EP1052918A1 - Organization system and method for installing same - Google Patents

Organization system and method for installing same

Info

Publication number
EP1052918A1
EP1052918A1 EP99906699A EP99906699A EP1052918A1 EP 1052918 A1 EP1052918 A1 EP 1052918A1 EP 99906699 A EP99906699 A EP 99906699A EP 99906699 A EP99906699 A EP 99906699A EP 1052918 A1 EP1052918 A1 EP 1052918A1
Authority
EP
European Patent Office
Prior art keywords
console
recited
drawer
coupled
organizational system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP99906699A
Other languages
German (de)
French (fr)
Other versions
EP1052918A4 (en
Inventor
Robert A. West
W. Gregory Coward
Dale Aberegg
Mark W. Groves
Brian K. Linstedt
Gregory J. Merz
Stephen Bennett Moore
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Westerlund Products Corp
Original Assignee
Westerlund Products Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US09/017,371 external-priority patent/US6079803A/en
Priority claimed from US09/017,445 external-priority patent/US6142321A/en
Application filed by Westerlund Products Corp filed Critical Westerlund Products Corp
Publication of EP1052918A1 publication Critical patent/EP1052918A1/en
Publication of EP1052918A4 publication Critical patent/EP1052918A4/en
Withdrawn legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47BTABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B61/00Wardrobes
    • A47B61/02Wardrobes with extensible garment-holders
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47BTABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B45/00Cabinets, racks or shelf units, characterised by features enabling enlarging in height, length, or depth
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47BTABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B47/00Cabinets, racks or shelf units, characterised by features related to dismountability or building-up from elements
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47BTABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B96/00Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00 - A47B95/00; General details of furniture
    • A47B96/02Shelves
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47BTABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B96/00Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00 - A47B95/00; General details of furniture
    • A47B96/02Shelves
    • A47B96/024Shelves characterised by support bracket location means, e.g. fixing means between support bracket and shelf
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47BTABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B96/00Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00 - A47B95/00; General details of furniture
    • A47B96/06Brackets or similar supporting means for cabinets, racks or shelves
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47BTABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B96/00Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00 - A47B95/00; General details of furniture
    • A47B96/14Bars, uprights, struts, or like supports, for cabinets, brackets, or the like

Definitions

  • the present invention relates generally to organization systems and to a simplified method for installing the systems.
  • it relates to systems which can be used in closets, laundry rooms, pantries, basements, garages, or other places where storage is needed.
  • An organizational system which includes, in one embodiment, at least one console post and at least one storage device.
  • the storage device may be an adjustable shelving apparatus, a shelf, an adjustable clothes rod, a drawer, or other storage device which may hold, capture or otherwise support an item for storage.
  • an organizational system which includes an adjustable shelving apparatus and an adjustable clothes rod.
  • the adjustable shelving apparatus has a first set of cross members slidably engaged with a second set of cross members.
  • the adjustable clothes rod includes a first rod member and a second rod member, where the first rod member is slidably engaged with the second rod member.
  • the adjustable clothes rod and the adjustable shelving are coupled such that sliding movement of the shelving apparatus slidably moves the adjustable clothes rod.
  • the organizational system includes an adjustable shelving apparatus and at least two console posts, where the adjustable shelving apparatus is coupled with the console posts.
  • a cam lock assembly is included with the adjustable shelving apparatus, where the cam lock assembly secures the adjustable shelving apparatus with at least one of the console posts.
  • the cam lock assembly can be modified to include a cam lock and a cam pin, wherein the cam pin is secured to a portion of the adjustable shelving apparatus.
  • a coupling insert is provided, in another embodiment, which couples with a portion of the adjustable shelving apparatus and a portion of the console posts.
  • the organizational system includes an adjustable shelving apparatus and a console unit having at least two console posts, where the console unit includes at least one storage device coupled between the at least two console posts.
  • the storage device in one embodiment, comprises a console shelf. In another embodiment, the storage device comprises a drawer and/or a console shelf.
  • the console unit also can include a drawer assembly.
  • the drawer assembly includes a drawer with a first engaging profile, and at least one drawer rail having a second engaging profile, where the first engaging profile is slidably engaged by the second engaging profile.
  • the drawer rail has coupling features which allow for the drawer rail to be removably coupled with the console posts.
  • a bracket can also be provided with the console unit to secure the console posts to a mounting surface.
  • a header can also be provided with the console posts which couples to console posts together, thereby forming a more secure structure.
  • the adjustable shelving of the organization system provides several benefits since it can accommodate many different storage areas having different widths. This provides a user the added benefit of not having to worry about accurate measurement prior to purchasing the shelving. In addition, a user does not need to cut the shelving to fit, which is desirable since no cutting tools are necessary during the installation process. The chance of jagged edges at the ends of the shelves, which can snag and damage clothing, is eliminated since the adjustable shelving does not need to be cut when it is installed. The adjustable shelf also eliminates the frustration and cost of making mistakes in cutting the shelving material. Another benefit is that the shelving can be made from recycled materials, and themselves be recycled.
  • the organization system provides many advantages over conventional systems. For instance, the organization system accommodates numerous sizes and configurations of different spaces where the system is needed. In addition, the organization system can be assembled, disassembled, removed and altered with minimal skill and also without significantly marring the wall. In addition, the consumer need only supply a single tool, a phillips head screwdriver (where the alien wrench is included with the organization system).
  • the organization system locks together to form a sturdy and strong structure, yet can be disassembled with speed and ease.
  • the structure of the organization system is inexpensive to manufacture and is capable of being compactly stored when disassembled since it is made of inexpensive and lightweight material. The compactness and lightweight features allow for the organization system to be conveniently provided to consumers in the form of kits, which can vary depending on the areas in need of organization.
  • Figure 1 illustrates an organization system constructed in accordance with one embodiment of the organization system.
  • Figure 2 illustrates a perspective view of an adjustable shelving apparatus constructed in accordance with one embodiment of the organization system.
  • Figure 3 A is a perspective view illustrating another embodiment of the adjustable shelving apparatus constructed in accordance with one embodiment of the organization system.
  • Figure 3B illustrates a perspective view of an end bracket and adjustable shelving constructed in accordance with yet another embodiment of the organization system.
  • Figure 4A is a perspective view of a corner bracket constructed in accordance with another embodiment of the organization system.
  • Figure 4B is a perspective view of a corner bracket constructed in accordance with another embodiment of the organization system.
  • Figure 4C is a perspective view of a corner bracket constructed in accordance with yet another embodiment of the organization system.
  • Figure 5 is a perspective view illustrating a right angle shelf bracket constructed in accordance with one embodiment of the organization system.
  • Figure 6A is a perspective view illustrating a cam lock assembly constructed in accordance with another embodiment of the organization system.
  • Figure 6B is a side elevational view illustrating a cam lock assembly constructed in accordance with another embodiment of the organization system.
  • Figure 7A is a perspective view illustrating a support bracket constructed in accordance with one embodiment of the organization system.
  • Figure 7B is a side elevational view illustrating the support bracket of Figure 7A as it would be attached to a wall.
  • Figure 8A is a side view illustrating an adjustable clothes rod constructed in accordance with one embodiment of the organization system.
  • Figure 8B is a cross-sectional view of the adjustable clothes rod of
  • Figure 9 is a perspective view illustrating a shelving assembly constructed in accordance with yet another embodiment of the organization system.
  • Figure 10A is a perspective view illustrating a console post constructed in accordance with another embodiment of the organization system.
  • Figure 10B is a perspective view illustrating a console post constructed in accordance with another embodiment of the organization system.
  • Figure IOC is a side view illustrating a console post constructed in accordance with yet another embodiment of the organization system.
  • Figure 11 A is a perspective view illustrating a bracket constructed in accordance with one embodiment of the organization system.
  • Figure 1 IB is a perspective view illustrating a retaining bracket constructed in accordance with another embodiment of the organization system.
  • Figure 12A is a front elevational view illustrating a top header constructed in accordance with another embodiment of the organization system.
  • Figure 12B is a perspective view illustrating the top header of Figure 12 A.
  • Figure 12C is a perspective view illustrating a header constructed in accordance with yet another embodiment of the organization system.
  • Figure 13A is a perspective view illustrating a console shelf constructed in accordance with one embodiment of the organization system.
  • Figure 13B is a perspective view illustrating a console shelf constructed in accordance with one embodiment of the organization system.
  • Figure 14A is a perspective view of a drawer rail constructed in accordance with one embodiment of the organization system.
  • Figure 14B is a perspective view illustrating a drawer rail constructed in accordance with yet another embodiment of the organization system.
  • Figure 15 is a perspective view illustrating a drawer constructed in accordance with one embodiment of the organization system.
  • Figure 16A is an exploded perspective view illustrating a drawer assembly constructed in accordance with one embodiment of the organization system.
  • Figure 16B is an exploded perspective view illustrating a drawer assembly constructed in accordance with another embodiment of the organization system.
  • Figure 17 is a view illustrating an organization system constructed in accordance with one embodiment of the organization system.
  • Figure 18 is a view illustrating an organization system constructed in accordance with another embodiment of the organization system.
  • Figure 19 is a view illustrating an organization system constructed in accordance with yet another embodiment of the organization system.
  • Figure 20 is a perspective view illustrating a organization system constructed in accordance with still yet another embodiment of the organization system.
  • Figure 21 A is a perspective view illustrating a portion of the adjustable shelving of Figure 2.
  • Figure 21B is a perspective view illustrating another portion of the adjustable shelving of Figure 2.
  • Figure 22 is a side elevational view illustrating a cross member profile constructed in accordance with one embodiment of the organization system.
  • Figure 23 is a side elevational view illustrating a cross member profile constructed in accordance with another embodiment of the organization system.
  • Figure 24 is a side elevational view illustrating a cross member profile constructed in accordance with yet another embodiment of the organization system.
  • Figure 25 is a side elevational view illustrating a cross member profile constructed in accordance with still another embodiment of the organization system.
  • Figure 26 is a side elevational view illustrating a cross member profile constructed in accordance with still yet another embodiment of the organization system.
  • Figure 27 is a side elevational view illustrating two interengaging cross members in accordance with one embodiment of the organization system.
  • Figure 28 is a perspective view illustrating a shelving apparatus constructed in accordance with another embodiment of the organization system.
  • Figure 29 is a top plan view illustrating a shelving apparatus constructed in accordance with still another embodiment of the organization system.
  • Figure 30 is a perspective view illustrating a portion of the shelving apparatus of Figure 29.
  • Figure 31 is a perspective view illustrating another portion of the shelving apparatus of Figure 29.
  • Figure 32 is an exploded perspective view illustrating a portion of a shelving apparatus constructed in accordance with another embodiment of the organization system.
  • Figure 33 is a partial sectional view illustrating a portion of the shelving apparatus of Figure 32.
  • Figure 34 is a perspective view illustrating a shelving apparatus constructed in accordance with yet another embodiment of the organization system.
  • Figure 35 A is an exploded perspective view illustrating a portion of the shelving apparatus of Figure 34.
  • Figure 35B is an exploded perspective view illustrating an optional stop member in accordance with one embodiment of the organization system.
  • Figure 36 is a perspective view illustrating a support bracket for use with the shelving apparatus of Figure 34.
