EP1178880B1 - Protective fabric for casting concrete in a form - Google Patents
Protective fabric for casting concrete in a form Download PDFInfo
- Publication number
- EP1178880B1 EP1178880B1 EP00921249A EP00921249A EP1178880B1 EP 1178880 B1 EP1178880 B1 EP 1178880B1 EP 00921249 A EP00921249 A EP 00921249A EP 00921249 A EP00921249 A EP 00921249A EP 1178880 B1 EP1178880 B1 EP 1178880B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- concrete
- protective fabric
- fabric
- protective
- air
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Revoked
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/40—Moulds; Cores; Mandrels characterised by means for modifying the properties of the moulding material
- B28B7/44—Moulds; Cores; Mandrels characterised by means for modifying the properties of the moulding material for treating with gases or degassing, e.g. for de-aerating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/36—Linings or coatings, e.g. removable, absorbent linings, permanent anti-stick coatings; Linings becoming a non-permanent layer of the moulded article
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G9/00—Forming or shuttering elements for general use
- E04G9/10—Forming or shuttering elements for general use with additional peculiarities such as surface shaping, insulating or heating, permeability to water or air
Definitions
- the present invention relates to an air-permeable protective fabric for casting concrete in a form, the form consisting of flat form boards having a front to be directed towards the concrete and a back to be directed away from the concrete, the protective fabric being intended to be arranged between the form and the concrete to permit air from the concrete to migrate through the fabric and further along the same out in the open air.
- the form When casting concrete in a form, the form is made up of form boards which usually have standard dimensions but which can also be sawn out to other dimensions as desired. In the joint between neighbouring form boards, studs are usually arranged to hold the form boards together by means of nail joints or the like.
- flowing concrete can be poured into the form.
- a great problem in such casting of concrete in a form is the air which in the form of bubbles can remain in the solidifying concrete and make it porous, frequently with bubbles in the surface. According to prior art technique, this problem is obviated by means of an air-permeable protective fabric of the type defined above, which is cut out to the desired dimensions and which in most cases is fixed to the inside of the completed form.
- the protective fabric also protects the form from any spilled concrete which is difficult to remove from the form board but which does not adhere to the protective fabric.
- the object of the present invention is to provide a protective fabric of the type mentioned by way of introduction, which is foldable round and fixable to the back of a form board and is very durable and easy to remove, clean and reuse and which always gives a very smooth and tight concrete surface.
- said protective fabric being a hygroscopic fibre cloth, which is made of fibres of a plastic material, such as polyester or polypropylene, which by hot rolling has been given a certain, limited degree of stiffness and pits in the side facing away from the concrete, the protective fabric having a thickness which is smaller than or equal to 1.5 mm, preferably smaller than or equal to 1.2 mm, and most advantageously a thickness in the range 0.8 - 1.2 mm, thereby being sufficiently pliable and flexible to be folded round the edges of the form board and be stretched to pliably and closely abut against the front, edges and back of the form board.
- the invention is based on the knowledge that to achieve a smooth and tight concrete surface, from which the protective fabric comes off easily, it is most important that the concrete be watered during curing since, in case of deficiency of water, the surface layer becomes porous and brittle during curing. According to the invention, this is achieved by the hygroscopic cloth material and, in particular, the pits formed in this material in the initial phase of the curing storing excess water so as then to recirculate it to the surface layer of the concrete in the final phase of the curing.
- the surface layer of the concrete will be extremely tight and hard
- the protective fabric comes off very easily when stripping and the protective fabric will be very easy to clean since sufficient water has been supplied to all concrete particles so as to cure in the surface layer and not penetrate into and adhere to the protective fabric.
- the pits are truncated, the truncated top of the cone facing the concrete.
- the advantage of this type of pits is that they are very easy to manufacture by hot rolling using a roll which has pins projecting from its circumferential surface.
- the protective fabric according to the invention can also be reinforced, for example, by inserting reinforcing wire. This may be advantageous when large wall surfaces are to be cast or in case of high outdoor temperatures.
- the protective fabric according to the present invention is preferably fixed to the back of the form board, i.e. the side of the form board facing away from the concrete, with the aid of suitable fixing means, such as nails or tacks.
- suitable fixing means such as nails or tacks.
- Fig. 1 shows a form board 1 for a form (not shown) for casting of concrete 2.
