EP1110125A2 - Printer or copier for simultaneously printing a supporting material on both sides - Google Patents
Printer or copier for simultaneously printing a supporting material on both sidesInfo
- Publication number
- EP1110125A2 EP1110125A2 EP99947276A EP99947276A EP1110125A2 EP 1110125 A2 EP1110125 A2 EP 1110125A2 EP 99947276 A EP99947276 A EP 99947276A EP 99947276 A EP99947276 A EP 99947276A EP 1110125 A2 EP1110125 A2 EP 1110125A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- transfer
- corotron
- printer
- carrier material
- counter electrode
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/14—Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base
- G03G15/16—Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base of a toner pattern, e.g. a powder pattern, e.g. magnetic transfer
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/14—Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base
- G03G15/16—Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base of a toner pattern, e.g. a powder pattern, e.g. magnetic transfer
- G03G15/163—Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base of a toner pattern, e.g. a powder pattern, e.g. magnetic transfer using the force produced by an electrostatic transfer field formed between the second base and the electrographic recording member, e.g. transfer through an air gap
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/22—Apparatus for electrographic processes using a charge pattern involving the combination of more than one step according to groups G03G13/02 - G03G13/20
- G03G15/23—Apparatus for electrographic processes using a charge pattern involving the combination of more than one step according to groups G03G13/02 - G03G13/20 specially adapted for copying both sides of an original or for copying on both sides of a recording or image-receiving material
- G03G15/231—Arrangements for copying on both sides of a recording or image-receiving material
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G2215/00—Apparatus for electrophotographic processes
- G03G2215/16—Transferring device, details
- G03G2215/1604—Main transfer electrode
- G03G2215/1609—Corotron
Definitions
- the invention relates to a printer or copier with a transfer station for simultaneous printing on both sides of a carrier material.
- the invention further relates to a corotron device which can be used in the transfer station mentioned.
- High performance printers and high performance copiers often have the ability to print on the front and back of a substrate such as paper.
- This mode of operation is also called duplex printing. It is known to first print a toner image on one side, for example the front side, and then to turn the carrier material. The same printing station is then requested again in order to then print the second side, usually the back side, with a second toner image.
- This type of duplex printing is known both for tape-shaped carrier material and for Emzelblatt carrier material. In such a printing operation, the total throughput is not high due to the additional transport and the turning of the carrier material.
- a printer or copier system contains two printing units, each printing unit printing on one side of the carrier material. In this case, considerable space is required for the two printing units within the system and the technical outlay is great.
- continuous paper is fed to a transfer printing point of a photoconductor cylinder, which has electrophotographic units on two surfaces for producing differently colored toner images.
- the continuous paper is opened at the transfer location printed on the front with a first color, then the continuous paper is deflected and fed to a printing point opposite the transfer point on the same photoconductor cylinder and printed there with the reverse side.
- EP-A-0 320 985 it is known to use a transfer belt which carries toner images which have been transferred from a photoconductor drum to the transfer belt. The toner images on the transfer belt are then transferred to the carrier material at the transfer location.
- a transfer station for simultaneous printing on both sides of a carrier material is known (duplex printing).
- the transfer station contains a pivotable transfer printing station which, in a first position, holds a transfer belt away from the carrier material, so that no toner images are transferred to this carrier material. In this position, toner images are superimposed on the transfer belt to enable multi-color printing. In a second position, the transfer printing station is pivoted to the carrier material and transmits the multicolored toner image.
- WO 87/02792 describes a corotron device with a corotron electrode, the counter electrode of which is designed as a metal plate. This metal plate is at ground potential. The electric field generated between the corotron electrode and the counter electrode leads to an influence on the charge of the toner particles.
- two transfer bands face each other at the transfer printing location, the toner particles of which have different polarity.
- An electrostatic field is now generated, which is directed in such a way that the toner particles are repelled both by the first transfer belt and by the second transfer belt and are deposited on the respective surfaces of the carrier material.
- a simultaneous transfer printing is achieved in this way.
- the transport path of the carrier material remains short, since the carrier material does not have to be passed two printing stations or two printing stations.
- there is no intermediate fixation of the toner images transferred to the carrier material as a result of which the technical outlay is reduced and the print quality remains high.
- both transfer belts seen in the feed direction of the carrier material, have toner images with toner particles of the same polarity in a section in front of the transfer printing station, a charge transfer corotron being arranged in front of the transfer printing station along one of the transfer belts, which generates an electric field that polarizes the toner reverses this transfer band by reloading.
- a uniform toner system for example a positive or negative toner system with positive or negative charge of the toner image, can be used for both transfer bands. Accordingly, the print quality on both sides of the carrier material is almost identical.
- Another embodiment is characterized in that two transfer rollers face each other at the U printing point, and that a direct voltage is applied to the transfer rollers, which generates the electric field for transfer printing of the toner particles.
- the transfer rollers ensure precise guidance of the carrier material and the transfer belt in the area of the transfer printing point.
- they make it easy to build up an electric field in the area of the transfer printing point.
- an exemplary embodiment has proven itself in which, seen in the feed direction of the carrier material, two guide elements are arranged in front of the transfer rollers, between which the transfer belt and the carrier material are guided. In this way, the transfer tapes and the carrier material are guided along a relatively large distance with mutual contact. The fogging effect is reduced because the toner particles have only a small or no spacing from the surface of the carrier material and have such a location-accurate transfer printing occurs at the transfer printing '.
- a corotron device is specified with the features of claim 25.
- This corotron device can advantageously be used in conjunction with the transfer modules mentioned.
- a toner image present on an intermediate carrier is transferred mechanically, thermodynamically or electrostatically to the end image carrier.
- the toner particles For an electrostatic transfer of the toner image from a photoconductor belt to an intermediate carrier or to an end image carrier, the toner particles must have a certain voltage potential.
- the electrostatic transfer of the toner particles takes place through forces in the electrical field and is based on a potential difference between the toner particles and the final image carrier to which the toner image is to be transferred.