  • Figure 37A is a partial perspective view of a coupling feature for a shelving apparatus in accordance with one embodiment of the organization system.
  • Figure 37B is an enlarged front elevational view of the coupling feature of Figure 37 A.
  • Figure 37C is a perspective view of an end wall bracket in accordance with one embodiment of the organization system.
  • Figure 38 is a side elevational view illustrating a cross member profile constructed in accordance with another embodiment of the organization system.
  • Figure 39 is a side elevational view illustrating a cross member profile constructed in accordance with yet another embodiment of the organization system.
  • Figure 40 is a side elevational view illustrating a cross member profile constructed in accordance with still yet another embodiment of the organization system.
  • Figure 41 A is an enlarged perspective view of the cross member profile of Figure 40 showing the insertion of a stiffener in accordance with one embodiment of the organization system.
  • Figure 41B is a perspective view illustrating a shelving apparatus constructed in accordance with yet another embodiment of the organization system.
  • Figure 42A is a perspective view of an adjustable clothes rod constructed in accordance with another embodiment of the organization system.
  • Figure 42B is a partial exploded view of the adjustable clothes rod of
  • Figure 42A Figure 42C is a partial front sectional view of another portion of the adjustable clothes rod of Figure 42 A.
  • Figure 43 A is an exploded perspective view of a console post assembly in accordance with another embodiment of the organization system.
  • Figure 43B is a perspective view of the console post assembly of
  • Figure 43 A is a perspective view of a segment of the console post in accordance with another embodiment of the organization system.
  • Figure 45 A is a perspective view of a first side of a splice in accordance with one embodiment of the organization system.
  • Figure 45B is a perspective view of a second side of the splice of
  • Figure 46A is a perspective view of a first side of a post cap in accordance with one embodiment of the organization system.
  • Figure 46B is a perspective view of a second side of the post cap of
  • Figure 46A Figure 47 A is a perspective view of the post cap of Figure 46 A showing additional features.
  • Figure 47B is a perspective view of a wall bracket in accordance with another embodiment of the organization system.
  • Figure 48 A is a rear perspective view of a crown in accordance with another embodiment of the organization system.
  • Figure 48B is a perspective view of a shelf bracket in accordance with one embodiment of the organization system.
  • Figure 49A is a perspective view of a drawer rail constructed in accordance with another embodiment of the organization system.
  • Figure 49B is a perspective view of a drawer rail constructed in accordance with yet another embodiment of the organization system.
  • Figure 50A is a front perspective view of a drawer constructed in accordance with another embodiment of the organization system.
  • Figure 50B is a rear perspective view of the drawer of Figure 50A.
  • Figure 50C is a view illustrating an organization system constructed in accordance with another embodiment of the organization system.
  • Figure 51 is a perspective view of a drawer tray in accordance with one embodiment of the organization system.
  • Figure 52 is a perspective view of a tie rack in accordance with one embodiment of the organization system.
  • Figure 53A is an exploded perspective view of the tie rack of Figure
  • Figure 53B is a perspective view of the tie rack of Figure 52 in the extended position.
  • Figure 54 is a perspective view of a garment hook in accordance with one embodiment of the organization system.
  • Figure 55 A is an exploded perspective view of the garment hook of
  • Figure 54 Figure 55B is a perspective view of the garment hook of Figure 54 in the extended position.
  • Figure 56 is a view illustrating an organization system constructed in accordance with another embodiment of the organization system.
  • Figure 57 is a view illustrating an organization system constructed in accordance with yet another embodiment of the organization system.
  • Figure 58 is a view illustrating an organization system constructed in accordance with still yet another embodiment of the organization system. Description of the Embodiments
  • FIG. 1 illustrates a first exemplary embodiment of the present invention.
  • An organization system 100 is provided which comprises, in one embodiment, a console post 410 coupled to a storage device such as an adjustable shelving apparatus 105 or an adjustable rod 360.
  • a console unit 400 is created from a plurality of console posts 410.
  • the console unit 400 may include a header 460, at least one console shelf 470, and also a drawer 500.
  • These components are adjustably arranged to accommodate various storage areas including closets, children's rooms, basements, kitchen pantries, laundry rooms, garages, etc.
  • these components can be used to form entertainment centers and dressers.
  • the organization system 100 can have many variations of these components including various combinations of the above, including, but not limited to, configurations where a single component is provided with other components, or configurations where multiple components are provided.
  • FIG 20 illustrates an organization system in accordance with another embodiment of the present invention.
  • the organization system 100 comprises at least one console post 2410 coupled to a storage device such as an adjustable shelving apparatus 1200 or adjustable rod 2360.
  • the console unit 400 is created from a plurality of console posts 2410.
  • the console unit 400 may also have a crown 2460, at least one console shelf 2470 (referred to specifically as 2470a, 2470b, 2470m, and 2470t), and also a drawer 2500.
  • the organization system 100 can also have many variations of these components including various combinations of the above, including, but not limited to, configurations where a single component is provided with other components, or configurations where multiple components are provided. For example, see Figures 18 and 19.
  • the organization system 100 provides an organized storage system which is adjustable and will accommodate many different sizes of storage areas.
  • the Shelving Apparatus Figure 2 illustrates one exemplary embodiment of the adjustable shelving apparatus 105.
  • the shelving apparatus 105 comprises a first set of cross members 110 and a second set of cross members 160.
  • the first set of cross members 110 slidably engage with the second set of cross members 160.
  • the first set of cross members 110 coupled with the second set of cross members 160 form an adjustable shelving area where the overall length of the shelving apparatus 105 can be modified as needed.
  • the adjustable shelving apparatus 105 will accommodate many different closets and storage areas having a variety of widths.
  • the shelving area can consist of a planar surface 150 and also vented surfaces 152, 154.
  • the first set of cross members 110 has, in one embodiment, individual cross members which are coupled by an end bracket 112.
  • the adjustable shelving apparatus 105 illustrated in Figure 2 is just one example of the various configurations which can be used within the scope of the invention. Other embodiments are discussed herein.
  • Figure 21 A illustrates the first set of cross members 110 in closer detail.
  • the first set of cross members 110 have, in one embodiment, individual cross members 114 and an end cross member 116.
  • the first set of cross members 110 can also be comprised of individual cross members 114 alone.
  • the first set of cross members 110 can be joined with the end bracket 112 in a number of manners. For instance, in one embodiment, the cross members 110 and the end bracket 112 are joined together using a mechanical component such as a threaded fastener or a nail, or connected using a mortise and tenon arrangement. Alternatively, the cross members 110 and the end bracket 112 can be joined using adhesive or ultrasonic welding. In yet another embodiment, the end bracket 112 and the cross members 110 can all be formed as an integral component.
  • the end bracket 112 has side surfaces 122, a top surface 124, and a bottom surface 126. Although such terms as “side,” “top,” and “bottom” are used, the terms are merely used to describe the end bracket 112. They are not intended to limit the orientation of the end bracket 112 in any manner.
  • the first set of cross members 110 are coupled with one of the side surfaces 122 of the end bracket 112.
  • the end bracket 112 may also contain features which allow the end bracket 112 to be secured to a wall or another shelving unit, as will be further discussed below.
  • Figure 2 IB illustrates the second set of cross members 160 in closer detail.
  • the second set of cross members 160 have, in one embodiment, individual cross members 164 and an end cross member 166.
  • the second set of cross members 160 can also be comprised of individual cross members 164 alone.
  • the cross members 164 and the end cross member 166 are each joined with a end bracket 162.
  • the end bracket 162 can be coupled with the second set of cross members 160 in any number of ways already discussed above for the first set of cross members 110.
  • the end bracket 162 has side surfaces 172, a top surface 174, and a bottom surface 176. Although such terms as"side,” “top,” and “bottom” are used, the terms are merely used to describe the end bracket 162. They are not intended to limit the orientation of the end bracket 162 in any manner.
  • the set of cross members 160 are coupled with one of the side surfaces 172 of the end bracket 162.
  • the end bracket 162 may also contain features which allow the end bracket to be secured to a wall or another shelving unit, as will be further discussed below.
  • FIG 3 A illustrates another embodiment of the adjustable shelving apparatus 105.
  • the adjustable shelving apparatus 105 has an end bracket 112 which is defined in part by outer surfaces 120. Disposed on one of the outer surfaces 120, in one embodiment, are coupling features 121 which can connect the adjustable shelving apparatus 105 with other components of the organization system 100 or with a mounting surface.
  • the coupling features 121 comprise a flange portion and a cylindrical portion.
  • the coupling features 121 comprise a peg 126 and a leg member 128.
  • the peg 126 is sized and adapted to be received by an opening of a console post or a mounting bracket, as will be further described below.
  • the leg member 128 comprises, in another embodiment, an L-shaped member which is also adapted to be received by an opening of a console post or various mounting brackets.
  • Figure 3B illustrates yet another embodiment of the adjustable shelving apparatus 105.
  • the end bracket 112 is defined in part by outer surfaces 120. Disposed on one of the outer surfaces 120, in one embodiment, are coupling features which can connect the adjustable shelving apparatus 105 with other components of the organization system 100 or a mounting surface.
  • the coupling features comprise a flange portion and a cylindrical portion.
  • the coupling features comprise a peg 126 and a leg member 128.
  • the peg 126 is sized and adapted to be received by an opening of a console post or a mounting bracket, as will be further described below.
  • the leg member 128 comprises, in another embodiment, an L-shaped member which is also adapted to be received by an opening of a console post or various mounting brackets.
  • the outer surfaces 120 can have a plurality of pegs 126 and leg members 128.
  • the end bracket 112 has a bore 124 therein.
  • the bore 124 in one embodiment, is sized and adapted to receive other components therethrough.
  • the bore 124 can allow for a clothes rod 140 to be inserted therethrough.
  • the clothes rod 140 can be mounted with a separate bracket as described below.
  • the corner bracket 170 generally comprises in one embodiment an engaging feature 172, and a ledge 182.
  • the ledge 182 although optional, provides additional support to an adjacently mounted adjustable shelving apparatus 105 when mounted thereon.
  • the engaging feature 172 allows the comer bracket 170 to be coupled with another adjustable shelving apparatus 105 such that another shelving apparatus 105 can be transversely mounted thereto.
  • the engaging feature 172 is adapted to securely couple with a portion of the adjustable shelving apparatus 105 on either side of at least one of the members.
  • the engaging feature 172 can have a number of configurations, depending on the adjustable shelving apparatus.
  • the comer bracket 170 also comprises coupling features 180 for connecting with other components of the organization system 100, such as the adjustable shelving apparatus 105.
  • the coupling features 180 include an opening 174 and/or a cut out 184.
  • the opening 174 is adapted to receive therein an engaging structure on the end bracket 112 of the adjustable shelving apparatus 105.
  • the opening 174 in one embodiment, consists of a hole 176 and a slot 178.
  • the comer bracket 170 clips over the adjustable shelving apparatus 105 and allows for right or left turns for the plane of shelving available to a user.
  • the peg 126 and the leg member 128 of the other components snap into the comer bracket 170.
  • the comer bracket 170 has coupling features 188 and an internal profile 186.
  • the internal profile 186 corresponds with the profile of an individual member 196 of the adjustable shelving assembly.
