EP1163320A1 - Laundry detergent compositions with certain cationically charged dye maintenance polymers - Google Patents

Laundry detergent compositions with certain cationically charged dye maintenance polymers

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Publication number
EP1163320A1
EP1163320A1 EP00918422A EP00918422A EP1163320A1 EP 1163320 A1 EP1163320 A1 EP 1163320A1 EP 00918422 A EP00918422 A EP 00918422A EP 00918422 A EP00918422 A EP 00918422A EP 1163320 A1 EP1163320 A1 EP 1163320A1
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EP
European Patent Office
Prior art keywords
mixtures
polymer
alkyl
hydrogen
formula
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
EP00918422A
Other languages
German (de)
French (fr)
Inventor
Rajan Keshav Panandiker
Sherri Lynn Randall
Janet Sue Littig
Eugene Paul Gosselink
David William Bjorkquist
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Procter and Gamble Co
Original Assignee
Procter and Gamble Co
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Filing date
Publication date
Application filed by Procter and Gamble Co filed Critical Procter and Gamble Co
Publication of EP1163320A1 publication Critical patent/EP1163320A1/en
Ceased legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/0005Other compounding ingredients characterised by their effect
    • C11D3/0021Dye-stain or dye-transfer inhibiting compositions
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/26Organic compounds containing nitrogen
    • C11D3/28Heterocyclic compounds containing nitrogen in the ring
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/26Organic compounds containing nitrogen
    • C11D3/30Amines; Substituted amines ; Quaternized amines
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/37Polymers
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/37Polymers
    • C11D3/3703Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C11D3/3723Polyamines or polyalkyleneimines
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/37Polymers
    • C11D3/3746Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C11D3/3769(Co)polymerised monomers containing nitrogen, e.g. carbonamides, nitriles or amines
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/37Polymers
    • C11D3/3746Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C11D3/3769(Co)polymerised monomers containing nitrogen, e.g. carbonamides, nitriles or amines
    • C11D3/3773(Co)polymerised monomers containing nitrogen, e.g. carbonamides, nitriles or amines in liquid compositions
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/37Polymers
    • C11D3/3792Amine oxide containing polymers

Definitions

  • compositions in either liquid or granular form, for use in laundry applications, wherein the compositions comp ⁇ se certain dye mamtenance polymers that have a net positive charge.
  • compositions comprising the dye mamtenance polymers of this invention impart appearance and integrity benefits to fab ⁇ cs and textiles laundered in washing solutions formed from such compositions.
  • Short fibers are dislodged from woven and knit fab ⁇ c/textile structures by the mechanical action of launde ⁇ ng These dislodged fibers may form lint, fuzz or "pills" which are visible on the surface of fab ⁇ cs and diminish the appearance of newness of the fab ⁇ c Further, repeated laundenng of fab ⁇ cs and textiles, especially with bleach-contaming laundry products, can remove dye from fab ⁇ cs and textiles and impart a faded, worn out appearance as a result of diminished color intensity, and in many cases, as a result of changes in hues or shades of color
  • the present invention meets the aforementioned need in that it has been surp ⁇ smgly discovered that fab ⁇ c which is treated, and subsequently re-treated with the compositions of the present invention, will resist normal fading and color loss without regard to the circumstances, inter alia, due to mechanical wear and abrasion.
  • fabric which has not been treated can have the loss of fab ⁇ c dye attenuated by washing clothing with the laundry detergent compositions of the present invention.
  • the compositions of the present invention can take any form, inter alia, heavy duty liquid (HDL), heavy duty granular (HDG), bars, pastes, thixotropic compositions.
  • the first aspect of the present invention relates to laundry detergent compositions providing dye protection benefits to fab ⁇ c comp ⁇ smg: a) from about 4% to about 70% by weight, of a surfactant selected from the group consisting of noniomc, anionic, cationic, amphote ⁇ c, zwitte ⁇ onic surfactants and mixtures thereof, preferably at least one of said surfactants is an anionic surfactant; b) from about 0.01 %, preferably from about 0.1 %, more preferably from about 0.5%, most preferably from about 0.8% to about 10%, preferably to about 8%, more preferably to about 6%, most preferably to about 5% by weight, of a dye maintenance polymer or oligomer, said polymer or copolymer comp ⁇ smg one or more units having the formula
  • each R 1 is independently a) hydrogen; b) C,-C 4 alkyl, c) substituted or unsubstituted phenyl; d) substituted or unsubstituted benzyl; e) carbocyclic; f» heterocyclic; g) and mixtures thereof;
  • each R 4 is independently an olefin comp ⁇ smg unit which is capable of propagating polymerization in addition to forming a cyclic residue with an adjacent R 4 unit;
  • R 5 is C,-C 12 linear or branched alkyl, benzyl, substituted benzyl, and mixtures thereof;
  • X is a water soluble amon; and III) mixtures thereof; provided said polymer or co-polymer has a net cationic charge; and wherein said dye maintenance polymer is not an polyethyleneimme or alkoxylated derivative thereof; and b) the balance earners and other adjunct ingredients.
  • the laundry detergent compositions herein comp ⁇ se from about 0.01% to 80% by weight of an organic or inorganic detergency builder and other conventional laundry detergent products.
  • the present invention relates to the launde ⁇ ng or treating of fab ⁇ cs and textiles in aqueous washmg, ⁇ nsmg, or treating solutions formed from effective amounts of any of the detergent compositions, fabric softener compositions, or aqueous solution treatments described herein, or formed from the individual components of such compositions. Launde ⁇ ng of fabrics and textiles in such washing, ⁇ nsmg and/or treatment solutions, followed by drying, imparts fabric appearance benefits to the fabric and textile articles so treated.
  • Such benefits can include improved overall appearance, pill/fuzz reduction, anti-fadmg, improved abrasion resistance, and/or enhanced softness. It has been surp ⁇ smgly determined that the dye maintenance polymers of this invention impart fabric appearance and integrity benefits that are greater than the benefits achieved by a corresponding amount of either component by itself
  • compositions and systems of the present invention comp ⁇ se from about 0.1%, preferably for about 1%, more preferably from about 2%, most preferably from about 3% to about 10%, preferably to about 7%, more preferably to about 5% by weight, of a polymer, co-polymer, or mixture thereof, wherein said polymer or co-polymer comp ⁇ ses at least one catiomcally charged unit, ⁇ Mter alia, quaternary ammonium moiety or unit which can form a cationic charge m situ, inter aha, p ⁇ mary amine moiety.
  • the oligomer, polymer, or co-polymer resulting from the herein below desc ⁇ bed monomer units must have a net cationic charge.
  • the charge can be dist ⁇ ubbed among any of the herein desc ⁇ bed units.
  • the dye maintenance polymers of this invention can be used in any fab ⁇ c launde ⁇ ng process and provide certain appearance benefits to the fabrics laundered m these processes.
  • Such fab ⁇ c appearance benefits can include, for example, improved overall appearance of the laundered fab ⁇ cs, reduction of the formation of pills and fuzz, protection against color fading, improved abrasion resistance, etc.
  • the dye maintenance polymers used in the compositions and methods herein can provide such fabric appearance benefits when incorporated in a wash or rinse added products.
  • an oligomer is a molecule consisting of only a few monomer units while polymers comprise considerably more monomer units.
  • oligomers are defined as molecules having an average molecular weight below about 1 ,000 and polymers are molecules having an average molecular weight of greater than about 1,000.
  • Copolymers are polymers or oligomers wherein two or more dissimilar monomers have been simultaneously or sequentially polyme ⁇ zed.
  • Copolymers of the present invention can include, for example, polymers or oligomers copolyme ⁇ zing acrylamide with dimethyldiallylammonium chloride, vinyl amine with vinyl alcohol, etc
  • Cationic polymers in general and their method of manufacture are know. For example, a detailed description of cationic polymers can be found in an article by M. Fred Hoover that was published m the Journal of Macromolecular Science-Chemistry, A4(6), pp 1327-1417, October, 1970. The entire disclosure of the Hoover article is incorporated herein by reference. The dye maintenance polymers of this invention will be better understood when read in light of the Hoover article, the present disclosure and the Examples herein.
  • Linear Polymer Units The polymers or co-polymers of the present invention can comp ⁇ se one or more linear polymer units having the formula:
  • the linear polymer units are formed from linearly polyme ⁇ zmg monomers.
  • Linearly polyme ⁇ z g monomers are defined herein as monomers which under standard polymerizing conditions result in a linear polymer chain or alternatively which linearly propagate polyme ⁇ zation.
  • the linearly polyme ⁇ zmg monomers of the present invention have the formula:
  • Each R 1 is independently hydrogen, C,-C 4 alkyl, substituted or unsubstituted phenyl, substituted or unsubstituted benzyl, carbocyclic, heterocyclic, and mixtures thereof.
  • R 1 is hydrogen, C,-C 4 alkyl, phenyl, and mixtures thereof, more preferably hydrogen and methyl
  • Each R 2 is independently hydrogen, halogen, C,-C 4 alkyl, C,-C 4 alkoxy, substituted or unsubstituted phenyl, substituted or unsubstituted benzyl, carbocyclic, heterocyclic, and mixtures thereof.
  • Preferred R 2 is hydrogen, C r C 4 alkyl, and mixtures thereof.
  • Each Z is independently hydrogen; hydroxyl; halogen; -(CH 2 ) m R, wherein R is hydrogen, hydroxyl, halogen, mt ⁇ lo, -OR 3 , -0(CH 2 ) n N(R 3 ) 2 , -0(CH 2 ) n N + (R 3 ) 3 X " , -OCO(CH 2 ) obligeN(R 3 ) 2 , - OCO(CH 2 ) n N + (R 3 ) 3 X " , -NHCO(CH 2 ) n N(R 3 ) 2 , -NHCO(CH 2 ) n N + (R 3 ) 3 X " , -(CH 2 ) friendshipN(R 3 ) 2 , -
  • a non-aromatic nitrogen heterocycle comp ⁇ smg a quaternary ammonium ion, a non-aromatic nitrogen heterocycle comprising an N-oxide moiety, an aromatic nitrogen containing heterocyclic wherein one or more or the nitrogen atoms is quaternized; an aromatic nitrogen containing heterocycle wherein at least one nitrogen is an N-oxide; -NHCHO (formamide), or mixtures thereof; wherein each R 3 is independently hydrogen, C,-C 8 alkyl, C,-C 8 hydroxyalkyl, and mixtures thereof; X is a water soluble amon; the index n is from 0 to 6; carbocyclic, heterocyclic, or mixtures thereof; -(CH 2 ) m COR' wherein R' is -OR 3 , -O(CH 2 ) ⁇ N(R 3 ) 2 ,
  • index n 2 to 4.
  • index m is from 0 to 6, preferably 0 to 2, more preferably 0.
  • Non-limiting examples of linearly polyme ⁇ zmg monomers comp ⁇ smg a heterocyclic Z unit includes l-v ⁇ nyl-2-pyrrol ⁇ dmone, 1-vmyl ⁇ m ⁇ dazole, 2-vmyl-l,3-d ⁇ oxolane, 4-vmyl-l- cyclohexenel,2-epox ⁇ de, and 2-vmylpy ⁇ dme.
  • the polymers and co-polymers of the present invention comp ⁇ se Z units which have a cationic charge or which result m a unit which forms a cationic charge in situ.
  • the copolymers of the present invention comp ⁇ se more than one Z unit, for example, Z 1 , Z 2 ,...Z n units, at least about 1% of the monomers which comp ⁇ se the co-polymers will comp ⁇ se a cationic unit.
  • Preferred cationic units include -O(CH 2 ) n N + (R 3 ) 3 X " and -(CH 2 ) n N + (R 3 ) 3 X " .