- the force by the electric field must be greater than the binding forces by which the toner particles are held on the intermediate carrier for toner images from which they are to be transferred.
- dry toner particles are used for the electrographic transfer with a suitable voltage potential, so that the transfer of the toner particles to " a material can be carried out in the printer or copier without additional influence on the charge of the toner particles. If the final image carrier is to be printed on both sides (Duplex printing), the end image carrier must be turned over, or a simultaneous or time-delayed transfer of the toner particles from both sides to the end image carrier takes place.
- the toner particles In order to carry out the transfer without intermediate fixing of the toner image transferred to the end image carrier, the toner particles must be on the first side of the intermediate carrier
- the toner particles are preferably transferred from a positive voltage potential to a negative voltage potential with respect to the ground potential ie the toner particles are transferred from the intermediate carrier to the final image carrier from both sides at the same time or with a time delay without intermediate fixation.
- the toner particles on both sides of the final image carrier are attracted by their different potentials through the final image carrier and / or are attracted by the potential difference to the final image carrier, so that they adhere to the final image carrier.
- toner particles stick to the intermediate carrier from which they are to be transferred, ie they have not been successfully transferred. It deals are toner particles of a few percent of the toner image, usually considerably less than 20 percent. These untransferred toner particles usually have a low or incorrect voltage potential. In order to carry out a further transfer of these untransferred toner particles, for example for cleaning the intermediate carrier, with high efficiency, it is necessary to charge the toner particles to a defined potential. This loading process takes place with a corotron device. The intermediate carrier forms the counter electrode to the corotron device.
- the intermediate carrier is a conductive material with a specific resistance of less than 10 ⁇ ohm cm
- the intermediate carrier is connected to ground potential or to another suitable voltage potential and thus serves as a counter electrode.
- the intermediate carrier is provided with a light-sensitive cover layer whose dark resistance is very high-resistance (for example greater than 10 6 ohm cm)
- a counter electrode must be arranged on the back of the intermediate carrier.
- Counter electrodes are preferably designed as metal plates or as conductive deflection rollers. Since deflection rollers are associated with a high mechanical outlay, increased space requirements and high costs, metal plates are primarily used as counter electrodes.
- the counter electrode should have a low contact resistance to the intermediate carrier.
- the intermediate carrier is guided past the fixed counter electrode without contact.
- the intermediate carrier In order to achieve the low contact resistance, the intermediate carrier must be guided past the fixed counterelectrode at a short distance. This distance is preferably 0.2 mm to 1.0 mm.
- the forces between two bodies, the potential difference of which creates an electric field, are comparable to the forces between two plates of a plate capacitor, one plate of the plate capacitor through the counter electrode and the other Plate is formed by the underside of the intermediate carrier.
- a force then acts on the intermediate carrier in the direction of the fixed counter electrode. This force causes the band-shaped intermediate support on the counterelectrode to deflect in its direction, touch it and adhere to it.
- the contact between the moving band-shaped intermediate carrier and the stationary counter electrode creates static and sliding friction.
- the mechanical energy required in addition to driving the intermediate carrier due to this friction between the intermediate carrier and counter electrode must be applied by the drive unit of the intermediate carrier.
- the intermediate carrier and / or the counter electrode is worn as a result of the sliding friction.
- the counter electrode has conductive elevations, the end points of which protrude in the direction of the corotron wire and which lie in a plane parallel to the longitudinal axis of the corotron wire.
- This configuration of the counter electrode ensures that the attractive force between the intermediate carrier and the counter electrode is considerably reduced. This attraction depends crucially on the effective area.
- the decisive effective area is the area of the counterelectrode facing the intermediate carrier.
- the arrangement of electrically conductive elevations, the end points of which represent the decisive effective area ensures that the effective area and thus also the attractive forces between the intermediate carrier and the counterelectrode are low. This arrangement also ensures that the curvatures on the elevations result in a strong exchange of charge carriers due to peak discharge.
- a preferred embodiment provides that the elevations of the counter electrode are arranged along the longitudinal axis of the corotron wire. It is thereby achieved that the electric field for influencing the charge of the toner particles is formed uniformly and the arrangement of the counter electrode is possible in a space-saving manner.
- Another embodiment is characterized in that the counter electrode contains individual pins as elevations. This ensures that the counterelectrode can be manufactured inexpensively from standardized components.
- the counter electrode contains tapered elevations. It is thereby achieved that the effective area of the counter electrode and thus the attractive force between the intermediate carrier for toner images and counter electrode is further reduced.
- the counterelectrode is designed in the manner of a blade with a cutting edge, the cutting edge being arranged parallel to the longitudinal axis of the corotron wire.
- corotron device provides that the cutting edge of the counterelectrode is serrated and that the serrations taper in the direction of the corotron wire, so that the end points and / or end faces of the pegs protrude in the direction of the corotron wire and parallel to the longitudinal axis of the corotron wire lie. It is thereby achieved that the effective area, on which the amount of attractive force between the intermediate carrier for toner images and counter electrode is dependent, is reduced compared to the continuous blade, whereby the attractive force is further reduced. The peak discharge is further favored.
- the counter electrode is formed by a wire, the longitudinal axis of which is arranged parallel to the longitudinal axis of the corotron wire.
- a corotron wire is also arranged as a counter electrode. This wire runs across the width of the intermediate beam.
