EP1075167A2 - Plasma spray device - Google Patents
Plasma spray device Download PDFInfo
- Publication number
- EP1075167A2 EP1075167A2 EP00810085A EP00810085A EP1075167A2 EP 1075167 A2 EP1075167 A2 EP 1075167A2 EP 00810085 A EP00810085 A EP 00810085A EP 00810085 A EP00810085 A EP 00810085A EP 1075167 A2 EP1075167 A2 EP 1075167A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- burner head
- spraying device
- plasma spraying
- base body
- anode
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000007921 spray Substances 0.000 title description 2
- 239000000843 powder Substances 0.000 claims abstract description 24
- 239000011248 coating agent Substances 0.000 claims abstract description 11
- 238000000576 coating method Methods 0.000 claims abstract description 11
- 239000002245 particle Substances 0.000 claims abstract description 3
- 238000007750 plasma spraying Methods 0.000 claims description 11
- 230000035508 accumulation Effects 0.000 claims description 3
- 238000009825 accumulation Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 4
- 238000005507 spraying Methods 0.000 abstract description 3
- 230000008021 deposition Effects 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 4
- 239000000758 substrate Substances 0.000 description 3
- 229910001369 Brass Inorganic materials 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000004157 plasmatron Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000004563 wettable powder Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
- H05H1/00—Generating plasma; Handling plasma
- H05H1/24—Generating plasma
- H05H1/26—Plasma torches
- H05H1/32—Plasma torches using an arc
- H05H1/34—Details, e.g. electrodes, nozzles
- H05H1/3457—Nozzle protection devices
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
- H05H1/00—Generating plasma; Handling plasma
- H05H1/24—Generating plasma
- H05H1/26—Plasma torches
- H05H1/32—Plasma torches using an arc
- H05H1/42—Plasma torches using an arc with provisions for introducing materials into the plasma, e.g. powder, liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/16—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed
- B05B7/22—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed electrically, magnetically or electromagnetically, e.g. by arc
- B05B7/222—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed electrically, magnetically or electromagnetically, e.g. by arc using an arc
- B05B7/226—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed electrically, magnetically or electromagnetically, e.g. by arc using an arc the material being originally a particulate material
Definitions
- the invention relates to a trained according to the preamble of claim 1 Plasma spraying device.
- plasma spraying device is used here as in general Case to understand a coating device provided with a plasmatron, in which the coating material is supplied to the plasma jet in powder form. This coating material is melted in the plasma jet and as a homogeneous Layer applied to the substrate.
- the coating powder is exposed to the plasma jet from the side, i.e. radially, fed.
- the described problem can be remedied by the listed characteristics, by preventing it in particular in the area between the powder feed channel and the outlet nozzle comes to accumulate powder.
- Preferred embodiments of the plasma spraying device are in the dependent ones Claims 2 to 9 circumscribed.
- FIG. 1 shows a schematic side view of a conventional burner head 1. From this illustration are an anode base body 2, a cathode base body 4 and an interposed insulating body 3, which the anode base body 2 electrically isolated from the cathode base 4.
- the anode base body 2 has an anode nozzle 6 and the cathode base body 4 provided with a cathode 7, both the anode nozzle 6 and the cathode 7 are inserted transversely to the longitudinal center axis L2 of the burner head 1, so that a generated plasma jet 10 radially emerges from the burner head 1.
- Either the anode base body 2 and the cathode base body 4 are made of one electrical well conductive material such as brass.
- the Anode nozzle 6 electrically with the anode base body 2 and the cathode 7 electrically connected to the cathode base body 4.
- the supply of the coating powder takes place via a tube 9, which is arranged on the outside of the burner head 1 is.
- this tube 9 runs transversely to the longitudinal center axis L1 of the outlet nozzle 6, the coating material to the indicated plasma jet 10 fed essentially radially.
- the burner head 1 is very compact, whereby the plasma spraying device shown is particularly suitable for coating of bore and pipe walls. On the rest, for feeding the channels required for the operating and cooling media are not described in detail received.
