GB-A-836988, 864798, 1 147871, 2143231 and EP-A-0170386.
The leaving group, hereinafter L group, must be sufficiently reactive for the perhydrolysis reaction to occur within the optimum time frame (e.g., a wash cycle). However, if L is too reactive, this activator will be difficult to stabilize for use in a bleaching composition.
Prefeπed L groups are selected from the group consisting of:
R3 Y
I I
-O-CH=C-CH=CH2 -O-CH=C— CH=CH2
R3 O Y
II I
O-C=CHR4 , and — N— S- -CH— R4 II R3 0 and mixtures thereof, wherein R is an alkyl, aryl, or alkaryl group containing from 1 to
14 carbon atoms, R 3 is an alkyl chain containing from 1 to 8 carbon atoms, R 4 is H or
R 3 , and Y is H or a solubilizing group. Any of R 1 , R3 and R 4 may be substituted by essentially any functional group including, for example alkyl, hydroxy, alkoxy, halogen, amine, nitrosyl, amide and ammonium or alkyl ammmonium groups.
The prefeπed solubilizing groups are -SO3 "M+, -CO2 "M+, -SO4 "M+, -N+(R3)4X" and
3 - + - + 3
O<— N(R ) and most preferably -SO- M and -CO- M wherein R is an alkyl chain containing from 1 to 4 carbon atoms, M is a cation which provides solubility to the bleach activator and X is an anion which provides solubility to the bleach activator. Preferably, M is an alkali metal, ammonium or substituted ammonium cation, with sodium and potassium being most prefeπed, and X is a halide, hydroxide, methylsulfate or acetate anion.
Prefeπed examples of such compounds are tetracetyl ethylene diamine, (TAED), sodium 3, 5, 5 trimethyl hexanoyloxybenzene sulphonate, nonylamide of peroxyadipic acid and n-nonanoyloxybenzenesulphonate (NOB S), -decanoyloyloxybenzenesulphonate, dodecanoyloxybenzenesulphonate and acetyl triethyl citrate (ATC), Phenolsulphonate Ester of N-nonanoyl-6-aminocaproic acid, aliphatic diacyl peroxide (DAP) having the general formula R-C(O)-O-O-(O)C-Rl, wherein R and Rl can be the same or different and are linear or branched aliphatic groups having from 6 to 20 carbon atoms.
Also particularly prefeπed are N-acyl caprolactam selected from the group consisting of substituted or unsubstituted benzoyl caprolactam, octanyl caprolactam, nonanoyl caprolactam, hexanoyl caprolactam, decanoyl caprolactam, undecenoyl caprolactam, formyl caprolactam, acetyl caprolactam, propanoyl caprolactam, butanoyl caprolactam pentanoyl caprolactam. Examples of other uitable compounds are disclosed in British Patent GB 1 586 769 , GB 2 143 231, US 4 818 425 and US 4 259 201.
Amide substituted alkyl peroxyacid precursor compounds are suitable herein, including those of the following general formulae:
R1 — cNR2 cL R1 — NcR2 cL
O R5 O or R5 O
wherein R is an alkyl group with from 1 to 14 carbon atoms, R^ is an alkylene group containing from 1 to 14 carbon atoms, and R^ is H or an alkyl group containing 1 to 10 carbon atoms and L can be essentially any leaving group, preferably a oxybenzene sulfonate. Amide substituted bleach activator compounds of this type are described in EP- A-0170386. Nonanamido caproyl oxybenzene sulfonate, preferably in the form of the sodium salt, NACA-OBS, is a prefeπed precursor of this type.
A highly prefeπed bleach precursor herein is TAED, NACA-OBS, DOBS and/ or NOBS. The compositions herein may comprise mixtures of said bleach activators, because it has been found that this may result in improved sanitisation. Highly prefeπed is a mixture of TAED and a precursor selected from NOBS, DOBS or NACA-OBS. It has been found that further improved sanitisation is achieved when such mixed precursor systems are used, in particular when the ratio of TAED to NOBS, DOBS or NACA-OBS is from 1 :2 to 2: 1.
The precursor may be in the form of a separate detergent granule, which may be coated, or in the form of a detergent granule comprising also other detergent actives. It preferably is present in the form of a paniculate component having a similar particle size distribution and mean particle size as the other detergent particles. The inventors also found that it can be beneficial when the precursor and hydrogen peroxide source are present intimately mixed with one another, for example in a granule. This mixture or granule is preferably being substantially free of organic acids.
It should be understood that for the purpose of the invention, the peroxy acid formed of the precursor is not part of the acid component of the composition of the invention.
Laundry and Dish Washing Method
Machine laundry methods herein typically comprise treating soiled laundry or dishes with an aqueous wash solution in a washing machine having dissolved or dispensed therein an effective amount of a detergent in accord with the invention. In particular laundry washing methods are envisaged herein. For example, an effective amount of the laundry detergent composition for laundry washing is normally meant from lOg to 300g of product dissolved or dispersed in a wash solution of volume from 5 to 65 litres, as are typical product dosages and wash solution volumes commonly employed in conventional machine laundry methods. Dosage is dependent upon the particular conditions such as water hardness and degree of soiling of the soiled laundry.
The reduction of the activity of the micro-organisms present in the wash and on the soiled fabrics preferably takes place during a washing method, preferably a automatic or hand laundry, at low temperatures up to 60°C or even up to 45°C or even around 30°C.
The detergent composition may be dispensed for example, from the drawer dispenser of a washing machine or may be sprinkled over the soiled laundry placed in the machine.
In one highly prefeπed use aspect a dispensing device is employed in the washing method, to introduced the composition of the invention directly in the drum of the wash. It has been found that improved sanitisation is then achieved.
