EP1150847A1 - Method for making a writing or colouring pencil by triple extrusion and writing or colouring pencil comprising an intermediate protective layer - Google Patents

Method for making a writing or colouring pencil by triple extrusion and writing or colouring pencil comprising an intermediate protective layer

Info

Publication number
EP1150847A1
EP1150847A1 EP00985357A EP00985357A EP1150847A1 EP 1150847 A1 EP1150847 A1 EP 1150847A1 EP 00985357 A EP00985357 A EP 00985357A EP 00985357 A EP00985357 A EP 00985357A EP 1150847 A1 EP1150847 A1 EP 1150847A1
Authority
EP
European Patent Office
Prior art keywords
protective layer
thermoplastic material
thermoplastic
pencil
lead
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP00985357A
Other languages
German (de)
French (fr)
Other versions
EP1150847B1 (en
Inventor
Ludovic Chochoy
Hélène BAILLIEU
Jacques Bachelet
Lucien Foscarin
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Conte SA
Original Assignee
Conte SA
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Filing date
Publication date
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Application filed by Conte SA filed Critical Conte SA
Publication of EP1150847A1 publication Critical patent/EP1150847A1/en
Application granted granted Critical
Publication of EP1150847B1 publication Critical patent/EP1150847B1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B43WRITING OR DRAWING IMPLEMENTS; BUREAU ACCESSORIES
    • B43KIMPLEMENTS FOR WRITING OR DRAWING
    • B43K19/00Non-propelling pencils; Styles; Crayons; Chalks
    • B43K19/16Making non-propelling pencils
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913Rod, strand, filament or fiber
    • Y10T428/2973Particular cross section
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31855Of addition polymer from unsaturated monomers
    • Y10T428/31909Next to second addition polymer from unsaturated monomers
    • Y10T428/31924Including polyene monomers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31855Of addition polymer from unsaturated monomers
    • Y10T428/31909Next to second addition polymer from unsaturated monomers
    • Y10T428/31928Ester, halide or nitrile of addition polymer

