EP1135555B1 - Paper making method using a novel retention system comprising a precipitated silica and a cationic polymer - Google Patents

Paper making method using a novel retention system comprising a precipitated silica and a cationic polymer Download PDF

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Publication number
EP1135555B1
EP1135555B1 EP98958307A EP98958307A EP1135555B1 EP 1135555 B1 EP1135555 B1 EP 1135555B1 EP 98958307 A EP98958307 A EP 98958307A EP 98958307 A EP98958307 A EP 98958307A EP 1135555 B1 EP1135555 B1 EP 1135555B1
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EP
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Prior art keywords
paper
silica
cationic polymer
retention
precipitated silica
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EP98958307A
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German (de)
French (fr)
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EP1135555A1 (en
Inventor
Marie-Odile Lafon
Herbert Hruschka
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Rhodia Chimie SAS
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Rhodia Chimie SAS
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Classifications

    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20Macromolecular organic compounds
    • D21H17/21Macromolecular organic compounds of natural origin; Derivatives thereof
    • D21H17/24Polysaccharides
    • D21H17/28Starch
    • D21H17/29Starch cationic
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20Macromolecular organic compounds
    • D21H17/21Macromolecular organic compounds of natural origin; Derivatives thereof
    • D21H17/24Polysaccharides
    • D21H17/31Gums
    • D21H17/32Guar or other polygalactomannan gum
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/63Inorganic compounds
    • D21H17/67Water-insoluble compounds, e.g. fillers, pigments
    • D21H17/68Water-insoluble compounds, e.g. fillers, pigments siliceous, e.g. clays
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/06Paper forming aids
    • D21H21/10Retention agents or drainage improvers

Definitions

  • the present invention relates to a novel process for the production of paper-based cellulose fiber paper in which a novel retention system comprising a suspension of precipitated silica and a cationic polymer is used to improve, in particular, the retention of the incorporated mineral fillers. .
  • the present invention also relates to a method of making paper using a retention system which substantially improves drainage (or dripping), i.e. the speed with which water flows from the suspension of fibers. More specifically, the invention relates to the use of an aqueous suspension of precipitated silica and a cationic polymer comprising a cationic galactomannan and / or a cationic starch.
  • the mechanical properties of the paper obtained according to the process of the invention are improved, for example stiffness and tear resistance as well as other properties such as whiteness.
  • the retention system according to the invention may have advantages as regards the quality and recyclability of the white water from the papermaking process as well as the papers broken during the manufacturing process.
  • Paper manufacturers have proposed various ways to reduce the cost of paper and try to improve its properties.
  • One of the approaches used is the addition of inexpensive mineral fillers in the papermaking process to replace the fiber.
  • certain mineral fillers are specifically used to improve certain properties of the paper.
  • titanium oxide is used in its anatase and / or rutile forms to improve the opacity of the papers, particularly in the case of laminated papers.
  • US-A-4961825 discloses a binder for use in a papermaking process, which binder comprises, on the one hand, a cationic or amphoteric carbohydrate, and, on the other hand, a colloidal silica sol.
  • the Applicant has developed a novel papermaking process using a novel retention system which significantly increases the retention of mineral fillers, fibers and other materials in the paper sheet.
  • Another object of the invention is to provide a retention system and a papermaking process in which the properties of the paper obtained, including, for example, the opacity yield of the mineral fillers, the tear strengths, the whiteness and other necessary properties are improved by optimizing the use of mineral fillers. Of course, optimization is done according to the type of load used.
  • Another object of the invention is to provide a paper having a high concentration of mineral fillers which has tear resistance and other acceptable characteristics.
  • the present invention is based on the development of a retention system and the papermaking process using it which significantly increases the retention of mineral fillers and other characteristics of the paper and which allows the optimization of the action. mineral fillers present in the pulp.
  • the amount of solids in the gelling system is 0.02 to 50% by weight, preferably 1 to 30% by weight, based on the weight of the paper stock or stock.
  • the ratio of the cationic polymer / precipitated silica should be between 1 and 10 by weight, and preferably, this ratio is between 2 and 6, the latter depending in particular on the degree of substitution of the precipitated silica and the cationic polymer.
  • the precipitation of the silica is carried out, the reaction medium is filtered and a filter cake is obtained which is washed if necessary. This cake is then disintegrated and thus forms a suspension of precipitated silica.
  • an aqueous suspension of precipitated silica having a dry matter content of between 10 and 40% by weight, a viscosity of less than 4.10 -2 Pa.s for a shear of 50 s -1 and the amount of silica contained in the supernatant obtained after centrifugation of said suspension at 7,500 rpm for 30 minutes represents more than 50% of the weight of the silica contained in the suspension. More particularly, this aqueous suspension of precipitated silica has a solids content of between 15 and 35% by weight and, in addition, a viscosity which is less than 2.10 -2 Pa.s at a shear of 50 s -1 .
  • the precipitated silicas are generally precipitated at a pH around the neutral pH or at a basic pH, the gels being obtained at a pH that is usually acidic or very acidic.
  • the cationic polymer is a cationic galactomannan
  • it is preferably selected from galactomannans comprising at least two vicinal hydroxyl groups, in particular cationic guars.
  • guars As far as guars are concerned, it has been noticed that their reactive centers are particularly accessible, which makes it possible to use small amounts to reach a satisfactory effect.
  • the base guar in the cationic guar is of a natural type. Natural guar is extracted from the albumen of certain plant seeds, for example Cyamopsis Tetragonalobus.
  • the guar macromolecule is constituted by a linear main chain constructed from monomeric ⁇ -D-mannose sugars linked together by (1-4) bonds, and ⁇ -D-galactose side units linked to ⁇ -D-mannoses. by links (1-6).
  • cationic guars are formed by reaction between hydroxyl groups of the polygalactomannan and reactive quaternary ammonium compounds.
  • the degree of substitution of the cationic groups of the guar is generally at least 0.01 and preferably at least 0.05 and up to 1.0. within the scope of the invention, a suitable range is from 0.08 to 0.5. It is assumed that the molecular weight of guar gum ranges from 100,000 to 1,000,000 and generally is around 220,000.
  • the cationic polymer is a cationic starch
  • it is generally chosen from those having a degree of substitution of between approximately 0.1 and 0.05 and, preferably, between approximately 0.02 and 0.04 and more particularly, more than about 0.025 and less than about 0.04.
  • a starch is made cationic by substitution with an ammonium group by techniques known per se and may have varying degrees of substitution up to 0.1.
  • ammonium compounds can be used.
  • the cationic starch can be prepared by treating the basic starch with 3-chloro-2-hydroxypropyltrimethylammonium chloride or 2,3-ethoxypropyltrimethylammonium chloride. which makes it possible to obtain a cationic starch having a degree of substitution of 0.02 to 0.04.
  • the basic starch used to prepare the cationic starch may be selected from the group consisting of potato starch, wheat starch, corn starch, barley starch, oat starch, rice starch, starch. tapioca, and their mixture.
  • these will be formulated as aqueous solutions.
  • the mineral fillers used in the process are varied in nature and are chosen in particular according to the type of paper manufactured and its future use.
  • the mineral filler material that can be used includes any common inorganic filler whose surface is at least partially anionic in character.
  • mineral fillers mention may be made, without limitation, of kaolin, clay, chalk, calcium carbonate, titanium dioxide, silica, and mixtures thereof.
  • the mineral fillers are normally added in the form of an aqueous dispersion at the appropriate concentrations specific to the type of paper manufactured.
  • the possibility of adding mineral fillers to the paper pulp is limited by factors such as the retention of the charges on the fabric, the dewatering of the pulp on the fabric, the wet and dry resistance of the paper obtained.
  • the retention system of the invention it has become possible to produce paper which contains more fillers while retaining its mechanical properties.
  • the mechanical properties of the paper including the modulus of elasticity, tensile index, tensile energy absorption, etc.
  • the mechanical properties of the paper have values equal to or even greater than those previously achieved with papers. obtained from conventional paper stocks in which a retention agent of the prior art is optionally used.
  • the sheet after drying, has greatly improved strength characteristics when using the method according to the invention. It has also been found that when mineral fillers such as those mentioned above and the like are used in the paste, these mineral fillers are effectively retained in the sheet and, moreover, do not have a negative effect on the strength of the sheet. in contrast with the sheets obtained by a manufacturing method without gelling system according to the invention.
  • the retention system forms an association with the fibers and with the fibers. fillers to form a complex flocculating matrix.
  • the manufacture of the paper sheet necessarily passes through a dewatering step which can profoundly alter the structure of the colloids and their distribution.
  • the changes in the structure of the aggregates of filler loads affect the retention rate of these and the opacity of the paper obtained.
  • a flocculate is formed within the cellulosic network which traps the charges in order to preserve during this critical stage the properties that the particles possess in suspension.
  • the components of the retention system are added within the paper making device as a mixture or separately. However, according to a preferred embodiment of the invention, the optimum results are obtained when the retention system based on precipitated silica and cationic polymer is formed in situ in the pulp.
  • this can be done by firstly adding the cationic polymer (guar and / or starch) in the form of an aqueous solution and adding separately to the pulp of the precipitated aqueous silica solution in a mixing tank or in a point of the device where there is appropriate agitation, so that the two components are dispersed with the paper-forming components and thus act simultaneously with each other and with the paper-forming components.
  • the cationic polymer guar and / or starch
  • the pH of the mother paste is not excessively critical and is generally less than 11, and preferably 5 to 9 .
  • the write-printing paper is one of the very positive-yielding ways, i.e., increased charge retention phenomenon and improved paper mechanical qualities.
  • the majority of the fillers used is calcium carbonate.
  • the amount of retention system to be used varies depending on the desired effect and the characteristics of the particular components that are selected in the preparation of said system. For example, for a given precipitation silica in a retention system, if it contains cationic guar gum with a DS of 0.3 instead of a DS of 0.7, more retention system will be required. .
  • This method consists of measuring the chemical retention of the charges while avoiding the formation of the fibrous mattress responsible for mechanical retention by filtration effect.
  • a 500 ml sample of the dispersion of fibers + fillers + retention system + optionally additives to be tested, kept under agitation only the first 100 ml are withdrawn through a sieve.
  • the global retention values (fibers + charges) and the retention retention are calculated.
  • a filter bowl equipped with a 600 ⁇ m opening grid was used.
  • This example shows the chemical retention obtained with the BRITT Jar test.
  • the suspensions are prepared by defibrating the cellulose in 500 ml of demineralized water in a Dispermat-type bowl for 10 minutes at 2,000 rpm.
  • the mixture obtained is then transferred to a 10-liter mixer with a stirring blade, then diluted to the concentration of 0.5% fiber, and finally kept under stirring all the time manipulations to ensure, during sampling , a perfect homogeneity.
  • the stirring rate is set according to the desired shear and is stirred for 30 seconds.
  • the starch is added followed by stirring for 30 seconds.
  • the silica is then introduced (in the tests comprising this product). Then stirred for 30 seconds.
  • the 100 ml collected are then filtered on BÜCHNER with WHATMANN No. 42 filters (ash-free filters, previously dried for 1 hour at 105 ° C. and then weighed at ⁇ 0.0001 g).
  • the filter residue is then carefully removed, dried for 1 hour at 105 ° C., then cooled in a desiccator and weighed ( ⁇ 0.0001). This allows the calculation of the overall retention rate.
  • Formulation A ' Formulation B ' Formulation C ' Paper fibers: 60% eucalyptus - 40% long sulphate fiber (Shopper-Riegler index 24 ° SR) 100 shares 100 shares 100 shares Charge: Calcium carbonate OMYALITE 90 50 shares 50 shares 50 shares Hi CAT 142 cationic starch 0.5% dry / fiber 0.5% dry / fiber 0.5% dry / fiber Jaguar C-17 cationic guar 0.05% dry / fiber 0.05% dry / fiber 0.05% dry / fiber Precipitated silica A 0.2% dry / fiber Colloidal silica B 0.2% dry / fiber
  • the suspension is prepared as in Example 1, with stirring for 15 minutes after addition of the starch, and then addition of cationic guar. A stirring time of 15 seconds is observed before the optional addition of silica A or B.
  • the suspension is prepared in a manner identical to that of Example 1.
  • the product Aqualenc 18 is added.
  • the type A silica is added and, finally, the guar is added under a stirring of 1000 rpm. .
  • This example gives the charge retention obtained on a shredder.
  • Formulation A Formulation B
  • the dough thus defibrated is introduced into a stirred tank of 10 liters. Then diluted with filtered water to a total volume of 4 liters. Then the diluted dough is stirred for 1 minute and about 500 ml of suspension is taken and placed in a test tube.
  • test tube The contents of the test tube are poured into the bowl of the tablet machine. It is mixed by bubbling and then the form is made by drawing under vacuum.
  • the form is then recovered on a cardboard support and placed in a vacuum dryer. We then weigh the form and readjust the sample volume to obtain a grammage of 60 g / m 2 .