- FIG. 1 shows a schematic sectional illustration of an electrophotographic printing device for monochrome and / or colored printing on one or both sides of a band-shaped carrier material, in which the transfer station according to the invention can be used,
- Figure 2 is a schematic sectional view of a
- FIG. 3 schematically shows an arrangement of essential parts of the transfer station with the transfer of the toner particles
- FIG. 4 shows a detailed illustration of the arrangement according to FIG. 3 to explain the mode of operation
- FIG. 5 shows an electrical equivalent circuit diagram which shows the resistance and current conditions at the transfer printing point
- FIG. 6 shows an arrangement similar to that of FIG. 3 with a negative toner system
- FIG. 7 shows schematically the possible potential relationships on the transfer printing rollers
- FIG. 8 shows an exemplary embodiment in which the transfer belts partially wrap around the transfer rollers
- FIG. 9 shows an exemplary embodiment with guide rollers
- FIG. 10 shows a detailed illustration of the arrangement according to FIG. 9,
- FIG. 11 shows an arrangement similar to that according to FIG. 9, in which the electrical field required for transfer printing between the guide roller and the
- FIG. 12 shows an electrical equivalent circuit diagram for the exemplary embodiment according to FIG. 11
- FIG. 13 shows an arrangement according to FIG. 11, feed rollers additionally being provided,
- FIG. 14 shows an exemplary embodiment with deflection brackets
- FIG. 15 the current conditions in the exemplary embodiment according to FIG. 14,
- FIG. 16 shows the exemplary embodiment according to FIG. 14 with insulated Umiehkbügeln
- FIG. 17 shows an exemplary embodiment with electrically conductive deflection brackets, which are guided through a resistance to ground potential
- FIG. 18 shows an exemplary embodiment similar to that according to FIG. 13,
- FIG. 19 shows several exemplary embodiments for a transfer roller
- Figure 20 shows a transfer roller from a high-resistance
- FIG. 21 a transfer roller with an electrically conductive core and a high-resistance coating
- FIG. 22 shows a recharging corotron device with two corotron wires and with two counter electrodes designed as blades
- FIG. 23 a recharging corotron with a corotron wire and one used as counter electrode
- FIG. 24 shows the representation of a counterelectrode, which as
- Figure 25 shows a blade
- FIG. 26 shows a counter electrode consisting of an arrangement of individual pins
- FIG. 27 shows a counter electrode consisting of a wire
- FIG. 28 shows a transfer printing corotron device with a corotron wire and with a counter electrode designed as a blade.
- FIG. 1 shows a printing device for monochrome and / or colored printing on one or both sides of a strip-shaped carrier material, for example a paper web.
- the printing device has a modular structure and has a feed module M1, a printing module M2, a fixing module M3 and a post-processing module M4.
- the feed module Ml contains elements for feeding a continuous paper drawn off from a stacker to the printing module M2.
- This printing module M2 contains the transfer station, which prints the carrier material, which is then in the fixing module M3 is fixed and cut and / or stacked in the post-processing module M4.
- the printing module M2 contains the units required for printing a tape-shaped carrier material 10 with toner images, which are arranged on both sides of a transport channel 11 for the carrier material 10. These units essentially comprise two differently configurable electrophotography modules E1 and E2 with associated transfer modules T1 and T2, which together form the transfer station T.
- the modules E1 and T1 are assigned to the front " of the carrier material 10, the modules E2 and T2 to the rear of the carrier material 10.
- the essentially identically constructed electrophotography modules E1 and E2 contain a preferably seamless photoconductor belt 13 which is guided over deflection rollers 12 and driven by an electric motor in the direction of the arrow, which e.g. is an organic photoconductor, also called an OPC.
- the units for the electrophotographic process are arranged along the light-sensitive outside of the photoconductor belt 13. These units are used to generate 13 individual color separations on the photoconductor belt associated toner images.
- the photoconductor 13 moved in the direction of the arrow is first charged to a voltage of approximately -600 V using a charging device 14 and discharged to approximately -50 V using a character generator 15 consisting of an LED comb, depending on the characters to be printed.
- the latent charge image thus produced, located on the photoconductor 13, is then colored with toner using developer stations 16/1 to 16/5.
- the toner image is then loosened with the aid of the intermediate exposure device 17 and in an intermediate transfer area 18 onto a transfer belt 19 of the transfer belt module T1 using a transfer corona device 20.
- the entire photoconductor belt 13 is discharged over the entire width with the aid of the discharging device 21 and cleaned of adhering toner dust by means of a cleaning device 22 with cleaning brushes.
- a subsequent intermediate exposure device 23 ensures appropriate charge-related conditioning of the photoconductor belt 13, which, as already described, is then charged uniformly with the aid of the charging device 14.
- the developer stations 16/1 to 16/5 are designed to be switchable. They each contain the toner assigned to a single color separation.
- the developer station 16/1 contains black toner
- the developer station 16/2 toner of yellow color the developer station 16/3 toner of magenta color
- the developer station 16/4 toner of cyan color the developer station 16/5 contains blue toner or toner a special color.
- Both one-component and two-component toner developer stations can be used as developer stations.
- One-component toner developer stations which work with fluidizing toner, as are known, for example, from US Pat. No. 477106 (applicant Fotland), are preferably used. The subject matter of this U.S. patent is part of the present disclosure.
- a toner image " ' is generated by the developer stations 16/1 to 16/5 by a single developer station, which is assigned to a single color separation.
- This toner image is then electrostatic via the transfer printing device 18 in connection with the transfer corona device 20 transferred to the transfer belt 19.
- the transfer module T1 contains this transfer belt 19, which consists of a rubber-like substance, is guided around several deflection devices and is driven by a motor, similar to the photoconductor belt 13, the transfer belt 19 is preferably endless and has no seam specifically from the transfer area with the roller 18 and the transfer corona device 20 to a transfer printing station 24 with transfer rollers, from there further around a deflection roller 25 to a cleaning station 26 and from there again to the transfer area 18, 20 with the deflection roller arranged there 27.
- the transfer belt 19 in the transfer module T1 serves as a collector for the individual toner images assigned to the color separations, which are transferred to the transfer belt 19 via the transfer device 18, 20.
- the individual toner images are arranged one above the other so that an overall toner image corresponding to the color image is produced.
- the transfer module contains Tl a switchable transfer printing station 24. According to the illustration in FIG. 1, this can contain a plurality of mechanically displaceable transfer printing rollers 28 with the associated transfer printing corona device 29.