Definitions

  • the present invention relates to a process for the continuous manufacture of a writing or coloring pencil, by simultaneous extrusion of thermoplastic materials successively constituting on the one hand the mine and on the other hand the material which surrounds the mine, called wood material in the rest of this text by analogy with the composition of traditional pencils, in which this material is made of wood. It relates more particularly to a process by tri-extrusion of thermoplastic materials according to which an intermediate protective layer is co-extruded between the mine and the wood material. It also relates to a writing or coloring pencil, capable of being obtained by the method of the invention.
  • thermoplastic materials constituting the lead material, an intermediate protective layer and the wood material are already known from document EP.O.5O5.262.
  • the intermediate protective layer is made of a non-expanded thermoplastic material, compatible with the lead material and the wood material and having a melting temperature which is equal to or greater than both the melting temperature of the lead material and to that of wood.
  • This particular selection of the thermoplastic material constituting the intermediate protective layer aims to avoid defects due to the presence of bubbles on the outer periphery of the lead material, which have been observed during the manufacture of pencils by bi- extrusion using a blowing agent in the wood material.
  • thermoplastic material constituting the protective layer Due to its melting temperature, the thermoplastic material constituting the protective layer is less fluid than the mine and wood materials. As a result, it does not deform under the effect of the bubbles released on the surface of the wood material and constitutes a protective barrier for the mine material.
  • the problem which the present invention seeks to solve is of another order. It also relates to the continuous production by co-extrusion of a pencil to write or color from thermoplastics. It was indeed found the presence of another type of defect, namely cracking of the mine, resulting in frequent breaks especially during the sharpening of the pencil.
  • the goal that the applicant has set is to propose a manufacturing process which overcomes the aforementioned drawback, avoiding the appearance of such cracks.
  • the thermoplastic material constituting the protective layer is determined so as to remain deformable during the removal of the lead material, during cooling.
  • the thermoplastic material constituting the protective layer is chosen so that its solidification point is lower than the solidification point of the thermoplastic material constituting the lead material.
  • the mine material will solidify first with respect to the protective layer, because its point of solidification (c that is to say the temperature at which the thermoplastic material which was in the plastic or molten state begins to solidify) is higher than that of the thermoplastic material constituting the protective layer.
  • the removal of the mine material which occurs during the solidification will take place while the mine material is surrounded by the protective layer which is not yet solidified but which is in a deformable state.
  • This protective layer by its deformability and its flexibility, allows the mine material to be released from its internal stresses and therefore to shrink without cracking appearing. The solidification proper of the protective layer occurs later.
  • the difference between the solidification points of the lead material and of the protective layer is of the order of 10 to 20 ° C.
  • an elastomeric thermoplastic or an ethyl-vinyl-acetate copolymer (EVA) is used as an additive.
  • this pencil is constituted by the superposition of a core made of a first charged thermoplastic material called mine material, a protective layer of an unexpanded thermoplastic material and a layer of a second thermoplastic material. expanded called wood material.
  • the thermoplastic material constituting the protective layer has a solidification point which is lower than that of the thermoplastic material constituting the lead material.
  • the protective layer contains an elastomeric thermoplastic or an ethyl-vinyl-acetate copolymer (EVA).
  • EVA ethyl-vinyl-acetate copolymer
  • the protective layer comprises, as thermoplastic material, a styrenic polymer.
  • the protective layer comprises from 70 to 95% of a styrenic compound and from 5 to 30% of an elastomeric thermoplastic or of an ethyl-vinyl-acetate copolymer.
  • thermoplastic material constituting the protective layer a material which does not solidify after cooling but which being deformable when hot remains flexible. It may especially be an elastomeric thermoplastic material.
  • FIG. 1 is a representation in the form of a diagram of the steps of the tri-extrusion
  • FIG. 2 is a perspective view of the pencil with flexible protective layer according to the invention
  • the central core constitutes the lead material 1
  • the intermediate layer constitutes the protective layer 2
  • the outer layer constitutes the wood material 3 of a pencil 4 produced continuously
  • thermoplastic materials are determined so that each corresponding element has the properties that one expects.
  • the whole of the pencil must have good cutability and a density close to that of the traditional wooden pencil. -this must include fillers for writing and be easily transferable to the writing or coloring support to have good covering power.
  • the corresponding components are for example chosen from those described in document FR 1 588 294
  • the wood material to obtain the desired density, it contains an expanding agent, for example azo-dicarbonamide.
  • the protective layer 2 which is free of expanding agent, it must be compatible. on the one hand with the lead material 1 and the wood material 2 so as to ensure the good behavior of the lead in the pencil
  • the constituent material of the protective layer is chosen to have a solidification point which is lower, even clearly lower than that of the thermoplastic material making up the mine
  • the solidification point is also commonly referred to as the softening point. It is the temperature (or the temperature zone) from which the material in the plastic or molten state begins to solidify It is also the temperature (or the temperature zone) from which the thermoplastic material the solid state begins to soften It is also called NICAT point
  • the lead material 1 solidifies more quickly than the protective layer It is during this solidification that the phenomenon of shrinking occurs which develops in the lead material internal stresses, stresses which are a function of the composition of the lead material and its diameter
  • the solidification of the lead material occurs while the protective layer has not yet started to solidify, is still in a deformable state (pasty or in any case flexible)
  • the material constituting the protective layer will accompany, by deforming, the withdrawal of the mine material, which avoids the subsequent appearance cracks
  • the protective layer has the function of compensating for the difference in shrinkage coefficient between the thermoplastic materials constituting the lead material on the one hand and the wood material on the other hand, while carrying out the mechanical connection between these two materials, once the integral solidification of the pencil has taken place It is indeed important that a mechanical connection remains between the mine and the rest of the pencil
  • the protective layer which in this case preferably has a thickness at least equal to 0.5mm, can act as reinforcement for the mine material, ensuring a consolidation of the mine capable of significantly reducing the risk of breakage when using the pencil safe in the case of a wood material with foaming agent, it is desirable that the protective layer also fulfills the function which was assigned to it in document EP 0 505 262, namely to form a barrier for the mine material against the diffusion of bubbles from the wood material
  • the thermoplastic material constituting the protective layer which is free of blowing agent and which is compatible with the mine material and the wood material, has a melting temperature which is equal or higher both the melting temperature of the mine material and that of the wood material Example 1
  • the composition of the mine 1 material is as follows: methacrylate polystyrene copolymer 20 - 25% plasticizer 15% carbon black 55% smoke black 5% zinc stearate 0.5 % talc 4.5%
  • the composition of the protective layer 2 is the following styrenic polymer 80% ethyl vinyl acetate copolymer EVA 20%
  • the composition of the wood material 3 is the following polystyrene-methacrylate copolymer 78.5% plasticizer of the phthalate type 10% sawdust 10 % pigments (masterbatch) 1.5%
  • the wood material is mixed in the order of 2% of a masterbatch containing Fazo-dicarbonamide as blowing agent
  • the protective layer can also be tinted with a masterbatch so that the protective layer 2 has the same color as the wood material 3 or can be tinted with another color to make it more visible.
  • the solidification point or Vicat point A (ISO 306), for the various thermoplastic constituents above is from methacrylate lOO to lO impact polystyrene 92 at 95 ° C.
  • ABS. l04 at lO ° C ethyl-vinyl-acetate copolymer 40 to 44 ° C
  • ethyl-vinyl-acetate copolymer 40 to 44 ° C The presence of ethyl-vinyl-acetate copolymer, even in small proportions, makes it possible to lower the solidification point of the protective layer compared to the mine material and the wood material
  • an elastomeric thermoplastic for example type SB S (Styrene Butadiene Styrene) of Shore hardness 50 to 70
  • a pencil 4 of hexagonal configuration is obtained which, once cut (FIG. 2), reveals between the lead material and the wood material 3 the protective layer 2 which in the case had a thickness of 0.3 mm for a pencil 4 of about 7 mm between flat and a wealth of about 2 mm in diameter
  • the composition of the lead material 1 is the following polystyrene methacrylate copolymer 25% plasticizer of the phthalate type 15% colored pigments 25% zinc stearate 0.5% talc 34.5%
  • the composition of the protective layer 2 is the following styrenic polymer 83% . ethyl vinyl acetate copolymer (EVA): 15%
  • master pigment blend 2%
  • thermoplastic elastomer of the SBS type
  • composition of the protective layer 2 would have been as follows:. styrenic polymer: 88% thermoplastic elastomer: 10%
  • the present invention is not limited to the embodiments which have been described by way of non-exhaustive examples. It is possible to use other basic components for the lead material and the wood material than the polystyrene methacrylate copolymer. In addition it is possible to give in pencil any type of configuration, without limitation to the hexagonal shape II can be a circular, triangular, octagonal shape, without this list being exhaustive. It is also possible to use for the protective layer a thermoplastic material which not only is deformable when hot (when the mine is removed) but which does not solidify and remains flexible after complete cooling of the pencil, for example based on thermoplastic elastomer.