Any dispensing device can be sued, including prefeπed dispensing devices for use with the composition of the invention have been described in the following patents; GB-B-2, 157, 717, GB-B-2, 157, 718, EP-A-0201376, EP-A-0288345 and EP-A-0288346, WO94/1 1562.
Detergent compositions The compositions of the present invention can be prepared with different bulk densities, preferably being from 300 to 1200 g/1, preferably from 500 to 1 100 g/1 or even 550g/l to 900g/l. These compositions are preferably solid compositions, preferably solid laundry detergents, which can be made by a variety of methods well known in the art, including dry-mixing, spray drying, extrusion, roller compaction, agglomeration and combinations thereof. The solid compositions may have any form, preferably granular or in the form of a tablet or bar.
It may be prefeπed that the composition is made by mixing all or part of the granules, including those made by agglomeration or spray-drying, and subsequently adding a binder and mixing or agglomerating the granules and binder to form the, preferably agglomerated detergent granules. These may be of the required particle size or they may be sieved to obtain particles of the required size.
In a highly prefeπed embodiment, the acid, or part thereof, and the carbonate source or part thereof, are present in an intimate mixture with one another, preferably in a granule, which means for the purpose of the invention that the acid and carbonate source are preferably homogeneously mixed. For optimum effervescence in aqueous medium the weight ratio of acid to carbonate source in the intimate mixture or the effervescent granule is preferably from 0.1 to 10, preferably from 0.5 to 2.5 and more preferably from 1 to 2.
The acid is preferably present in such a granule at a level of from 5% to 85%> by weight of the total granule, preferably from 10%> to 75%, more preferably from 15% to 60%> and most preferably from 10% to 50%o. The carbonate source is preferably present in such a granule at a level of from 5% to 90% by weight of the total, preferably from 10% to 80%, more preferably from 20% to 75% and most preferably from 30%> to 65%.
The granule is preferably substantially free of water, i.e. no water has been added or present other than the moisture of the raw materials themselves. Typically, the level of water is below 5% by weight of the total intimate mixture or granule, preferably below 3% and more preferably below 1.5%.
It may be prefeπed that a desiccant is present in the intimate mixture or the granule, such as overdried inorganic and organic salts, anhydrous salts, in particular overdried silicates and aluminosilicates, anhydrous silicates and/ or sulphate salts.
The granules are preferably obtainable by a process comprising a granulation step, preferably comprising the step of dry-powder compaction or pressure agglomeration. While all binding mechanisms can occur in pressure agglomeration, adhesion forces between the solid particles, i.e., between the acid, carbonate source and optionally the binder if present, play an especially important role. This is because pressure agglomeration, especially high pressure agglomeration, is an essentially dry process that forms new entities (i.e., dry effervescent granules) from solid particles (i.e., the acid, bicarbonate, carbonate source and optionally the binder) by applying external forces to densify a more or less defined bulk mass or volume and create binding mechanisms between the solid particles providing strength to the new entity, i.e. the high external force applied brings the solid particles closely together.
The effervescent granules may optionally comprise a binder or a mixture thereof. Typically, the granules comprise up to 50 % by weight of the total granule of a binder or a mixture thereof, preferably up to 35% and more preferably up to 20%. Suitable binders to use herein are those known to those skilled in the art and include anionic surfactants like C6-C20 alkyl or alkylaryl sulphonates or sulphates, preferably C8-C20 aklylbenzene sulphonates, cellulose derivatives such as carboxymethylcellulose and homo- or co- polymeric polycarboxylic acid or their salts, nonionic surfactants, preferably C10-C20 alcohol ethoxylates containing from 5-100 moles of ethylene oxide per mole of alcohol and more preferably the C15-C20 primary alcohol ethoxylates containing from 20-100 moles of ethylene oxide per mole of alcohol. Of these tallow alcohol ethoxylated with 25 moles of ethylene oxide per mole of alcohol (TAE25) or 50 moles of ethylene oxide per mole of alcohol (TAE50) are prefeπed. Other prefeπed binders include the polymeric materials like polyvinylpyπolidones with an average molecular weight of from 12 000 to 700 000 and polyethylene glycols with an average weight of from 600 to 10 000. Copolymers of maleic anhydride with ethylene, methylvinyl ether, methacrylic acid or acrylic acid are other examples of polymeric binders. Others binders further include C10- C20 mono and diglycerol ethers as well as C10-C20 fatty acids.
The effervescent granules may have any particle size, the prefeπed particle size depending on the application and the component of the granule.
The inventors have found that it can be beneficial for the sanitisation and cleaning performance that the acid herein is separated from the precursor and preferably any other bleach components present including any hydrogen peroxide source, including percarbonate salt, if present. Thus, the effervescing granules described above, preferably comprise no percarbonate salt as carbonate source, but preferably comprise carbonate salts and/ or bicarbonate salts.
In a prefeπed embodiment, the composition preferably comprises granules whereof at least 60%, more preferably at least 80%> by weight have an average particle size, by weight, of from 400 microns to 1400 microns, preferably from 500 microns to 1100 microns or even 750 to 1000 microns. It may be prefeπed that the compositions comprises less than 20%> or even less than 10%o or even less than 5% by weight of paniculate components of a particle size of less than 300 microns, or even less than 425 microns or even less than 600 microns; it may also be prefeπed the composition comprise less than 20% or even less thanl0%o or even less than 5% by weight of the composition, of particulate components of a particle size of more than 1700 microns, or even more than 1400 microns or even more than 1180 microns.
Thus, the compositions may comprise different granular components, which each have the above particle size requirements, and thus have a similar particle size distribution and mean particle size.
The inventors found that improved sanitisation is achieved when the composition contains perfumes or perfume components with a high fabric substantivity. It is believed that this is due to the perfume oils which remain on the surface of the washed fabric and which can thus provide sanitisation during the subsequent use of the fabric.
