EP1161368A1 - A process for producing a water soluble package - Google Patents
A process for producing a water soluble packageInfo
- Publication number
- EP1161368A1 EP1161368A1 EP00907646A EP00907646A EP1161368A1 EP 1161368 A1 EP1161368 A1 EP 1161368A1 EP 00907646 A EP00907646 A EP 00907646A EP 00907646 A EP00907646 A EP 00907646A EP 1161368 A1 EP1161368 A1 EP 1161368A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- film
- cavity
- deformable material
- resiliently deformable
- curved edge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title description 8
- 238000010438 heat treatment Methods 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 16
- 239000000203 mixture Substances 0.000 claims abstract description 11
- 238000007789 sealing Methods 0.000 claims abstract description 8
- 238000000465 moulding Methods 0.000 claims description 3
- 229920002379 silicone rubber Polymers 0.000 claims description 3
- 239000004945 silicone rubber Substances 0.000 claims description 3
- 239000003599 detergent Substances 0.000 description 15
- 239000003826 tablet Substances 0.000 description 8
- 238000005406 washing Methods 0.000 description 6
- 238000003856 thermoforming Methods 0.000 description 4
- 239000004372 Polyvinyl alcohol Substances 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 229920002451 polyvinyl alcohol Polymers 0.000 description 3
- 239000000843 powder Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000013543 active substance Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 238000003287 bathing Methods 0.000 description 1
- 239000007844 bleaching agent Substances 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000007891 compressed tablet Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000007884 disintegrant Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000002085 irritant Substances 0.000 description 1
- 231100000021 irritant Toxicity 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000000361 pesticidal effect Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002195 soluble material Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/50—Enclosing articles, or quantities of material, by disposing contents between two sheets, e.g. pocketed sheets, and securing their opposed free margins
Definitions
- the invention relates to a process for producing a thermoformed package of the type comprising the steps of placing a first sheet of formable film over a forming die having a cavity, moulding the film into the cavity thereby forming a recess in the film, placing a composition in the thus formed recess, and sealing a second sheet of film across the recess to close the package.
- the invention relates to such a process for producing a water- soluble package containing a detergent composition.
- Detergent compositions for the machine washing of laundry are provided in many forms.
- Probably the most prevalent form of laundry detergent is washing powder or granules.
- a problem with the use of these forms of detergent is that the product needs to be dosed into the machine in such a way that the detergent is quickly and thoroughly dissolved in the wash water of the machine without coming into contact with the laundry in a solid form.
- many dosing devices which overcome this problem have been proposed.
- 0 343 070 and 0 343 069 teaches the use of a flexible fabric sock which holds the particulate detergent in the machine, the fabric of the sock being permeable to water so as to allow water enter the sock and carry the detergent out of the sock through the fabric walls in the form of an aqueous solution.
- More recently unit dose forms of detergent have been proposed in the form of compressed tablets of detergent powder.
- a problem encountered with the provision of detergent tablets is that the tablets need to be strong enough to withstand storage and transport, yet weak enough to disintegrate and dissolve quickly in the washing machine.
- a further problem is the need to prevent the tablets "posting" in the porthole and between the drums of conventional washing machines.
- thermoformed package of the above mentioned type the process being characterised in that the or each cavity in the forming die has a curved edge, wherein at least a portion of the curved edge is formed from a material which is less hard and more deformable than the material of the cavity.
- at least a portion of the curved edge comprises a resiliently deformable material.
- a predominant portion, and most preferably a whole, of the curved edge is formed of a resiliently deformable material.
- the curved edge comprises an annular gasket of resiliently deformable material, which gasket is mounted in a circumferential groove around the or each cavity. In such a case, the gasket should be dimensioned such that, when mounted in the groove, an exposed surface of the gasket should be flush with a surface of the cavity.
- the or each cavity is surrounded by a raised flange, wherein at least a portion, and ideally most or all, of the raised flange comprises resiliently deformable material.
- the curved edge and flange are preferably integrally formed.
- a single gasket preferably comprises the curved edge and the flange.
- a ratio of a width of the flange to a minor diameter of the cavity is between 1:50 and 1:10, preferably about 1:12.
- the resiliently deformable material is preferably silicone rubber, however other suitable material performing the same function are envisaged.
- the film is heated by a heating plate.