Landscapes

  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Laminated Bodies (AREA)
  • Inks, Pencil-Leads, Or Crayons (AREA)

Abstract

The invention concerns a method for continuously making writing or colouring pencils which consists in: co-extruding a first filled thermoplastic material, called lead material, and around the latter an intermediate layer called protective layer in a thermoplastic material free of expanding agent and a second thermoplastic material containing an expanding agent, called wood material, and cooling said co-extruded thermoplastic materials. The invention is characterised in that the thermoplastic material forming the protective layer is selected so as to remain deformable while the lead material is removed, during the cooling process. The pencil (1) is formed by superposing a core (1) made of a first filled thermoplastic material called lead material, a non-expanded thermoplastic material protective layer (2) and a layer (3) made of a second expanded thermoplastic material called wood material. The invention is characterised in that the thermoplastic material forming the protective layer (2) has a freezing point lower than that of the thermoplastic material forming the lead material (1).

Description

PROCEDE DE FABRICATION PAR TRI-EXTRUSION D'UN CRAYON ATRI-EXTRUSION MANUFACTURING METHOD OF A PENCIL
ECRIRE OU A COLORIER ET CRAYON A ECRIRE OU A COLORIERWRITE OR COLOR AND PENCIL TO WRITE OR COLOR
COMPORTANT UNE COUCHE INTERMEDIAIRE DE PROTECTIONCOMPRISING AN INTERMEDIATE PROTECTION LAYER
La présente invention concerne un procédé pour la fabrication en continu d'un crayon à écrire ou à colorier , par extrusion simultanée de matières thermoplastiques constituant successivement d'une part la mine et d'autre part la matière qui entoure la mine, dénommée matière bois dans la suite du présent texte par analogie avec la composition des crayons traditionnels, dans lesquels cette matière est en bois . Elle concerne plus particulièrement un procédé par tri- extrusion de matières thermoplastiques selon lequel une couche intermédiaire de protection est co-extrudée entre la mine et la matière bois. Elle concerne également un crayon à écrire ou à colorier , susceptible d'être obtenu par le procédé de l'invention.The present invention relates to a process for the continuous manufacture of a writing or coloring pencil, by simultaneous extrusion of thermoplastic materials successively constituting on the one hand the mine and on the other hand the material which surrounds the mine, called wood material in the rest of this text by analogy with the composition of traditional pencils, in which this material is made of wood. It relates more particularly to a process by tri-extrusion of thermoplastic materials according to which an intermediate protective layer is co-extruded between the mine and the wood material. It also relates to a writing or coloring pencil, capable of being obtained by the method of the invention.
La fabrication en continu d'un crayon à écrire ou à colorier par co-extrusion de matières thermoplastiques constituant la matière mine , une couche intermédiaire de protection et la matière bois est déjà connue par le document EP.O.5O5.262. Dans ce document la couche intermédiaire de protection est dans une matière thermoplastique non-expansée, compatible avec la matière mine et la matière bois et ayant une température de fusion qui est égale ou supérieure à la fois à la température de fusion de la matière mine et à celle de la matière bois. Cette sélection particulière de la matière thermoplastique constitutive de la couche intermédiaire de protection a pour but d'éviter des défauts dus à la présence de bulles sur la périphérie extérieure de la matière mine , qui ont été constatés lors de la fabrication de crayons par bi-extrusion mettant en oeuvre un agent d'expansion dans la matière bois. Du fait de sa température de fusion, la matière thermoplastique constitutive de la couche de protection est moins fluide que les matières mine et bois . De ce fait elle ne se déforme pas sous l'effet des bulles dégagées en surface de la matière bois et constitue une barrière de protection pour la matière mine. Le problème que cherche à résoudre la présente invention est d'un autre ordre. Il concerne également la fabrication en continu par co-extrusion d'un crayon à écrire ou à colorier à partir de matières thermoplastiques. Il a été en effet constaté la présence d'un autre type de défaut , à savoir des fissurations de la mine, entraînant des casses fréquentes notamment lors de la taille du crayon.The continuous manufacture of a writing or coloring pencil by co-extrusion of thermoplastic materials constituting the lead material, an intermediate protective layer and the wood material is already known from document EP.O.5O5.262. In this document, the intermediate protective layer is made of a non-expanded thermoplastic material, compatible with the lead material and the wood material and having a melting temperature which is equal to or greater than both the melting temperature of the lead material and to that of wood. This particular selection of the thermoplastic material constituting the intermediate protective layer aims to avoid defects due to the presence of bubbles on the outer periphery of the lead material, which have been observed during the manufacture of pencils by bi- extrusion using a blowing agent in the wood material. Due to its melting temperature, the thermoplastic material constituting the protective layer is less fluid than the mine and wood materials. As a result, it does not deform under the effect of the bubbles released on the surface of the wood material and constitutes a protective barrier for the mine material. The problem which the present invention seeks to solve is of another order. It also relates to the continuous production by co-extrusion of a pencil to write or color from thermoplastics. It was indeed found the presence of another type of defect, namely cracking of the mine, resulting in frequent breaks especially during the sharpening of the pencil.
Le but que s'est fixé le demandeur est de proposer un procédé de fabrication qui pallie l'inconvénient précité , évitant l'apparition de telles fissurations .The goal that the applicant has set is to propose a manufacturing process which overcomes the aforementioned drawback, avoiding the appearance of such cracks.