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  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Paper (AREA)
  • Silicon Compounds (AREA)

Abstract

The invention concerns a novel method for making paper based on cellulose fibre in sheet form, wherein a novel retention system comprising a suspension of precipitated silica and a cationic polymer is used for improving in particular the retention of the incorporated mineral fillers. The invention also concerns a method for making paper using a retention system which substantially improves draining. More precisely, the invention concerns the use of a precipitated silica and a cationic polymer comprising a cationic guar gum and/or a cationic starch.

Description

La présente invention concerne un nouveau procédé de fabrication de papier à base de fibre de cellulose sous forme de feuille, dans lequel un nouveau système de rétention comprenant une suspension de silice précipitée et un polymère cationique est utilisé pour améliorer notamment la rétention des charges minérales incorporées. La présente invention concerne aussi un procédé de fabrication du papier avec utilisation d'un système de rétention qui améliore sensiblement le drainage (ou égouttage), c'est-à-dire la rapidité avec laquelle l'eau s'écoule de la suspension de fibres. Plus précisément, l'invention concerne l'utilisation d'une suspension aqueuse de silice précipitée et d'un polymère cationique comprenant un galactomannane cationique et/ou un amidon cationique.The present invention relates to a novel process for the production of paper-based cellulose fiber paper in which a novel retention system comprising a suspension of precipitated silica and a cationic polymer is used to improve, in particular, the retention of the incorporated mineral fillers. . The present invention also relates to a method of making paper using a retention system which substantially improves drainage (or dripping), i.e. the speed with which water flows from the suspension of fibers. More specifically, the invention relates to the use of an aqueous suspension of precipitated silica and a cationic polymer comprising a cationic galactomannan and / or a cationic starch.

En outre, les propriétés mécaniques du papier obtenu selon le procédé de l'invention sont améliorées, par exemple la rigidité et la résistance à la déchirure ainsi que d'autres propriétés telles que la blancheur. De plus, le système de rétention selon l'invention peut présenter des avantages en ce qui concerne la qualité et la recyclabilité des eaux blanches issues du procédé de fabrication du papier ainsi que des papiers cassés au cours du procédé de fabrication.In addition, the mechanical properties of the paper obtained according to the process of the invention are improved, for example stiffness and tear resistance as well as other properties such as whiteness. In addition, the retention system according to the invention may have advantages as regards the quality and recyclability of the white water from the papermaking process as well as the papers broken during the manufacturing process.

La fabrication du papier pose de nombreux problèmes. Une des préoccupations permanentes est de diminuer le coût du papier en diminuant la quantité de fibres cellulosiques dans la composition de la pâte à papier. Une autre démarche consiste à diminuer la concentration des rejets aqueux en raison des contraintes environnementales de plus en plus sévères.The manufacture of paper poses many problems. One of the ongoing concerns is to reduce the cost of paper by decreasing the amount of cellulosic fiber in the composition of the pulp. Another approach is to reduce the concentration of aqueous discharges due to increasingly severe environmental constraints.

Les papetiers ont proposé divers moyens pour réduire le coût des papiers et essayer d'en améliorer les propriétés. Une des approches utilisées consiste en l'addition de charges minérales peu onéreuses dans le procédé de fabrication du papier pour remplacer la fibre. D'autre part, certaines charges minérales sont spécifiquement utilisées pour améliorer certaines propriétés du papier. C'est ainsi, par exemple, qu'on utilise de l'oxyde de titane sous ses formes anatase et/ou rutile pour améliorer l'opacité des papiers, en particulier dans le cas des papiers lamifiés.Paper manufacturers have proposed various ways to reduce the cost of paper and try to improve its properties. One of the approaches used is the addition of inexpensive mineral fillers in the papermaking process to replace the fiber. On the other hand, certain mineral fillers are specifically used to improve certain properties of the paper. Thus, for example, titanium oxide is used in its anatase and / or rutile forms to improve the opacity of the papers, particularly in the case of laminated papers.