- This may be flat but preferably has at least one concave depression which in use overlies the at least one cavity, wherein the heating step involves the step of bringing the film into intimate contact with the or each depression.
- the use of a heating plate having concave depressions helps to ensure that the film when heated thermoforms uniformly which results in a package having less weak spots.
- intimate contact between the film and the concave depression is achieved by exerting a vacuum between the depression and the film.
- the depression may include holes through which the vacuum may be pulled.
- the heating plate may comprise a porous material.
- the vacuum should ideally comprise a pressure of up to 1 Bar, and preferably be less that 0.6 Bar.
- the film is forced into intimate contact with the concave depression by blowing air against it. Typically the pressure of the blown air will be less than 5 Bar, preferably less than 3 Bar.
- the heating plate preferably has a temperature in the region of 100 to 120 degrees C, and ideally is approximately 110 degrees C.
- the time the film contacts the heating plate depends to a large extent on the type of film used and the temperature of the heating plate, the time of contact between the film and the plate should be in the region 0.1 to 5 seconds, preferably 0.5 to lseconds, ideally approximately 700 milliseconds.
- the film is a water- soluble film.
- the package contains a liquid, gel or other type of fluent composition.
- the liquid comprises a detergent or any other type of active agent used in the machine washing of laundry or dishes .
- the package contains a bathing or shower gel composition or any other type of personal care composition.
- Fig 1 is a sectional view illustration portions of a forming die and heating plate for use with the process of the invention
- Fig 2 is a detailed sectional view of a concave depression of Fig 1 ;
- Fig 3 is a detailed sectional view of an edge of a forming cavity according to the invention.
- thermoforming process where a number of packages according to the invention are produced from a sheet of water soluble material, namely polyvinyl alcohol supplied under reference CC8534 from Chris Craft.
- recesses are formed in the sheet using a forming die having a plurality of cavities with dimensions corresponding generally to the dimensions of the packages to be produced.
- a single heating plate is used for moulding the film for all the cavities, and in the same way a single sealing plate is described.
- a first sheet of polyvinyl alcohol film is drawn over a forming die so that the film is placed over the plurality of forming cavities in the die, the details of which are described in further detail below. In order to maximise package strength, the film is delivered to the forming die in a crease free form and with minimum tension.
- the film is heated to 110 degrees C, for approximately 700 micro seconds.
- a heating plate 1 is used to heat the film, which plate is positioned to superpose the forming die 2.
- the plate includes a plurality concave depressions 3 (only one is shown) which correspond to the cavity 4 on the forming die 2.
- Each concave depression is generally circular having a diameter of approximately 50mm and a depth of about 5mm.
- An edge 5 of the depression 3 is radiussed as is the base 6, the radius of the base being about 50mm and the radius of the edge being about 30 mm.
- a vacuum is pulled through the pre-heating plate to ensure intimate contact between the film and the pre-heating plate 1, this intimate contact ensuring that the film is heated evenly and uniformly (the extent of the vacuum is dependant of the thermoforming conditions and the type of film used, however in the present context a vacuum of less than 0.6 bar was found to be suitable)
- Non-uniform heating results in a formed package having weak spots.
- the vacuum it is possible to blow air against the film to force it into intimate contact with the preheating plate. In such cases the air should be blown at a pressure of less than 3 Bar.
- thermoformed film is thus moulded into the cavities forming a plurality of recesses which, once formed, are retained in their thermoformed orientation by the application of a vacuum through the walls of the cavities. This vacuum is maintained at least until the packages are sealed.
- the composition in this case a liquid detergent is added to each of the recesses.
- a second sheet of polyvinyl alcohol film is then superposed on the first sheet covering the filled recesses and heatsealed thereto using a heating plate.
- the heat sealing plate which is flat, operates at a temperature of about 140 to 160 degrees centigrade, and contacts the films for 1 to 2 seconds and with a force of 8 to 30kg/cm2, preferably 10 to 20kg/cm2.
- each cavity 4 is generally dome shaped having a curved edge 10 with a radius of curvature.
- a raised flange 11 surrounds each cavity to ensure that the films are sealed together along the flange to form a continuous seal.
- the radiussed edge 10 and raised flange 11 are both formed a by a resiliently deformable material gasket 12 of silicone rubber. This results in reduced force being applied at the inner edge of the sealing flange to avoid heat/pressure damage to the film.