- FIG. 2 shows a schematic side view of the burner head according to the invention 1
- Fig. 3 is a plan view of the burner head 1
- Fig. 4 is a Front view of the burner head 1 shows.
- the design is based on these three figures of the burner head 1 explained in more detail, the same parts with the same reference numerals are provided as in Fig. 1.
- the burner head 1 shown in the Anode base body 2 has a gas supply channel 12 (FIG. 2) which is essentially in a conical recess 13 opens. That for the supply of the Pipe 9 provided for coating powder is fixed to a support element 14, which with a between the recess 13 and the powder feed pipe 9th extending cavity 15 is provided.
- This cavity 15 can over the channel 12 are flooded with a gas, as is indicated in Fig. 2.
- This gas 16 emerges from the cavity on the side facing the plasma jet 10 15 and thus prevents it from being in the aerodynamically critical area between the trailing edge of the anode nozzle 6 and the mouth of the powder feed tube 9 Powder buildup is coming.
- FIG. 5 shows a top view of the anode base body
- FIG. 6 shows a longitudinal section through the anode base body. From these two figures, in particular Design of the anode nozzle 6 and the shape of the recess 13.
- both a reactive and an inert gas can also be supplied via the channel 12. Most of the time it is sufficient if about 10 to 20 liters of gas are added per minute.
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Electromagnetism (AREA)
- Coating By Spraying Or Casting (AREA)
- Plasma Technology (AREA)
- Nozzles (AREA)
Abstract
Description
Die Erfindung betrifft eine gemäss dem Oberbegriff des Anspruchs 1 ausgebildete
Plasmaspritzvorrichtung.The invention relates to a trained according to the preamble of
Unter dem Begriff Plasmaspritzvorrichtung ist im vorliegenden wie im allgemeinen Fall eine mit einem Plasmatron versehene Beschichtungsvorrichtung zu verstehen, bei der das Beschichtungsmaterial dem Plasmastrahl in Pulverform zugeführt wird. Dieses Beschichtungsmaterial wird im Plasmastrahl aufgeschmolzen und als homogene Schicht auf das Substrat aufgetragen.The term plasma spraying device is used here as in general Case to understand a coating device provided with a plasmatron, in which the coating material is supplied to the plasma jet in powder form. This coating material is melted in the plasma jet and as a homogeneous Layer applied to the substrate.
Bei den heutzutage überwiegend zum Einsatz kommenden Plasmaspritzvorrichtungen wird das Beschichtungspulver dem Plasmastrahl von der Seite her, also radial, zugeführt.In the plasma spraying devices that are predominantly used today the coating powder is exposed to the plasma jet from the side, i.e. radially, fed.
Untersuchungen der mit solchen Plasmaspritzvorrichtungen beschichteten Substraten haben ergeben, dass es in den aufgetragenen Schichten immer wieder zu Inhomogenitäten in Form von klumpenartigen, nicht vollständig aufgeschmolzenen Pulvereinschlüssen kommt. Eine Ursache für diese Pulvereinschlüsse dürfte darin liegen, dass es am Brennerkopf im Bereich der als Anode geschalteten Auslassdüse zu Ansammlungen von Pulverpartikeln (Pulverstaub) kommt, welche Pulveransammlungen von Zeit zu Zeit vom Plasmastrahl mitgerissen werden. Sofern die vom Plasmastrahl mitgerissenen Pulveransammlungen eine bestimmte Mindestgrösse überschreiten, so ist es möglich, dass deren Verweilzeit im Plasmastrahl zu kurz ist, damit die ganze Pulvermasse vollständig aufgeschmolzen wird.Investigations of the substrates coated with such plasma spraying devices have shown that there are always inhomogeneities in the applied layers in the form of lump-like, not completely melted powder inclusions is coming. One reason for these powder inclusions is likely that it is on the burner head in the area of the outlet nozzle connected as anode Accumulations of powder particles (powder dust) comes, which accumulates powder be swept away from time to time by the plasma jet. If the plasma jet entrained powder collections exceed a certain minimum size, so it is possible that their dwell time in the plasma jet is too short the entire powder mass is melted completely.