Malheureusement, l'addition de charges minérales qui sont des particules micrométriques se heurte au problème de la rétention : lors de la formation de la feuille sur la toile de la machine à papier, les particules minérales ont tendance à passer à travers cette toile, ce qui génère des circuits d'eaux blanches chargées. Cela pose des problèmes au niveau du traitement des rejets mais aussi de la qualité de feuille.Unfortunately, the addition of mineral fillers which are micrometric particles encounters the problem of retention: during the formation of the sheet on the web of the paper machine, the mineral particles tend to pass through this fabric; which generates charged white water circuits. This poses problems in the treatment of rejects but also in the quality of the sheet.

A ce jour, l'art antérieur propose l'utilisation d'agents de rétention pour réduire le problème du manque de rétention. Toutefois, de nombreuses solutions proposées à ce jour ne sont pas viables économiquement pour permettre leur utilisation pour la préparation de tout type de papier. En effet, certains agents de rétention ou systèmes de rétention sont des produits complexes et coûteux, ce qui ne permet donc pas leur utilisation pour des produits de qualité ordinaire.To date, the prior art proposes the use of retention agents to reduce the problem of lack of retention. However, many solutions proposed to date are not economically viable to allow their use for the preparation of any type of paper. Indeed, some retention agents or retention systems are complex and expensive products, which therefore does not allow their use for products of ordinary quality.

Le brevet US-A-4961825 décrit un liant destiné à être utilisé dans un procédé de fabrication de papier, ce liant comprenant, d'une part, un carbohydrate cationique ou amphotère, et, d'autre part, un sol de silice colloïdale.US-A-4961825 discloses a binder for use in a papermaking process, which binder comprises, on the one hand, a cationic or amphoteric carbohydrate, and, on the other hand, a colloidal silica sol.

A présent, la Demanderesse a mis au point un nouveau procédé de fabrication de papier utilisant un nouveau système de rétention qui augmente considérablement la rétention des charges minérales, des fibres et autres matières dans la feuille de papier.At present, the Applicant has developed a novel papermaking process using a novel retention system which significantly increases the retention of mineral fillers, fibers and other materials in the paper sheet.

Un autre objet de l'invention est de proposer un système de rétention et un procédé de fabrication de papier dans lequel les propriétés du papier obtenu, dont par exemple le rendement d'opacité des charges minérales, les résistances à la déchirure, la blancheur et d'autres propriétés nécessaires sont améliorées, en optimisant l'utilisation des charges minérales. Bien entendu, l'optimisation se fait en fonction du type de charge utilisé.Another object of the invention is to provide a retention system and a papermaking process in which the properties of the paper obtained, including, for example, the opacity yield of the mineral fillers, the tear strengths, the whiteness and other necessary properties are improved by optimizing the use of mineral fillers. Of course, optimization is done according to the type of load used.

Un autre objet de l'invention est de proposer un papier ayant une concentration élevée en charges minérales qui ait une résistance à la déchirure et d'autres caractéristiques acceptables.Another object of the invention is to provide a paper having a high concentration of mineral fillers which has tear resistance and other acceptable characteristics.

D'autres objets et avantages de l'invention suivront à la lecture de la description ci-dessous et notamment dans les tests, les tableaux et figures illustrant diverses caractéristiques de l'invention.Other objects and advantages of the invention will follow on reading the description below and in particular in the tests, tables and figures illustrating various features of the invention.

La présente invention repose sur la mise au point d'un système de rétention et du procédé de fabrication de papier l'utilisant qui augmente nettement la rétention des charges minérales et d'autres caractéristiques du papier et qui permet l'optimisation de l'action des charges minérales présentes au sein de la pâte à papier.The present invention is based on the development of a retention system and the papermaking process using it which significantly increases the retention of mineral fillers and other characteristics of the paper and which allows the optimization of the action. mineral fillers present in the pulp.

L'augmentation de la rétention de la charge minérale et des fines dans le cadre de notre procédé de fabrication du papier atténue les problèmes de contamination des eaux blanches.The increased retention of mineral filler and fines in our papermaking process alleviates the problems of white water contamination.

La présente invention a donc trait à un procédé de fabrication de papier par formation et séchage d'une pâte à papier aqueuse contenant de la pâte cellulosique et des charges minérales dans lequel on incorpore dans la pâte-mêre avant la formation de la feuille un système de rétention comprenant :

  1. (i) une suspension de silice précipitée,
  2. (ii) et un polymère cationique choisi parmi un amidon cationique, un galactomannane cationique et/ou leur mélange.
The present invention therefore relates to a papermaking process by forming and drying an aqueous paper pulp containing cellulosic pulp and mineral fillers into which is incorporated into the pulp before the formation of the sheet a system retention comprising:
  1. (i) a suspension of precipitated silica,
  2. (ii) and a cationic polymer chosen from a cationic starch, a cationic galactomannan and / or their mixture.

La quantité de solides dans le système gélifiant est de 0,02 à 50% en poids, de préférence de 1 à 30% en poids, par rapport au poids de la pâte à papier ou pâte-mère.The amount of solids in the gelling system is 0.02 to 50% by weight, preferably 1 to 30% by weight, based on the weight of the paper stock or stock.

Le rapport du polymère cationique/silice précipitée doit être compris entre 1 et 10 en poids, et de préférence, ce rapport est compris entre 2 et 6, celui-ci dépendant notamment du degré de substitution de la silice précipitée et du polymère cationique.The ratio of the cationic polymer / precipitated silica should be between 1 and 10 by weight, and preferably, this ratio is between 2 and 6, the latter depending in particular on the degree of substitution of the precipitated silica and the cationic polymer.

En ce qui concerne la suspension de silice précipitée, on entend par là une suspension de silice constituée du gâteau de filtration issu de la réaction de précipitation. En d'autres termes, on réalise la précipitation de la silice, on filtre le milieu réactionnel et on obtient un gâteau de filtration qui est lavé si nécessaire. Ce gâteau est ensuite délité et il forme ainsi une suspension de silice précipitée.As regards the suspension of precipitated silica, this means a suspension of silica consisting of the filter cake resulting from the precipitation reaction. In other words, the precipitation of the silica is carried out, the reaction medium is filtered and a filter cake is obtained which is washed if necessary. This cake is then disintegrated and thus forms a suspension of precipitated silica.

En général et avantageusement, on utilise dans le cadre de la présente invention une suspension aqueuse de silice précipitée ayant une teneur en matière sèche comprise entre 10 et 40% en poids, une viscosité inférieure à 4.10-2 Pa.s pour cisaillement de 50 s-1 et la quantité de silice contenue dans le surnageant obtenu après centrifugation de ladite suspension à 7.500 tours par minute pendant 30 minutes représente plus de 50% du poids de la silice contenue dans la suspension. Plus particulièrement, cette suspension aqueuse de silice précipitée a une teneur en matière sèche comprise entre 15 et 35% en poids et, en outre, une viscosité qui est inférieure à 2.10-2 Pa.s pour un cisaillement de 50 s-1. A ce sujet, on se référera à la demande de brevet WO 96/01787 de la Demanderesse concernant ce type de silice et dont le contenu doit être considéré comme faisant partie de la présente demande.In general and advantageously, in the context of the present invention, use is made of an aqueous suspension of precipitated silica having a dry matter content of between 10 and 40% by weight, a viscosity of less than 4.10 -2 Pa.s for a shear of 50 s -1 and the amount of silica contained in the supernatant obtained after centrifugation of said suspension at 7,500 rpm for 30 minutes represents more than 50% of the weight of the silica contained in the suspension. More particularly, this aqueous suspension of precipitated silica has a solids content of between 15 and 35% by weight and, in addition, a viscosity which is less than 2.10 -2 Pa.s at a shear of 50 s -1 . In this regard, reference is made to the patent application WO 96/01787 of the Applicant concerning this type of silica and the contents of which should be considered as part of the present application.