- the transfer printing rollers 28 and the transfer printing corona device 29 are shifted upwards in the direction of the arrow, so that the transfer belt 19 is spaced apart from the carrier material 10.
- the individual toner images are taken over by the electrophotography module E1 and superimposed on the transfer belt 19.
- the cleaning station 26 is deactivated by pivoting it away.
- the carrier material 10 is at rest in the area of the transfer printing station 24.
- the electrophotography module E2 and the transfer module T2 for the rear of the recording medium 10 are constructed in accordance with the modules E1 and T1.
- an overall toner image is generated on the transfer belt by collecting individual toner images for the back, the corresponding transfer printing station 24 also being pivoted away in the operating state * collecting ".
- the transfer ribbons 19 of the transfer modules T1 and T2 are brought into contact with the carrier material 10 in the region of their transfer printing stations 24 and the carrier material 10 is moved in the process.
- the cleaning stations 26 of the transfer modules T1 and T2 are pivoted and activated.
- toner image residues adhering to the transfer belts 19 are removed by the cleaning stations 26.
- Another collection cycle for generating new toner images in which the transfer belts 19 have been pivoted away and the carrier material 10 is at a standstill.
- the above- Transfer of the toner images from the transfer modules T1 and T2 to the carrier material 10 thus takes place during a start-stop operation of the carrier material 10.
- the carrier material 11 is moved in the paper transport belt with the aid of motor-driven transport rollers 38.
- charging or corona devices 39 for paper conditioning can be arranged so that the paper 10 is transferred to the load, e.g. is set uniformly.
- the feed module Ml contains a loop puller 30.
- This loop puller 30, which acts as a tape store, buffers the support material 10 continuously drawn off by a stacking device 31 .
- the fixing module M3 serves this purpose. It contains an upper and a lower row of infrared radiators 32, between which the paper transport channel for the carrier material 10 runs.
- the toner image which is located both on the front side and on the rear side of the carrier material 10 and is fixed by the infrared emitters 32, is still hot and soft and is guided without contact after the area of the infrared steel 32 via a deflection roller 33 arranged on the output side.
- the fixation is carried out by the heat generated by the infrared radiators 32.
- the carrier material 10 is cooled and smoothed, for example by means of appropriate decurler devices.
- Kuhlele- elements 34 can serve fan-driven air chambers.
- the carrier material 10 is correspondingly post-processed within the post-processing module M4, which can contain, for example, a cutting device 36 with a stacking device 37.
- a microprocessor-controlled control device ST which is connected to the device control GS of the printer, is used, which is connected to the components to be controlled and regulated by the feed module Ml, print module M2 and fixing module " ⁇ M3 or post-processing module M4 Modules, it is coupled to the individual units, for example with the electrophotography modules El and E2 and the transfer modules T1 and T2.
- a control panel B Connected to the device controller GS or controller ST, which can be part of the device controller, is a control panel B, via that the various operating states can be entered.
- the control panel B can contain a touch screen screen or a personal computer PC with a coupled keyboard.
- the control itself can be constructed conventionally.
- the electrophotography modules E1 and E2 contain two independently working, image-generating devices B1 and B2.
- the first image-forming device B1 contains a character generator 15, a charging device 14, an intermediate exposure device 23, a cleaning device 22, an unloading corotron device 21 and a developer station 16/1.
- the second image-forming device B2 is constructed analogously to this with a charging device 14, character generator 15, a development station 16/2 and an intermediate exposure device 17.
- the developer station 16/1 can be assigned a first color, for example black, and the developer station tion 16/2 of a second color, e.g. blue or another color.
- FIG. 3 shows an exemplary embodiment of the transfer station T, in which two transfer rollers are used.
- the toner image 44 for the front side of the carrier material 43 is located on the transfer belt 41.
- the toner image 45 for the rear side of the carrier material 43 which is preferably a paper web, is located on the second transfer belt 42. Both toner images 44 and 45 have been transferred, for example, to the transfer belts 41, 42 using the electrophotographic devices E1 and E2 according to FIG. In the present case according to FIG.
- a positive toner system is used, ie after the toner images 44, 45 have been applied, the toner particles have positive electrical charge. fertilize as indicated in Figure 3.
- the carrier material 43 which is conveyed in the direction of the arrow P1, is arranged between the two transfer belts 41, 42.
- Two electrically conductive transfer rollers 49a, 49b guide the transfer belts 41, 42 in such a way that they touch the carrier material 43.
- An electrical direct voltage U is applied to the transfer rollers 49a, 49b and is fed from a direct voltage source 40.
- the transfer printing process takes place, in which toner particles are transferred from the transfer belts 41, 42 to the respective surface of the carrier material 43. This area is also known as the transfer point.
- a transfer corotron 47a is arranged on the transfer belt 42 in front of the transfer printing point and is fed with negative direct voltage with respect to ground from a direct voltage source 48.
- the charge transfer corotron 47a is opposed by a ground electrode 47b.
- the transmission bands 41, 42 can consist of an insulating material or a conductive material. It is desirable that the transfer belts 41, 42 and the carrier material 43 have the same surface speeds. Too large a relative movement of the surfaces to one another would cause the toner images 44, 45 to be mechanically blurred and could thus have a negative influence on the print quality.
- FIG. 4 shows the mode of operation of the simultaneous transfer printing when using a positive toner system. Due to the electric field generated by the recharge corotron 47a, the polarity of the toner particles arranged on the lower transfer belt 42 is reversed, ie the toner particles 46 no longer have a positive charge but a negative charge. fertilizer, as indicated in Figures 3 and 4. The toner particles of the toner image 44 are still positively charged. Due to the voltage U applied to the transfer rollers 49a, 49b, an electrostatic field F is formed, the field lines of which depend on the shape of the transfer rollers 49a, 49b, that is to say in particular on the radius of curvature. FIG.