  • the profiles can be modified to create an orientation specific bracket 170, as shown in Figure 4B and Figure 4C.
  • the coupling features 188 in another embodiment, comprise a projection 190 which engages with a cut out 198 of the shelving assembly 105.
  • Two comer brackets 170 can be provided to fit with two different cut outs 198 of the shelving assembly 105. To install the comer bracket 170, the bracket 170 slides over one member 196 of the adjustable shelving assembly 105 prior to assembly of the shelving assembly 105.
  • the shelving assembly 105 to be installed fits over the projection 190 of the comer bracket 170, where the projection 190 engages the cut out 198 of the shelving assembly 105.
  • the shelving assembly 105 of the organization system 100 can also be installed to mounting surfaces, such as the walls of a closet. (See Figures 17 and 19).
  • a right angle shelf bracket 200 can be used.
  • Figure 5 illustrates one embodiment of a right angle shelf bracket 200 of the organization system 100.
  • the right angle shelf bracket 200 includes, in one embodiment, a shelf portion 206 which provides support for the shelving assembly 105. Disposed on the shelf portion 206 is at least one projection 210.
  • the projection 210 is adapted to be received by a cut out 224 (see Figure 6 A) of the shelving apparatus 105.
  • the right angle shelf bracket 200 also includes at least one mounting aperture 208. To install the shelf bracket 200, threaded fasteners or an anchor bolt are installed through each mounting aperture 208.
  • FIG. 6A and 6B illustrate a cam lock assembly 230 optionally used in conjunction with the adjustable shelving apparatus 105 to provide a more secure organization system 100 when installed.
  • other structures can be used to stabilize or more securely assembly the organization system 100, which are considered within the scope of the invention.
  • a shelving end bracket 220 is provided, in one embodiment, with the cam lock assembly 230.
  • the end bracket 220 has a first cutout 222 and a second cutout 224 to receive the cam lock assembly 230 therein.
  • the cam lock assembly 230 comprises, in one embodiment, a cam lock 232 and a cam pin 234.
  • the cam pin 234 is coupled with the end bracket 220 and the cam lock 232 rotates about the cam pin 234.
  • the cam lock 232 is rotated about the cam pin 234 in the direction indicated as R, the end bracket 220 and the adjustable shelving apparatus 105 are thereby drawn toward the direction marked D (in Figure 6B) into a tighter constraint with a console post 410.
  • the cam lock assembly 230 can take a number of variations in size, shape, position, etc.
  • the direction R is not limited to that shown in the Figure since the cam pin 234 can be coupled with the end bracket 220 in a number of configurations.
  • the cam lock assembly 230 can also be used to securely couple many other components of the organization system 100.
  • the end bracket 220 also includes a cam lock insert 236.
  • the cam lock insert 236 is coupled with the end bracket 220 and also coupled with the cam lock assembly 230.
  • the cam lock insert 236 is seated within the second cutout 224 of the end bracket 220, where the cam lock insert 236 engages the end bracket 220.
  • the cam lock insert 236 is coupled with the end bracket 220 such that movement of the cam lock 232 causes movement of the cam lock insert 236 and the end bracket 220.
  • rotation of the cam lock 232 toward a console post draws the cam lock insert 236 and the end bracket 220 securely into the console post.
  • the cam lock insert 236 also includes coupling features 244.
  • the coupling features 244 provide a structure to couple with other components of the organization system 100, such as the console post 410.
  • the coupling features comprise a peg 238 and a leg member 240.
  • the peg 238 and the leg member 240 couple with corresponding structure on the console post which will be further described below.
  • FIG. 7 A illustrates one example of a support bracket to be used in combination with the shelving apparatus.
  • a support bracket 300 is shown having a first member 310 and a second member 320.
  • the first member 310 is coupled with the second member 320 at an apex 350.
  • a brace structure 330 in one embodiment, is disposed between the first member 310 and the second member 320, forming a cavity 332 therein.
  • the first member 310 is disposed, in one embodiment, at approximately a 90° angle to the second member 320, although other angles may also be desirable and are considered within the scope of the invention.
  • the support bracket 300 is also provided with a plurality of mounting holes 334. In another configuration, only one mounting hole is provided to secure the support bracket 300 to a wall.
  • the support bracket 300 is assembled such that the second member 320 is coupled with a wall 340, as shown in Figure 7B. Retaining members, such as threaded fasteners, can be used to secure the second member 320 through the holes 334 to the wall 340.
  • the shelving apparatus 105 is coupled to the first member 310.
  • the shelving apparatus 105 can be coupled independently with the wall 340.
  • the support bracket 300 advantageously provides additional support for the shelving apparatus 105 for situations where heavy objects are being placed upon the shelving apparatus 105.
  • the cross member 110, 160 may be constructed with various interengaging profiles as described below. Since various profiles are possible within the scope of the invention, the profiles discussed below are illustrative only and are not intended to limit the scope of the invention in any way.
  • Figures 22 and 23 show cross member profiles for both a cross member 4000 and an end cross member 4600, which are shown in Figure 2 as the first set of cross members 110.
  • the cross member profile in one embodiment comprises a thin wall 4060 which forms a cavity 4080 therein.
  • the cross member profile also has a top surface 4100, a bottom surface 4120, a first side surface 4140, and a second side surface 4400.
  • top,” “bottom,” and “side” are used, the terms are merely used to describe the various features of the cross member profile, and are not intended to limit the orientation of the cross member 4000 in any manner.
  • the first side surface 4140 has a socket 4160 therein.
  • the socket 4160 forms a female component which receives other portions of other cross members 4000, 4600, which will be further described below.
  • Within the socket 4160 which in one embodiment extends substantially the entire length of the cross member 4000, is an inner surface 4180.
  • the socket 4160 in one embodiment, is defined by the inner surface 4180, a first arcuate recess 4200, a second arcuate recess 4220, a first arcuate projection 4240, and a second arcuate projection 4260.
  • first arcuate recess 4200 and the first arcuate projection 4240 are proximate to one another such that the socket 4160 has a wider cut out proximate the inner surface 4180 and then narrows toward the first side surface 4140.
  • the second side surface 4400 is further defined by a male component 4440 which extends therefrom.
  • the male component 4440 extends substantially the entire length of the cross member 4000.
  • the male component 4440 is formed on a surface of the cross member other than the second side surface 4400.
  • the male component 4440 is defined, in one embodiment, by an outer surface 4420, a first arcuate portion 4460, a second arcuate portion 4480, a first arcuate recess 4500, and a second arcuate recess 4520.
  • the second side surface 4400 also has a first flat portion 4540 and a second flat portion 4560.
  • the first and second arcuate recesses 4500, 4520 are disposed between the first arcuate portion 4460 and the second arcuate portion 4480 and the first flat 4540 and the second flat 4560, respectively. Having the first arcuate recess 4500 and the second arcuate recess 4520 disposed in this location gives the engaging male component 4440 a rounded profile.
  • Figure 23 illustrates the end member profile for the end cross member 4600.
  • the profile has a thin wall portion 4620 which forms a cavity 4640 therein.
  • the end member profile can be formed from solid material with no cavity, or with a partial cavity.
  • the cavity 4640 may assist in connecting the cross members with the end brackets, as discussed above.
  • the cross member profile is, in one embodiment, defined by a top surface 4660, a bottom surface 4680, a first side surface 4700, and a second side surface 4900. Although such terms as"top,” “bottom,” and “side” are used, the terms are merely used to describe the various features of the cross member profile, and are not intended to limit the orientation of the cross member 4600 in any manner.
  • the top surface 4660, the bottom surface 4680, and the second side surface 4900 are all generally flat.
  • the surfaces may be textured or have other profiles.
  • the bottom surface 4680 can be open, forming a channel 4690 therein. This type of configuration can be used on other embodiments of the cross member profiles.
  • the first side surface 4700 has an engaging male component 4740.
  • the male component 4740 is, in one embodiment, defined by an outer surface 4760, a first arcuate portion 4780, a second arcuate portion 4800, a first arcuate recess 4820 and a second arcuate recess 4840.
  • the first side surface 4700 also has a first flat 4860 and a second flat 4880.
  • the first arcuate recess 4820 is disposed between the first arcuate portion 4780 and the first flat 4860.
  • the second arcuate recess 4840 is disposed between the second arcuate portion 4800 and the second flat 4880 to give the engaging male component 4740 a rounded profile.
  • the profile alternatively, can be provided with other shapes, which are considered within the scope of the invention.
  • the male component 4740 is sized to be received by the socket 4160 as will be further described below.
  • Figures 25 and 26 illustrate one embodiment of cross member profiles for both a cross member 5000 and an end cross member 5600, which are shown in Figure 2 as the second set of cross members 160.
  • the cross member profile for this configuration has a thin wall 5060 structure which forms a cavity 5080 therein.
  • the cross member profile also has a top surface 5100, a bottom surface 5120, a first side surface 5140, and a second side surface 5400.
  • top,” “bottom,” and “side” are used, the terms are merely used to describe the various features of the cross member profile, and are not intended to limit the orientation of the cross member 5000 in any manner.
  • the first side surface 5140 has a socket 5160 therein.
  • the socket 5160 receives other portions of other cross members 5000, which will be further described below.
  • an inner surface 5180 Within the socket 5160 is an inner surface 5180.
  • the socket 5160 in one embodiment, is defined by the inner surface 5180, a first arcuate recess 5200, a second arcuate recess 5220, a first arcuate projection 5240, and a second arcuate projection 5260.
  • the first side surface 5140 also has a first flat 5280 and a second flat 5300.
  • first arcuate recess 5200 and the first arcuate projection 5240 are proximate to one another such that the socket 5160 has a wider cut out proximate the inner surface 5180 and then narrows toward the first side surface 5140.
  • the second side surface 5400 is further defined by a male component 5440 which extends therefrom.
  • the male component 5440 is defined, in one embodiment, by an outer surface 5420, by a first arcuate portion 5460, a second arcuate portion 5480, a first arcuate recess 5500, and a second arcuate recess 5520.
  • the second side surface 5400 also has a first flat portion 5540 and a second flat portion 5560.
  • the first and second arcuate recesses 5500, 5520 are disposed between the first arcuate portion 5460 and the second arcuate portion 5480 and the first flat 5540 and the second flat 5560, respectively. Having the first arcuate recess 5500 and the second arcuate recess 5520 disposed in this position gives the engaging male component 5440 a rounded profile.
  • the above description has been provided for the engaging male component 5440, other shapes for the engaging male component 5440 can be incorporated and are contemplated by the scope of the present invention.
  • Figure 26 illustrates the end member profile for the end cross member 5600.
  • the profile has a thin wall portion 5620 which forms a cavity 5640 therein.
  • the end member profile can be formed from solid material with no cavity, or with a partial cavity.
  • the cavity 5640 assists in connecting the cross members with the end brackets, as discussed above.
  • the cross member profile is, in one embodiment, defined by a top surface 5660, a bottom surface 5680, a first side surface 5700, and a second side surface 5900. Although such terms as “top,” “bottom,” and “side” are used, the terms are merely used to describe the various features of the cross member profile, and are not intended to limit the orientation of the cross member 5600 in any manner.