- the form board 1 consists of a flat board of, for example, plywood or steel.
- the form board 1 has a front 3 to be directed towards the concrete 2 and an opposite side 5, below referred to as the back, to be directed away from the concrete 2.
- an air-permeable protective fabric 4 which is made of a hygroscopic fibre cloth of a type that will be described in more detail, is arranged to abut against the large face of the front 3 of a form board before this is built into the desired form.
- the fabric 4 has a larger surface area than the large face of the front 3 of the form board, so that edge portions 4a of the protective fabric 4 get outside the front 3, preferably so that such edge portions 4a form along the entire circumference of the front 3.
- the edge portions 4a are folded round the edges of the form board 1, as shown in Fig. 1, while the edge portions 4a are stretched (in a conventional manner, not shown in detail) on the back of the form board, so that the fabric 4 is made to abut in a pliable and tight manner, against the front 3, edges and back 5 of the form board 1.
- the fabric is fixed to the back 5 of the form board 1 in a manner which is conventional per se with the aid of schematically illustrated fixing means 6, such as tacks or nails, by using a stapler of the like.
- the desired form can be built by conventional joining of the form boards.
- the protective fabric 4 has a plurality of pits 7 in the form of truncated cones.
- the truncated top 8 of the cone is adapted to be directed towards the solidifying concrete.
- the protective fabric 4 functions as follows.
- the concrete presses the protective fabric 4 more firmly against the form board 1 while at the same time air from the concrete leaks out through the protective fabric. Thanks to the pressure of the concrete against the protective fabric 4, the leaking air will be pressed further along the side of the protective fabric 4 facing away from the concrete, i.e. between the protective fabric 4 and the front 3 of the form board 1, so that the air thus migrates into the open air after having reached the end of the form. Simultaneously, the hygroscopic protective fabric and especially the pits 7 formed therein, in an initial curing phase, take up excess water which then in a final curing phase is recirculated to the surface layer of the concrete, which is thus watered.
- the protective fabric 4 is made of a hygroscopic fibre cloth, which is made of fibres of a plastic material, such as polyester or polypropylene.
- the protective fabric 4 is sufficiently soft, pliable and flexible to be folded round the edges of the form board 1.
- the pliability thus increases by the protective fabric 4 being very thin, having a thickness of ⁇ 1.5 mm, preferably ⁇ 1.2 mm, and most advantageously a thickness in the range 0.8 - 1.2 mm.
- the fabric has been given a certain, limited degree of stiffness by its two sides being hot rolled in a manner known per se.
- pits 7 are suitably embossed close to each other in the side of the protective fabric 4 which is intended to face away from the concrete 2, said pits 7 having a depth which essentially corresponds to the thickness of the fabric and contributing to the fabric, in cooperation with the posteriorly situated form board 1, being capable of temporarily storing about 1.5 1 of water per square metre.
- the pits 7 have an essentially truncated conical shape, the truncated top 8 facing the concrete 2.
- the fabric material can, according to the invention, consist of, for example, non-woven material of propylene, for example a fabric material which is sold by the company Fiberweb under the trade name I 300 NOW Spund Bond.
- the fabric can optionally be reinforced, for example by means of inserted reinforcing wire or the like.
- the reinforcement can be, for example, fibre glass reinforcement, thereby preventing the fabric from stretching because of heat in the warm season.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
- Moulds, Cores, Or Mandrels (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
Description
Claims (4)
- An air-permeable protective fabric for casting concrete in a form, the form consisting of flat form boards (1) having a front (3) to be directed towards the concrete (2) and a back (5) to be directed away from the concrete (2), the protective fabric (4) being intended to be arranged between the form and the concrete (2) to permit air from the concrete (2) to migrate through the fabric (4) and further along the same out in the open air, the protective fabric (4) further being a hygroscopic fibre cloth, which is made of fibres of a plastic material, such as polyester or polypropylene, which by hot rolling has been given a certain, limited degree of stiffness, the protective fabric (4) having a thickness which is smaller than or equal to 1.5 mm, preferably smaller than or equal to 1.2 mm, and most advantageously a thickness in the range 0.8 - 1.2 mm, thereby being sufficiently pliable and flexible to be folded round the edges (4a) of the form board (1) and be stretched to pliably and closely abut against the front (3), edges (4a) and back (5) of the form board (1), characterised in that the protective fabric includes pits (7) in the side facing away from the concrete (2).
