EP1180068A2 - Method and device for rounding edges - Google Patents
Method and device for rounding edgesInfo
- Publication number
- EP1180068A2 EP1180068A2 EP00987051A EP00987051A EP1180068A2 EP 1180068 A2 EP1180068 A2 EP 1180068A2 EP 00987051 A EP00987051 A EP 00987051A EP 00987051 A EP00987051 A EP 00987051A EP 1180068 A2 EP1180068 A2 EP 1180068A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- liquid
- edge
- rounded
- erosive
- edges
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/08—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
- B24C1/083—Deburring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/32—Abrasive blasting machines or devices; Plants designed for abrasive blasting of particular work, e.g. the internal surfaces of cylinder blocks
- B24C3/325—Abrasive blasting machines or devices; Plants designed for abrasive blasting of particular work, e.g. the internal surfaces of cylinder blocks for internal surfaces, e.g. of tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/32—Abrasive blasting machines or devices; Plants designed for abrasive blasting of particular work, e.g. the internal surfaces of cylinder blocks
- B24C3/325—Abrasive blasting machines or devices; Plants designed for abrasive blasting of particular work, e.g. the internal surfaces of cylinder blocks for internal surfaces, e.g. of tubes
- B24C3/327—Abrasive blasting machines or devices; Plants designed for abrasive blasting of particular work, e.g. the internal surfaces of cylinder blocks for internal surfaces, e.g. of tubes by an axially-moving flow of abrasive particles without passing a blast gun, impeller or the like along the internal surface
Definitions
- the invention relates to: a method and a device for rounding edges according to the preamble of the independent claim 6.
- Fuel injection systems have various highly stressed components available for the above-mentioned. Tools are not accessible or can only be accessed with considerable effort.
- the invention has for its object to provide a method by means of which edges can be rounded even in inaccessible places with great repeatability, high material removal rate and at low cost.
- edge rounding in which the edge to be rounded has an erosive liquid flowing around it, there being a pressure difference of 50 bar to 140 bar between the pressures of the erosive liquid before and after the flow around the rounding edge.
- This method has the advantage that any edges that may be present at any part of the component can also be rounded with a complicated geometry.
- the expenditure on equipment is manageable, the processing time is short and the quality of the rounding is high. Moreover there are only low costs.
- a high level of process reliability is achieved by continuously measuring the amount of erosive liquid. The material removal is greatest on edges, due to the usually increased flow velocity, so that on the others with the erosive
- Flow behavior of the erosive liquid corresponds to flow through components, such as. B. high pressure fuel storage from
- Fuel injection systems that of the fuel in operation, so that the rounding according to the invention simultaneously brings about a desired artificial aging of the component.
- the flow rate of the liquid in the area of the edge to be rounded is increased compared to the average flow rate of the liquid, so that a particularly large one is in the area of the edge to be rounded
- a body is introduced into the liquid, the surface of which forms a gap with the edge to be rounded, so that the flow rate of the liquid in the region of the edge to be rounded is further increased compared to the average flow rate of the liquid and thus the material removal.
- the flow direction of the liquid and the longitudinal axis of the edge to be rounded enclose an angle, in particular of 90 °, so that the material removal is further intensified.
- a suspension of an abrasive in oil as the erosive liquid.
- This suspension enables a higher material removal compared to the use of a polymeric plastic mass.
- the cleaning of the workpieces is considerably simplified after the procedure has been carried out.
- the liquid flow can easily be measured and monitored during processing. Since the liquid flow is correlated with the material removal at the rounded edges, the progress in workpiece machining can be continuously monitored. This is particularly important for the large-scale production of workpieces with the highest precision.
- the method according to the invention is therefore more economical and has a larger area of use.
- This device has the advantage that a flow of the erosive liquid, especially in the area of the edge to be rounded, can be built up by the hydraulic connection of the feed pump and the component, which results in the edge being rounded.
- a body forming a gap with the edge to be rounded is provided, so that the flow rate of the erosive liquid in the area of the edge to be rounded increases compared to the average flow rate of the erosive liquid and thus accelerates the rounding of the edge becomes.
- a collecting device is provided for collecting the liquid so that the erosive liquid does not get into the environment.
- the erosive liquid is circulated so that its consumption is reduced.
- FIG. 2 shows a cross section through a high-pressure fuel accumulator according to the invention
- FIG. 4 a cross section through a blind hole injection nozzle rounded according to the invention Description of the embodiments
- the high-pressure fuel accumulator 1 shows a high-pressure fuel accumulator 1 according to the prior art in a partial longitudinal section.
