EP1122295A1 - Gasoline additive for direct-injection gasoline engine - Google Patents

Gasoline additive for direct-injection gasoline engine Download PDF

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Publication number
EP1122295A1
EP1122295A1 EP99970110A EP99970110A EP1122295A1 EP 1122295 A1 EP1122295 A1 EP 1122295A1 EP 99970110 A EP99970110 A EP 99970110A EP 99970110 A EP99970110 A EP 99970110A EP 1122295 A1 EP1122295 A1 EP 1122295A1
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EP
European Patent Office
Prior art keywords
group
formula
hydrogen
represented
alkylene
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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EP99970110A
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German (de)
French (fr)
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EP1122295A4 (en
Inventor
Katsuhiko Nippon Mitsubishi Oil Corp. HAJI
Masaki Nippon Mitsubishi Oil Corp. NAGAO
Jun Nippon Mitsubishi Oil Corp. AKIMOTO
Masahiro Nippon Mitsubishi Oil Corp. YOSHIDA
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Eneos Corp
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Nippon Mitsubishi Oil Corp
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Priority claimed from JP10284068A external-priority patent/JP2000109861A/en
Priority claimed from JP10342308A external-priority patent/JP2000144157A/en
Application filed by Nippon Mitsubishi Oil Corp filed Critical Nippon Mitsubishi Oil Corp
Publication of EP1122295A1 publication Critical patent/EP1122295A1/en
Publication of EP1122295A4 publication Critical patent/EP1122295A4/en
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • C10L1/234Macromolecular compounds
    • C10L1/238Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • C10L1/234Macromolecular compounds
    • C10L1/238Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
    • C10L1/2383Polyamines or polyimines, or derivatives thereof (poly)amines and imines; derivatives thereof (substituted by a macromolecular group containing 30C)
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • C10L1/234Macromolecular compounds
    • C10L1/238Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
    • C10L1/2383Polyamines or polyimines, or derivatives thereof (poly)amines and imines; derivatives thereof (substituted by a macromolecular group containing 30C)
    • C10L1/2387Polyoxyalkyleneamines (poly)oxyalkylene amines and derivatives thereof (substituted by a macromolecular group containing 30C)
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L10/00Use of additives to fuels or fires for particular purposes
    • C10L10/04Use of additives to fuels or fires for particular purposes for minimising corrosion or incrustation

Definitions

  • This invention relates to gasoline additives and more particularly to gasoline additives having excellent solubility in gasoline and detergency in combustion chambers particularly of direct injection gasoline engines.
  • This invention relates to gasoline compositions containing such additives.
  • Conventional gasoline engines are designed to form a homogeneous pre-mixture of gasoline and air by injecting gasoline into the intake port.
  • direct injection gasoline engines are designed to inject gasoline directly into the combustion chamber, so that they are able to form a stratified fuel mixture which is rich in the vicinity of the spark plug but highly lean elsewhere in the combustion chamber. Owing to the formation of such a stratified fuel mixture, combustion with the highly lean mixture can be achieved, leading to an improvement in fuel consumption equivalent to that of diesel engines.
  • the direct injection of gasoline into the combustion chamber is contributive to the freedom from delay in gasoline vaporization as seen in conventional engines, and enables further enhanced accuracy in control of fuel injection rate.
  • direct injection gasoline engines can encounter some unexpected problems which are different from those of conventional engines due to the direct injection of gasoline into the combustion chamber.
  • One of the problems is related to deposits formed in the combustion chamber, particularly the cavity or recess formed on the upper surface of the pistons.
  • the stratified combustion characterizing the direct injection gasoline engine is conducted by injecting fuel into the cavity while the piston is in upward stroke, and forming a rich fuel mixture in the vicinity of the spark plug with the rebounded fuel. If deposits are formed in the cavity during combustion, the ratio of air to fuel becomes unstable because a portion of the injected fuel is absorbed by the deposits. As a result, the amount of fuel around the spark plug is decreased, and the piston is delayed in reaching the top position of the cycle. Therefore, this problem causes an adverse affect on the drivability of automobiles, the deterioration of the exhaust gas, and the generation of smoke.
  • the present invention is intended to provide a gasoline additive which comprises a special nitrogen-containing compound having an excellent detergency in the combustion chamber, particularly in a recess or cavity formed on the upper surface of the piston of a direct injection gasoline chamber.
  • nitrogen-containing compounds having specific structures are superior in detergency in a combustion chamber, particularly in cavities or recesses formed on the upper surface of the pistons of a direct injection gasoline engine.
  • Formula (2a) is represented by wherein R 7 and R 8 are each independently hydrogen, a hydrocarbon group having 1 to 10 carbon atoms, or an alkoxyalkyl group having 2 to 10 carbon atoms, R 9 is an alkylene group having 2 to 6 carbon atoms or an alkylene group having an alkoxyalkyl substituent and a total of 4 to 10 carbon atoms, R 10 is hydrogen or a hydrocarbon group having 1 to 30 carbon atoms, and f is an integer of 0 to 50.
  • Group A is constituted as follows:
  • the other gasoline additive according to the present invention is a polybutenylamine compound.
  • This compound may be those obtained by modifying the terminals of polybutene derived from the polymerization of an amine with one or more C 4 hydrocarbons selected from n-butene, 2-butene and isobutene.
  • Such compounds may be those represented by the formula wherein R 25 is n-butyl, sec-butyl or tert-butyl group, R 26 , R 27 , R 28 and R 29 are each independently a hydrogen atom, a methyl group, or an ethyl group, and are selected such that he total carbon number of R 26 , R 27 , R 28 and R 29 is 2, Q is a group represented by formulae (2b) to (7b) below, R 30 and R 31 are each independently a hydrogen atom, a hydrocarbon group having 1 to 10 carbon atoms, an alkanol group having 1 to 8 carbon atoms or a group represented by formula (8b) below and m is an integer of 1 to 100.
  • Formulae (2b) to (7b) are represented by Formula (8b) is represented by wherein R 32 is an alkylene group having 1 to 4 carbon atoms, R 33 is either a hydrogen or an alkyl group having 1 to 4 carbon atoms, R 34 is either a hydrogen or a hydrocarbon group having 1 to 10 carbon atoms, and n is an integer of 1 to 5.
  • R 1 may be hydrogen or a C 1 - C 30 straight or branched hydrocarbon group but is preferably hydrogen, a C 1 - C 24 straight or branched alkyl group, a C 2 - C 24 straight or branched alkenyl group, a C 5 - C 13 cycloalkyl or alkylcycloalkyl group, a C 6 - C 18 aryl or alkylaryl group or a C 7 - C 19 arylalkyl group.
  • Preferred alkyl groups for R 1 are methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, straight or branched pentyl, straight or branched hexyl, straight or branched heptyl, straight or branched octyl, straight or branched nonyl, straight or branched decyl, straight or branched undecyl, straight or branched dodecyl, straight or branched tridecyl, straight or branched tetradecyl, straight or branched pentadecyl, straight or branched hexadecyl, straight or branched heptadecyl, straight or branched octadecyl, straight or branched nonadecyl, straight or branched eicosyl, straight or branched hene
  • Preferred alkenyl groups for R 1 are vinyl, propenyl, isopropenyl, straight or branched butenyl, butadienyl,straight or branched pentenyl, straight or branched hexenyl, straight or branched heptenyl, straight or branched octenyl, straight or branched nonenyl, straight or branched decenyl, straight or branched undecenyl, straight or branched dodecenyl, straight or branched tridecenyl, straight or branched tetradecenyl, straight or branched pentadecenyl, straight or branched hexadecenyl, straight or branched heptadecenyl, straight or branched octadecenyl such as oleyl, straight or branched nonadecenyl, straight or branched eicosenyl, straight or
  • Preferred cycloalkyl groups for R 1 are cyclopentyl, cyclohexyl and cycloheptyl and alkylcycloalkyl groups and preferred alkylcycloalkyl groups are methylcyclopentyl (inclusive of all positional isomers), dimethylcyclopentyl (inclusive of all positional isomers), ethylcyclopentyl (inclusive of all positional isomers), straight or branched propylcyclopentyl (inclusive of all positional isomers), ethylmethylcyclopentyl (inclusive of all positional isomers), ethylmethylcycloheptyl (inclusive of all positional isomers), trimethylcyclopentyl (inclusive of all positional isomers), diethylcyclopentyl ( inclusive of all positional isomers), ethyldimethylcyclopentyl (inclusive of all positional isomers), straight or branched propylmethylcycl
  • Preferred aryl groups for R 1 are phenyl and naphthyl groups and preferred alkylaryl groups are tolyl (inclusive of all positional isomers), xylyl (inclusive of all positional isomers), ethylphenyl (inclusive of all positional isomers), straight or branched propylphenyl (inclusive of all positional isomers), ethylmethylphenyl (inclusive of all positional isomers), trimethylphenyl (inclusive of all positional isomers), straight or branched butylphenyl (inclusive of all positional isomers), straight or branched propylmethylphenyl (inclusive of all positional isomers), diethylphenyl (inclusive of all positional isomers), ethyldimethylphenyl (inclusive of all positional isomers), tetramethylphenyl (inclusive of all isomers), straight or branched pentylphenyl (inclusive of
  • Preferred arylalkyl groups are benzyl, methylbenzyl (inclusive of all positional isomers), dimethylbenzyl (inclusive of all positional isomers), phenethyl, methylphenethyl (inclusive of all positional isomers) and dimethylphenethyl (inclusive of all positional isomers).
  • R 1 preferred for R 1 are hydrogen, a C 1 - C 12 straight or branched alkyl group and a C 6 - C 18 aryl group or alkylaryl group, more preferred are hydrogen, a C 1 - C 6 straight or branched alkyl group, phenyl group and a C 7 - C 15 straight or branched alkylaryl group, and the most preferred is hydrogen.
  • R 2 , R 3 , R 4 and R 5 in formula (1a) are each independently hydrogen, a C 1 - C 16 hydrocarbon group or a group represented by formula (2a) given above.
  • the C 1 - C 16 hydrocarbon group used herein encompasses a C 1 - C 16 straight or branched alkyl group, a C 2 - C 16 straight or branched alkenyl group, a C 5 - C 16 cycloalkyl or alkylcycloalkyl group, a C 6 - C 16 aryl or alkylaryl group and a C 7 - C 16 arylalkyl group.
  • Preferred alkyl groups are methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, straight of branched pentyl, straight or branched hexyl, straight or branched heptyl, straight or branched octyl, straight or branched nonyl , and straight or branched decyl, straight or branched undecyl, straight or branched dodecyl, straight or branched tridecyl, straight or branched tetradecyl, straight or branched pentadecyl and straight or branched hexadecyl, and preferred alkenyl groups are vinyl, propenyl, isopropenyl, straight or branched butenyl, butadienyl, straight or branched pentenyl, straight or branched hexenyl,
  • Preferred cycloalkyl groups are cyclopentyl, cyclohexyl and cydoheptyl groups, and preferred alkylcycloalkyl group are methylcyclopentyl (inclusive of all positional isomers), dimethylcyclopentyl (inclusive of all positional isomers), ethylcyclopentyl (inclusive of all positional isomers), straight or branched propylcyclopentyl (inclusive of all positional isomers), ethylmethylcyclopentyl (inclusive of all positional isomers), trimethylcyclopentyl (inclusive of all positional isomers), diethylcyclopentyl (inclusive of all positional isomers), ethyldimethylcyclopentyl (inclusive of all positional isomers), straight or branched propylmethylcyclopentyl (inclusive of all positional isomers), straight or branched propylethylcyclopentyl
  • Preferred aryl groups are phenyl and naphthyl groups and preferred alkylaryl groups are tolyl (inclusive of all positional isomers), xylyl (inclusive of all positional isomers), ethylphenyl (inclusive of all positional isomers), straight or branched propylphenyl (inclusive of all positional isomers), ethylmethylphenyl (inclusive of all positional isomers), trimethylphenyl (inclusive of all positional isomers), straight or branched butylphenyl (inclusive of all positional isomers), straight or branched propylmethylphenyl (inclusive of all positional isomers), diethylphenyl (inclusive of all positional isomers), ethyldimethylphenyl (inclusive of all positional isomers) and tetramethylphenyl groups (inclusive of all positional isomers).
  • Preferred arylalkyl groups are benzyl, methylbenzyl (inclusive of all positional isomers), dimethylbenzyl (inclusive of all positional isomers), phenethyl, methylphenethyl (inclusive of all positional isomers) and dimethylphenetyl groups (inclusive of all positional isomers).
  • C 1 - C 16 hydrocarbon groups more preferred are C 1 - C 8 straight or branched alkyl groups, the most preferred are C 1 - C 3 straight or branched alkyl groups.
  • a nitrogen-containing compound of formula (1a) has preferably at least one C 8 - C 16 hydrocarbon group per molecule.
  • R 2 , R 3 , R 4 and R 5 in formula (1a) may be a group represented by formula (2a).
  • R 7 and R 8 are each independently hydrogen, a C 1 - C 10 hydrocarbon group or a C 2 - C 10 alkoxyalkyl group.
  • the C 1 - C 10 hydrocarbon group used herein encompasses a C 1 - C 10 straight or branched alkyl group, a C 2 - C 10 straight or branched alkenyl group, a C 5 - C 10 cycloalkyl or alkylcycloalkyl group, a C 6 - C 10 aryl or alkylaryl and a C 7 - C 10 arylalkyl group.
  • Preferred alkyl groups are methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, straight or branched pentyl, straight or branched hexyl, straight or branched heptyl, straight or branched octyl, straight or branched nonyl and straight or branched decyl groups.
  • Preferred alkenyl groups are vinyl, propenyl, isopropenyl, straight or branched butenyl, butadienyl, straight or brancehd pentenyl, straight or branched hexenyl, straight or branched heptenyl, straight or branched octenyl, straight or branched nonenyl and straight or branched decenyl groups.
  • Preferred cycloalkyl groups are cyclopentyl, cyclohexyl and cydoheptyl groups and preferred alkylcycloalkyl group are methylcyclopentyl (inclusive of all positional isomers), dimethylcyclopentyl (inclusive of all positional isomers), ethylcyclopentyl (inclusive of all positional isomers), straight or branched propylcyclopentyl (inclusive of all positional isomers),ethylmethylcyclopentyl (inclusive of all positional isomers), trimethylcyclopentyl (inclusive of all positional isomers), diethylcyclopentyl (inclusive of all positional isomers), ethyldimethylcyclopentyl (inclusive of all positional isomers), straight or branched propylmethylcyclopentyl (inclusive of all positional isomers), straight or branched propylethylcyclopentyl (inclusiv
  • Preferred aryl groups are phenyl and naphthyl groups and preferred alkylaryl groups are tolyl (inclusive of all positional isomers), xylyl (inclusive of all positional isomers), ethylphenyl (inclusive of all positional isomers), straight or branched propylphenyl (indusive of all positional isomers), ethylmethylphenyl (inclusive of all positional isomers), trimethylphenyl (inclusive of all positional isomers), straight or branched butylphenyl (inclusive of all positional isomers), straight or branched propylmethylphenyl (inclusive of all positional isomers), diethylphenyl (inclusive of all positional isomers), ethyldimethylphenyl (inclusive of all positional isomers) and tetramethylphenyl groups (inclusive of all positional isomers) and preferred arylalkyl groups are benzyl
  • the C 2 - C 10 alkoxyalkyl group may be methoxymethyl, ethoxymethyl, n-propoxymethyl, isopropoxymethyl, n-butoxymethyl, isobutoxymethyl, sec-butoxymethyl, ter-butoxymethyl, pentoxymethyl (inclusive of all isomers), hexoxymethyl (inclusive of all isomers), heptoxymethyl (inclusive of all isomers), octoxymethyl (inclusive of all isomers), nonyloxymethyl (inclusive of all isomers), methoxyethyl (inclusive of all isomers), ethoxyethyl (inclusive of all isomers), propoxyethyl (inclusive of all isomers), butoxyethyl (inclusive of all isomers), pentoxyethyl (inclusive of all isomers), hexoxyethyl (inclusive of all isomers), heptoxyethyl (inclusive of all isomers), octoxy
  • R 7 and R 8 are either both or independently hydrogen, a C 1 - C 6 alkyl group or a C 2 - C 6 alkoxyalkyl group, and more preferably, hydrogen or a C 1 - C 3 alkyl group.
  • R 9 in formula (2a) may be a C 2 - C 6 alkylene group or an alkylene group having an alkoxyalkylene substituent and a total of 4 to 10 carbon atoms.
  • the C 2 - C 6 alkylene group used herein may be ethylene, propylene (1-methylethylene, 2-methylethylene), trimethylene, butylene (1-ethylethylene, 2-ethylethylene), 1,2-dimethylethylene, 2,2-dimethylethylene, 1-methyltrimethylene, 2-methyltrimethylene, 3-methyltrimethylene, tetramethylene, pentylene(1-butylethylene, 2-butylethylene), 1-ethyl-1-methylethylene, 1-ethyl-2-methylethylene, 1,1,2-trimethylethylene, 1,2,2-trimethylethylene, 1-ethyltrimethylene, 2-ethyltrimethylene, 3-ethyltrimethylene, 1,1-dimethyltrimethylene, 1,2-dimethyltrimethylene, 1,3-dimethyltrimethylene, 2,3-
  • the alkylene group having an alkoxyalkylene substituent and a total of 4 to 10 carbon atoms may be an alkoxyalkylene-substituted ethylene group having a total of 2 to 8 carbon atoms, such as 1- (methoxymethyl) ethylene, 2-(methoxymethyl) ethylene, 1-(methoxyethyl)ethylene, 2-(methyoxyethyl)ethylene, 1-(ethoxymethyl)ethylene, 2-(ethyxymethyl)ethylene, 1-methoxymethyl-2-methylethylene, 1,1-bis(methoxymethyl)ethylene, 2,2-bis(methoxymethyl)ethylene, 1,2-bis(methoxymethyl)ethylene, 1,1-bis(methoxyethyl)ethylene, 2,2-bis(methoxyethyl)ethylene, 1,2-bis(methoxyethyl)ethylene, 1,1-bis(ethoxymethyl) ethylene, 2,2-bis(ethoxymethyl)ethylene, 1,2-bis(ethoxymethyl)ethylene, 1,1-bis(eth
  • R 9 are either C 2 - C 4 alkylene groups or alkoxyalkylene-substituted ethylene groups having a total of 2 to 8 carbon atoms.
  • R 10 in formula (2a) may be hydrogen or a C 1 - C 30 hydrocarbon group.
  • Preferred for R 10 are hydrogen, C 1 - C 24 straight or branched alkyl groups, C 2 - C 24 straight or branched alkenyl groups, C 5 - C 13 cycloalkyl or alkylcycloalkyl groups, C 6 - C 18 aryl or alkylaryl groups and C 7 - C 19 arylalkyl groups identified with regard to R 1 in formula (1a).
  • f in formula (2a) is an integer optionally selected from the range of 0 to 50, but is an integer of preferably 0 to 30, more preferably 0 to 20.
  • the group of formula (2a) is preferably one in which R 7 and R 8 are each independently hydrogen, a C 1 - C 6 alkyl group or a C 2 - C 6 alkoxyalkyl group, R 9 is a C 2 - C 6 alkylene group or an alkoxyalkylene-substituted ethylene group having a total of 2 to 8 carbon atoms, R 10 is a C 1 - C 24 alkyl group, and f is an integer of 0 to 30.
  • This group of formula (2a) may be conveniently hereinafter called a "preferred substituent (PF1)".
  • the group of formula (2a) is more preferably one in which R 7 and R 8 are each independently hydrogen or a C 1 - C 3 alkyl group, R 9 is a C 2 - C 4 alkylene group, R 10 is a C 1 - C 12 alkyl group, and f is an integer of 0 to 20.
  • This group of formula (2a) may also be conveniently hereinafter called a "more preferred substituent (PF2)".
  • the nitrogen-containing compounds according to the present invention are preferably those of formula (1a) in which R 2 , R 3 , R 4 and R 5 are hydrogen, a C 1 - C 8 alkyl group or a "preferred substituent (PF1)", more preferably those of formula (1a) in which R 2 , R 3 , R 4 and R 5 are hydrogen, a C 1 - C 8 alkyl group or a "more preferred substituent (PF2)”.
  • R 6 in formula (1a) may be a C 1 - C 10 hydrocarbon group.
  • R 6 is preferably a C 1 - C 6 alkylene group, more preferably a C 3 - C 6 alkylene group, such as trimethylene, methyltrimethylene, 2-methyltrimethylene, 3-methyltrimethylene, tetramethylene, 1-methyltetramethylene, 2-methyltetramethylene, 3-methyltetramethylene, 4-methyltetramethylene, pentamethylene, 1-methylpentamethylene, 2-methylpentamethylene, 3-methylpentamethylene, 4-methylpentamethylene, 5-methylpentamethylene and hexamethylene groups.
  • Z in formula (1a) is a group selected from Group A.
  • Group A consists of:
  • R 11 , R 12 and R 13 are C 1 - C 4 alkylene groups such as methylene, ethylene, propylene (1-methylethylene, 2-methylethylene), trimethylene, butylene (1-ethylethylene, 2-ethylethylene), 1,2-dimethylethylene, 2,2-dimethylethylene, 1-methyltrimethylene, 2-methyltrimethylene, 3-methyltrimethylene and tetramethylene groups.
  • the most preferred are C 1 - C 3 alkylene groups such as methylene, ethylene, propylene (1-methylethylene, 2-methylethylene) and trimethylene groups.
  • Z is preferably (A1), (A2) or (A4).
  • a is an integer of between 1 and 200, preferably 2 and 100.
  • b and c are each 0 or 1.
  • c in formula (1a) may be 0 or 1, but is preferably 0.
  • d is an integer from 1 to 3, preferably 1 or 2
  • e is an integer from 0 to 2, preferably 1 or 2
  • the sum of d and e is equal to 3, most preferably, d is equal to 1 when e is equal to 2.
  • the inventive nitrogen-containing compound has two groups represented by formula (10a) below per molecule wherein R 1 through R 6 , Z, a, b and c are as defined in formula (1a),
  • X is a group selected from Group B below.
  • the C 1 - C 30 hydrocarbon groups for (B2) are those already identified with regard to R 1 in formula (1a), such as C 1 - C 24 straight or branched alkyl groups, C 2 - C 24 straight or branched alkenyl groups, C 5 - C 13 cycloalkyl or alkylcycloalkyl groups, C 6 - C 18 aryl or alkylaryl groups and C 7 - C 19 arylalkyl groups.
  • Preferred for (B2) are C 1 - C 12 straight or branched alkyl groups, C 6 - C 12 aryl or arylalkyl groups.
  • the most preferred (B2) groups are C 1 - C 6 straight or branched alkyl groups, phenyl groups and C 7 - C 9 arylalkyl groups.
  • R 14 is a C 1 - C 6 alkylene group such as those already exemplified with respect to R 11 , R 12 and R 13 above.
  • these alkylene groups preferred for R 14 are C 1 - C 4 alkylene groups such as methylene, ethylene, propylene (1-methylethylene, 2-methylethylene), trimethylene, butylene (1-ethylethylene, 2-ethylethylene), 1,2-dimethylethylene, 2,2-dimethylethylene, 1-methyltrimethylene, 2-methyltrimethylene, 3-methyltrimethylene and tetramethylene groups.
  • the most preferred are C 1 - C 3 alkylene groups such as methylene, ethylene, propylene (1-methylethylene, 2-methylethylene) and trimethylene groups.
  • R 15 is a C 2 - C 6 alkylene group such as those already exemplified with regard to R 9 above.
  • R 15 preferred for R 15 are ethylene, propylene (1-methylethylene, 2-methylethylene), trimethylene, butylene (1-ethylethylene, 2-ethylethylene), 1,2-dimethylethylene, 2,2-dimethylethylene, 1-methyltrimethylene, 2-methyltrimethylene, 3-methyltrimethylene and tetramethylene groups.
  • R 16 in formula (4a) is one of a hydrogen, a C 1 - C 4 alkyl group, and a group represented by formula (3a).
  • Specific examples of the C 1 - C 4 alkyl group are methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl and tert-butyl groups.
  • Preferred are C 1 - C 3 alkyl groups and more preferred are methyl and ethyl groups.
  • R 17 in formula (4a) is one of a hydrogen, a C 1 - C 30 hydrocarbon group, and a group represented by formula (3a).
  • Preferred examples of the C 1 - C 30 hydrocarbon group here are those already identified with regard to R 1 , such as C 1 - C 24 straight or branched alkyl groups, C 2 - C 24 straight or branched alkenyl groups, C 5 - C 13 cycloalkyl or alkylcycloalkyl groups, C 6 - C 18 aryl or alkylaryl groups, and C 7 - C 19 arylalkyl groups.
  • R 17 More preferred for R 17 are a hydrogen, C 1 - C 12 straight or branched alkyl groups, C 6 - C 12 aryl or arylalkyl groups or the groups of formula (3a).
  • the most preferred for R 17 are hydrogen, C 1 - C 6 straight or branched alkyl groups, phenyl groups, C 7 - C 9 arylalkyl groups and the groups of formula (3a).
  • g is an integer from 1 to 5, preferably 1 to 4, and more preferably, 1 to 3.
  • the group represented by the formula is included in the group of formula (4a), wherein g is an integer from 1 to 5, preferably 1 to 4, and more preferably 1 to 3.
  • the constituting unit (11a) is wherein R 15 and R 16 are as defined in formula (4a).
  • the group of formula (11a) is a group which can be comprised of constituting units of formula (12a) in the following manner:
  • the nitrogen-containing group (B4) of formula (4a) is preferably a group in which R 15 is a C 2 - C 4 alkylene group, R 16 is one of a hydrogen, a C 1 - C 3 alkyl group, and a group of formula (3a), R 17 is one of a hydrogen, a C 1 - C 12 straight or branched alkyl group, a C 6 - C 12 aryl or alkylaryl group, and a group of formula (3a), and g is an integer from 1 to 4.