Such preferred perfume granules of encapsulated perfume oils are described in co- pending European patent application 98870137.1. Prefeπed levels of perfume granules will depend on the level of perfume oils therein, but generally the level is from about 0.05 to 8%> or even 0.5%o to 5% or even 0.8%> to 3% by weight of the composition. Moreover, preferably the composition also comprises perfume components which are not in the form of encapsulated perfume oil granules, but preferably in the form of perfume components sprayed onto the detergent granules of the composition.
The compositions herein preferably contain one or more additional detergent components selected from surfactants, bleach catalysts, additional builders, additional organic polymeric compounds, enzymes, suds suppressors, lime soap, dispersants, soil suspension and anti-redeposition agents soil releasing agents, brightners, photobleaching agents and additional coπosion inhibitors.
It is to be understood that the levels of detergent ingredients are to be chosen such that the pH of % by weight of composition in demineralised water is as defined above. For example, it may be prefeπed that when crystalline layered silicates or amorphous silicates are used, the level thereof is up to about 12% by weight or even up to 10% by weight.
Surfactant The detergent compositions herein preferably contain one or more surfactants. The surfactant may comprise any surfactant known in the art selected from anionic, nonionic, cationic, ampholytic, amphoteric and zwitterionic surfactants and mixtures thereof.
It should be understood that for the purpose of the invention the detergent composition may comprise surfactant which is not present in the intimate mixture with the crystalline layered silicate, but present in the other detergent components.
Anionic Surfactant The compositions in accord with the present invention preferably comprise an anionic surfactant. Essentially any anionic surfactants useful for detersive purposes can be comprised in the detergent composition. These can include salts (including, for example, sodium, potassium, ammonium, and substituted ammonium salts such as mono-, di- and triethanolamine salts) of the anionic sulfate, sulfonate, carboxylate and sarcosinate surfactants. Anionic sulfate and sulfonate surfactants are prefeπed.
Highly prefeπed are surfactants systems comprising a sulfonate and a sulfate surfactant, preferably a linear or branched alkyl benzene sulfonate and alkyl ethoxylsulfates, as described herein, preferably combined with a cationic surfactants as described herein.
Highly prefeπed herein are anionic sulfonate surfactants. Particularly suitable for use herein include the salts of C5-C20 linear or branched alkylbenzene sulfonates, but also alkyl ester sulfonates, C6-C22 primary or secondary alkane sulfonates, C6-C24 olefin sulfonates, sulfonated polycarboxylic acids, alkyl glycerol sulfonates, fatty acyl glycerol sulfonates, fatty oleyl glycerol sulfonates, and any mixtures thereof. Most prefeπed are C9-Cι linear alkyl benzene sulfonates.
Anionic sulfate surfactants suitable for use herein include the linear and branched primary and secondary alkyl sulfates, alkyl ethoxysulfates, fatty oleoyl glycerol sulfates, alkyl phenol ethylene oxide ether sulfates, the C5-C17 acyl-N-(Cι -C4 alkyl) and -N-(Cι -C2 hydroxyalkyl) glucamine sulfates, and sulfates of alkylpolysaccharides such as the sulfates of alkylpolyglucoside (the nonionic nonsulfated compounds being described herein).
Alkyl sulfate surfactants are preferably selected from the linear and branched primary C J Q- I 8 alkyl sulfates, more preferably the C\ ι~Cι 5 branched chain alkyl sulfates and the Cj2- i4 linear chain alkyl sulfates.
Alkyl ethoxysulfate surfactants are preferably selected from the group consisting of the C10-C1 8 alkyl sulfates which have been ethoxylated with from 0.5 to 20 moles of ethylene oxide per molecule. More preferably, the alkyl ethoxysulfate surfactant is a C\ \-
C\$, most preferably C1 1 -C15 alkyl sulfate which has been ethoxylated with from 0.5 to
7, preferably from 1 to 5, moles of ethylene oxide per molecule.
A particularly prefeπed aspect of the invention employs mixtures of the prefeπed alkyl sulfate and/ or sulfonate and alkyl ethoxysulfate surfactants. Such mixtures have been disclosed in PCT Patent Application No. WO 93/18124.
Highly prefeπed herein, in particular for providing an improved surfactant performance, are alkyl chain, mid-chain branched surfactant compounds of the formula
R Rl R2
I I I
CH3CH2(CH2)wCH(CH2)xCH(CH2)yCH(CH2)z- wherein the total number of carbon atoms in the branched primary alkyl moiety of this formula (including the R, RΪ, and R^ branching) is from 13 to 19; R, Rl, and R^ are each independently selected from hydrogen and C1-C3 alkyl (preferably methyl), provided R, R , and R^ are not all hydrogen and, when z is 0, at least R or Rl is not hydrogen; w is an integer from 0 to 13; x is an integer from 0 to 13; y is an integer from 0 to 13; z is an integer from 0 to 13; and w + x + y + z is from 7 to 13. The most prefeπed mid-chain branched surfactants compounds for use in the detergent compositions herein are mid-chain branched primary alkyl sulfonate and, even more preferably, sulfate surfactants. It should be understood that for the purpose of the invention, it may be prefeπed that the surfactant system comprises a mixture of two or more mid-chain branched primary alkyl sulfate or sulphonate surfactants.