Ce but est parfaitement atteint par le procédé de l'invention. Il s'agit d'un procédé de fabrication en continu de crayons à écrire ou à colorier qui consiste à co-extruder une première matière thermoplastique chargée, dénommée matière mine, et autour de celle-ci une couche intermédiaire dite de protection dans une matière thermoplastique exempte d'agent d' expansion et une seconde matière thermoplastique contenant un agent d'expansion, dénommé matière bois , et à refroidir lesdites matières thermoplastiques co-extrudées.This object is perfectly achieved by the method of the invention. It is a continuous manufacturing process of writing or coloring pencils which consists in co-extruding a first charged thermoplastic material, called lead material, and around it an intermediate layer called protection in a material thermoplastic free of blowing agent and a second thermoplastic material containing an blowing agent, called wood material, and to cool said co-extruded thermoplastic materials.
De manière caractéristique selon l'invention, la matière thermoplastique constitutive de la couche de protection est déterminée en sorte de rester déformable pendant le retrait de la matière mine , lors du refroidissement.Typically according to the invention, the thermoplastic material constituting the protective layer is determined so as to remain deformable during the removal of the lead material, during cooling.
Des constatations qu'a pu faire le demandeur , il est ressorti que les fissurations apparaissent principalement lorsqu'ont été mises en oeuvre pour la matière mine des matières thermoplastiques à fort coefficient de dilatation engendrant , lors du refroidissement, des retraits importants longitudinaux et transversaux. Il s'agit en particulier des matières mines mises en oeuvre dans la fabrication de crayons à mine tendre.From the observations which the applicant may have made, it has emerged that the cracks appear mainly when they have been used for the lead material of thermoplastic materials with a high coefficient of expansion generating, during cooling, significant longitudinal and transverse shrinkages. These are in particular the mining materials used in the manufacture of soft-lead pencils.
De préférence , la matière thermoplastique constitutive de la couche de protection est choisie pour que son point de solidification soit inférieur au point de solidification de la matière thermoplastique constitutive de la matière mine. Ainsi, lors du refroidissement des matières extrudées, éventuellement d'ailleurs après les coupes transversales de celles-ci donnant lieu aux crayons unitaires, la matière mine va se solidifier en premier par rapport à la couche de protection, car son point de solidification (c'est-à-dire la température à partir de laquelle la matière thermoplastique qui était à l'état plastique ou fondu commence à se solidifier) est supérieur à celui de la matière thermoplastique constitutive de la couche de protection. Le retrait de la matière mine qui intervient lors de la solidification va se dérouler alors que la matière mine se trouve entourée par la couche de protection qui n'est pas encore solidifiée mais qui se trouve dans un état déformable. Cette couche de protection , par sa déformabilité et sa souplesse, permet à la matière mine de se libérer de ses contraintes internes et donc de se rétracter sans qu'apparaissent des fissurations. La solidification proprement dite de la couche de protection intervient ultérieurement.Preferably, the thermoplastic material constituting the protective layer is chosen so that its solidification point is lower than the solidification point of the thermoplastic material constituting the lead material. Thus, during the cooling of the extruded materials, possibly also after the transverse cuts thereof giving rise to the unitary pencils, the mine material will solidify first with respect to the protective layer, because its point of solidification (c that is to say the temperature at which the thermoplastic material which was in the plastic or molten state begins to solidify) is higher than that of the thermoplastic material constituting the protective layer. The removal of the mine material which occurs during the solidification will take place while the mine material is surrounded by the protective layer which is not yet solidified but which is in a deformable state. This protective layer, by its deformability and its flexibility, allows the mine material to be released from its internal stresses and therefore to shrink without cracking appearing. The solidification proper of the protective layer occurs later.
De préférence l'écart entre les points de solidification de la matière mine et de la couche de protection est de l'ordre de 10 à 2O°C.Preferably, the difference between the solidification points of the lead material and of the protective layer is of the order of 10 to 20 ° C.
De préférence pour abaisser le point de solidification de la couche de protection , on met en oeuvre comme additif soit un thermoplastique élastomère soit un copolymère éthyl-vinyl-acétate (EVA).Preferably, to lower the solidification point of the protective layer, an elastomeric thermoplastic or an ethyl-vinyl-acetate copolymer (EVA) is used as an additive.
C'est un autre objet de l'invention que de revendiquer un crayon à écrire ou à colorier , qui est susceptible d'être obtenu par le procédé de fabrication précité.It is another object of the invention to claim a writing or coloring pencil, which can be obtained by the aforementioned manufacturing process.
De manière connue , ce crayon est constitué par la superposition d'une âme en une première matière thermoplastique chargée dénommée matière mine , d'une couche de protection d'une matière thermoplastique non-expansée et d'une couche d'une deuxième matière thermoplastique expansée dénommée matière bois. De manière caractéristique , la matière thermoplastique constitutive de la couche de protection a un point de solidification qui est inférieur à celui de la matière thermoplastique constitutive de la matière mine.In a known manner, this pencil is constituted by the superposition of a core made of a first charged thermoplastic material called mine material, a protective layer of an unexpanded thermoplastic material and a layer of a second thermoplastic material. expanded called wood material. Typically, the thermoplastic material constituting the protective layer has a solidification point which is lower than that of the thermoplastic material constituting the lead material.