  • the ratio of Z 1 to Z 2 is preferably from about 9:1 to about 1:9.
  • a non-limiting example of a Z unit which can be made to form a cationic charge in situ is the -NHCHO unit, formamide.
  • the formulator can prepare a polymer or co-polymer comp ⁇ s g formamide units some of which are subsequently hydrolyzed to form vmyl amine equivalents.
  • the formulator may prepare a co-polymer having the general formula:
  • Z may be a cationic unit comp ⁇ smg or non-catiomc unit comp ⁇ smg moiety and x' + x" • x.
  • Another class of preferred linearly polyme ⁇ zable monomers which comp ⁇ ses a heterocyclic ⁇ ng includes Z units comp ⁇ smg an N-oxide, for example, the N-oxide having the formula:
  • N-alkyl vmylpy ⁇ dine monomers and N-oxide vinylpy ⁇ dme monomers can be suitably combined with other non aromatic monomers, inter aha, vmyl am e.
  • preferred polymers of the present invention include co-polymers derived from a combination of quatemized, N-oxide, and nitrogen containing heteroaromatic monomers, non-limitmg examples of which includes a copolymer of N-methyl vmyl py ⁇ dine and vmyl pyridme m a ratio of 4:1, a copolymer of N-methyl vmyl pyridme and vmyl pyridme in a ratio of 4:6; a co-polymer of poly(N-methyl vmyl pyridme) and vmyl py ⁇ dine N-oxide m a ratio of polymer to monomer of 4:1; poly (N-methyl vmyl pyridme) and vinyl py
  • Z 1 has the formula:
  • X is chlo ⁇ ne
  • x has the value of from about 10 to about 100,000
  • y has the value of from about 10 to about 100,000
  • the ratio of x to y is from 9:1 to 1 :9.
  • Co-polymers of this type are available as, e.g., Sedipur ® CF104 ex BASF.
  • vmyl amme residues are preferably introduced via formamide monomers which are subsequently hydrolyzed to the free ammo unit.
  • vmyl alcohol units are obtained by hydrolysis of residues formed form vmyl acetate monomers.
  • acrylic acid residues may be este ⁇ fied after polymerization, for example, units having the formula
  • the polymers or co-polymers of the present invention can comprise one or more cyclic polymer units which are derived from cyclically polyme ⁇ zmg monomers.
  • Cyclically polyme ⁇ zing monomers are defined herein as monomers which under standard polymerizing conditions result in a cyclic polymer residue as well as serving to linearly propagate polymerization.
  • Preferred cyclically polyme ⁇ zing monomers of the present invention have the formula: wherein each R 4 is independently an olefin comp ⁇ smg unit which is capable of propagating polyme ⁇ zation in addition to forming a cyclic residue with an adjacent R 4 unit; R 5 is C,-C 12 linear or branched alkyl, benzyl, substituted benzyl, and mixtures thereof; X is a water soluble amon.
  • Non-limitmg examples of R 4 units include allyl and alkyl substituted allyl units.
  • Preferably the resulting cyclic residue is a six-member ⁇ ng comp ⁇ smg a quaternary nitrogen atom.
  • R 5 is preferably C C 4 alkyl, preferably methyl.
  • cyclically polyme ⁇ zing monomer is dimethyl diallyl ammonium having the formula:
  • index z is from about 10 to about 50,000. Ill) Mixtures thereof.
  • the polymers or co-polymers of the present invention must retain a net cationic charge, whether the charged is developed in situ, or whether the polymer or co-polymer itself has a formal positive charge.
  • the polymer or co-polymer has at least 10%, more preferably at least about 25%, more preferably at least about 35%, most preferably at least about 50% of the residues compnse a cationic charge.
  • the polymers or co-polymers of the present invention can comprise mixtures of linearly and cyclically polymerizing monomers, for example the poly(d ⁇ methyld ⁇ allyl-ammon ⁇ um chlo ⁇ de/acrylamide) co-polymer having the formula: wherein Z 1 , Z 2 , x, y, and z are the same as defined herein above and X is chlo ⁇ de ion.
  • a particularly preferred embodiment of this invention is the composition comp ⁇ smg a polymer based on dimethyldiallylammomum chlo ⁇ de and a copolymer which is based upon acrylamide with a co-monomer selected from the group consisting of N, N d ⁇ alkylam ⁇ noalkyl(meth)acrylate, N, N dialkylaminoalkylacrylate, N,N dialkylammoalkylacrylamide, N,N d ⁇ alkylammoalkyl(meth)acrylam ⁇ de, their quatemized de ⁇ vatives and mixtures thereof.
  • Non-limiting examples of preferred polymers according to the present invention include dye maintenance copolymers comp ⁇ smg:
  • a first monomer selected from the group consisting of N, N d ⁇ alkylammoalkyl(meth)acrylate, N, N dialkylaminoalkylacrylate, N,N dialkylammoalkylacrylamide, N,N d ⁇ alkylam ⁇ noalkyl(meth)acrylam ⁇ de, their quatemized de ⁇ vatives and mixtures thereof; and n) a second monomer selected from the group consisting of acrylic acid, methacryhc acid, C,-C 6 alkylmethacrylate, C,-C 6 alkyl acrylate, C r C 8 hydroxyalkylacrylate, C,-C 8 hydroxyalkylmethacrylate, acrylamide, C C 16 alkyl acrylamide, C r C I6 dialkylacrylamide, 2-acrylam ⁇ do-2-methylpropane sulfomc acid or its alkali salt, methacrylamide, C r C 16 alkylmethacrylamide, C
  • compositions of the present invention may also optionally comprise one or more adjunct ingredients.
  • adjunct ingredients are selected from the group consisting of detersive surfactants, electrolytes, stabilizers, low molecular weight water soluble solvents, chelatmg agents, dispersibility aids, soil release agents, nomonic fabric softening agents, concentration aid, perfume, preservatives, colorants, optical b ⁇ ghteners, opacifiers, germicides, fungicides, anti-corrosion agents, antofoam agents, and mixtures thereof.
  • the laundry detergent compositions of the present invention comp ⁇ se a surfactant system.
  • the surfactant systems of the present invention may comp ⁇ se any type of detersive surfactant, non-limiting examples of which include one or more mid-cham branched alkyl sulfate surfactants, one or more mid-chain branched alkyl alkoxy sulfate surfactants, one or more mid- cham branched aryl sulfonate surfactants, one or more non mid-chain branched sulphonates, sulphates, cationic surfactants, zwitte ⁇ onic surfactants, ampholytic surfactants, and mixtures thereof
  • the total amount of surfactant present m the compositions of the present invention is from about 4% by weight, preferably from about 10% more preferably from about 15% to about 60%, preferably to about 30% by weight, of said composition
  • Nonlimiting examples of surfactants useful herein include. a) C , , -C ! 8 alkyl benzene sulfonates (LAS) , b) C 6 -C 18 mid-cham branched aryl sulfonates (BLAS), c) C 10 -C 20 primary, ⁇ or ⁇ -branched, and random alkyl sulfates (AS), d) C 14 -C 20 mid-cham branched alkyl sulfates (BAS), e) C 10 -C 18 secondary (2,3) alkyl sulfates as described in U.S.
  • R 7 -C— N— Q wherein R 7 is C 5 -C 31 alkyl; R 8 is selected from the group consisting of hydrogen, C,-C 4 alkyl, C,- C 4 hydroxyalkyl, Q is a polyhydroxyalkyl moiety having a linear alkyl chain with at least 3 hydroxyls directly connected to the chain, or an alkoxylated derivative thereof; preferred alkoxy is ethoxy or propoxy, and mixtures thereof; preferred Q is derived from a reducing sugar m a reductive animation reaction, more preferably Q is a glycityl moiety; Q is more preferably selected from the group consisting of -CH 2 (CHOH) ⁇ CH 2 OH, -CH(CH 2 OH)(CHOH) n ,CH 2 OH, - CH 2 (CHOH) 2 (CHOR')(CHOH) CH 2 OH, and alkoxylated de ⁇ vatives thereof, wherein n is an integer from 3 to 5, inclusive, and R'
  • a non-limiting example of a nomonic surfactant suitable for use in the present invention has the formula.
  • R is C 7 -C 21 linear alkyl, C 7 -C 21 branched alkyl, C 7 -C 2I linear alkenyl, C 7 -C 21 branched alkenyl, and mixtures thereof
  • R 1 is ethylene
  • R 2 ⁇ s C 3 -C 4 linear alkyl, C 3 -C 4 branched alkyl, and mixtures thereof; preferably R 2 is 1,2-propylene.
  • Nomonic surfactants which comprise a mixture of R 1 and R 2 un ⁇ ts preferably compnse from about 4 to about 12 ethylene units in combination with from about 1 to about 4 1,2-propylene units. The units may be alternating, or grouped together in any combmation suitable to the formulator.
  • the ratio of R 1 units to R 2 units is from about 4 : 1 to about 8 : 1.
  • an R 2 units i.e. 1,2-propylene
  • R 2 is hydrogen, C,-C 4 linear alkyl, C 3 -C 4 branched alkyl, and mixtures thereof; preferably hydrogen or methyl, more preferably hydrogen.
  • R 4 is hydrogen, C r C 4 linear alkyl, C 3 -C 4 branched alkyl, and mixtures thereof; preferably hydrogen.
  • the index n must be equal to 0 and the R 4 unit is absent and is instead replaced by a -[(R'O) x (R 2 O) y R 3 ] unit.
  • the mdex m is 1 or 2, the index n is 0 or 1, provided that when m is equal to 1, n is equal to 1; and when m is 2 n is 0; preferably m is equal to 1 and n is equal to one, resulting in one - [(R 1 O) x (R 2 O) y R 3 ] unit and R 4 bemg present on the nitrogen.
  • the mdex x is from 0 to about 50, preferably from about 3 to about 25, more preferably from about 3 to about 10.
  • the index y is from 0 to about 10, preferably 0, however when the index y is not equal to 0, y is from 1 to about 4.
  • Preferably all of the alkyleneoxy units are ethyleneoxy units.
  • indices x and y are average values and the true values may range over several values depending upon the process used to alkoxylate the amides.
  • the mid-cham branched alkyl sulfate surfactants of the present invention have the formula:
  • alkyl alkoxy sulfates have the formula:
  • R, R 1 , and R 2 are each independently hydrogen, C,-C 3 alkyl, and mixtures thereof; provided at least one of R, R 1 , and R 2 is not hydrogen; preferably R, R 1 , and R 2 are methyl; preferably one of R, R 1 , and R 2 is methyl and the other units are hydrogen.
  • the total number of carbon atoms m the mid-cham branched alkyl sulfate and alkyl alkoxy sulfate surfactants is from 14 to 20; the index w is an integer from 0 to 13; x is an integer from 0 to 13; y is an integer from 0 to 13; z is an integer of at least 1; provided w + x + y + z is from 8 to 14 and the total number of carbon atoms in a surfactant is from 14 to 20; R 3 is C,-C 4 linear or branched alkylene, preferably ethylene, 1,2-propylene, 1,3-propylene, 1,2-butylene, 1 ,4-butylene, and mixtures thereof.
  • a preferred embodiment of the present invention compnses from 1 to 3 units wherein R 3 is 1,2-propylene, 1,3-propylene, or mixtures thereof followed by the balance of the R 3 units comp ⁇ smg ethylene units.
  • Another preferred embodiment compnses R 3 units which are randomly ethylene and 1,2-propylene units.
  • the average value of the mdex m is at least about 0.01.
  • the surfactant system compnses mostly alkyl sulfates with a small amount of alkyl alkoxy sulfate surfactant. Some tertiary carbon atoms may be present in the alkyl chain, however, this embodiment is not desired.
  • M denotes a cation, preferably hydrogen, a water soluble cation, and mixtures thereof.