  • the top surface 5660, the bottom surface 5680, and the second side surface 5900 are all generally flat. In another embodiment, the surfaces may be textured or have other profiles.
  • the first side surface 5700 has a socket 5740 therein.
  • the socket 5740 forms a female component which receives other portions of other cross members 5000, which will be further described below.
  • Within the socket 5740 is an inner surface 5760.
  • the socket 5740 in one embodiment, is defined by the inner surface 5760, a first arcuate recess 5820, a second arcuate recess 5840, a first arcuate projection 5780, and a second arcuate projection 5800.
  • the first side surface 5700 also has a first flat 5860 and a second flat 5880.
  • the first arcuate recess 5820 and the first arcuate projection 5780 are proximate to one another
  • the second arcuate recess 5840 and the second arcuate projection 5800 are proximate to one another such that the socket 5740 has a wider cut out proximate the inner surface 5760 and then narrows toward the first side surface 5700 to form a socket 5160 for a rounded flange to be received therein.
  • Figure 27 illustrates another exemplary embodiment of the shelving apparatus cross members.
  • An individual cross member 600 is shown coupled with an end cross member 610, which is how the cross members would be coupled, in one embodiment, during use of the shelving apparatus.
  • the profiles shown in Figure 27 closely follow those illustrated in Figure 2.
  • the end cross member has a male component 620 thereon which couples with a socket 622 formed in the individual cross member 600, to form a tongue and groove coupling.
  • the male component 620 is sized to be received by the socket 622, where the male component 620 slides within the socket 622 to thereby accommodate the varying lengths of shelves necessary for various closets or spaces.
  • the male component 620 couples with the socket 622 such that flats 630, 632 of the individual cross member 600 are proximately disposed to flats 634, 636 of the end cross member 610, respectively.
  • the male component 620 couples with the socket 622 such that a top surface 602 of the individual cross member 600 lies substantially within the same plane of a top surface 612 of the end cross member 610.
  • a gap 631 exists, in another embodiment, between the mating surfaces of the male component 620 and the socket 622.
  • the gap 631 may vary in size according to various embodiments of this invention.
  • the gap 631 is sized such that the individual cross member 600 is held in frictional engagement with the end cross member 610. Having the frictional engagement provides the benefit of having the shelving system not inadvertently slip out of a user's hands and potentially damaging the shelving system, marring a wall, and/or injuring the user.
  • FIG 28 illustrates yet another embodiment of the shelving apparatus cross members.
  • a plurality of cross members 700 are shown having a profile.
  • Each of the cross members 700 in one embodiment, have a male side surface 710 and a female side surface 760.
  • Each male side surface 710 is adapted to be slidably coupled with each female side surface 760.
  • one of the male side surfaces 710 could have a flat, or substantially flat side surface which would not engage with a female side surface 760.
  • one of the female side surfaces 760 could also have a flat, or substantially flat side surface which would not engage with a male side surface 710.
  • Each of the flat side surfaces as just described, would serve as an end surface for the shelving apparatus.
  • the cross members 700 also have a top surface 708 and a bottom surface 709. Although such terms as “top,” “bottom,” and “side” are used, the terms are merely used to describe the various features of the cross member profile, and are not intended to limit the orientation of the cross members 700 in any manner.
  • the top surface 708 and the bottom surface 709 are generally flat. In another embodiment, the surfaces may be textured or have other profiles.
  • the cross members 700 in one embodiment, couple with one another such that all of the top surfaces 708 align to form a substantially flat surface.
  • the bottom surface 709 of each cross member 700 can also form a substantially flat surface. However, each of the top surface 708 or the bottom surface 709 may have slight gaps in between the cross members 700. Alternatively, other configurations can also be provided for either the top surface 708 or the bottom surface 709 or both.
  • a first and second coupling male component 712, 714 are provided thereon.
  • a plurality of male components can be provided on the male side surface 710.
  • the first male component 712 has a rounded portion which extends to a first set of shoulders 716.
  • the second male component 714 also has a rounded portion which extends down to a second set of shoulders 718.
  • a depression 720 is between the first male component 712 and the second male component 714.
  • the depression 720 can take a variety of forms, although as shown in Figure 28 it is generally curved. When the cross members 700 are coupled together, the depression 720 forms a hollow portion 706 in between the cross members 700.
  • a first embodiment is shown where a first recess 762, a second recess 764, and a second depression 770 are formed therein.
  • the position and size for the first recess 762 and the second recess 764 are such that they can receive therein the first male component 712 and the second male component 714 of the male side surface 710, respectively.
  • the shape and number of the recesses can be modified, depending on the embodiment, and correspond to the shape and number of the projections.
  • a first set of flats 766 are disposed on either side of the first recess 762.
  • a second set of flats 768 are disposed on either side of the second recess 764.
  • the first set of flats 766 and the second set of flats 768 abut against or, in the alternative, are placed proximate to the first set of shoulders 716 and the second set of shoulders 718 of the projecting side surface 710, respectively, when the cross members 700 are coupled with one another.
  • the cross members 700 are formed from various thermoformed plastics to form an elongate structure.
  • the cross member 700 can be extruded from a rigid polyvinylchloride (RPVC), ABS plastic, and high-impact polystyrene plastic.
  • RPVC polyvinylchloride
  • ABS plastic polyvinylchloride
  • high-impact polystyrene plastic polystyrene plastic
  • the cross members 700 can be formed by other processes or from other light weight materials such as wood or aluminum.
  • the cross members 700 (as well as the other components of the organization system) can also be formed from polymers with an anti-fungal substance to prevent mildew and mold.
  • the cross members 700 are formed with a thin wall structure 702.
  • the thin wall stracture 702 also may have at least one cavity 704 therein, where the cavity 704 can be formed partially or fully through the cross members 700.
  • the cavity 704 can assist in connecting the cross members 700 with a coupling member (not shown).
  • the geometry of the profile which can be modified, however, aids in the strength of the shelving apparatus in addition to the material selection.
  • FIGS 29, 30, and 31 illustrate another embodiment of the shelving apparatus.
  • a shelving apparatus 800 is provided with a first cross member 810 and a second cross member 860.
  • a single cross member 810 and second cross member 860 are illustrated for descriptive purposes of a first embodiment.
  • a plurality of first cross members 810 and a plurality of second cross members 860 can be used, as is described in the earlier embodiments, to form the shelving apparatus.
  • the second cross member 860 is adapted to be received fully or partially within the first cross member 810 as shown in the Figure.
  • Figures 30 and 31 illustrate the first cross member 810 and the second cross member 860 in greater detail.
  • the first cross member 810 is, in one embodiment, defined in part by a top surface 812, side surfaces 814, and a bottom surface 816. Although such terms as “top,” “side,” and “bottom” are used, the terms are merely to describe the various components of the cross member 810 and are not intended to restrict the orientation of the cross member 810 in any manner.
  • a sidewall 818 extends into a curved wall portion 820.
  • the curved wall portion 820 forms a track 822 therein.
  • the track 822 of the first cross member 810 is adapted to receive therein at least a portion of the second cross member 860 therein, as will be further described below.
  • the track 822 can have other configurations, which are considered within the scope of the invention. For instance, in one embodiment, the track 822 extends substantially the same length as the cross member.
  • the first cross member 810 also has a cut out 824 therein. The cut out 824 allows for the second cross member 860 to be slidably inserted therein. The cut out 824 also allows for the first cross member 810 to be of lighter weight and provides a cost effective part since the thin wall stracture of the first cross member 810 can be, for example, extruded.
  • the second cross member 860 is defined by a top surface 862, side surfaces 864, and a bottom surface 866.
  • top the terms “top,” “side,” and “bottom” are used, the terms are merely to describe the various components of the cross member 860 and are not intended to restrict the orientation of the cross member 860 in any manner.
  • Each of the side surfaces 864 has a sidewall 868 which extends toward the bottom surface 866 to form a guiding projection 870 on each of the side surfaces 864.
  • the guiding projection 870 extends substantially the same length as the cross member.
  • the guiding projection 870 has substantially the same profile as the track 822 of the first cross member 810 such that the second cross member 860 can be slidably received by the first cross member 810.
  • the track 822 and the guiding projection 870 are sized and shaped such that the second cross member 860 is frictionally engaged with the first cross member 810.
  • the second cross member 860 may also have a cut out 872 therein.
  • the first cross member 810 and the second cross member 860 each have a generally square shape.
  • the cross members 810, 860 can have other profiles, such as rectangular, oval, or circular, and still be considered within the scope of the invention.
  • two track members have been described in addition to two fingers for each of the side surfaces, only one track and one finger would be necessary and is considered within the scope of the invention.
  • a plurality of track and corresponding finger members can be used to guide the second cross member 860 within the first cross member 810.
  • the track 822 can be formed on the second cross member 860, and the guiding projection 870 can be formed on the first cross member 810.
  • FIGS 32 and 33 illustrate still yet another embodiment of the shelving apparatus.
  • a shelving apparatus 1000 is provided which comprises a first sliding member 1100 and a second sliding member 1600.
  • the first sliding member 1100 slidably engages with the second sliding member 1600, as will be further described below, to form a shelving area.
  • the first sliding member 1100 and the second sliding member 1600 each have a generally oval shape.
  • the first sliding member 1100 has a first housing 1110 which, in one embodiment, slidingly receives therein a second housing 1610 of the second sliding member 1600, as shown in Figure 33.
  • the first sliding member 1100 has a plurality of projections 1120.
  • the second sliding member 1600 in this configuration, has a plurality of cut outs 1620 which receive the plurality of projections 1120 therein.
  • the projections 1120 and the cut outs 1620 can be formed on the second sliding member 1600 and the first sliding member 1100, respectively.
  • FIG. 34 illustrates yet another exemplary embodiment of a shelving apparatus in accordance with the present invention.
  • a shelving apparatus 1200 is provided which comprises a first set of cross members 1210 and a second set of cross members 1260. The first set of cross members 1210 slidably engage the second set of cross members 1260 in a fashion similar to that discussed with reference to Figure 2.
  • first set of cross members 1210 and the second set of cross members 1260 couple together to form a shelving area of a substantially solid, planar surface 1250 and also vented surfaces 1252, 1254.
  • the shelving apparatus 1200 may optionally include a stop member (not shown) to limit the maximum movement of the first set of cross members 1210 relative to the second set of cross members 1260 so that the shelving apparatus 1200 cannot be overextended.
  • the second set of cross members 1260 has, in one embodiment, individual cross members 1214 and one or more end cross members.
  • a front end cross member 1216 may optionally include an integral first curved portion 1221 to improve the aesthetic appearance of the shelving apparatus 1200.
  • the first set of cross members 1210 may include a second, curved portion 1222 which is slightly larger than the first curved portion 1221.
  • the second curved portion 1222 is a removable semi-cylindrical component that attaches to the first set of cross members 1210 (the first set of cross members is shown without the second curved portion installed in Figure 35 A).
  • the first set of cross members may include features such as a slot 1225 (see Figure 35 A) to retain the second curved portion. Other retaining features are also possible.
  • Both the first and second set of cross members 1210, 1260 may include end cross members 1223 as well.
  • the first and second set of cross members 1210, 1260 can also be comprised of individual cross members 1214 alone. That is, the end cross members may be identical to the cross members 1214.