Les silices de précipitation sont précipitées généralement à un pH autour du pH neutre ou à un pH basique, les gels étant eux obtenus à un pH habituellement acide ou très acide.The precipitated silicas are generally precipitated at a pH around the neutral pH or at a basic pH, the gels being obtained at a pH that is usually acidic or very acidic.

Dans le cas où le polymère cationique est un galactomannane cationique, celui-ci est, de préférence, sélectionné parmi les galactomannanes comprenant au moins deux groupements hydroxyles vicinaux, en particulier, les guars cationiques. En ce qui concerne les guars, on a remarqué que leurs centres réactifs sont particulièrement accessibles, ce qui permet d'en utiliser de faibles quantités pour atteindre un effet satisfaisant.In the case where the cationic polymer is a cationic galactomannan, it is preferably selected from galactomannans comprising at least two vicinal hydroxyl groups, in particular cationic guars. As far as guars are concerned, it has been noticed that their reactive centers are particularly accessible, which makes it possible to use small amounts to reach a satisfactory effect.

Lorsqu'on utilise le système de rétention avec du guar cationique comme l'un des composants, les charges minérales sont retenues à un degré important dans le produit final et le papier produit a une résistance améliorée en comparaison d'un papier obtenu à partir d'un procédé sans système de rétention.When using the retention system with cationic guar as one of the components, mineral fillers are retained to a significant degree in the final product and the paper produced has improved strength compared to paper obtained from a process without a retention system.

Le guar de base dans le guar cationique est de type naturel. Le guar naturel est extrait de l'albumen de certaines graines de plantes, par exemple Cyamopsis Tetragonalobus. La macromolécule de guar est constituée par une chaîne principale linéaire construite à partir de sucres monomères β-D-mannoses liés entre eux par des liaisons (1-4), et des unités latérales α-D-galactoses liées aux β-D-mannoses par des liaisons (1-6).The base guar in the cationic guar is of a natural type. Natural guar is extracted from the albumen of certain plant seeds, for example Cyamopsis Tetragonalobus. The guar macromolecule is constituted by a linear main chain constructed from monomeric β-D-mannose sugars linked together by (1-4) bonds, and α-D-galactose side units linked to β-D-mannoses. by links (1-6).

La préparation des guars cationiques est connue en soi. A titre d'exemple, les guars cationiques sont formés par réaction entre des groupes hydroxyles du polygalactomannane et des composés d'ammonium quaternaire réactifs.The preparation of cationic guars is known per se. By way of example, the cationic guars are formed by reaction between hydroxyl groups of the polygalactomannan and reactive quaternary ammonium compounds.

Le degré de substitution des groupes cationiques du guar est généralement d'au moins 0,01 et, de préférence, d'au moins 0,05 et peut aller jusqu'à 1,0. dans le cadre de l'invention, une gamme appropriée s'étend de 0,08 à 0,5. On suppose que le poids moléculaire de la gomme guar varie de 100.000 à 1.000.000 et, généralement qu'il est d'environ 220.000.The degree of substitution of the cationic groups of the guar is generally at least 0.01 and preferably at least 0.05 and up to 1.0. within the scope of the invention, a suitable range is from 0.08 to 0.5. It is assumed that the molecular weight of guar gum ranges from 100,000 to 1,000,000 and generally is around 220,000.

Comme produits commerciaux, on citera à titre d'exemples non limitatifs les produits des séries MEYPRO-FLOC 130, MEYO-BOND 9806, MEYO-BOND 109, JAGUAR C-13-S, JAGUAR C-14-S, JAGUAR C-15, JAGUAR C-17, JAGUAR C-162 de la société MEYHALL et de la société RHÔNE-POULENC Inc, les produits GUAR CAT 10 de la société CESALPINIA.As commercial products, mention will be made by way of non-limiting examples of the products of the MEYPRO-FLOC 130, MEYO-BOND 9806, MEYO-BOND 109, JAGUAR C-13-S, JAGUAR C-14-S and JAGUAR C-15 series. , JAGUAR C-17, JAGUAR C-162 from MEYHALL and RHÔNE-POULENC Inc., GUAR CAT 10 products from CESALPINIA.

Dans le cas où le polymère cationique est un amidon cationique, celui-ci est généralement choisi parmi ceux ayant un degré de substitution compris entre environ 0,1 et 0,05 et, de préférence, entre environ 0,02 et 0,04 et, plus particulièrement, de plus d'environ 0,025 et moins d'environ 0,04. Comme il est bien connu, un amidon est rendu cationique par substitution par un groupe ammonium par des techniques connues en soi et peut avoir des degrés variables de substitution allant jusqu'à 0,1. A cet effet, on peut utiliser une grande variété de composés d'ammonium. A titre d'exemple non limitatif, l'amidon cationique peut être préparé par traitement de l'amidon de base par le chlorure de 3-chloro-2-hydroxypropyl-triméthylammonium ou le chlorure de 2,3-éthoxy-propyl-triméthylammonium, ce qui permet d'obtenir un amidon cationique ayant un degré de substitution de 0,02 à 0,04.In the case where the cationic polymer is a cationic starch, it is generally chosen from those having a degree of substitution of between approximately 0.1 and 0.05 and, preferably, between approximately 0.02 and 0.04 and more particularly, more than about 0.025 and less than about 0.04. As is well known, a starch is made cationic by substitution with an ammonium group by techniques known per se and may have varying degrees of substitution up to 0.1. For this purpose, a wide variety of ammonium compounds can be used. By way of nonlimiting example, the cationic starch can be prepared by treating the basic starch with 3-chloro-2-hydroxypropyltrimethylammonium chloride or 2,3-ethoxypropyltrimethylammonium chloride. which makes it possible to obtain a cationic starch having a degree of substitution of 0.02 to 0.04.

L'amidon de base utilisé pour préparer l'amidon cationique peut être choisi parmi le groupe constitué de fécule de pomme de terre, amidon de blé, amidon de maïs, amidon d'orge, amidon d'avoine, amidon de riz, amidon de tapioca, et leur mélange.The basic starch used to prepare the cationic starch may be selected from the group consisting of potato starch, wheat starch, corn starch, barley starch, oat starch, rice starch, starch. tapioca, and their mixture.

Selon les cas et/ou la/les nature(s) des polymères, ceux-ci seront formulés sous forme de solutions aqueuses.Depending on the case and / or the nature (s) of the polymers, these will be formulated as aqueous solutions.

Les charges minérales utilisées dans le procédé sont de nature variée et sont notamment choisies en fonction du type de papier fabriqué et de son utilisation future. La matière de charge minérale pouvant être utilisée comprend toute charge minérale courante dont la surface est de caractère au moins partiellement anionique.The mineral fillers used in the process are varied in nature and are chosen in particular according to the type of paper manufactured and its future use. The mineral filler material that can be used includes any common inorganic filler whose surface is at least partially anionic in character.

Parmi les charges minérales, on citera, à titre non limitatif, le kaolin, l'argile, la craie, le carbonate de calcium, le dioxyde de titane, la silice, et leur mélange.Among the mineral fillers, mention may be made, without limitation, of kaolin, clay, chalk, calcium carbonate, titanium dioxide, silica, and mixtures thereof.

Les charges minérales sont normalement ajoutées sous la forme d'une dispersion aqueuse aux concentrations adéquates propres au type de papier fabriqué.The mineral fillers are normally added in the form of an aqueous dispersion at the appropriate concentrations specific to the type of paper manufactured.

De nombreux produits commerciaux peuvent être utilisés comme charges minérales pour la fabrication du papier. A titre d'exemples non limitatifs, on citera le kaolin de la société ECC, le carbonate de calcium Omyafill de la société OMYA et Calopake de la société RHÔNE-POULENC, le dioxyde de titane Finntitan de la société KEMIRA et Rhoditan de la société RHÔNE-POULENC.Many commercial products can be used as mineral fillers for papermaking. By way of non-limiting examples, mention may be made of kaolin from ECC, Omyafill calcium carbonate from OMYA and Calopake from RHÔNE-POULENC, titanium dioxide from Antntitan from KEMIRA and Rhoditan from RHÔNE -POULENC.