  • water soluble cations include sodium, potassium, lithium, ammonium, alkyl ammonium, and mixtures thereof
  • the detergent compositions herein may also comprise from about 0.1% to 80% by weight of a detergent builder.
  • a detergent builder Preferably such compositions in liquid form will comprise from about 1% to 10% by weight of the builder component.
  • Preferably such compositions in granular form will comprise from about 1% to 50% by weight of the builder component.
  • Detergent builders are well known in the art and can comprise, for example, phosphate salts as well as various organic and inorganic nonphosphorus builders.
  • Water-soluble, nonphosphorus organic builders useful herein include the vanous alkali metal, ammonium and substituted ammonium polyacetates, carboxylates, polycarboxylates and polyhydroxy sulfonates.
  • Suitable polycarboxylates for use herein are the polyacetal carboxylates desc ⁇ bed m U.S. Patent 4,144,226, issued March 13, 1979 to Crutchfield et al., and U.S. Patent 4,246,495, issued March 27, 1979 to Crutchfield et al , both of which are incorporated herein by reference.
  • Particularly preferred polycarboxylate builders are the oxydisuccmates and the ether carboxylate builder compositions compnsmg a combination of tartrate monosuccmate and tartrate disuccinate desc ⁇ bed in U.S Patent 4,663,071, Bush et al., issued May 5, 1987, the disclosure of which is incorporated herein by reference.
  • nonphosphoms, inorganic builders include the silicates, aluminosilicates, borates and carbonates. Particularly preferred are sodium and potassium carbonate, bicarbonate, sesquicarbonate, tetraborate decahydrate, and silicates havmg a weight ratio of S1O2 to alkali metal oxide of from about 0.5 to about 4.0, preferably from about 1.0 to about 2.4. Also preferred are aluminosilicates including zeolites. Such mate ⁇ als and their use as detergent builders are more fully discussed in Corkill et al., U. S. Patent No. 4,605,509, the disclosure of which is incorporated herein by reference. Also discussed m U. S. Patent No. 4,605,509 are crystallme layered silicates which are suitable for use m the detergent compositions of this mvention.
  • builders and dye maintenance polymers of the detergent compositions of the present invention can also include any number of additional optional ingredients.
  • additional optional ingredients include conventional detergent composition components such as enzymes and enzyme stabilizing agents, suds boosters or suds suppressers, anti-tarnish and anticorrosion agents, bleaching agents, soil suspending agents, soil release agents, germicides, pH adjusting agents, non-builder alkalinity sources, chelatmg agents, organic and inorganic fillers, solvents, hydrotropes, optical b ⁇ ghteners, dyes and perfumes.
  • pH adjusting agents may be necessary m certain applications where the pH of the wash solution is greater than about 10.0 because the fabric integrity benefits of the defined compositions begin to dimmish at a higher pH.
  • a pH adjuster should be used to reduce the pH of the washing solution to below about 10.0, preferably to a pH of below about 9.5 and most preferably below about 7.5.
  • Suitable pH adjusters will be known to those skilled m the art
  • a preferred optional ingredients for incorporation into the detergent compositions herein comprises a bleaching agent, e g , a peroxygen bleach
  • a bleaching agent e g
  • peroxygen bleaching agents may be organic or inorganic in nature
  • Inorganic peroxygen bleaching agents are frequently utilized in combination with a bleach activator
  • Useful organic peroxygen bleaching agents include percarboxy c acid bleaching agents and salts thereof. Suitable examples of this class of agents include magnesium monoperoxyphthalate hexahydrate, the magnesium salt of metachloro perbenzoic acid, 4- nonylammo-4-oxoperoxybutync acid and d ⁇ eroxydodecanedioic acid.
  • Such bleaching agents are disclosed m U.S. Patent 4,483,781, Hartman, Issued November 20, 1984; European Patent Application EP-A-133,354, Banks et al., Published Febmary 20, 1985; and U.S. Patent 4,412,934, Chung et al., Issued November 1, 1983.
  • Highly preferred bleaching agents also include 6- nonylammo-6-oxoperoxycapro ⁇ c acid (NAPAA) as descnbed in U.S. Patent 4,634,551, Issued January 6, 1987 to Bums et al.
  • NAPAA 6- nonylammo-6-oxoper
  • Inorganic peroxygen bleaching agents may also be used, generally in particulate form, in the detergent compositions herein.
  • Inorganic bleaching agents are m fact preferred.
  • Such inorganic peroxygen compounds include alkali metal perborate and percarbonate mate ⁇ als.
  • sodium perborate e.g. mono- or tetra-hydrate
  • Suitable inorganic bleachmg agents can also mclude sodium or potassium carbonate peroxyhydrate and equivalent "percarbonate" bleaches, sodium pyrophosphate peroxyhydrate, urea peroxyhydrate, and sodium peroxide.
  • Persulfate bleach e.g., OXONE, manufactured commercially by DuPont
  • OXONE manufactured commercially by DuPont
  • inorganic peroxygen bleaches will be coated with silicate, borate, sulfate or water-soluble surfactants.
  • coated percarbonate particles are available from vanous commercial sources such as FMC, Solvay Interox, Tokai Denka and Degussa.
  • Inorganic peroxygen bleaching agents e.g., the perborates, the percarbonates, etc.
  • bleach activators which lead to the in situ production m aqueous solution (i.e., du ⁇ ng use of the compositions herein for fabric laundermg/bleachmg) of the peroxy acid corresponding to the bleach activator.
  • m aqueous solution i.e., du ⁇ ng use of the compositions herein for fabric laundermg/bleachmg
  • activators are disclosed in U.S. Patent 4,915,854, Issued April 10, 1990 to Mao et al.; and U.S. Patent 4,412,934 Issued November 1, 1983 to Chung et al.
  • nonanoyloxybenzene sulfonate (NOBS) and tetraacetyl ethylene diamme (TAED) activators are typical and preferred. Mixtures thereof can also be used. See also the hereinbefore referenced U.S. 4,634,551 for other typical bleaches and activators useful herein
  • R 1 N(R 5 )C(O)R 2 C(0)L or R 1 C(O)N(R 5 )R 2 C(O)L wherein R! IS an alkyl group containing from about 6 to about 12 carbon atoms, R 2 is an alkylene containing from 1 to about 6 carbon atoms, R ⁇ is H or alkyl, aryl, or alkaryl containing from about 1 to about 10 carbon atoms, and L is any suitable leaving group.
  • a leaving group is any group that is displaced from the bleach activator as a consequence of the nucleophi c attack on the bleach activator by the perhydrolysis amon.
  • a preferred leaving group is phenol sulfonate.
  • bleach activators of the above formulae include (6- octanam ⁇ do-caproyl)oxybenzenesulfonate, (6-nonanam ⁇ docaproyl) oxybenzene-sul-fonate, (6- decanam ⁇ do-caproyl)oxybenzenesulfonate and mixtures thereof as described the hereinbefore referenced U.S. Patent 4,634,551
  • Another class of useful bleach activators compnses the benzoxazm-type activators disclosed by Hodge et al. in U.S. Patent 4,966, 723, Issued October 30, 1990, incorporated herein by reference. See also U.S. Patent 4,545,784, Issued to Sanderson, October 8, 1985, incorporated herein by reference, which discloses acyl caprolactams, mcludmg benzoyl caprolactam, adsorbed into sodium perborate.
  • peroxygen bleachmg agent will generally compnse from about 2% to 30% by weight of the detergent compositions herein. More preferably, peroxygen bleachmg agent will comp ⁇ se from about 2% to 20% by weight of the compositions. Most preferably, peroxygen bleaching agent will be present to the extent of from about 3% to 15% by weight of the compositions herein. If utilized, bleach activators can comp ⁇ se from about 2% to 10% by weight of the detergent compositions herein. Frequently, activators are employed such that the molar ratio of bleachmg agent to activator ranges from about 1:1 to 10:1, more preferably from about 1.5:1 to 5:1.
  • a detersive enzyme component Another highly preferred optional ingredient in the detergent compositions herem is a detersive enzyme component.
  • Enzymes can be included in the present detergent compositions for a va ⁇ ety of purposes, including removal of protem-based, carbohydrate-based, or tnglyce ⁇ de-based stains from substrates, for the prevention of refugee dye transfer in fabric launde ⁇ ng, and for fabric restoration Suitable enzymes include proteases, amylases, hpases, cellulases, peroxidases, and mixtures thereof of any suitable origin, such as vegetable, animal, bacterial, fungal and yeast ongm Preferred selections are influenced by factors such as pH- activity and/or stability, optimal thermostabihty, and stability to active detergents, builders and the like. In this respect bacterial or fungal enzymes are preferred, such as bacterial amylases and proteases, and fungal cellulases
  • Detersive enzyme means any enzyme having a cleaning, stain removing or otherwise beneficial effect in a laundry detergent composition
  • Preferred enzymes for laundry purposes include, but are not limited to, proteases, cellulases, hpases, amylases and peroxidases.
  • Enzymes are normally incorporated into detergent compositions at levels sufficient to provide a "cleaning-effective amount".
  • cleaning-effective amount refers to any amount capable of producing a cleaning, stain removal, soil removal, whitening, deodorizing, or freshness improving effect on substrates such as fabrics.
  • typical amounts are up to about 5 mg by weight, more typically 0.01 mg to 3 mg, of active enzyme per gram of the detergent composition.
  • the compositions herein will typically comp ⁇ se from 0.001% to 5%, preferably 0.01%-1% by weight of a commercial enzyme preparation
  • Protease enzymes are usually present m such commercial preparations at levels sufficient to provide from 0.005 to 0.1 Anson units (AU) of activity per gram of composition. Higher active levels may be desirable m highly concentrated detergent formulations.
  • Cellulases usable herein include those disclosed m U.S. Patent No. 4,435,307, Barbesgoard et al., March 6, 1984, and GB-A-2.075.028; GB-A-2.095.275 and DE-OS-
  • the enzyme-containing compositions herein may optionally also comp ⁇ se from about 0.001% to about 10%, preferably from about 0.005% to about 8%, most preferably from about 0.01% to about 6%, by weight of an enzyme stabilizing system.
  • the enzyme stabilizmg system can be any stabilizmg system which is compatible with the detersive enzyme. Such a system may be mherently provided by other formulation actives, or be added separately, e.g., by the formulator or by a manufacturer of detergent-ready enzymes.
  • Such stabilizing systems can, for example, comp ⁇ se calcium ion, bone acid, propylene glycol, short chain carboxy c acids, boronic acids, and mixtures thereof, and are designed to address different stabilization problems depending on the type and physical form of the detergent composition.
  • the detergent compositions according to the present invention can be m liquid, paste or granular form. Such compositions can be prepared by combining the essential and optional components in the requisite concentrations in any suitable order and by any conventional means.
  • the forgoing description of uses for the dye maintenance polymers defined herein are intended to be exemplary and other uses will be apparent to those skilled in the art and are intended to be within the scope of the present invention
  • Granular compositions are generally made by combining base granule ingredients, e.g., surfactants, builders, water, etc., as a slurry, and spray drying the resulting slurry to a low level of residual moisture (5-12%)
  • base granule ingredients e.g., surfactants, builders, water, etc.
  • the remaining dry ingredients e.g., granules of the essential dye maintenance polymers
  • the liquid ingredients e.g., solutions of the essential dye maintenance polymers, enzymes, binders and perfumes, can be sprayed onto the resulting granules to form the finished detergent composition.
  • Granular compositions according to the present invention can also be m "compact form", 1 e they may have a relatively higher density than conventional granular detergents, i.e from 550 to 950 g/1. In such case, the granular detergent compositions according to the present invention will contain a lower amount of "inorganic filler salt", compared to conventional granular detergents; typical filler salts are alkaline earth metal salts of sulphates and chlorides, typically sodium sulphate; "compact" detergents typically comprise not more than 10% filler salt.