  • (B4) is a group in which R 15 is ethylene group, propylene group (1-methylethylene, 2-methylethylene) or trimethylene group, R 16 is hydrogen, methyl group, ethyl group or the group of formula (3a), R 17 is a hydrogen, a C 1 - C 6 straight or branched alkyl group, phenyl group, a C 7 - C 9 alkylaryl group, or a group of formula (3a), and g is an integer from 1 to 3.
  • R 18 is a C 2 - C 6 alkylene group, such as those already exemplified with regard to R 15 .
  • these alkylene groups preferred for R 18 are C 2 - C 4 alkylene groups such as ethylene, propylene (1-methylethylene, 2-methylethylene), trimethylene, butylene (1-ethylethylene, 2-ethylethylene), 1,2-dimethylethylene, 2,2-dimethylethylene, 1-methyltrimethylene, 2-methyltrimethylene, 3-methyltrimethylene and tetramethylene groups.
  • the most preferred are C 2 - C 3 alkylene groups such as methylene, ethylene, propylene (1-methylethylene, 2-methylethylene) and trimethylene groups.
  • R 19 , R 20 , R 21 and R 22 in formula (5a) are each independently hydrogen, a C 1 - C 10 hydrocarbon group or a hydroxyl group.
  • the C 1 - C 10 hydrocarbon group here encompasses those already identified with regard to R 7 and R 8 , such as C 1 - C 10 straight or branched alkyl groups, C 2 - C 10 straight or branched alkenyl groups, C 5 - C 10 cycloalkyl or alkylcycloalkyl groups, C 6 - C 10 aryl or alkylaryl groups and C 7 - C 10 arylalkyl groups.
  • R 19 , R 20 , R 21 and R 22 are each preferably hydrogen, a C 1 - C 6 alkyl group or a hydroxyl group, and more preferably each is a hydrogen, a C 1 - C 3 alkyl group, or a hydroxyl group.
  • Y in formula (5a) is a methylene group, a C 1 - C 10 hydrocarbon- or hydroxyl-substituted methylene group, an imino group, a C 1 - C 10 hydrocarbon-or hydroxyl-substituted imino group, or an oxygen.
  • the C 1 - C 10 hydrocarbon group here encompasses those already identified with regard to R 7 and R 8 , such as C 1 - C 10 straight or branched alkyl groups, C 2 - C 10 straight or branched alkenyl groups, C 5 - C 10 cycloalkyl or alkylcycloalkyl groups, C 6 - C 10 aryl or alkylaryl groups and C 7 - C 10 arylalkyl groups, among which preferred are C 1 - C 6 alkyl groups and more preferred are C 1 - C 3 alkyl groups.
  • Y is preferably a methylene group, a C 1 - C 6 alkyl- or hydroxyl-substituted methylene group, an imino group, a C 1 - C 6 alkyl- or hydroxyl-substituted imino group, or oxygen. Most preferably Y is an imino group, a C 1 - C 3 alkyl- or hydroxyl-substituted imino group, or oxygen.
  • h is equal to 1 if e in formula (1a) is equal to 1, and 0 or 1 if e in formula (1a) is equal to 2.
  • N in formula (5a) corresponds to N in formula (1a). More specifically, if e is equal to 2 and h is equal to 0, N contained in the compound of formula (1a) becomes one member forming the heterocyclic ring indicated by formula (5a), as represented by the formula wherein R 1 - R 6 , Z, a, b and c are as defined in formula (1a) and R 19 - R 22 and Y are defined in formula (5a).
  • the group (B5) of formula (5a) is preferably a group in which R 18 is a C 2 - C 4 alkylene group, R 19 - R 22 are each independently one of a hydrogen; a C 1 - C 6 alkyl group, and a hydroxyl group, Y is a methylene group, a C 1 - C 6 alkyl- or hydroxyl-substituted methylene group, an imino group, a C 1 - C 6 alkyl- or hydroxyl-substituted imino group or oxygen, h is equal to 1 if e is equal to 1 and h is equal to 0 or 1 if e is equal to 2, with the proviso that N in formula (5a) corresponds to N in formula (1a) if h is equal to 0; and most preferably a group in which R 18 is ethylene group, propylene group (1-methylethylene group, 2-methylethylene group) or trimethylene group, R 19 - R 22 are each independently hydrogen, a
  • X is arbitrarily selected from Group B described above. If e is equal to 2, that is, two X groups are present, they may be the same or different from each other.
  • X is preferably (B1), (B3), (B4) or (B5).
  • R 1 is either a hydrogen, a C 1 - C 12 straight or branched alkyl group, or a C 6 - C 18 aryl or alkylaryl group
  • R 2 , R 3 , R 4 and R 5 are each independently one of a hydrogen, a C 1 - C 8 alkyl group
  • R 7 and R 8 are each independently either a hydrogen, a C 1 - C 6 alkyl group, or a C 2 - C 6 alkoxyalkyl group
  • R 9 is either a C 1 - C 6 alkylene group or an alkoxyalkylene-substituted ethylene group having a total of 2 to 8 carbon atoms
  • R 10 is a C 1 - C 24 alkyl group
  • f is an integer of 0 to 30
  • R 6 is a
  • More preferred nitrogen-containing compounds for a first gasoline additive of formula (1a) are those in which R 1 is hydrogen, a C 1 - C 6 straight or branched alkyl group, phenyl group or a C 7 - C 15 alkylaryl group; R 2 , R 3 , R 4 and R 5 are each independently hydrogen, a C 1 - C 3 alkyl group or a group of formula (2a) in which R 7 and R 8 are each independently hydrogen or a C 1 - C 3 alkyl group, R 9 is a C 2 - C 4 alkylene group, R 10 is a C 1 - C 12 alkyl group and f is an integer of 0 to 20; R 6 is a C 3 - C 6 alkylene group; a is an integer of 2 to 100, b and c are each 0 or 1, d is 1 and e is 2; Z is a group selected from (A1), (A2) and (A4) in which (A4) R 12 is a C 1 - C 3 alky
  • the nitrogen-containing compound of formula (1a) may be produced by any suitable method.
  • the nitrogen-containing compound may be synthesized by the following process including (A) ketimine conversion reaction, (B) polymerization and (C) hydrolysis.
  • a ketimine compound is produced by heating and then hydrolyzing a compound having a ketone and more than two amino groups in the molecule or a compound having a combination of at least one amino group and another group having at least one active hydrogen, such as an alkanol, an imino or a carboxyl group in the molecule.
  • Examples of compounds having more than two amino groups are diamines such as ethylenediamine, propylenediamine (1,2-diaminopropane) and trimethylenediamine (1,3-diaminopropane) and polyamines (more than 3 nitrogen atoms) such as diethylenetriamine, dipropylenetriamine, di(trimethylene)triamine, dimethylaminopropylenediamine, triethylenetetramine, tripropylenetetramine, tetraethylenepentamine, tetrapropylenepentamine, pentaethylenehexamine and pentapropylenehexamine.
  • diamines such as ethylenediamine, propylenediamine (1,2-diaminopropane) and trimethylenediamine (1,3-diaminopropane) and polyamines (more than 3 nitrogen atoms) such as diethylenetriamine, dipropylenetriamine, di(trimethylene)triamine, dimethylaminopropyl
  • Examples of compounds having at least one amino group and an alkanol group in the molecule are alkanolamines such as monomethanolamine, monoethanolamine, mono-n-propanolamine, monoisopropanolamine, mono(straight or branched)butanolamine (the position of hydroxyl group may vary), mono(straight or branched)pentanolamine (the position of hydroxyl group may vary), mono(straight or branched)hexanolamine (the position of hydroxyl group may vary) and 2-(2-aminoethylamino)ethanol.
  • alkanolamines such as monomethanolamine, monoethanolamine, mono-n-propanolamine, monoisopropanolamine, mono(straight or branched)butanolamine (the position of hydroxyl group may vary), mono(straight or branched)pentanolamine (the position of hydroxyl group may vary), mono(straight or branched)hexanolamine
  • Examples of compounds having an amino group and an imino group in the molecule are the above-exemplified polyamines and 4-aminomethylpiperidine.
  • Examples of compounds having an amino group and a carboxyl group in the molecule are amino acids such as alanine, ⁇ -alanine and N-(2-aminoethyl)glycine.
  • Eligible ketones are those represented by the formula wherein R 23 and R 24 are each independently a straight or branched alkyl group having 1 to 10, preferably 1 to 5 carbon atoms.
  • ketones having formula (14a) preferred are ketones having a branched alkyl group and strong steric hindrance, such as isobutylmethylketone, isobutylethylketone and diisobutylketone.
  • an alkanolamine, an amino acid, or a diamine When used, they are preferably reacted with an equimolar amount of the ketone, and when a polyamine i.e. containing more than 3 nitrogen atoms is used, it is preferably reacted with either an equimolar amount of the ketone or two molar equivalents of the ketone.
  • the reaction for obtaining the ketimine compound is conducted at any suitable temperature, but preferably at a temperature of 40 to 180 °C, and more preferably at a temperature of 80 to 150 °C.
  • An epoxy compound of formula (20a) below is polymerized using a base, such as potassium hydroxide or calcium hydroxide, as a catalyst and the above-obtained ketimine compound as a reaction initiator.
  • the resulting polymerization product in the form of a metal alkoxide is treated with an inorganic acid or a solid acid, either during the polymerization reaction or after the reaction is terminated with a halogen compound of formula (21a) below thereby obtaining a polyoxyalkylene glycol derivative having the ketimine compound at the terminal end, as represented by formulae (22a) to (26a) below.
  • R 1 , R 2 , R 3 , R 4 and R 5 are as defined in formula (1a) and T is either chlorine; bromine, or iodine.
  • R 11 is as defined in the formula representing (A3)
  • R 15 is as defined in formula (4a)
  • R 23 and R 24 are each as defined in formula (14a)
  • R 1 , R 2 , R 3 , R 4 and R 5 are each as defined in formula (1a), R 15 and R 16 are each as defined in formula (4a), and g' and g" are the same as g in formula (4a), and R 23 and R 24 are as defined in formula (14a).
  • Preferred examples of the epoxy compound of formula (20a) are ethyleneoxide, propyleneoxide, isobutyleneoxide, 1,2-butyleneoxide, 2,3-butyleneoxide, trimethylethyleneoxide, tetramethylethyleneoxide, 1,2-epoxyhexane, 1,2-epoxyheptane, 1,2-epoxyoctane, 1,2-epoxydecane, 1,2-epoxydodecane, 1,2-epoxytetradecane, 1,2-epoxyhexadecane, 1,2-epoxyoctadecane, methylglycidyl ether, ethylglycidyl ether, n-propylglycidyl ether, isopropylglycidyl ether, n-butylglycidyl ether, isobutylglycidyl ether, sec-butylglycidyl ether, tert-butylglycidyl
  • the ratio of the epoxy compound of formula (20a) to a ketimine compound in the polymerization reaction is preferably in the range of 5 to 100 moles per mol of the ketimine compound.
  • the polymerization may be carried out at a temperature of 60 to 180 °C, preferably 80 to 150 °C.
  • the above-obtained polyoxyalkylene glycol derivative having the ketimine compound at the terminal ends is heated in the presence of an excess amount of water thereby obtaining the nitrogen-containing compound of formula (1a) according to the present invention.
  • the reaction temperature of this process is not restricted, but is in the range of preferably 40 to 150 °C, and more preferably, 50 to 100 °C.
  • the inventive nitrogen-containing compound of formula (1a) can be obtained by performing the above polymerization (B) without performing either of the ketimine conversion reaction (A) and the hydrolysis (C) when using as the amine any of morpholine, N- ⁇ -hydroxyethylmorpholine, N-(2-hydroxypropyl)morpholine, piperidine, 1-(2-hydroxyethyl)piperidine, 2-dimethylaminoethanol, 2-dimethylamino-1-propanol, 1-dimethylamino-2-propanol, 4-dimethylamino-1-butanol, 2-diemthylamino-2-methyl-1-propanol, 2-diethylaminoethanol, 3-diethylamino-1-propanol, 1-diethylamino-2-propanol, 2-diisopropylaminoethanol, 2-dimethylaminoethylamine, 3-dimethylaminopropylamine, 2-diethylaminoethy
  • the nitrogen-containing compound of formula (1a) of the present invention may be synthesized by the following process including (D) polymerization, (E) chloroformation, and (F) carbamation.
  • a polymerization product in the form of a metal alkoxide is produced by polymerizing the epoxy compound of formula (20a) using an oxygen-containing compound of formula (27a) below as a reaction initiator.
  • the resulting polymerization product is neutralized with an acid, such as hydrochloric acid thereby obtaining a polyoxyalkylene glycol derivative represented by formula (28a) below:
  • R 1 , R 2 , R 3 , R 4 and R 5 and a in formulae (27a) and (28a) are as defined in formula (1a).
  • the ratio of the epoxy compound of formula (20a) to the oxygen-containing compound of formula (27a) is preferably in the range of 5 to 100 moles per mole of oxygen-containing compound.
  • the reaction temperature of this process is selected arbitrarily, but is in the range of preferably 60 to 180 °C, more preferably 80 to 150 °C.
  • the polyoxyalkylene glycol derivative of formula (28a), or the metallic alkoxide thereof prior to neutralization, is subjected to chloroformation at room temperature in the presence of an excess amount of phosgene thereby obtaining a chlorine-containing compound of the formula wherein R 1 , R 2 , R 3 , R 4 and R 5 are as defined in formula (1a).
  • Examples of an amine compound of formula (30a) are ethylenediamine, propylenediamine(1,2-diaminopropane), trimethylenediamin(1,-diaminopropane), dimethylaminopropylamine, diethylenetriamine, dipropylenetriamine, di(trimethylene)toriamine, dimethylaminopropylenediamine, triethylenetetramine, tripropylenetetramine, tetraethylenepentamine, tetrapropylenepentamine, pentaethylenehexamine, pentapropylenehexamine, piperidine, 1-aminopiperidine, 4-aminomethylpiperidine, 1-(2-aminoethyl)piperidine, morpholine, 4-aminomorpholine, 4-(2-aminoethyl)morpholine, 4-(3-aminopropyl)morpholine, piperadine, 1-amino-4-methylpiperadine, 1-(2-aminoethyl
  • the ratio of the amine compound of (30a) to the chlorine-containing compound of formula (29a) in the reaction is preferably one mole or more of amine compound per mole of chlorine-containing compound, and more preferably 1 to 20 moles of amine compound per mole of the chlorine-containing compound.
  • the reaction temperature may be in the range of- 20 to 150 °C, preferably - 10 to 80 °C.
  • the second nitrogen-containing compound of the present invention is a polybutenylamine compound obtained by modifying the terminal ends of a polybutene compound derived from the polymerization of at least one member selected from n-butene, 2-butene and iosbutene.
  • the polymerized portion constituting the polybutenylamine compound according to the present invention may be a homopolymer or copolymer of one or more members selected from n-butene, 2-butene and isobutene.
  • the copolymer may be a random-, alternating- or block copolymer.
  • Eligible starting materials of the inventive polybutenylamine compound include n-butene, 2-butene and isobutene.
  • the polymerized portion of the polybutenylamine compound according to the present invention is formed by polymerizing a starting material such as n-butene, 2-butene and isobutene, there may be other olefins present such as ethylene and propylene, in the starting material of the reaction.
  • the polybutenylamine compound may have any of a hydrogen atom, a hydrocarbon group, an oxygen-containing group such as alkanol, and a nitrogen-containing group such as aminoalkyl, bonded to the nitrogen atom of the amine group.
  • the polybutenylamine compound may be those represented by the formula
  • R 25 can be any of n-butyl, sec-butyl or tert-butyl group, but is preferably tert-butyl, since tert-butyl provides an additive with an enhanced detergency.
  • R 26 , R 27 , R 28 and R 29 are each independently a hydrogen, a methyl or an ethyl group, selected such that the total number of carbon atoms in groups R 26 -R 29 is always 2.
  • the repeating unit in formula (1b) designated as "m" unit has a structure originating from 1-butene, 2-butene, or isobutene.
  • Variable m is an integer from 1 to 100.
  • the linked repeating units in the number of "m” may be in the form of a homopolymer or a copolymer comprised of one or more of 1-butene, 2-butene, and isobutene.
  • the copolymerization form may be random- or alternating.
  • R 26 and R 28 are each hydrogen when R 27 and R 29 are each a methyl group, or R 26 and R 28 are each a methyl group when R 27 and R 29 are each hydrogen.
  • m indicating the number of the repeating unit is necessarily 1 or more, preferably 5 or more, more preferably 10 or more, while m is necessarily 100 or less, preferably 50 or less, more preferably 40 or less.
  • Preferred additives in which m is 40 or less result in suppressing the occurrence of valve-stick and the deterioration of thermal decomposition properties, leading to the formation deposits in a combustion chamber, which would otherwise cause the increase of molecular weight.
  • Q is a group represented by one of formula (2b) to (7b), but is preferably the group of formula (2b) or (6b), more preferably the group of formula (6b) as additives featuring a group of formula (6b) have excellent detergency.
  • R 30 and R 31 in formula (1b) are each independently a hydrogen atom, a C 1 - C 10 hydrocarbon group, a C 1 - C 8 alkanol group or a group of formula (8b) above.
  • the C 1 - C 10 hydrocarbon group here encompasses C 1 - C 10 straight or branched alkyl groups, C 2 - C 10 straight or branched alkenyl, C 5 - C 10 cycloalkyl or alkylcycloalkyl groups, C 6 - C 10 aryl or alkylaryl groups and C 7 - C 10 arylalkyl groups.
  • C 1 - C 10 alkyl group examples are methyl, ethyl, n-propyl, isobutyl, n-butyl, isobutyl, sec-butyl, tert-butyl, straight or branched pentyl, straight or branched hexyl, straight or branched heptyl, straight or branched octyl, straight or branched nonyl and straight or branched decyl groups.
  • C 2 - C 10 alkenyl group examples include ethenyl, n-propenyl, isopropenyl, n-butenyl, isobutenyl, sec-butenyl, tert-butenyl, straight or branched pentenyl, straight or branched hexenyl, straight or branched heptenyl, straight or branched octenyl, straight or branched nonenyl and straight or branched decenyl groups.
  • C 5 - C 10 cycloalkyl or alkylcycloalkyl group are cyclopentyl, cyclohexyl, cycloheptyl, methylcyclopentyl, dimethylcyclopentyl (inclusive of all positional isomers), ethylcyclopentyl (inclusive of all positional isomers), straight or branched propylcyclopentyl (inclusive of all positional isomers), ethylmethylcyclopentyl (inclusive of all positional isomers), trimethylcyclopentyl (inclusive of all positional isomers), diethylcyclopentyl (inclusive of all positional isomers), ethyldimethylcyclopentyl (inclusive of all positional isomers), straight or branched propylmethylcyclopentyl (inclusive of all positional isomers), straight or branched propylethylcyclopentyl (inclusive of all positional iso)
  • C 6 - C 10 aryl or alkylaryl group are phenyl, tolyl, (inclusive of all positional isomers), xylyl (inclusive of all positional isomers), ethylphenyl (inclusive of all positional isomers), straight or branched propylphenyl (inclusive of all positional isomers), ethylmethylphenyl (inclusive of all positional isomers), trimethylphenyl (inclusive of all positional isomers), straight or branched butylphenyl (inclusive of all positional isomers), straight or branched propylmethylphenyl (inclusive of all positional isomers), diethylphenyl (inclusive of all positional isomers), ethyldimethylphenyl (inclusive of all positional isomers) and tetramethylphenyl groups.
  • C 7 - C 10 alkylaryl group examples include benzyl, methylbenzyl (inclusive of all positional isomers), dimethylbenzyl (inclusive of all positional isomers), phenethyl, methylphenethyl (inclusive of all positional isomers) and dimethylphenethyl groups (inclusive of all positional isomers).
  • C 1 - C 6 alkanol group examples are hydroxymethyl, hydroxyethyl, straight or branched hydroxypropyl, straight or branched hydroxybutyl, straight or branched pentyl, straight or branched hexyl, straight or branched hydroxyheptyl, straight or branched hydroxyoctyl, straight or branched hydroxynonyl and straight or branched hydroxydecyl groups, among which C 1 - C 4 alkanol groups are preferred.
  • R 30 and R 31 may be the group of formula (8b).
  • R 32 is a C 1 - C 24 alkylene group, such as methylene, ethylene, propylene (1-methylethylene, 2-methylethylene), trimethylene, butylene (1-ethylethylene, 2-ethylethylene), 1,2-dimethylethylene, 2,2-dimethylethylene, 1-methyltrimethylene, 2-methyltrimethylene, 3-methyltrimethylene and tetramethylene.
  • R 32 is preferably a C 1 - C 3 alkylene group, such as methylene, ethylene, propylene (1-methylethylene, 2-methylethylene) and trimethylene groups.
  • R 33 in formula (8b) is hydrogen or a C 1 - C 4 alkyl group.
  • Specific examples of the C 1 - C 4 alkyl group are methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl and tert-butyl.
  • preferred for R 33 are hydrogen and C 1 - C 3 alkyl groups, more preferred are hydrogen, methyl and ethyl groups, and the most preferred is hydrogen.
  • R 34 in formula (8b) is hydrogen or a C 1 - C 10 hydrocarbon group.
  • the C 1 - C 10 hydrocarbon group here encompasses those already exemplified with respect to R 30 and R 31 .
  • Preferred for R 34 are hydrogen or C 1 - C 3 alkyl groups, more preferred are hydrogen, methyl and ethyl groups and the most preferred is hydrogen.
  • An additive which features a preferred R 34 group exhibits excellent detergency.
  • An additive in which n 1 provides excellent detergency. If n is 2 or greater, the repeating units may each have the same or different structure. If the repeating units having different structures are present, they may be random-, alternating- or block-bonded.
  • R 30 and R 31 in formula (1b) are each preferably hydrogen, a C 1 - C 4 alkanol group, or a group of formula (8b) in view of providing the resulting additive with an excellent detergency.
  • the number-average molecular weight of a polybutenylamine compound of formula (1b) is not particularly restricted but is preferably 200 or greater, more preferably 400 or greater and even more preferably 700 or greater. Additives having a number-average molecular weight of 700 or greater provide excellent dispersion properties and detergency. In order to suppress valve-stick and the deterioration of thermal decomposition properties, leading to the formation deposits in a combustion chamber, caused by increased molecular weight, the number-average molecular weight of the polybutenylamine of formula (1b) is preferably 6,000 or less, more preferably 3,000 or less and further more preferably 2,400 or less.
  • inventive nitrogen-containing compound of formula (1a) or (1b) may be added with other additives to a base gasoline in an amount suitable for a particular application, thereby obtaining a fuel, i.e. a gasoline composition suitable for use in direct injection gasoline engines.
  • the gasoline composition for use in a direct injection gasoline engine according to the present invention contains the above-described nitrogen-containing compound in an amount of 0.001 to 10 mass percent, based on the total mass of the composition.
  • the lower limit of the content of the nitrogen-containing compound is 0.001 mass percent, preferably 0.003 mass percent, more preferably 0.005 mass percent, even more preferably 0.01 mass percent, and most preferably 0.015 mass percent. No further enhancement effect can be expected at higher concentrations of additive.
  • the upper limit of the additive content in a gasoline composition is 10 mass percent, preferably 5 mass percent, more preferably 4 mass percent, and most preferably 3 mass percent.
  • the base gasoline of the above-described gasoline composition may be prepared by blending various gasoline components.
  • Such components may be light naphtha derivable from atmospheric distillation of crude oil, cracked gasoline derivable from catalytic cracking or hydrocracking, reformed gasoline obtainable by catalytic reforming, polymerized gasoline obtainable by olefin polymerization, alkylates derivable from addition reaction or alkylation of a hydrocarbon such as isobutane with a lower olefin, isomerized gasoline derivable from conversion of light naptha into isoparaffin using an isomerization device, de-n-paraffinized oil, butane, aromatic hydrocarbons and paraffinic fractions derivable from hydrocarcking dimerized propylene.
  • the reformed gasoline may be added in less amount because it contains more benzene than the other gasoline components.
  • the content of benzene may be reduced by using a reformed gasoline which is reduced in the benzene content by any suitable methods give below:
  • Gasoline additives which can be used in combination with the nitrogen-containing compound according to the present invention include detergent dispersants such as succinimide and polyalkyamine; antioxidants such as phenol- or amine- ones; metal inactivating agents such as Shiff-type compounds and thioamide-type compounds; surface ignition preventers such as organophosphorus-derived compounds; antiicing agents such as polyalcohols and ethers thereof; combustion adjuvants such as alkali metal or alkaline earth metal salts of organic acids and sulfuric esters of higher alcohols; antistatic agents such as anionic surfactants, cationic surfactants and amphoteric surfactants; colorants such as azo dyes; rust inhibitors such as alkenyl succinate; identifying agents such as quinizarin and coumarin, and malodorants such as natural essential-based aromatics.
  • detergent dispersants such as succinimide and polyalkyamine
  • antioxidants such as phenol- or amine- ones
  • metal inactivating agents such as Shiff-
  • One or more of these additives may be blended in a gasoline composition in an amount which is preferably less than 0.1 mass percent, based on the total mass of the gasoline composition.
  • the gasoline composition comprising the inventive gasoline additive, other additives blended as required, and a base gasoline, will preferably exhibit the following distillation properties measured in accordance with JIS K 2254 "Petroleum products-Determination of distillation characteristics"
  • the lower limit of (T 10 ) is 35 °C, preferably 40 °C.
  • a (T 10 ) of lower than 30 °C would cause gasoline coking in an injector.
  • the upper limit of (T 10 ) is 55 °C, preferably 50 °C, more preferably 48 °C.
  • a (T10) which is higher than 55 °C would lead to decreased low-temperature starting performance of an engine.
  • the lower limit of (T 30 ) is 55 °C, preferably 60 °C.
  • a (T 30 ) of lower than 55 °C would invite objectionable high temperature engine performance and cause gasoline coking.
  • the upper limit of (T 30 ) is 75 °C, preferably 70 °C, and more preferably 68 °C.
  • a (T 30 ) which is higher than 75 °C would lead to aggravated low temperature engine performance.
  • the lower limit of (T 50 ) is 75 °C, preferably 80 °C. A (T 50 ) of lower than 75 °C would adversely affect low temperature engine performance.