  • the cross members 1214 and the end cross members 1216, 1223 are joined with an end bracket 1212.
  • the cross members 1214 and the end cross members 1216, 1223 can be joined with the end bracket 1212 in various ways already discussed herein.
  • the manufacture of the end cross members 1216, 1223, the cross members 1214 and the end bracket 1212 will be described with reference to Figure 35 A.
  • the invention will be described with reference to the first set of cross members 1210.
  • the construction of the second set of cross members 1260 is generally identical.
  • Figure 35A illustrates a portion of the first set of cross members
  • the first set of cross members 1210 are actually formed by the coupling of an upper portion 1209 and a lower portion 1211.
  • each portion 1209, 1211 may be injection molded.
  • the upper portion 1209 and the lower portion 1211 mate with one another to form the first set of cross members 1210.
  • the portions 1209 and 1211 can be attached through a variety of means. In the embodiment shown in Figure 35 A, a dowel pin aoangement is used.
  • the upper portion 1209 comprises a series of dowel pins 1213 and the lower portion 1211 comprises a series of dowel receiving apertures 1217.
  • the dowel pins 1213 have a diameter slightly larger than the receiving apertures such that when the two portions are pressed together, the dowel pins 1213 engage the apertures 1217 in an interference fit.
  • the dowel pins 1213 may be integral to the upper portion 1209 or may be separate components which are pressed into a series of dowel receiving apertures on the upper portion 1209. While described herein as a dowel arrangement, the upper and lower portions 1209 and 1211 may also be secured by other methods including but not limited to fastening and ultrasonic welding.
  • the sets of cross members may be more easily formed with the end bracket 1212 integral thereto (i.e., the first set of cross members 1210 extend integrally from one side of the end bracket 1212).
  • the shelving apparatus 1200 may optionally include a stop member 1231 to limit the maximum movement of the first set of cross members 1210 relative to the second set of cross members 1260 so that the shelving apparatus 1200 cannot be overextended.
  • the stop 1231 may be a sheet metal component that is placed between the upper and lower portions
  • first set of cross members 1210 may be engaged with the second set of cross members 1260 as shown in Figure 34.
  • the stop 1231 permits the cross members
  • the end bracket 1212 may contain features which allow the shelving apparatus 1200 to be secured to a wall or another shelving unit.
  • a support bracket 1400 as shown in Figure 36 may be provided.
  • the support bracket 1400 is a C-shaped channel that sits between the upper portion 1209 and the lower portion 1211 in a channel 1215 formed within the end bracket 1212 as shown in Figure 35 A.
  • the support bracket 1400 has two tabs 1410 that extend outwardly from the lower portion 1211 (see Figure 34). Each tab 1410 has a slot 1411.
  • the support bracket 1400 further includes a series of slots 1420 spaced apart along the length of the bracket. The purpose of these slots will become apparent shortly.
  • the support bracket 1400 is placed between the upper portion 1209 and the lower portion 1211 before assembly as shown in Figure 35 A.
  • the tabs 1410 extend through apertures 1219 located in the lower portion 1211 (visible on Figure 35 A).
  • the support bracket 1400 is "trapped" between the upper and lower portions 1209, 1211.
  • the bracket is made of steel to provide substantial stiffness to the shelving apparatus in the fore-and-aft direction.
  • the shelving apparatus 1200 may comprise coupling features located on the support brackets 1212 similar to those already discussed herein that permit the apparatus 1200 to attach to structures such as walls and console posts.
  • the shelf 1200 may attach to such structures using the tabs 1410 discussed above.
  • Figure 37 A shows the shelving apparatus 1200 as it may be attached to a console post 2410.
  • a portion of the console post 2410 is cut-away in Figure 37A.
  • the console post 2410 is discussed in more detail below.
  • the fastener 2480 has a head portion 2481, a shoulder portion 2484, and a threaded portion 2486.
  • the nut has a head portion 2481 and a body portion 2483. The fastener is inserted into a hole 2440 in the post wherein the threaded portion 2486 threadably engages the nut 2482.
  • the tabs 1410 of the shelving apparatus 1200 may then be positioned over the fasteners 2480 such that the slots 1411 engage the shoulder portions 2484.
  • the fastener and nut include a turning feature 2488 to permit the consumer to tighten the fastener once the shelving apparatus 1200 is in place.
  • the feature 2488 is adapted to receive a hex or Allen head wrench.
  • the wrench may be included with the organization system to simplify installation.
  • the fastener could also include features to accommodate other conventional tools (e.g., phillips or flathead screwdriver, bolt head, spline head, etc.).
  • the bracket 3750 as shown in Figure 37C may be used.
  • the bracket 3750 is made to be fastened to a wall at slots 3752 with two fasteners (not shown).
  • the bracket 3750 includes two protruding heads 3754 which are substantially identical to the fastener head portion 2481.
  • the tabs 1410 of the shelving apparatus 1200 may engage the heads 3754 in a fashion similar to that described above with respect to the fasteners 2480.
  • Figure 38 illustrates yet another embodiment of a cross member profile 1500 adapted for use with a first and second set of cross members such as those represented by 1210, 1260 of Figure 34.
  • the embodiment shown in Figure 38 comprises an upper portion 1509 having an upper surface 1510 and a lower portion 1511 having a lower surface 1512. The two portions are generally mirror images of one another and may be joined to form the profile shown.
  • first side 1514 includes a female component 1516 while a second opposing side 1540 has at least one male component 1544.
  • a cross member is shown herein, an end cross member would be identical except that one side would lack a male or female component as already described herein with respect to the embodiments of Figures 23 and 26.
  • the end cross member may include an aesthetic feature such as the curved portion 1221 discussed above.
  • the cross member profile illustrated in Figure 38 has a thin wall
  • the upper and lower portions may be assembled with a dowel pin configuration (not shown), or by various other means including but not limited to ultrasonic welding.
  • the upper portion 1509 and the lower portion 1511 may be welded at various locations along the length of the members. The weld interface may occur at one or more of the surfaces 1517.
  • the upper portion 1509 and the lower portion 1511 each comprise a stiffener 1530 which, when assembled, provide the cross member 1500 with substantially increased stiffness over its length. While shown with one stiffener, additional stiffeners may be incorporated without departing from the scope of the invention. Accordingly, a shelf built according to this embodiment has reduced shelf deflection.
  • each portion may include a gas assist channel 1515.
  • the channel 1515 may assist in better material distribution within the mold over the length of the shelf components. It should be noted that the channel 1515 is optional and the portions 1509 and 1511 could be manufactured without gas assist channels.
  • FIG 39 yet another embodiment of a cross member profile 1601 for the first and second set of cross members is disclosed.
  • the embodiment shown in Figure 39 comprises an upper portion 1609 having an upper surface 1607 and a lower portion 1611 having a lower surface 1612.
  • the two portions are generally mirror images of one another.
  • top,” bottom,” and side are used, the terms are merely used to describe the various features of the cross member profile, and are not intended to limit the orientation of the cross member in any manner.
  • first side 1614 includes a female component 1616 while a second opposing side 1640 has at least one male component 1644.
  • a cross member is shown herein, an end cross member would be identical except that one side would lack a male or female component as already described herein with respect to Figures 23 and 26.
  • the end cross member may include an aesthetic feature such as the curved portion 1221 already discussed herein.
  • the cross member profile for this configuration has a thin wall 1606 structure which, when the upper portion and lower portion are assembled, forms two cavities 1608 therein.
  • the geometry of the male component 1644 also yields a side cavity 1613 when assembled.
  • the upper and lower portions may be assembled with a dowel pin configuration (not shown), or by various other means including but not limited to ultrasonic welding.
  • the upper portion 1609 and the lower portion 1611 may be welded at various locations along the length of the member 1601. The weld interface may occur at weld surfaces 1617.
  • the upper portion 1609 and the lower portion 1611 each comprise a stiffener 1630 which, when assembled, provide the cross member 1601 with substantially increased stiffness over its length. While shown with one stiffener, additional stiffeners may be inco ⁇ orated without departing from the scope of the invention. Accordingly, a shelf built according to this embodiment has reduced shelf deflection.
  • each portion may include a gas assist channel 1615.
  • the channel 1615 may assist in better material distribution within the mold over the length of the shelf components. It should be noted that the channel 1615 is optional and the portions 1609 and 1611 could be manufactured without gas assist channel. Furthermore, the gas assist ports may be identical in shape or individually optimized for supporting the shelf load.
  • the profile 1700 of Figure 40 excludes the stiffener 1630 but adds tabs 1710 which form a slot 1712 therebetween.
  • the slot 1712 is adapted to receive a stiffener 1800 as shown in Figure 41 A.
  • the stiffener 1800 may be inserted during manufacture or at some time thereafter.
  • the end bracket 1212 includes slots 1203 (see Figure 34) and the support bracket 1400 includes slots 1420 (see Figure 36).
  • the slots 1203 are aligned with slots 1420 and 1712 to permit the passage of stiffener 1800 through the shelf end and through each cross member.
  • the stiffener 1800 is retained by a slight interference fit between the stiffener 1800 and the tabs 1710.
  • the stiffener 1800 provides substantially increased stiffness over the length of the cross member 1700. While shown with one stiffener, additional stiffeners may also be inco ⁇ orated in each cross member. In one embodiment, the stiffener is made of steel. However, stiffeners of other materials, (e.g., plastic, aluminum) can be used without departing from the scope of the invention. While the adjustable shelving apparatus is often described herein as extruded or injection molded, the various components can be produced by other methods and from other materials as well. For example, a first and second set of cross members could be constructed of wire bent to form two or more inter-relating members wherein one member is slidably or adjustably engaged with the other as described herein.
  • FIG. 41B shows yet another embodiment of an adjustable shelving apparatus 1900 according to the present invention.
  • the shelving apparatus 1900 comprises two or more telescoping assemblies 1901 wherein each assembly comprising a first cross member forming a female tube 1902 and a second cross member forming a smaller male tube 1904 wherein the latter is adapted to be slidingly received within the female tube 1902.
  • the assemblies 1901 have an adjustable length.
  • the respective ends of the tubes may or may not be joined by a bracket 1906 having mounting features thereon.
  • objects that can span across the two assemblies 1901 may be placed thereon,
  • a flat panel 1908 may be placed across the two telescoping assemblies to form the shelving surface.
  • a wire mesh 1910 may be placed across the two assemblies.
  • the mesh may be formed by any number of conventional methods.
  • individual spanning members 1912 may be placed across the telescoping assemblies 1901 , forming a ladder-like appearance when viewed from above. The individual spanning members 1912 may collectively form the shelving surface.
  • the shelving surface may comprise a variety of other conventional materials as well.
  • Each shelving surface 1908, 1910, and 1912 may be mechanically secured to the assemblies 1901 if desired.
  • each surface may include a retaining feature 1914 that engages the assemblies 1901.
  • the adjustable shelving can accommodate many different storage areas having different widths. This provides a user the added benefit of not having to worry about accurate measurement prior to purchasing the shelving. In addition, a user does not need to cut the shelving to fit, which is desirable since no cutting tools are necessary during the installation process, and the adjustable shelving is easy to assemble and disassemble. Once the adjustable shelving has been installed, it can easily be removed and modified to fit another space. Eliminating the cutting process from the installation of the shelving also eliminates jagged edges at the ends of the shelves, which can snag and damage clothing.