Avantageusement la couche de protection contient un thermoplastique élastomère ou un copolymère éthyl-vinyl-acétate (EVA).Advantageously, the protective layer contains an elastomeric thermoplastic or an ethyl-vinyl-acetate copolymer (EVA).
De préférence la couche de protection comporte , comme matière thermoplastique , un polymère styrénique. Par exemple la couche de protection comporte de 70 à 95% d'un composé styrénique et de 5 à 30% d'un thermoplastique élastomère ou d'un copolymère éthyl-vinyl-acétate.Preferably the protective layer comprises, as thermoplastic material, a styrenic polymer. For example, the protective layer comprises from 70 to 95% of a styrenic compound and from 5 to 30% of an elastomeric thermoplastic or of an ethyl-vinyl-acetate copolymer.
Il est également possible de mettre en oeuvre , comme matière thermoplastique constitutive de la couche de protection ,une matière qui ne se solidifie pas après le refroidissement mais qui étant déformable à chaud reste souple. Il peut s'agir notamment d'une matière thermoplastique élastomère.It is also possible to use, as the thermoplastic material constituting the protective layer, a material which does not solidify after cooling but which being deformable when hot remains flexible. It may especially be an elastomeric thermoplastic material.
La présente invention sera mieux comprise à la lecture de la description qui va être faite d'une version du procédé de fabrication d'un crayon à écrire ou à colorier par tri-extrusion de matières thermoplastiques et du crayon à trois couches successives ainsi obtenu , illustré par le dessin annexé dans lequelThe present invention will be better understood on reading the description which will be made of a version of the process for manufacturing a writing or coloring pencil by tri-extrusion of thermoplastic materials and of the pencil with three successive layers thus obtained, illustrated by the appended drawing in which
- La figure 1 est une représentation sous forme d'un diagramme des étapes de la tri-extrusion, etFIG. 1 is a representation in the form of a diagram of the steps of the tri-extrusion, and
- La figure 2 est une vue en perspective du crayon à couche de protection souple selon l'invention- Figure 2 is a perspective view of the pencil with flexible protective layer according to the invention
Les techniques de poly-extrusion sont bien connues de l'homme du métier Les matériels mis en oeuvre sont par exemple du type de celui décrit dans le document FR 2 099 248 pour la bi-extrusion, appliquée à la fabrication en continu de crayons à écrire De ce fait , on s'est contenté de schématiser sur la figure 1 une tri-extrusion de trois couches de matières thermoplastiques respectivement une âme centrale , une couche intermédiaire et une couche extérieurePoly-extrusion techniques are well known to a person skilled in the art The materials used are, for example, of the type described in document FR 2 099 248 for bi-extrusion, applied to the continuous manufacture of pencils for write As a result, we are content to schematize in Figure 1 a tri-extrusion of three layers of thermoplastic materials respectively a central core, an intermediate layer and an outer layer
Dans le cadre de la présente invention, l'âme centrale constitue la matière mine 1, la couche intermédiaire constitue la couche de protection 2 et la couche extérieure constitue la matière bois 3 d'un crayon 4 fabriqué en continuIn the context of the present invention, the central core constitutes the lead material 1, the intermediate layer constitutes the protective layer 2 and the outer layer constitutes the wood material 3 of a pencil 4 produced continuously
La composition des matières thermoplastiques est déterminée pour que chaque élément correspondant ait les propriétés que l'on attend l'ensemble du crayon doit avoir une bonne taillabilité et une densité proche de celle du crayon traditionnel en bois S'agissant de la matière mine, celle-ci doit comporter des charges pour l'écriture et être facilement transférable sur le support d'écriture ou de coloriage pour avoir un bon pouvoir couvrant Les composants correspondants sont par exemple choisis parmi ceux décrits dans le document FR 1 588 294The composition of the thermoplastic materials is determined so that each corresponding element has the properties that one expects. The whole of the pencil must have good cutability and a density close to that of the traditional wooden pencil. -this must include fillers for writing and be easily transferable to the writing or coloring support to have good covering power. The corresponding components are for example chosen from those described in document FR 1 588 294
S'agissant de la matière bois, pour obtenir la densité recherchée, celle-ci contient un agent expansant par exemple l'azo-dicarbonamide S'agissant de la couche de protection 2 , qui est exempte d'agent expansant, elle doit être compatible avec d'une part la matière mine 1 et la matière bois 2 en sorte d'assurer la bonne tenue de la mine dans le crayon La matière constitutive de la couche de protection est choisie pour avoir un point de solidification qui est inférieur , voire nettement inférieur, a celui de la matière thermoplastique constitutive de la mine Le point de solidification est aussi couramment dénommé point de ramollissement . C'est la température (ou la zone de température) à partir de laquelle la matière à l'état plastique ou fondu commence à se solidifier C'est aussi la température (ou la zone de température) à partir de laquelle la matière thermoplastique à l'état solide commence à se ramollir Elle est aussi appelée point NICATRegarding the wood material, to obtain the desired density, it contains an expanding agent, for example azo-dicarbonamide. As regards the protective layer 2, which is free of expanding agent, it must be compatible. on the one hand with the lead material 1 and the wood material 2 so as to ensure the good behavior of the lead in the pencil The constituent material of the protective layer is chosen to have a solidification point which is lower, even clearly lower than that of the thermoplastic material making up the mine The solidification point is also commonly referred to as the softening point. It is the temperature (or the temperature zone) from which the material in the plastic or molten state begins to solidify It is also the temperature (or the temperature zone) from which the thermoplastic material the solid state begins to soften It is also called NICAT point
