EP1095748B1 - Verfahren zur Herstellung von Treppenwangen, Verfahren zur Herstellung von Treppen und dadurch hergestellten Wangen und Treppen - Google Patents

Verfahren zur Herstellung von Treppenwangen, Verfahren zur Herstellung von Treppen und dadurch hergestellten Wangen und Treppen Download PDF

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Publication number
EP1095748B1
EP1095748B1 EP00203721A EP00203721A EP1095748B1 EP 1095748 B1 EP1095748 B1 EP 1095748B1 EP 00203721 A EP00203721 A EP 00203721A EP 00203721 A EP00203721 A EP 00203721A EP 1095748 B1 EP1095748 B1 EP 1095748B1
Authority
EP
European Patent Office
Prior art keywords
template
structural parts
string
staircase
manufacturing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP00203721A
Other languages
English (en)
French (fr)
Other versions
EP1095748A1 (de
Inventor
Hendrik Mr. Van Driel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Van Driel Trappenbouwer VoF
Original Assignee
Van Driel Trappenbouwer VoF
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Van Driel Trappenbouwer VoF filed Critical Van Driel Trappenbouwer VoF
Publication of EP1095748A1 publication Critical patent/EP1095748A1/de
Application granted granted Critical
Publication of EP1095748B1 publication Critical patent/EP1095748B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
    • B27M3/0013—Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles
    • B27M3/0026—Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles characterised by oblong elements connected laterally
    • B27M3/0053—Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles characterised by oblong elements connected laterally using glue
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
    • B27M3/12—Manufacture or reconditioning of specific semi-finished or finished articles of railings, stairs, stair stringers, ladders, or parts thereof
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F11/00—Stairways, ramps, or like structures; Balustrades; Handrails
    • E04F11/02—Stairways; Layouts thereof
    • E04F11/022—Stairways; Layouts thereof characterised by the supporting structure
    • E04F11/025—Stairways having stringers