Prefeπed mid-chain branched primary alkyl_sulfate surfactants are of the formula
R Rl R2
I I I
CH3CH2(CH2)wCH(CH2)xCH(CH2)yCH(CH2)2OSO3M
These surfactants have a linear primary alkyl sulfate chain backbone (i.e., the longest linear carbon chain which includes the sulfated carbon atom) which preferably comprises from 12 to 19 carbon atoms and their branched primary alkyl moieties comprise preferably a total of at least 14 and preferably no more than 20, carbon atoms. In the surfactant system comprising more than one of these sulfate surfactants, the average total number of carbon atoms for the branched primary alkyl moieties is preferably within the range of from greater than 14.5 to about 17.5. Thus, the surfactant system preferably comprises at least one branched primary alkyl sulfate surfactant compound having a longest linear carbon chain of not less than 12 carbon atoms or not more than 19 carbon atoms, and the total number of carbon atoms including branching must be at least 14, and further the average total number of carbon atoms for the branched primary alkyl moiety is within the range of greater than 14.5 to about 17.5.
R, Rl, and R^ are each independently selected from hydrogen and C1 -C3 alkyl group (preferably hydrogen or C1-C2 alkyl, more preferably hydrogen or methyl, and most preferably methyl), provided R, R , and R^ are not all hydrogen. Further, when z is 1, at least R or R is not hydrogen.
Prefeπed mono-methyl branched primary alkyl sulfates are selected from the group consisting of: 3-methyl pentadecanol sulfate, 4-methyl pentadecanol sulfate, 5-methyl pentadecanol sulfate, 6-methyl pentadecanol sulfate, 7-methyl pentadecanol sulfate, 8- methyl pentadecanol sulfate, 9-methyl pentadecanol sulfate, 10-methyl pentadecanol sulfate, 1 1 -methyl pentadecanol sulfate, 12-methyl pentadecanol sulfate, 13-methyl pentadecanol sulfate, 3-methyl hexadecanol sulfate, 4-methyl hexadecanol sulfate, 5- methyl hexadecanol sulfate, 6-methyl hexadecanol sulfate, 7-methyl hexadecanol sulfate, 8-methyl hexadecanol sulfate, 9-methyl hexadecanol sulfate, 10-methyl hexadecanol sulfate, 11 -methyl hexadecanol sulfate, 12-methyl hexadecanol sulfate, 13-methyl hexadecanol sulfate, 14-methyl hexadecanol sulfate, and mixtures thereof.
Prefeπed di-methyl branched primary alkyl sulfates are selected from the group consisting of: 2, 3-methyl tetradecanol sulfate, 2,4-methyl tetradecanol sulfate, 2,5- methyl tetradecanol sulfate, 2, 6-methyl tetradecanol sulfate, 2,7-methyl tetradecanol sulfate, 2, 8-methyl tetradecanol sulfate, 2,9-methyl tetradecanol sulfate, 2, 10-methyl tetradecanol sulfate, 2,1 1 -methyl tetradecanol sulfate, 2,12-methyl tetradecanol sulfate, 2, 3-methyl pentadecanol sulfate, 2,4-methyl pentadecanol sulfate, 2,5-methyl pentadecanol sulfate, 2,6-methyl pentadecanol sulfate, 2,7-methyl pentadecanol sulfate, 2, 8-methyl pentadecanol sulfate, 2,9-methyl pentadecanol sulfate, 2, 10-methyl pentadecanol sulfate, 2,11 -methyl pentadecanol sulfate, 2,12-methyl pentadecanol sulfate, 2, 13-methyl pentadecanol sulfate, and mixtures thereof.
Alkoxylated Nonionic Surfactant
Essentially any alkoxylated nonionic surfactants are suitable herein. The ethoxylated and propoxylated nonionic surfactants are prefeπed.
Prefeπed alkoxylated surfactants can be selected from the classes of the nonionic condensates of alkyl phenols, nonionic ethoxylated alcohols, nonionic ethoxylated/propoxylated fatty alcohols, nonionic ethoxylate/propoxylate condensates with propylene glycol, and the nonionic ethoxylate condensation products with propylene oxide/ethylene diamine adducts. Nonionic surfactant can be present in the detergent compositions. It may be prefeπed that the level of ethoxylated nonionic surfactants in the intimate mixture are below 10% by weight of the mixture, preferably even 5% by weight.
The condensation products of aliphatic alcohols with from 1 to 25 moles of alkylene oxide, particularly ethylene oxide and/or propylene oxide, are suitable for use herein. The alkyl chain of the aliphatic alcohol can either be straight or branched, primary or secondary, and generally contains from 6 to 22 carbon atoms. Particularly prefeπed are the condensation products of alcohols having an alkyl group containing from 8 to 20 carbon atoms with from 2 to 10 moles of ethylene oxide per mole of alcohol.
Cationic Surfactants
Suitable cationic surfactants to be used herein include the quaternary ammonium surfactants. Preferably the quaternary ammonium surfactant is a mono Cg-Ci g, preferably Cg-C^ N-alkyl or alkenyl ammonium surfactants wherein the remaining N positions are substituted by methyl, hydroxyethyl or hydroxypropyl groups. Prefeπed are also the mono-alkoxylated and bis-alkoxylated amine surfactants.
Another suitable group of cationic surfactants which can be used in the detergent compositions or components thereof herein are cationic ester surfactants. The cationic ester surfactant is a, preferably water dispersible, compound having surfactant properties comprising at least one ester (i.e. -COO-) linkage and at least one cationically charged group.
Suitable cationic ester surfactants, including choline ester surfactants, have for example been disclosed in US Patents No.s 4228042, 4239660 and 4260529. Bleach Catalyst
The composition herein can contain a transition metal containing bleach catalyst.
One suitable type of bleach catalyst is disclosed in U.S. Pat. 4,430,243.