Lors du refroidissement du crayon 4, constitué par les trois couches co- extrudées 1, 2,3, la matière mine 1 se solidifie plus rapidement que la couche de protection C'est lors de cette solidification qu'intervient le phénomène de retrait qui développe dans la matière mine des contraintes internes , contraintes qui sont fonction de la composition de la matière mine et de son diamètre Conformément à l'invention, la solidification de la matière mine intervient alors que la couche de protection n'ayant pas encore commencé à se solidifier, est encore dans un état déformable (pâteux ou en tout état de cause souple) De ce fait la matière constitutive de la couche de protection va accompagner , en se déformant, le retrait de la matière mine , ce qui évite l'apparition ultérieure des fissurationsWhen the rod 4, consisting of the three co-extruded layers 1, 2,3, cools, the lead material 1 solidifies more quickly than the protective layer It is during this solidification that the phenomenon of shrinking occurs which develops in the lead material internal stresses, stresses which are a function of the composition of the lead material and its diameter In accordance with the invention, the solidification of the lead material occurs while the protective layer has not yet started to solidify, is still in a deformable state (pasty or in any case flexible) As a result, the material constituting the protective layer will accompany, by deforming, the withdrawal of the mine material, which avoids the subsequent appearance cracks
C'est lors de la fabrication de crayons à écrire ou à colorier à mine douce que l'on remarque le plus l'apparition de telles fissurations dans la mine Selon les constatations du demandeur , les mines douces ont un coefficient de dilatation plus élevé , ce qui entraîne un phénomène de retrait plus important Selon le concept de la présente invention , la couche de protection a pour fonction de compenser la différence de coefficient de retrait entre les matières thermoplastiques constitutives de la matière mine d'une part et de la matière bois d'autre part, tout en réalisant la liaison mécanique entre ces deux matières , une fois que la solidification intégrale du crayon est intervenue II importe en effet que subsiste une liaison mécanique entre la mine et le reste du crayonIt is during the manufacture of writing pencils or coloring pencils with soft lead that we most notice the appearance of such cracks in the lead. According to the applicant's observations, soft leads have a higher coefficient of expansion, which results in a greater shrinkage phenomenon According to the concept of the present invention, the protective layer has the function of compensating for the difference in shrinkage coefficient between the thermoplastic materials constituting the lead material on the one hand and the wood material on the other hand, while carrying out the mechanical connection between these two materials, once the integral solidification of the pencil has taken place It is indeed important that a mechanical connection remains between the mine and the rest of the pencil
Plus la structure de la mine est douce , plus ses performances mécaniques diminuent , en particulier la rupture à la flexion Pour compenser ces pertes de performances mécaniques , on augmente le diamètre de la mine dans le crayon, ce qui corrélativement accroît le phénomène de retrait et l'importance de la mise en oeuvre de la couche de protection conformément à l'invention Cette couche de protection qui dans ce cas de préférence a une épaisseur au moins égale à O,5mm, peut faire office de renfort pour la matière mine , assurant une consolidation de la mine apte a diminuer sensiblement les risques de casses lors de l'utilisation du crayon Bien sûr dans le cas d'une matière bois avec agent expansant , il est souhaitable que la couche de protection remplisse également la fonction qui lui était impartie dans le document EP O 505 262 à savoir de former une barrière pour la matière mine contre la diffusion des bulles provenant de la matière bois Dans ce cas , la matière thermoplastique constitutive de la couche de protection, qui est exempte d'agent d'expansion et qui est compatible avec la matière mine et la matière bois , a une température de fusion qui est égale ou supérieure à la fois à la température de fusion de la matière mine et a celle de la matière bois Exemple 1The softer the structure of the mine, the more its mechanical performance decreases, in particular the flexural break. To compensate for these losses in mechanical performance, the diameter of the mine in the pencil is increased, which correlatively increases the phenomenon of shrinkage and the importance of using the protective layer according to the invention This layer of protection which in this case preferably has a thickness at least equal to 0.5mm, can act as reinforcement for the mine material, ensuring a consolidation of the mine capable of significantly reducing the risk of breakage when using the pencil safe in the case of a wood material with foaming agent, it is desirable that the protective layer also fulfills the function which was assigned to it in document EP 0 505 262, namely to form a barrier for the mine material against the diffusion of bubbles from the wood material In this case, the thermoplastic material constituting the protective layer, which is free of blowing agent and which is compatible with the mine material and the wood material, has a melting temperature which is equal or higher both the melting temperature of the mine material and that of the wood material Example 1