- the electric field F m of the plane of the central axes of the transfer rollers 49a, 49b is largely homogeneous and becomes more inhomogeneous towards the edge along the plane of the carrier material 43.
- the toner particles of the upper toner image 44 separate from the transfer belt 41 and are deposited on the front of the carrier material 43. Since the potential of the upper transfer roller 49a is positive, there is a repulsive force for the toner particles of the toner image 44, which repels the toner particles on the surface of the carrier material 43.
- the lower transfer roller 49b has a negative voltage potential with respect to the potential of the toner particles 46 with a negative charge. Accordingly, these toner particles 46 are repelled from the surface of the lower transfer belt 42, migrate against the direction of the electric field F to the back of the carrier material 43 and accumulate there.
- FIG. 5 shows an electrical equivalent circuit diagram, which is shown as a circuit with series resistors R.
- the flowing current i results from Ohm's law, ie the current i is the quotient of the voltage U divided by the sum of the individual resistors R.
- the aim should be that the resistances R of the two transfer rollers 49a, 49b are as small as possible. This can be achieved using conductive materials, ie metal transfer rollers are used. It should also be provided that the resistances R of the transmission bands 41, 42 are as large as possible so that the total current i remains small. With a large total current i, the wear of the transmission bands 41, 42 is increased.
- the resistance R of the transmission bands 41, 42 must, however, assume a finite value so that the electric field F is formed with high intensity on the surface of the respective transmission bands 41, 42. If the resistance R of the transmission bands 41, 42 is too large, the effective distance for the electric field F is increased; it extends from the surface of the transfer roller 49a to the surface of the transfer roller 49b.
- the field strength within field F is then weakened.
- the effective distance for the electric field F between the transmission bands 41, 42 is reduced and thus the field strength is increased while the voltage U is otherwise the same.
- FIG. 6 shows essential parts of the transfer station T when using a negative toner system, ie in which the charges of the toner particles are negatively charged after being applied to the transfer belts 41, 42.
- the polarity reversal is in turn effected by the recharge corotron 47a, which in this case, however, has a positive potential.
- the transfer rollers 49a, 49b are driven with a voltage U, so that an electric field is created, the field strength of which is reversed compared to the exemplary embodiment according to FIG.
- the function of transfer printing corresponds to that previously described, only with the opposite sign of the charge and the field strength.
- FIG. 7 shows the possible potential relationships on the transfer rollers 49a, 49b.
- one of the transfer rollers 49a, 49b is grounded.
- an electrode of the DC voltage source 40 is grounded.
- FIG. 7c shows a symmetrical voltage control, the center of voltage being connected to ground.
- FIG. 7d shows an asymmetrical voltage control for the transfer rollers 49a and 49b.
- FIG. 8 shows a development of the arrangement according to FIG. 3.
- the carrier material 43 to be printed is guided by the transfer rollers 49a and 49b in such a way that it wraps around the transfer rollers 49a, 49b in each case by a predetermined wrap angle. In this way, the area in which the respective toner image 44 or 45 rests on the surfaces of the carrier material 43 is enlarged. Inhomogeneities of the electric field F at its edge have a less pronounced effect; the fogging effect is reduced.
- FIG. 9 shows an exemplary embodiment in which two guide rollers 49c, 49d are arranged in front of the transfer rollers 49a and 49b, as seen in the feed direction of the carrier material 43, between which the transfer belts 41 and 42 and the carrier material 43 are guided.
- the two guide rollers 49c and 49d are connected to ground potential, while the voltage U for generating the electric field is applied to the transfer rollers 49a and 49b.
- the two guide rollers 49c, 49d bring the transfer belts 41 and 42 into contact with the carrier material 43 or reduce the distance to a minimum.
- the toner images 44, 46 reach the inhomogeneous area (cf. FIG.
- FIG. 10 shows a detailed representation of the transfer printing area according to FIG. 9.
- the electric field F is effective between the two transfer rollers 49a and 49b. Due to the contact of the toner particles on the transfer belts 41, 42 with the surface of the carrier material, a precise transfer printing takes place in the electric field 41.
- FIG. 11 shows a variant of the embodiment according to FIG. 9.
- the lower transfer roller 49b and the upper guide roller 49c are subjected to a voltage potential, so that the electric field F between the rollers 49b and 49c is effective.
- the transfer roller 49a and the guide roller 49d are mounted insulated and have floating potential.
- the electrical field F required for transfer printing is effective over a longer distance, so that the transfer printing process proceeds more gently because the effective area on which the transfer of the toner particles from the transfer belts 41, 42 to the surface of the carrier material 43 takes place, is enlarged.
- FIG. 12 schematically shows the physical relationships using an electrical equivalent circuit diagram. Is the specific material resistance p of the transmission 41, 42 low, then relatively high currents l result due to Ohm's law. With a fixed voltage U this can result in an undesirably high electrical power P according to the relationship:
- R is the total electrical resistance
- p is the electrical specific material resistance of the transmission bands
- 1 is the effective material length
- A is the effective material cross section
- FIG. 13 shows a combination of the exemplary embodiments according to FIGS. 9 and 11.
- two feed rollers 49e and 49f are arranged, between which the transfer belts 41, 42 and the carrier material 43 are guided.
- the feed rollers 49e and 49f lead to ground potential, while the arrangement of the rollers 49a, 49b, 49c, 49d and the potential lead correspond to those according to FIG. 11.
- FIG. 14 shows a variant of the arrangement according to FIG. 9.
- earthed deflection brackets 49g, 49h are used. These deflection brackets 49g, 49h can be arranged near the transfer roller 49a, 49b, which shortens the length of the contact of the transfer belts 41, 42 with the carrier material 43. If one compares the arrangement according to FIG. 9 with that according to FIG. 14, it can be seen that in FIG. 9 the minimum path in which there is contact between the transfer belts 41, 42 with the carrier material 43 is the sum of the radii of the transfer rollers 49a or 49b and the guide rollers 49c or 49d.