- the high-pressure fuel accumulator 1 has one or more connecting pieces 2, only one of which is shown in FIG. 1.
- a fastening tab 3 is visible.
- the connecting piece 2 has a bore 4 which hydraulically connects the connecting piece 2 to the storage space 5. On an edge 6, which results from the
- High-pressure fuel accumulator 1 which is discharged through the bore 4.
- the flow velocity of the liquid increases due to the narrowing of the cross section. Due to the high flow velocity of the liquid, the edge 6 is rounded off by the erosive liquid.
- the removal of material on sharp edges is greater than on blunt edges or surfaces.
- the inner wall of the high-pressure fuel accumulator 1 will see because of the flow rate because of the Newton '
- Detention condition is zero, not removed at all.
- the flow rate and thus the material removal can be influenced.
- delivery pressures between 50 bar and 140 bar have been found to be suitable.
- the connecting piece 2 shows a cross section of a further embodiment of a high-pressure fuel accumulator 1.
- the connecting piece 2 has an internal thread 8 with which a high-pressure line, not shown, can be screwed.
- the edge 5 Since the bore 4 does not open vertically into the storage space 5, the edge 5, viewed over the circumference of the bore 4, is not equally sharp everywhere. At point 9 it is the sharpest, while at point 10 it is clearly blunt.
- the high-pressure fuel accumulator 1 was cut open in plane A - A and examined. It has been shown that the edge 6 was most rounded at point 9, while the material removal at point 10 was less.
- FIG. 3 shows the result of a measurement of the rounding in the plane A - A after using the method according to the invention at the sharp-edged point 9.
- This diagram shows the rounding contour of the sharp-edged point 9 in FIG. 2 (Y axis) above the direction of movement the probe (X-axis).
- the radius of curvature R is 0.782 mm.
- FIG. 4 shows an injection nozzle 11 for a fuel injection system with a conical blind hole 12.
- the fuel not shown, reaches the combustion chamber, likewise not shown, from the blind hole 12 via a spray hole 13.
- a truncated cone Nozzle needle seat 14 At the conical blind hole 12 is a truncated cone Nozzle needle seat 14.
- edge 16 On the left-hand side of FIG. 4, a transition between blind hole 12 and nozzle needle seat 14 according to the prior art is shown as edge 16. This edge 16 arises when the nozzle needle seat 14 is ground. Depending on the type of processing, the edge 16 can be a sharp ridge or a smooth edge.
- a transition 17, rounded according to the invention, between the blind hole 12 and the nozzle needle seat 14 is shown.
- an erosive liquid is conveyed from the nozzle needle seat 14 through the spray hole 13.
- a body 15, which is made of ceramic, for example, and whose geometry essentially corresponds to a nozzle needle, is introduced into the injection nozzle 11 during the rounding. If the body 15 is lifted a little from the nozzle needle seat 14, is because of
- edges of all kinds can be used on outer contours or inner contours can be rounded using a body 15 or without such a body if the
- Flow velocity in the area of the edges 5 or 16 is sufficiently high. Since the flow rate of the liquid only has to be high in the area of the edges 5 or 16, the material removal of the erosive liquid at the other points on the workpiece as well as the pump and the other devices is very low. This extends their lifespan.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Fuel-Injection Apparatus (AREA)
- Prostheses (AREA)
- Photosensitive Polymer And Photoresist Processing (AREA)
- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Complex Calculations (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19953131 | 1999-11-04 | ||
DE19953131A DE19953131A1 (en) | 1999-11-04 | 1999-11-04 | Method and device for rounding edges |
PCT/DE2000/003832 WO2001032358A2 (en) | 1999-11-04 | 2000-11-01 | Method and device for rounding edges |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1180068A2 true EP1180068A2 (en) | 2002-02-20 |