Other types of bleach catalysts include the manganese-based complexes disclosed in U.S. Pat. 5,246,621 and U.S. Pat. 5,244,594. Prefeπed examples of these catalysts include MnIV2(u-O)3( 1 ,4,7-trimethyl- 1 ,4,7-triazacyclononane)2-(PF6)2, Mnπi2(u-°) 1 (u"
O Ac)2( 1 ,4,7-trimethyl- 1 ,4,7-triazacyclononane)2-(ClO4)2, MnIV4(u-O)6( 1 ,4,7- triazacyclononane)4-(ClO4)2, Mnι MnIV4(u-O) 1 (u-O Ac)2-( 1 ,4,7-trimethyl- 1 ,4,7- triazacyclononane)2-(Clθ4)3, and mixtures thereof. Others are described in European patent application publication no. 549,272. Other ligands suitable for use herein include l,5,9-trimethyl-l,5,9-triazacyclododecane, 2-methyl- 1,4, 7-triazacyclononane, 2-methyl- 1,4, 7-triazacyclononane, 1, 2,4, 7-tetramethyl- 1,4, 7-triazacyclononane, and mixtures thereof.
The bleach catalysts useful herein may also be selected as appropriate for the present invention. For examples of suitable bleach catalysts see U.S. Pat. 4,246,612 and U.S. Pat. 5,227,084. See also U.S. Pat. 5,194,416 which teaches mononuclear manganese (IV) complexes such as Mn(l,4,7-trimethyl-l,4,7-triazacyclononane)(OCH3)3_(PF6).
Still another type of bleach catalyst, as disclosed in U.S. Pat. 5,114,606, is a water- soluble complex of manganese (III), and/or (IV) with a ligand which is a non-carboxylate polyhydroxy compound having at least three consecutive C-OH groups. Prefeπed ligands include sorbitol, iditol, dulsitol, mannitol, xylithol, arabitol, adonitol, meso- erythritol, meso-inositol, lactose, and mixtures thereof. U.S. Pat. 5,1 14,61 1 teaches a bleach catalyst comprising a complex of transition metals, including Mn, Co, Fe, or Cu, with an non-(macro)-cyclic ligand. Said ligands are of the formula:
R2 R3
R1-N=C-B-C=N-R4
wherein Rl, R^, R3. and R^ can each be selected from H, substituted alkyl and aryl groups such that each R!-N=C-R2 and R3-C=N-R4 form a five or six-membered ring. Said ring can further be substituted. B is a bridging group selected from O, S. CR5R6, NR and C=O, wherein R^, R6, and R^ can each be H, alkyl, or aryl groups, including substituted or unsubstituted groups. Prefeπed ligands include pyridine, pyridazine, pyrimidine, pyrazine, imidazole, pyrazole, and triazole rings. Optionally, said rings may be substituted with substituents such as alkyl, aryl, alkoxy, halide, and nitro. Particularly prefeπed is the ligand 2,2'-bispyridylamine. Prefeπed bleach catalysts include Co, Cu, Mn, Fe,-bispyridylmethane and -bispyridylamine complexes. Highly prefeπed catalysts include Co(2,2'-bispyridylamine)Cl2, Di(isothiocyanato)bispyridylamine-cobalt (II), trisdipyridylamine-cobalt(II) perchlorate, Co(2,2-bispyridylamine)2θ2Clθ4, Bis-(2,2'- bispyridylamine) copper(II) perchlorate, tris(di-2-pyridylamine) iron(II) perchlorate, and mixtures thereof.
Other examples include binuclear Mn complexed with tetra-N-dentate and bi-N-dentate ligands, including N4MnHl(u-O)2MnIvN4)+and [Bipy2MnHI(u-O)2MnIVbipy2]-
(ClO4)3.
Other bleach catalysts are described, for example, in European patent application, publication no. 408,131 (cobalt complex catalysts), European patent applications, publication nos. 384,503, and 306,089 (metallo-porphyrin catalysts), U.S. 4,728,455 (manganese/multidentate ligand catalyst), U.S. 4,711,748 and European patent application, publication no. 224,952, (absorbed manganese on aluminosilicate catalyst), U.S. 4,601,845 (aluminosilicate support with manganese and zinc or magnesium salt), U.S. 4,626,373 (manganese/ligand catalyst), U.S. 4,119,557 (ferric complex catalyst), German Pat. specification 2,054,019 (cobalt chelant catalyst) Canadian 866,191 (transition metal-containing salts), U.S. 4,430,243 (chelants with manganese cations and non-catalytic metal cations), and U.S. 4,728,455 (manganese gluconate catalysts).
Builder material
In addition to the organic carboxyhc acids, which may act as builders, and the carbonate salts, which may act as builders, the detergent compositions of the invention preferably comprise additional water-soluble and/ or water insoluble builder material. Prefeπed are silicates, aluminosilicates, crystalline layered silicates and phosphate salts.
The compositions may for example comprise phosphate-containing builder material, preferably comprises tetrasodium pyrophosphate or even more preferably anhydrous sodium tripolyphosphate, present at a level of from 0.5%> to 60%>, more preferably from 5% to 50%), more preferably from 8%o to 40.
Suitable water-soluble builder compounds include the water soluble (poly)carboxylate salts and borates. The carboxylate or polycarboxylate builder can be momomeric or oligomeric in type although monomeric polycarboxylates are generally prefeπed for reasons of cost and performance.
It may be prefeπed that the(poly)carboxylates and/ or polymeric or oligomeric (poly)carboxylates are present at levels of less than 5%, preferably less than 3% or even less than 2% or even 0% by weight of the compositions.
Examples of largely water insoluble builders include the sodium aluminosilicates. Suitable aluminosilicate zeolites have the unit cell formula Naz[(AlO2)z(SiO2)y]. XH2O wherein z and y are at least 6; the molar ratio of z to y is from 1.0 to 0.5 and x is at least 5, preferably from 7.5 to 276, more preferably from 10 to 264. The aluminosilicate material are in hydrated form and are preferably crystalline, containing from 10% to 28%, more preferably from 18% to 22% water in bound form.
