EP1060798A1 - Transducteur ultrasonore à piston unique - Google Patents
Transducteur ultrasonore à piston unique Download PDFInfo
- Publication number
- EP1060798A1 EP1060798A1 EP99810539A EP99810539A EP1060798A1 EP 1060798 A1 EP1060798 A1 EP 1060798A1 EP 99810539 A EP99810539 A EP 99810539A EP 99810539 A EP99810539 A EP 99810539A EP 1060798 A1 EP1060798 A1 EP 1060798A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- transducer
- mass
- active
- recited
- masses
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000000463 material Substances 0.000 claims description 7
- 239000000919 ceramic Substances 0.000 claims description 6
- 239000007787 solid Substances 0.000 abstract description 12
- 230000010355 oscillation Effects 0.000 abstract description 11
- 230000002238 attenuated effect Effects 0.000 abstract description 3
- 239000007788 liquid Substances 0.000 abstract description 3
- 239000002184 metal Substances 0.000 description 9
- 238000013461 design Methods 0.000 description 6
- 238000010276 construction Methods 0.000 description 5
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000003534 oscillatory effect Effects 0.000 description 4
- 230000005855 radiation Effects 0.000 description 4
- 230000008602 contraction Effects 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 230000000750 progressive effect Effects 0.000 description 3
- 229910010293 ceramic material Inorganic materials 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 235000003801 Castanea crenata Nutrition 0.000 description 1
- 244000209117 Castanea crenata Species 0.000 description 1
- 241001149900 Fusconaia subrotunda Species 0.000 description 1
- 239000011149 active material Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000009795 derivation Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000002839 fiber optic waveguide Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910052451 lead zirconate titanate Inorganic materials 0.000 description 1
- HFGPZNIAWCZYJU-UHFFFAOYSA-N lead zirconate titanate Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ti+4].[Zr+4].[Pb+2] HFGPZNIAWCZYJU-UHFFFAOYSA-N 0.000 description 1
- 238000009688 liquid atomisation Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B06—GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
- B06B—METHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
- B06B1/00—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
- B06B1/02—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy
- B06B1/06—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction
- B06B1/0607—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction using multiple elements
- B06B1/0611—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction using multiple elements in a pile
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B06—GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
- B06B—METHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
- B06B3/00—Methods or apparatus specially adapted for transmitting mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
Definitions
- Double piston oscillating mode (axial both side contraction-extension mode) is an essential characteristic of all Prior Art transducers.
- oscillations of central and active vibration source is directly coupled to surrounding end-metal-masses, and metal masses are performing contraction-extension, following oscillations of active transducer sources (piezoceramics, for instance), meaning that all elements of the sandwich structure of one ultrasonic transducer are oscillating in a certain contraction-extension mode (changing their lengths).
- New and modified sandwich structure has two active vibration sources (working in opposition: one is extending, the other is contracting and vice-versa), bounded by three metal masses. This way, only the center mass is performing kind of translating, single piston vibrations, changing only its position (but not dimensions) and two end metal masses are always in stable position (without any change of their dimensions). This is possible because two active vibration stacks that are placed in between three metal masses are mutually compensating each other vibrations, meaning that one of them is in the phase of extension and the other is contracting for the same amplitude.
- Three masses sandwich transducer, or single piston oscillating transducer (the current invention) is oscillating structure in which only center mass is performing single piston type vibrations, and end masses are not moving. Of course, there is a kind of pressure-ultrasonic-wave that is permanently travelling from one end mass to other, and vice-versa, like light beam reflecting endlessly between two stable mirrors.
- transducer's effective stiffness coefficient S b,c is the stiffness combined of the central bolt 6 stiffness S b with all other elastic parameters S c of active vibrating elements 1, belonging to the structures presented on Fig.1(a),(b) and Fig. 2(a),(b). Because of that reason, on the Fig. 1(b),(c),(d), Fig. 2(b) and Fig.
- Fig. 2(a) presents simple combination of two traditional transducers given on Fig.1 (described in the European patent: Gould Inc. Inventor: Thompson, Stephen, Publication number: 0 209 238, A2, int. Cl.: H 04 R 17/10, from 21.01.87. This patent is already in a public domain since its owner decided not to extend it).
- Transducer on Fig. 2(a) gives some more flexibility and oscillating freedom to introduce different driving signals into upper and lower part of one transducer, but basically this is simple mechanical combination of two traditional (Prior Art) transducers presented on Fig. 1(a).