Insbesondere zwei Gründe dürften ursächlich für solche Pulveransammlungen verantwortlich sein: Zum einen durch besondere aerodynamische Gegebenheiten -Wirbelbildung- am Brennerkopf im Bereich zwischen der Mündung des Pulverzufuhrkanals und der Auslassdüse und zum anderen durch statische Ladungen des Beschichtungspulvers.In particular, two reasons are likely to be responsible for such powder accumulations be: On the one hand due to special aerodynamic conditions - vortex formation- on the burner head in the area between the mouth of the powder feed channel and the outlet nozzle and on the other hand by static charges of the coating powder.
Es ist daher die Aufgabe der Erfindung, eine gemäss dem Oberbegriff des Anspruchs
1 ausgestaltete Plasmaspritzvorrichtung derart weiterzubilden, dass die auf das Substrat
aufgetragene Spritzschicht eine höhere Qualität aufweist, indem insbesondere
vermieden wird, dass es zu klumpenartigen Pulvereinschlüssen kommt. It is therefore the object of the invention, one according to the preamble of the
Diese Aufgabe wird durch die im Kennzeichen des Anspruchs 1 aufgeführten Merkmale
gelöst.This object is achieved by the features listed in the characterizing part of
Durch die angeführten Merkmale kann dem geschilderten Problem abgeholfen werden, indem verhindert wird, dass es insbesondere im Bereich zwischen dem Pulverzufuhrkanal und der Auslassdüse zu Pulveransammlungen kommt.The described problem can be remedied by the listed characteristics, by preventing it in particular in the area between the powder feed channel and the outlet nozzle comes to accumulate powder.
Bevorzugte Ausführungsformen der Plasmaspritzvorrichtung sind in den abhängigen
Ansprüchen 2 bis 9 umschrieben.Preferred embodiments of the plasma spraying device are in the
Nachfolgend wird ein bevorzugtes Ausführungsbeispiel der Erfindung anhand von Zeichnungen näher erläutert. In diesen Zeichnungen zeigt:
- Fig. 1
- eine schematische Seitenansicht eines herkömmlichen Brennerkopfs;
- Fig. 2
- eine schematische Seitenansicht des erfindungsgemässen Brennerkopfs;
- Fig. 3
- eine Draufsicht auf den Brennerkopf;
- Fig. 4
- eine Frontansicht des Brennerkopfs;
- Fig. 5
- eine Draufsicht auf den Anodenbasiskörper, und
- Fig. 6
- einen Längsschnitt durch den Anodenbasiskörper.
- Fig. 1
- a schematic side view of a conventional burner head;
- Fig. 2
- a schematic side view of the burner head according to the invention;
- Fig. 3
- a plan view of the burner head;
- Fig. 4
- a front view of the burner head;
- Fig. 5
- a plan view of the anode base body, and
- Fig. 6
- a longitudinal section through the anode base body.