The aluminosilicate zeolites can be naturally occuπing materials, but are preferably synthetically derived. Synthetic crystalline aluminosilicate ion exchange materials are available under the designations Zeolite A, Zeolite B, Zeolite P, Zeolite X, Zeolite HS and mixtures thereof. Zeolite A has the formula:
Na 12 [AlO2) 12 (SiO2)i2_. *H2O
wherein x is from 20 to 30, especially 27. Zeolite X has the formula Na 6 [(AlO2)86(SiO2)l06]- 276 H2O.
Another prefeπed aluminosilicate zeolite is zeolite MAP builder. Zeolite MAP is described in EP 384070A (Unilever). It is defined as an alkali metal aluminosilicate of the zeolite P type having a silicon to aluminium ratio not greater than 1.33, preferably within the range from 0.9 to 1.33 and more preferably within the range of from 0.9 to 1.2.
The compositions herein may also comprise additional silicate material, including amorphous silicate material, meta-silicates, preferably at least crystalline layered silicate material such as sold under the trade name SKS-6. The silicate material is preferably present at a level of less than 20% by weight of the compositions, preferably less than 15% by weight or even less than 10% by weight.
Heavy metal ion sequestrant Heavy metal ion sequestrant are also useful additional ingredients herein. By heavy metal ion sequestrant it is meant herein components which act to sequester (chelate) heavy metal ions. These components may also have calcium and magnesium chelation capacity, but preferentially they show selectivity to binding heavy metal ions such as iron, manganese and copper.
Heavy metal ion sequestrants are generally present at a level of from 0.005% to 10%>, preferably from 0.1 % to 5%, more preferably from 0.25% to 7.5% and most preferably from 0.3%) to 2% by weight of the compositions.
Suitable heavy metal ion sequestrants for use herein include organic phosphonates, such as the amino alkylene poly (alkylene phosphonates), alkali metal ethane 1-hydroxy disphosphonates and nitrilo trimethylene phosphonates.
Prefeπed among the above species are diethylene triamine penta (methylene phosphonate), ethylene diamine tri (methylene phosphonate) hexamethylene diamine tetra (methylene phosphonate) and hydroxy-ethylene 1,1 diphosphonate, 1,1 hydroxyethane diphosphonic acid and 1 , 1 hydroxyethane dimethylene phosphonic acid.
Other suitable heavy metal ion sequestrant for use herein include nitrilotriacetic acid and polyaminocarboxylic acids such as ethylenediaminotetracetic acid, ethylenediamine disuccinic acid, ethylenediamine diglutaric acid, 2-hydroxypropylenediamine disuccinic acid or any salts thereof.
Other suitable heavy metal ion sequestrants for use herein are iminodiacetic acid derivatives such as 2-hydroxyethyl diacetic acid or glyceryl imino diacetic acid, described in EP-A-317,542 and EP-A-399,133. The iminodiacetic acid-N-2-hydroxypropyl sulfonic acid and aspartic acid N-carboxymethyl N-2-hydroxypropyl-3-sulfonic acid sequestrants described in EP-A-516,102 are also suitable herein. The β-alanine-N,N'-diacetic acid, aspartic acid-N,N'-diacetic acid, aspartic acid-N-monoacetic acid and iminodisuccinic acid sequestrants described in EP-A-509,382 are also suitable. EP-A-476,257 describes suitable amino based sequestrants. EP-A-510,331 describes suitable sequestrants derived from collagen, keratin or casein. EP-A- 528,859 describes a suitable alkyl iminodiacetic acid sequestrant. Dipicolinic acid and 2-phosphonobutane-l,2,4-tricarboxylic acid are alos suitable. Glycinamide- N,N'-disuccinic acid (GADS), ethylenediamine-N-N'-diglutaric acid (EDDG) and 2-hydroxypropylenediamine-N-N'-disuccinic acid (HPDDS) are also suitable.
Especially prefeπed are diethylenetriamine pentacetic acid, ethylenediamine-N,N'- disuccinic acid (EDDS) and 1,1 hydroxyethane diphosphonic acid or the alkali metal, alkaline earth metal, ammonium, or substituted ammonium salts thereof, or mixtures thereof.
Enzyme
Another prefeπed ingredient useful herein is one or more additional enzymes.
Prefeπed additional enzymatic materials include the commercially available lipases, cutinases, amylases, neutral and alkaline proteases, cellulases, endolases, esterases, pectinases, lactases and peroxidases conventionally incorporated into detergent compositions. Suitable enzymes are discussed in US Patents 3,519,570 and 3,533,139.
Prefeπed commercially available protease enzymes include those sold under the tradenames Alcalase, Savinase, Primase, Durazym, and Esperase by Novo Industries A S (Denmark), those sold under the tradename Maxatase, Maxacal and Maxapem by Gist- Brocades, those sold by Genencor International, and those sold under the tradename Opticlean and Optimase by Solvay Enzymes. Protease enzyme may be incorporated into the compositions in accordance with the invention at a level of from 0.0001% to 4% active enzyme by weight of the composition.
Additional Organic Polymeric Compound Additional organic polymeric compounds, not being the carboxyhc acids herein, are prefeπed additional components of the compositions herein or the agglomerates herein, where they may act such as to bind the agglomerate components together.
By organic polymeric compound it is meant herein essentially any polymeric organic compound commonly used as binder, dispersants, and anti-redeposition and soil suspension agents in detergent compositions, including any of the high molecular weight organic polymeric compounds described as clay flocculating agents herein, including quatemised ethoxylated (poly) amine clay-soil removal/ anti-redeposition agent in accord with the invention.