- Vibrating energy 5 of a traditionally known transducer/s is radiated into external medium when (at least) one of oscillating masses 3 is in mechanical contact with external medium (acoustically coupled with external medium).
- the biggest disadvantage of double piston transducers is in the fact that in the process of mechanical loading, acoustic parameters of external medium, and mechanical coupling with a transducer, are creating significant damping and attenuation, significantly changing the parameters of equivalent oscillatory structures given on Fig. 1(b), (c), (d) and Fig. 2(b).
- Electroacoustic or electromechanical efficiency of double piston transducers (in any combination similar to Fig. 1(a) and Fig. 2(a)) is very much dependent on shape, size and acoustical and mechanical parameters of externally connected medium. Different and complicated design techniques for resonant and impedance matching are necessary to be applied in order to achieve optimal energy transfer from double piston transducers towards external medium (also subject of Prior Art ).
- both active vibrating layers 1 piezoceramics or magnetostrictive material
- the single signal source for instance ultrasonic generator, oscillator, amplifier; -see Fig. 4
- Single piston transducers can have the nodal plane only found as an average position regarding certain time interval (during transducer operation), but it cannot be found in every time instant.
- double piston transducers Prior Art
- single piston transducers this Invention
- Unbalanced mechanical momentum transducer Fig. 3(a)
- single piston transducer (present invention) can agitate different radial, circumferential, cylindrical and transversal tube vibration modes, without the direct need of agitating longitudinal (and axial) tube modes (what is very beneficial for various liquid processing or liquid atomization, while keeping high flow rate).
- the present invention achieves the above objects by freely placing of center mass between two piezoelectric stacks of a double piston transducer and mutually inverting electrical polarity of piezoelectric stacks in order to achieve single piston movement of a center mass.
- Two piezoelectric stacks are electrically connected in parallel and driven by the same electrical source.
- One of piezoelectric stacks can be replaced with an inactive ceramic stack and single piston movement of a center mass will again be maintained.
- Figs.: 3, 4, 5, 6, 7, 8, 9, 10; -(a), (b), (c), (d) achieves unidirectional response in a double piston transducer element by including an additional mass in the center of the piezoelectric stack, and by mutually inverted electrical polarity of the two ceramic stacks thus created, consequently producing single piston movement of the center mass.
- Fig. 3(a) illustrates a double-ended transducer with an extra mass 4, which will hereafter be called the center mass, mc.
- the center mass 4 is positioned between active transducer stacks 2' and 2" and head masses 3' and 3".
- a single stress rod 6 compressively biases the active piezoceramic stacks 2' and 2".
- the center mass 4 allows vibration to be exchanged between the stacks 2' and 2" and between the masses 3' and 3", by performing single piston movement in the same time.
- the two head masses 3' and 3" (Fig. 3(a)) may be of identical construction as in the case for the head masses 3 of the prior art device (see Fig. 1(a) and Fig. 2(a)), or they may be different to provide differing radiation properties to the two sides of the device.
- the two active elements 2' and 2" may be identical materials or they may be different to tailor the response in the two directions.
- the active transducer elements 1' and 1" can be piezoelectric elements manufactured from a piezoelectric ceramic material, such as a lead zirconate titanate formulation, or magnetostrictive elements in an functionally equivalent configuration, or at least one stack element should be made from active transducer material, and the other can be replaced with inactive ceramic material.
- FIG. 3(b) The simplified mechanical equivalent circuit representation for the transducer of Fig. 3(a) is shown in Fig. 3(b).
- This circuit includes two active piezoelectric stacks 2' and 2" (or one piezoelectric stack and the other inactive ceramic stack), each of which is represented by its stiffness coefficient S c (or S c ' and S c ", respectively), and the stress rod 6 represented by its stiffness coefficient S b .
- Fig.4 shows a representative configuration for the transducer (current invention) and single driving electronics to provide the performance possibilities discussed above.
- This figure shows an electrical signal generator 8 which provides the system input. Since the center mass 4, 4', 4" (Figs. 3, 4, 5, 6, 7, 8, 9, 10) has certain inertia, it is clear that input electrical signal into transducer and produced acoustic waves inside of transducer structure will have different oscillatory speeds in comparison with the oscillatory speed of center mass 4.
- Fig. 5 and Fig. 6 are examples of the mechanical fixation to external medium 7, and use of the new device as an emitting transducer or receiving sensor.
- Fig. 7 and Fig. 8 are two more examples of mechanical fixation of the transducer directly to external medium 7, eliminating the front emitting mass 3' (Fig. 7), or transforming front emitting mass 3' into amplifying sonotrode (Fig. 8).