Definitions

  • the invention relates to a method for manufacturing a string of a staircase and to a method for manufacturing a staircase with at least one string manufactured with the method.
  • a staircase string is known for example from FR-A-2,544,775.
  • staircases for buildings has heretofore been a process entailing traditional craftsmanship, at least when the staircase is one with non-standard dimensions.
  • the basic components of a staircase are the treads, the risers and the strings in which the treads are fixed by means of housings.
  • the stair strings in particular can take very complex spatial forms.
  • An example hereof is a staircase with a landing in which more or less straight parts of the strings are alternated with curve or wreath pieces.
  • Even greater freedom in the design of a staircase can result in still further complexity in the form of for instance spatially twisted stair strings.
  • Parts of stair strings with a complex form have heretofore been manufactured by releasing a part with the desired shape from a solid piece of wood using projections.
  • the wood used for this purpose preferably contains no knots or knurls and is straight-grained.
  • the techniques employed according to the prior art are: sawing, planing, cutting and so on.
  • a drawback of the existing method is that the manufacture of more complex workpieces is limited to only very skilled staircase builders.
  • the existing art is comparatively costly due to material consumption, and particularly the man-hours required.
  • the object of the present invention is to provide improved methods of manufacturing stair strings and staircases, with which very complex spatial forms can also be made in efficient manner. It is a further object to provide a stair string and a staircase which can be manufactured in any desired form at limited cost.
  • the invention provides for this purpose a method for manufacturing a string of a staircase, comprising the method steps of: a manufacturing a template for the stair string, which template forms a vertical projection onto a horizontal plane of the stair string in the situation of use; b manufacturing structural parts from a substantially form-retaining plate material, wherein the structural parts correspond with segments of the template in a manner such that successive structural parts form at least partly overlapping segments of the template, and c joining together the structural parts successively in stacked manner.
  • the production of a perpendicular projection onto a horizontal ground surface is relatively simple, for instance using a ground plan of a building in which a staircase must be placed. In the case of non-standard staircases this will generally result in an elongate template with at least one curve.
  • This template can be manufactured from for instance a plate material such as plywood.
  • a large number of structural parts are then manufactured from plate material which each form a segment of the template.
  • These structural parts will generally also have an elongate form, but are not as long as the template.
  • the structural parts are then fixed to each other in stacked manner such that a perpendicular projection of the assembly of structural parts then provides the form of the template.
  • the structural parts are mutually connected during the stacking. In order to realize a smooth upper and lower edge on the assembly of structural parts joined together in stacked manner, the edges are preferably finished during an additional method step.
  • the labour-intensive steps of manufacturing the structural parts and joining together these structural parts require little specific knowledge of the building of staircases.
  • the manufacture of a stair string with the described method thus becomes considerably less expensive than heretofore.
  • Another great advantage is the considerable freedom in the design of a stair string; all desired forms can be manufactured.
  • a further advantage is that the desired form can also be arranged accurately in the stair string; the form is controllable.
  • the method enables manufacture of the stair string from plate material (for instance multi-ply or MDF), which provides a considerable saving compared with the use of good-quality solid wood from which the stair string is generally released in parts.
  • step b so many structural parts are manufactured that the associated overlapping segments of the template enclose the whole template.
  • the stacking of structural parts is only possible when successive structural parts overlap each other over a considerable length. Only when this condition is satisfied can the structural parts be connected firmly to each other.
  • the structural parts because of the required height of the stair string it is generally necessary to stack the structural parts in multiple layers.
  • plate material is thus used with a random thickness which can be stacked to a thickness of dozens of layers. It is noted here that for a correct stacking of the structural parts at determined positions relative to the template, markings can be arranged on at least one side of the structural parts left free such that the markings of successive structural parts coincide with each other. The stacking of the structural parts can thus be carried out accurately in simple manner.
  • the template is placed horizontally prior to step c and vertical guide members are then placed for vertical stacking of the structural parts.
  • the template is herein manufactured twice and the vertical guide members connect onto the template on a bottom side and a top side.
  • the vertical guide members can consist for instance of slats, beams, tubes, cables etc.
  • the advantage of the vertical guide members is that the template acquires a more or less three-dimensional form, whereby purely vertical stacking of the structural parts is simplified.
  • the vertical guide members have sufficient rigidity, they can also be used to support the (partially) constructed assembly of structural parts. This is possible for instance by means of clamps with which the assembly is coupled to the vertical guide members.
  • the structural parts can be glued to each other.
  • the stair string can be covered on one or more sides.
  • covering materials are wood veneer, plastic veneer, varnish etc. It is noted that in practice the upper edge of the stair string can advantageously be covered with multiple layers of vertically placed wood veneer. The suggestion of a stair string made of solid wood can thus be created.
  • the invention further provides a method for manufacturing a staircase by assembling treads with at least one string manufactured with the method as described above. These treads can advantageously be manufactured connecting onto the template.
  • Such a staircase can be manufactured in relatively advantageous manner and has a very high degree of design freedom; any form of staircase is in principle relatively simple to realize.
  • Figure 1 shows a block of wood 1 with an obliquely cut side 2 on which are arranged construction lines 3 which originate from a projection for manufacturing a curve or wreath piece.
  • a curve or wreath piece can be applied at a position where two straight stair strings meet, for instance at the position of a landing.
  • the curve or wreath piece must be released from the wooden block 1 with conventional wood-working techniques.
  • the manufacture in this way of more complex spatial forms of (parts of) stair strings is very complicated and labour-intensive.
  • Figure 2 shows a template 4 which forms a perpendicular projection onto a horizontal plane of a stair string in the situation of use.
  • Template 4 generally has an elongate and curved form. Template 4 can be manufactured from a random, form-retaining material. As also shown in the figure, template 4 can be built up from separate template parts 5,6 rigidly connected to each other.
  • Figure 3 shows template 4 placed on the ground 7.
  • a second template 8 Placed perpendicularly above template 4 is a second template 8 with a geometry identical to that of template 4.
  • the two templates 4,8 are joined together by beams 9 which function as guide members and support elements.
  • Structural parts 10 are stacked successively above template 4 in at least partially overlapping manner. These structural parts 10 are manufactured from plate material such that the form thereof corresponds with a part of template 4.
  • the successive structural parts 10 are glued to each other.
  • an assembly 11 of structural parts 10 which has a rough shape corresponding with the desired form of the stair string. In order to hold the assembly 11 of structural parts 10 in position, it is fixed to beams 9 in the figure using clamps 12.
  • the upper and lower edge can be brought into a smooth shape by sawing, planing and so on.
  • the thus processed assembly can be further finished, subject to the wishes of the client, with a single or multi-sided covering.
  • figure 4 shows a staircase 13 according to the invention with two stair strings 14,15, both having a complex spatial form which can however be produced in very controlled manner.
  • stair treads 16 use can likewise be made in advantageous manner of the templates 4,8 for manufacturing the stair strings 14,15, since these treads have to connect to the template in fitting manner.