  • the upper limit of (T 50 ) is 100 °C, preferably 95 °C, and more preferably 93 °C. A (T 50 ) which is higher than 100 °C would adversely affect low- and normal-temperature engine performance.
  • the lower limit of (T 70 ) is 100 °C, while the upper limit of (T 70 ) is 130 °C, preferably 125 °C, more preferably 123 °C, and most preferably 120 °C.
  • a (T 70 ) which is higher than 130 °C would adversely affect low- and normaltemperature engine performance.
  • the lower limit of (T 90 ) is 110 °C, preferably 120 °C.
  • the upper limit of (T 90 ) is 160 °C, preferably 150 °C, and more preferably 140 °C.
  • a (T 90 ) outside this range would affect low- and normal- temperature engine performance and cause an increase in emission of exhaust gas, the deterioration of engine oil, and the formation of sludge by reducing the level of engine oil diluted by gasoline.
  • the lower limit of the end point is preferably 130 °C, while the upper limit thereof is 210 °C, preferably 200 °C, more preferably 195 °C, and most preferably 190 °C.
  • An end point which is higher than 210 °C would lead to poor engine performance at normal temperatures.
  • a gasoline composition containing an inventive gasoline additive should have a vapor pressure which is 70 kPa or less, preferably 65 kPa or less, more preferably 60 kPa or less, and most preferably 55kPa or less, in order to avoid the occurrence of coking and suppress the amount of evaporative emission.
  • vapor pressure used herein denotes Reid vapor pressure (RVP) measured in accordance with JIS K 2258 "Testing Method for Vapor Pressure of Crude Oil and Petroleum Products (Reid Method)".
  • the density of the gasoline composition containing the inventive gasoline additive should be within the range of 0.73 to 0.77 g/cm 3 .
  • the lower limit of density is 0.73 g/cm 3 , preferably 0.735 g/cm 3 , as densities less than 0.73 would decrease fuel consumption efficiency.
  • the upper limit of density is 0.77 g/cm 3 , preferably 0.76 g/cm 3 . Density in excess of 0.77 g/cm 3 would lead to insufficient acceleration and spark plug smoldering.
  • the density used herein denotes a density determined by JIS K 2451 "Testing Method for Densities of Crude Oil and Petroleum Products and Density-Mass-Volume Conversion Table".
  • the gasoline composition according to the present invention is substantially free of alkyl lead compounds such as tetraethyl lead. Even though the gasoline composition contains very small amount of such lead compounds, the amount thereof should be held below the lower threshold specified by JIS K 2255 "Petroleum products-Gasoline-Determination of lead content".
  • the gasoline composition according to the present invention should have a research octane number (RON) which is 89 or greater, preferably 90 or greater, more preferably 90.5 or greater, and most preferably 91 or greater.
  • RON research octane number
  • MON motor octane number
  • Both RON and MON denote the values measured in accordance with JIS K 2280 "Petroleum products-Fuels-Determination of octane number, cetane number and calculation of cetane index".
  • paraffins, olefins and aromatics of the gasoline composition according to the present invention are preferably as follows: Paraffins (V(P)) 50 - 100 vol. % Olefins (V(O)) 0 - 15 vol. % Aromatics (V(Ar)) 0 - 35 vol. %
  • V(P) of the inventive gasoline composition should be in the range of 50 to 100 percent by volume, preferably 60 to 100 percent by volume, and more preferably 70 to 100 percent by volume with the objectives of precluding gasoline coking in an injector, reducing spark plug smoldering and ozone-generation ability of exhaust gas as well as the concentrates of benzene contained therein and avoiding the generation of soot.
  • V(O) of the inventive gasoline composition should be 0 to 15 percent by volume, preferably 0 to 10 percent by volume, more preferably 0 to 7 percent by volume and most preferably 0 to 5 percent by volume with the objective of precluding gasoline coking in an injector.
  • V(Ar) of the inventive gasoline composition should be 0 to 35 percent by volume, preferably 0 to 30 percent by volume, more preferably 0 to 25 percent by volume and most preferably 0 to 20 percent by volume with the objective of precluding gasoline coking in an injector, reducing spark plug smoldering and ozone-formability of exhaust gas as well as the concentrates of benzene contained therein, and avoiding the generation of soot.
  • V(P), V(O) and V(Ar) are the values obtained by the measurement in accordance with JIS K 2536 "Liquid petroleum products-Testing method of components".
  • V(Bz) denotes the amount of benzene, based on the total gasoline composition and should be in the range of 0 to 1 percent by volume, preferably 0 to 0.5 percent by volume.
  • AV(Bz) which is 0 - 1 volume percent of benzene is contributive to a reduction in the concentration of benzene in the exhaust gas.
  • V(Tol) and V(C 8 A) denote the amount of toluene and the amount of a C 8 aromatic hydrocarbon, respectively, based on the total gasoline composition.
  • V(Tol) should be 0 to 30 percent by volume, preferably 0 to 20 percent by volume, while V(C 8 A) should be 0 to 20 percent by volume, preferably 0 to 15 percent by volume.
  • the C 8 aromatic hydrocarbon may be either ethylbenzene or xylene (including all positional isomers).
  • V(C 9 A) denotes the amount of a C 9 aromatic hydrocarbon, based on the total gasoline composition.
  • V(C 9 A) should be 0 to 5 percent by volume, preferably 0 to 3 percent by volume in order to lower the ozone generation ability by an exhaust gas.
  • the C 9 aromatic hydrocarbon may be n-propylbenzene, isopropylbenzene (cumene), ethylmethylbenzene (inclusive of all positional isomers) and trimethylbenzene (inclusive of all positional isomers).
  • V(C 10 +A) denotes the amount of an aromatic hydrocarbon having 10 or more carbon atoms, based on the total gasoline composition.
  • V(C 10 +A) should be 0 to 3 percent by volume, preferably 0 to 1 percent by volume, and more preferably 0 percent by volume in order to lower the ozone generating ability of exhaust gas.
  • the aromatic hydrocarbon having 10 or more carbon atoms may be diethylbenzene (inclusive of all positional isomers), dimethylethylbenzene (inclusive of all positional isomers), tetramethylbenzene (inclusive of all positional isomers) and n-butylmethylbenzene (inclusive of all positional isomers).
  • V(MA) and V(PA) denote the amount of an aromatic hydrocarbon having one alkyl substituent (vol. %) and the amount of an aromatic hydrocarbon having more than two alkyl substituents (vol. %), respectively, based on the total gasoline composition.
  • V(PA) is 0 or V(MA) is not 0, the ratio of V(MA) to V(PA) should be held to 1 or greater, preferably 1.5 or greater, more preferably 2 or greater.
  • V(Bz), V(Tol), V(C 8 A), V(C 9 A), V(C 10 +A), V(C 9 +), V(MA) and V(PA) are the values determined in accordance with JIS K 2536 "Liquid petroleum products-Testing method of components".
  • V(C 4 ) denotes the amount of a C 4 hydrocarbon, based on the total gasoline composition.
  • V(C 4 ) is 0 to 10 percent by volume, preferably 0 to 5 percent by volume, and more preferably 0 to 3 percent by volume with the objective of further reducing the amount of evaporative emission.
  • the C 4 hydrocarbon may be any of n-butane, 2-methylbutane (isobutane), 1-butene, 2-butene and 2-methylpropene.
  • V(C 5 ) denotes the amount of a C 5 aliphatic hydrocarbon, based on the total gasoline composition.
  • the lower limit of V(C 5 ) is 10 percent by volume, and preferably 15 percent by volume.
  • the upper limit of V(C 5 ) is 35 percent by volume, and preferably 30 percent by volume.
  • a concentration of 10 percent by volume or more of the C 5 aliphatic hydrocarbon is contributive to the production of a gasoline composition which is capable of providing an excellent engine performance at normal temperature.
  • a concentration of 35 percent by volume or less of the C 5 aliphatic hydrocarbon is contributive to the production of a gasoline composition which is capable of providing an excellent engine performance at high temperature.
  • the unsaturated hydrocarbon content (V(C 5 O)) in the C 5 aliphatic hydrocarbon is 0 percent by volume, or that the ratio of the saturated hydrocarbon content to unsaturated hydrocarbon content (V(C 5 P) / (V(C 5 O), should be 1 or greater, preferably 1.5 or greater, more preferably 2 or greater, and most preferably 3 or greater.
  • the C 5 saturated aliphatic hydrocarbon may be n-pentane, 2-methylbutane (isopentane) and 2,2-dimethylpropane (neopentane), while the C 5 unsaturated aliphatic hydrocarbon may be 1-pentene, 2-pentene, 2-methyl-1-butene, 2-methyl-2-butene and 3-methyl-1-butene.
  • V(C 6 ) denotes the amount of a C 6 aliphatic acid hydrocarbon, based on the total gasoline composition.
  • the lower limit of V(C 6 ) should be 10 percent by volume, preferably 15 percent by volume, while the upper limit of V(C 6 ) should be 30 percent by volume, preferably 25 percent by volume.
  • a concentration of 10 percent by volume or greater of C 6 aliphatic acid hydrocarbon is contributive to the production of a gasoline additive which is capable of providing an excellent normal temperature engine performance.
  • a concentration of 30 percent by volume or less of C 6 aliphatic acid hydrocarbon is contributive to the production of a gasoline additive which is capable of providing an excellent high temperature engine performance.
  • the unsaturated hydrocarbon content (V(C 6 O)) in the C 6 aliphatic hydrocarbon should be 0 percent by volume, or that the ratio of the saturated hydrocarbon content to the unsaturated hydrocarbon content (V(C 6 P) / (V(C 6 O), should be 2 or greater, preferably 3 or greater, more preferably 5 or greater, and most preferably 10 or greater.
  • C 6 saturated hydrocarbon examples include n-hexane, 2-methylpentane, 3-methylpentane, 2,2-dimethylbutane and 2,3-dimethylbutane.
  • C 6 unsaturated hydrocarbon examples include 1-hexene, 2-hexene, 3-hexene, 2-methyl-1-pentene, 3-methyl-1-pentene, 4-methyl-1-pentene, 2-methyl-2-pentene, 3-methyl-2-pentene, 4-methyl-2-pentene, 2,3-dimethyl-1-butene, 3,3-dimethyl-1-butene and 2,3-dimethyl-2-butene.
  • V(C 7 +P) denotes the amount of a saturated aliphatic hydrocarbon having 7 or more carbon atoms, based on the total gasoline composition.
  • the lower limit of V(C 7 +P) should be 10 percent by volume, preferably 20 percent by volume, while the upper limit of V(C 7 +P) should be 50 percent by volume, and more preferably 45 percent by volume.
  • AV(C 7 +P) which is 10 percent by volume or greater is contributive to the production of a gasoline composition providing an excellent normal temperature engine performance, while a V(C 7 +P) which is 50 percent by volume or less is contributive to the production of a gasoline composition providing an excellent high temperature engine performance.
  • saturated aliphatic hydrocarbon having 7 or more carbon atoms are n-heptane, 2-methylhexane, 3-methylhexane, 2,2-dimethylpentane, 2,3-dimethylpentane, 2,4-dimethylpentane, 3,3-dimethylpentane, 3-ethylpentane and 2,2,3-trimethylbutane.
  • V(C 9 +) denotes the amount of a hydrocarbon having 9 or more carbon atoms, based on the total gasoline composition.
  • V(C 9 +) should be in the range of 0 to 10 percent by volume, and preferably 0 to 5 percent by volume.
  • a composition having a V(C 9 +) in this preferred range will provide excellent low-and normal- temperature engine performance and will reduce the amount of gasoline which dilutes engine oil so as to preclude increased amounts of exhaust hydrocarbon, engine oil deterioration, and sludge formation.
  • V(C 4 ), V(C 5 ), V(C 5 P), V(C 5 O), V(C 6 ), V(C 6 P), V(C 6 O), V(C 7 +P) and V(C 7 +P) are the values as determined by the following gas chromatography method. These values are measured using a methyl-silicone capillary column 25 to 50 mm in length, a helium or nitrogen carrier gas and an FID detector under the conditions of, 0.5 to 1.5 ml/min in gas flow rate, 1 : 50 to 1 : 250 in partition ratio, 150 to 250 °C in inlet temperature, - 10 to 10 °C in initial column temperature, 200 to 250 °C in end column temperature and 150 to 250 °C in detector temperature.
  • the gasoline composition according to the present invention may contain oxygen-containing compound in such an amount that the mass percent of oxygen is 0 to 2.7, and preferably 0 to 2.0.
  • the content of oxygen-containing compounds in excess of 2.7 mass percent would lead to an increase in fuel consumption and in NOx emission.
  • the nitrogen-containing compound described herein encompasses C 2 - C 4 alcohols and C 4 - C 8 ethers.
  • Eligible nitrogen-containing compounds for the inventive gasoline composition include ethanol, methyl-tert-butylether (MTBE), ethyl-tert-butyllether, tert-amylethylether (TAME) and tert-amylethylether, among which the preferred are MTBE and TAME; and the most preferred is MTBE.
  • Methanol is not preferred because it is corrosive and would increase the concentration of aldehyde in exhaust gas.
  • the sulfur content of the inventive gasoline composition should be less than 50 mass ppm, preferably 30 mass ppm, more preferably 20 mass ppm, and most preferably 10 mass ppm.
  • the sulfur content if greater than 50 mass ppm would result in poisoning of after-treatment catalysts, increases in the concentration of NOx, carbon monoxide, and hydrocarbons, and a sharp rise in benzene emission.
  • sulfur content used herein denotes the sulfur content measured in accordance with JIS K 2541 "Crude oil and petroleum products-Determination of sulfur content”.
  • the unwashed existing gum of the inventive gasoline composition should be present in an amount of 20 mg/100ml or less, and the washed gum should be present in an amount of 3 mg/100 ml or less, and preferably 1 mg/100ml or less, as measured in accordance with JIS K2261 "Petroleum products-Motor gasoline and aviation fuels-Determination of existent gum-Jet evaporation method". Deviations from these amounts would lead to the formation of deposits in the fuel-induction system and the occurrence of agglutination in the intake valve.
  • the gross caloric value of the inventive gasoline composition should be 35,000 J/g or more, preferably 40,000 J/g or more, more preferably 45,000 J/g or more as measured by JIS K 2279 "Crude petroleum and petroleum products-Determination and estimation of heat combustion".
  • the oxidation stability of the inventive gasoline composition should be over 480 minutes, preferably over 1,440 minutes as measured in accordance with JIS K 2287 "Testing Method for Oxidation Stability of Gasoline (Induction Period Method)". Oxidation stability less than 480 minutes would lead to the formation of gum during storage of the composition.
  • the inventive gasoline composition should gives a value of 1 or 1a in a copper corrosion test conducted at a temperature of 50 °C for 3 hours in accordance with JIS K 2513 "Petroleum products-Corrosiveness to copper-Copper strip test". Copper corrosion test values exceeding 1 would indicate that the composition is capable of causing the corrosion of pipes in a fuel system.
  • the kerosene content of the inventive gasoline composition should be within the range of 0 to 4 percent by volume, based on the total gasoline composition.
  • the term "kerosene content” used herein denotes the content of C 13 - C 14 hydrocarbon (vol. %) based on the total gasoline composition, and is quantitatively determined by a gas chromatographic process in which a methyl-silicone caterpillar column having a column length of 25 to 50 m is fed with a helium or nitrogen gas at a flow rate of 0.5 to 1.5 ml/min.
  • the reactor atmosphere was filled with nitrogen gas and then the reactor was heated to 120 °C, To the heated reactor was added 87.0 g (1.5 moles) of propylene oxide and 108.2 g (1.5 moles) of 1,2-butylene oxide. The reaction was heated for 5 hours, after which the reaction product solution was neutralized with acid and filtered to remove the addition catalyst. After adding 5 g of water, the hydrolysis reaction was conducted at 90 °C for 3 hours. The excess water, toluene and ketone were removed from the hydrolysis reaction to obtain 180 g of the target nitrogen-containing compound.
  • the nitrogen-containing compound was a light-yellow oily liquid with a number-average molecular weight of about 2,000.
  • the nitrogen-containing compound was found to be a random copolymer with an average structure represented by formula (31a). This will be referred to in the Examplesas Compound 1.
  • the reaction was heated for 5 hours, after which the reaction product solution was neutralized with acid and filtered to remove the addition catalyst. After adding 5 g of water, the hydrolysis reaction was conducted at 90 °C for 3 hours. The excess water, toluene and ketone were removed from the hydrolysis reaction to obtain 105 g of the target nitrogen-containing compound.
  • the nitrogen-containing compound was a light yellow oily liquid with a number-average molecular weight of about 2,000.
  • the nitrogen-containing compound was found to be a polymer with an average structure represented by formula (32a). This will be referred to in the
  • the reaction was heated to 120 °C and 40.6 g (0.7 mole) of propylene oxide and 130,4 g (0.7 mole) of 2-ethylhexyl glycidyl ether were added thereto. The reaction was heated for 5 hours. After adding 9.3 g (0.1 mole) of 2-chlorobutane, the reaction was heated for an additional 2 hours. The reaction product solution was purified and filtered to remove the addition catalyst. After adding 5 g of water, the hydrolysis reaction was conducted at 90 °C for 3 hours. The excess water, toluene and ketone were then removed and 8.8 g (0.2 mole) of ethylene oxide was added to obtain 160 g of the target nitrogen-containing compound.
  • the nitrogen-containing compound was a light yellow oily liquid with a number-average molecular weight of about 1,900.
  • the nitrogen-containing compound was found to be a random copolymer with an average structure represented by formula (33a). This will be referred to in the Examples as Compound 3.
  • the reaction was heated to 120 °C and 40.6 g (0.7 mole) of propylene oxide and 130.2 g (1.0 mole) of tert-butyl glycidyl ether were added thereto.
  • the reaction was heated for 5 hours, after which the reaction product solution was neutralized with acid and filtered to remove the addition catalyst.
  • the hydrolysis reaction was conducted at 90 °C for 3 hours. The excess water, toluene and ketone were removed from the hydrolysis reaction to obtain 165 g of the target nitrogen-containing compound.
  • the nitrogen-containing compound was a light yellow oily liquid with a number-average molecular weight of about 1,800.
  • the nitrogen-containing compound was found to be a random copolymer with an average structure represented by formula (34a). This will be referred to in the Examples as Compound 4.
  • the reaction was heated for 5 hours. After adding 24.0 g (0.1 mole) of 1,2-epoxyhexadecane, the reaction was heated for an additional 2 hours. The reaction product was neutralized with acid and filtered to remove the addition catalyst. After adding 5 g of water, the hydrolysis reaction was conducted at 90 °C for 3 hours. The excess water, toluene and ketone were then removed and 4.4 g (0.1 mole) of ethylene oxide was added, to obtain 190 g of the target nitrogen-containing compound.
  • the nitrogen-containing compound was a yellow oily liquid with a number-average molecular weight of about 2,150.
  • the nitrogen-containing compound was found to be a polymer with an average structure represented by formula (35a). This will be referred to in the
  • the nitrogen-containing compound was a dark orange oily liquid with a number-average molecular weight of about 2,300.
  • the nitrogen-containing compound was found to be a random copolymer with an average structure represented by formula (36a). This will be referred to in the Examples as Compound 6.
  • liquid phosgene 8.0 g (0.081 mole) of liquid phosgene was added to a mixed solution of 81.0 g (corresponding to 0.04 mole : calculated from the weight-average molecular weight) of the polyoxyalkylene compound and 100 ml of toluene at 0 °C.
  • the reaction was conducted at room temperature for 12 hours while cooling the reflux tube with dry ice. After completion of the reaction, the excess phosgene was removed and the toluene solvent was distilled off to obtain 76 g of a chlorine-containing compound.
  • the nitrogen-containing compound was a dark orange oily liquid with a number-average molecular weight of about 2,200.
  • the nitrogen-containing compound was found to be a random copolymer with an average structure represented by formula (37a). This will be referred to in the Examples as Compound 7.
  • the nitrogen-containing compound was a dark orange oily liquid with a number average molecular weight of about 2,300.
  • the nitrogen-containing compound was found to be a polymerwith an average structure represented by formula (38a). This will be referred to in the Examples as Compound 8.
  • a base gasoline (internal combustion engine gasoline) having the following properties was prepared by mixing 60 parts by volume of catalytic reformed gasoline, 30 parts by volume of catalytic cracked gasoline and 10 parts by volume of alkylate.
  • This base gasoline was used with the above-mentioned compounds 1 to 11 to prepare gasoline compositions in the formulations listed in Table 1.
  • the engine evaluation test described below was conducted for each of the gasoline compositions and for a base gasoline containing none of compounds 1 to 11.
  • a passenger car equipped with a 1.8-L displacement direct injection gasoline engine was used, and after repeating a 10.15 mode for 400 hours, exhaust gas was collected based on the 10.15 mode and the THC (Total Hydrocarbon) emission was measured.
  • the engine was run at a constant speed of 40 km/h, and a 5-fold volume of exhaust gas was collected with a Bosch Smoke Meter to measure the smoke volume, after which the engine was disassembled to measure the amount of combustion chamber deposits.
  • the gasoline compositions of Examples 1 to 11 according to the invention were all capable of reducing combustion chamber deposits in direct injection gasoline engines.
  • the reduction in deposits was particularly notable in the cavity directly which directly contacts fuel during stratified combustion.
  • the increase in THC and smoke volume believed to result from loss of control due to fuel adhesion by chamber deposits, was successfully inhibited.

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Abstract

Gasoline additives of the present invention comprise nitrogen-containing compounds obtained by hydrolyzing a polyoxyalkylene glycol derivative resulting from polymerization of an epoxy compound using a suitable ketimine compound as a reaction initiator or by modifying the terminal ends of a polybutene compound with amine. Blending the inventive gasoline additive to a base gasoline can produce a gasoline composition which is suitable for use in direct injection gasoline engine.

Description

    BACKGROUND OF THE INVENTION Feld of the Invention
  • This invention relates to gasoline additives and more particularly to gasoline additives having excellent solubility in gasoline and detergency in combustion chambers particularly of direct injection gasoline engines. This invention relates to gasoline compositions containing such additives.
  • Description of the Prior Art
  • From the view point of resource-savings and suppression of global warming, it has been a world-wide demand that the use of fossil fuels be reduced. In connection with this, an improvement in fuel consumption becomes the most important issue for gasoline-engine automobiles. On the other hand, some urban areas fail to meet environmental standards in terms of the amount of pollutants such as NOx (nitrogen oxide), and gasoline-engine automobiles are thus required to have reduced emissions of such pollutants. Direct injection gasoline engines are now considered to be the most effective means for meeting or satisfying such demands or standards.
  • Conventional gasoline engines are designed to form a homogeneous pre-mixture of gasoline and air by injecting gasoline into the intake port. In contrast, direct injection gasoline engines are designed to inject gasoline directly into the combustion chamber, so that they are able to form a stratified fuel mixture which is rich in the vicinity of the spark plug but highly lean elsewhere in the combustion chamber. Owing to the formation of such a stratified fuel mixture, combustion with the highly lean mixture can be achieved, leading to an improvement in fuel consumption equivalent to that of diesel engines. Moreover, the direct injection of gasoline into the combustion chamber is contributive to the freedom from delay in gasoline vaporization as seen in conventional engines, and enables further enhanced accuracy in control of fuel injection rate.
  • However, direct injection gasoline engines can encounter some unexpected problems which are different from those of conventional engines due to the direct injection of gasoline into the combustion chamber. One of the problems is related to deposits formed in the combustion chamber, particularly the cavity or recess formed on the upper surface of the pistons. The stratified combustion characterizing the direct injection gasoline engine is conducted by injecting fuel into the cavity while the piston is in upward stroke, and forming a rich fuel mixture in the vicinity of the spark plug with the rebounded fuel. If deposits are formed in the cavity during combustion, the ratio of air to fuel becomes unstable because a portion of the injected fuel is absorbed by the deposits. As a result, the amount of fuel around the spark plug is decreased, and the piston is delayed in reaching the top position of the cycle. Therefore, this problem causes an adverse affect on the drivability of automobiles, the deterioration of the exhaust gas, and the generation of smoke.
  • In view of the current situations, the present invention is intended to provide a gasoline additive which comprises a special nitrogen-containing compound having an excellent detergency in the combustion chamber, particularly in a recess or cavity formed on the upper surface of the piston of a direct injection gasoline chamber.
  • BRIEF SUMMARY OF THE INVENTION
  • After intensive research efforts made to solve the foregoing problems, it is found that nitrogen-containing compounds having specific structures are superior in detergency in a combustion chamber, particularly in cavities or recesses formed on the upper surface of the pistons of a direct injection gasoline engine.
  • According to one embodiment of the present invention, there is provided a gasoline additive which comprises a nitrogen-containing compound represented by the formula
    Figure 00030001
    wherein R1 is hydrogen or a hydrocarbon group having 1 to 30 carbon atoms, R2, R3, R4 and R5 are each independently hydrogen, a hydrocarbon group having 1 to 16 carbon atoms, or a group represented by formula (2a) below, a is an integer of 1 to 200, R6 is a hydrocarbon group having 1 to 10 carbon atoms, b is 0 or 1, Z is a group selected from Group A below, c is 0 or 1, X is a group selected from Group B below, d is an integer of 1 to 3, e is an integer of 0 to 2 and d + e = 3.
    Formula (2a) is represented by
    Figure 00030002
    wherein R7 and R8 are each independently hydrogen, a hydrocarbon group having 1 to 10 carbon atoms, or an alkoxyalkyl group having 2 to 10 carbon atoms, R9 is an alkylene group having 2 to 6 carbon atoms or an alkylene group having an alkoxyalkyl substituent and a total of 4 to 10 carbon atoms, R10 is hydrogen or a hydrocarbon group having 1 to 30 carbon atoms, and f is an integer of 0 to 50.