Il s'agit d'un crayon 4 à mine douce en graphite La composition de la matière mine 1 est la suivante copolymère polystyrène méthacrylate 20 - 25 % plastifiant 15 % noir de carbone 55 % noir de fumée 5 % stéarate de zinc 0,5 % talc 4,5 %This is a graphite soft pencil 4 The composition of the mine 1 material is as follows: methacrylate polystyrene copolymer 20 - 25% plasticizer 15% carbon black 55% smoke black 5% zinc stearate 0.5 % talc 4.5%
La composition de la couche de protection 2 est la suivante polymère styrénique 80 % copolymère éthyle vinyle acétate EVA 20 % La composition de la matière bois 3 est la suivante copolymère polystyrène-méthacrylate 78,5 % plastifiant du type phtalate 10 % sciures de bois 10 % pigments (mélange maître) 1,5 % Juste avant l'extrusion , on mélange à la matière bois de l'ordre de 2 % d'un mélange maître contenant de Fazo-dicarbonamide comme agent d'expansion La couche de protection peut être également teintée avec un mélange maître de façon à ce que la couche de protection 2 ait la même couleur que la matière bois 3 ou être teintée d'une autre couleur pour la rendre plus visibleThe composition of the protective layer 2 is the following styrenic polymer 80% ethyl vinyl acetate copolymer EVA 20% The composition of the wood material 3 is the following polystyrene-methacrylate copolymer 78.5% plasticizer of the phthalate type 10% sawdust 10 % pigments (masterbatch) 1.5% Just before extrusion, the wood material is mixed in the order of 2% of a masterbatch containing Fazo-dicarbonamide as blowing agent The protective layer can also be tinted with a masterbatch so that the protective layer 2 has the same color as the wood material 3 or can be tinted with another color to make it more visible.
Le point de solidification ou point Vicat A (ISO 306), pour les différents constituants thermoplastiques ci-dessus est de méthacrylate lOO à l lO polystyrène choc 92 à 95°CThe solidification point or Vicat point A (ISO 306), for the various thermoplastic constituents above is from methacrylate lOO to lO impact polystyrene 92 at 95 ° C.
ABS . lO4 à l lO°C copolymère éthyle-vinyle-acétate 40 à 44°C La présence de copolymère éthyle-vinyle-acétate , même en faible proportions, permet d'abaisser le point de solidification de la couche de protection comparativement à la matière mine et la matière boisABS. l04 at lO ° C ethyl-vinyl-acetate copolymer 40 to 44 ° C The presence of ethyl-vinyl-acetate copolymer, even in small proportions, makes it possible to lower the solidification point of the protective layer compared to the mine material and the wood material
Le même effet pourrait être obtenu en mettant en oeuvre à la place du copolymère éthyl-vinyl-acétate un thermoplastique élastomère , par exemple type SB S (Styrène Butadiene Styrène) de dureté Shore 50 à 70The same effect could be obtained by using, instead of the ethyl-vinyl-acetate copolymer, an elastomeric thermoplastic, for example type SB S (Styrene Butadiene Styrene) of Shore hardness 50 to 70
Après tri-extrusion et passage en continu dans un conformateur 5 , on obtient un crayon 4 de configuration hexagonale qui, une fois taillé (figure 2), laisse apparaître entre la matière mine et la matière bois 3 la couche de protection 2 qui dans le cas d'espèce avait une épaisseur de 0,3 mm pour un crayon 4 d'environ 7 mm entre plat et une mine d'environ 2 mm de diamètreAfter tri-extrusion and continuous passage through a shaper 5, a pencil 4 of hexagonal configuration is obtained which, once cut (FIG. 2), reveals between the lead material and the wood material 3 the protective layer 2 which in the case had a thickness of 0.3 mm for a pencil 4 of about 7 mm between flat and a wealth of about 2 mm in diameter
Exemple 2Example 2
Il s'agit d'un crayon 4 à mine douce de couleurIt is a soft pencil 4 of color
La matière bois 3 est inchangéeWood material 3 is unchanged
La composition de la matière mine 1 est la suivante copolymère polystyrène méthacrylate 25 % plastifiant du type phtalate 15 % pigments colorés 25 % stéarate de zinc 0,5 % talc 34,5% La composition de la couche de protection 2 est la suivante polymère styrénique 83 % . copolymère éthyle vinyle acétate (EVA) : 15 %The composition of the lead material 1 is the following polystyrene methacrylate copolymer 25% plasticizer of the phthalate type 15% colored pigments 25% zinc stearate 0.5% talc 34.5% The composition of the protective layer 2 is the following styrenic polymer 83% . ethyl vinyl acetate copolymer (EVA): 15%
. mélange maître pigment : 2 %. master pigment blend: 2%
Dans le cas de l'utilisation d'un thermoplastique élastomère , du type SBS, la composition de la couche de protection 2 aurait été la suivante : . polymère styrénique : 88 % thermoplastique élastomère : 10%In the case of the use of an elastomeric thermoplastic, of the SBS type, the composition of the protective layer 2 would have been as follows:. styrenic polymer: 88% thermoplastic elastomer: 10%
. mélange maître pigment . 2 %. master pigment blend. 2%
La présente invention n'est pas limitée aux modes de réalisation qui ont été décrits à titre d'exemples non exhaustifs. Il est possible de mettre en oeuvre d'autres composants de base pour la matière mine et la matière bois que le copolymère polystyrène méthacrylate. De plus il est possible de donner au crayon tout type de configuration, sans limitation à la forme hexagonale II peut s'agir d'une forme circulaire , triangulaire , octogonale , sans que cette liste soit exhaustive. Il est aussi possible d'utiliser pour la couche de protection une matière thermoplastique qui non seulement est déformable à chaud (lors du retrait de la mine) mais qui ne se solidifie pas et reste souple après refroidissement complet du crayon, par exemple à base de thermoplastique élastomère. The present invention is not limited to the embodiments which have been described by way of non-exhaustive examples. It is possible to use other basic components for the lead material and the wood material than the polystyrene methacrylate copolymer. In addition it is possible to give in pencil any type of configuration, without limitation to the hexagonal shape II can be a circular, triangular, octagonal shape, without this list being exhaustive. It is also possible to use for the protective layer a thermoplastic material which not only is deformable when hot (when the mine is removed) but which does not solidify and remains flexible after complete cooling of the pencil, for example based on thermoplastic elastomer.