  • Liquid detergent compositions can be prepared by admixing the essential and optional ingredients thereof in any desired order to provide compositions containing components in the requisite concentrations.
  • Liquid compositions according to the present invention can also be in "compact form", in such case, the liquid detergent compositions according to the present invention will contain a lower amount of water, compared to conventional liquid detergents. Addition of the dye maintenance polymers to liquid detergent or other aqueous compositions of this invention may be accomplished by simply mixing into the liquid solutions the desired dye maintenance polymers.
  • the present invention also provides a method for laundering fabrics in a manner which imparts fabric appearance benefits provided by the dye maintenance polymers used herein.
  • Such a method employs contacting these fabrics with an aqueous washing solution formed from an effective amount of the detergent compositions hereinbefore described or formed from the individual components of such compositions. Contacting of fabrics with washing solution will generally occur under conditions of agitation although the compositions of the present invention may also be used to form aqueous unagitated soaking solutions for fabric cleaning and treatment.
  • the washing solution have a pH of less than about 10.0, preferably it has a pH of about 9.5 and most preferably it has a pH of about 7.5.
  • Agitation is preferably provided in a washing machine for good cleaning. Washing is preferably followed by drying the wet fabric in a conventional clothes dryer.
  • An effective amount of a high density liquid or granular detergent composition in the aqueous wash solution in the washing machine is preferably from about 500 to about 7000 ppm, more preferably from about 1000 to about 3000 ppm.
  • EXAMPLE I TABLE I comprises numerous examples according to the present invention along with some comparative examples of material known to the art of laundry detergents.
  • the chemical stmctures shown in the examples below are idealized structures. Side reactions expected to occur during the condensation are not shown.

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Abstract

The present invention relates to laundry detergent compositions providing dye protection benefits to fabric comprising: a) from about 4 % to about 70 % by weight, of a surfactant; b) from about 0.01 % by weight, of a dye maintenance polymer or oligomer, said polymer or copolymer comprising one or more linearly polymerizing monomers, cyclically polymerizing monomers, and mixtures thereof; and c) the balance carriers and adjunct ingredients.

Description

LAUNDRY DETERGENT COMPOSITIONS WITH CERTAIN CATIONICALLY CHARGED
DYE MAINTENANCE POLYMERS
FIELD OF THE INVENTION The present invention relates to compositions, in either liquid or granular form, for use in laundry applications, wherein the compositions compπse certain dye mamtenance polymers that have a net positive charge. Compositions comprising the dye mamtenance polymers of this invention impart appearance and integrity benefits to fabπcs and textiles laundered in washing solutions formed from such compositions.
BACKGROUND OF THE INVENTION It is, of course, well known that alternating cycles of using and laundeπng fabπcs and textiles, such as articles of worn clothing and apparel, will inevitably adversely affect the appearance and integrity of the fabπc and textile items so used and laundered. Fabπcs and textiles simply wear out over time and with use. Laundeπng of fabπcs and textiles is necessary to remove soils and stains which accumulate therein and thereon duπng ordmary use However, the laundeπng operation itself, over many cycles, can accentuate and contπbute to the deteπoration of the mtegπty and the appearance of such fabncs and textiles
Deteπoration of fabπc mtegπty and appearance can manifest itself in several ways Short fibers are dislodged from woven and knit fabπc/textile structures by the mechanical action of laundeπng These dislodged fibers may form lint, fuzz or "pills" which are visible on the surface of fabπcs and diminish the appearance of newness of the fabπc Further, repeated laundenng of fabπcs and textiles, especially with bleach-contaming laundry products, can remove dye from fabπcs and textiles and impart a faded, worn out appearance as a result of diminished color intensity, and in many cases, as a result of changes in hues or shades of color
Given the foregoing, there is clearly an ongoing need to identify materials which could be added to laundry products that would associate themselves with the fibers of the fabπcs and textiles laundered using such products and thereby reduce or minimize the tendency of the laundered fabπc/textiles to detenorate m appearance Any such detergent product additive mateπal should, of course, be able to benefit fabπc appearance and mtegπty without unduly interfering with the ability of the laundry product to perform its intended function. The present invention is directed to the use of dye maintenance polymers in laundry applications that perform in this desired manner.
SUMMARY OF THE INVENTION
The present invention meets the aforementioned need in that it has been surpπsmgly discovered that fabπc which is treated, and subsequently re-treated with the compositions of the present invention, will resist normal fading and color loss without regard to the circumstances, inter alia, due to mechanical wear and abrasion. In addition, fabric which has not been treated can have the loss of fabπc dye attenuated by washing clothing with the laundry detergent compositions of the present invention. The compositions of the present invention can take any form, inter alia, heavy duty liquid (HDL), heavy duty granular (HDG), bars, pastes, thixotropic compositions.
The first aspect of the present invention relates to laundry detergent compositions providing dye protection benefits to fabπc compπsmg: a) from about 4% to about 70% by weight, of a surfactant selected from the group consisting of noniomc, anionic, cationic, amphoteπc, zwitteπonic surfactants and mixtures thereof, preferably at least one of said surfactants is an anionic surfactant; b) from about 0.01 %, preferably from about 0.1 %, more preferably from about 0.5%, most preferably from about 0.8% to about 10%, preferably to about 8%, more preferably to about 6%, most preferably to about 5% by weight, of a dye maintenance polymer or oligomer, said polymer or copolymer compπsmg one or more units having the formula
I) linear polymer units having the formula:
wherein each R1 is independently a) hydrogen; b) C,-C4 alkyl, c) substituted or unsubstituted phenyl; d) substituted or unsubstituted benzyl; e) carbocyclic; f» heterocyclic; g) and mixtures thereof; each R2 is independently a) hydrogen; b) halogen c) C,-C4 alkyl; d) C,-C4 alkoxy; e) substituted or unsubstituted phenyl; f) substituted or unsubstituted benzyl; g) carbocyclic; h) heterocyclic; i) and mixtures thereof; each Z ', is independently a) hydrogen; b) hydroxyl; c) halogen; d) -(CH2)mR; wherein R is: i) hydrogen; ii) hydroxyl iii) halogen; iv) nitrilo; v) -OR3; vi) -0(CH2)„N(R3)2; vii) -O(CH2)nN+(R3)3X-; viii) -OCO(CH2)nN(R3)2; ix) -OCO(CH2)nN+(R3)3X-; x) -NHCO(CH2)„N(R3)2; xi) -NHCO(CH2)nN+(R3)3X~; xn) -(CH2)nN(R3)2; xm) -(CH2)nN+(R3)3X"; xiv) carbocyclic; xv) heterocyclic; xvi) nitrogen heterocycle quaternary ammonium; xvn) nitrogen heterocycle N-oxide; xvin) aromatic N-heterocychc quaternary ammonium; xix) aromatic N-heterocychc N-oxide; xx) -NHCHO; xxi) or mixtures thereof; each R3 is mdependently hydrogen, CrC8 alkyl, C2-C8 hydroxyalkyl, and mixtures thereof; X is a water soluble amon; the index n is from 0 to 6 e) -(CH2)mCOR' wherein R' is i) -OR3; ii) -O(CH2)nN(R3)2; in) -O(CH2)nN+(R3)3X"; iv) -NR3(CH2)πN(R3)2; v) -NR3(CH2)„N+(R3)3X', v -(CH2)πN(R3)2; vn) -(CH2)nN+(R3)3X", vin) or mixtures thereof, each R3 is independently hydrogen, CrC8 alkyl, C2-C8 hydroxyalkyl, and mixtures thereof; X is a water soluble amon; the index n is from 0 to 6; f) and mixtures thereof, the index m is from 0 to 6;
II) cyclic units derived from cyclically polymerizing monomers having the formula:
wherein each R4 is independently an olefin compπsmg unit which is capable of propagating polymerization in addition to forming a cyclic residue with an adjacent R4 unit; R5 is C,-C12 linear or branched alkyl, benzyl, substituted benzyl, and mixtures thereof; X is a water soluble amon; and III) mixtures thereof; provided said polymer or co-polymer has a net cationic charge; and wherein said dye maintenance polymer is not an polyethyleneimme or alkoxylated derivative thereof; and b) the balance earners and other adjunct ingredients.
In addition to the surfactant and the dye maintenance polymer of this invention, the laundry detergent compositions herein compπse from about 0.01% to 80% by weight of an organic or inorganic detergency builder and other conventional laundry detergent products. In its method aspect, the present invention relates to the laundeπng or treating of fabπcs and textiles in aqueous washmg, πnsmg, or treating solutions formed from effective amounts of any of the detergent compositions, fabric softener compositions, or aqueous solution treatments described herein, or formed from the individual components of such compositions. Laundeπng of fabrics and textiles in such washing, πnsmg and/or treatment solutions, followed by drying, imparts fabric appearance benefits to the fabric and textile articles so treated. Such benefits can include improved overall appearance, pill/fuzz reduction, anti-fadmg, improved abrasion resistance, and/or enhanced softness. It has been surpπsmgly determined that the dye maintenance polymers of this invention impart fabric appearance and integrity benefits that are greater than the benefits achieved by a corresponding amount of either component by itself These and other objects, features and advantages will become apparent to those of ordinary skill in the art from a reading of the following detailed descπption and the appended claims. All percentages, ratios and proportions herein are by weight, unless otherwise specified All temperatures are in degrees Celsius (° C) unless otherwise specified. All documents cited are in relevant part, incorporated herein by reference.
DETAILED DESCRIPTION OF THE INVENTION As noted, when fabric or textiles are laundered in solutions which comprise the dye maintenance polymers of the present invention fabric appearance and integrity are enhanced The dye maintenance polymers can be added to wash solutions by incorporating them into a detergent composition, a fabric softener or by adding them separately to the washing solution. The dye maintenance polymers are described herein primarily as liquid or granular detergent additives but the present invention is not meant to be so limited. The dye maintenance polymers, detergent composition components, optional ingredients for such compositions and methods of using such compositions, are descπbed in detail below. All percentages are by weight unless other specified.
Dye Maintenance Polymers
Compositions and systems of the present invention compπse from about 0.1%, preferably for about 1%, more preferably from about 2%, most preferably from about 3% to about 10%, preferably to about 7%, more preferably to about 5% by weight, of a polymer, co-polymer, or mixture thereof, wherein said polymer or co-polymer compπses at least one catiomcally charged unit, ϊMter alia, quaternary ammonium moiety or unit which can form a cationic charge m situ, inter aha, pπmary amine moiety. Stated in another way, the oligomer, polymer, or co-polymer resulting from the herein below descπbed monomer units must have a net cationic charge. The charge can be distπbuted among any of the herein descπbed units.
The dye maintenance polymers of this invention can be used in any fabπc laundeπng process and provide certain appearance benefits to the fabrics laundered m these processes. Such fabπc appearance benefits can include, for example, improved overall appearance of the laundered fabπcs, reduction of the formation of pills and fuzz, protection against color fading, improved abrasion resistance, etc. The dye maintenance polymers used in the compositions and methods herein can provide such fabric appearance benefits when incorporated in a wash or rinse added products.
As will be apparent to those skilled m the art, an oligomer is a molecule consisting of only a few monomer units while polymers comprise considerably more monomer units. For the present invention, oligomers are defined as molecules having an average molecular weight below about 1 ,000 and polymers are molecules having an average molecular weight of greater than about 1,000. Copolymers are polymers or oligomers wherein two or more dissimilar monomers have been simultaneously or sequentially polymeπzed. Copolymers of the present invention can include, for example, polymers or oligomers copolymeπzing acrylamide with dimethyldiallylammonium chloride, vinyl amine with vinyl alcohol, etc
Cationic polymers in general and their method of manufacture are know. For example, a detailed description of cationic polymers can be found in an article by M. Fred Hoover that was published m the Journal of Macromolecular Science-Chemistry, A4(6), pp 1327-1417, October, 1970. The entire disclosure of the Hoover article is incorporated herein by reference. The dye maintenance polymers of this invention will be better understood when read in light of the Hoover article, the present disclosure and the Examples herein.