  • an adjustable clothes rod may be used in conjunction with the organization system 100.
  • the clothes rod is inco ⁇ orated with the adjustable shelving apparatus.
  • the clothes rod is a separate component.
  • An adjustable clothing rod 360 according to one exemplary embodiment is shown in Figures 8 A and 8B.
  • the adjustable clothing rod 360 is comprised of at least a first rod member 362 and a second rod member 364.
  • the adjustable clothing rod 360 can have additional members.
  • the first rod member 362 slidingly receives therein the second rod member 364.
  • one profile of the first and second rod members 362, 364 are shown in the Figure 8B.
  • the first rod member 362 is sized to receive the second rod member 364 therein.
  • the first and second rod members 362, 364 have a guide 366 and track 368 assembly associated therewith. This assembly allows the first rod member 362 to slide relative to the second rod member 364 to thereby provide an adjustable clothing rod 360 which can vary in length similar to the adjustable shelving apparatus 105.
  • the adjustable clothing rod 360 can achieve adjustability by having other telescoping members.
  • FIG 9 illustrates a shelving and rod assembly 370.
  • the shelving and rod assembly 370 comprises, in one embodiment, a combination adjustable clothing rod 372 and an adjustable shelving apparatus 374.
  • the clothing rod 372 is coupled with an end bracket 376 of the shelving apparatus 374.
  • the clothing rod 372 and the shelving apparatus 374 are coupled such that extension of the shelving apparatus 374 extends the clothing rod 372, and vice versa.
  • the adjustability of the components can be achieved in a number of manners.
  • the clothing rod 372 and the shelving apparatus 374 can each have two members which slidably engage with one another.
  • the clothing rod 372 and the shelving apparatus 374 can be comprised of telescoping components. Having the shelving and rod assembly 370 with adjustable length allows for the assembly 370 to be installed into a wide variety of storage locations without the need for detailed measurements, nor having to cut the assembly.
  • the shelving and rod assembly 370 in another embodiment, is provided with coupling features 378.
  • the coupling features 378 comprise a coupling insert 380 and a slot 382.
  • the end bracket 376 includes the slot 382 which is adapted to receive the coupling insert 380 therein.
  • the coupling insert 380 in one embodiment, has a peg 384 and a leg member 386.
  • the peg 384 and leg member 386 are adapted to couple with other components of the organization system 100, such as a console post 390, as further described herein.
  • the insert has a projection 388 which engages a portion of the end bracket 376 and retains the adjustable shelving 374 to the console post 390.
  • the coupling features 378 allow for the shelving and rod assembly 370 to be easily and securely assembled with and disassembled from other components of the organization system 100.
  • FIG 42 A illustrates another embodiment of a clothes rod assembly 2360 in accordance with the present invention.
  • the clothes rod assembly 2360 is adapted for use independent of the adjustable shelving apparatus.
  • the assembly 2360 comprises a pair of end brackets 2362, 2362' which are used to attach the clothes rod to a mounting surface or stracture such as a wall or a console post. Spanning between the brackets 2362, 2362' is a tube assembly 2364 comprising a first tube 2366 and a second smaller tube 2368. The first tube 2366 slidingly receives therein the second tube 2368.
  • one profile of the first and second tubes 2366, 2368 is a cylinder.
  • the tube assembly 2364 allows the first tube 2366 to slide relative to the second tube 2368 to thereby provide an adjustable clothing rod 2360 which can vary in length similar to the adjustable shelving apparatus 1200.
  • adjustable clothing rod 2360 can vary in length similar to the adjustable shelving apparatus 1200.
  • other configurations are also possible for the adjustable clothing rod 2360, and are considered within the scope of the invention. While illustrated with a first and second tube, the tube assembly 2364 could contain additional tubes without departing from the invention. In addition, rods having non-cylindrical cross sections are also possible.
  • the tube 2366 is adapted to receive a sleeve 2370.
  • the sleeve 2370 may engage the tube 2366 with a slight interference fit.
  • a flange 2371 may be provided to prevent over-insertion of the sleeve 2370 into the tube.
  • the sleeve is made of plastic and can deform slightly on insertion. However, sleeves of other materials are also contemplated.
  • a fastener 2372 is threaded through the tube wall at a hole 2374. The fastener 2372 may engage a receiving thread (not shown) on the sleeve 2370.
  • the fastener 2372 may be of the self-tapping variety wherein it threads itself into the sleeve.
  • the sleeve 2370 is retained by a frictional fit or other conventional mechanical method. Thus, the sleeve is retained within the end of the tube 2366.
  • the flange 2371 may be brought into an abutting relationship with the bracket 2362.
  • a fastener 2378 may be inserted and threaded into the sleeve.
  • the hole 2377 is threaded to receive the fastener 2378.
  • the hole 2377 is undersized and the fastener 2378 is self-tapping.
  • the fastener 2378 may be identical to the fastener 2480 shown in Figure 37A.
  • the second tube 2368 slides within the first tube 2366.
  • a bushing 2380 is press-fit into the first tube 2366.
  • the bushing 2380 may be made from a variety of materials including plastic.
  • the bushing 2380 is held in place by a fastener 2372 passing through a hole 2375 in a manner substantially identical to that discussed above with reference to the sleeve.
  • the bushing may be retained by an interference or frictional fit with the first tube 2366 (i.e., no fastener 2372 is required).
  • the bushing 2380 may include a sloping or arced flange 2381 to better permit the sliding of garment hangers (not shown) from the smaller second tube 2368 to the larger first tube 2366.
  • the particular shape of the flange can be varied and still fall within the scope of the invention.
  • the second tube may include a feature 2382 that limits the withdrawal of the second tube from the first tube so that the clothes rod 2364 is not over-extended.
  • the end brackets 2362, 2362' are designed to mate with two or more console posts 2410 or with a wall bracket 3750 with the use of the fasteners 2480.
  • a slot 2384 at the rear of the end brackets 2362, 2362' may engage the fastener 2480 at one console post while a slot 2386 at the forward end of the brackets 2362, 2362' may engage a fastener 2480 at the another console post.
  • the slots 2384, 2386 may engage the heads 3754 of the end wall bracket 3750 (see Figure 37C).
  • the end brackets 2362, 2362' are designed to permit attachment of the clothes rod assembly 2360 to the same fastener 2480 used to secure the shelving apparatus 1200 if desired as shown in Figure 37B. This permits the consumer to place the clothes rod assembly 2360 directly beneath the shelving apparatus 1200, thus preventing wasted space therebetween.
  • the adjustable shelving apparatus may be mounted to a wall of a closet or other area in need of organization as described above, or it may be mounted at one or both ends to the console unit 400 of the organization system 100.
  • the console unit may comprise many components.
  • the console unit 400 is comprised of at least one console post 410 as illustrated in Figure 10A.
  • the console unit 400 is comprised of four console posts adequately spaced apart as described below.
  • the console post 410 has coupling features 411 associated therewith.
  • the feature 411 consists of a hole 412 joined to a slot 413.
  • the hole 412 may receive a protrusion (not shown) from one component of the organization system 100.
  • the coupling features 411 comprise a hole 414 and a slot 416.
  • the hole 414 and the slot 416 are sized and adapted to receive a peg and leg member therein.
  • the coupling features 411 are adapted to receive a coupling insert 480 therein (see e.g., Figure 13B).
  • at least one hole 414 and at least one slot 416 are provided, however, a plurality of holes 414 and slots 416 can also be provided to accommodate adjustability of the installation of shelving and the location of additional components to be discussed below.
  • the plurality of openings can be disposed, in one example, every two inches or every four inches so that a user can install various components of the organization system 100 at various heights.
  • the openings can be disposed, however, in any pattern.
  • the console post 410 has an elongate stracture with a wide variety of profiles. In one configuration, the console post 410 has a square- shaped cross section. In another configuration, the console post 410 has an "8"- shaped cross section, as shown in Figures 10B and IOC.
  • console post 2410 is shown. While the console post 410 of Figures 1 and 10A-10C is shown as unitary, the console post 2410 (see Figure 20) demonstrates how the post could be constructed in segments. In this particular embodiment, two segments are used as shown in Figures 43 A and 43B. However, other numbers of segments are also possible within the scope of the invention. Specifically, the post 2410 is separable into identical first and second segments 2412. By splitting the post 2410 in this way, the system 100 can be packaged and shipped in a substantially smaller carton. One embodiment of the post segment 2412 is shown in Figure 44.
  • the profile of the post 2412 forms two symmetric tubular portions joined by an H-shaped central portion having a series of holes 2440 therein.
  • the holes 2440 may be equally spaced at a distance 2444 along the post segment length. In one embodiment, the distance is two inches. However, other distances, as well as other profile shapes, can be used without departing from the scope of the invention.
  • the post segments 2412 are extruded to form the shape shown in Figure 44. In another embodiment, the post segments may be formed in half sections and joined to form the profile shown herein.
  • the post segments 2412 are joined by a splice 2416.
  • the splice 2416 is made of plastic. However, other materials are also possible without departing from the scope of the invention.
  • the splice 2416 is shown in detail in Figures 45 A and 45B.
  • the splice 2416 includes male components 2418 on both an upper side 2420 and a lower side 2422.
  • the splice further includes fastening lugs 2424 to receive a self tapping fastener (not shown).
  • the fastening lugs are accessible from the upper side 2420 by penetrating the surface at locations 2426.
  • the splice is formed such that a slight material discoloration or depression forms on the surface 2420 at the location 2426.
  • the splice 2416 is made to be received by the console post segments 2412 as shown in Figures 43 A and 43B.
  • the male component 2418 is received by the segments 2412 with an interference fit.
  • the post segment may be secured to the male component of the splice with a fastener (not shown) or other securing device.
  • Four posts 2412 may be attached to a single splice 2416.
  • a console post header or cap 2428 attaches to the ends of the posts 2412.
  • the cap 2428 comprises a pair of male components 2418 substantially identical to the components 2418 on the splice 2416.
  • the cap 2428 has a first side 2430 and a second side 2432.
  • the cap may also include fastener lugs 2434 which receive a conventional fastener.
  • the cap 2428 is made of plastic and the fastener lugs 2434 may receive a self-tapping fastener.
  • the second side 2432 of the cap 2428 includes a receiving aperture 2436.
  • the receiving aperture 2436 is adapted to receive various components such as a leveler 2438 or a caster wheel 2439 (as shown in Figure 47 A).
  • a console post assembly 2411 (see Figure 43B) is created from the assembly of four console posts 2412, a single splice 2416, and two caps 2428.
  • two posts 2410 i.e., where the post 2410 is not formed from segments 2412
  • other components may be used to secure two or more posts 2410 to form a post assembly.
  • the cap 2428 can be assembled to either the top or bottom, or both, of two console posts 2410 to provide for a more stable post assembly 2411.
  • a console unit 400 By combining two or more console posts assemblies 2411, a console unit 400 (see Figure 20) may be created. Alternatively, a single console post assembly 2411 can be used opposite a mounting surface (e.g., a closet wall) to secure one or more storage devices such as an adjustable shelving apparatus therebetween.