    Group A is constituted as follows:
  • (A1) -O-CO-
  • (A2) -CO-,
  • (A3) -O-CO-R11-
       wherein R11 is an alkylene group having 1 to 6 carbon atoms,
  • (A4) -O-CO-O-R12-
       wherein R12 is an alkylene group having 1 to 6 carbon atoms,
  • (A5) -CO-O-R13-
       wherein R13 is an alkylene group having 1 to 6 carbon atoms; and Group B is constituted as follows:
    • (B1) hydrogen,
    • (B2) a hydrocarbon group having 1 to 30 carbon atoms,
    • (B3) an alkanol group represented by the formula -R14-OH    wherein R14 is an alkylene group having 1 to 6 carbon atoms,
    • (B4) a nitrogen-containing group represented by the formula
      Figure 00040001
         wherein R15 is an alkylene group having 2 to 6 carbon atoms, R16 is one of a hydrogen, an alkyl group having 1 to 4 carbon atoms, and a group of formula (3a), R17 is one of a hydrogen, a hydrocarbon group having 1 to 30 carbon atoms, and a group of formula (3a), and g is an integer of 1 to 5, and
    • (B5) a group represented by the formula
      Figure 00040002
         wherein R18 is an alkylene group having 2 to 6 carbon atoms, R19, R20, R21 and R22 are each independently hydrogen, a hydrocarbon group having 1 to 10 carbon atoms, or a hydroxyl group, Y is a methylene group, a methylene group substituted by either a hydrocarbon group having 1 to 10 carbon atoms or a hydroxyl group, an imino group, an imino group substituted by either a hydrocarbon group having 1 to 10 carbon atoms or hydroxyl group, or oxygen, h is 1 if e is equal to 1 and 0 or 1 if e is equal to 2 with the proviso that the group ―N(X)e in formula (1a) is replaced by a group represented by formula (5a') below if h = 0;
       said formula (5a') being represented by
    Figure 00050001
       wherein the N corresponds to the N in formula (1a)
       and R19 - R22 and Y are as defined in formula (5a).
  • The other gasoline additive according to the present invention is a polybutenylamine compound. This compound may be those obtained by modifying the terminals of polybutene derived from the polymerization of an amine with one or more C4 hydrocarbons selected from n-butene, 2-butene and isobutene. Such compounds may be those represented by the formula
    Figure 00050002
    wherein R25 is n-butyl, sec-butyl or tert-butyl group, R26, R27, R28 and R29 are each independently a hydrogen atom, a methyl group, or an ethyl group, and are selected such that he total carbon number of R26, R27, R28 and R29 is 2, Q is a group represented by formulae (2b) to (7b) below, R30 and R31 are each independently a hydrogen atom, a hydrocarbon group having 1 to 10 carbon atoms, an alkanol group having 1 to 8 carbon atoms or a group represented by formula (8b) below and m is an integer of 1 to 100.
    Formulae (2b) to (7b) are represented by
    Figure 00060001
    Figure 00060002
    Figure 00060003
    Formula (8b) is represented by
    Figure 00060004
    wherein R32 is an alkylene group having 1 to 4 carbon atoms, R33 is either a hydrogen or an alkyl group having 1 to 4 carbon atoms, R34 is either a hydrogen or a hydrocarbon group having 1 to 10 carbon atoms, and n is an integer of 1 to 5.
  • DETAILED DESCRIPTION OF THE INVENTION
  • In formula (1a) representing a nitrogen-containing compound according to the first embodiment of the present invention, R1 may be hydrogen or a C1 - C30 straight or branched hydrocarbon group but is preferably hydrogen, a C1 - C24 straight or branched alkyl group, a C2 - C24 straight or branched alkenyl group, a C5 - C13 cycloalkyl or alkylcycloalkyl group, a C6 - C18 aryl or alkylaryl group or a C7 - C19 arylalkyl group.
  • Preferred alkyl groups for R1 are methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, straight or branched pentyl, straight or branched hexyl, straight or branched heptyl, straight or branched octyl, straight or branched nonyl, straight or branched decyl, straight or branched undecyl, straight or branched dodecyl, straight or branched tridecyl, straight or branched tetradecyl, straight or branched pentadecyl, straight or branched hexadecyl, straight or branched heptadecyl, straight or branched octadecyl, straight or branched nonadecyl, straight or branched eicosyl, straight or branched heneicosyl, straight or branched docosyl, straight or branched tricosyl and straight or branched tetracosyl groups.
  • Preferred alkenyl groups for R1 are vinyl, propenyl, isopropenyl, straight or branched butenyl, butadienyl,straight or branched pentenyl, straight or branched hexenyl, straight or branched heptenyl, straight or branched octenyl, straight or branched nonenyl, straight or branched decenyl, straight or branched undecenyl, straight or branched dodecenyl, straight or branched tridecenyl, straight or branched tetradecenyl, straight or branched pentadecenyl, straight or branched hexadecenyl, straight or branched heptadecenyl, straight or branched octadecenyl such as oleyl, straight or branched nonadecenyl, straight or branched eicosenyl, straight or branched heneicosenyl, straight or branched docosenyl, straight or branched tricosenyl and straight or branched tetracosenyl.
  • Preferred cycloalkyl groups for R1 are cyclopentyl, cyclohexyl and cycloheptyl and alkylcycloalkyl groups and preferred alkylcycloalkyl groups are methylcyclopentyl (inclusive of all positional isomers), dimethylcyclopentyl (inclusive of all positional isomers), ethylcyclopentyl (inclusive of all positional isomers), straight or branched propylcyclopentyl (inclusive of all positional isomers), ethylmethylcyclopentyl (inclusive of all positional isomers), ethylmethylcycloheptyl (inclusive of all positional isomers), trimethylcyclopentyl (inclusive of all positional isomers), diethylcyclopentyl ( inclusive of all positional isomers), ethyldimethylcyclopentyl (inclusive of all positional isomers), straight or branched propylmethylcyclpentyl ( inclusive of all positional isomers ), straight or branched propylethylcyclopentyl (inclusive of all positional isomers), dipropylcyclopentyl (starght or branched and inclusive of all positional isomers), straight or branched propylethylmethylcyclopentyl (inclusive of all positional isomers), methylcyclohexyl (inclusive of all positional isomers), dimethylcyclohexyl (inclusive of all positional isomers), ethylcyclohexyl (inclusive of all positional isomers), straight or branched propylcyclohexyl (inclusive of all positional isomers), ethylmethylcyclohexyl (inclusive of all positional isomers), trimethylcyclohexyl (inclusive of all positional isomers), diethylcyclohexyl (inclusive of all positional isomers), ethyldimethylcyclohexyl (inclusive of all isomes), straight or branched propylmethylcyclohexyl (inclusive of all positional isomers), straight or branched propylethylcyclohexyl (inclusive of all positional isomers), di-straight or branched propylcyclohexyl (inclusive of all positional isomers), straight or branched propylethylmethylcyclohexyl (inclusive of all positional isomers), methylcycloheptyl (inclusive of all positional isomers), dimethycycloheptyl (inclusive of all isomers), ethyl cycloheptyl (inclusive of all positional isomers), straight or branched propylcycloheptyl (inclusive of all positional isomers), trimethylcycloheptyl (inclusive of all positional isomers), diethylcycloheptyl (inclusive of all positional isomers), ethyldimethylcycloheptyl (inclusive of all positional isomers), straight or branched propylmethylcycloheptyl (inclusive of all positional isomers), straight or branched propylethylcycloheptyl (inclusive of all positional isomers), di-straight or branched propylcycloheptyl (inclusive of all positional isomers) and straight or branched propylethylmethylcycloheptyl (inclusive of all positional isomers).
  • Preferred aryl groups for R1 are phenyl and naphthyl groups and preferred alkylaryl groups are tolyl (inclusive of all positional isomers), xylyl (inclusive of all positional isomers), ethylphenyl (inclusive of all positional isomers), straight or branched propylphenyl (inclusive of all positional isomers), ethylmethylphenyl (inclusive of all positional isomers), trimethylphenyl (inclusive of all positional isomers), straight or branched butylphenyl (inclusive of all positional isomers), straight or branched propylmethylphenyl (inclusive of all positional isomers), diethylphenyl (inclusive of all positional isomers), ethyldimethylphenyl (inclusive of all positional isomers), tetramethylphenyl (inclusive of all isomers), straight or branched pentylphenyl (inclusive of all positional isomers), straight or branched hexylphenyl (inclusive of all positional isomers), straight or branched heptylphenyl (inclusive of all positional isomers), straight or branched octylphenyl (inclusive of all positional isomers), straight or branched nonylphenyl (inclusive of all positional isomers), straight or branched decylphenyl (inclusive of all positional isomers), straight or branched undecylphenyl (inclusive of all positional isomers) and straight or branched dodecylphenyl (inclusive of all positional isomers). Preferred arylalkyl groups are benzyl, methylbenzyl (inclusive of all positional isomers), dimethylbenzyl (inclusive of all positional isomers), phenethyl, methylphenethyl (inclusive of all positional isomers) and dimethylphenethyl (inclusive of all positional isomers).
  • Among these, preferred for R1 are hydrogen, a C1 - C12 straight or branched alkyl group and a C6 - C18 aryl group or alkylaryl group, more preferred are hydrogen, a C1 - C6 straight or branched alkyl group, phenyl group and a C7 - C15 straight or branched alkylaryl group, and the most preferred is hydrogen.
  • R2, R3, R4 and R5 in formula (1a) are each independently hydrogen, a C1 - C16 hydrocarbon group or a group represented by formula (2a) given above.
  • The C1 - C16 hydrocarbon group used herein encompasses a C1 - C16 straight or branched alkyl group, a C2 - C16 straight or branched alkenyl group, a C5 - C16 cycloalkyl or alkylcycloalkyl group, a C6 - C16 aryl or alkylaryl group and a C7 - C16 arylalkyl group.
  • Preferred alkyl groups are methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, straight of branched pentyl, straight or branched hexyl, straight or branched heptyl, straight or branched octyl, straight or branched nonyl , and straight or branched decyl, straight or branched undecyl, straight or branched dodecyl, straight or branched tridecyl, straight or branched tetradecyl, straight or branched pentadecyl and straight or branched hexadecyl, and preferred alkenyl groups are vinyl, propenyl, isopropenyl, straight or branched butenyl, butadienyl, straight or branched pentenyl, straight or branched hexenyl, straight or branched heptenyl, straight or branched octenyl, straight or branched nonenyl, straight or branched decenyl, straight or branched undecenyl, straight or branched dodecenyl, straight or branched tridecenyl, straight or branched tetradecenyl, straight or branched pentadecenyl and straight or branched hexadecenyl groups.
  • Preferred cycloalkyl groups are cyclopentyl, cyclohexyl and cydoheptyl groups, and preferred alkylcycloalkyl group are methylcyclopentyl (inclusive of all positional isomers), dimethylcyclopentyl (inclusive of all positional isomers), ethylcyclopentyl (inclusive of all positional isomers), straight or branched propylcyclopentyl (inclusive of all positional isomers), ethylmethylcyclopentyl (inclusive of all positional isomers), trimethylcyclopentyl (inclusive of all positional isomers), diethylcyclopentyl (inclusive of all positional isomers), ethyldimethylcyclopentyl (inclusive of all positional isomers), straight or branched propylmethylcyclopentyl (inclusive of all positional isomers), straight or branched propylethylcyclopentyl (inclusive of all positional isomers), methylcyclohexyl (inclusive of all positional isomers), dimethylcyclohexyl (inclusive of all positional isomers), ethylcyclohexyl (inclusive of all positional isomers), straight or branched propylcyclohexyl (inclusive of all positional isomers), ethylmethylcyclohexyl (inclusive of all positional isomers), trimethylcyclohexyl (inclusive of all positional isomers), diethylcyclohexyl (inclusive of all positional isomers), ethyldimethylcyclohexyl (inclusive of all positional isomers), straight or branched propylmethylcyclohexyl (inclusive of all positional isomers), methylcycloheptyl (inclusive of all positional isomers), dimethylcycloheptyl (inclusive of all positional isomers), ethylcycloheptyl ( inclusive of all positional isomers), straight or branched propylcycloheptyl (inclusive of all positional isomers), ethylmethylcycloheptyl (inclusive of all positional isomers) and trimethylcycloheptyl groups(inclusive of all isomers).
  • Preferred aryl groups are phenyl and naphthyl groups and preferred alkylaryl groups are tolyl (inclusive of all positional isomers), xylyl (inclusive of all positional isomers), ethylphenyl (inclusive of all positional isomers), straight or branched propylphenyl (inclusive of all positional isomers), ethylmethylphenyl (inclusive of all positional isomers), trimethylphenyl (inclusive of all positional isomers), straight or branched butylphenyl (inclusive of all positional isomers), straight or branched propylmethylphenyl (inclusive of all positional isomers), diethylphenyl (inclusive of all positional isomers), ethyldimethylphenyl (inclusive of all positional isomers) and tetramethylphenyl groups (inclusive of all positional isomers). Preferred arylalkyl groups are benzyl, methylbenzyl (inclusive of all positional isomers), dimethylbenzyl (inclusive of all positional isomers), phenethyl, methylphenethyl (inclusive of all positional isomers) and dimethylphenetyl groups (inclusive of all positional isomers).
  • Among these C1 - C16 hydrocarbon groups, more preferred are C1 - C8 straight or branched alkyl groups, the most preferred are C1 - C3 straight or branched alkyl groups.
  • However, if the polar group containing a nitrogen atom is high in polarity, a nitrogen-containing compound of formula (1a) has preferably at least one C8 - C16 hydrocarbon group per molecule.
  • R2, R3, R4 and R5 in formula (1a) may be a group represented by formula (2a). In formula (2a), R7 and R8 are each independently hydrogen, a C1 - C10 hydrocarbon group or a C2 - C10 alkoxyalkyl group. The C1 - C10 hydrocarbon group used herein encompasses a C1 - C10 straight or branched alkyl group, a C2 - C10 straight or branched alkenyl group, a C5 - C10 cycloalkyl or alkylcycloalkyl group, a C6 - C10 aryl or alkylaryl and a C7 - C10 arylalkyl group.
  • Preferred alkyl groups are methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, straight or branched pentyl, straight or branched hexyl, straight or branched heptyl, straight or branched octyl, straight or branched nonyl and straight or branched decyl groups. Preferred alkenyl groups are vinyl, propenyl, isopropenyl, straight or branched butenyl, butadienyl, straight or brancehd pentenyl, straight or branched hexenyl, straight or branched heptenyl, straight or branched octenyl, straight or branched nonenyl and straight or branched decenyl groups.
  • Preferred cycloalkyl groups are cyclopentyl, cyclohexyl and cydoheptyl groups and preferred alkylcycloalkyl group are methylcyclopentyl (inclusive of all positional isomers), dimethylcyclopentyl (inclusive of all positional isomers), ethylcyclopentyl (inclusive of all positional isomers), straight or branched propylcyclopentyl (inclusive of all positional isomers),ethylmethylcyclopentyl (inclusive of all positional isomers), trimethylcyclopentyl (inclusive of all positional isomers), diethylcyclopentyl (inclusive of all positional isomers), ethyldimethylcyclopentyl (inclusive of all positional isomers), straight or branched propylmethylcyclopentyl (inclusive of all positional isomers), straight or branched propylethylcyclopentyl (inclusive of all positional isomers), methylcyclohexyl (inclusive of all positional isomers), dimethylcyclohexyl (inclusive of all positional isomers), ethylcyclohexyl (inclusive of all positional isomers), straight or branched propylcyclohexyl (inclusive of all positional isomers), ethylmethylcyclohexyl (inclusive of all positional isomers), trimethylcyclohexyl (inclusive of all positional isomers), diethylcyclohexyl (inclusive of all positional isomers), ethyldimethylcyclohexyl (inclusive of all positional isomers), straight or branched propylmethylcyclohexyl (inclusive of all positional isomers), methylcycloheptyl (inclusive of all positional isomers), dimethylcycloheptyl (inclusive of all positional isomers), ethylcycloheptyl (inclusive of all positional isomers), straight or branched propylcycloheptyl (inclusive of all positional isomers), ethylmethylcycloheptyl (inclusive of all positional isomers) and trimethylcycloheptyl groups (inclusive of all positional isomers).
  • Preferred aryl groups are phenyl and naphthyl groups and preferred alkylaryl groups are tolyl (inclusive of all positional isomers), xylyl (inclusive of all positional isomers), ethylphenyl (inclusive of all positional isomers), straight or branched propylphenyl (indusive of all positional isomers), ethylmethylphenyl (inclusive of all positional isomers), trimethylphenyl (inclusive of all positional isomers), straight or branched butylphenyl (inclusive of all positional isomers), straight or branched propylmethylphenyl (inclusive of all positional isomers), diethylphenyl (inclusive of all positional isomers), ethyldimethylphenyl (inclusive of all positional isomers) and tetramethylphenyl groups (inclusive of all positional isomers) and preferred arylalkyl groups are benzyl, methylbenzyl (inclusive of all positional isomers), dimethylbenzyl (inclusive of all positional isomers), phenethyl, methylphenethyl (inclusive of all positional isomers) and dimethylphenethyl groups (inclusive of all positional isomers).
  • The C2 - C10 alkoxyalkyl group may be methoxymethyl, ethoxymethyl, n-propoxymethyl, isopropoxymethyl, n-butoxymethyl, isobutoxymethyl, sec-butoxymethyl, ter-butoxymethyl, pentoxymethyl (inclusive of all isomers), hexoxymethyl (inclusive of all isomers), heptoxymethyl (inclusive of all isomers), octoxymethyl (inclusive of all isomers), nonyloxymethyl (inclusive of all isomers), methoxyethyl (inclusive of all isomers), ethoxyethyl (inclusive of all isomers), propoxyethyl (inclusive of all isomers), butoxyethyl (inclusive of all isomers), pentoxyethyl (inclusive of all isomers), hexoxyethyl (inclusive of all isomers), heptoxyethyl (inclusive of all isomers), octoxyethyl (inclusive of all isomers), methoxypropyl (inclusive of all isomers), ethoxypropyl (inclusive of all isomers), propoxypropyl (inclusive of all isomers), butoxypropyl (inclusive of all isomers), pentoxypropyl (inclusive of all isomers), hexoxypropyl (inclusive of all isomers), heptoxypropyl (inclusive of all isomers), methoxybutyl (inclusive of all isomers), ethoxybutyl (inclusive of all isomers), propoxybutyl (inclusive of all isomers), butoxybutyl (inclusive of all isomers), pentoxybutyl (inclusive of all isomers), hexoxybutyl (inclusive of all isomers), methoxypentyl (inclusive of all isomers), ethoxypentyl (inclusive of all isomers), propoxypentyl (inclusive of all isomers), butoxypentyl (inclusive of all isomers), pentoxypentyl (inclusive of all isomers), methoxyhexyl (inclusive of all isomers), ethoxyhexyl (inclusive of all isomers), propoxyhexyl (inclusive of all isomers), butoxyhexyl (inclusive of all isomers), methoxyheptyl (inclusive of all isomers), ethoxyheptyl (inclusive of all isomers), propoxyheptyl (inclusive of all isomers), methoxyoctyl (inclusive of all isomers), ethoxyoctyl (inclusive of all isomers) and methoxynonyl groups (inclusive of all isomers).
  • Preferably, R7 and R8 are either both or independently hydrogen, a C1 - C6 alkyl group or a C2 - C6 alkoxyalkyl group, and more preferably, hydrogen or a C1 - C3 alkyl group.
  • R9 in formula (2a) may be a C2 - C6 alkylene group or an alkylene group having an alkoxyalkylene substituent and a total of 4 to 10 carbon atoms. The C2 - C6 alkylene group used herein may be ethylene, propylene (1-methylethylene, 2-methylethylene), trimethylene, butylene (1-ethylethylene, 2-ethylethylene), 1,2-dimethylethylene, 2,2-dimethylethylene, 1-methyltrimethylene, 2-methyltrimethylene, 3-methyltrimethylene, tetramethylene, pentylene(1-butylethylene, 2-butylethylene), 1-ethyl-1-methylethylene, 1-ethyl-2-methylethylene, 1,1,2-trimethylethylene, 1,2,2-trimethylethylene, 1-ethyltrimethylene, 2-ethyltrimethylene, 3-ethyltrimethylene, 1,1-dimethyltrimethylene, 1,2-dimethyltrimethylene, 1,3-dimethyltrimethylene, 2,3-dimethyltrimethylene, 3,3-dimethyltrimethylene, 1-methyltetramethylene, 2-methyltetramethylene, 3-methyltetramethylene, 4-methyltetramethylene, pentamethylene, hexylenen (1-butylethylene, 2-butylethylene), 1-methyl-1-propylethylene, 1-methyl-2-propylethylene, 2-methyl-2-propylethylene, 1,1-diethylethylene, 1, 2-diethylethylene, 2,2-diethylethylene, 1-ethyl-1,2-dimethylethylene, 1-ethyl-2,2-dimethylethylene, 2-ethyl-1,1-dimethylethylene, 2-ethyl-1,2-dimethylethylene, 1,1,2,2-tetramethylethylene, 1-propyltrimethylene, 2-propyltrimethylene, 3-propyltrimethylene, 1-ethyl-1-methyltrimethylene, 1-ethyl-2-methyltrimethylene, 1-ethyl-3-methyltrimethylene, 2-ethyl-1-methyltrimethylene, 2-ethyl-2-methyltrimethylene, 2-ethyl-3-methyltrimethylene, 3-ethyl-1-methyltrimethylene, 3-ethyl-2-methyltrimethylene, 3-ethyl-3-methyltrimethylene, 1,1,2-trimethyltrimethylene, 1,1,3-trimethyltrimethylene, 1,2,2-trimethyltrimethylene, 1,2,3-trimethyltrimethylene, 1,3,3 -trimethyltrimethylene, 2,2,3-trimethyltrimethylene, 2,3,3-trimethyltrimethylene, 1-ethyltetramethylene, 2-ethyltetramethylene, 3-ethyltetramethylene, 4-ethyltetramethylene, 1,1-dimethyltetramethylene, 1,2-dimethyltetramethylene, 1,3-dimethyltetramethylene, 1,4-dimethyltetramethylene, 2,2-dimethyltetramethyl ene, 2,3-dimethyltetramethylene, 2,4-dimethyltetramethylene, 3,3-dimethyltetramethylene, 3,4-dimethyltetramethylene, 4,4-dimethyltetramethylene, 1-methylpentamethylene, 2-methylpentamethylene, 3-methylpentamethylene, 4-methylpentamethylene, 5-methylpentamethylene and hexamethylene groups.
  • The alkylene group having an alkoxyalkylene substituent and a total of 4 to 10 carbon atoms may be an alkoxyalkylene-substituted ethylene group having a total of 2 to 8 carbon atoms, such as 1- (methoxymethyl) ethylene, 2-(methoxymethyl) ethylene, 1-(methoxyethyl)ethylene, 2-(methyoxyethyl)ethylene, 1-(ethoxymethyl)ethylene, 2-(ethyxymethyl)ethylene, 1-methoxymethyl-2-methylethylene, 1,1-bis(methoxymethyl)ethylene, 2,2-bis(methoxymethyl)ethylene, 1,2-bis(methoxymethyl)ethylene, 1,1-bis(methoxyethyl)ethylene, 2,2-bis(methoxyethyl)ethylene, 1,2-bis(methoxyethyl)ethylene, 1,1-bis(ethoxymethyl) ethylene, 2,2-bis(ethoxymethyl)ethylene, 1,2-bis(ethoxymethyl)ethylene, 1-methyl-2-methoxymethylethylene, 1-methoxymethyl-2-methylethylene, 1-ethyl-2-methoxymethylethylene, 1-methoxymethyl-2-ethylethylene, 1-methyl-2-ethoxymethylethylene, 1-ethoxymethyl-2-methylethyl ene, 1-ethyl-2-ethoxymethylethylene, 1-ethoxymethyl-2-ethylethylene, 1-methyl-2-methoxyethylethylene, 1-methoxyethyl-2-methylethylene, 1-ethyl-2-methoxyethylethylene and 1-methoxyethyl-2-ethylethylene groups.
  • Particularly preferred for R9 are either C2 - C4 alkylene groups or alkoxyalkylene-substituted ethylene groups having a total of 2 to 8 carbon atoms.
  • R10 in formula (2a) may be hydrogen or a C1 - C30 hydrocarbon group. Preferred for R10 are hydrogen, C1 - C24 straight or branched alkyl groups, C2 - C24 straight or branched alkenyl groups, C5 - C13 cycloalkyl or alkylcycloalkyl groups, C6 - C18 aryl or alkylaryl groups and C7 - C19 arylalkyl groups identified with regard to R1 in formula (1a).
  • f in formula (2a) is an integer optionally selected from the range of 0 to 50, but is an integer of preferably 0 to 30, more preferably 0 to 20.
  • The group of formula (2a) is preferably one in which R7 and R8 are each independently hydrogen, a C1 - C6 alkyl group or a C2 - C6 alkoxyalkyl group, R9 is a C2 - C6 alkylene group or an alkoxyalkylene-substituted ethylene group having a total of 2 to 8 carbon atoms, R10 is a C1 - C24 alkyl group, and f is an integer of 0 to 30. This group of formula (2a) may be conveniently hereinafter called a "preferred substituent (PF1)". The group of formula (2a) is more preferably one in which R7 and R8 are each independently hydrogen or a C1 - C3 alkyl group, R9 is a C2 - C4 alkylene group, R10 is a C1 - C12 alkyl group, and f is an integer of 0 to 20. This group of formula (2a) may also be conveniently hereinafter called a "more preferred substituent (PF2)".
  • The nitrogen-containing compounds according to the present invention are preferably those of formula (1a) in which R2, R3, R4 and R5 are hydrogen, a C1 - C8 alkyl group or a "preferred substituent (PF1)", more preferably those of formula (1a) in which R2, R3, R4 and R5 are hydrogen, a C1 - C8 alkyl group or a "more preferred substituent (PF2)".
  • R6 in formula (1a) may be a C1 - C10 hydrocarbon group. R6 is preferably a C1 - C6 alkylene group, more preferably a C3 - C6 alkylene group, such as trimethylene, methyltrimethylene, 2-methyltrimethylene, 3-methyltrimethylene, tetramethylene, 1-methyltetramethylene, 2-methyltetramethylene, 3-methyltetramethylene, 4-methyltetramethylene, pentamethylene, 1-methylpentamethylene, 2-methylpentamethylene, 3-methylpentamethylene, 4-methylpentamethylene, 5-methylpentamethylene and hexamethylene groups.