La possibilité d'addition de charges minérales aux pâtes à papier est limitée par des facteurs tels que la rétention des charges sur la toile, la déshydratation de la pâte à papier sur la toile, la résistance au mouillé et à sec du papier obtenu.The possibility of adding mineral fillers to the paper pulp is limited by factors such as the retention of the charges on the fabric, the dewatering of the pulp on the fabric, the wet and dry resistance of the paper obtained.

A présent, en accord avec notre invention, les problèmes cités ci-dessus dus à l'addition de ces charges peuvent être palliés ou éliminés de manière conséquente par utilisation de notre système de rétention qui permet également d'ajouter des proportions de ces charges plus élevées que les normales pour obtenir des propriétés spéciales dans le papier produit.Now, in accordance with our invention, the problems mentioned above due to the addition of these fillers can be substantially overcome or eliminated by using our retention system which also allows to add proportions of these fillers more higher than the normal to get special properties in the paper produced.

Ainsi donc, en utilisant le système de rétention de l'invention, il est devenu possible de produire un papier qui contient plus de charges tout en conservant ses propriétés mécaniques. Par ce biais donc, les propriétés mécaniques du papier (dont le module d'élasticité, l'indice de traction, l'absorption d'énergie de traction, etc.) ont des valeurs égales ou même supérieures à celles atteintes antérieurement avec des papiers obtenus à partir de pâtes à papier classiques dans lesquelles est utilisé éventuellement un agent de rétention de l'art antérieur.Thus, by using the retention system of the invention, it has become possible to produce paper which contains more fillers while retaining its mechanical properties. In this way, therefore, the mechanical properties of the paper (including the modulus of elasticity, tensile index, tensile energy absorption, etc.) have values equal to or even greater than those previously achieved with papers. obtained from conventional paper stocks in which a retention agent of the prior art is optionally used.

La feuille, après séchage, possède des caractéristiques de résistance fortement améliorées lorsqu'on utilise le procédé selon l'invention. On a également trouvé que lorsqu'on utilise dans la pâte des charges minérales telles que celles précédemment citées et analogues, ces charges minérales sont efficacement retenues dans la feuille et de plus n'ont pas sur la résistance de la feuille un effet négatif, ceci en opposition avec les feuilles obtenues par un procédé de fabrication sans système gélifiant selon l'invention.The sheet, after drying, has greatly improved strength characteristics when using the method according to the invention. It has also been found that when mineral fillers such as those mentioned above and the like are used in the paste, these mineral fillers are effectively retained in the sheet and, moreover, do not have a negative effect on the strength of the sheet. in contrast with the sheets obtained by a manufacturing method without gelling system according to the invention.

Bien que le mécanisme qui se produit au sein de la pâte-mère pendant la formation et le séchage du papier en présence du système de rétention ne soit pas totalement maîtrisé, on pense que le système de rétention forme une association avec les fibres et avec les charges pour former une matrice floculante complexe.Although the mechanism that occurs in the mother paste during the formation and drying of the paper in the presence of the retention system is not fully controlled, it is believed that the retention system forms an association with the fibers and with the fibers. fillers to form a complex flocculating matrix.

En effet, la fabrication de la feuille de papier passe nécessairement par une étape d'égouttage qui peut modifier profondément la structure des colloïdes ainsi que leur répartition. Les changements de structure des agrégats de charges à l'égouttage affectent le taux de rétention de celles-ci ainsi que l'opacité du papier obtenu. Ainsi, en présence du système de rétention de l'invention, au cours de l'égouttage, il se forme un floculât au sein du réseau cellulosique qui emprisonne les charges pour préserver pendant ce stade critique les propriétés que les particules possèdent en suspension.Indeed, the manufacture of the paper sheet necessarily passes through a dewatering step which can profoundly alter the structure of the colloids and their distribution. The changes in the structure of the aggregates of filler loads affect the retention rate of these and the opacity of the paper obtained. Thus, in the presence of the retention system of the invention, during dewatering, a flocculate is formed within the cellulosic network which traps the charges in order to preserve during this critical stage the properties that the particles possess in suspension.

Les composants du système de rétention sont ajoutés au sein du dispositif de fabrication du papier en mélange ou séparément. Toutefois, selon un variante préférée de mise en oeuvre de l'invention, les résultats optimaux sont obtenus lorsque le système de rétention à base de silice précipitée et de polymère cationique est formé in situ dans la pâte à papier.The components of the retention system are added within the paper making device as a mixture or separately. However, according to a preferred embodiment of the invention, the optimum results are obtained when the retention system based on precipitated silica and cationic polymer is formed in situ in the pulp.

Avantageusement, ceci peut être effectué par addition dans un premier temps du polymère cationique (guar et/ou amidon) sous la forme d'une solution aqueuse et addition séparément à la pâte de la solution aqueuse de silice précipitée dans une cuve de mélange ou en un point du dispositif où il existe une agitation appropriée, de telle sorte que les deux composants sont dispersés avec les composants formant le papier et ainsi agissent simultanément l'un avec l'autre et avec les composants de formation du papier.Advantageously, this can be done by firstly adding the cationic polymer (guar and / or starch) in the form of an aqueous solution and adding separately to the pulp of the precipitated aqueous silica solution in a mixing tank or in a point of the device where there is appropriate agitation, so that the two components are dispersed with the paper-forming components and thus act simultaneously with each other and with the paper-forming components.

On a trouvé que, dans un procédé de fabrication du papier utilisant le système gélifiant décrit dans l'invention, le pH de la pâte-mère n'est pas excessivement critique et est en général inférieur à 11, et de préférence entre 5 à 9.It has been found that in a papermaking process using the gelling system described in the invention, the pH of the mother paste is not excessively critical and is generally less than 11, and preferably 5 to 9 .

D'autres additifs chimiques pour le papier peuvent être mélangés au sein de la pâte-mère, tels que antimousses, agents de collage, etc...A ce sujet, il est important de veiller à ce que la teneur de ces autres agents ne gêne pas la formation de la matrice gel et que la teneur de(s) agent(s) dans l'eau blanche recyclée n'augmente pas trop jusqu'à gêner la formation de la matrice gel. Donc, on préférera ajouter le(s) agent(s) en un point du système après la formation de la matrice gel.Other chemical additives for the paper can be mixed within the mother paste, such as antifoams, bonding agents, etc ... In this regard, it is important to ensure that the content of these other agents does not interfere with the formation of the gel matrix and that the content of the agent (s) in the recycled white water does not increase too much to interfere with the formation of the gel matrix. Therefore, it will be preferred to add the agent (s) to a point in the system after formation of the gel matrix.

Les améliorations dues au système de rétention sont observées avec un effet du même ordre aussi bien avec des pâtes chimiques que des pâtes mécaniques et thermomécaniques.The improvements due to the retention system are observed with an effect of the same order as well with chemical pulps as mechanical and thermomechanical pulps.

A partir des recherches et travaux effectués, il apparaît que les principes de la présente invention sont applicables à la fabrication de tout type et qualité de papier. On citera, par exemple, les papiers impression écriture, les papiers d'emballage, les papiers lamifiés.From the research and work done, it appears that the principles of the present invention are applicable to the manufacture of any type and quality of paper. For example, writing printing papers, packaging papers, laminated papers.

Parmi une des possibilités de préparation de type de papier, le papier impression écriture est une des voies donnant des résultats très positifs, c'est-à-dire, phénomène de rétention des charges augmenté et qualités mécaniques du papier améliorées. Dans ce cas, la majorité des charges utilisée est du carbonate de calcium.Among one of the paper type preparation possibilities, the write-printing paper is one of the very positive-yielding ways, i.e., increased charge retention phenomenon and improved paper mechanical qualities. In this case, the majority of the fillers used is calcium carbonate.

La quantité de système de rétention à utiliser varie selon l'effet désiré et les caractéristiques des composants particuliers qui sont choisis dans la préparation dudit système. Par exemple, pour une silice de précipitation donnée dans un système de rétention, si celui-ci contient de la gomme guar cationique avec un D.S. de 0,3 au lieu d'un D.S. de 0,7, il faudra davantage de système de rétention.The amount of retention system to be used varies depending on the desired effect and the characteristics of the particular components that are selected in the preparation of said system. For example, for a given precipitation silica in a retention system, if it contains cationic guar gum with a DS of 0.3 instead of a DS of 0.7, more retention system will be required. .