- the packages formed are separated from the web of sheet film using cutting means. At this stage it is possible to release the vacuum on the die, and eject the formed packages from the forming die. In this way the packages are formed, filled and sealed while nesting in the forming die. In addition they may be cut while in the forming die as well .
- the relative humidity of the atmosphere is controlled to ca . 50%. This is done to maintain the heat sealing characteristics of the film.
- it may be necessary to reduce the relative humidity ensure that the films have a relatively low degree of plasticisation and as such tend to be stiffer resulting in easier handling.
- the actual specific RH of the atmosphere needed will vary according to the temperature of the environment and the type of film used, however for temperatures in the region of 20 degrees C, the RH should be in the region of 30 to 50% depending on the thickness and elasticity of the film.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
- Packages (AREA)
- Wrappers (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Paper (AREA)
- Detergent Compositions (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GBGB9906179.8A GB9906179D0 (en) | 1999-03-17 | 1999-03-17 | A process for producing a water soluble package |
| GB9906179 | 1999-03-17 | ||
| PCT/EP2000/001647 WO2000055044A1 (en) | 1999-03-17 | 2000-02-29 | A process for producing a water soluble package |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1161368A1 true EP1161368A1 (en) | 2001-12-12 |
| EP1161368B1 EP1161368B1 (en) | 2002-10-30 |
Family
ID=10849833
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP00907646A Expired - Lifetime EP1161368B1 (en) | 1999-03-17 | 2000-02-29 | A process for producing a water soluble package |
Country Status (14)
| Country | Link |
|---|---|
| EP (1) | EP1161368B1 (en) |
| CN (1) | CN1344210A (en) |
| AT (1) | ATE226905T1 (en) |
| AU (1) | AU2916100A (en) |
| BR (1) | BR0009048A (en) |
| CA (1) | CA2360805A1 (en) |
| CZ (1) | CZ20013334A3 (en) |
| DE (1) | DE60000684T2 (en) |
| ES (1) | ES2184696T3 (en) |
| GB (1) | GB9906179D0 (en) |
| RO (1) | RO118861B1 (en) |
| TR (1) | TR200102518T2 (en) |
| WO (1) | WO2000055044A1 (en) |
| ZA (1) | ZA200105054B (en) |
Families Citing this family (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2001079417A1 (en) | 2000-04-14 | 2001-10-25 | Unilever N.V. | Water soluble package and liquid contents thereof |
| WO2001088074A1 (en) | 2000-05-15 | 2001-11-22 | Unilever N.V. | Liquid detergent composition |
| GB2374830A (en) * | 2001-04-20 | 2002-10-30 | Reckitt Benckiser | Improvements in or relating to compositions/components including a thermoforming step |
| DE10215601B4 (en) * | 2002-04-10 | 2005-08-04 | Henkel Kgaa | Water-soluble container and process for its preparation and use |
| DE10237200A1 (en) | 2002-08-14 | 2004-03-04 | Henkel Kgaa | Portioned detergent or cleaning agent composition |
| DE10244802B4 (en) | 2002-09-26 | 2011-12-22 | Henkel Ag & Co. Kgaa | Plump detergent tablets |
| GB0222964D0 (en) | 2002-10-03 | 2002-11-13 | Unilever Plc | Polymeric film for water soluble package |
| DE10305799B4 (en) * | 2003-02-12 | 2012-12-27 | Henkel Ag & Co. Kgaa | Process for the preparation of a blow-molded detergent body |
| GB2475538B (en) * | 2009-11-23 | 2011-11-23 | Rideau Machinery Inc | Improvements to continuous motion rotary thermoforming of soluble pouches |
| CN102793607B (en) * | 2012-07-23 | 2014-08-20 | 枝江奥美医疗用品有限公司 | Manufacturing method of self-adhesive elastic bandage and self-adhesive elastic bandage |