  • Z in formula (1a) is a group selected from Group A. Group A consists of:
  • (A1) -O-CO-
  • (A2) -CO-
  • (A3) -O-CO-R11-
       wherein R11 is a C1 - C6 alkylene group
  • (A4) -O-CO-O-R12-
       wherein R12 is a C1 - C6 alkylene group
  • (A5) -CO-O-R13-
       wherein R13 is a C1 - C6 alkylene group.
  •    R11, R12 and R13 are each a C1 - C6 alkylene group. Specific examples of the alkylene group are methylene, ethylene, propylene (1-methylethylene, 2-methylethylene), trimethylene, butylene(1-ethylethylene, 2-ethylethylene), 1,2-dimethyl ethylene, 2,2-dimethylethylene, 1-methyltrimethylene, 2-mehyltrimethylene, 3-methyltrimethylene, tetramethylene, pentylene (1-butylethylene, 2-butylethylene), 1-ethyl-1-methylethylene, 1-ethyl-2-methylethylene, 1,1,2-trimethylethylene, 1,2,2-trimethyl ethylene, 1-ethyltrimethylene, 2-ethyltrimethylene, 3-ethyltrimethylene, 1,1-dimethyltrimethylene, 1,2-dimethyltrimethylene, 1,3-dimethyltrimethylene, 2,3-dimethyltrimethylene, 3,3-dimethyltrimethylene, 1-methyltetramethylene, 2-methyltetramethylene, 3-methyltetramethylene, 4-methyltetramethylene, pentamethylene, hexylene(1-butylethylene, 2-butylethylene), 1-methyl-1-propylethylene, 1-methyl-2-propylethylene, 2-methyl-2-propylethylene, 1,1-diethylethylene, 1,2-diethylethylene, 2,2-diethylethylene, 1-ethyl-1,2-dimethylethylene, 1-ethyl-2,2-dimethylethylene, 2-ethyl-1,1-dimethylethylene, 2-ethyl-1,2-dimethylethylene, 1,1,2,2-tetramethylethylene, 1-propyltrimethylene, 2-propyltri methyl ene, 3-propyltrimethylene, 1-ethyl-1-methyltrimethylene, 1-ethyl-2-methyltrimethylene, 1-ethyl-3-methyltrimethylene, 2-ethyl-1-methyltrimethylene, 2-ethyl-2-methyltrimethylene, 2-ethyl-3-methyltrimethylene, 3-ethyl-1-methyltrimethylene, 3-ethyl-2-methyltrimethylene, 3-ethyl-3-methyltrimethylene, 1,1,2-trimethyltrimethylene, 1,1,3-trimethyltrimethylene, 1,2,2-trimethyltrimethylene, 1,2,3-trimethyltrimethylene, 1,3,3-trimethyltrimethylene, 2,2,3-trimethyltrimethylene, 2,3,3-trimethyltrimethylene, 1-ethyltetramethylene, 2-ethyltetramethylene, 3-ethyltetramethylene, 4-ethyltetramethylene, 1,1-dimethyltetramethylene, 1,2-dimethyltetramethylene, 1,3-dimethyltetramethylene, 1,4-dimethyltetramethylene, 2,2-dimethyltetramethylene, 2,3-dimethyltetramethylene, 2,4-dimethyltetramethylene, 3,3-dimethyltetramethylene, 3,4-dimethyltetramethylene, 4,4-dimethyltetramethylene, 1-methylpentamethylene, 2-methylpentamethylene, 3-methylpentamethylene, 4-methylpentamethylene, 5-methylpentamethylene and hexamethylene groups.
  • Among these alkylene groups, preferred for R11, R12 and R13 are C1 - C4 alkylene groups such as methylene, ethylene, propylene (1-methylethylene, 2-methylethylene), trimethylene, butylene (1-ethylethylene, 2-ethylethylene), 1,2-dimethylethylene, 2,2-dimethylethylene, 1-methyltrimethylene, 2-methyltrimethylene, 3-methyltrimethylene and tetramethylene groups. The most preferred are C1 - C3 alkylene groups such as methylene, ethylene, propylene (1-methylethylene, 2-methylethylene) and trimethylene groups.
  • Among Group A, Z is preferably (A1), (A2) or (A4).
  • In formula (1a) representing the inventive nitrogen-containing compound, a is an integer of between 1 and 200, preferably 2 and 100.
  • In formula (1a), b and c are each 0 or 1.
  • If b is 0 and c is 0, the compound of formula (1a) is represented by formula (6a) below. If b is 0 and c is 1, the compound of formula (1a) is represented by formula (7a) below. If b is 1 and c is 0, the compound of formula (1a) is represented by formula (8a) below. If both b and c are 1, the compound of formula (1a) is represented by formula (9a).
    Formulae (6a) - (9a) are represented by
    Figure 00200001
    wherein R1 through R5, X, a, d and e are as defined in formula (1a).
    Figure 00200002
    wherein R1 through R5, X, Z, a, d and e are as defined in formula (1a).
    Figure 00200003
    wherein R1 through R6, X, a, d and e are as defined in formula (1a).
    Figure 00200004
    wherein R1 through R6, X, Z, a, d and e are as defined in formula (1a).
  • c in formula (1a) may be 0 or 1, but is preferably 0.
  • In formula (1a), d is an integer from 1 to 3, preferably 1 or 2, and e is an integer from 0 to 2, preferably 1 or 2, the sum of d and e is equal to 3, most preferably, d is equal to 1 when e is equal to 2.
  • In formula (1a), if d is equal to 2, the inventive nitrogen-containing compound has two groups represented by formula (10a) below per molecule
    Figure 00210001
    wherein R1 through R6, Z, a, b and c are as defined in formula (1a),
  • In formula (1a) representing the inventive nitrogen-containing compound, X is a group selected from Group B below.
  • Group B
  • (B1) hydrogen
  • (B2) a C1 - C30 hydrocarbon group
  • (B3) an alkanol group represented by the formula -R14-OH    wherein R14 is a C1 - C6 alkylene group
  • (B4) a nitrogen-containing group represented by the formula
    Figure 00210002
       wherein R15 is a C2 - C6 alkylene group, R16 is one of a hydrogen, a C1 - C4 alkyl group, or a group of formula (3a), R17 is one of a hydrogen, a C1 - C30 alkyl group, or a group of formula (3a), and g is an integer from 1 to 5, and
  • (B5) Group represented by the formula
    Figure 00220001
       wherein R18 is a C2 - C6 alkylene group, R19, R20, R21 and R22 are each independently a hydrogen, or a C1 - C30 hydrocarbon or a hydroxyl group, Y is one of a methylene group, a methylene group substituted by either a C1 - C10 hydrocarbon or a hydroxyl group, an imino group, an imino group substituted by either a C1 - C10 hydrocarbon or a hydroxyl group, and an oxygen, h is 1 if e = 1 or 0 or 1 if e = 2, with the proviso that the group ―N(X)e in formula (1a) is replaced by a group represented by formula (5a') below if h = 0;
       said formula (5a') being represented by
    Figure 00220002
       wherein the N corresponds to the N in formula (1a) and R19 - R22 and Y are as defined in formula (5a).
  • The C1 - C30 hydrocarbon groups for (B2) are those already identified with regard to R1 in formula (1a), such as C1 - C24 straight or branched alkyl groups, C2 - C24 straight or branched alkenyl groups, C5 - C13 cycloalkyl or alkylcycloalkyl groups, C6 - C18 aryl or alkylaryl groups and C7 - C19 arylalkyl groups.
  • Preferred for (B2) are C1 - C12 straight or branched alkyl groups, C6 - C12 aryl or arylalkyl groups. The most preferred (B2) groups are C1 - C6 straight or branched alkyl groups, phenyl groups and C7 - C9 arylalkyl groups.
  • In formula (3a) representing an alkanol group (B3), R14 is a C1 - C6 alkylene group such as those already exemplified with respect to R11, R12 and R13 above. Among these alkylene groups, preferred for R14 are C1 - C4 alkylene groups such as methylene, ethylene, propylene (1-methylethylene, 2-methylethylene), trimethylene, butylene (1-ethylethylene, 2-ethylethylene), 1,2-dimethylethylene, 2,2-dimethylethylene, 1-methyltrimethylene, 2-methyltrimethylene, 3-methyltrimethylene and tetramethylene groups. The most preferred are C1 - C3 alkylene groups such as methylene, ethylene, propylene (1-methylethylene, 2-methylethylene) and trimethylene groups.
  • In formula (4a) representing a nitrogen-containing compound (B4), R15 is a C2 - C6 alkylene group such as those already exemplified with regard to R9 above.
  • Among these alkylene groups, preferred for R15 are ethylene, propylene (1-methylethylene, 2-methylethylene), trimethylene, butylene (1-ethylethylene, 2-ethylethylene), 1,2-dimethylethylene, 2,2-dimethylethylene, 1-methyltrimethylene, 2-methyltrimethylene, 3-methyltrimethylene and tetramethylene groups. The most preferred are C1 - C3 alkylene groups such as methylene, ethylene, propylene (1-methylethylene, 2-methylethylene) and trimethylene groups.
  • R16 in formula (4a) is one of a hydrogen, a C1 - C4 alkyl group, and a group represented by formula (3a). Specific examples of the C1 - C4 alkyl group are methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl and tert-butyl groups. Preferred are C1 - C3 alkyl groups and more preferred are methyl and ethyl groups.
  • R17 in formula (4a) is one of a hydrogen, a C1 - C30 hydrocarbon group, and a group represented by formula (3a). Preferred examples of the C1 - C30 hydrocarbon group here are those already identified with regard to R1, such as C1 - C24 straight or branched alkyl groups, C2 - C24 straight or branched alkenyl groups, C5 - C13 cycloalkyl or alkylcycloalkyl groups, C6 - C18 aryl or alkylaryl groups, and C7 - C19 arylalkyl groups.
  • More preferred for R17 are a hydrogen, C1 - C12 straight or branched alkyl groups, C6 - C12 aryl or arylalkyl groups or the groups of formula (3a). The most preferred for R17 are hydrogen, C1 - C6 straight or branched alkyl groups, phenyl groups, C7 - C9 arylalkyl groups and the groups of formula (3a).
  • In formula (4a), g is an integer from 1 to 5, preferably 1 to 4, and more preferably, 1 to 3.
  • The group represented by the formula
    Figure 00240001
    is included in the group of formula (4a), wherein g is an integer from 1 to 5, preferably 1 to 4, and more preferably 1 to 3. The constituting unit (11a) is
    Figure 00240002
    wherein R15 and R16 are as defined in formula (4a).
  • Therefore, the group of formula (11a) is a group which can be comprised of constituting units of formula (12a) in the following manner:
  • (i) one kind of the constituting unit of formula (12a), and
  • (ii) more than one kind of random-, alternating- or block bonded constituting units of formula (12a).
  • The nitrogen-containing group (B4) of formula (4a) is preferably a group in which R15 is a C2 - C4 alkylene group, R16 is one of a hydrogen, a C1 - C3 alkyl group, and a group of formula (3a), R17 is one of a hydrogen, a C1 - C12 straight or branched alkyl group, a C6 - C12 aryl or alkylaryl group, and a group of formula (3a), and g is an integer from 1 to 4. More preferably, (B4) is a group in which R15 is ethylene group, propylene group (1-methylethylene, 2-methylethylene) or trimethylene group, R16 is hydrogen, methyl group, ethyl group or the group of formula (3a), R17 is a hydrogen, a C1 - C6 straight or branched alkyl group, phenyl group, a C7 - C9 alkylaryl group, or a group of formula (3a), and g is an integer from 1 to 3.
  • In formula (5a) representing the group (B5), R18 is a C2 - C6 alkylene group, such as those already exemplified with regard to R15. Among these alkylene groups, preferred for R18 are C2 - C4 alkylene groups such as ethylene, propylene (1-methylethylene, 2-methylethylene), trimethylene, butylene (1-ethylethylene, 2-ethylethylene), 1,2-dimethylethylene, 2,2-dimethylethylene, 1-methyltrimethylene, 2-methyltrimethylene, 3-methyltrimethylene and tetramethylene groups. The most preferred are C2 - C3 alkylene groups such as methylene, ethylene, propylene (1-methylethylene, 2-methylethylene) and trimethylene groups.
  • R19, R20, R21 and R22 in formula (5a) are each independently hydrogen, a C1 - C10 hydrocarbon group or a hydroxyl group. The C1 - C10 hydrocarbon group here encompasses those already identified with regard to R7 and R8, such as C1 - C10 straight or branched alkyl groups, C2 - C10 straight or branched alkenyl groups, C5 - C10 cycloalkyl or alkylcycloalkyl groups, C6 - C10 aryl or alkylaryl groups and C7 - C10 arylalkyl groups.
  • Among these, R19, R20, R21 and R22 are each preferably hydrogen, a C1 - C6 alkyl group or a hydroxyl group, and more preferably each is a hydrogen, a C1 - C3 alkyl group, or a hydroxyl group.
  • Y in formula (5a) is a methylene group, a C1 - C10 hydrocarbon- or hydroxyl-substituted methylene group, an imino group, a C1 - C10 hydrocarbon-or hydroxyl-substituted imino group, or an oxygen. The C1 - C10 hydrocarbon group here encompasses those already identified with regard to R7 and R8, such as C1 - C10 straight or branched alkyl groups, C2 - C10 straight or branched alkenyl groups, C5 - C10 cycloalkyl or alkylcycloalkyl groups, C6 - C10 aryl or alkylaryl groups and C7 - C10 arylalkyl groups, among which preferred are C1 - C6 alkyl groups and more preferred are C1 - C3 alkyl groups.
  • Among these, Y is preferably a methylene group, a C1 - C6 alkyl- or hydroxyl-substituted methylene group, an imino group, a C1 - C6 alkyl- or hydroxyl-substituted imino group, or oxygen. Most preferably Y is an imino group, a C1 - C3 alkyl- or hydroxyl-substituted imino group, or oxygen.
  • In formula (5a), h is equal to 1 if e in formula (1a) is equal to 1, and 0 or 1 if e in formula (1a) is equal to 2. However, if e is equal to 2 and h is equal to 0, N in formula (5a) corresponds to N in formula (1a). More specifically, if e is equal to 2 and h is equal to 0, N contained in the compound of formula (1a) becomes one member forming the heterocyclic ring indicated by formula (5a), as represented by the formula
    Figure 00260001
    wherein R1 - R6, Z, a, b and c are as defined in formula (1a) and R19 - R22 and Y are defined in formula (5a).
  • The group (B5) of formula (5a) is preferably a group in which R18 is a C2 - C4 alkylene group, R19 - R22 are each independently one of a hydrogen; a C1 - C6 alkyl group, and a hydroxyl group, Y is a methylene group, a C1 - C6 alkyl- or hydroxyl-substituted methylene group, an imino group, a C1 - C6 alkyl- or hydroxyl-substituted imino group or oxygen, h is equal to 1 if e is equal to 1 and h is equal to 0 or 1 if e is equal to 2, with the proviso that N in formula (5a) corresponds to N in formula (1a) if h is equal to 0; and most preferably a group in which R18 is ethylene group, propylene group (1-methylethylene group, 2-methylethylene group) or trimethylene group, R19 - R22 are each independently hydrogen, a C1 - C3 alkyl group or a hydroxyl group, Y is an imino group, a C1 - C3 alkyl- or hydroxyl-substituted imino group, or oxygen, h is equal to 1 if e is equal to 1 and h is equal to 0 or 1 if e is equal to 2, with proviso that the group ―N(X)e in formula (1a) is replaced by a group represented by formula (5a') below if h = 0; said formula (5a') being represented by
    Figure 00270001
    wherein the N corresponds to the N in formula (1a) and R19 - R22 and Y are as defined in formula (5a).
  • In formula (1a) representing the inventive nitrogen-containing compound, X is arbitrarily selected from Group B described above. If e is equal to 2, that is, two X groups are present, they may be the same or different from each other.
  • X is preferably (B1), (B3), (B4) or (B5).
  • Each of the substituents in formula (1a) generally representing the inventive nitrogen-containing compound is described above. Preferred nitrogen-containing compounds of the present invention are those of formula (1a) in which R1 is either a hydrogen, a C1 - C12 straight or branched alkyl group, or a C6 - C18 aryl or alkylaryl group; R2, R3, R4 and R5 are each independently one of a hydrogen, a C1 - C8 alkyl group, and a group of formula (2a) in which R7 and R8 are each independently either a hydrogen, a C1 - C6 alkyl group, or a C2 - C6 alkoxyalkyl group, R9 is either a C1 - C6 alkylene group or an alkoxyalkylene-substituted ethylene group having a total of 2 to 8 carbon atoms, R10 is a C1 - C24 alkyl group, and f is an integer of 0 to 30; R6 is a C1 - C6 alkylene group; a is an integer of 1 to 200, b and c are each 0 or 1, d is an integer of 1 or 2 and e is an integer of 1 or 2, the sum of d and e is equal to 3; Z is a group selected from Group A constituted by the formulae of (A3), (A4), and (A5), R11, R12, and R13 are each independently a C1 - C4 alkylene group; X is selected from Group B among which (B2) is either a C1 - C12 straight or branched alkyl group or a C6 - C12 aryl or arylalkyl group, (B3) is a group of formula (3a) in which R14 is a C1 - C4 alkylene group, (B4) is a group of formula (4a) in which R15 is a C2 - C4 alkylene group, R16 is hydrogen, a C1 - C3 alkyl group or the group of formula (3a), R17 is either a hydrogen, a C1 - C12 straight or branched alkyl group, a C6 - C12 aryl or arylalkyl group or a group of formula (3a), and g is an integer of 1 to 4, and (B5) is a group of formula (5a) in which R18 is a C2 - C4 alkylene group, R19, R20, R21 and R22 are each independently hydrogen, a C1 - C6 alkyl group or a hydroxyl group, Y is a methylene group, a C1 - C6 alkyl- or hydroxyl-substituted methylene group, an imino group, a C1 - C6 alkyl- or hydroxyl-substituted imino group, or oxygen, and h is equal to 1 if e is equal to 1 and h is equal to 0 or 1 if e is equal to 2, with proviso that the group ―N(X)e in formula (1a) is replaced by a group represented by formula (5a') below if h = 0; said formula (5a') being represented by
    Figure 00280001
    wherein the N corresponds to the N in formula (1a) and R19 - R22 and Y are as defined in formula (5a).
  • More preferred nitrogen-containing compounds for a first gasoline additive of formula (1a) are those in which R1 is hydrogen, a C1 - C6 straight or branched alkyl group, phenyl group or a C7 - C15 alkylaryl group; R2, R3, R4 and R5 are each independently hydrogen, a C1 - C3 alkyl group or a group of formula (2a) in which R7 and R8 are each independently hydrogen or a C1 - C3 alkyl group, R9 is a C2 - C4 alkylene group, R10 is a C1 - C12 alkyl group and f is an integer of 0 to 20; R6 is a C3 - C6 alkylene group; a is an integer of 2 to 100, b and c are each 0 or 1, d is 1 and e is 2; Z is a group selected from (A1), (A2) and (A4) in which (A4) R12 is a C1 - C3 alkylene group; X is selected from (B1), (B3), (B4) and (B5) wherein (B3) is a group of formula (3a) in which R14 is a C1 - C3 alkylene group, (B4) is a group of formula (4a) in which R15 is a C2 - C3 alkylene group, R16 is either a hydrogen, a methyl group, an ethyl group, or a group of formula (3a), R17 is either a hydrogen, a C1 - C6 straight or branched alkyl group, a phenyl group, a C7 - C9 arylalkyl group, or a group of formula (3a) and g is an integer of 1 to 3 and (B5) is a group of formula (5a) in which R18 is a C2 - C3 alkylene group, R19, R20, R21 and R22 are each independently one of a hydrogen, a C1 - C3 alkyl group, and a hydroxyl group, Y is an imino group, a C1 - C3 alkyl- or hydroxyl-substituted imino group or oxygen and h is 0 or 1, with proviso that the group -N(X)e in formula (1a) is replaced by a group represented by formula (5a') below if h = 0; said formula (5a') being represented by
    Figure 00290001
    wherein the N corresponds to the N in formula (1a) and R19 - R22 and Y are as defined in formula (5a).
  • The nitrogen-containing compound of formula (1a) may be produced by any suitable method. As an example, the nitrogen-containing compound may be synthesized by the following process including (A) ketimine conversion reaction, (B) polymerization and (C) hydrolysis.
  • (A) Ketimine conversion reaction
  • A ketimine compound is produced by heating and then hydrolyzing a compound having a ketone and more than two amino groups in the molecule or a compound having a combination of at least one amino group and another group having at least one active hydrogen, such as an alkanol, an imino or a carboxyl group in the molecule.
  • Examples of compounds having more than two amino groups are diamines such as ethylenediamine, propylenediamine (1,2-diaminopropane) and trimethylenediamine (1,3-diaminopropane) and polyamines (more than 3 nitrogen atoms) such as diethylenetriamine, dipropylenetriamine, di(trimethylene)triamine, dimethylaminopropylenediamine, triethylenetetramine, tripropylenetetramine, tetraethylenepentamine, tetrapropylenepentamine, pentaethylenehexamine and pentapropylenehexamine.
  • Examples of compounds having at least one amino group and an alkanol group in the molecule are alkanolamines such as monomethanolamine, monoethanolamine, mono-n-propanolamine, monoisopropanolamine, mono(straight or branched)butanolamine (the position of hydroxyl group may vary), mono(straight or branched)pentanolamine (the position of hydroxyl group may vary), mono(straight or branched)hexanolamine (the position of hydroxyl group may vary) and 2-(2-aminoethylamino)ethanol.
  • Examples of compounds having an amino group and an imino group in the molecule are the above-exemplified polyamines and 4-aminomethylpiperidine.
  • Examples of compounds having an amino group and a carboxyl group in the molecule are amino acids such as alanine, β-alanine and N-(2-aminoethyl)glycine.
  • Eligible ketones are those represented by the formula
    Figure 00310001
    wherein R23 and R24 are each independently a straight or branched alkyl group having 1 to 10, preferably 1 to 5 carbon atoms.
  • Among ketones having formula (14a), preferred are ketones having a branched alkyl group and strong steric hindrance, such as isobutylmethylketone, isobutylethylketone and diisobutylketone.
  • The reaction of an alkanolamine with a ketone results in a ketimine compound represented by the formula
    Figure 00310002
    wherein R6 is as defined in formula (1a) and R23 and R24 are as defined in formula (14a).
  • The reaction of an amino acid with a ketone results in a ketimine compound represented by the formula
    Figure 00310003
    wherein R11 is as defined in the formula representing the group of (A3) and R23 and R24 are as defined in formula (14a).
  • The reaction of a diamine with a ketone results in a ketimine compound represented by the formula
    Figure 00320001
    wherein R15 is as defined in formula (4a) and R23 and R24 are as defined in formula (14a).
  • The reaction of a polyamine i.e. more than 3 nitrogen atoms with a ketone results in a ketimine compound represented by the formulae
    Figure 00320002
    Figure 00320003
    wherein R15 and R16 are as defined in formula (4a), g, g' and g" are as g is defined in formula (4a), and R23 and R24 are as defined in formula (14a).
  • Upon the reaction of an amine used as a starting material with the ketone of formula (14a), it is preferred to react the amine with an equimolar amount of the ketone.
  • When an alkanolamine, an amino acid, or a diamine is used, they are preferably reacted with an equimolar amount of the ketone, and when a polyamine i.e. containing more than 3 nitrogen atoms is used, it is preferably reacted with either an equimolar amount of the ketone or two molar equivalents of the ketone.
  • The reaction for obtaining the ketimine compound is conducted at any suitable temperature, but preferably at a temperature of 40 to 180 °C, and more preferably at a temperature of 80 to 150 °C.
  • (B) Polymerization
  • An epoxy compound of formula (20a) below is polymerized using a base, such as potassium hydroxide or calcium hydroxide, as a catalyst and the above-obtained ketimine compound as a reaction initiator. The resulting polymerization product in the form of a metal alkoxide, is treated with an inorganic acid or a solid acid, either during the polymerization reaction or after the reaction is terminated with a halogen compound of formula (21a) below thereby obtaining a polyoxyalkylene glycol derivative having the ketimine compound at the terminal end, as represented by formulae (22a) to (26a) below.
    Figure 00330001
    wherein R1, R2, R3, R4 and R5 are as defined in formula (1a) and T is either chlorine; bromine, or iodine.
    Figure 00330002
    Figure 00330003
    Figure 00330004
    wherein a and R1, R2, R3, R4, R5 and R6 are each as defined in formula (1a), R11 is as defined in the formula representing (A3), R15 is as defined in formula (4a), R23 and R24 are each as defined in formula (14a), and i is an integer to be selected such that d + i = 2.
    Figure 00340001
    wherein a, R1, R2, R3, R4 and R5 are each as defined in formula (1a), R15 and R16 are each as defined in formula (4a), and g' and g" are the same as g in formula (4a), and R23 and R24 are as defined in formula (14a).
    Figure 00340002
    wherein a, d, R1, R2, R3, R4 and R5 are as defined in formula (1a) and g, R15 and R16 are as defined in formula (4a), R23 and R24 are as defined in formula (14a), and i is an integer to be selected such that d + i = 2.