Les exemples ci-dessous illustrent, à titre non limitatif, des avantages et propriétés liés au papier selon l'invention et son procédé de fabrication.The examples below illustrate, without limitation, the advantages and properties related to the paper according to the invention and its manufacturing process.

TESTSTESTS

Les performances en rétention sont mesurées essentiellement par deux paramètres :

  • la rétention : quantité de charges retenues sur la feuille de papier, ou pour la rétention totale, quantité totale de fines particules retenues sur la feuille.
  • le drainage : qui caractérise la rapidité avec laquelle l'eau s'écoule de la suspension fibreuse.
Retention performance is measured essentially by two parameters:
  • the retention: quantity of charges retained on the sheet of paper, or for the total retention, total quantity of fine particles retained on the sheet.
  • drainage: which characterizes the speed with which water flows from the fibrous suspension.

Ces deux caractéristiques peuvent être mesurées à l'aide de différentes méthodes :

  • Méthode "Bol BRITT Jar" : elle permet de mesurer la rétention chimique (totale et charges)
  • Méthode "Shopper-Riegler" : elle permet de mesurer la rétention chimique et le drainage
  • Méthode via "Tireuse de formette" : elle permet de mesurer la rétention en charges.
These two characteristics can be measured using different methods:
  • " BRITT Jar Jar " method: it allows to measure the chemical retention (total and charges)
  • "Shopper-Riegler" method : it allows to measure chemical retention and drainage
  • Method via "Trainer of form": it makes it possible to measure the retention in loads.

Méthode dite du "bol BRITT"Method called "bowl BRITT"

Cette méthode consiste à mesurer la rétention chimique des charges en évitant la formation du matelas fibreux responsable d'une rétention mécanique par effet de filtration. En effet, d'un échantillon de 500 ml de la dispersion fibres+charges+système de rétention+éventuellement additifs à tester, maintenue sous agitation, on ne soutire que les 100 premiers ml à travers un tamis. En déterminant les quantités respectives de fibres et de charges passées dans le filtrat, on atteint par calcul les valeurs de rétention globales (fibres+charges) et de rétention en charges.This method consists of measuring the chemical retention of the charges while avoiding the formation of the fibrous mattress responsible for mechanical retention by filtration effect. In fact, from a 500 ml sample of the dispersion of fibers + fillers + retention system + optionally additives to be tested, kept under agitation, only the first 100 ml are withdrawn through a sieve. By determining the respective quantities of fibers and charges passed into the filtrate, the global retention values (fibers + charges) and the retention retention are calculated.

Cette méthode de mesure de la rétention est décrite par K. Britt et J.E. Unbehend dans Research Report 75, 1/10 1981, publié par Empire State Paper Research Institute ESPRA, Syracuse, N.Y. 13210, EUA.This method of measuring retention is described by K. Britt and J. E. Unbehend in Research Report 75, 1/10 1981, published by ESPRA Empire State Paper Research Institute, Syracuse, N.Y. 13210, USA.

Pour les mesures, on a utilisé un bol de filtration équipé d'une grille d'ouverture de 600 µm.For the measurements, a filter bowl equipped with a 600 μm opening grid was used.

Méthode dite de "Shopper-Riegler"Method called "Shopper-Riegler"

Cette méthode Shopper-Riegler est utilisée selon la norme NFQ 50-003.This Shopper-Riegler method is used according to standard NFQ 50-003.

La solution de silice précipitée utilisée dans les exemples, ci-après silice A, a les caractéristiques suivantes :

  • extrait sec : 27,08%,
  • surface = 221 m2/g,
  • taille des particules = 40-70 nm.
The precipitated silica solution used in the examples, hereinafter silica A , has the following characteristics:
  • dry extract: 27.08%,
  • area = 221 m 2 / g,
  • particle size = 40-70 nm.

La solution de silice colloïdale utilisée dans les exemples, ci-après silice B, a les caractéristiques suivantes :

  • extrait sec : 9,2% ;
  • surface = 494 m2/g,
  • taille des particules = 10 nm.
The colloidal silica solution used in the examples, hereinafter silica B, has the following characteristics:
  • dry extract: 9.2%;
  • area = 494 m 2 / g,
  • particle size = 10 nm.

Exemple 1Example 1

Cet exemple montre la rétention chimique obtenue avec le test BRITT Jar.This example shows the chemical retention obtained with the BRITT Jar test.

i) Préparation de la suspension-mère et dilution i) Preparation of the mother suspension and dilution

Les suspensions sont préparées par défibrage de la cellulose dans 500 ml d'eau déminéralisée dans un bol de type Dispermat pendant 10 mn à 2.000 tr/mn.The suspensions are prepared by defibrating the cellulose in 500 ml of demineralized water in a Dispermat-type bowl for 10 minutes at 2,000 rpm.

Les charges sont ajoutées dans le Dispermat et l'agitation est maintenue à 1.000 tr/mn pendant 5 mn.Charges are added to the Dispermat and agitation is maintained at 1,000 rpm for 5 minutes.

Le mélange obtenu est transvasé ensuite dans un mélangeur de 10 litres avec une pale d'agitation, puis dilué à la concentration de 0,5% en fibres, et enfin maintenu sous agitation tout le temps des manipulations afin d'assurer, lors du prélèvement, une parfaite homogénéité.The mixture obtained is then transferred to a 10-liter mixer with a stirring blade, then diluted to the concentration of 0.5% fiber, and finally kept under stirring all the time manipulations to ensure, during sampling , a perfect homogeneity.

Ensuite, on prélève 500 ml du mélange en suspension. Ces 500 ml sont introduits dans le bol BRITT sous agitation avec une pale de type hélice et muni d'une grille de 600 µm.Then, 500 ml of the suspension mixture is taken. These 500 ml are introduced into the BRITT bowl with stirring with a propeller type blade and provided with a 600 μm grid.

La vitesse d'agitation est fixée en fonction du cisaillement désiré et on agite pendant 30 secondes.The stirring rate is set according to the desired shear and is stirred for 30 seconds.

L'amidon est ajouté suivi d'une agitation pendant 30 secondes. On introduit alors la silice (dans les tests comprenant ce produit). Puis on agite pendant 30 secondes.The starch is added followed by stirring for 30 seconds. The silica is then introduced (in the tests comprising this product). Then stirred for 30 seconds.

Finalement, on soutire 100 ml du mélange par gravité.Finally, 100 ml of the mixture is withdrawn by gravity.

Formulations préparéesPrepared formulations

Formulation A Formulation A Formulation B Formulation B Formulation C Formulation C Fibres de papier: 70% feuillus-30% résineux (Indice Shopper-Riegler = 30 -45°SR)Paper fibers: 70% hardwood-30% softwood (Shopper-Riegler index = 30 -45 ° SR) 100 parts100 shares 100 parts100 shares 100 parts100 shares Charge: Carbonate de calcium Calopake FCharge: Calcium Carbonate Calopake F 20 parts20 parts 20 parts20 parts 20 parts20 parts Amidon cationique Hi CAT 168Hi CAT 168 cationic starch 0,8% sec/fibres0.8% dry / fiber 0,8% sec/fibres0.8% dry / fiber 0,8% sec/fibres0.8% dry / fiber Silice précipitée APrecipitated silica A 0,2% sec/fibres0.2% dry / fiber // // Silice colloïdale BColloidal silica B // 0,2% sec/fibres0.2% dry / fiber //

ii) Filtration ii) Filtration

Les 100 ml prélevés sont ensuite filtrés sur BÜCHNER avec des filtres WHATMANN n°42 (filtres sans cendre, préalablement séchés 1 h à 105°C puis pesés à ± 0,0001 g).The 100 ml collected are then filtered on BÜCHNER with WHATMANN No. 42 filters (ash-free filters, previously dried for 1 hour at 105 ° C. and then weighed at ± 0.0001 g).

Le résidu de filtration est ensuite enlevé avec précaution, séché 1 heure à 105°C puis refroidi au dessiccateur et pesé (± 0,0001). Ceci permet le calcul du taux de rétention global.The filter residue is then carefully removed, dried for 1 hour at 105 ° C., then cooled in a desiccator and weighed (± 0.0001). This allows the calculation of the overall retention rate.