EP1180068B1 EP1180068B1 (en) | 2006-06-21 |
Family
ID=7927933
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP00987051A Expired - Lifetime EP1180068B1 (en) | 1999-11-04 | 2000-11-01 | Method and device for rounding edges |
Country Status (7)
Country | Link |
---|---|
US (1) | US6540589B1 (en) |
EP (1) | EP1180068B1 (en) |
JP (1) | JP2003512939A (en) |
BR (1) | BR0007298B1 (en) |
CZ (1) | CZ302534B6 (en) |
DE (2) | DE19953131A1 (en) |
WO (1) | WO2001032358A2 (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6450042B1 (en) * | 2000-03-02 | 2002-09-17 | Micro Motion, Inc. | Apparatus for and a method of fabricating a coriolis flowmeter formed primarily of plastic |
DE10226799A1 (en) * | 2002-06-15 | 2004-01-08 | Robert Bosch Gmbh | Fuel injection system involves injector with body having crossways entry hole and longitudinal bore |
JP3681714B2 (en) * | 2002-06-18 | 2005-08-10 | 株式会社不二精機製造所 | Blasting method for crossing long hole inside member |
DE10230170B3 (en) * | 2002-07-04 | 2004-03-04 | Siemens Ag | Method and device for hydro-erosively rounding an edge of a component |
DE10260302A1 (en) * | 2002-12-20 | 2004-07-15 | Siemens Ag | Method for processing an edge of a high-pressure-resistant component, in particular for hydro-erosively rounding an edge, and device therefor |
DE10353168A1 (en) * | 2003-11-14 | 2005-06-23 | Robert Bosch Gmbh | Method and device for hydroerosive rounding of bore transitions |
DE102012001926A1 (en) * | 2012-02-02 | 2013-08-08 | Benteler Automobiltechnik Gmbh | Fuel rail |
DE102013113030A1 (en) | 2013-03-28 | 2014-10-02 | Freiberger Compound Materials Gmbh | Method for edge rounding of semiconductor wafers |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4005549A (en) * | 1975-07-28 | 1977-02-01 | Dynetics Corporation | Abrasive flow machining method and tooling |
JPS6031628B2 (en) * | 1981-08-28 | 1985-07-23 | 株式会社神戸製鋼所 | Pipe internal cleaning device |
US5125191A (en) * | 1982-09-08 | 1992-06-30 | Extrude Hone Corporation | Abrasive flow machining with an in situ viscous plastic medium |
DD294891A5 (en) * | 1990-06-05 | 1991-10-17 | Maschinenfabrik Sangershausen Gmbh,De | DEVICE FOR DISCHARGING SMALL HOLES |
AU6764296A (en) * | 1995-08-04 | 1997-03-05 | Dynetics Corporation | Method and apparatus for shaping an orifice with an abrasive slurry |
US5964644A (en) * | 1996-03-01 | 1999-10-12 | Extrude Hone Corporation | Abrasive jet stream polishing |
JPH10337649A (en) * | 1997-06-05 | 1998-12-22 | Nissan Motor Co Ltd | Processing method and device of injector nozzle using abrasive grain fluid |
US6273787B1 (en) * | 1998-08-26 | 2001-08-14 | Extrude Hone Corp | Abrasive polishing method, apparatus and composition |
US6086459A (en) * | 1999-04-07 | 2000-07-11 | Fraisa Sa | Device for deburring edges on an object |
US6227942B1 (en) * | 1999-04-21 | 2001-05-08 | H-Semitran Llc | Ferrofluidic finishing |
-
1999
- 1999-11-04 DE DE19953131A patent/DE19953131A1/en not_active Ceased
-
2000
- 2000-11-01 WO PCT/DE2000/003832 patent/WO2001032358A2/en active IP Right Grant
- 2000-11-01 US US09/869,604 patent/US6540589B1/en not_active Expired - Lifetime
- 2000-11-01 EP EP00987051A patent/EP1180068B1/en not_active Expired - Lifetime
- 2000-11-01 DE DE50013056T patent/DE50013056D1/en not_active Expired - Lifetime
- 2000-11-01 BR BRPI0007298-2A patent/BR0007298B1/en not_active IP Right Cessation
- 2000-11-01 CZ CZ20012442A patent/CZ302534B6/en not_active IP Right Cessation
- 2000-11-01 JP JP2001534549A patent/JP2003512939A/en active Pending
Non-Patent Citations (1)
Title |
---|
See references of WO0132358A3 * |
Also Published As
Publication number | Publication date |
---|---|
US6540589B1 (en) | 2003-04-01 |
WO2001032358A3 (en) | 2001-11-22 |
JP2003512939A (en) | 2003-04-08 |
DE50013056D1 (en) | 2006-08-03 |
WO2001032358A2 (en) | 2001-05-10 |
CZ302534B6 (en) | 2011-07-07 |
BR0007298B1 (en) | 2013-02-05 |
CZ20012442A3 (en) | 2002-05-15 |
BR0007298A (en) | 2001-10-16 |
DE19953131A1 (en) | 2001-08-02 |
EP1180068B1 (en) | 2006-06-21 |
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