- Fig. 7 also presents mechanical coupling arrangement when emitting energy of transducer should penetrate thick metal mass and irradiate active external medium 7.
- the extended single piston transducer structure presents two examples of the transducers made by connection of two single piston transducers presented on Fig. 3(a), on the same way as Fig. 2(a) presents extended structure made by connection between two transducers presented on Fig. 1(a), in order to produce high power and multiple driving options transducers. Similar extended structure/s can be produced connecting (in line) several of single piston transducers.
- An additional alternative embodiment of the present invention can achieve further performance enhancement in some applications by providing somewhat different dimensions and/or materials for the left and right transducer elements. Modifications of this type could allow the rightward and leftward radiation to be optimized for somewhat different operating frequency bands, and thus increase the total operating bandwidth of the transmitting system.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Transducers For Ultrasonic Waves (AREA)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE29923791U DE29923791U1 (de) | 1999-06-18 | 1999-06-18 | Unidirektionaler Einkolben-Ultraschalltransducer |
EP99810539A EP1060798A1 (fr) | 1999-06-18 | 1999-06-18 | Transducteur ultrasonore à piston unique |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP99810539A EP1060798A1 (fr) | 1999-06-18 | 1999-06-18 | Transducteur ultrasonore à piston unique |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1060798A1 true EP1060798A1 (fr) | 2000-12-20 |
Family
ID=8242884
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99810539A Withdrawn EP1060798A1 (fr) | 1999-06-18 | 1999-06-18 | Transducteur ultrasonore à piston unique |
Country Status (1)
Country | Link |
---|---|
EP (1) | EP1060798A1 (fr) |
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10302089B3 (de) * | 2003-01-17 | 2004-10-14 | Hilti Ag | Schlagende Elektrohandwerkzeugmaschine mit einem Piezoaktor |
US7309279B2 (en) | 2001-05-16 | 2007-12-18 | Sanmina-Sci Corporation | Cooling airflow distribution device |
RU2452586C1 (ru) * | 2011-02-22 | 2012-06-10 | Общество с ограниченной ответственностью "УльтраТехМаш" | Ультразвуковой пьезокерамический преобразователь |
US8574336B2 (en) | 2010-04-09 | 2013-11-05 | Southwire Company | Ultrasonic degassing of molten metals |
US8652397B2 (en) | 2010-04-09 | 2014-02-18 | Southwire Company | Ultrasonic device with integrated gas delivery system |
US8844897B2 (en) | 2008-03-05 | 2014-09-30 | Southwire Company, Llc | Niobium as a protective barrier in molten metals |
US9528167B2 (en) | 2013-11-18 | 2016-12-27 | Southwire Company, Llc | Ultrasonic probes with gas outlets for degassing of molten metals |
WO2017039964A1 (fr) * | 2015-09-04 | 2017-03-09 | Motorola Solutions, Inc. | Émetteur ultrasonore |
EP3243572A1 (fr) * | 2016-05-10 | 2017-11-15 | Honda Electronics Co., Ltd. | Dispositif de détection de vitesse d'oscillation |
CN108311361A (zh) * | 2018-03-26 | 2018-07-24 | 浙江大学 | 具有特定模态振型的微机电压电超声波换能器 |
US10052714B2 (en) | 2016-10-14 | 2018-08-21 | Sonics & Materials, Inc. | Ultrasonic welding device with dual converters |
US10233515B1 (en) | 2015-08-14 | 2019-03-19 | Southwire Company, Llc | Metal treatment station for use with ultrasonic degassing system |
EP4000763A1 (fr) | 2020-11-20 | 2022-05-25 | MP Interconsulting | Atomiseur de poudre de metal a ultrasons |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1487203A (en) * | 1975-02-21 | 1977-09-28 | Nat Res Dev | Vibration monitors |
EP0209238A2 (fr) * | 1985-06-14 | 1987-01-21 | Gould Inc. | Transducteur acoustique à double piston dont on peut choisir la directivité |
FR2641612A1 (fr) * | 1989-01-06 | 1990-07-13 | Thomson Csf | Capteur acoustique integre de pression et d'acceleration |
US5047683A (en) * | 1990-05-09 | 1991-09-10 | Image Acoustics, Inc. | Hybrid transducer |