I) Linear Polymer Units The polymers or co-polymers of the present invention can compπse one or more linear polymer units having the formula:
wherein R1, R2, and Z are defined herein below. Preferably, the linear polymer units are formed from linearly polymeπzmg monomers. Linearly polymeπz g monomers are defined herein as monomers which under standard polymerizing conditions result in a linear polymer chain or alternatively which linearly propagate polymeπzation. The linearly polymeπzmg monomers of the present invention have the formula:
Rl R2
\ /
R Z • however, those of skill m the art recognize that many useful lmear monomer units are introduced indirectly, inter a a, vmyl amine units, vmyl alcohol units, and not by way of linearly polymeπzmg monomers. For example, vmyl acetate monomers once incorporated into the backbone are hydrolyzed to form vmyl alcohol units. For the purposes of the present invention, linear polymer units may be directly introduced, i.e. via linearly polymerizing units, or indirectly, i.e. via a precursor as in the case of vmyl alcohol cited herein above.
Each R1 is independently hydrogen, C,-C4 alkyl, substituted or unsubstituted phenyl, substituted or unsubstituted benzyl, carbocyclic, heterocyclic, and mixtures thereof. Preferably R1 is hydrogen, C,-C4 alkyl, phenyl, and mixtures thereof, more preferably hydrogen and methyl
Each R2 is independently hydrogen, halogen, C,-C4 alkyl, C,-C4 alkoxy, substituted or unsubstituted phenyl, substituted or unsubstituted benzyl, carbocyclic, heterocyclic, and mixtures thereof. Preferred R2 is hydrogen, CrC4 alkyl, and mixtures thereof. Each Z is independently hydrogen; hydroxyl; halogen; -(CH2)mR, wherein R is hydrogen, hydroxyl, halogen, mtπlo, -OR3, -0(CH2)nN(R3)2, -0(CH2)nN+(R3)3X ", -OCO(CH2)„N(R3)2, - OCO(CH2)nN+(R3)3X", -NHCO(CH2)nN(R3)2, -NHCO(CH2)nN+(R3)3X", -(CH2)„N(R3)2, -
(CH2)nN (R3)3X", a non-aromatic nitrogen heterocycle compπsmg a quaternary ammonium ion, a non-aromatic nitrogen heterocycle comprising an N-oxide moiety, an aromatic nitrogen containing heterocyclic wherein one or more or the nitrogen atoms is quaternized; an aromatic nitrogen containing heterocycle wherein at least one nitrogen is an N-oxide; -NHCHO (formamide), or mixtures thereof; wherein each R3 is independently hydrogen, C,-C8 alkyl, C,-C8 hydroxyalkyl, and mixtures thereof; X is a water soluble amon; the index n is from 0 to 6; carbocyclic, heterocyclic, or mixtures thereof; -(CH2)mCOR' wherein R' is -OR3, -O(CH2)πN(R3)2,
-O(CH2)nN+(R3)3X", -NR3(CH2)πN(R3)2, -NR3(CH2)nN+(R3)3X \ -(CH2)nN(R3)2, -(CH2)nN+(R3)3X ", or mixtures thereof, wherein R3, X, and n are the same as defined herein above. A preferred Z is
-O(CH2)„N (R3)3X", wherein the index n is 2 to 4. The index m is from 0 to 6, preferably 0 to 2, more preferably 0.
Non-limiting examples of linearly polymeπzmg monomers compπsmg a heterocyclic Z unit includes l-vιnyl-2-pyrrolιdmone, 1-vmylιmιdazole, 2-vmyl-l,3-dιoxolane, 4-vmyl-l- cyclohexenel,2-epoxιde, and 2-vmylpyπdme.
The polymers and co-polymers of the present invention compπse Z units which have a cationic charge or which result m a unit which forms a cationic charge in situ. When the copolymers of the present invention compπse more than one Z unit, for example, Z1, Z2,...Zn units, at least about 1% of the monomers which compπse the co-polymers will compπse a cationic unit.
Preferred cationic units include -O(CH2)nN+(R3)3X " and -(CH2)nN+(R3)3X ". When the copolymers of the present invention are formed from two monomers, Z1 and Z2, the ratio of Z1 to Z2 is preferably from about 9:1 to about 1:9.
A non-limiting example of a Z unit which can be made to form a cationic charge in situ is the -NHCHO unit, formamide. The formulator can prepare a polymer or co-polymer compπs g formamide units some of which are subsequently hydrolyzed to form vmyl amine equivalents. For example the formulator may prepare a co-polymer having the general formula:
which comprises a formamide unit and then subsequently treat the co-polymer such that some of the formamide units are hydrolyzed to form a co-polymer comprising vmyl amme units, said polymer having the formula. wherein Z may be a cationic unit compπsmg or non-catiomc unit compπsmg moiety and x' + x" x.
Another class of preferred linearly polymeπzable monomers compπse cationically charged heteroaromatic Z units having the formula:
an non-limiting example of which is 4- vmyl (N-alkyl)pyπdme wherein R1 and R2 are each hydrogen and R6 is methyl
Another class of preferred linearly polymeπzable monomers which compπses a heterocyclic πng includes Z units compπsmg an N-oxide, for example, the N-oxide having the formula:
a non-limitmg example of which is 4-vmyl pyridme N-oxide.
N-alkyl vmylpyπdine monomers and N-oxide vinylpyπdme monomers can be suitably combined with other non aromatic monomers, inter aha, vmyl am e. However, preferred polymers of the present invention include co-polymers derived from a combination of quatemized, N-oxide, and nitrogen containing heteroaromatic monomers, non-limitmg examples of which includes a copolymer of N-methyl vmyl pyπdine and vmyl pyridme m a ratio of 4:1, a copolymer of N-methyl vmyl pyridme and vmyl pyridme in a ratio of 4:6; a co-polymer of poly(N-methyl vmyl pyridme) and vmyl pyπdine N-oxide m a ratio of polymer to monomer of 4:1; poly (N-methyl vmyl pyridme) and vinyl pyπdine N-oxide in a ratio of polymer to monomer of 4:6; and mixtures thereof A preferred lmear co-polymer according to the present has the formula:
wherein Z1 has the formula:
Z2 has the formula:
wherein X is chloπne; x has the value of from about 10 to about 100,000; y has the value of from about 10 to about 100,000; the ratio of x to y is from 9:1 to 1 :9. Co-polymers of this type are available as, e.g., Sedipur® CF104 ex BASF.
As descπbed herein above, some preferred polymer residues may be formed by treatment of the resulting polymer. For example, vmyl amme residues are preferably introduced via formamide monomers which are subsequently hydrolyzed to the free ammo unit. Also vmyl alcohol units are obtained by hydrolysis of residues formed form vmyl acetate monomers. Likewise, acrylic acid residues may be esteπfied after polymerization, for example, units having the formula
may be more conveniently formed after the backbone has been formed by polymerization with acrylic acid or acrylic acid precursor monomers.
II) Cyclic Units Derived from Cyclically Polymerizing Monomers
The polymers or co-polymers of the present invention can comprise one or more cyclic polymer units which are derived from cyclically polymeπzmg monomers. Cyclically polymeπzing monomers are defined herein as monomers which under standard polymerizing conditions result in a cyclic polymer residue as well as serving to linearly propagate polymerization. Preferred cyclically polymeπzing monomers of the present invention have the formula: wherein each R4 is independently an olefin compπsmg unit which is capable of propagating polymeπzation in addition to forming a cyclic residue with an adjacent R4 unit; R5 is C,-C12 linear or branched alkyl, benzyl, substituted benzyl, and mixtures thereof; X is a water soluble amon.
Non-limitmg examples of R4 units include allyl and alkyl substituted allyl units. Preferably the resulting cyclic residue is a six-member πng compπsmg a quaternary nitrogen atom.
R5 is preferably C C4 alkyl, preferably methyl.
An example of a cyclically polymeπzing monomer is dimethyl diallyl ammonium having the formula:
which results in a polymer or co-polymer having units with the formula:
wherein preferably the index z is from about 10 to about 50,000. Ill) Mixtures thereof.
The polymers or co-polymers of the present invention must retain a net cationic charge, whether the charged is developed in situ, or whether the polymer or co-polymer itself has a formal positive charge. Preferably the polymer or co-polymer has at least 10%, more preferably at least about 25%, more preferably at least about 35%, most preferably at least about 50% of the residues compnse a cationic charge.
The polymers or co-polymers of the present invention can comprise mixtures of linearly and cyclically polymerizing monomers, for example the poly(dιmethyldιallyl-ammonιum chloπde/acrylamide) co-polymer having the formula: wherein Z1, Z2, x, y, and z are the same as defined herein above and X is chloπde ion.
A particularly preferred embodiment of this invention is the composition compπsmg a polymer based on dimethyldiallylammomum chloπde and a copolymer which is based upon acrylamide with a co-monomer selected from the group consisting of N, N dιalkylamιnoalkyl(meth)acrylate, N, N dialkylaminoalkylacrylate, N,N dialkylammoalkylacrylamide, N,N dιalkylammoalkyl(meth)acrylamιde, their quatemized deπvatives and mixtures thereof.
Non-limiting examples of preferred polymers according to the present invention include dye maintenance copolymers compπsmg:
1) a first monomer selected from the group consisting of N, N dιalkylammoalkyl(meth)acrylate, N, N dialkylaminoalkylacrylate, N,N dialkylammoalkylacrylamide, N,N dιalkylamιnoalkyl(meth)acrylamιde, their quatemized deπvatives and mixtures thereof; and n) a second monomer selected from the group consisting of acrylic acid, methacryhc acid, C,-C6 alkylmethacrylate, C,-C6 alkyl acrylate, CrC8 hydroxyalkylacrylate, C,-C8 hydroxyalkylmethacrylate, acrylamide, C C16 alkyl acrylamide, CrCI6 dialkylacrylamide, 2-acrylamιdo-2-methylpropane sulfomc acid or its alkali salt, methacrylamide, CrC16 alkylmethacrylamide, CrC16 dialkylmethacrylamide, vmyl formamide, vmylacetamide, vmyl alcohol, C,-C8 vmylalkylether, vmyl pyridme, ltaconic acid, vinyl acetate, vinyl propionate, vmyl butyrate and mixtures thereof, wherein the copolymer comprises at least 25 mole % of the first monomer
ADJUNCT INGREDIENTS The compositions of the present invention may also optionally comprise one or more adjunct ingredients. Non-limitmg examples of adjunct ingredients are selected from the group consisting of detersive surfactants, electrolytes, stabilizers, low molecular weight water soluble solvents, chelatmg agents, dispersibility aids, soil release agents, nomonic fabric softening agents, concentration aid, perfume, preservatives, colorants, optical bπghteners, opacifiers, germicides, fungicides, anti-corrosion agents, antofoam agents, and mixtures thereof.