  • a mounting surface e.g., a closet wall
  • the shelves 2470t, 2470b, and 2470m may be secured to the caps and splice respectively by fastening the shelves to the fastener lugs 2424 and 2434.
  • the console unit 400 can be a free-standing unit where it is set on a floor surface, or it can be secured to a wall.
  • the console unit 400 can be secured to a wall in a number of manners.
  • the console unit 400 can be directly secured to the wall using a threaded fastener, anchor bolts, adhesives, or a bracket to secure one or more of the console posts.
  • Figure 11 A illustrates one example of a stracture which can be used to install the console unit 400 or secure it to a wall.
  • a post bracket 430 is provided which aids in securing a console post 410 to a wall. With slight modifications, the bracket 430 could also be used to secure the post 2410 to a wall.
  • the post bracket 430 can have a number of configurations, however, it includes mounting holes 432 and coupling features.
  • the coupling features of the post bracket 430 allow the bracket 430 to be connected with the console post 410.
  • the coupling features comprise at least one peg 434.
  • the peg 434 comprises a flange 436 and a cylindrical portion 438.
  • the peg 434 is sized and adapted to be received by the opening 411 of the console post 410 (see e.g., Figure 10A).
  • Figure 1 IB illustrates another example of a bracket which can be used to secure the console post such as 410 or 2410 to a wall or other support structure.
  • a retaining bracket 440 is provided having a first coupling 442 and a second coupling 444.
  • the couplings 442, 444 are each used to retain a console post therein.
  • the couplings 442, 444 have fingers 443 which engage with a portion of the console post.
  • the retaining bracket 440 also includes a mounting member 446 to join the first coupling 442 with the second coupling 444 and to provide further securement to the console unit 400.
  • mounting apertures 448 Disposed within the mounting member 446, in one embodiment, are mounting apertures 448.
  • the mounting apertures 448 are sized to receive threaded fasteners therethrough such that the retaining bracket 440 can be secured to a wall.
  • first coupling 442 and the second coupling 444 are positioned such that each console post disposed within the couplings 442, 444 is offset slightly away from the wall. This configuration allows for the console post to be installed up against baseboards which may be locate in the storage area.
  • Bracket 4700 is made to secure to a wall (not shown) with one or more fasteners (also not shown) through a first slot 4704.
  • the fastener 2480 and nut 2482 already described herein are then used to secure the bracket to the console post 2410 through a second slot 4702 as shown in Figures 43 A and 43B. Accordingly, there are numerous ways to secure the console posts to a mounting surface such as a wall.
  • the console unit 400 also includes, in the embodiment described in Figure 1, a header.
  • a header is a top header 462 as illustrated in Figure 12 A.
  • the top header 462 includes at least one coupling 466 for joining the top header 462 with the console post.
  • the top header 462 includes a crown 464.
  • the coupling 466 of the top header 462 allows for the console post to be further secured by the top header 462.
  • the crown 464 can be used to modify or enhance the ornamental features of the console unit 400.
  • a plurality of couplings 466 can be used.
  • the couplings 466 in one embodiment, are sized and positioned to be received by console posts 410.
  • Figure 12B illustrates in greater detail how the top header 462 may couple with a console post 410.
  • the coupling 466 comprises a male component which is received by the console post 410.
  • the coupling 466 can also comprise a female component which receives the console post 410 therein.
  • the coupling 466 can be modified in a number of configurations as long as it still couples the top header 462 with two or more of the console posts, and still be considered within the scope of the invention.
  • FIG 12C illustrates yet another embodiment of the header 460.
  • the header 460 comprises a console post cap 468 quite similar to the cap 2428 discussed above.
  • the cap 468 spans side-to- side rather than front-to-back.
  • the console cap 468 has at least one coupling 469 for engaging with the console post 410.
  • the coupling 469 can be provided as a male coupling or a female coupling.
  • either a single coupling or a plurality of couplings can be inco ⁇ orated with the header 460.
  • the console cap 468 can be assembled to either the top or bottom, or both, of two console posts 410 to form a post assembly having a more stable stracture.
  • headers and caps may be used to secure two or more console posts.
  • both the cap 468 and the cap 2428 could be combined for even greater structural strength.
  • the assembled console unit 400 is shown in Figure 1.
  • the console unit 400 in another embodiment, includes a header 460, console post 410, and can include storage devices such as a console shelf 470, and/or a drawer 500.
  • the console shelf 470 has a shelving area 472 and coupling features 474.
  • the coupling features 474 are integral with the console shelf 470.
  • the coupling features 474 are separate, as shown in Figure 13B.
  • the coupling features 474 allow the console shelf 470 to be secured with other components of the organization system 100 such as the console posts 410.
  • the coupling features 474 in one embodiment, comprise a coupling insert 480, and a cut out 482 in the console shelf 470.
  • the coupling insert 480 is adapted to engage with the console shelf 470.
  • the coupling insert 480 has a peg 476 and a leg member 478 for engaging with openings on the console post.
  • the coupling members 474 can take on a number of configurations to couple with other components of the organization system 100.
  • the console shelf 470 can be secured with the console post 410.
  • the plurality of openings and cutouts on the console posts 410 allow for the console shelf 470 to be adjustable and installed anywhere a user desires.
  • the console shelf 470 can be removed and reinstalled into alternative locations pursuant to the user's needs.
  • a drawer may be provided as part of the console unit 400.
  • a crown 2460 is shown for use in conjunction with the console posts 2412 and the console post cap 2428.
  • the crown 2460 spans between the caps 2428. It may be secured by any number of conventional methods including fastening.
  • the header includes a plurality of nubs (not shown) located on a bottom surface of the crown 2460. The nubs engage receiving holes (also not shown) in a top surface of the shelf 2470t.
  • the crown 2460 is primarily an aesthetic feature. However, with slight modifications, it could be used as a structural member.
  • the console unit can receive several shelves 2470 as shown in Figure 20.
  • the console unit 400 includes the top shelf 2470t, a bottom shelf 2470b, and a middle shelf 2470m. These three shelves may be fastened to the caps 2428 and splice 2416 respectively using the fastener lugs 2424 and 2434. This gives the console unit increased rigidity, especially when used as a freestanding unit.
  • the other shelves 2470a can be arranged as the customer prefers during installation.
  • a shelf bracket 2472 as shown in Figure 48B may be used.
  • the bracket 2472 has a tab portion 2474 that extends through the holes 2440 of the post 2410. The body of the bracket then rests within the post as shown.
  • a support lip 2476 extends outwardly from the post 2410 to support the shelf 2470a. Since the post 2410 includes a plurality of holes 2440, the bracket 2472 may be placed at various locations along the post 2410. For instance, in Figure 48 A, the shelf 2470a is mounted proximal to the top shelf 2470t using the brackets 2472. However, the shelves 2470a may be installed in numerous configurations to optimize a particular consumer's storage requirements.
  • console unit may take a variety of forms. Various numbers of console posts and shelves may be included as the consumer requires. In addition, the console unit may include other storage devices such as drawers as discussed below.
  • a drawer is secured within a console unit 400 with a rail 484 coupled with two or more console posts 410 as shown in Figures 14A and 14B.
  • the rail 484 can be provided as a single continuous rail, or a plurality of rails 484 can be provided.
  • the rail 484 has attachment features 485 to attach the rail 484 to the console posts 410, and also includes engagement features 487 to engage the drawer.
  • the attachment features 485 of the rail 484 include a peg 486.
  • the peg 486 has a cylindrical portion and a flanged portion to engage with the opening 411 of the console posts 410 (see e.g., Figure 10A).
  • the attachment features 485 can include a peg and leg member as discussed above for the coupling insert 480.
  • the rail 484 can be assembled and disassembled from the console posts, making the drawer placement both easy to install, disassemble, and adjust.
  • the engagement features 487 of the rail 484 include a drawer guide 488 which couples with the drawer 500 as will be further discussed below.
  • Figure 15 illustrates a one embodiment of a drawer 500 to be used with the organization system 100 and an alternative embodiment of the rail 484.
  • the drawer 500 includes drawer engaging features 502 to couple with the engagement features 487 of the rail 484.
  • the drawer 500 is slidably coupled with the rail 484.
  • the drawer 500 can be stationary relative to the console unit 400 and can be directly mounted thereto.
  • the drawer 500 includes a track member 510 for slidably engaging with the drawer guide 488.
  • the drawer 500 can also include a handle 514.
  • the drawer 500 can include a handle 514 in a front surface 518 and a handle 514 on a rear surface 519.
  • the drawer 500 can also include strengthening structures to help reinforce the stracture of the drawer 500.
  • a rib 516 can be disposed in one of the surfaces of the drawer.
  • Figure 16A and 16B illustrate one embodiment of a drawer assembly 520, showing one example of how a drawer 500 would couple with one or more console posts 410.
  • attachment features 530 on another embodiment of the rail 484 couple with openings 532 on the console post 410.
  • the attachment features 530 comprise a peg 534 and a leg member 536 which engage with an opening 538 and a slot 540 of the console post 410.
  • the peg 534 is first inserted into the opening 538.
  • the peg 534 is then slid down the opening 538 until, in one embodiment, the leg member 536 is aligned with the slot 540.
  • the leg member 536 is then snapped into the slot 540 and the component is coupled with the console post 410.
  • the drawer 500 is then slid over the rail 484 such that the track 510 on the drawer couples with the guide 488 on the rail 484.
  • the track 510 can be formed in the rail 484 and the guide 488 can be formed on the drawer 500 as shown in Figure 16B.
  • the guide 488 and the track 510 each have a vertical component 542.
  • FIGS 49 A and 49B another embodiment of a drawer rail is shown which may be used to couple a drawer to two console posts 2410.
  • a first rail 4801 see Figure 49 A
  • a second rail 4850 see Figure 49B
  • the rails 4801 and 4850 include coupling features that permit the rails to be coupled to the console posts 2410.
  • the coupling features consist of a hole and slot 4804 at a first end of the rails and a slot 4806 at the opposite end.
  • the features 4804 and 4806 permit the rails 4801 and 4850 to couple to the post 2410 using the fasteners 2480 as already described herein. However, any of the other coupling features described herein could also be inco ⁇ orated onto the rails 4801 and 4850 to permit mounting to various other console posts 410.
  • the rails 4801 and 4850 include a roller 4810 proximal to a front end.
  • the first rail 4801 forms an engaging profile having a channel 4812 which is enclosed on three sides.
  • the second rail 4850 forms another engaging profile having a second channel 4814 also enclosed on three sides but further having retaining features 4816.
  • FIG. 50A and 50B an exemplary embodiment of a drawer 2500 is shown.
  • various drawer sizes can be accommodated by the console unit 400.
  • the drawer depths are preferably structured to maximize the usage of console space.
  • drawers are available in a four and an eight inch depth. By combining different combinations of these drawers, numerous configurations may be produced.
  • the drawer sizes correlate to the spacing of the coupling features on the console posts such that the console may be filled with drawers without wasting any intermediate space. Regardless of drawer depth, the construction of the drawer remains generally identical.
  • the drawer 2500 has a lip 2502 running substantially the length of each side to form a drawer engaging profile.
  • the drawer may also include a handle 2506.