Organic polymeric compound is typically incorporated in the detergent compositions of the invention at a level of from 0.01% to 30%, preferably from 0.1% to 15%, most preferably from 0.5% to 10%> by weight of the compositions.
Organic polymeric compounds suitable for incorporation in the detergent compositions herein include cellulose derivatives such as methylcellulose, sodium carboxymethylcellulose, hydroxypropylmethylcellulose and hydroxyethylcellulose. Highly prefeπed is also - or amide-modified carboxymethyl cellulose and - or amide- modified celluloses, or derivatives thereof
Further useful organic polymeric compounds are the polyethylene glycols, particularly those of molecular weight 1000-10000, more particularly 2000 to 8000 and most preferably about 4000.
Suds Suppressing System
The detergent compositions of the invention, when formulated for use in machine washing compositions, may comprise a suds suppressing system present at a level of from 0.01% to 15%, preferably from 0.02% to 10%, most preferably from 0.05% to 3% by weight of the composition. Suitable suds suppressing systems for use herein may comprise essentially any known antifoam compound, including, for example silicone antifoam compounds and 2-alkyl alcanol antifoam compounds.
Clay softening agents
The composition herein may be a detergent which provides softening through the wash. Prefeπed may be that the composition comprises a clay softening agent, and preferably also a flocculating agent.
Specific examples of suitable smectite clays include those selected from the classes of the montmorillonites, hectorites, volchonskoites, nontronites, saponites and sauconites, particularly those having an alkali or alkaline earth metal ion within the crystal lattice structure. Sodium or calcium montmorillonite are particularly prefeπed. Prefeπed are bentonite clays.
Prefeπed as clay flocculating agents herein are organic polymeric materials having an average weight of from 100,000 to 10,000,000, preferably from 150,000 to 5,000,000, more preferably from 200,000 to 2,000,000.
Suitable organic polymeric materials comprise homopolymers or copolymers containing monomeric units selected from alkylene oxide, particularly ethylene oxide, acrylamide, acrylic acid, vinyl alcohol, vinyl pyπolidone, and ethylene imine. Homopolymers of, on particular, ethylene oxide, but also acrylamide and acrylic acid are prefeπed.
European Patents No.s EP-A-299,575 and EP-A-313,146 in the name of the Procter and Gamble Company describe prefeπed organic polymeric clay flocculating agents for use herein.
Other Optional Ingredients Other optional ingredients suitable for inclusion in the compositions of the invention include perfumes, such as the encapsultyed perfumes described above, brightners, speckles, including colours or dyes, filler salts, with sodium sulfate being a prefeπed filler salt.
Also, minor amounts (e.g., less than about 20% by weight) of neutralizing agents, additional buffering agents, phase regulants, hydrotropes, enzyme stabilizing agents, polyacids, suds regulants, opacifiers, anti-oxidants, bactericides and dyes, such as those described in US Patent 4,285,841 to Baπat et al., issued August 25, 1981 (herein incorporated by reference), can be present.
Abbreviations used in the examples
LAS Sodium linear Cl 1-13 alkyl benzene sulfonate
TAS Sodium tallow alkyl sulfate
CxyAS Sodium Clx - Cly alkyl sulfate
C46SAS Sodium C14 - C16 secondary (2,3) alkyl sulfate
CxyEzS Sodium Clx-Cly alkyl sulfate condensed with z moles of ethylene oxide
CxyEz Clx-Cly predominantly linear primary alcohol condensed with an average of z moles of ethylene oxide
QAS R2.N+(CH3)2(C2H4OH) with R2 = C12 - C14 QAS R2.N+(CH3)2(C2H4OH) with R2 = C8 - C 11 Soap Sodium linear alkyl carboxylate derived from an 80/20 mixture of tallow and coconut fatty acids
STS Sodium toluene sulphonate STPP Anhydrous sodium tripolyphosphate Zeolite A Hydrated sodium aluminosilicate of formula
Nal2(AlO2SiO2)12.27H2O having a primary particle size in the range from 0.1 to 10 micrometers (weight expressed on an anhydrous basis)
NaSKS-6 : Crystalline layered silicate of formula d- Na2Si2O5 average particle size of 25 microns
Carbonate Anydrous sodium carbonate
Bicarbonate Anhydrous sodium bicarbonate
Silicate Amorphous sodium silicate (SiO2:Na2O = 2.0: 1)
Sulfate Anhydrous sodium sulfate
Mg sulfate Anhydrous magnesium sulfate
Citrate Tri-sodium citrate dihydrate
MA AA Copolymer of 1 :4 maleic/acrylic acid, average molecular weight about 70,000
AA Sodium polyacrylate polymer of average molecular weight 4,500
CMC Sodium carboxymethyl cellulose
Cellulose ether Methyl cellulose ether with a degree of polymerization of 650 available from Shin Etsu Chemicals
Protease Proteolytic enzyme, having 3.3% by weight of active enzyme, sold by NOVO Industries A S under the tradename Savinase or proteolytic enzyme, having 4% by weight of active enzyme, as described in WO 95/10591, sold by Genencor Int. Inc.