Landscapes

  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Steps, Ramps, And Handrails (AREA)
  • Socks And Pantyhose (AREA)
  • General Factory Administration (AREA)

Claims (9)

  1. Verfahren zur Herstellung von Wangen (14,15) für Treppen (13), mit den folgenden Verfahrensschritten:
    a) Herstellen einer Form (4,8) für die Treppenwange, welche Form eine vertikale Projektion auf eine horizontale Ebene der Treppenwange im Gebrauchszustand darstellt;
    b) Herstellen von Bauteilen (10) aus einem im wesentlichen formstabilen Schichtwerkstoff, wobei die Bauteile mit den Segmenten der Form auf eine Weise übereinstimmen, dass aufeinanderfolgende Bauteile zumindest teilweise überlappende Formsegmente bilden, und
    c) Zusammenfügen der Bauteile nacheinander in übereinander angeordneter Weise.
  2. Verfahren nach Anspruch 1, das einen weiteren Verfahrensschritt d) umfasst: die Fertigbearbeitung der Ränder des Zusammenbaus der Bauteile, die in übereinander angeordneter Weise miteinander verbunden sind.
  3. Verfahren nach Anspruch 1 oder 2, wobei in Schritt b) so viele Bauteile hergestellt werden, dass die zugehörigen überlappenden Formsegmente die gesamte Form umschließen.
  4. Verfahren nach irgendeinem der vorhergehenden Ansprüche, wobei die Form vor der Ausführung von Schritt c) horizontal angeordnet wird und dann vertikale Führungsstäbe zum senkrechten Übereinanderstapeln der Bauteile angeordnet werden.
  5. Verfahren nach Anspruch 4, wobei die Form zweifach angefertigt wird und die vertikalen Führungsstäbe mit der Form an der Unter- und Oberseite verbunden sind.
  6. Verfahren nach irgendeinem der vorhergehenden Ansprüche, wobei die Bauteile in Schritt c) miteinander verleimt werden.
  7. Verfahren nach irgendeinem der vorhergehenden Ansprüche, wobei die Treppenwange nach der Ausführung von Schritt d) einseitig oder mehrseitig umhüllt wird.
  8. Verfahren zur Herstellung eines Treppenhauses, indem Trittflächen mit zumindest einer Wange zusammengebaut werden, die entsprechend dem Verfahren nach irgendeinem der vorhergehenden Ansprüche hergestellt wurden.
  9. Verfahren nach Anspruch 8, wobei die Trittflächen hergestellt werden, indem sie mit der Form verbunden sind.
EP00203721A 1999-10-29 2000-10-25 Verfahren zur Herstellung von Treppenwangen, Verfahren zur Herstellung von Treppen und dadurch hergestellten Wangen und Treppen Expired - Lifetime EP1095748B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
NL1013423A NL1013423C2 (nl) 1999-10-29 1999-10-29 Werkwijze voor het vervaardigen van een boom van een trap, werkwijze voor het vervaardigen van een trap en aldus vervaardigde trapboom en trap.
NL1013423 1999-10-29

Publications (2)

Publication Number Publication Date
EP1095748A1 EP1095748A1 (de) 2001-05-02
EP1095748B1 true EP1095748B1 (de) 2004-03-31

Family

ID=19770153

Family Applications (1)

Application Number Title Priority Date Filing Date
EP00203721A Expired - Lifetime EP1095748B1 (de) 1999-10-29 2000-10-25 Verfahren zur Herstellung von Treppenwangen, Verfahren zur Herstellung von Treppen und dadurch hergestellten Wangen und Treppen

Country Status (4)

Country Link
EP (1) EP1095748B1 (de)
AT (1) ATE263007T1 (de)
DE (1) DE60009419T2 (de)
NL (1) NL1013423C2 (de)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102010033949A1 (de) 2010-08-10 2012-02-16 Detlev Saage Treppenwange sowie eine eine solche Treppenwange aufweisende Treppe

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU757329B2 (en) * 2001-03-02 2003-02-13 Top Stairs & Staff Pty Ltd An improved method of staircase manufacture and components therefor
CN115247477B (zh) * 2022-08-26 2024-02-02 中国建筑第二工程局有限公司 一种异型混凝土构件施工方法

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2544773A1 (fr) * 1983-04-22 1984-10-26 Hertrich Sarl Meubles Michel Escalier en spirale composable a partir d'elements modulaires
US4918799A (en) * 1989-04-10 1990-04-24 Louis Benedetti Method and apparatus for forming stringers for free-standing circular staircases

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102010033949A1 (de) 2010-08-10 2012-02-16 Detlev Saage Treppenwange sowie eine eine solche Treppenwange aufweisende Treppe

Also Published As

Publication number Publication date
DE60009419D1 (de) 2004-05-06
NL1013423C2 (nl) 2001-05-02
DE60009419T2 (de) 2005-03-10
ATE263007T1 (de) 2004-04-15
EP1095748A1 (de) 2001-05-02

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