  • Preferred examples of the epoxy compound of formula (20a) are ethyleneoxide, propyleneoxide, isobutyleneoxide, 1,2-butyleneoxide, 2,3-butyleneoxide, trimethylethyleneoxide, tetramethylethyleneoxide, 1,2-epoxyhexane, 1,2-epoxyheptane, 1,2-epoxyoctane, 1,2-epoxydecane, 1,2-epoxydodecane, 1,2-epoxytetradecane, 1,2-epoxyhexadecane, 1,2-epoxyoctadecane, methylglycidyl ether, ethylglycidyl ether, n-propylglycidyl ether, isopropylglycidyl ether, n-butylglycidyl ether, isobutylglycidyl ether, sec-butylglycidyl ether, tert-butylglycidyl ether, straight or branched pentylglycidyl ether, straight or branched hexylglycidyl ether, straight or branched heptylglycidyl ether, straight or branched octylglycidyl ether, straight or branched nonylglycidyl ether, straight or branched decylglycidyl ether, straight or branched undecylglycidyl ether, straight or branched dodecylglycidyl ether, straight or branched tridecylglycidyl ether, straight or branched tetradecylglycidyl ether, straight or branched pentadecylglycidyl ether, straight or branched hexadecylglycidyl ether, straight or branched heptadecylglycidyl ether, straight or branched hexadecylglycidyl ether, straight or branched octadecylglycidyl ether, vinylglycidyl ether, straight or branched propenylglycidyl ether, straight or branched butenylglycidyl ether, straight or branched pentenylglycidyl ether, straight or branched hexenylglycidyl ether, heptenylglycidyl ether, straight or branched octenylglycidyl ether, straight or branched nonenylglycidyl ether, straight or branched decenylglycidyl ether, straight or branched undecenylglycidyl ether, straight or branched dodecenylglycidyl ether, straight or branched tridecenylglycidyl ether, straight or branched tetradecenylglycidyl ether, straight or branched pentadecenylglycidyl ether, straight or branched hexadecenylglycidyl ether, straight or branched heptadecenylglycidyl ether, straight or branched octadecenylglycidyl ether, phenylglycidyl ether, tolylglycidyl ether, xylylglycidyl ether, straight or branched propylphenylglycidyl ether, straight or branched butylphenylglycidyl ether, straight or branched pentylphenylglycidyl ether, straight or branched hexylphenylglycidyl ether, straight or branched heptylphenylglycidyl ether, straight or branched octylphenylglycidyl ether, straight or branched nonylphenylglycidyl ether, straight or branched decylphenylglycidyl ether, straight or branched undecylphenylglycidyl ether, straight or branched dodecylphenylglycidyl ether, straight or branched tridecylphenylglycidyl ether, straight or branched dodecylphenylglycidyl ether, 1,2-epoxy-3-methoxy-5-oxahexane, 1,2-epoxy-4,7-dioxaoctane, 4,5-epoxy-2,7-dioxaoctane, 1,2-epoxy-5-methyl-4,7-dioxaoctane, 1,2-epoxy-6-methyl-4,7-dioxaoctane, 1,2-epoxy-5-(2-oxapropyl)-4,7-dioxaoctane, 1,2-epoxy-3,5-bis(2-oxapropyl)-4,7-dioxaoctane, 1,2-epoxy-3,6 bis(2-oxapropyl)-4,7-dioxaoctane, 1,2-epoxy-6-methoxy-4,8-di oxanonane, 1,2-epoxy-4,7,10-trioxaundecane, 1,2-epoxy-5-methyl-4,7,10-trioxaundecane, 1,2-epoxy-8-methyl-4,7,10-trioxaundecane, 4,5-epoxy-9-methyl-2,7,10-trioxaundecane, 1,2-epoxy-6,9-dimethyl-4,7,10-trioxaundecane, 1,2-epoxy-6,9-bis(2-oxapropyl)-4,7,10-trioxaundecane, 1,2-epoxy-4,7,10,13-tetraoxatetradecane, 4,5-epoxy-2,7,10,13-tetraoxateradecane, 7, 8-epoxy-2,5,10,13-tetraoxateradecane, 7,8-epoxy-3,12-dimethyl-2,5,10, 13-tetraoxatetradecane and 1,2-epoxy-6,9,12-trimethyl-4,7,10,13-tetraoxatetradecane.
  • Although not restricted, the ratio of the epoxy compound of formula (20a) to a ketimine compound in the polymerization reaction is preferably in the range of 5 to 100 moles per mol of the ketimine compound.
  • Although not restricted, the polymerization may be carried out at a temperature of 60 to 180 °C, preferably 80 to 150 °C.
  • (C) Hydrolysis
  • The above-obtained polyoxyalkylene glycol derivative having the ketimine compound at the terminal ends is heated in the presence of an excess amount of water thereby obtaining the nitrogen-containing compound of formula (1a) according to the present invention.
  • The reaction temperature of this process is not restricted, but is in the range of preferably 40 to 150 °C, and more preferably, 50 to 100 °C.
  • It is also possible to obtain a nitrogen-containing compound having an alkanolamine group at the terminal end by adding an epoxy compound of formula (20a) to the amino group at the terminal end of the hydrolyzed polyoxyalkylene glycol derivative having the ketimine compound.
  • The inventive nitrogen-containing compound of formula (1a) can be obtained by performing the above polymerization (B) without performing either of the ketimine conversion reaction (A) and the hydrolysis (C) when using as the amine any of morpholine,
    N-β-hydroxyethylmorpholine, N-(2-hydroxypropyl)morpholine, piperidine, 1-(2-hydroxyethyl)piperidine, 2-dimethylaminoethanol, 2-dimethylamino-1-propanol, 1-dimethylamino-2-propanol, 4-dimethylamino-1-butanol, 2-diemthylamino-2-methyl-1-propanol, 2-diethylaminoethanol, 3-diethylamino-1-propanol, 1-diethylamino-2-propanol, 2-diisopropylaminoethanol, 2-dimethylaminoethylamine, 3-dimethylaminopropylamine, 2-diethylaminoethylamine, 3-diethylaminopropylamine, 2-diisopropylaminoethylamine, 1-aminopiperidine, 1-(2-aminoethyl)piperidine, 4-(2-aminoethyl)morpholine, 4-(3-aminopropyl)morpholine, piperazine, 1-methylpiperazine and 1-(2-aminoethyl)piperadine.
  • Alternatively, the nitrogen-containing compound of formula (1a) of the present invention may be synthesized by the following process including (D) polymerization, (E) chloroformation, and (F) carbamation.
  • (D) Polymerization
  • In the presence of a base such as potassium hydroxide, sodium hydroxide, or sodium alkoxide, as a catalyst, a polymerization product in the form of a metal alkoxide is produced by polymerizing the epoxy compound of formula (20a) using an oxygen-containing compound of formula (27a) below as a reaction initiator. The resulting polymerization product is neutralized with an acid, such as hydrochloric acid thereby obtaining a polyoxyalkylene glycol derivative represented by formula (28a) below:
    Figure 00380001
    Figure 00380002
  • R1, R2, R3, R4 and R5 and a in formulae (27a) and (28a) are as defined in formula (1a).
  • Although not restricted, the ratio of the epoxy compound of formula (20a) to the oxygen-containing compound of formula (27a) is preferably in the range of 5 to 100 moles per mole of oxygen-containing compound.
  • The reaction temperature of this process is selected arbitrarily, but is in the range of preferably 60 to 180 °C, more preferably 80 to 150 °C.
  • (E) Chloroformation
  • The polyoxyalkylene glycol derivative of formula (28a), or the metallic alkoxide thereof prior to neutralization, is subjected to chloroformation at room temperature in the presence of an excess amount of phosgene thereby obtaining a chlorine-containing compound of the formula
    Figure 00380003
    wherein R1, R2, R3, R4 and R5 are as defined in formula (1a).
  • (F) Carbamation
  • The chlorine-containing compound of formula (29a) is reacted with an amine compound of formula (30a) thereby obtaining the inventive nitrogen-containing compound:
    Figure 00390001
    wherein X corresponds to the X of formula (1a) in which e is equal to 2, R12 is as defined in the formula representing the group (A4), and j is 0 or 1.
  • Examples of an amine compound of formula (30a) are ethylenediamine, propylenediamine(1,2-diaminopropane), trimethylenediamin(1,-diaminopropane), dimethylaminopropylamine, diethylenetriamine, dipropylenetriamine, di(trimethylene)toriamine, dimethylaminopropylenediamine, triethylenetetramine, tripropylenetetramine, tetraethylenepentamine, tetrapropylenepentamine, pentaethylenehexamine, pentapropylenehexamine, piperidine, 1-aminopiperidine, 4-aminomethylpiperidine, 1-(2-aminoethyl)piperidine, morpholine, 4-aminomorpholine, 4-(2-aminoethyl)morpholine, 4-(3-aminopropyl)morpholine, piperadine, 1-amino-4-methylpiperadine, 1-(2-aminoethyl)piperadine, 1-(3-aminopropyl)piperadine, monomethanolamine, monoethanolamine, mono-n-propanolamine, monoisopropanolamine, mono(straight or branched) butanolamine( the position of hydroxyl group may vary ), mono(straight or branched)pentanolamine(the position of hydroxyl group may vary ), mono(straight or branched)hexanolamine(the position of hydroxyl group may vary ), 2-(2-aminoethyl)ethanol (as represented by Formula (a)), D-gulcamine (as represented by Formula (b)) H2N-CH2CH2-NH-CH2CH2OH
    Figure 00390002
    dimethanolamine, diethanolamine, di-n-propanolamine, diisopropanolamine, di(straight or branched) butanolamine (the position of hydroxyl group may vary), di(straight or branched)pentanolamine (the position of hydroxyl group may vary), di(straight or branched)hexanol amine (the position of hydroxyl group may vary), monohydroxypyrrolidine, monohydroxypyrroline (the position of hydroxyl group may vary), monohydroxypyrrole(the position of hydroxyl group may vary), monohydroxypyrazolidine(the position of hydroxyl group may vary), monohydroxyimidazoline (the position of hydroxyl group may vary), monohydroxypyrazole, monohydroxyimidazolidine (the position of hydroxyl group may vary), monohydroxyimidazoline (the position of hydroxyl group may vary), monohydroxyimidazole (the position of hydroxyl group may vary), monohydroxyfuroxane (the position of hydroxyl group may vary), monohydroxypiperidine (the position of hydroxyl group may vary), monohydroxypiperadine (the position of hydroxyl group may vary), monohydroxymorpholine (the position of hydroxyl group may vary), monohydroxyindoline (the position of hydroxyl group may vary), monohydroxyindole (the position of hydroxyl group may vary), monohydroxyisoindole (the position of hydroxyl group may vary), monohydroxypurine (the position of hydroxyl group may vary), monohydroxycarbazole (the position of hydroxyl group may vary), monohydroxy-β-carboline (the position of hydroxyl group may vary), monohydroxyphenoxazine (the position of hydroxyl group may vary), monohydroxyperimidine (the position of hydroxyl group may vary), dihydroxypyrrolidine, dihydroxypyrroline (the position of hydroxyl group may vary), dihydroxypyrrole (the position of hydroxyl group may vary), dihydroxypyrazolidine (the position of hydroxyl group may vary), dihydroxypyrazoline (the position of hydroxyl group may vary), dihydroxypyrazole (the position of hydroxyl group may vary), dihydroxyimidazolidine (the position of hydroxyl group may vary), dihydroxyimidazoline (the position of hydroxyl group may vary), dihydroxyimidazole (the position of hydroxyl group may vary), dihydroxyfuroxane (the position of hydroxyl group may vary), dihydroxypiperidine (the position of hydroxyl group may vary), dihydroxypiperadine (the position of hydroxyl group may vary), dihydroxymorpholine (the position of hydroxyl group may vary), dihydroxyindoline (the position of hydroxyl group may vary), dihydroxyindole (the position of hydroxyl group may vary), dihydroxyisoindole (the position of hydroxyl group may vary), dihydroxypurine (the position of hydroxyl group may vary), dihydroxycarbazole (the position of hydroxyl group may vary), dihydroxy-β -carboline (the position of hydroxyl group may vary), dihydroxyphenoxazine (the position of hydroxyl group may vary), dihydroxyperimidine (the position of hydroxyl group may vary), trimethanolamine, methyldimethanolamine, ethyldimethanolamine, triethanolamine, methyldiethanolamine, ethyldiethanolamine, tri-n-propanolamine, methyl-di-n-propanolamine, ethyl-di-n-propanolamine, triisopropanolamine, methyldiisopropanolamine, ethyldiisopropanolamine, tri(straight or branched) butanolamine, methyl-di(straight or branched) butanolamine, ethyl-di(straight or branched)butanolamine, tri(straight or branched)pentanolamine, methyl-di(straight or branched)pentanolamine and ethyl-di(straight or branched)pentanolamine.
  • Although not restricted, the ratio of the amine compound of (30a) to the chlorine-containing compound of formula (29a) in the reaction is preferably one mole or more of amine compound per mole of chlorine-containing compound, and more preferably 1 to 20 moles of amine compound per mole of the chlorine-containing compound.
  • The reaction temperature may be in the range of- 20 to 150 °C, preferably - 10 to 80 °C.
  • The second nitrogen-containing compound of the present invention is a polybutenylamine compound obtained by modifying the terminal ends of a polybutene compound derived from the polymerization of at least one member selected from n-butene, 2-butene and iosbutene.
  • The polymerized portion constituting the polybutenylamine compound according to the present invention may be a homopolymer or copolymer of one or more members selected from n-butene, 2-butene and isobutene. The copolymer may be a random-, alternating- or block copolymer.
  • Eligible starting materials of the inventive polybutenylamine compound include n-butene, 2-butene and isobutene. Preferred is isobutene, because it provides a gasoline additive with enhanced detergency.
  • Although the polymerized portion of the polybutenylamine compound according to the present invention is formed by polymerizing a starting material such as n-butene, 2-butene and isobutene, there may be other olefins present such as ethylene and propylene, in the starting material of the reaction.
  • The polybutenylamine compound may have any of a hydrogen atom, a hydrocarbon group, an oxygen-containing group such as alkanol, and a nitrogen-containing group such as aminoalkyl, bonded to the nitrogen atom of the amine group.
  • The polybutenylamine compound may be those represented by the formula
    Figure 00420001
  • In formula (1b), R25 can be any of n-butyl, sec-butyl or tert-butyl group, but is preferably tert-butyl, since tert-butyl provides an additive with an enhanced detergency.
  • R26, R27, R28 and R29 are each independently a hydrogen, a methyl or an ethyl group, selected such that the total number of carbon atoms in groups R26-R29 is always 2. In other words, the repeating unit in formula (1b) designated as "m" unit, has a structure originating from 1-butene, 2-butene, or isobutene. Variable m is an integer from 1 to 100. When "m" is 1 or greater, the linked repeating units in the number of "m" may be in the form of a homopolymer or a copolymer comprised of one or more of 1-butene, 2-butene, and isobutene. The copolymerization form may be random- or alternating.
  • However, within the repeating unit, it is preferred that either R26 and R28 are each hydrogen when R27 and R29 are each a methyl group, or R26 and R28 are each a methyl group when R27 and R29 are each hydrogen. These combinations result in gasoline additives with enhanced detergency in a combustion chamber.
  • In view of maintaining the dispersion properties of gasoline and enhancing the detergency of the resulting additive, m indicating the number of the repeating unit is necessarily 1 or more, preferably 5 or more, more preferably 10 or more, while m is necessarily 100 or less, preferably 50 or less, more preferably 40 or less. Preferred additives in which m is 40 or less result in suppressing the occurrence of valve-stick and the deterioration of thermal decomposition properties, leading to the formation deposits in a combustion chamber, which would otherwise cause the increase of molecular weight.
  • In formula (1b), Q is a group represented by one of formula (2b) to (7b), but is preferably the group of formula (2b) or (6b), more preferably the group of formula (6b) as additives featuring a group of formula (6b) have excellent detergency.
  • R30 and R31 in formula (1b) are each independently a hydrogen atom, a C1 - C10 hydrocarbon group, a C1 - C8 alkanol group or a group of formula (8b) above.
  • The C1 - C10 hydrocarbon group here encompasses C1 - C10 straight or branched alkyl groups, C2 - C10 straight or branched alkenyl, C5 - C10 cycloalkyl or alkylcycloalkyl groups, C6 - C10 aryl or alkylaryl groups and C7 - C10 arylalkyl groups.
  • Specific examples of the C1 - C10 alkyl group are methyl, ethyl, n-propyl, isobutyl, n-butyl, isobutyl, sec-butyl, tert-butyl, straight or branched pentyl, straight or branched hexyl, straight or branched heptyl, straight or branched octyl, straight or branched nonyl and straight or branched decyl groups.
  • Specific examples of the C2 - C10 alkenyl group are ethenyl, n-propenyl, isopropenyl, n-butenyl, isobutenyl, sec-butenyl, tert-butenyl, straight or branched pentenyl, straight or branched hexenyl, straight or branched heptenyl, straight or branched octenyl, straight or branched nonenyl and straight or branched decenyl groups.
  • Specific examples of the C5 - C10 cycloalkyl or alkylcycloalkyl group are cyclopentyl, cyclohexyl, cycloheptyl, methylcyclopentyl, dimethylcyclopentyl (inclusive of all positional isomers), ethylcyclopentyl (inclusive of all positional isomers), straight or branched propylcyclopentyl (inclusive of all positional isomers), ethylmethylcyclopentyl (inclusive of all positional isomers), trimethylcyclopentyl (inclusive of all positional isomers), diethylcyclopentyl (inclusive of all positional isomers), ethyldimethylcyclopentyl (inclusive of all positional isomers), straight or branched propylmethylcyclopentyl (inclusive of all positional isomers), straight or branched propylethylcyclopentyl (inclusive of all positional isomers), methylcyclohexyl (inclusive of all positional isomers), dimethylcyclohexyl (inclusive of all positional isomers), ethylcyclohexyl (inclusive of all positional isomers), straight or branched propylcyclohexyl (inclusive of all positional isomers), ethylmethylcyclohexyl (inclusive of all positional isomers), trimethylcyclohexyl (inclusive of all positional isomers), diethylcyclohexyl (inclusive of all positional isomers), ethyldimethylcyclohexyl (inclusive of all positional isomers), straight or branched propylmethylcyclohexyl (inclusive of all positional isomers), methylcycloheptyl (inclusive of all positional isomers), dimethylcycloheptyl (inclusive of all positional isomers), ethylcycloheptyl (inclusive of all positional isomers), straight or branched propylcydoheptyl (inclusive of all positional isomers), ethylmethylcycloheptyl (inclusive of all positional isomers) and trimethylcycloheptyl groups (inclusive of all positional isomers).
  • Specific examples of the C6 - C10 aryl or alkylaryl group are phenyl, tolyl, (inclusive of all positional isomers), xylyl (inclusive of all positional isomers), ethylphenyl (inclusive of all positional isomers), straight or branched propylphenyl (inclusive of all positional isomers), ethylmethylphenyl (inclusive of all positional isomers), trimethylphenyl (inclusive of all positional isomers), straight or branched butylphenyl (inclusive of all positional isomers), straight or branched propylmethylphenyl (inclusive of all positional isomers), diethylphenyl (inclusive of all positional isomers), ethyldimethylphenyl (inclusive of all positional isomers) and tetramethylphenyl groups.
  • Specific examples of the C7 - C10 alkylaryl group are benzyl, methylbenzyl (inclusive of all positional isomers), dimethylbenzyl (inclusive of all positional isomers), phenethyl, methylphenethyl (inclusive of all positional isomers) and dimethylphenethyl groups (inclusive of all positional isomers).
  • Specific examples of the C1 - C6 alkanol group are hydroxymethyl, hydroxyethyl, straight or branched hydroxypropyl, straight or branched hydroxybutyl, straight or branched pentyl, straight or branched hexyl, straight or branched hydroxyheptyl, straight or branched hydroxyoctyl, straight or branched hydroxynonyl and straight or branched hydroxydecyl groups, among which C1 - C4 alkanol groups are preferred.
  • R30 and R31 may be the group of formula (8b). In formula (8b), R32 is a C1 - C24 alkylene group, such as methylene, ethylene, propylene (1-methylethylene, 2-methylethylene), trimethylene, butylene (1-ethylethylene, 2-ethylethylene), 1,2-dimethylethylene, 2,2-dimethylethylene, 1-methyltrimethylene, 2-methyltrimethylene, 3-methyltrimethylene and tetramethylene. In view of providing the resulting additive with an excellent detergency, R32 is preferably a C1 - C3 alkylene group, such as methylene, ethylene, propylene (1-methylethylene, 2-methylethylene) and trimethylene groups.
  • R33 in formula (8b) is hydrogen or a C1 - C4 alkyl group. Specific examples of the C1 - C4 alkyl group are methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl and tert-butyl. Among these, preferred for R33 are hydrogen and C1 - C3 alkyl groups, more preferred are hydrogen, methyl and ethyl groups, and the most preferred is hydrogen.
  • R34 in formula (8b) is hydrogen or a C1 - C10 hydrocarbon group. The C1 - C10 hydrocarbon group here encompasses those already exemplified with respect to R30 and R31. Preferred for R34 are hydrogen or C1 - C3 alkyl groups, more preferred are hydrogen, methyl and ethyl groups and the most preferred is hydrogen. An additive which features a preferred R34 group exhibits excellent detergency.
  • The letter, n, in formula (8) indicates the number of the repeating units in formula (8b), and may be an integer from 1 to 5, but is preferably from 1 to 3, more preferably 1 or 2, and most preferably n = 1. An additive in which n = 1 provides excellent detergency. If n is 2 or greater, the repeating units may each have the same or different structure. If the repeating units having different structures are present, they may be random-, alternating- or block-bonded.
  • R30 and R31 in formula (1b) are each preferably hydrogen, a C1 - C4 alkanol group, or a group of formula (8b) in view of providing the resulting additive with an excellent detergency.
  • The number-average molecular weight of a polybutenylamine compound of formula (1b) is not particularly restricted but is preferably 200 or greater, more preferably 400 or greater and even more preferably 700 or greater. Additives having a number-average molecular weight of 700 or greater provide excellent dispersion properties and detergency. In order to suppress valve-stick and the deterioration of thermal decomposition properties, leading to the formation deposits in a combustion chamber, caused by increased molecular weight, the number-average molecular weight of the polybutenylamine of formula (1b) is preferably 6,000 or less, more preferably 3,000 or less and further more preferably 2,400 or less.
  • The inventive nitrogen-containing compound of formula (1a) or (1b) may be added with other additives to a base gasoline in an amount suitable for a particular application, thereby obtaining a fuel, i.e. a gasoline composition suitable for use in direct injection gasoline engines.
  • The gasoline composition for use in a direct injection gasoline engine according to the present invention contains the above-described nitrogen-containing compound in an amount of 0.001 to 10 mass percent, based on the total mass of the composition. In order to enhance the detergency in the combustion chamber of a direct injection gasoline engine, particularly the cavity formed on the upper surface of the piston, the lower limit of the content of the nitrogen-containing compound is 0.001 mass percent, preferably 0.003 mass percent, more preferably 0.005 mass percent, even more preferably 0.01 mass percent, and most preferably 0.015 mass percent. No further enhancement effect can be expected at higher concentrations of additive. The upper limit of the additive content in a gasoline composition is 10 mass percent, preferably 5 mass percent, more preferably 4 mass percent, and most preferably 3 mass percent.
  • The base gasoline of the above-described gasoline composition may be prepared by blending various gasoline components. Such components may be light naphtha derivable from atmospheric distillation of crude oil, cracked gasoline derivable from catalytic cracking or hydrocracking, reformed gasoline obtainable by catalytic reforming, polymerized gasoline obtainable by olefin polymerization, alkylates derivable from addition reaction or alkylation of a hydrocarbon such as isobutane with a lower olefin, isomerized gasoline derivable from conversion of light naptha into isoparaffin using an isomerization device, de-n-paraffinized oil, butane, aromatic hydrocarbons and paraffinic fractions derivable from hydrocarcking dimerized propylene.
  • Shown below is a typical blend formulation of an unleaded gasoline which can be used in a direct injection gasoline engine by blending the nitrogen-containing compound according to the present invention.
  • (1) reformed gasoline : 0 - 70 vol. %
  • (2) light fractions of reformed gasoline (boiling at 25 - 120 °C) : 0 - 35 vol. %
  • (3) heavy fractions of reformed gasoline (boiling at 110 - 200 °C) : 0 - 45 vol. %
  • (4) cracked gasoline : 0 - 50 vol. %
  • (5) light fractions of cracked gasoline (boiling at 25 - 90 °C) : 0 - 45 vol. %
  • (6) heavy fractions of cracked gasoline (boiling at 90 - 200 °C) : 0 - 40 vol. %
  • (7) alkylate: 0 - 40 vol. %
  • (8) paraffin fraction derived from dimerization and subsequent hydrogenation of propylene : 0 - 30 vol. %
  • (9) isomerized gasoline : 0 - 30 vol. %
  • (10) MTBE: 0-15 vol. %
  • (11) light naphtha: 0 - 2- vol. %
  • (12) butane : 0-10 vol. %
  • If the benzene content of a gasoline compound needs to be reduced, the reformed gasoline may be added in less amount because it contains more benzene than the other gasoline components. Alternatively, the content of benzene may be reduced by using a reformed gasoline which is reduced in the benzene content by any suitable methods give below:
  • (1) removing benzene fraction by distilling a reformed gasoline
  • (2) converting benzene into another compound by the following methods (A), (B) and (C),
  • (A) converting benzene by hydrogenating into cyclohexane, methylcyclohexane or the like,
  • (B) converting benzene by reacting it with C9 or greater aromatic hydrocarbon into toluene, xylene, ethylbenzene or the like
  • (C) alkylating benzene with lower olefins such as ethylene and propylene or with lower alcohols such as methanol and ethanol,
  • (4) using a reformer feed of desulfurization heavy naptha derived from removal of C6 hydrocarbon by distillation, and
  • (5) controlling the operation condition of a catalytic reforming apparatus.
  • Gasoline additives which can be used in combination with the nitrogen-containing compound according to the present invention include detergent dispersants such as succinimide and polyalkyamine; antioxidants such as phenol- or amine- ones; metal inactivating agents such as Shiff-type compounds and thioamide-type compounds; surface ignition preventers such as organophosphorus-derived compounds; antiicing agents such as polyalcohols and ethers thereof; combustion adjuvants such as alkali metal or alkaline earth metal salts of organic acids and sulfuric esters of higher alcohols; antistatic agents such as anionic surfactants, cationic surfactants and amphoteric surfactants; colorants such as azo dyes; rust inhibitors such as alkenyl succinate; identifying agents such as quinizarin and coumarin, and malodorants such as natural essential-based aromatics.
  • One or more of these additives may be blended in a gasoline composition in an amount which is preferably less than 0.1 mass percent, based on the total mass of the gasoline composition.