- narrow deflection brackets 49g, 49h the sliding surfaces of which are arranged near the surface of the transfer rollers 49a, 49b can be.
- a friction-reducing layer for example with a layer made of a plastic material containing fluorine, for example PFA, ETFE, FEP, PVDC, Teflon or polyimide (PI).
- the surface wear of the deflection brackets 49g, 49h can be reduced by using hard, wear-resistant materials, for example chrome-nickel steel, VA steel, or by providing the deflection brackets 49g, 49h with a layer of a wear-reducing material, for example by Nickel plating, using silicate or using surface hardening.
- hard, wear-resistant materials for example chrome-nickel steel, VA steel
- a layer of a wear-reducing material for example by Nickel plating, using silicate or using surface hardening.
- FIG. 15 shows the current conditions in the example according to FIG. 14, the deflection brackets 49g / - "49h being at ground potential.
- the total current Iges results from the sum of the currents Iu at the transfer pressure point and the cross currents Iql and Iq2. It is desirable that
- the deflection brackets 49h, 49g can also be arranged in an electrically insulated manner so that they assume floating potential ( see Figure 16).
- FIG. 17 shows an exemplary embodiment in which the deflection brackets 49g, 49h are electrically conductive, but are guided via a resistor R to ground potential. The cross currents are also reduced in this exemplary embodiment according to FIG. 17.
- FIG. 18 shows a variant of the exemplary embodiment according to FIG. 13.
- the feed rollers 49e, 49f are replaced by deflection brackets 49i, 49j.
- These deflection brackets 49i, 49j can be designed electrically, as is indicated in the examples according to FIGS. 16 and 17.
- Figure 19 shows various embodiments for the transfer rollers.
- the transfer roller is cylindrical and made of an electrically conductive metal as a solid component.
- the transfer roller is made from metal in the form of a tube, ie hollow inside.
- the lower part of the picture in FIG. 19 shows a metallic core, which can consist of solid material or of a tube. This core is provided with a jacket made of high-resistance material.
- the use of a metallic core for the transfer roller is expedient since it has to be manufactured very precisely with little out-of-roundness. In order to minimize runout errors, the circumference of the transfer roller and the length of the transfer belt should be in an integer relationship to one another.
- the transfer belts have a certain fluctuation in thickness, which interferes with the transfer printing process, for example local detachment of the transfer belts from the roller can occur. Therefore, an elastic coating is advantageously applied to the transfer roller, which can compensate for small mechanical tolerances of the components by elastic deformation.
- This coating should have an electrical conductivity in order to be able to build up a strong electrical field in the transfer printing zone on its outer skin.
- the electrical conductivity of the coating should be in the range from 0.5 x 10 -6 to 5 x 10 ⁇ 2 icm, but preferably in the range from 0.5 x 10 ⁇ to 5 x 10 9 ⁇ c.
- the elastic coating should have a Shore hardness in the range from 10 to 90 S (A), preferably in the range from 20 to 70 Sh (A).
- the thickness of the elastic coating is 0.2 to 15 mm, preferably 0.5 to 2 mm.
- the elastic coating can additionally have a layer of fluorine-containing plastic material, preferably PFA, ETFE, FEP, PVDC or Teflon, or a polyimide layer.
- the additional layer can also be electrically insulating and have a maximum thickness of 40 m, preferably from 0.1 to 20 ⁇ m.
- Conductive fillers preferably carbon black, silicates, oxides, can be added to the elastic layer, which enables an increased layer thickness.
- FIG. 20 shows a transfer roller which does not have a continuous metallic core, but has lateral metallic contacting cylinders 50.
- the central part 52 of the cylindrical roller consists of a high-resistance material.
- the resistance R is plotted over the length 1 of the roller. It can be seen that the resistance R increases with increasing length 1, as a result of which the local current I decreases over length 1 when voltage U is applied. This results in different potentials along length 1, which is undesirable.
- FIG. 21 shows an exemplary embodiment of a transfer roller with a low-resistance, metallic core 56, on which a coating 54 is applied, which consists of a relatively high-resistance material.
- the resistance R remains constant along the length 1, which also results in a constant potential along the length 1 on the surface of the high-resistance sheath coating.
- the core can also be made of an electrically conductive plastic, e.g. from the material PA, which contains soot particles.
- FIG. 22 shows a recharging corotron device 110 with two corotron wires 112 and with two counter electrodes 114 designed as blades.
- an intermediate carrier is a Photoconductor tape 116 is provided.
- a transfer belt can also be used.
- the blades 114 are fastened to a holder 126, which also establishes the electrical connection to the ground potential of the printing and / or copying device 128.
- the corotron wires 112 are surrounded on the side facing away from the photoconductor band 116 by two screens 130.
- the photoconductor tape 116 is guided past the counter electrodes 114 at a distance in the range from 0.2 mm to 4 mm, preferably in the range from 0.2 mm to 1 mm.
- the negatively charged toner particles 122 of the latent toner image 118 are recharged by the electric field between the corotron wires 112 and the counter electrodes 114.
- FIG. 23 shows a recharging corotron device 110 with a corotron wire 112 and a single blade used as counter electrode 114, the field lines 132, 134 of the effective electrical field being indicated.
- the counter electrode 114 has ground potential. Alternatively, the counter electrode can have a negative potential with respect to the ground potential.
- An electrical field is formed between the corotron wire 112 and the counter electrode 114. This field 134 acts on the toner particles 122 which have a negative potential. The toner particles 122 are discharged as they pass the corotron wire 112 and charged to a positive potential.
- the magnitude of the potential of the now positively charged toner 120 depends on the Dwell time of the toner in the electric field and on the density of the electric field.
- the photoconductor tape 116 is attracted by the counter electrode 114.