Le résidu ainsi séché sur filtre est ensuite calciné (selon la Norme Taux de cendres n° NFQ 03-047) pour donner le taux de rétention en charges du mélange.The residue thus dried on the filter is then calcined (according to Standard Ash Rates No. NFQ 03-047) to give the rate of retention of the mixture.

iiii) Calculs et Résultats iiii) Calculations and Results

La rétention globale et la rétention en charges sont calculées à l'aide des formules suivantes :

  • Rétention globale = P 1 - 5 * P 2 P 1 * 100
    Figure imgb0001
    • P1 = Poids du mélange (charges+fibres) dans le prélèvement initial.
    • P2 = Poids du résidu du prélèvement de 100 ml filtré et séché.
  • Rétention en charges = P 3 - 5 * P 4 P 3 * 100
    Figure imgb0002
    • P3 = Poids de charges dans le prélèvement initial de 500 ml.
    • P4 = Poids du résidu du prélèvement de 100 ml filtré, séché, calciné.
Global retention and retention under load are calculated using the following formulas:
  • Overall retention = P 1 - 5 * P 2 P 1 * 100
    Figure imgb0001
    • P1 = Weight of the mixture (fillers + fibers) in the initial sample.
    • P2 = Weight of the residue of the 100 ml sample filtered and dried.
  • Retention in expenses = P 3 - 5 * P 4 P 3 * 100
    Figure imgb0002
    • P3 = Weight of loads in the initial sample of 500 ml.
    • P4 = Weight of the residue of the 100 ml sample filtered, dried, calcined.

RésultatsResults

Agent de rétentionRetention Agent Vitesse d'agitation (tr/mn)Stirring speed (rpm) Rétention en charges (wt % / taux de charges introduit)Retention in expenses (wt% / rate of charges introduced) Rétention globale (wt % / poids total de solides dans la suspension)Overall retention (wt% / total weight of solids in suspension) Formulation A Formulation A 500500 7979 9292 900900 7171 8888 Formulation B Formulation B 500500 75,575.5 91,591.5 900900 6767 86,586.5 Formulation C Formulation C 500500 61,561.5 8888 900900 5555 8383

Exemple 2Example 2

Cet exemple montre la rétention chimique et le drainage calculé selon la méthode "Shopper-Riegler" avec les modifications suivantes :

  • Mesure de drainage = temps nécessaire au drainage de 600 ml de solution
  • Mesure de rétention globale = filtration des 600 ml et pesée du résidu, selon le même mode opératoire que pour la mesure au BRITT Jar.
This example shows the chemical retention and drainage calculated according to the "Shopper-Riegler" method with the following modifications:
  • Drainage measurement = time required to drain 600 ml of solution
  • Overall retention measurement = 600 ml filtration and weighing the residue, according to the same procedure as for the BRITT Jar measurement.

i) Formulations utiliséesi) Formulations used

Formulation A' Formulation A ' Formulation B' Formulation B ' Formulation C' Formulation C ' Fibres de papier : 60% eucalyptus - 40% fibre longue sulfate (Indice Shopper-Riegler = 24°SR)Paper fibers: 60% eucalyptus - 40% long sulphate fiber (Shopper-Riegler index = 24 ° SR) 100 parts100 shares 100 parts100 shares 100 parts100 shares Charge : Carbonate de calcium OMYALITE 90Charge: Calcium carbonate OMYALITE 90 50 parts50 shares 50 parts50 shares 50 parts50 shares Amidon cationique Hi CAT 142Hi CAT 142 cationic starch 0,5% sec/fibres0.5% dry / fiber 0,5% sec/fibres0.5% dry / fiber 0,5% sec/fibres0.5% dry / fiber Guar cationique Jaguar C-17Jaguar C-17 cationic guar 0,05% sec/fibres0.05% dry / fiber 0,05% sec/fibres0.05% dry / fiber 0,05% sec/fibres0.05% dry / fiber Silice précipitée A Precipitated silica A 0,2% sec/fibres0.2% dry / fiber Silice colloïdale B Colloidal silica B 0,2% sec/fibres0.2% dry / fiber

La suspension est préparée comme dans l'exemple 1, avec une agitation de 15 mn après ajout de l'amidon, et ensuite ajout de guar cationique. Un temps d'agitation de 15 secondes est observé avant l'ajout éventuel de la silice A ou B.The suspension is prepared as in Example 1, with stirring for 15 minutes after addition of the starch, and then addition of cationic guar. A stirring time of 15 seconds is observed before the optional addition of silica A or B.

ii) Résultats ii) Results

Agent de rétentionRetention Agent Drainage (s)Drainage (s) Rétention globale (wt% / poids total de solides dans la suspension)Overall retention (wt% / total weight of solids in suspension) Formulation A' Formulation A ' 1717 9595 Formulation B' Formulation B ' 1919 9494 Formulation C' Formulation C ' 2020 8383

Exemple 3Example 3

Cet exemple montre la rétention chimique et le drainage selon la méthode "Shopper-Riegler" avec les modifications suivantes :

  • Mesure de drainage = temps nécessaire au drainage de 400 ml de solution.
  • Mesure de rétention globale = mesure de turbidité du filtrat dilué 3 fois. Plus la turbidité est élevée, plus la rétention globale est faible.
This example shows the chemical retention and drainage according to the "Shopper-Riegler" method with the following modifications:
  • Drainage measurement = time required to drain 400 ml of solution.
  • Overall retention measurement = turbidity measurement of the filtrate diluted 3 times. The higher the turbidity, the lower the overall retention.

i) Formulation utilisée i) Formulation used

Charge : CaCO3Charge: CaCO3 15 parts15 shares Polychlorure d'aluminium Aqualenc 18Polyaluminum aluminum Aqualenc 18 0,3% sec/fibres0.3% dry / fiber Guar cationique Jaguar C-17Jaguar C-17 cationic guar 0,9% sec/fibres0.9% dry / fiber Silice précipitée A (extrait Sec : 27,08%; surface = 221 m2/g ; taille des particules = 40-70 nm)Precipitated silica A (dry extract: 27.08%, surface area = 221 m 2 / g, particle size = 40-70 nm) 0,2% sec/fibres0.2% dry / fiber

La suspension est préparée de façon identique à celle de l'exemple 1. Dans un premier temps, on ajoute le produit Aqualenc 18. Puis, on ajoute éventuellement la silice de type A et, finalement on ajoute le guar sous une agitation de 1000 rpm.The suspension is prepared in a manner identical to that of Example 1. In a first step, the product Aqualenc 18 is added. Then, the type A silica is added and, finally, the guar is added under a stirring of 1000 rpm. .

ii) Résultats ii) Results

Agent de rétentionRetention Agent Drainage (s)Drainage (s) Rétention globale (% turbidité)Overall retention (% turbidity) Aqualenc 18 (?)+Jaguar C17Aqualenc 18 (?) + Jaguar C17 2727 5050 Amidon cationique+Jaguar C17 +Silice ACationic Starch + Jaguar C17 + Silica A 1616 3535

Exemple 4Example 4

Cet exemple donne la rétention en charges obtenue sur tireuse de formettes.This example gives the charge retention obtained on a shredder.

i) Préparation de la pâte à papier i) Preparation of the paper pulp

La préparation de la pâte est effectuée comme pour l'exemple 1. Formulation A" Formulation B" Formulation C" Fibres de papier : 70% feuillus - 30% résineux (Indice Shopper-Riegler = 30-45 °SR) 100 parts 100 parts 100 parts Charge : Carbonate de calcium Calopake F 10 et 25 parts 10 et 25 parts 10 et 25 parts Amidon cationique Hi CAT 168 0,8% sec/fibres 0,8% sec/fibres 0,8% sec/fibres Silice précipitée A 0,2% sec/fibres Silice colloïdale B 0,2% sec/fibres The preparation of the dough is carried out as for example 1. Formulation A " Formulation B " Formulation C " Paper fibers: 70% hardwood - 30% softwood (Shopper-Riegler Index = 30-45 ° SR) 100 shares 100 shares 100 shares Charge: Calcium Carbonate Calopake F 10 and 25 parts 10 and 25 parts 10 and 25 parts Hi CAT 168 cationic starch 0.8% dry / fiber 0.8% dry / fiber 0.8% dry / fiber Precipitated silica A 0.2% dry / fiber Colloidal silica B 0.2% dry / fiber

ii) Fabrication des formettes (ii) Manufacturing of the forms

La pâte ainsi défibrée est introduite dans une cuve agitée de 10 litres. Puis on dilue avec de l'eau filtrée jusqu'à obtenir un volume total de 4 litres. Ensuite on place la pâte diluée sous agitation pendant 1 mn et on prélève environ 500 ml de suspension que l'on place dans une éprouvette.The dough thus defibrated is introduced into a stirred tank of 10 liters. Then diluted with filtered water to a total volume of 4 liters. Then the diluted dough is stirred for 1 minute and about 500 ml of suspension is taken and placed in a test tube.