US5363345A (en) * | 1988-05-05 | 1994-11-08 | L'etat Francais Represente Par . . . Le Delegue Ministerial Pour L'armement | Process and electro-acoustic transducers for transmitting low-frequency acoustic waves in a liquid |
US5483502A (en) * | 1993-12-03 | 1996-01-09 | Etat Francais Represente Par Le Delegue General Pour L'armement | Method and apparatus for emitting high power acoustic waves using transducers |
-
1999
- 1999-06-18 EP EP99810539A patent/EP1060798A1/fr not_active Withdrawn
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1487203A (en) * | 1975-02-21 | 1977-09-28 | Nat Res Dev | Vibration monitors |
EP0209238A2 (fr) * | 1985-06-14 | 1987-01-21 | Gould Inc. | Transducteur acoustique à double piston dont on peut choisir la directivité |
US5363345A (en) * | 1988-05-05 | 1994-11-08 | L'etat Francais Represente Par . . . Le Delegue Ministerial Pour L'armement | Process and electro-acoustic transducers for transmitting low-frequency acoustic waves in a liquid |
FR2641612A1 (fr) * | 1989-01-06 | 1990-07-13 | Thomson Csf | Capteur acoustique integre de pression et d'acceleration |
US5047683A (en) * | 1990-05-09 | 1991-09-10 | Image Acoustics, Inc. | Hybrid transducer |
US5483502A (en) * | 1993-12-03 | 1996-01-09 | Etat Francais Represente Par Le Delegue General Pour L'armement | Method and apparatus for emitting high power acoustic waves using transducers |
Cited By (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7309279B2 (en) | 2001-05-16 | 2007-12-18 | Sanmina-Sci Corporation | Cooling airflow distribution device |
DE10302089B3 (de) * | 2003-01-17 | 2004-10-14 | Hilti Ag | Schlagende Elektrohandwerkzeugmaschine mit einem Piezoaktor |
US8844897B2 (en) | 2008-03-05 | 2014-09-30 | Southwire Company, Llc | Niobium as a protective barrier in molten metals |
US9327347B2 (en) | 2008-03-05 | 2016-05-03 | Southwire Company, Llc | Niobium as a protective barrier in molten metals |
US9617617B2 (en) | 2010-04-09 | 2017-04-11 | Southwire Company, Llc | Ultrasonic degassing of molten metals |
US8574336B2 (en) | 2010-04-09 | 2013-11-05 | Southwire Company | Ultrasonic degassing of molten metals |
US9382598B2 (en) | 2010-04-09 | 2016-07-05 | Southwire Company, Llc | Ultrasonic device with integrated gas delivery system |
US8652397B2 (en) | 2010-04-09 | 2014-02-18 | Southwire Company | Ultrasonic device with integrated gas delivery system |
US10640846B2 (en) | 2010-04-09 | 2020-05-05 | Southwire Company, Llc | Ultrasonic degassing of molten metals |
RU2452586C1 (ru) * | 2011-02-22 | 2012-06-10 | Общество с ограниченной ответственностью "УльтраТехМаш" | Ультразвуковой пьезокерамический преобразователь |
US9528167B2 (en) | 2013-11-18 | 2016-12-27 | Southwire Company, Llc | Ultrasonic probes with gas outlets for degassing of molten metals |
US10316387B2 (en) | 2013-11-18 | 2019-06-11 | Southwire Company, Llc | Ultrasonic probes with gas outlets for degassing of molten metals |
US10233515B1 (en) | 2015-08-14 | 2019-03-19 | Southwire Company, Llc | Metal treatment station for use with ultrasonic degassing system |
WO2017039964A1 (fr) * | 2015-09-04 | 2017-03-09 | Motorola Solutions, Inc. | Émetteur ultrasonore |
US10065212B2 (en) | 2015-09-04 | 2018-09-04 | Motorola Solutions, Inc. | Ultrasonic transmitter |
GB2556300A (en) * | 2015-09-04 | 2018-05-23 | Motorola Solutions Inc | Ultrasonic transmitter |
GB2556300B (en) * | 2015-09-04 | 2021-10-20 | Motorola Solutions Inc | Ultrasonic transmitter |
EP3243572A1 (fr) * | 2016-05-10 | 2017-11-15 | Honda Electronics Co., Ltd. | Dispositif de détection de vitesse d'oscillation |
US10052714B2 (en) | 2016-10-14 | 2018-08-21 | Sonics & Materials, Inc. | Ultrasonic welding device with dual converters |
CN108311361A (zh) * | 2018-03-26 | 2018-07-24 | 浙江大学 | 具有特定模态振型的微机电压电超声波换能器 |
EP4000763A1 (fr) | 2020-11-20 | 2022-05-25 | MP Interconsulting | Atomiseur de poudre de metal a ultrasons |
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