- A protective fabric as claimed in claim 1, characterised in that the pits (7) are truncated, the truncated top of the cone (8) facing the concrete (2).
- A protective fabric as claimed in claim 1 or 2, characterised in that the protective fabric (4) is reinforced, for example, by inserting reinforcing wire.
- A protective fabric as claimed in any one of claims 1-3, characterised in that the protective fabric (4) is adapted to be fixed to the back (5) of the form board (1), i.e. the side of the form board (1) facing away from the concrete (2), with the aid of suitable fixing means (6), such as nails or tacks.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DK00921249T DK1178880T3 (en) | 1999-03-24 | 2000-03-24 | Protective cloth for casting concrete in a mold |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE9901065 | 1999-03-24 | ||
SE9901065A SE9901065L (en) | 1999-03-24 | 1999-03-24 | Procedure for concrete casting in mold and protective cloth for carrying out the procedure and molding plate provided with such protective cloth |
PCT/SE2000/000578 WO2000056509A1 (en) | 1999-03-24 | 2000-03-24 | Protective fabric for casting concrete in a form |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1178880A1 EP1178880A1 (en) | 2002-02-13 |
EP1178880B1 true EP1178880B1 (en) | 2004-06-09 |
Family
ID=20414977
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP00921249A Revoked EP1178880B1 (en) | 1999-03-24 | 2000-03-24 | Protective fabric for casting concrete in a form |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP1178880B1 (en) |
AT (1) | ATE268677T1 (en) |
AU (1) | AU4158600A (en) |
DE (1) | DE60011423D1 (en) |
DK (1) | DK1178880T3 (en) |
SE (1) | SE9901065L (en) |
WO (1) | WO2000056509A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2009045088A1 (en) * | 2007-10-04 | 2009-04-09 | Boon Ming Lee | Controlled permeability formwork liner on concrete |
EA201390097A1 (en) * | 2009-07-14 | 2013-06-28 | СЭДЛЕР АйПи ПТИ ЛТД. | METHOD OF MANUFACTURING AND PROCESSING PLATES |
JP6320980B2 (en) * | 2015-10-14 | 2018-05-09 | 株式会社高洋商会 | Permeable formwork for concrete |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE377482B (en) * | 1973-09-24 | 1975-07-07 | Cementa Ab | |
US4787597A (en) * | 1985-05-28 | 1988-11-29 | Kabushiki Kaisha Kumagaigumi | Cloth faced form for forming concrete |
GB2206633A (en) * | 1987-06-12 | 1989-01-11 | Sgb Group Plc | A formwork panel |
DK0429752T3 (en) * | 1989-11-20 | 1993-06-07 | Du Pont | Formwork for patterned concrete |
US5206981A (en) * | 1991-10-25 | 1993-05-04 | E. I. Du Pont De Nemours And Company | Fabric tensioning frame |
DE19623584B4 (en) * | 1996-06-13 | 2004-10-14 | Johns Manville International, Inc., Denver | Textile fabric for use as a concrete form liner |
-
1999
- 1999-03-24 SE SE9901065A patent/SE9901065L/en not_active Application Discontinuation
-
2000
- 2000-03-24 DE DE60011423T patent/DE60011423D1/en not_active Expired - Lifetime
- 2000-03-24 DK DK00921249T patent/DK1178880T3/en active
- 2000-03-24 AU AU41586/00A patent/AU4158600A/en not_active Abandoned
- 2000-03-24 AT AT00921249T patent/ATE268677T1/en not_active IP Right Cessation
- 2000-03-24 WO PCT/SE2000/000578 patent/WO2000056509A1/en not_active Application Discontinuation
- 2000-03-24 EP EP00921249A patent/EP1178880B1/en not_active Revoked
Also Published As
Publication number | Publication date |
---|---|
SE9901065L (en) | 2000-09-25 |
DE60011423D1 (en) | 2004-07-15 |
DK1178880T3 (en) | 2004-10-18 |
AU4158600A (en) | 2000-10-09 |
WO2000056509A1 (en) | 2000-09-28 |
SE9901065D0 (en) | 1999-03-24 |
ATE268677T1 (en) | 2004-06-15 |
EP1178880A1 (en) | 2002-02-13 |
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