Amylase Amylolytic enzyme, having 1.6% by weight of active enzyme, sold by NOVO Industries A/S under the tradename Termamyl 120T Lipase Lipolytic enzyme, having 2.0%> by weight of active enzyme, sold by NOVO Industries A/S under the tradename Lipolase or lipolytic enzyme, having 2.0% by weight of active enzyme, sold by
NOVO Industries A/S under the tradename Lipolase Ultra
PB4 Particle containing sodium perborate tetrahydrate of nominal formula NaBO2.3H2 O, the particles having a weight average particle size of 950 microns, 85% particles having a particle size of from 850 microns to 950 microns PB1 Particle containing anhydrous sodium perborate bleach of nominal formula NaBO2.H 202, the particles having a weight average particle size of 800 microns, 85% particles having a particle size of from 750 microns to 950 microns
Percarbonate Particle containing sodium percarbonate of nominal formula
2Na2CO3.3H2O2, the particles having a weight average particle size of 550 to 850 microns, 5% or less having a particle size of less than 300 microns and 1% or less having a particle size of more than 1 180 microns NOBS Particle comprising nonanoyloxybenzene sulfonate in the form of the sodium salt, the particles having a weight average particle size of 550 microns to 900 microns
NAC-OBS Particle comprising (6-nonamidocaproyl) oxybenzene sulfonate, the particles having a weight average particle size of from 550 microns to 900 microns
TAED I Particle containing tetraacetylethylenediamine, the particles having a weight average particle size of from 550 microns to 900 microns
DTPA Diethylene triamine pentaacetic acid DTPMP Diethylene triamine penta (methylene phosphonate), marketed by
Monsanto under the Tradename Dequest 2060
Photoactivated Sulfonated zinc phthlocyanine encapsulated in bleach (1) dextrin soluble polymer
Photoactivated Sulfonated alumino phthlocyanine encapsulated in bleach (2) dextrin soluble polymer Brightener Disodium 4,4'-bis(2-sulphostyryl)biphenyl or Disodium 4,4'-bis(4- anilino-6-mo holino-1.3.5-triazin-2-yl)amino) stilbene-2:2'- disulfonate
EDDS Ethylenediamine-N,N'-disuccinic acid, (S,S) isomer in the form of its sodium salt. HEDP 1 , 1 -hydroxyethane diphosphonic acid PEGx Polyethylene glycol, with a molecular weight of x (typically 4,000) PEO Polyethylene oxide, with an average molecular weight of 50,000 TEPAE Tetraethylenepentaamine ethoxylate PVI Polyvinyl imidosole, with an average molecular weight of 20,000 PVP Polyvinylpyrolidone polymer, with an average molecular weight of
60,000
PVNO Polyvinylpyridine N-oxide polymer, with an average molecular weight of 50,000
PVPVI Copolymer of polyvinylpyrolidone and vinylimidazole, with an average molecular weight of 20,000 QEA bis((C2H5O)(C2H4O)n)(CH3) -N+-C6H12-N+-(CH3) bis((C2H5O)-(C2H4 O))n, wherein n = from 20 to 30
SRP Anionically end capped poly esters
Silicone antifoam : Polydimethylsiloxane foam controller with siloxane or suds suppresser oxyalkylene copolymer as dispersing agent with a ratio of said foam controller to said dispersing agent of 10: 1 to 100: 1
In the following examples all levels are quoted as % by weight of the composition:
TABLE I
The following compositions are in accordance with the invention and have pH in the wash, as measured by the method defined herein, of around 9.4 -9.85:

Claims

Claims
1. A laundry or dish washing detergent composition comprising a bleach system which contains a hydrogen peroxide source and at least 2.5% by weight of a peroxyacid bleach precursor, at least 15% by weight of a carbonate source, which may include the hydrogen peroxide source, at least 7% by weight of an acid, preferably an organic acid, whereby a 1%> by weight mixture of the composition in demineralised water provides a pH from 8.8 to 9.9.
2. A composition according to claim 1, which comprises at least 7%> by weight of an acid selected from carboxyhc acids, preferably from citric acid, maleic acid, malic acid or mixtures thereof and whereby the carbonate source comprises at least 5%> by weight of the composition of an alkali or earth alkali carbonate salt, at least 8%> by weight of the composition of an alkali or earth alkali percarbonate salt and at least 2%> by weight of the composition of an alkali or earth alkali bicarbonate salt.
3. A composition according to claim 1 or 2 whereby the peroxyacid bleach precursor is present at a level of 3%> to 10%o by weight of the composition, or even 4%o to 6%> by weight and whereby the composition comprises from 10% to 45% by weight, more preferably from 15% to 35% by weight of the hydrogen peroxide source, preferably a percarbonate salt which when present forms part of the carbonate source.
4. A composition according to any preceding claim whereby the pH is from 9.2 to 9.85 or even from 9.4 to 9.8.
5. A composition according to any preceding claim comprising at least two peroxyacid bleach precursors, preferably TAED and a precursor selected from NOBS, DOBS or NACA-OBS.
6. A composition according to any preceding claim comprising a granule which comprises said precursor or part thereof and a carbonate salt, percarbonate salt and/ or
NOT FURNISHED AT TIME OF PUBLICATION
system being capable of providing that the pH of a 1% mixture of the composition in demineralised water is from 8.8 to 9.9, preferably from 9.2 to 9.8.
14. Washing method for washing textile in a washing machine whereby a composition according to any of claims 1 to 8 is introduced in a dispensing device which is then introduced in the drum of the machine prior to the introduction of wash water.
EP00959694A 1999-09-02 2000-08-31 Bleaching detergent compositions Expired - Lifetime EP1212398B1 (en)

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WO2001016279A1 (en) 2001-03-08
CN1292062C (en) 2006-12-27
GB2353800A (en) 2001-03-07
EP1212398B1 (en) 2006-06-14
CA2382722A1 (en) 2001-03-08
ATE329995T1 (en) 2006-07-15
GB9920678D0 (en) 1999-11-03
BR0013761B1 (en) 2014-04-01
DE60028790D1 (en) 2006-07-27
JP2003508590A (en) 2003-03-04
AR035559A1 (en) 2004-06-16
BR0013761A (en) 2002-05-07
AU7097000A (en) 2001-03-26
MXPA02002396A (en) 2002-08-20
CN1387563A (en) 2002-12-25

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