On ajoute à cette suspension l'amidon. Après agitation pendant 30 secondes on ajoute, selon les cas, la silice A ou la silice B et, on agite de nouveau pendant 30 secondes.Starch is added to this suspension. After stirring for 30 seconds, silica A or silica B is added, depending on the case, and the mixture is stirred again for 30 seconds.

On verse le contenu de l'éprouvette dans le bol de la tireuse de formettes. On mélange par bullage puis on fabrique la formette en tirant sous vide.The contents of the test tube are poured into the bowl of the tablet machine. It is mixed by bubbling and then the form is made by drawing under vacuum.

La formette est ensuite récupérée sur un support en carton puis placée dans un sécheur sous vide. On pèse alors la formette et on réajuste éventuellement le volume prélevé pour obtenir un grammage de 60 g/m2.The form is then recovered on a cardboard support and placed in a vacuum dryer. We then weigh the form and readjust the sample volume to obtain a grammage of 60 g / m 2 .

iii) Résultats iii) Results

Rétention en charge (% par rapport au taux de charges initial) Taux de charge Calopake F Formulation A Formulation B Formulation C 10 parts 82 81 59 25 parts 73 75 57 Retention in charge (% compared to the initial charge rate) Calopake F charging rate Formulation A Formulation B Formulation C 10 parts 82 81 59 25 shares 73 75 57

Claims (14)

  1. A process for making paper by forming and drying an aqueous paper pulp containing cellulose pulp and mineral fillers, wherein a retention system comprising :
    (i) a cationic polymer chosen from a cationic starch, a cationic galactomannan and/or a mixture thereof,
    (ii) and silica,
    is incorporated into the stock pulp before.formation of the sheet,
    characterized in that said silica is a suspension of precipitated silica, consisting of the filter cake obtained from the precipitation reaction.
  2. The process as claimed in claim 1, characterized in that the aqueous suspension of precipitated silica has a solids content of between 10 and 40% by weight and a viscosity of less than 4 × 10-2 Pa.s for a shear of 50 s-1, and an amount of silica contained in the supernatant obtained after centrifuging said suspension at 7500 rpm for 30 minutes represents more than 50% of the weight of the silica contained in the suspension.
  3. The papermaking process as claimed in any one of the preceding claims, characterized in that the cationic polymer is a galactomannan containing at least two vicinal groups.
  4. The papermaking process as claimed in the preceding claim, characterized in that the galactomannan has a degree of substitution of at least 0.01 and preferably at least 0.05, and which can be up to 1.0.
  5. The papermaking process as claimed in the preceding claim, characterized in that the cationic polymer is a cationic starch with a degree of substitution of between about 0.1 and 0.05 and preferably between about 0.02 and 0.04.
  6. The papermaking process as claimed in any one of the preceding claims, characterized in that the mineral fillers are chosen from the group consisting of kaolin, clay, chalk, calcium carbonate, titanium oxide and silica, and a mixture thereof.
  7. The process as claimed in any one of the preceding claims, characterized in that the pH of the stock pulp is maintained between 5 and 9.
  8. The process as claimed in any one of the preceding claims, characterized in that the amount of solids in the retention system is from 0.02 to 50% by weight, relative to the weight of the stock pulp.
  9. The process as claimed in any one of the preceding claims, characterized in that the cationic polymer/precipitated silica ratio must be between 1 and 10 by weight, and this ratio is preferably between 2 and 6, depending on the degree of substitution of the precipitated silica and of the cationic polymer.
  10. The process as claimed in any one of the preceding claims, characterized in that the retention system, based on precipitated silica and cationic polymer, is formed in situ in the paper pulp.
  11. The papermaking process as claimed in the preceding claim, characterized in that the retention system is formed in situ by adding, in a first stage, cationic polymer in the form of an aqueous solution and adding, in a second stage, aqueous precipitated silica solution to the paper pulp in a mixing tank or at a point in the device at which there is suitable stirring.
  12. A paper which can be obtained from the process as claimed in any one of the preceding claims.
  13. The use of the paper as claimed in claim 12 as laminated paper, writing printing paper or wrapping paper.
  14. The use of the paper as claimed in claim 13 as writing printing paper.
EP98958307A 1997-08-01 1998-12-02 Paper making method using a novel retention system comprising a precipitated silica and a cationic polymer Expired - Lifetime EP1135555B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR9709891A FR2766849B1 (en) 1997-08-01 1997-08-01 PAPERMAKING PROCESS USING A NEW RETENTION SYSTEM INCLUDING PRECIPITATED SILICA AND CATIONIC POLYMER
PCT/FR1998/002598 WO2000032873A1 (en) 1997-08-01 1998-12-02 Paper making method using a novel retention system comprising a precipitated silica and a cationic polymer

Publications (2)

Publication Number Publication Date
EP1135555A1 EP1135555A1 (en) 2001-09-26
EP1135555B1 true EP1135555B1 (en) 2007-01-24

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EP98958307A Expired - Lifetime EP1135555B1 (en) 1997-08-01 1998-12-02 Paper making method using a novel retention system comprising a precipitated silica and a cationic polymer

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AT (1) ATE352670T1 (en)
AU (1) AU1439699A (en)
CA (1) CA2354647C (en)
DE (1) DE69836985T2 (en)
DK (1) DK1135555T3 (en)
ES (1) ES2277396T3 (en)
FR (1) FR2766849B1 (en)
NO (1) NO331149B1 (en)
WO (1) WO2000032873A1 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2799663B1 (en) * 1999-10-15 2001-12-07 Rhodia Chimie Sa USE OF GALACTOMANNANS AS AN EMULSIFYING AGENT
FR2879631B1 (en) * 2004-12-16 2007-02-23 Snf Sas Soc Par Actions Simpli PROCESS FOR THE MANUFACTURE OF PAPER

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0017353B2 (en) * 1979-03-28 1992-04-29 Ciba Specialty Chemicals Water Treatments Limited Production of paper and paper board
JPS60209098A (en) * 1984-03-28 1985-10-21 三井東圧化学株式会社 Light weight paper and its production
SE8403062L (en) * 1984-06-07 1985-12-08 Eka Ab PAPER MANUFACTURING PROCEDURES
US5176891A (en) * 1988-01-13 1993-01-05 Eka Chemicals, Inc. Polyaluminosilicate process
FR2627176B1 (en) * 1988-02-11 1990-06-15 Rhone Poulenc Chimie STABLE AQUEOUS SUSPENSION OF PRECIPITATION SILICA
SE9003954L (en) * 1990-12-11 1992-06-12 Eka Nobel Ab SET FOR MANUFACTURE OF SHEET OR SHAPE CELLULOSA FIBER CONTAINING PRODUCTS
US5194120A (en) * 1991-05-17 1993-03-16 Delta Chemicals Production of paper and paper products
FR2722185B1 (en) * 1994-07-07 1996-09-27 Rhone Poulenc Chimie CONCENTRATED SUSPENSION OF PRECIPITATION SILICA, METHODS FOR THE PREPARATION THEREOF, AND USES THEREOF

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CA2354647A1 (en) 2000-06-08
ES2277396T3 (en) 2007-07-01
FR2766849A1 (en) 1999-02-05
FR2766849B1 (en) 1999-12-24
DE69836985D1 (en) 2007-03-15
NO20012666D0 (en) 2001-05-30
EP1135555A1 (en) 2001-09-26
DK1135555T3 (en) 2007-05-21
DE69836985T2 (en) 2007-06-28
NO20012666L (en) 2001-08-02
AU1439699A (en) 2000-06-19
WO2000032873A1 (en) 2000-06-08
ATE352670T1 (en) 2007-02-15
NO331149B1 (en) 2011-10-24
CA2354647C (en) 2006-09-19

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