Claims

REVENDICATIONS
1. Procédé de fabrication en continu de crayons à écrire ou à colorier par coextrusion simultanée consistant à co-extruder une première matière thermoplastique chargée, dénommée matière mine, et autour de celle-ci une couche intermédiaire dite de protection dans une matière thermoplastique exempte d'agent d'expansion et une seconde matière thermoplastique contenant un agent d'expansion, dénommé matière bois, et à refroidir lesdites matières thermoplastiques co-extrudées, caractérisé en ce que la matière thermoplastique constitutive de la couche de protection est déterminée en sorte de rester déformable pendant le retrait de la matière mine, lors du refroidissement1. Process for the continuous production of writing or coloring pencils by simultaneous coextrusion consisting in co-extruding a first charged thermoplastic material, called a lead material, and around it an intermediate layer called a protective layer in a thermoplastic material free of blowing agent and a second thermoplastic material containing a blowing agent, called wood material, and for cooling said co-extruded thermoplastic materials, characterized in that the thermoplastic material constituting the protective layer is determined so as to remain deformable during removal of the mine material, during cooling
2 Procédé selon la revendication 1 pour la fabrication de crayons dont la matière mine a un coefficient de dilatation élevé, notamment de crayons à mine tendre2 Method according to claim 1 for the manufacture of pencils whose lead material has a high coefficient of expansion, in particular of soft lead pencils
3 Procédé selon l'une des revendications 1 ou 2 , caractérisé en ce que le point de solidification de la matière thermoplastique constitutive de la couche de protection est inférieur au point de solidification de la matière thermoplastique constitutive de la matière mine 4. Procédé selon la revendication 3 caractérisé en ce que l'écart entre les points de solidification de la matière mine et de la couche de protection est de l'ordre de 10 à 20°C. 5 Procédé selon Tune des revendications 3 ou 4 caractérisé en ce que pour abaisser le point de solidification de la couche de protection, on met en oeuvre comme additif soit un thermoplastique élastomère soit un copolymère éthyl- vinyl-acétate (EVA) 6 Crayon obtenu par coextrusion simultanée constitué par la superposition d'une âme en une première matière thermoplastique chargée dénommée matière mine, d'une couche de protection d'une matière thermoplastique non-expansée et d'une couche d'une deuxième matière thermoplastique expansée dénommée matière bois, caractérisé en ce que la matière thermoplastique constitutive de la couche de protection a un point de solidification qui est inférieur à celui de la matière thermoplastique constitutive de la matière mine3 Method according to one of claims 1 or 2, characterized in that the solidification point of the thermoplastic material constituting the protective layer is less than the solidification point of the thermoplastic material constituting the lead material 4. Method according to claim 3 characterized in that the difference between the solidification points of the lead material and of the protective layer is of the order of 10 to 20 ° C. 5 Method according to one of claims 3 or 4 characterized in that to lower the solidification point of the protective layer, is used as an additive either an elastomeric thermoplastic or an ethyl-vinyl-acetate copolymer (EVA) 6 Pencil obtained by simultaneous coextrusion constituted by superposing a core of a first thermoplastic material loaded called lead material, a protective layer of a non-expanded thermoplastic material and a layer of a second expanded thermoplastic material referred to as wood material, characterized in that the thermoplastic material constituting the protective layer has a solidification point which is lower than that of the thermoplastic material constituting the lead material
7. Crayon selon la revendication 5 caractérisé en ce que la couche de protection contient un thermoplastique élastomère ou un copolymère éthyl-vinyl-acétate (EVA). Crayon selon la revendication 6 caractérisé en ce que la couche de protection comporte, comme matière thermoplastique , un polymère styrénique. Crayon selon la revendication 7 caractérisé en ce que la couche de protection comporte de 70 à 95% d'un composé styrénique et de 5 à 30% d'un thermoplastique élastomère ou d'un copolymère éthyl-vinyl-acétate. Crayon selon la revendication 6 constitué par la superposition d'une âme en une première matière thermoplastique chargée dénommée matière mine, d'une couche de protection d'une matière thermoplastique non-expansée et d'une couche d'une deuxième matière thermoplastique expansée dénommée matière bois, caractérisé en ce que la couche de protection est déformable à chaud et reste souple après refroidissement Crayon selon la revendication 10 caractérisé en ce que la couche de protection est dans un thermoplastique élastomère 7. Pencil according to claim 5 characterized in that the protective layer contains an elastomeric thermoplastic or an ethyl vinyl acetate copolymer (EVA). Pencil according to claim 6 characterized in that the protective layer comprises, as a thermoplastic material, a styrenic polymer. Pencil according to claim 7 characterized in that the protective layer comprises from 70 to 95% of a styrenic compound and from 5 to 30% of an elastomeric thermoplastic or of an ethyl-vinyl-acetate copolymer. Pencil according to claim 6 consisting of the superposition of a core of a first charged thermoplastic material called a lead material, a protective layer of an unexpanded thermoplastic material and a layer of a second expanded thermoplastic material called a wood material, characterized in that the protective layer is deformable when hot and remains flexible after cooling Pencil according to claim 10 characterized in that the protective layer is in an elastomeric thermoplastic
EP00985357A 1999-12-13 2000-11-29 Method for making a writing or colouring pencil by triple extrusion and writing or colouring pencil comprising an intermediate protective layer Expired - Lifetime EP1150847B1 (en)

Applications Claiming Priority (3)

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FR9915696 1999-12-13
FR9915696A FR2802148B1 (en) 1999-12-13 1999-12-13 PROCESS FOR THE MANUFACTURE BY TRI-EXTRUSION OF A PENCIL TO BE WRITING OR TO BE COLORED AND THE PENCIL TO BE WRITING OR TO BE COLORED COMPRISING A PROTECTIVE INTERMEDIATE LAYER
PCT/FR2000/003334 WO2001043987A1 (en) 1999-12-13 2000-11-29 Method for making a writing or colouring pencil by triple extrusion and writing or colouring pencil comprising an intermediate protective layer

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EP1150847A1 true EP1150847A1 (en) 2001-11-07
EP1150847B1 EP1150847B1 (en) 2007-03-28

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EP1150847B1 (en) 2007-03-28
EG23174A (en) 2004-06-30
MXPA01008169A (en) 2004-04-05
AU2180301A (en) 2001-06-25
MA25343A1 (en) 2001-12-31
FR2802148A1 (en) 2001-06-15
CA2362775C (en) 2007-01-30
DE60034108D1 (en) 2007-05-10
JP4934260B2 (en) 2012-05-16
HK1043769B (en) 2007-09-28
HK1043769A1 (en) 2002-09-27
PT1150847E (en) 2007-06-21
JP2003516888A (en) 2003-05-20
DZ3144A1 (en) 2001-06-21
ATE358029T1 (en) 2007-04-15
WO2001043987A1 (en) 2001-06-21
DE60034108T2 (en) 2007-12-06
AR030173A1 (en) 2003-08-13
US6572295B1 (en) 2003-06-03
FR2802148B1 (en) 2003-01-24
CA2362775A1 (en) 2001-06-21
ES2284550T3 (en) 2007-11-16
BR0007874A (en) 2001-10-16

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