- the attractive force F is determined from the relationship: SQ • ⁇ r • A • U 2
- ⁇ r is the dielectric constant of the air between photoconductor band 116 and counter electrode 114
- A is the surface 136 of counter electrode 114 effective in the electric field
- U is the potential difference
- d is the distance between the underside of photoconductor band 116 and counter electrode 114.
- FIG. 24 shows a further counter electrode 114 which is designed as a blade.
- This blade 114 has a rectangular cross section and is fastened by a holder 126 in the printer and / or copier 128.
- a blade 114 is shown in FIG. 25, the edge of which is serrated.
- the blade 114 is arranged in the printer / copier 128 such that the teeth 140 taper towards the photoconductor belt 116.
- the tines 140 are arranged at equal intervals. This arrangement ensures uniform transfer of the latent toner image 118.
- the holder 126 of the blade 114 is not shown in this figure 25.
- FIG. 26 shows a counter electrode 114 which consists of an arrangement of individual pins 142.
- the pins 142 are arranged on a holder 126 at symmetrical intervals.
- the holder 126 is arranged in the printer and / or copier 128 such that the ends of the individual pins 142 lie in a plane parallel to the photoconductor band 116 or to the corotron wire 112, and parallel to the corotron wire.
- FIG. 27 shows a counter electrode 114 which consists of a wire 144.
- the wire 144 is arranged in the printer and / or copier 128 by a suitable holding device 126 such that it lies in a plane parallel to the photoconductor band 116 and parallel to the corotron wire 112.
- a screen 130 is arranged on the side of the wire 144 facing away from the photoconductor band 116.
- a wire 144 similar to the corotron wire 112 is used as the wire 144.
- FIG. 28 shows a transfer printing corotron device 146 with a corotron wire 112 and with a counter electrode designed as a blade 114.
- Two photoconductor tapes 116a and 116b are provided as intermediate carriers. Alternatively, two transfer belts can also be used.
- a not yet fixed toner image 118a on the photoconductor belt 116a contains positively charged toner particles 120.
- a not yet fixed toner image 118b on the photoconductor belt 116b contains negatively charged toner particles 122.
- the photoconductor belts 116a and 116b and a paper web 148 are between the corotron wire 112 and the blade 114 performed without touching them, the photoconductor belts 116a, 116b being guided and driven by deflection rollers 124.
- the drive and the guidance of the paper web 148 is not shown in this figure.
- Corotone wire 112 has a positive potential and blade 114 has a negative potential with respect to ground potential.
- the corotron wire 112 is surrounded by a screen 130 on the side facing away from the photoconductor band 116a.
- the positively charged toner particles 120 of the latent toner image 118a are repelled by the positively charged corotron wire 112 and attracted by the negatively charged toner particles 122 of the latent toner image 118b and by the negatively charged blade 114.
- the negatively charged toner particles 122 of the latent toner image 118b are repelled by the negatively charged blade 114 and by the positively charged toner particles 120 of the latent toner image 118a and attracted by the positively charged corotron wire 112.
- a force which is greater than the binding forces between the toner particles 120, 122 and the photoconductor belts 116a, 116b acts on the positively and negatively charged toner particles 120, 122 through the transfer printing corotron 146.
- the positively and negatively charged toner particles 120, 122 are printed onto the paper web 146 by the field forces of the electrical field.
- the toner particles 120, 122 remain adhered to the paper web 146 by the binding forces between the toner particles 120, 122 and the paper web 146 and by the attraction between the positively charged toner particles 120 on the one side of the paper and the negatively charged toner particles 122 on the other side of the paper.
- Control unit 38 transport rollers
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP04012249A EP1465023B1 (en) | 1998-09-03 | 1999-09-03 | Corotron with counter electrode |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19840201 | 1998-09-03 | ||
DE19840201 | 1998-09-03 | ||
PCT/EP1999/006487 WO2000014607A2 (en) | 1998-09-03 | 1999-09-03 | Printer or copier for simultaneously printing a supporting material on both sides |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04012249A Division-Into EP1465023B1 (en) | 1998-09-03 | 1999-09-03 | Corotron with counter electrode |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1110125A2 true EP1110125A2 (en) | 2001-06-27 |
EP1110125B1 EP1110125B1 (en) | 2004-12-29 |
Family
ID=7879705
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04012249A Expired - Lifetime EP1465023B1 (en) | 1998-09-03 | 1999-09-03 | Corotron with counter electrode |
EP99947276A Expired - Lifetime EP1110125B1 (en) | 1998-09-03 | 1999-09-03 | Printer or copier for simultaneously printing a supporting material on both sides |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04012249A Expired - Lifetime EP1465023B1 (en) | 1998-09-03 | 1999-09-03 | Corotron with counter electrode |
Country Status (4)
Country | Link |
---|---|
US (1) | US6556804B1 (en) |
EP (2) | EP1465023B1 (en) |
DE (2) | DE59915218D1 (en) |
WO (1) | WO2000014607A2 (en) |
Families Citing this family (22)
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FI118542B (en) * | 2002-03-14 | 2007-12-14 | Metso Paper Inc | Finishing process |