  • The gasoline composition comprising the inventive gasoline additive, other additives blended as required, and a base gasoline, will preferably exhibit the following distillation properties measured in accordance with JIS K 2254 "Petroleum products-Determination of distillation characteristics"
  • Running point at 10 vol. % (T10) : 35 - 55 °C
  • Running point at 30 vol. % (T30) : 55 - 75 °C
  • Running point at 50 vol. % (T50) : 75 - 100 °C
  • Running point at 70 vol. % (T70) : 100 - 130 °C
  • Running point at 90 vol. % (T90) : 120 - 160 °C
  • End point : 130 - 210 °C
  • The lower limit of (T10) is 35 °C, preferably 40 °C. A (T10) of lower than 30 °C would cause gasoline coking in an injector. The upper limit of (T10) is 55 °C, preferably 50 °C, more preferably 48 °C. A (T10) which is higher than 55 °C would lead to decreased low-temperature starting performance of an engine.
  • The lower limit of (T30) is 55 °C, preferably 60 °C. A (T30) of lower than 55 °Cwould invite objectionable high temperature engine performance and cause gasoline coking. The upper limit of (T30) is 75 °C, preferably 70 °C, and more preferably 68 °C. A (T30) which is higher than 75 °C would lead to aggravated low temperature engine performance.
  • The lower limit of (T50) is 75 °C, preferably 80 °C. A (T50) of lower than 75 °C would adversely affect low temperature engine performance. The upper limit of (T50) is 100 °C, preferably 95 °C, and more preferably 93 °C. A (T50) which is higher than 100 °C would adversely affect low- and normal-temperature engine performance.
  • The lower limit of (T70) is 100 °C, while the upper limit of (T70) is 130 °C, preferably 125 °C, more preferably 123 °C, and most preferably 120 °C. A (T70) which is higher than 130 °C would adversely affect low- and normaltemperature engine performance.
  • The lower limit of (T90) is 110 °C, preferably 120 °C. The upper limit of (T90) is 160 °C, preferably 150 °C, and more preferably 140 °C. A (T90) outside this range would affect low- and normal- temperature engine performance and cause an increase in emission of exhaust gas, the deterioration of engine oil, and the formation of sludge by reducing the level of engine oil diluted by gasoline.
  • The lower limit of the end point is preferably 130 °C, while the upper limit thereof is 210 °C, preferably 200 °C, more preferably 195 °C, and most preferably 190 °C. An end point which is higher than 210 °C would lead to poor engine performance at normal temperatures.
  • A gasoline composition containing an inventive gasoline additive should have a vapor pressure which is 70 kPa or less, preferably 65 kPa or less, more preferably 60 kPa or less, and most preferably 55kPa or less, in order to avoid the occurrence of coking and suppress the amount of evaporative emission. The term "vapor pressure" used herein denotes Reid vapor pressure (RVP) measured in accordance with JIS K 2258 "Testing Method for Vapor Pressure of Crude Oil and Petroleum Products (Reid Method)".
  • The density of the gasoline composition containing the inventive gasoline additive should be within the range of 0.73 to 0.77 g/cm3. The lower limit of density is 0.73 g/cm3, preferably 0.735 g/cm3, as densities less than 0.73 would decrease fuel consumption efficiency. The upper limit of density is 0.77 g/cm3, preferably 0.76 g/cm3. Density in excess of 0.77 g/cm3 would lead to insufficient acceleration and spark plug smoldering.
  • The density used herein denotes a density determined by JIS K 2451 "Testing Method for Densities of Crude Oil and Petroleum Products and Density-Mass-Volume Conversion Table".
  • The gasoline composition according to the present invention is substantially free of alkyl lead compounds such as tetraethyl lead. Even though the gasoline composition contains very small amount of such lead compounds, the amount thereof should be held below the lower threshold specified by JIS K 2255 "Petroleum products-Gasoline-Determination of lead content".
  • The gasoline composition according to the present invention should have a research octane number (RON) which is 89 or greater, preferably 90 or greater, more preferably 90.5 or greater, and most preferably 91 or greater. In order to enhance anti-knocking performance during high-speed driving, the inventive gasoline composition should have a motor octane number (MON) of 80 or greater, preferably 80.5 or greater, and most preferably 81 or greater.
  • Both RON and MON denote the values measured in accordance with JIS K 2280 "Petroleum products-Fuels-Determination of octane number, cetane number and calculation of cetane index".
  • The contents of paraffins, olefins and aromatics of the gasoline composition according to the present invention are preferably as follows:
    Paraffins (V(P)) 50 - 100 vol. %
    Olefins (V(O)) 0 - 15 vol. %
    Aromatics (V(Ar)) 0 - 35 vol. %
  • (V(P)) of the inventive gasoline composition should be in the range of 50 to 100 percent by volume, preferably 60 to 100 percent by volume, and more preferably 70 to 100 percent by volume with the objectives of precluding gasoline coking in an injector, reducing spark plug smoldering and ozone-generation ability of exhaust gas as well as the concentrates of benzene contained therein and avoiding the generation of soot.
  • V(O) of the inventive gasoline composition should be 0 to 15 percent by volume, preferably 0 to 10 percent by volume, more preferably 0 to 7 percent by volume and most preferably 0 to 5 percent by volume with the objective of precluding gasoline coking in an injector.
  • V(Ar) of the inventive gasoline composition should be 0 to 35 percent by volume, preferably 0 to 30 percent by volume, more preferably 0 to 25 percent by volume and most preferably 0 to 20 percent by volume with the objective of precluding gasoline coking in an injector, reducing spark plug smoldering and ozone-formability of exhaust gas as well as the concentrates of benzene contained therein, and avoiding the generation of soot.
  • V(P), V(O) and V(Ar) are the values obtained by the measurement in accordance with JIS K 2536 "Liquid petroleum products-Testing method of components".
  • The inventive gasoline composition preferably meets the following conditions.
    (1) V(Bz) 0 - 1 vol. %
    (2) V(Tol) 0 - 30 vol. %
    (3) V(C8A) 0 - 20 vol. %
    (4) V(C9A) 0 - 5 vol. %
    (5) V(C10 +A) 0 - 3 vol. %
    (6) V(PA) = 0 or
       when V(PA) 0, V(MA) / V(PA) : 1 or greater
    (7) V(C4) 0 - 10 vol. %
    (8) V(C5) 10 - 35 vol. %
    (9) V(C6) 10 - 30 vol. %
    (10) V(C7+p) 10 - 50 vol. %
    (11) V(C9+) 0-10 vol. %
  • V(Bz) denotes the amount of benzene, based on the total gasoline composition and should be in the range of 0 to 1 percent by volume, preferably 0 to 0.5 percent by volume. AV(Bz) which is 0 - 1 volume percent of benzene is contributive to a reduction in the concentration of benzene in the exhaust gas.
  • V(Tol) and V(C8A) denote the amount of toluene and the amount of a C8 aromatic hydrocarbon, respectively, based on the total gasoline composition. V(Tol) should be 0 to 30 percent by volume, preferably 0 to 20 percent by volume, while V(C8A) should be 0 to 20 percent by volume, preferably 0 to 15 percent by volume. The C8 aromatic hydrocarbon may be either ethylbenzene or xylene (including all positional isomers).
  • V(C9A) denotes the amount of a C9 aromatic hydrocarbon, based on the total gasoline composition. V(C9A) should be 0 to 5 percent by volume, preferably 0 to 3 percent by volume in order to lower the ozone generation ability by an exhaust gas. The C9 aromatic hydrocarbon may be n-propylbenzene, isopropylbenzene (cumene), ethylmethylbenzene (inclusive of all positional isomers) and trimethylbenzene (inclusive of all positional isomers).
  • V(C10+A) denotes the amount of an aromatic hydrocarbon having 10 or more carbon atoms, based on the total gasoline composition. V(C10+A) should be 0 to 3 percent by volume, preferably 0 to 1 percent by volume, and more preferably 0 percent by volume in order to lower the ozone generating ability of exhaust gas. The aromatic hydrocarbon having 10 or more carbon atoms may be diethylbenzene (inclusive of all positional isomers), dimethylethylbenzene (inclusive of all positional isomers), tetramethylbenzene (inclusive of all positional isomers) and n-butylmethylbenzene (inclusive of all positional isomers).
  • V(MA) and V(PA) denote the amount of an aromatic hydrocarbon having one alkyl substituent (vol. %) and the amount of an aromatic hydrocarbon having more than two alkyl substituents (vol. %), respectively, based on the total gasoline composition. In the present invention, if V(PA) is 0 or V(MA) is not 0, the ratio of V(MA) to V(PA) should be held to 1 or greater, preferably 1.5 or greater, more preferably 2 or greater.
  • The above V(Bz), V(Tol), V(C8A), V(C9A), V(C10+A), V(C9+), V(MA) and V(PA) are the values determined in accordance with JIS K 2536 "Liquid petroleum products-Testing method of components".
  • V(C4) denotes the amount of a C4 hydrocarbon, based on the total gasoline composition. V(C4) is 0 to 10 percent by volume, preferably 0 to 5 percent by volume, and more preferably 0 to 3 percent by volume with the objective of further reducing the amount of evaporative emission. The C4 hydrocarbon may be any of n-butane, 2-methylbutane (isobutane), 1-butene, 2-butene and 2-methylpropene.
  • V(C5) denotes the amount of a C5 aliphatic hydrocarbon, based on the total gasoline composition. The lower limit of V(C5) is 10 percent by volume, and preferably 15 percent by volume. The upper limit of V(C5) is 35 percent by volume, and preferably 30 percent by volume. A concentration of 10 percent by volume or more of the C5 aliphatic hydrocarbon is contributive to the production of a gasoline composition which is capable of providing an excellent engine performance at normal temperature. A concentration of 35 percent by volume or less of the C5 aliphatic hydrocarbon is contributive to the production of a gasoline composition which is capable of providing an excellent engine performance at high temperature. With the objective of precluding gasoline coking in an injector, it is preferred that the unsaturated hydrocarbon content (V(C5O)) in the C5 aliphatic hydrocarbon is 0 percent by volume, or that the ratio of the saturated hydrocarbon content to unsaturated hydrocarbon content (V(C5P) / (V(C5O), should be 1 or greater, preferably 1.5 or greater, more preferably 2 or greater, and most preferably 3 or greater. The C5 saturated aliphatic hydrocarbon may be n-pentane, 2-methylbutane (isopentane) and 2,2-dimethylpropane (neopentane), while the C5 unsaturated aliphatic hydrocarbon may be 1-pentene, 2-pentene, 2-methyl-1-butene, 2-methyl-2-butene and 3-methyl-1-butene.
  • V(C6) denotes the amount of a C6 aliphatic acid hydrocarbon, based on the total gasoline composition. The lower limit of V(C6) should be 10 percent by volume, preferably 15 percent by volume, while the upper limit of V(C6) should be 30 percent by volume, preferably 25 percent by volume. A concentration of 10 percent by volume or greater of C6 aliphatic acid hydrocarbon is contributive to the production of a gasoline additive which is capable of providing an excellent normal temperature engine performance. A concentration of 30 percent by volume or less of C6 aliphatic acid hydrocarbon is contributive to the production of a gasoline additive which is capable of providing an excellent high temperature engine performance. With the objective of precluding gasoline coking in an injector, it is preferred that the unsaturated hydrocarbon content (V(C6O)) in the C6 aliphatic hydrocarbon should be 0 percent by volume, or that the ratio of the saturated hydrocarbon content to the unsaturated hydrocarbon content (V(C6P) / (V(C6O), should be 2 or greater, preferably 3 or greater, more preferably 5 or greater, and most preferably 10 or greater.
  • Specific examples of the C6 saturated hydrocarbon are n-hexane, 2-methylpentane, 3-methylpentane, 2,2-dimethylbutane and 2,3-dimethylbutane. Specific examples of the C6 unsaturated hydrocarbon are 1-hexene, 2-hexene, 3-hexene, 2-methyl-1-pentene, 3-methyl-1-pentene, 4-methyl-1-pentene, 2-methyl-2-pentene, 3-methyl-2-pentene, 4-methyl-2-pentene, 2,3-dimethyl-1-butene, 3,3-dimethyl-1-butene and 2,3-dimethyl-2-butene.
  • V(C7+P) denotes the amount of a saturated aliphatic hydrocarbon having 7 or more carbon atoms, based on the total gasoline composition. The lower limit of V(C7+P) should be 10 percent by volume, preferably 20 percent by volume, while the upper limit of V(C7+P) should be 50 percent by volume, and more preferably 45 percent by volume. AV(C7+P) which is 10 percent by volume or greater is contributive to the production of a gasoline composition providing an excellent normal temperature engine performance, while a V(C7+P) which is 50 percent by volume or less is contributive to the production of a gasoline composition providing an excellent high temperature engine performance. Specific examples of the saturated aliphatic hydrocarbon having 7 or more carbon atoms are n-heptane, 2-methylhexane, 3-methylhexane, 2,2-dimethylpentane, 2,3-dimethylpentane, 2,4-dimethylpentane, 3,3-dimethylpentane, 3-ethylpentane and 2,2,3-trimethylbutane.
  • V(C9+) denotes the amount of a hydrocarbon having 9 or more carbon atoms, based on the total gasoline composition. V(C9+) should be in the range of 0 to 10 percent by volume, and preferably 0 to 5 percent by volume. A composition having a V(C9+) in this preferred range will provide excellent low-and normal- temperature engine performance and will reduce the amount of gasoline which dilutes engine oil so as to preclude increased amounts of exhaust hydrocarbon, engine oil deterioration, and sludge formation.
  • The above V(C4), V(C5), V(C5P), V(C5O), V(C6), V(C6P), V(C6O), V(C7+P) and V(C7+P) are the values as determined by the following gas chromatography method. These values are measured using a methyl-silicone capillary column 25 to 50 mm in length, a helium or nitrogen carrier gas and an FID detector under the conditions of, 0.5 to 1.5 ml/min in gas flow rate, 1 : 50 to 1 : 250 in partition ratio, 150 to 250 °C in inlet temperature, - 10 to 10 °C in initial column temperature, 200 to 250 °C in end column temperature and 150 to 250 °C in detector temperature.
  • The gasoline composition according to the present invention may contain oxygen-containing compound in such an amount that the mass percent of oxygen is 0 to 2.7, and preferably 0 to 2.0. The content of oxygen-containing compounds in excess of 2.7 mass percent would lead to an increase in fuel consumption and in NOx emission.
  • The nitrogen-containing compound described herein encompasses C2 - C4 alcohols and C4 - C8 ethers. Eligible nitrogen-containing compounds for the inventive gasoline composition include ethanol, methyl-tert-butylether (MTBE), ethyl-tert-butyllether, tert-amylethylether (TAME) and tert-amylethylether, among which the preferred are MTBE and TAME; and the most preferred is MTBE. Methanol is not preferred because it is corrosive and would increase the concentration of aldehyde in exhaust gas.
  • The sulfur content of the inventive gasoline composition should be less than 50 mass ppm, preferably 30 mass ppm, more preferably 20 mass ppm, and most preferably 10 mass ppm. The sulfur content if greater than 50 mass ppm would result in poisoning of after-treatment catalysts, increases in the concentration of NOx, carbon monoxide, and hydrocarbons, and a sharp rise in benzene emission.
  • The term "sulfur content" used herein denotes the sulfur content measured in accordance with JIS K 2541 "Crude oil and petroleum products-Determination of sulfur content".
  • The unwashed existing gum of the inventive gasoline composition should be present in an amount of 20 mg/100ml or less, and the washed gum should be present in an amount of 3 mg/100 ml or less, and preferably 1 mg/100ml or less, as measured in accordance with JIS K2261 "Petroleum products-Motor gasoline and aviation fuels-Determination of existent gum-Jet evaporation method". Deviations from these amounts would lead to the formation of deposits in the fuel-induction system and the occurrence of agglutination in the intake valve.
  • The gross caloric value of the inventive gasoline composition should be 35,000 J/g or more, preferably 40,000 J/g or more, more preferably 45,000 J/g or more as measured by JIS K 2279 "Crude petroleum and petroleum products-Determination and estimation of heat combustion".
  • The oxidation stability of the inventive gasoline composition should be over 480 minutes, preferably over 1,440 minutes as measured in accordance with JIS K 2287 "Testing Method for Oxidation Stability of Gasoline (Induction Period Method)". Oxidation stability less than 480 minutes would lead to the formation of gum during storage of the composition.
  • The inventive gasoline composition should gives a value of 1 or 1a in a copper corrosion test conducted at a temperature of 50 °C for 3 hours in accordance with JIS K 2513 "Petroleum products-Corrosiveness to copper-Copper strip test". Copper corrosion test values exceeding 1 would indicate that the composition is capable of causing the corrosion of pipes in a fuel system.
  • The kerosene content of the inventive gasoline composition should be within the range of 0 to 4 percent by volume, based on the total gasoline composition. The term "kerosene content" used herein denotes the content of C13 - C14 hydrocarbon (vol. %) based on the total gasoline composition, and is quantitatively determined by a gas chromatographic process in which a methyl-silicone caterpillar column having a column length of 25 to 50 m is fed with a helium or nitrogen gas at a flow rate of 0.5 to 1.5 ml/min. and a divisional ratio of 1 : 50 to 1 : 250 and is operated at an inlet temperature of 150 to 250 °C, an initial column temperature of -10 to 10 °C, a final column temperature of 150 to 250 °C, and a hydrogen ion detector temperature of 150 to 250 °C.
  • Examples of the invention will now be provided, with the understanding that the invention is in no way limited by these examples.
  • First, synthesis examples of nitrogen-containing compounds included by formula (1a) will be presented.
  • Synthesis Example 1
  • Into a pressure resistant reactor equipped with a thermometer, a stirrer, a reflux condenser and a nitrogen inlet port there were charged 6.1 g (0.1 mole) of monoethanolamine, 10 g (0.1 mole) of methyl isobutyl ketone and 100 ml of toluene. After filling the reactor atmosphere with nitrogen, heating was carried out at 120 °C for 5 hours for dehydration and ketimine conversion reaction. After the ketimine conversion reaction, the product was cooled to room temperature, and 5.6 g of potassium hydroxide was added thereto as an addition catalyst. The reactor atmosphere was filled with nitrogen gas and then the reactor was heated to 120 °C, To the heated reactor was added 87.0 g (1.5 moles) of propylene oxide and 108.2 g (1.5 moles) of 1,2-butylene oxide. The reaction was heated for 5 hours, after which the reaction product solution was neutralized with acid and filtered to remove the addition catalyst. After adding 5 g of water, the hydrolysis reaction was conducted at 90 °C for 3 hours. The excess water, toluene and ketone were removed from the hydrolysis reaction to obtain 180 g of the target nitrogen-containing compound.
  • The nitrogen-containing compound was a light-yellow oily liquid with a number-average molecular weight of about 2,000. As a result of 13C-NMR analysis, the nitrogen-containing compound was found to be a random copolymer with an average structure represented by formula (31a). This will be referred to in the Examplesas Compound 1.
    Figure 00610001
  • Synthesis Example 2
  • Into a pressure resistant reactor equipped with a thermometer, a stirrer, a reflux condenser and a nitrogen inlet port there were charged 6.1 g (0.1 mole) of monoethanoleamine, 14.2 gram (0.1 mole) of diisobutyl ketone and 100 ml of toluene. After replacing the reaction atmosphere with nitrogen gas, heating was carried out at 120 °C for 5 hours for dehydration and ketimine conversion reaction. After the ketimine conversion reaction, the product was cooled to room temperature, and 5.6 g of potassium hydroxide was added thereto as an addition catalyst. After nitrogen gas replacement; the reaction was heated to 120 °C and 216.3 g (3,0 moles) of 1,2-butylene oxide was added thereto. The reaction was heated for 5 hours, after which the reaction product solution was neutralized with acid and filtered to remove the addition catalyst. After adding 5 g of water, the hydrolysis reaction was conducted at 90 °C for 3 hours. The excess water, toluene and ketone were removed from the hydrolysis reaction to obtain 105 g of the target nitrogen-containing compound.
  • The nitrogen-containing compound was a light yellow oily liquid with a number-average molecular weight of about 2,000. As a result of 13C-NMR analysis, the nitrogen-containing compound was found to be a polymer with an average structure represented by formula (32a). This will be referred to in the
  • Examples as Compound 2.
  • Figure 00620001
  • Synthesis Example 3
  • Into a pressure resistant reactor equipped with a thermometer, a stirrer, a reflux condenser and a nitrogen inlet port there were charged 6.1 g (0.1 mole) of monoethanolamine, 10 g (0.1 mole) of methyl isobutyl ketone and 100 ml of toluene. After replacing the reactor atmosphere with nitrogen gas, heating was carried out at 120 °C for 5 hours for dehydration and ketimine conversion reaction. After the ketimine conversion reaction, the product was cooled to room temperature, and 5.6 g of potassium hydroxide was added thereto as an addition catalyst. After nitrogen gas replacement, the reaction was heated to 120 °C and 40.6 g (0.7 mole) of propylene oxide and 130,4 g (0.7 mole) of 2-ethylhexyl glycidyl ether were added thereto. The reaction was heated for 5 hours. After adding 9.3 g (0.1 mole) of 2-chlorobutane, the reaction was heated for an additional 2 hours. The reaction product solution was purified and filtered to remove the addition catalyst. After adding 5 g of water, the hydrolysis reaction was conducted at 90 °C for 3 hours. The excess water, toluene and ketone were then removed and 8.8 g (0.2 mole) of ethylene oxide was added to obtain 160 g of the target nitrogen-containing compound.
  • The nitrogen-containing compound was a light yellow oily liquid with a number-average molecular weight of about 1,900. As a result of 13C-NMR analysis, the nitrogen-containing compound was found to be a random copolymer with an average structure represented by formula (33a). This will be referred to in the Examples as Compound 3.
    Figure 00630001
  • Synthesis Example 4
  • Into a pressure resistant reactor equipped with a thermometer, a stirrer, a reflux condenser and a nitrogen inlet port there were charged 10.3 g (0.1 mole) of diethylenetriamine, 28.4 g (0.2 mole) of diisobutyl ketone and 100 ml of toluene. After replacing the reactor atmosphere with nitrogen gas, heating was carried out at 120 °C for 5 hours for dehydration and ketimine conversion reaction. After the ketimine conversion reaction, the product was cooled to room temperature, and 5.6 g of potassium hydroxide was added thereto as an addition catalyst. After nitrogen gas replacement, the reaction was heated to 120 °C and 40.6 g (0.7 mole) of propylene oxide and 130.2 g (1.0 mole) of tert-butyl glycidyl ether were added thereto. The reaction was heated for 5 hours, after which the reaction product solution was neutralized with acid and filtered to remove the addition catalyst. After adding 5 g of water, the hydrolysis reaction was conducted at 90 °C for 3 hours. The excess water, toluene and ketone were removed from the hydrolysis reaction to obtain 165 g of the target nitrogen-containing compound.
  • The nitrogen-containing compound was a light yellow oily liquid with a number-average molecular weight of about 1,800. As a result of 13C-NMR analysis, the nitrogen-containing compound was found to be a random copolymer with an average structure represented by formula (34a). This will be referred to in the Examples as Compound 4.
    Figure 00640001
  • Synthesis Example 5
  • Into a pressure resistant reactor equipped with a thermometer, a stirrer, . a reflux condenser and a nitrogen inlet port there were charged 6.1 g (0.1 mole) of monoethanolamine, 14.2 g (0.1 mole) of diisobutyl ketone and 100 ml of toluene. After replacing the reactor atmosphere with nitrogen gas, heating was carried out at 120 °C for 5 hours for dehydration and ketimine conversion reaction. After the ketimine conversion reaction, the product was cooled to room temperature, and 5.6 g of potassium hydroxide was added thereto as an addition catalyst. After nitrogen gas replacement, the reaction was heated to 120 °C, and 180.3 g (2.5 mole) of 1,2-butylene oxide was added thereto. The reaction was heated for 5 hours. After adding 24.0 g (0.1 mole) of 1,2-epoxyhexadecane, the reaction was heated for an additional 2 hours. The reaction product was neutralized with acid and filtered to remove the addition catalyst. After adding 5 g of water, the hydrolysis reaction was conducted at 90 °C for 3 hours. The excess water, toluene and ketone were then removed and 4.4 g (0.1 mole) of ethylene oxide was added, to obtain 190 g of the target nitrogen-containing compound.
  • The nitrogen-containing compound was a yellow oily liquid with a number-average molecular weight of about 2,150. As a result of 13C-NMR analysis, the nitrogen-containing compound was found to be a polymer with an average structure represented by formula (35a). This will be referred to in the
  • Examples as Compound 5.
  • Figure 00650001
  • Synthesis Example 6
  • After placing 4.45 g (0.06 mole) of tert-butanol and 3.37 g (0.06 mole) of potassium hydroxide in a 1-liter volume autoclave and replacing the system atmosphere with nitrogen gas, heating was carried out at 90 °C. To the reaction was added 100 ml of toluene, 67.1 g (0.36 mole) of 1,2-ethylhexyl glycidyl ether and 62.7 g (1.08 mole) of propylene oxide, and the reaction was carried out for 5 hours at a reaction temperature of 120 °C. After completion of the reaction, the reaction product solution was neutralized with hydrochloric acid, extracted with toluene, and the toluene was removed by distillation to yield 120 g of a polyoxyalkylene compound.
  • Next, 8.0 g (0.081 mole) of liquid phosgene was added to a mixed solution of 84.4 g (corresponding to 0.04 mole : calculated from weight-average molecular weight) of the polyoxyalkylene compound and 100 ml of toluene at 0 °C. The reaction was conducted at room temperature for 12 hours while cooling the reflux tube with dry ice. After completion of the reaction, the excess phosgene was removed and the toluene solvent was distilled off to obtain 88 g of a chlorine-containing compound.
  • Next, 85.0 g (corresponding to 0.037 mole : calculated from weight-average molecular weight) of the chlorine-containing compound was added dropwise to a cooled mixed solution of 100 ml of toluene and 24.0 g (0.4 mole) of ethylenediamine at 5 °C. The reaction was conducted for 3 hours while keeping the system at 5 °C, after which the reaction was continued at room temperature for 2 hours. After completion of the reaction, the unreacted ethylenediamine, the produced hydrochloride and the toluene solvent were removed, and purification yielded 82 g of the target nitrogen-containing compound.