The following are applications which descπbe vaπous detergent additive, methods of making these additives and methods of using them are all included herein by reference. WO 99/07813 Al Randall et al., "Laundry Detergent Compositions with Ammo Acid Based Polymers to Provide Appearance and Integπty Benefits to Fabπcs Laundered Therewith"; WO 99/07814 Al Randall et al., "Laundry Detergent Compositions with Ammo Acid Based Polymers to Provide Appearance and Integrity Benefits to Fabπcs Laundered Therewith"; WO 99/14299 Al Panandiker et al., "Laundry Detergent Compositions with Amonically Modified, Cyclic Amine Based Polymers; WO 99/14300 Al Panandiker et al., "Laundry Detergent Compositions with Cyclic Am e-Based Polymers to Provide Appearance and Integπty Benefits to Fabπcs Laundered Therewith"; WO 99/14301 Al Panandiker et al., "Laundry Detergent Compositions and Fabric Conditioning Compositions with Oxidized Cyclic Amme-Based Polymers"; and US 99/23146 Panandiker et al., "Laundry Detergent Compositions with A Combination of Cyclic Amine Based Polymers and Hydrophobically Modified Carboxy Methyl Cellulose".
SURFACTANT SYSTEM
The laundry detergent compositions of the present invention compπse a surfactant system. The surfactant systems of the present invention may compπse any type of detersive surfactant, non-limiting examples of which include one or more mid-cham branched alkyl sulfate surfactants, one or more mid-chain branched alkyl alkoxy sulfate surfactants, one or more mid- cham branched aryl sulfonate surfactants, one or more non mid-chain branched sulphonates, sulphates, cationic surfactants, zwitteπonic surfactants, ampholytic surfactants, and mixtures thereof
The total amount of surfactant present m the compositions of the present invention is from about 4% by weight, preferably from about 10% more preferably from about 15% to about 60%, preferably to about 30% by weight, of said composition
Nonlimiting examples of surfactants useful herein include. a) C , , -C ! 8 alkyl benzene sulfonates (LAS) , b) C6-C18 mid-cham branched aryl sulfonates (BLAS), c) C10-C20 primary, α or ω-branched, and random alkyl sulfates (AS), d) C14-C20 mid-cham branched alkyl sulfates (BAS), e) C10-C18 secondary (2,3) alkyl sulfates as described in U.S. 3,234,258 Morns, issued February 8, 1966, U.S 5,075,041 Lutz, issued December 24, 1991; U.S. 5,349,101 Lutz et al., issued September 20, 1994; and U.S. 5,389,277 Pneto, issued Febmary 14, 1995 each incorporated herein by reference; f) C,0-C18 alkyl alkoxy sulfates (AEXS) wherein preferably x is from 1-7; g) C14-C20 mid-cham branched alkyl alkoxy sulfates (BAEXS); h) C10-C18 alkyl alkoxy carboxylates preferably compnsing 1-5 ethoxy units; l) C12-C18 alkyl ethoxylates, C6-C12 alkyl phenol alkoxylates wherein the alkoxylate units are a mixture of ethyleneoxy and propyleneoxy units, C12-C18 alcohol and C6-C12 alkyl phenol condensates with ethylene oxide/propylene oxide block polymers inter aha Pluronic® ex BASF which are disclosed m U.S. 3,929,678 Laughlm et al., issued December 30, 1975, incorporated herein by reference; j) C14-C22 mid-cham branched alkyl alkoxylates, BAEX; k) Alkylpolysacchaπdes as disclosed in U.S. 4,565,647 Llenado, issued January 26, 1986, incorporated herein by reference;
1) Polyhydroxy fatty acid amides having the formula:
O R8
7 II I
R7-C— N— Q wherein R7 is C5-C31 alkyl; R8 is selected from the group consisting of hydrogen, C,-C4 alkyl, C,- C4 hydroxyalkyl, Q is a polyhydroxyalkyl moiety having a linear alkyl chain with at least 3 hydroxyls directly connected to the chain, or an alkoxylated derivative thereof; preferred alkoxy is ethoxy or propoxy, and mixtures thereof; preferred Q is derived from a reducing sugar m a reductive animation reaction, more preferably Q is a glycityl moiety; Q is more preferably selected from the group consisting of -CH2(CHOH)πCH2OH, -CH(CH2OH)(CHOH)n ,CH2OH, - CH2(CHOH)2(CHOR')(CHOH) CH2 OH, and alkoxylated deπvatives thereof, wherein n is an integer from 3 to 5, inclusive, and R' is hydrogen or a cyclic or aliphatic monosaccharide, which are described m U.S. 5,489,393 Connor et al., issued Febmary 6, 1996; and U.S. 5,45,982 Murch et al., issued October 3, 1995, both incorporated herein by reference.
A non-limiting example of a nomonic surfactant suitable for use in the present invention has the formula.
wherein R is C7-C21 linear alkyl, C7-C21 branched alkyl, C7-C2I linear alkenyl, C7-C21 branched alkenyl, and mixtures thereof R1 is ethylene; R2ιs C3-C4 linear alkyl, C3-C4 branched alkyl, and mixtures thereof; preferably R2 is 1,2-propylene. Nomonic surfactants which comprise a mixture of R1 and R2unιts preferably compnse from about 4 to about 12 ethylene units in combination with from about 1 to about 4 1,2-propylene units. The units may be alternating, or grouped together in any combmation suitable to the formulator. Preferably the ratio of R1 units to R2 units is from about 4 : 1 to about 8 : 1. Preferably an R2 units (i.e. 1,2-propylene) is attached to the nitrogen atom followed by the balance of the chain compπsmg from 4 to 8 ethylene units.
R2 is hydrogen, C,-C4 linear alkyl, C3-C4 branched alkyl, and mixtures thereof; preferably hydrogen or methyl, more preferably hydrogen.
R4 is hydrogen, CrC4 linear alkyl, C3-C4 branched alkyl, and mixtures thereof; preferably hydrogen. When the mdex m is equal to 2 the index n must be equal to 0 and the R4 unit is absent and is instead replaced by a -[(R'O)x(R2O)yR3] unit.
The mdex m is 1 or 2, the index n is 0 or 1, provided that when m is equal to 1, n is equal to 1; and when m is 2 n is 0; preferably m is equal to 1 and n is equal to one, resulting in one - [(R1O)x(R2O)yR3] unit and R4 bemg present on the nitrogen. The mdex x is from 0 to about 50, preferably from about 3 to about 25, more preferably from about 3 to about 10. The index y is from 0 to about 10, preferably 0, however when the index y is not equal to 0, y is from 1 to about 4. Preferably all of the alkyleneoxy units are ethyleneoxy units. Those skilled the art of ethoxylated polyoxyalkylene alkyl amide surface active agents will recognized that the values for the indices x and y are average values and the true values may range over several values depending upon the process used to alkoxylate the amides.
The mid-cham branched alkyl sulfate surfactants of the present invention have the formula:
R R1 R2
CH3CH2(CH2)wCH(CH2)xCH(CH2)yCH(CH2)HOSO3M; the alkyl alkoxy sulfates have the formula:
R R1 R2
I I I 3
CH3CH2(CH2)wCH(CH2)xCH(CH2)yCH(CH2)z(OR3)mOSO3M the alkyl alkoxylates have the formula R R1 R2
I I I
CH3CH2(CH2)wCH(CH2)xCH(CH2)yCH(CH2)z(OR3)nOH wherein R, R1, and R2 are each independently hydrogen, C,-C3 alkyl, and mixtures thereof; provided at least one of R, R1, and R2 is not hydrogen; preferably R, R1, and R2 are methyl; preferably one of R, R1, and R2 is methyl and the other units are hydrogen. The total number of carbon atoms m the mid-cham branched alkyl sulfate and alkyl alkoxy sulfate surfactants is from 14 to 20; the index w is an integer from 0 to 13; x is an integer from 0 to 13; y is an integer from 0 to 13; z is an integer of at least 1; provided w + x + y + z is from 8 to 14 and the total number of carbon atoms in a surfactant is from 14 to 20; R3 is C,-C4 linear or branched alkylene, preferably ethylene, 1,2-propylene, 1,3-propylene, 1,2-butylene, 1 ,4-butylene, and mixtures thereof. However, a preferred embodiment of the present invention compnses from 1 to 3 units wherein R3 is 1,2-propylene, 1,3-propylene, or mixtures thereof followed by the balance of the R3 units compπsmg ethylene units. Another preferred embodiment compnses R3 units which are randomly ethylene and 1,2-propylene units. The average value of the mdex m is at least about 0.01. When the mdex m has low values, the surfactant system compnses mostly alkyl sulfates with a small amount of alkyl alkoxy sulfate surfactant. Some tertiary carbon atoms may be present in the alkyl chain, however, this embodiment is not desired.
M denotes a cation, preferably hydrogen, a water soluble cation, and mixtures thereof. Non-limiting examples of water soluble cations include sodium, potassium, lithium, ammonium, alkyl ammonium, and mixtures thereof Detersent Builder
The detergent compositions herein may also comprise from about 0.1% to 80% by weight of a detergent builder. Preferably such compositions in liquid form will comprise from about 1% to 10% by weight of the builder component. Preferably such compositions in granular form will comprise from about 1% to 50% by weight of the builder component. Detergent builders are well known in the art and can comprise, for example, phosphate salts as well as various organic and inorganic nonphosphorus builders.
Water-soluble, nonphosphorus organic builders useful herein include the vanous alkali metal, ammonium and substituted ammonium polyacetates, carboxylates, polycarboxylates and polyhydroxy sulfonates. Suitable polycarboxylates for use herein are the polyacetal carboxylates descπbed m U.S. Patent 4,144,226, issued March 13, 1979 to Crutchfield et al., and U.S. Patent 4,246,495, issued March 27, 1979 to Crutchfield et al , both of which are incorporated herein by reference. Particularly preferred polycarboxylate builders are the oxydisuccmates and the ether carboxylate builder compositions compnsmg a combination of tartrate monosuccmate and tartrate disuccinate descπbed in U.S Patent 4,663,071, Bush et al., issued May 5, 1987, the disclosure of which is incorporated herein by reference.
Examples of suitable nonphosphoms, inorganic builders include the silicates, aluminosilicates, borates and carbonates. Particularly preferred are sodium and potassium carbonate, bicarbonate, sesquicarbonate, tetraborate decahydrate, and silicates havmg a weight ratio of S1O2 to alkali metal oxide of from about 0.5 to about 4.0, preferably from about 1.0 to about 2.4. Also preferred are aluminosilicates including zeolites. Such mateπals and their use as detergent builders are more fully discussed in Corkill et al., U. S. Patent No. 4,605,509, the disclosure of which is incorporated herein by reference. Also discussed m U. S. Patent No. 4,605,509 are crystallme layered silicates which are suitable for use m the detergent compositions of this mvention.
Optional Detergent Ingredients
In addition to the surfactants, builders and dye maintenance polymers of the detergent compositions of the present invention can also include any number of additional optional ingredients. These include conventional detergent composition components such as enzymes and enzyme stabilizing agents, suds boosters or suds suppressers, anti-tarnish and anticorrosion agents, bleaching agents, soil suspending agents, soil release agents, germicides, pH adjusting agents, non-builder alkalinity sources, chelatmg agents, organic and inorganic fillers, solvents, hydrotropes, optical bπghteners, dyes and perfumes. pH adjusting agents may be necessary m certain applications where the pH of the wash solution is greater than about 10.0 because the fabric integrity benefits of the defined compositions begin to dimmish at a higher pH. Hence, if the wash solution is greater than about 10.0 after the addition of the dye maintenance polymers of the present mvention a pH adjuster should be used to reduce the pH of the washing solution to below about 10.0, preferably to a pH of below about 9.5 and most preferably below about 7.5. Suitable pH adjusters will be known to those skilled m the art
A preferred optional ingredients for incorporation into the detergent compositions herein comprises a bleaching agent, e g , a peroxygen bleach Such peroxygen bleaching agents may be organic or inorganic in nature Inorganic peroxygen bleaching agents are frequently utilized in combination with a bleach activator
Useful organic peroxygen bleaching agents include percarboxy c acid bleaching agents and salts thereof. Suitable examples of this class of agents include magnesium monoperoxyphthalate hexahydrate, the magnesium salt of metachloro perbenzoic acid, 4- nonylammo-4-oxoperoxybutync acid and dφeroxydodecanedioic acid. Such bleaching agents are disclosed m U.S. Patent 4,483,781, Hartman, Issued November 20, 1984; European Patent Application EP-A-133,354, Banks et al., Published Febmary 20, 1985; and U.S. Patent 4,412,934, Chung et al., Issued November 1, 1983. Highly preferred bleaching agents also include 6- nonylammo-6-oxoperoxycaproιc acid (NAPAA) as descnbed in U.S. Patent 4,634,551, Issued January 6, 1987 to Bums et al.