| ES2539732B1 (en) | 2013-06-28 | 2016-02-05 | Kao Corporation, S.A. | Liquid detergent composition |
| JP2016530351A (en) | 2013-07-03 | 2016-09-29 | ビーエーエスエフ ソシエタス・ヨーロピアBasf Se | Gel-like polymer composition obtained by polymerizing monomers containing acid groups in the presence of a polyether compound |
| CN105035389B (en) * | 2015-08-18 | 2017-03-08 | 瑞安市贝德机械科技有限公司 | Water-soluble film packaging machine |
| RU2018136215A (en) | 2016-03-16 | 2020-04-16 | Басф Се | POLYMER FILMS ACTIVE FOR WASHING AND CLEANING, METHOD FOR PRODUCING THEM AND THEIR APPLICATION |
| ES3041837T3 (en) | 2016-08-08 | 2025-11-14 | Mespack Cloud Llc | Pouch forming mold configuration, method and pouch |
| WO2018093787A1 (en) | 2016-11-15 | 2018-05-24 | Cloud Packaging Solutions Llc | Machine for cutting pouches with shaped perimeter edge, method and pouch |
| EP3555155B1 (en) | 2016-12-16 | 2020-10-28 | Basf Se | Washing and cleaning multi-layer films, method for their preparation and their use |
| CN110291120A (en) | 2016-12-16 | 2019-09-27 | 巴斯夫欧洲公司 | Multilayer film, method for its production and use |
| WO2019238730A1 (en) | 2018-06-14 | 2019-12-19 | Basf Se | Process for producing water-soluble containers for dosing detergent |
| WO2020224962A1 (en) | 2019-05-03 | 2020-11-12 | Basf Se | Water-soluble films with three-dimensional topography |
| WO2022017974A1 (en) | 2020-07-24 | 2022-01-27 | Basf Se | Casein based multilayer film with improved barrier properties |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5920527B2 (en) * | 1979-10-17 | 1984-05-14 | 株式会社フジパツクシステム | packaging equipment |
| TR27730A (en) | 1991-04-05 | 1995-06-28 | Rhone Poulenc Agrochimie | Packaging for agrochemical materials. |
| DE9303456U1 (en) * | 1993-03-09 | 1993-04-29 | Mosheer, Hanspeter, Bürglen | Device for producing, loading and closing blister packs |
-
1999
- 1999-03-17 GB GBGB9906179.8A patent/GB9906179D0/en not_active Ceased
-
2000
- 2000-02-29 WO PCT/EP2000/001647 patent/WO2000055044A1/en not_active Ceased
- 2000-02-29 DE DE60000684T patent/DE60000684T2/en not_active Expired - Lifetime
- 2000-02-29 CZ CZ20013334A patent/CZ20013334A3/en unknown
- 2000-02-29 EP EP00907646A patent/EP1161368B1/en not_active Expired - Lifetime
- 2000-02-29 RO ROA200101005A patent/RO118861B1/en unknown
- 2000-02-29 CN CN00805103.8A patent/CN1344210A/en active Pending
- 2000-02-29 TR TR2001/02518T patent/TR200102518T2/en unknown
- 2000-02-29 BR BR0009048-4A patent/BR0009048A/en not_active IP Right Cessation
- 2000-02-29 CA CA002360805A patent/CA2360805A1/en not_active Abandoned
- 2000-02-29 AU AU29161/00A patent/AU2916100A/en not_active Abandoned
- 2000-02-29 AT AT00907646T patent/ATE226905T1/en not_active IP Right Cessation
- 2000-02-29 ES ES00907646T patent/ES2184696T3/en not_active Expired - Lifetime
-
2001
- 2001-06-20 ZA ZA200105054A patent/ZA200105054B/en unknown
Non-Patent Citations (1)
| Title |
|---|
| See references of WO0055044A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| BR0009048A (en) | 2002-01-15 |
| WO2000055044A1 (en) | 2000-09-21 |
| ATE226905T1 (en) | 2002-11-15 |
| RO118861B1 (en) | 2003-12-30 |
| CZ20013334A3 (en) | 2002-03-13 |
| EP1161368B1 (en) | 2002-10-30 |
| CA2360805A1 (en) | 2000-09-21 |
| GB9906179D0 (en) | 1999-05-12 |
| ES2184696T3 (en) | 2003-04-16 |
| DE60000684T2 (en) | 2003-06-12 |
| AU2916100A (en) | 2000-10-04 |
| ZA200105054B (en) | 2002-06-20 |
| CN1344210A (en) | 2002-04-10 |
| DE60000684D1 (en) | 2002-12-05 |
| TR200102518T2 (en) | 2002-01-21 |
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