Die Figur 1 zeigt eine schematische Seitenansicht eines herkömmlichen Brennerkopfs
1. Aus dieser Darstellung sind ein Anodenbasiskörper 2, ein Kathodenbasiskörper
4 und ein dazwischen eingefügter Isolierkörper 3, welcher den Anodenbasiskörper
2 elektrisch gegenüber dem Kathodenbasiskörper 4 isoliert, ersichtlich.FIG. 1 shows a schematic side view of a
Der Anodenbasiskörper 2 ist mit einer Anodendüse 6 und der Kathodenbasiskörper 4
mit einer Kathode 7 versehen, wobei sowohl die Anodendüse 6 wie auch die Kathode
7 quer zur Längsmittelachse L2 des Brennerkopfs 1 in diesen eingesetzt sind,
so dass ein erzeugter Plasmastrahl 10 radial aus dem Brennerkopf 1 austritt. Sowohl
der Anodenbasiskörper 2 wie auch der Kathodenbasiskörper 4 sind aus einem elektrisch
gut leitenden Material wie beispielsweise Messing gefertigt. Dabei ist die
Anodendüse 6 elektrisch mit dem Anodenbasiskörper 2 und die Kathode 7 elektrisch
mit dem Kathodenbasiskörper 4 verbunden. Die Zufuhr des Beschichtungspulvers
erfolgt über ein Rohr 9, welches auf der Aussenseite des Brennerkopfs 1 angeordnet
ist. Da dieses Rohr 9 quer zur Längsmittelachse L1 der Auslassdüse 6 verläuft, wird
das Beschichtungsmaterial dem andeutungsweise eingezeichneten Plasmastrahl 10
im wesentlichen radial zugeführt. Der Brennerkopf 1 ist sehr kompakt ausgebildet,
wodurch sich die gezeigte Plasmaspritzvorrichtung insbesondere auch zum Beschichten
von Bohrungs- und Rohrwandungen eignet. Auf die übrigen, für die Zufuhr
der Betriebs- sowie Kühlmedien notwendigen Kanäle wird im einzelnen nicht näher
eingegangen.The
Fig. 2 zeigt eine schematische Seitenansicht des erfindungsgemässen Brennerkopfs
1, währenddem Fig. 3 eine Draufsicht auf den Brennerkopf 1 und Fig. 4 eine
Frontansicht des Brennerkopfs 1 zeigt. Anhand dieser drei Figuren wird die Ausgestaltung
des Brennerkopfs 1 näher erläutert, wobei gleiche Teile mit denselben Bezugszeichen
wie in der Fig. 1 versehen sind. Beim gezeigten Brennerkopf 1 ist in den
Anodenbasiskörper 2 ein Gaszufuhrkanal 12 (Fig. 2) eingelassen, der in eine im wesentlichen
kegelförmig gestaltete Ausnehmung 13 mündet. Das für die Zufuhr des
Beschichtungspulvers vorgesehene Rohr 9 ist an einem Abstützelement 14 fixiert,
welches mit einem sich zwischen der Ausnehmung 13 und dem Pulverzufuhrrohr 9
erstreckenden Hohlraum 15 versehen ist. Dieser Hohlraum 15 kann über den Kanal
12 mit einem Gas geflutet werden, wie dies in Fig. 2 andeutungsweise dargestellt ist.
Dieses Gas 16 tritt auf der zum Plasmastrahl 10 gerichteten Seite aus dem Hohlraum
15 aus und verhindert somit, dass es im aerodynamisch kritischen Bereich zwischen
der Austrittskante der Anodendüse 6 und der Mündung des Pulverzufuhrrohrs 9 zu
Pulveransammlungen kommt.2 shows a schematic side view of the burner head according to the
Fig. 5 zeigt eine Draufsicht auf den Anodenbasiskörper und Fig. 6 einen Längsschnitt
durch den Anodenbasiskörper. Aus diesen beiden Figuren geht insbesondere die
Ausgestaltung der Anodendüse 6 sowie die Form der Ausnehmung 13 hervor.FIG. 5 shows a top view of the anode base body and FIG. 6 shows a longitudinal section
through the anode base body. From these two figures, in particular
Design of the
Je nach gewünschtem Effekt und Art des Spritzpulvers kann sowohl ein reaktives wie
auch ein inertes Gas über den Kanal 12 zugeführt werden. In den allermeisten Fällen
genügt es, wenn ca. 10 bis 20 Liter Gas pro Minute zugeführt werden.Depending on the desired effect and type of wettable powder, both a reactive and
an inert gas can also be supplied via the
Claims (5)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19935468 | 1999-07-28 | ||
DE19935468A DE19935468A1 (en) | 1999-07-28 | 1999-07-28 | Plasma spraying device |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1075167A2 true EP1075167A2 (en) | 2001-02-07 |