Inorganic peroxygen bleaching agents may also be used, generally in particulate form, in the detergent compositions herein. Inorganic bleaching agents are m fact preferred. Such inorganic peroxygen compounds include alkali metal perborate and percarbonate mateπals. For example, sodium perborate (e.g. mono- or tetra-hydrate) can be used. Suitable inorganic bleachmg agents can also mclude sodium or potassium carbonate peroxyhydrate and equivalent "percarbonate" bleaches, sodium pyrophosphate peroxyhydrate, urea peroxyhydrate, and sodium peroxide. Persulfate bleach (e.g., OXONE, manufactured commercially by DuPont) can also be used. Frequently inorganic peroxygen bleaches will be coated with silicate, borate, sulfate or water-soluble surfactants. For example, coated percarbonate particles are available from vanous commercial sources such as FMC, Solvay Interox, Tokai Denka and Degussa.
Inorganic peroxygen bleaching agents, e.g., the perborates, the percarbonates, etc., are preferably combined with bleach activators, which lead to the in situ production m aqueous solution (i.e., duπng use of the compositions herein for fabric laundermg/bleachmg) of the peroxy acid corresponding to the bleach activator. Various non-limiting examples of activators are disclosed in U.S. Patent 4,915,854, Issued April 10, 1990 to Mao et al.; and U.S. Patent 4,412,934 Issued November 1, 1983 to Chung et al. The nonanoyloxybenzene sulfonate (NOBS) and tetraacetyl ethylene diamme (TAED) activators are typical and preferred. Mixtures thereof can also be used. See also the hereinbefore referenced U.S. 4,634,551 for other typical bleaches and activators useful herein
Other useful amido-deπved bleach activators are those of the formulae: R1N(R5)C(O)R2C(0)L or R1C(O)N(R5)R2C(O)L wherein R! IS an alkyl group containing from about 6 to about 12 carbon atoms, R2 is an alkylene containing from 1 to about 6 carbon atoms, R^ is H or alkyl, aryl, or alkaryl containing from about 1 to about 10 carbon atoms, and L is any suitable leaving group. A leaving group is any group that is displaced from the bleach activator as a consequence of the nucleophi c attack on the bleach activator by the perhydrolysis amon. A preferred leaving group is phenol sulfonate.
Preferred examples of bleach activators of the above formulae include (6- octanamιdo-caproyl)oxybenzenesulfonate, (6-nonanamιdocaproyl) oxybenzene-sul-fonate, (6- decanamιdo-caproyl)oxybenzenesulfonate and mixtures thereof as described the hereinbefore referenced U.S. Patent 4,634,551 Another class of useful bleach activators compnses the benzoxazm-type activators disclosed by Hodge et al. in U.S. Patent 4,966, 723, Issued October 30, 1990, incorporated herein by reference. See also U.S. Patent 4,545,784, Issued to Sanderson, October 8, 1985, incorporated herein by reference, which discloses acyl caprolactams, mcludmg benzoyl caprolactam, adsorbed into sodium perborate.
If utilized, peroxygen bleachmg agent will generally compnse from about 2% to 30% by weight of the detergent compositions herein. More preferably, peroxygen bleachmg agent will compπse from about 2% to 20% by weight of the compositions. Most preferably, peroxygen bleaching agent will be present to the extent of from about 3% to 15% by weight of the compositions herein. If utilized, bleach activators can compπse from about 2% to 10% by weight of the detergent compositions herein. Frequently, activators are employed such that the molar ratio of bleachmg agent to activator ranges from about 1:1 to 10:1, more preferably from about 1.5:1 to 5:1.
Additional suitable bleaching agents and bleach activators are disclosed in one or more of the co-pending PCT Applications listed in Table A and incorporated herein by reference.
Another highly preferred optional ingredient in the detergent compositions herem is a detersive enzyme component. Enzymes can be included in the present detergent compositions for a vaπety of purposes, including removal of protem-based, carbohydrate-based, or tnglyceπde-based stains from substrates, for the prevention of refugee dye transfer in fabric laundeπng, and for fabric restoration Suitable enzymes include proteases, amylases, hpases, cellulases, peroxidases, and mixtures thereof of any suitable origin, such as vegetable, animal, bacterial, fungal and yeast ongm Preferred selections are influenced by factors such as pH- activity and/or stability, optimal thermostabihty, and stability to active detergents, builders and the like. In this respect bacterial or fungal enzymes are preferred, such as bacterial amylases and proteases, and fungal cellulases
"Detersive enzyme", as used herein, means any enzyme having a cleaning, stain removing or otherwise beneficial effect in a laundry detergent composition Preferred enzymes for laundry purposes include, but are not limited to, proteases, cellulases, hpases, amylases and peroxidases.
Enzymes are normally incorporated into detergent compositions at levels sufficient to provide a "cleaning-effective amount". The term "cleaning-effective amount" refers to any amount capable of producing a cleaning, stain removal, soil removal, whitening, deodorizing, or freshness improving effect on substrates such as fabrics. In practical terms for current commercial preparations, typical amounts are up to about 5 mg by weight, more typically 0.01 mg to 3 mg, of active enzyme per gram of the detergent composition. Stated otherwise, the compositions herein will typically compπse from 0.001% to 5%, preferably 0.01%-1% by weight of a commercial enzyme preparation Protease enzymes are usually present m such commercial preparations at levels sufficient to provide from 0.005 to 0.1 Anson units (AU) of activity per gram of composition. Higher active levels may be desirable m highly concentrated detergent formulations.
Cellulases usable herein include those disclosed m U.S. Patent No. 4,435,307, Barbesgoard et al., March 6, 1984, and GB-A-2.075.028; GB-A-2.095.275 and DE-OS-
2.247.832. CAREZYME® and CELLUZYME® (Novo) are especially useful. See also WO 9117243 to Novo.
The enzyme-containing compositions herein may optionally also compπse from about 0.001% to about 10%, preferably from about 0.005% to about 8%, most preferably from about 0.01% to about 6%, by weight of an enzyme stabilizing system. The enzyme stabilizmg system can be any stabilizmg system which is compatible with the detersive enzyme. Such a system may be mherently provided by other formulation actives, or be added separately, e.g., by the formulator or by a manufacturer of detergent-ready enzymes. Such stabilizing systems can, for example, compπse calcium ion, bone acid, propylene glycol, short chain carboxy c acids, boronic acids, and mixtures thereof, and are designed to address different stabilization problems depending on the type and physical form of the detergent composition.
Detergent Composition Preparation
The detergent compositions according to the present invention can be m liquid, paste or granular form. Such compositions can be prepared by combining the essential and optional components in the requisite concentrations in any suitable order and by any conventional means The forgoing description of uses for the dye maintenance polymers defined herein are intended to be exemplary and other uses will be apparent to those skilled in the art and are intended to be within the scope of the present invention
Granular compositions, for example, are generally made by combining base granule ingredients, e.g., surfactants, builders, water, etc., as a slurry, and spray drying the resulting slurry to a low level of residual moisture (5-12%) The remaining dry ingredients, e g., granules of the essential dye maintenance polymers, can be admixed in granular powder form with the spray dned granules in a rotary mixing dmm The liquid ingredients, e.g., solutions of the essential dye maintenance polymers, enzymes, binders and perfumes, can be sprayed onto the resulting granules to form the finished detergent composition. Granular compositions according to the present invention can also be m "compact form", 1 e they may have a relatively higher density than conventional granular detergents, i.e from 550 to 950 g/1. In such case, the granular detergent compositions according to the present invention will contain a lower amount of "inorganic filler salt", compared to conventional granular detergents; typical filler salts are alkaline earth metal salts of sulphates and chlorides, typically sodium sulphate; "compact" detergents typically comprise not more than 10% filler salt.
Liquid detergent compositions can be prepared by admixing the essential and optional ingredients thereof in any desired order to provide compositions containing components in the requisite concentrations. Liquid compositions according to the present invention can also be in "compact form", in such case, the liquid detergent compositions according to the present invention will contain a lower amount of water, compared to conventional liquid detergents. Addition of the dye maintenance polymers to liquid detergent or other aqueous compositions of this invention may be accomplished by simply mixing into the liquid solutions the desired dye maintenance polymers.
Fabric Laundering Method
The present invention also provides a method for laundering fabrics in a manner which imparts fabric appearance benefits provided by the dye maintenance polymers used herein. Such a method employs contacting these fabrics with an aqueous washing solution formed from an effective amount of the detergent compositions hereinbefore described or formed from the individual components of such compositions. Contacting of fabrics with washing solution will generally occur under conditions of agitation although the compositions of the present invention may also be used to form aqueous unagitated soaking solutions for fabric cleaning and treatment. As discussed above, it is preferred that the washing solution have a pH of less than about 10.0, preferably it has a pH of about 9.5 and most preferably it has a pH of about 7.5.
Agitation is preferably provided in a washing machine for good cleaning. Washing is preferably followed by drying the wet fabric in a conventional clothes dryer. An effective amount of a high density liquid or granular detergent composition in the aqueous wash solution in the washing machine is preferably from about 500 to about 7000 ppm, more preferably from about 1000 to about 3000 ppm.
EXAMPLES The following examples illustrate the compositions and methods of the present invention, but are not necessarily meant to limit or otherwise define the scope of the invention.
EXAMPLE I TABLE I comprises numerous examples according to the present invention along with some comparative examples of material known to the art of laundry detergents. The chemical stmctures shown in the examples below are idealized structures. Side reactions expected to occur during the condensation are not shown.