  • The nitrogen-containing compound was a dark orange oily liquid with a number-average molecular weight of about 2,300. As a result of 13C-NMR analysis, the nitrogen-containing compound was found to be a random copolymer with an average structure represented by formula (36a). This will be referred to in the Examples as Compound 6.
    Figure 00660001
  • Synthesis Example 7
  • After placing 4.45 g (0.06 mole) of tert-butanol and 3.37 g (0.06 mole) of potassium hydroxide in a 1-liter volume autoclave and replacing the system atmosphere with nitrogen gas, heating was carried out at 90 °C. To the reaction was added 100 ml of toluene, 64.9 g (0.90 mole) of 1,2-butylene oxide and 52.2 g (0.90 mole) of propylene oxide, and the reaction was carried out for 5 hours at a reaction temperature of 120 °C. After completion of the reaction, the reaction product solution was neutralized with hydrochloric acid, extracted with toluene, and the toluene was removed by distillation to yield 108 g of a polyoxyalkylene compound.
  • Next, 8.0 g (0.081 mole) of liquid phosgene was added to a mixed solution of 81.0 g (corresponding to 0.04 mole : calculated from the weight-average molecular weight) of the polyoxyalkylene compound and 100 ml of toluene at 0 °C. The reaction was conducted at room temperature for 12 hours while cooling the reflux tube with dry ice. After completion of the reaction, the excess phosgene was removed and the toluene solvent was distilled off to obtain 76 g of a chlorine-containing compound.
  • Next, 73.1 g (corresponding to 0.035 mole : calculated from weight-average molecular weight) of the chlorine-containing compound was added dropwise to a cooled mixed solution of 100 ml of toluene, 100 ml of pyridine and 59.6 g (0.4 mole) of triethanolamine at 5 °C. The reaction was conducted for 3 hours while keeping the system at 5 °C, after which the reaction was continued at room temperature for 2 hours. After completion of the reaction, the unreacted triethanolamine, produced hydrochloride and toluene solvent were removed, and purification yielded 68 g of the target nitrogen-containing compound.
  • The nitrogen-containing compound was a dark orange oily liquid with a number-average molecular weight of about 2,200. As a result of 13C-NMR analysis, the nitrogen-containing compound was found to be a random copolymer with an average structure represented by formula (37a). This will be referred to in the Examples as Compound 7.
    Figure 00670001
  • Synthesis Example 8
  • After placing 3.37 g (0.06 mole) of potassium hydroxide in a 1-liter volume autoclave and replacing the system atmosphere with nitrogen gas, heating was carried out at 90 °C. To the reaction was added 100 ml of toluene and 129.8 g (1.80 mole) of 1,2-butylene oxide temperature of 120 °C. After completion of the reaction, the reaction product solution was neutralized with hydrochloric acid, extracted with toluene, and the toluene was removed by distillation to yield 115 g of a polyoxyalkylene compound.
  • Next, 8.0 g (0.081 mole ) of liquid phosgene was added to a mixed solution of 87.3 g (corresponding to 0.04 mole : calculated from the weight-average molecular weight) of the polyoxyalkylene compound and 100 ml of toluene at 0 °C. The reaction was conducted at room temperature for 12 hours while cooling the reflux tube with dry ice. After completion of the reaction, the excess phosgene was removed and the toluene solvent was distilled off to obtain 80 g of a chlorine-containing compound.
  • Next, 78.5 g (corresponding to 0.035 mole : calculated from weight-average molecular weight) of the chlorine-containing compound was added dropwise to a cooled mixed solution of 100 ml of toluene, 100 ml of pyridine and 34.8 g (0.4 mole) of morpholine at 5 °C The reaction was conducted for 3 hours while keeping the system at 5 °C and was continued at room temperature for 2 hours. After completion of the reaction, the unreacted morpholine, the produced hydrochloride and the toluene solvent were removed, and purification yielded 73 g of the target nitrogen-containing compound.
  • The nitrogen-containing compound was a dark orange oily liquid with a number average molecular weight of about 2,300. As a result of 13C-NMR analysis, the nitrogen-containing compound was found to be a polymerwith an average structure represented by formula (38a). This will be referred to in the Examples as Compound 8.
    Figure 00690001
  • The following three compounds were also prepared as nitrogen-containing compounds encompassed by formula (1b).
    Compound 9 (number-average molecular weight : 1,050)
    Figure 00690002
    Compound 10 (number-average molecular weight : 1,050)
    Figure 00690003
    Compound 11 (number-average molecular weight : 1,050)
    Figure 00690004
  • Composition Examples 1 - 11 and Comparative Example 1
  • A base gasoline (internal combustion engine gasoline) having the following properties was prepared by mixing 60 parts by volume of catalytic reformed gasoline, 30 parts by volume of catalytic cracked gasoline and 10 parts by volume of alkylate.
  • Base gasoline properties
  • Reid vapor pressure : 0.65 kgf/cm2
  • Specific gravity : 0.727
  • Boiling range : 30 - 190 °C
  • Octane number: 98.1
  • This base gasoline was used with the above-mentioned compounds 1 to 11 to prepare gasoline compositions in the formulations listed in Table 1. The engine evaluation test described below was conducted for each of the gasoline compositions and for a base gasoline containing none of compounds 1 to 11.
  • Engine Evaluating Test
  • A passenger car equipped with a 1.8-L displacement direct injection gasoline engine was used, and after repeating a 10.15 mode for 400 hours, exhaust gas was collected based on the 10.15 mode and the THC (Total Hydrocarbon) emission was measured. The engine was run at a constant speed of 40 km/h, and a 5-fold volume of exhaust gas was collected with a Bosch Smoke Meter to measure the smoke volume, after which the engine was disassembled to measure the amount of combustion chamber deposits.
  • The results are shown in Table 1.
    Composition (mass %) Engine Evaluation Test Results
    Base Gasoline Nitrogen-Containing Compound Deposits (mg) THC (g/km) Smoke (%)
    Cavity (inside) Cavity (outside) Cylinder Head
    Example 1 [99.98] Compound 1
    [0.02]
    124 565 825 0.11 4.0
    Example 2 [99.98] Compound 2
    [0.02]
    138 580 837 0.11 4.6
    Example 3 [99.98] Compound 3
    [0.02]
    109 493 798 0.10 4.3
    Example 4 [99.98] Compound 4
    [0.02]
    98 524 763 0.09 3.9
    Example 5 [99.98] Compound 5
    [0.02]
    133 559 857 0.12 4.6
    Example 6 [99.98] Compound 6
    [0.02]
    144 578 864 0.13 4.8
    Example 7 [99.98] Compound 7
    [0.02]
    156 598 870 0.14 5.4
    Example 8 [99.98] Compound 8
    [0.02]
    149 553 843 0.13 5.2
    Example 9 [99.98] Compound 9
    [0.02]
    158 583 854 0.12 4.8
    Example 10 [99.98] Compound 10
    [0.02]
    197 604 886 0.13 5.1
    Example 11 [99.98] Compound 11
    [0.02]
    202 615 870 0.13 5.2
    Comparative Example 1 [100] - 504 836 1282 0.18 10.4
  • As clearly shown by the engine evaluation test results in Table 1, the gasoline compositions of Examples 1 to 11 according to the invention were all capable of reducing combustion chamber deposits in direct injection gasoline engines. The reduction in deposits was particularly notable in the cavity directly which directly contacts fuel during stratified combustion. In addition, the increase in THC and smoke volume, believed to result from loss of control due to fuel adhesion by chamber deposits, was successfully inhibited.

Claims (12)

  1. A gasoline additive for a direct injection gasoline engine which comprises at least one nitrogen-containing compound selected from the group consisting of a compound (1A) and a polybutenylamine compound:
    said compound (1A) being represented by the formula
    Figure 00720001
    wherein R1 is selected from the group consisting of a hydrogen and a C1 - C30 hydrocarbon group, R2, R3, R4 and R5 are each independently selected from the group consisting of a hydrogen a C1 - C16 hydrocarbon group and a group of formula (2a) below, a is an integer from 1 to 200, R6 is a C1 - C10 hydrocarbon group, b is either 0 or 1, Z is a group selected from Group A below, c is either 0. or 1, X is a group selected from Group B below, d is an integer from 1 to 3, e is an integer from 0 to 2 and the sum of d and e is equal to 3,
    said formula (2a) being
    Figure 00720002
    wherein R7 and R8 are each independently selected from the group consisting of a hydrogen, a C1 - C10 hydrocarbon group and a C2 - C10 alkoxyalkyl group, R9 is either a C2 - C6 alkylene group or a C4 - C10 alkylene group having an alkoxyalkyl substituent, R10 is hydrogen or a C1 - C30 hydrocarbon group, and f is an integer from 0 to 50;
    said Group A being constituted by
    (A1) -O-CO-
    (A2) -CO-
    (A3) -O-CO-R11-
       wherein R11 is a C1 - C6 alkylene group,
    (A4) -O-CO-O-R12-
       wherein R12 is a C1 - C6 alkylene group, and
    (A5) -CO-O-R13-
       wherein R13 is a C1 - C6 alkylene group,
    said Group B being constituted by
    (B1) hydrogen,
    (B2) a C1 - C30 hydrocarbon group,
    (B3) an alkanol group represented by the formula -R14-OH    wherein R14 is a C1 - C6 alkylene group,
    (B4) a nitrogen-containing group represented by the formula
    Figure 00730001
    wherein R15 is a C2 - C6 alkylene group, R16 is selected form the group consisting of a hydrogen, a C1 - C4 alkyl group or a group of formula (3a), R17 is selected from the group consisting of a hydrogen, a C1 - C30 hydrocarbon group and a group of formula (3a), and g is an integer from 1 to 5, and
    (B5) a group represented by the formula
    Figure 00730002
       wherein R18 is a C2 - C6 alkylene group, R19, R20, R21 and R22 are each independently selected from the group consisting of a hydrogen, a C1 - C10 hydrocarbon group and a hydroxyl group, Y is selected from the group consisting of a methylene group, a methylene group substituted by either a C1 - C10 hydrocarbon group, and a hydroxyl group, an imino group, an imino group substituted by a C1 - C10 hydrocarbon group or a hydroxyl group, or oxygen, h is equal to 1 if e = 1 and equal to 0 or 1 if e = 2, with the proviso that the group―N(X)e in formula (1a) is replaced by a group represented by formula (5a') below if h = 0;
       said formula (5a') being represented by
    Figure 00740001
       wherein the N corresponds to the N in formula (1a) and R19 - R22 and Y are as defined in formula (5a).
  2. The gasoline additive according to claim 1 wherein said component (1A) is represented by the formula
    Figure 00740002
    wherein R1 is selected from the group consisting of a hydrogen, a C1 - C12 alkyl group, a C6 - C18 aryl or alkylaryl group, R2, R3, R4 and R5 are each independently selected from the group consisting of a hydrogen, a C1 - C8 alkyl group, and a group of formula (2a), a is an integer from 2 to 200, R6 is a C1 - C6 alkylene group, b is 0 or 1, Z is a group selected from Group A below, c is either 0 or 1, X is a group selected from Group B below, d is either 1 or 2, e is either 1 or 2 and the sum of d and e is equal to 3,
    said formula (2a) being represented by
    Figure 00750001
    wherein R7 and R8 are each independently selected from the group consisting of a hydrogen, a C1 - C6 alkyl group, and a C2 - C6 alkoxyalkyl group, R9 is either a C2 - C6 alkylene group or a C2 - C8 ethylene group having an alkoxyalkyl substituent, R10 is a C1 - C24 alkyl group, and f is an integer from 0 to 30,
    said Group A being constituted by
    (A1) -O-CO-,
    (A2) -CO-, and
    (A3) -O-CO-R11-
       wherein R11 is a C1 - C4 alkylene group
    (A4) -O-CO-O-R12-
       wherein R12 is a C1-C4 alkylene group,
    (A5) -CO-O-R13-
       wherein R13 is a C1 - C4 alkylene group
       and
    said Group B being constituted by
    (B1) hydrogen,
    (B2) a C1 - C12 alkyl group or a C6 - C12 aryl or arylalkyl group
    (B3) an alkanol group represented by the formula ―R14―OH    wherein R14 is a C1 - C4 alkylene group,
    (B4) a nitrogen-containing group represented by the formula
    Figure 00760001
       wherein R15 is a C2 - C4 alkylene group, R16 is selected from the group consisting of a hydrogen, a C1 - C3 alkyl group, and a group of formula (3a), R17 is selected from the group consisting of a hydrogen, a C1 - C12 alkyl group, a C6 - C12 aryl or arylalkyl group, and a group of formula (3a), and g is an integer from 1 to 4, and
    (B5) a group represented by the formula
    Figure 00760002
       wherein R18 is a C2 - C4 alkylene group, R19, R20, R21 and R22 are each independently selected from the group consisting of hydrogen, a C1 - C6 alkyl group, and a hydroxyl group, Y is selected from the group consisting of a methylene group, a methylene group substituted by a C1 - C6 alkyl group or a hydroxyl group, an imino group, an imino group substituted by a C1 - C6 alkyl group or a hydroxyl group, and oxygen, h is equal to 1 if e = 1 and equal to 0 or 1 if e = 2, with the proviso that the group ―N(X)c in formula (1a) is replaced by a group represented by formula (5a') below if h = 0; said formula (5a') being represented by
    Figure 00770001
       wherein the N corresponds to the N in formula (1a) and R19 - R22 and Y are as defined in formula (5a).
  3. The gasoline additive according to claim 1 wherein said component (1A) is represented by the formula
    Figure 00770002
    wherein R1 is selected from the group consisting of a hydrogen or a C1 - C6 alkyl group, a phenyl group, and a C7 - C15 alkylaryl group, and wherein R2, R3, R4 and R5 are each independently selected from the group consisting of a hydrogen, a C1 - C3 alkyl group and a group of formula (2a) below, a is an integer from 2 to 100, R6 is a C3 - C6 alkylene group, b is either 0 or 1, Z is a group selected from Group A below, c is either 0 or 1, X is a group selected from Group B below, d is 1, e is 2, and
    said formula (2a) being represented by
    Figure 00770003
    wherein R7 and R8 are each independently selected from the group consisting of a hydrogen and a C1 - C3 alkyl group, R9 is a C2 - C4 alkylene group, R10 is a C1 - C12 alkyl group, and f is an integer from 0 to 20,
    said Group A being constituted by
    (A1) -O-CO-,
    (A2) -CO-, and
    (A4) -O-CO-O-R12-
       wherein R12 is a C1 - C4 alkylene group, and
    said Group B being constituted by
    (B1) hydrogen,
    (B3) an alkanol group represented by the formula -R14-OH    wherein R14 is a C1 - C3 alkylene group,
    (B4) a nitrogen-containing group represented by the formula
    Figure 00780001
    wherein R15 is a C2 - C3 alkylene group, R16 is selected from the group consisting of a hydrogen, a methyl group, an ethyl group, and a group of formula (3a), R17 is selected from the group consisting of a hydrogen, a C1 - C6 alkyl group, a phenyl group, a C7 - C9 arylalkyl group and a group of formula (3a), and g is an integer from 1 to 3, and
    (B5) a group represented by the formula
    Figure 00780002
       wherein R18 is a C2 - C3 alkylene group, R19, R20, R21 and R22 are each independently selected from the group consisting of a hydrogen, a C1 - C3 alkyl group and a hydroxyl group, Y is selected from the group consisting of an imino group, an imino group substituted by a C1 - C3 alkyl group or a hydroxyl group and oxygen, h is equal to 0 or 1, with the proviso that with the group ―N(X)e in formula (1a) is replaced by a group represented by formula (5a') below if h = 0;
       said formula (5a') being represented by
    Figure 00790001
       wherein the N corresponds to the N in formula (1a) and R19 - R22 and Y are as defined in formula (5a).
  4. The gasoline additive according to claim 1 wherein said polybutenylamine compound is a compound (1B) represented by the formula
    Figure 00790002
    wherein R25 is selected from the group consisting of an n-butyl group, a sec-butyl group, and a tert-butyl group, R26, R27, R28 and R29 are each independently a hydrogen, a methyl group and an ethyl group, and the total carbon number of R26, R27, R28 and R29 groups is 2, Q is a group represented by one of formulae (2b) to (7b) below, R30 and R31 are each independently selected from the group consisting of a hydrogen, a C1 - C10 hydrocarbon group, a C1 - C8 alkanol group, and a group represented by formula (8b) below, and m is an integer from 1 to 100,
    said formulae (2b) to (7b) being represented by
    Figure 00800001
    Figure 00800002
    Figure 00800003
    said formula (8b) being represented by
    Figure 00800004
    wherein R32 is a C1 - C4 alkylene group, R33 is either a hydrogen or a C1 - C4 alkyl group, R34 is either a hydrogen or a C1 - C10 hydrocarbon group, and n is an integer from 1 to 5.
  5. The gasoline additive according to claim 4 wherein said compound (1B) is represented by the formula
    Figure 00800005
    wherein either (i) R25 is a tert-butyl group, R26 and R28 are each hydrogen and R27 and R29 are each a methyl group, or (ii) R25 is a tert-butyl group, R26 and R28 are each a methyl group and R27 and R29 are each hydrogen, Q is a group represented by formula (2b) or (6b) below, R30 and R31 are each independently selected from the group consisting of a hydrogen, a C1 - C10 alkyl group, a C2 - C10 alkenyl group, a C5 - C10 cycloalkyl or alkylcycloalkyl group, a C6 - C10 aryl or alkylaryl group, a C7 - C10 arylalkyl group, a C1 - C8 alkanol group, and a group represented by formula (8b) below, and m is an integer from 5 to 50,
    said formulae (2b) and (6b) being represented by
    Figure 00810001
    said formula (8b) being represented by
    Figure 00810002
    wherein R32 is a C1 - C3 alkylene group, R33 is either hydrogen or a C1 - C3 alkyl group, R34 is either hydrogen or a C1 - C3 alkyl group, and n is an integer from 1 to 3.
  6. The gasoline additive according to claim 4 wherein said compound (1B) is represented by the formula
    Figure 00810003
    wherein either (i) R25 is tert-butyl group, R26 and R28 are each hydrogen and R27 and R29 are each methyl group or (ii) R25 is tert-butyl group, R26 and R28 are each methyl group and R27 and R29 are each a hydrogen atom, Q is a group represented by formula (6b), R30 and R31 are each independently selected from the group consisting of a hydrogen, a C1 - C10 alkyl group, a C2 - C10 alkenyl group, a C5 - C10 cycloalkyl or alkylcycloalkyl group, a C6 - C10 aryl or alkylaryl group, a C7 - C10 arylalkyl group, a C1 - C4 alkanol group, and a group represented by formula (8b) below and m is an integer from 10 to 40,
    said formulae (6b) being represented by
    Figure 00820001
    said formula (8b) being represented by
    Figure 00820002
    wherein R32 is a C1 - C3 alkylene group, R33 and R34 is each a hydrogen, and n is an integer of 1.
  7. The gasoline additive according to claim 4 wherein the number-average molecular weight of said compound (1B) is within the range of 200 to 6,000.
  8. The gasoline additive according to claim 4 wherein the number-average molecular weight of said compound (1B) is within the range of 400 to 3,000.
  9. The gasoline additive according to claim 4 wherein the number-average molecular weight of said compound (1B) is within the range of 700 to 2,400.
  10. A gasoline composition for use in a direct injection gasoline engine, which composition comprises a base gasoline and at least one nitrogen-containing compound selected from the group consisting of compound (1A) and a polybutenylamine compound:
    said compound (1A) being represented by the formula
    Figure 00820003
    wherein R1 is either a hydrogen or a C1 - C30 hydrocarbon group, R2, R3, R4 and R5 are each independently selected from the group consisting of a hydrogen, a C1 - C16 hydrocarbon group, and a group of formula (2a) below, a is an integer from 1 to 200, R6 is a C1 - C10 hydrocarbon group, b is either 0 or 1, Z is a group selected from Group A below, c is either 0 or 1, X is a group selected from Group B below, d is an integer from 1 to 3, e is an integer from 0 to 2, and the sum of d and e is equal to 3,
    said formula (2a) being
    Figure 00830001
    wherein R7 and R8 are each independently selected from the group consisting of a hydrogen, a C1 - C10 hydrocarbon group and a C2 - C10 alkoxyalkyl group, R9 is either a C2 - C6 alkylene group or a C4 - C10 alkylene group having an alkoxyalkyl substituent, R10 is a C1 - C30 hydrocarbon group, and f is an integer from 0 to 50,
    said Group A being constituted by
    (A1) -O-CO-
    (A2) -CO-
    (A3) -O-CO-R11-
       wherein R11 is a C1 - C6 alkylene group,
    (A4) -O-CO-O-R12-
       wherein R12 is a C1 - C6 alkylene group, and
    (A5) -CO-O-R13-
       wherein R13 is a C1 - C6 alkylene group,
    said Group B being constituted by
    (B1) hydrogen,
    (B2) a C1 - C30 hydrocarbon group,
    (B3) an alkanol group represented by the formula -R14-OH    wherein R14 is a C1 - C6 alkylene group,
    (B4) a nitrogen-containing group represented by the formula
    Figure 00840001
       wherein R15 is a C2 - C6 alkylene group, R16 is selected from the group consisting of a hydrogen, a C1 - C4 alkyl group and a group of formula (3a), R17 is selected from the group consisting of a hydrogen, a C1 - C30 hydrocarbon group, and a group of formula (3a), and g is an integer of between 1 and 5, and
    (B5) a group represented by the formula
    Figure 00840002
       wherein R18 is a C2 - C6 alkylene group, R19, R20, R21 and R22 are each independently selected from the group consisting of a hydrogen, a C1 - C10 hydrocarbon group, and a hydroxyl group, Y is selected from the group consisting of a methylene group, a methylene group substituted by a C1 - C10 hydrocarbon group or a hydroxyl group, an imino group, an imino group substituted by a C1 - C10 hydrocarbon group or a hydroxyl group, and oxygen, h is equal to 1 if e = 1 and equal to 0 or 1 if e = 2, with the proviso that the group ―N(X)e in formula (1a) is replaced by a group represented by formula (5a') below if h = 0;
       said formula (5a') being represented by
    Figure 00850001
       wherein the N corresponds to the N in formula (1a) and R19 - R22 and Y are as defined in formula (5a).
  11. The gasoline composition according to claim 10 wherein said compound (1A) is contained in an amount of 0.001 to 10 mass percent, based on the total composition.
  12. The gasoline composition according to claim 10 wherein said polybutenylamine compound is contained in an amount of 0.001 to 10 mass percent, based on the total composition.
EP99970110A 1998-10-06 1999-10-04 Gasoline additive for direct-injection gasoline engine Withdrawn EP1122295A4 (en)

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JP28406898 1998-10-06
JP10284068A JP2000109861A (en) 1998-10-06 1998-10-06 Additive to gasoline
JP10342308A JP2000144157A (en) 1998-11-17 1998-11-17 Gasoline composition for direct injection into cylinder type gasoline engine
JP34230898 1998-11-17
PCT/JP1999/005446 WO2000020537A1 (en) 1998-10-06 1999-10-04 Gasoline additive for direct-injection gasoline engine

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EP1236789A2 (en) * 2001-02-28 2002-09-04 Chevron Oronite Company LLC Method for controlling engine deposits in a direct injection spark ignition gasoline engine
WO2003027211A1 (en) * 2001-09-19 2003-04-03 Nippon Oil Corporation Fuel oil additive and fuel oil composition
WO2003053854A1 (en) * 2001-12-21 2003-07-03 Nippon Oil Corporation Fuel oil additive and fuel oil composition
WO2003070861A2 (en) * 2002-02-19 2003-08-28 The Lubrizol Corporation Method for operating internal combustion engine with a fuel composition
US6651604B2 (en) 2002-01-23 2003-11-25 Chevron Oronite Company Llc Delivery device for removing interior engine deposits in a reciprocating internal combustion engine
WO2003078553A3 (en) * 2002-03-12 2004-02-19 Lubrizol Corp Method of operating a direct injection spark-ignited engine with a fuel composition
WO2010091069A1 (en) * 2009-02-05 2010-08-12 Butamax™ Advanced Biofuels LLC Gasoline deposit control additive compositions
US7901470B2 (en) 2002-03-14 2011-03-08 Shell Oil Company Gasoline additives
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EP1236789A2 (en) * 2001-02-28 2002-09-04 Chevron Oronite Company LLC Method for controlling engine deposits in a direct injection spark ignition gasoline engine
EP1236789A3 (en) * 2001-02-28 2004-01-28 Chevron Oronite Company LLC Method for controlling engine deposits in a direct injection spark ignition gasoline engine
WO2003027211A1 (en) * 2001-09-19 2003-04-03 Nippon Oil Corporation Fuel oil additive and fuel oil composition
WO2003053854A1 (en) * 2001-12-21 2003-07-03 Nippon Oil Corporation Fuel oil additive and fuel oil composition
US6651604B2 (en) 2002-01-23 2003-11-25 Chevron Oronite Company Llc Delivery device for removing interior engine deposits in a reciprocating internal combustion engine
WO2003070861A2 (en) * 2002-02-19 2003-08-28 The Lubrizol Corporation Method for operating internal combustion engine with a fuel composition
WO2003070861A3 (en) * 2002-02-19 2004-02-19 Lubrizol Corp Method for operating internal combustion engine with a fuel composition
WO2003078553A3 (en) * 2002-03-12 2004-02-19 Lubrizol Corp Method of operating a direct injection spark-ignited engine with a fuel composition
US7901470B2 (en) 2002-03-14 2011-03-08 Shell Oil Company Gasoline additives
US8926763B2 (en) 2007-05-17 2015-01-06 Chevron Japan Ltd. Method for cleaning internal parts of gasoline engines
WO2010091069A1 (en) * 2009-02-05 2010-08-12 Butamax™ Advanced Biofuels LLC Gasoline deposit control additive compositions
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