EP1075167A3 EP1075167A3 (en) | 2001-12-12 |
Family
ID=7916368
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP00810085A Withdrawn EP1075167A3 (en) | 1999-07-28 | 2000-01-31 | Plasma spray device |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1075167A3 (en) |
JP (1) | JP2001052893A (en) |
KR (1) | KR20010020643A (en) |
CA (1) | CA2303981A1 (en) |
DE (1) | DE19935468A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20010020643A (en) * | 1999-07-28 | 2001-03-15 | 제라드 바르베자트; 발렌틴 폭트 | Plasma spraying apparatus |
WO2006080870A1 (en) * | 2005-01-26 | 2006-08-03 | Volvo Aero Corp | A thermal spraying method and device |
EP1837081A1 (en) | 2006-03-23 | 2007-09-26 | United Technologies Corporation | Powder port blow-off for thermal spray processes |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3543149B2 (en) | 2001-09-03 | 2004-07-14 | 島津工業有限会社 | Torch head for plasma spraying |
RU2765851C1 (en) * | 2020-11-25 | 2022-02-03 | федеральное государственное автономное образовательное учреждение высшего образования "Казанский (Приволжский) федеральный университет" (ФГАОУ ВО КФУ) | Metal spraying apparatus for restoring the wear of a part |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4661682A (en) * | 1984-08-17 | 1987-04-28 | Plasmainvent Ag | Plasma spray gun for internal coatings |
EP0457067A2 (en) * | 1990-05-18 | 1991-11-21 | Sulzer Metco (US) Inc. | Plasma spray device with external powder feed |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01218772A (en) * | 1988-02-27 | 1989-08-31 | Nippon Steel Weld Prod & Eng Co Ltd | Plasma powder body cladding torch |
DE4022112C2 (en) * | 1990-07-11 | 1996-03-14 | Mannesmann Ag | Plasma torch for transmitted arc |
DE4030541C2 (en) * | 1990-09-27 | 1997-10-02 | Dilthey Ulrich Prof Dr Ing | Burner for coating base materials with powdered filler materials |
US5208448A (en) * | 1992-04-03 | 1993-05-04 | Esab Welding Products, Inc. | Plasma torch nozzle with improved cooling gas flow |
DE4409002A1 (en) * | 1994-03-16 | 1994-09-01 | Arnim Wirth | Method for applying materials in the form of powders or wires by means of a plasma arc which is not transmitted to the workpiece |
JPH10152766A (en) * | 1996-11-26 | 1998-06-09 | Mitsubishi Heavy Ind Ltd | Plasma spraying torch |
DE19935468A1 (en) * | 1999-07-28 | 2001-02-15 | Sulzer Metco Ag Wohlen | Plasma spraying device |
-
1999
- 1999-07-28 DE DE19935468A patent/DE19935468A1/en not_active Ceased
-
2000
- 2000-01-31 EP EP00810085A patent/EP1075167A3/en not_active Withdrawn
- 2000-02-15 JP JP2000036596A patent/JP2001052893A/en active Pending
- 2000-02-28 KR KR1020000009726A patent/KR20010020643A/en not_active Application Discontinuation
- 2000-04-06 CA CA002303981A patent/CA2303981A1/en not_active Abandoned
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4661682A (en) * | 1984-08-17 | 1987-04-28 | Plasmainvent Ag | Plasma spray gun for internal coatings |
EP0457067A2 (en) * | 1990-05-18 | 1991-11-21 | Sulzer Metco (US) Inc. | Plasma spray device with external powder feed |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20010020643A (en) * | 1999-07-28 | 2001-03-15 | 제라드 바르베자트; 발렌틴 폭트 | Plasma spraying apparatus |
WO2006080870A1 (en) * | 2005-01-26 | 2006-08-03 | Volvo Aero Corp | A thermal spraying method and device |
EP1837081A1 (en) | 2006-03-23 | 2007-09-26 | United Technologies Corporation | Powder port blow-off for thermal spray processes |
US7644872B2 (en) | 2006-03-23 | 2010-01-12 | United Technologies Corporation | Powder port blow-off for thermal spray processes |
Also Published As
Publication number | Publication date |
---|---|
KR20010020643A (en) | 2001-03-15 |
CA2303981A1 (en) | 2001-01-28 |
JP2001052893A (en) | 2001-02-23 |
EP1075167A3 (en) | 2001-12-12 |
DE19935468A1 (en) | 2001-02-15 |
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