TABLE II
EXAMPLE II Granular Detergent Test Composition Preparation Several heavy duty granular detergent compositions are prepared containing one or more dye maintenance polymer having a DMP according to this invention. These granular detergent compositions all have the following basic formula:
TABLE II
Enzymes 0.59
Dye Maintenance Polymer 3.0
Perfume, Brightener, Suds Suppressor, Other Balance Minors, Moisture, Sulfate
100%
EXAMPLE III Liquid Detergent Test Composition Preparation Several heavy duty liquid detergent compositions are prepared containing one or more dye maintenance polymer having a DMP according to this invention. These liquid detergent compositions all have the following basic formula:
TABLE III
Component Wt. %
Ci _ι ς alkyl ether (2.5) sulfate 38
Ci ι glucose amide 6.86
Citric Acid 4.75
Ci 7_ι 4 Fatty Acid 2.00
Enzymes 1.02
MEA 1.0
Propanediol 0.36
Borax 6.58
Dispersant 1.48
Na Toluene Sulfonate 6.25
Dye Maintenance Polymer 1.0
Dye, Perfume, Brighteners, Preservatives, Suds Balance Suppressor, Other Minors, Water
100%
EXAMPLE IV Granular Detergent Test Composition Preparation Several granular detergent compositions are prepared containing one or more dye maintenance polymer having a DMP according to this mvention. Such granular detergent compositions all have the following basic formula:
TABLE IV
Example Comparative
Component Wt. % Wt%
Na Cj ?. Linear alkyl benzene sulfonate 9.40 9.40
Na Ci4_tς alkyl sulfonate 11.26 11.26
Zeolite Builder 27.79 27.79 Sodium Carbonate 27.31 27.31
PEG 4000 1.60 1.60
Dispersant, Na polyacrylate 2.26 2.26
Ci .1 -* alkyl ethoxylate (E9) 1.5 1.5
Sodium Perborate 1.03 1.03
Dye Maintenance Polymer 0.8 0
Other Adjunct ingredients Balance Balance
100% 100%

Claims

What is claimed is:
1. A detergent compositions comprising: a) from 4% to 70% by weight, of a surfactant; b) from 0.01% to 5% by weight, of a dye maintenance polymer or oligomer, said polymer or copolymer comprising one or more units having the formula:
I) linear polymer units having the formula:
wherein each R1 is independently a) hydrogen; b) C,-C4 alkyl; c) substituted or unsubstituted phenyl; d) substituted or unsubstituted benzyl; e) carbocyclic; f) heterocyclic; g) and mixtures thereof; each R2 is independently a) hydrogen; b) halogen c) C,-C4 alkyl; d) C,-C4 alkoxy; e) substituted or unsubstituted phenyl; f) substituted or unsubstituted benzyl; g) carbocyclic; h) heterocyclic; i) and mixtures thereof; each Z is independently a) hydrogen; b) hydroxyl; c) halogen; wherein R is: i) hydrogen; ϋ) hydroxyl iϋ) halogen; iv) nitrilo; v) -OR3; vi) -O(CH2)nN(R3)2; vii) -O(CH2)nN+(R3)3X-; viii) -OCO(CH2)nN(R3)2; ix) -OCO(CH2)nN+(R3)3X-; x) -NHCO(CH2)nN(R3)2; xi) -NHCO(CH2)nN+(R3)3X "; xii) -(CH2)nN(R3)2; xiii) -(CH2)nN+(R3)3X"; xiv) carbocyclic; xv) heterocyclic; xvi) nitrogen heterocycle quaternary ammonium; xvii) nitrogen heterocycle N-oxide; xviii) aromatic N-heterocyclic quaternary ammonium; xix) aromatic N-heterocyclic N-oxide; xx) -NHCHO; xxi) or mixtures thereof; each R .3 is independently hydrogen, C,-C8 alkyl, C2-C8 hydroxyalkyl, and mixtures thereof; X is a water soluble anion; the index n is from 0 to 6 e) -(CH2) mCOR' wherein R' is i) -OR3; ϋ) -O(CH2)nN(R3)2; iϋ) -O(CH2)nN+(R3)3X-; iv) -NR3(CH2)nN(R3)2; v) -NR3(CH2)nN+(R3)3X"; vi) -(CH2)nN(R3)2; vii) -(CH2)nN+(R3)3X-; vm) or mixtures thereof; each R3 is independently hydrogen, C,-C8 alkyl, C2-C8 hydroxyalkyl, and mixtures thereof; X is a water soluble amon; the index n is from 0 to 6; f) and mixtures thereof; the index m is from 0 to 6;
II) cyclic units deπved from cyclically polymenzing monomers havmg the formula:
wherem each R4 is independently an olefin compπsmg unit which is capable of propagating polymeπzation in addition to forming a cyclic residue with an adjacent R4 unit; R5 is C,-C12 lmear or branched alkyl, benzyl, substituted benzyl, and mixtures thereof; X is a water soluble amon; and
III) mixtures thereof; provided said polymer or co-polymer has a net cationic charge; and wherem said dye maintenance polymer is not an polyethyleneimine or alkoxylated derivative thereof; and b) the balance earners and other adjunct ingredients.
2. A detergent composition accordmg to Claim 1, wherem said dye maintenance polymer is a copolymer compnsmg:
I) a first monomer selected from the group consisting of N, N dιalkylammoalkyl(meth)acrylate, N, N dialkylaminoalkylacrylate, N,N dialkylammoalkylacrylamide, N,N dιalkylammoalkyl(meth)acrylamιde, their quatemized derivatives and mixtures thereof; and n) a second monomer selected from the group consisting of acrylic acid, methacryhc acid, C,-C6 alkylmethacrylate, C C6 alkyl acrylate, C,-C8 hydroxyalkylacrylate, C,-C8 hydroxyalkylmethacrylate, acrylamide, CrC16 alkyl acrylamide, C,-C16 dialkylacrylamide, 2-acrylamιdo-2-methylpropane sulfonic acid or its alkali salt, methacrylamide, C,-C16 alkylmethacrylamide, CrC16 dialkylmethacrylamide, vmyl formamide, v ylacetamide, vinyl alcohol, C,-C8 vinylalkylether, vmyl pyndme, itaconic acid, vinyl acetate, vinyl propionate, vinyl butyrate and mixtures thereof; wherein the copolymer compnses at least 25 mole % of the first monomer.
3. A composition accordmg to either Claim 1 or 2 wherein said adjunct ingredients are selected from the group consisting of electrolytes, stabilizers, low molecular weight water soluble solvents, chelating agents, dispersibility aids, soil release agents, nonionic fabric softening agents, concentration aid, perfume, preservatives, colorants, optical brighteners, opacifiers, germicides, fungicides, anti-corrosion agents, antifoam agents, and mixtures thereof.
4. A detergent composition comprising: a) from 4% to 70% of a surfactant; b) from 0.01% to 10% by weight, of a dye maintenance polymer or oligomer, said dye mamtenance polymer is selected from the group consistmg of homopolymers, co-polymers, ter-polymers and mixtures thereof having the formula:
wherem each R1, R2 is hydrogen or methyl; Z has the formula:
-(CH2)mR wherein m is equal to 0 or 1 ; R is
-N(R3)2 or -N+(R3)3X" R3 is selected from the group consisting of hydrogen, CrC4 alkyl, C2-C4 hydroxyalkyl, and mixtures thereof; X is a water soluble amon; and c) the balance carriers and adjunct ingredients.
5. A composition accordmg to any of Claims 1-4 compnsmg from 0.1% to 8% by weight of said dye mamtenance polymer.
6. A composition according to any of Claims 1-5 wherein said dye maintenance polymer is a co-polymer comprising a linearly polymerizing monomers and a cyclically polymenzmg monomer, said cyclically polymenzmg monomer havmg the formula:
wherem R5 is C C4 alkyl, and mixtures thereof; X is a water soluble amon.
7. A composition accordmg to any of Claims 1-5 wherem the dye mamtenance polymer is selected from the group consisting of homopolymers, co-polymers, ter- polymers and mixtures thereof, of diallyl dimethylammomum chloπde, bromide or methyl sulfate and a co-monomer selected from the group consisting of acrylic acid, methacryhc acid, C,-C6 alkylmethacrylate, C C6 alkyl acrylate, C,-C8 hydroxyalkylacrylate, C,-C8 hydroxyalkylmethacrylate, acrylamide, CrC16 alkyl acrylamide, CrC16 dialkylacrylamide, 2-acrylamιdo-2-methylpropane sulfonic acid or its alkali salt, methacrylamide, C,-C16 alkylmethacrylamide, CrC16 dialkylmethacrylamide, vmyl formamide, vmylacetamide, vmyl alcohol, CrC8 vmylalkylether, vmyl pyπdme, ltacomc acid, vmyl acetate, vmyl propionate, vinyl butyrate and mixtures thereof.
8. A composition according to any of Claims 1-5 wherem said dye maintenance polymer a co-polymer comprising a linearly polymeπzmg monomers and a cyclically polymerizing monomer, said cyclically polymerizing monomer having the formula:
wherein R5 is C,-C4 alkyl, and mixtures thereof; X is a water soluble amon.
A composition according to any of Claims 1-5 comprising a co-polymer wherem Z has the formula:
-(CH2)raCOR wherem each R is independently -0(CH2)nN(R3)2; -O(CH2)nN+(R3)3X ; - (CH2)nN(R3)2; -(CH2)nN+(R3)3X ; and mixtures thereof, m is 0, n is from 2 to 4.
10. A composition according to Claim 1 wherein said dye maintenance polymer comprises copolymer of N-methyl vinyl pyridme and vinyl pyridine in a ratio of 4:1, a copolymer of N-methyl vinyl pyridine and vinyl pyridine in a ratio of 4:6, a co-polymer of poly(N-methyl vinyl pyridme) and vinyl pyridine N-oxide in a ratio of polymer to monomer of 4:1, a polymer comprising poly(N-methyl vinyl pyridine) and vinyl pyridine N-oxide in a ratio of polymer to monomer of 4:6, and mixtures thereof.
11. A method for reducing the loss of fabric dye comprising the step of contacting dyed fabric with a laundry detergent comprising: a) from 4% to 70% by weight, of a surfactant; b) from 0.01% to 5% by weight, of a dye maintenance polymer or oligomer, said polymer or copolymer comprising one or more units having the formula:
I) linear polymer units having the formula:
wherein each R1 is independently a) hydrogen; b) C,-C4 alkyl; c) substituted or unsubstituted phenyl; d) substituted or unsubstituted benzyl; e) carbocyclic; f) heterocyclic; g) and mixtures thereof; each R2 is independently a) hydrogen; b) halogen c) C,-C4 alkyl; d) C,-C4 alkoxy; e) substituted or unsubstituted phenyl; f) substituted or unsubstituted benzyl; g) carbocyclic; h) heterocyclic; i) and mixtures thereof; each Z is independently a) hydrogen; b) hydroxyl; c) halogen; d) -(CH2)raR; wherein R is: i) hydrogen; ii) hydroxyl iii) halogen; iv) nitrilo; v) -OR3; vi) -O(CH2)nN(R3)2; vii) -O(CH2)nN+(R3)3X-; viii) -OCO(CH2)nN(R3)2; ix) -OCO(CH2)nN+(R3)3X-; x) -NHCO(CH2)πN(R3)2; xi) -NHCO(CH2)nN+(R3)3X"; xii) -(CH2)nN(R3)2; xiii) -(CH2)nN+(R3)3X-; xiv) carbocyclic; xv) heterocyclic; xvi) nitrogen heterocycle quaternary ammonium; xvii) nitrogen heterocycle N-oxide; xviii) aromatic N-heterocyclic quaternary ammonium; xix) aromatic N-heterocyclic N-oxide; xx) -NHCHO; xxi) or mixtures thereof; each R3 is independently hydrogen, C,-C8 alkyl, C2-C8 hydroxyalkyl, and mixtures thereof; X is a water soluble anion; the index n is from 0 to 6 e) -(CH2)mCOR' wherein R' is i) -OR3; ϋ) -O(CH2)nN(R3)2; iii) -O(CH2)nN+(R3)3X"; iv) -NR3(CH2)nN(R3)2; v) -NR3(CH2)„N+(R3)3X-; vi) -(CH2)nN(R3)2; vii) -(CH2)nN+(R3)3X-; viii) or mixtures thereof; each R3 is independently hydrogen, C,-C8 alkyl, C2-C8 hydroxyalkyl, and mixtures thereof; X is a water soluble anion; the index n is from 0 to 6; f) and mixtures thereof; the index m is from 0 to 6;
II) cyclic units derived from cyclically polymerizing monomers having the formula:
wherein each R4 is independently an olefin comprising unit which is capable of propagating polymerization in addition to forming a cyclic residue with an adjacent R4 unit; R5 is C,-C12 linear or branched alkyl, benzyl, substituted benzyl, and mixtures thereof; X is a water soluble anion; and
III) mixtures thereof; provided said polymer or co-polymer has a net cationic charge; and wherein said dye maintenance polymer is not an polyethyleneimine or alkoxylated derivative thereof; and b) the balance carriers and other adjunct ingredients.
EP00918422A 1999-03-25 2000-03-24 Laundry detergent compositions with certain cationically charged dye maintenance polymers Ceased EP1163320A1 (en)

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CA2365303C (en) 2007-03-27

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