FI121123B (en) * | 2002-03-14 | 2010-07-15 | Metso Paper Inc | A method for coating a continuous web surface with a dry coating powder |
US6671486B1 (en) * | 2002-06-06 | 2003-12-30 | Xerox Corporation | Common polarity toner duplexing electrostatographic reproduction machine |
US7039349B2 (en) * | 2002-10-31 | 2006-05-02 | Ricoh Company, Ltd. | Image forming apparatus transferring toner images to both surfaces of a recording medium |
US7054587B2 (en) * | 2003-06-23 | 2006-05-30 | Ricoh Company, Ltd. | Image forming apparatus for recording on two sides in a single pass |
KR100532114B1 (en) * | 2004-01-19 | 2005-11-29 | 삼성전자주식회사 | Developing apparatus and electrophotographic image forming apparatus using the same |
DE102004003543A1 (en) * | 2004-01-23 | 2005-10-27 | OCé PRINTING SYSTEMS GMBH | Endless intermediate image carrier for an electrophotographic printer or copier |
DE102004005965A1 (en) * | 2004-02-06 | 2005-09-08 | OCé PRINTING SYSTEMS GMBH | Apparatus for driving a tape in an electrographic printing or copying device |
US7391425B2 (en) * | 2004-03-29 | 2008-06-24 | Eastman Kodak Company | Synchronous duplex printing systems using directed charged particle of aerosol toner development |
US7295799B2 (en) * | 2004-03-29 | 2007-11-13 | Eastman Kodak Company | Synchronous duplex printing systems using pulsed DC fields |
DE102004057999B4 (en) * | 2004-12-01 | 2007-02-15 | OCé PRINTING SYSTEMS GMBH | Apparatus and method for transferring a toner image of electrically charged toner particles from a toner image carrier to a substrate |
JP2006267779A (en) * | 2005-03-25 | 2006-10-05 | Pfu Ltd | Liquid development electrophotographic device |
DE102005023462A1 (en) * | 2005-05-20 | 2006-11-23 | OCé PRINTING SYSTEMS GMBH | Apparatus and method for double-sided printing of a recording medium with reloading and reloading device |
NL1029189C2 (en) * | 2005-06-06 | 2006-12-14 | Oce Tech Bv | Printing process in combination with a toner suitable for use in this process. |
JP2006341958A (en) * | 2005-06-09 | 2006-12-21 | Konica Minolta Business Technologies Inc | Paper conveying device |
US20070135979A1 (en) * | 2005-12-09 | 2007-06-14 | Smartdrive Systems Inc | Vehicle event recorder systems |
JP2008026494A (en) * | 2006-07-19 | 2008-02-07 | Toshiba Corp | Image forming apparatus and method |
DE102008016163A1 (en) | 2008-03-28 | 2009-10-08 | OCé PRINTING SYSTEMS GMBH | Device for simultaneous two-side printing of print substrate in electro photographic printing or copying device, comprises rotating transfer belt, on which toner image comprising toner of polarity is applied |
JP2010008968A (en) * | 2008-06-30 | 2010-01-14 | Ricoh Co Ltd | Transfer device and image forming apparatus including the same |
DE102010016856A1 (en) | 2010-05-10 | 2011-11-10 | OCé PRINTING SYSTEMS GMBH | Printing device i.e. cyan, magenta, yellow and black color printing device, for reciprocal printing of paper web, has pressure module arranged on top surface of print material to print images on back side of material |
DE102013107451A1 (en) | 2013-07-15 | 2015-01-15 | Océ Printing Systems GmbH & Co. KG | Printing device for double-sided printing of a strip-shaped substrate |
US9429883B1 (en) * | 2015-11-10 | 2016-08-30 | Kabushiki Kaisha Toshiba | Image forming apparatus and image forming method |
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DE3146826A1 (en) * | 1981-11-26 | 1983-06-01 | Klaus 4803 Steinhagen Kalwar | Device for surface treatment of film-like materials using corona discharges |
US4714939A (en) | 1985-11-04 | 1987-12-22 | Eastman Kodak Company | Electrographic reproduction apparatus |
US4901110A (en) | 1987-12-18 | 1990-02-13 | Colorocs Corporation | Vertical print engine for electrophotographic apparatus |
JPH06102778A (en) * | 1992-09-18 | 1994-04-15 | Ricoh Co Ltd | Image forming method |
US5521383A (en) * | 1993-06-18 | 1996-05-28 | Sharp Kabushiki Kaisha | Corona discharge device |
US5477315A (en) * | 1994-07-05 | 1995-12-19 | Xerox Corporation | Electrostatic coupling force arrangement for applying vibratory motion to a flexible planar member |
EP0775948A1 (en) * | 1995-11-24 | 1997-05-28 | Xeikon Nv | Single pass, multi-colour electrostatographic printer |
KR970028908A (en) * | 1995-11-24 | 1997-06-24 | 엘 드 샴펠라에레 | Single Pass Multicolor Blackout Photo Printer |
US5797077A (en) | 1996-04-04 | 1998-08-18 | Fuji Xerox Co., Ltd. | Double-sided images forming apparatus and method using the same |
DE59702478D1 (en) * | 1997-03-03 | 2000-11-16 | Oce Printing Systems Gmbh | PRINTING AND COPYING MACHINE FOR PERFORMANCE-ADJUSTED, MONOCHROME AND / OR COLORED, SINGLE OR DOUBLE-SIDED PRINTING OF A RECORDING MEDIUM |
JPH11212308A (en) * | 1998-01-27 | 1999-08-06 | Fuji Xerox Co Ltd | Both-side image forming device |
-
1999
- 1999-09-03 EP EP04012249A patent/EP1465023B1/en not_active Expired - Lifetime
- 1999-09-03 WO PCT/EP1999/006487 patent/WO2000014607A2/en active IP Right Grant
- 1999-09-03 DE DE59915218T patent/DE59915218D1/en not_active Expired - Lifetime
- 1999-09-03 DE DE59911378T patent/DE59911378D1/en not_active Expired - Lifetime
- 1999-09-03 EP EP99947276A patent/EP1110125B1/en not_active Expired - Lifetime
- 1999-09-03 US US09/786,257 patent/US6556804B1/en not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
---|
See references of WO0014607A2 * |
Also Published As
Publication number | Publication date |
---|---|
DE59915218D1 (en) | 2010-12-23 |
WO2000014607A2 (en) | 2000-03-16 |
US6556804B1 (en) | 2003-04-29 |
WO2000014607A3 (en) | 2000-08-24 |
DE59911378D1 (en) | 2005-02-03 |
EP1465023B1 (en) | 2010-11-10 |
EP1110125B1 (en) | 2004-12-29 |
EP1465023A1 (en) | 2004-10-06 |
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