  • each drawer 2500 has a rear roller 2504 on each side (25041 and 2504r).
  • the drawer 2500 is adapted to mate with the rails 4801 and 4850 described above.
  • the left roller 25041 is placed into the channel 4814. Because of the retaining features 4816, the roller 25041 is restrained from side-to-side motion.
  • the right roller 2504r is then placed into the channel 4812 of the right rail 4801. Since the right rail includes no retaining feature, any misalignment or lack of parallelism between the rails 4801 and 4850 can be accommodated by the ability of the right rail to permit side-to-side motion of the roller 2504r.
  • the drawer retains a secure fit with the console unit 400 due to the retainment of the left roller 25041 within the left rail 4850. While the rollers 2504 move back and forth within the rails 4801 and 4850, the roller 4810 (see Figures 49A and 49B) remains in stationary but rolling contact with the lip 2502. Accordingly, the drawer 2500 contacts the rails only through the rollers 2504 and 4810, thus minimizing friction.
  • One or more of the rails 4801 and 4850 may also include a detent feature 4818.
  • the detent feature 4818 in one embodiment comprises a valley formed in the bottom surface of the rail channels 4812 and 4814. When the drawer 2500 is completely closed, the rollers 2504 drop into this valley, biasing the drawer in the closed position. To open the drawer, sufficient force is required to cause the rollers 2504 to rise from the valley.
  • the rails may also include other features to limit the extension of the drawers from the rails when opened.
  • the drawer 2500 may include a sliding tray 2530.
  • the tray forms a plurality of compartments 2532 to hold various belongings such as jewelry.
  • the tray 2530 spans across a recessed lip 2534 on each drawer side. The recessed lip permits the tray 2530 to sit below the top of the drawer 2500.
  • the tray may be slid fore- and-aft to provide access to the drawer volume beneath the tray.
  • the organization system 100 may accommodate one or more drawers as described herein.
  • the console unit may accommodate the drawers with no wasted space therebetween.
  • the console posts 2410 have coupling features 2440 described in Figure 44 separated by a distance 2444 of two inches.
  • the console unit 400 may be assembled with a variety of both drawers 2500 and 2501 without having any wasted space therebetween. This improves not only the console utility but also its aesthetic appearance.
  • the organization system may include panels 2413 as shown in Figure 20 spanning between any two console posts 2410.
  • the panel 2413 provides improved aesthetic appearance as well as structural support.
  • FIG 50C another embodiment of the organization system 100 is shown.
  • four or more console posts 2410 of reduced length are assembled to form a dresser 6000.
  • a shelf 6002 can be placed across the top of the posts and drawers 2500, 2501 or shelves 2470a may be placed therein as described above.
  • the dresser 6000 is modular such that adding two more posts 2410 and a larger shelf 6002 will permit another column of drawers.
  • the organization system 100 of the present invention may further include a tie rack 5101 as described below.
  • the tie rack 5101 bolts to the console posts 2410 with the same fastener 2480 and nut 2482 previously described.
  • the rack 5100 may be inverted so that it may attach to either side of a pair of console posts 2410.
  • the rack 5101 is shown as attached to a left side of a pair of console posts 2410.
  • the rack 5101 comprises a plurality of tie hooks 5102 (not all shown) connected to a handle 5104. When the handle 5104 is pulled, the hooks 5102 slide forward, providing access to the ties (not shown) hanging therefrom.
  • the hooks 5102 and the handle 5104 are attached to a carrier 5103.
  • the carrier 5103 is slidingly received by a rail 5106.
  • a pair of endcaps 5108 enclose the ends of the rail 5106.
  • the rack 5101 may then be secured to the console posts with the fasteners 2480 and the nut 2482.
  • the tie rack 5101 may include an optional bail 5110.
  • the bail 5110 may be used to prevent other hanging garments from interfering with the tie rack 5101.
  • the bail connects to apertures 5111.
  • the bail 5110 may be switched to the opposite apertures 5111 so that the bail remains above the rack 5101.
  • Figure 53B shows the tie rack 5100 in its extended position.
  • the organization system 100 of the present invention may further include a garment hook 5401 as described below.
  • the garment hook 5401 bolts to the console posts 2410 with the same fastener 2480 and nut 2482 previously described.
  • the garment hook 5401 may be inverted so that it may attach to the either side of a pair of console posts 2410.
  • the garment hook 5401 is shown as attached to a left side of the console posts 2410.
  • the garment hook 5401 comprises a receiving component
  • the receiving component 5402 When mounted to the left side as shown, the receiving component 5402 is adapted to receive a garment hangar (not shown) with a first feature 5404. When the garment hook 5401 is mounted on the right side (not shown), the receiving component 5402 is adapted to receive a garment hanger with a second feature 5405. When the receiving component 5402 is pulled, it slides forward, permitting better access to the features 5404 and 5405.
  • the receiving component forms part of a carrier
  • the carrier 5403 is slidingly received by a rail 5406.
  • a pair of endcaps 5408 enclose the ends of the rail 5406.
  • the garment hook 5401 may then be secured to the console posts with the fasteners 2480 and the nut 2482.
  • Figure 55B shows the garment hook 5401 in its extended position.
  • the garment hook 5401 is generally identical to the tie rack 5101 except for the carrier.
  • the organization system 100 permits a wide variety of assemblies to be configured with the components provided.
  • a number of storage devices such as adjustable shelving apparatuses and/or adjustable clothing rods may be combined with wall brackets or console posts as needed.
  • console units can be formed by combining console posts. Storage devices such as shelves, drawers, tie racks, and garment hooks can be added as needed.
  • the console posts can accommodate storage devices at most any level and can provide adjustability over various lengths.
  • the organization system also permits the easy removal of the storage devices.
  • multiple drawers can be provided, where the drawers can have different sizes and can be placed at different heights depending on the needs of the user.
  • the location of the console units can be modified whenever a user desires without difficulty.
  • Figures 1, 17-20, 50C, and 56-58 illustrate different example embodiments of the organization system 100. These figures are exemplary only, and are not intended to limit the scope of the invention in any manner. As can be seen from the drawings, many configurations of the organization system 100 are possible since single or multiple components may be provided. In addition, various other accessories may be used with the organization system. For example, other hooks and shelves may be attached to the console posts as shown in Figures 56-58. In addition, in one embodiment the adjustable shelving apparatus may be mounted to slide in and out from between the console posts as shown in Figure 58. Depending on the system's intended use, various materials and coatings are also possible. For example, the organization system 100 may include an anti-fungal agent applied thereto to effectively prevent mildew and mold.
  • the adjustable shelving of the organization system can accommodate many different storage areas having different widths. This provides a user the added benefit of not having to worry about accurate measurement prior to purchasing the shelving. In addition, a user does not need to cut the shelving to fit, which is desirable since no cutting tools are necessary during the installation process. Eliminating the cutting process from the installation of the shelving also eliminates jagged edges at the ends of the shelves, which can snag and damage clothing. The adjustable shelf also eliminates the frustration and cost of making mistakes in cutting the shelving material. Another benefit is that the shelving can be made from recycled materials, and themselves be recycled.
  • the organization system provides many advantages over conventional systems. For instance, the organization system accommodates numerous sizes and configurations of different spaces where the system is needed. In addition, the organization system can be assembled, disassembled, removed and altered with minimal skill and also without significantly marring the wall. In addition, the consumer need only supply a single tool, a Phillips head screwdriver (where the alien wrench is included with the organization system).
  • the organization system locks together to form a sturdy and strong structure, yet can be disassembled with speed and ease.
  • the stracture of the organization system is inexpensive to manufacture and is capable of being compactly stored when disassembled since it is made of inexpensive and lightweight materials.
  • the compactness and lightweight features allow for the organization system to be conveniently provided to consumers in the form of kits, which can vary depending on the areas in need of organization. When an individual moves from a house, a town home, a condo, an apartment, or the like, the organization system can be removed and relocated with the individual.

Abstract

An organization system (100) is provided which includes an apparatus and a method for installing same. The apparatus includes adjustable shelving (105) and an adjustable clothes rod (370) coupled to one or more console posts, which can further include additional shelving and also drawers (500). A console unit (400) may be included which includes posts (410) having holes therein for receiving the adjustable shelving, console shelves, or a drawer assembly. Alternatively, inserts may be used to secure the adjustable shelving, the console shelves, and the drawer assembly to the posts. The organization system, fabricated from either wood, metal, lightweight plastic, or other materials is adapted to be easily assembled and easily disassembled. Additional brackets can secure the console posts or the adjustable shelving to a wall. Other brackets can be included with the adjustable shelving to provide additional support.

Description

ORGANIZATION SYSTEM AND METHOD FOR INSTALLING SAME
Field of the Invention
The present invention relates generally to organization systems and to a simplified method for installing the systems. In particular, it relates to systems which can be used in closets, laundry rooms, pantries, basements, garages, or other places where storage is needed.
Background of the Invention As the emphasis on organization increases, consumers and builders are looking to make more efficient use of storage space to facilitate access to articles, and to permit a greater number of articles to be stored in a given area. More complicated approaches to storage area organization employ sophisticated modules that add shelves, shoe racks and the like to the conventional clothes pole. One approach involves coated wire shelving which is customized for each individual storage area by the installer. The area is measured and then the wire shelving is cut to fit within that particular area. To install the wire shelving, placement of the holes is measured and marked on the wall and holes are then drilled. Next, several small clips are attached to the wall using screws inserted into the pre-drilled holes. This approach, however, has several drawbacks. The rough edges, if not properly covered, snag and ruin clothing. In addition, the cut edges tend to rust, which also can potentially damage clothing, and mar the walls.
Another approach involves providing customized dressers in combination with large wall sections which are professionally installed in a storage area. These organizers are costly, and cannot be easily disassembled and/or reused in another configuration or storage area. Furthermore, these systems are heavy, difficult to assemble, and cumbersome to install.
The largest drawback to conventional organization systems is that they tend to be difficult to install without prior experience and several tools. Levels, saws, tape measures, drills, adhesives, screws and drills may be required. One miscut or mismeasurement may ruin all or a portion of the organization system. Baseboards must be pried from the walls, causing damage to the walls and requiring repair and painting. Another drawback is that long shelves are difficult to fit through the closet door or into the storage area. In addition, the installer may mar the walls as the long shelves are carried through a house prior to installation due to the awkwardness of carrying the long pieces of material. Furthermore, conventional organization systems are difficult to reconfigure and adjust after installation.
Accordingly, what is needed is a cost effective organizing system for increasing the useful space in a consumer's closet or other storage area. What is further needed is an organization system which will not damage clothing or other articles placed thereon. What is also needed is an organizing system which requires no precise measurements to be taken and has a simplified installation. What is further needed is an organizing system which is both easily assembled and disassembled.
Summary of the Invention An organizational system is provided which includes, in one embodiment, at least one console post and at least one storage device. The storage device may be an adjustable shelving apparatus, a shelf, an adjustable clothes rod, a drawer, or other storage device which may hold, capture or otherwise support an item for storage.
In another embodiment, an organizational system is provided which includes an adjustable shelving apparatus and an adjustable clothes rod. The adjustable shelving apparatus has a first set of cross members slidably engaged with a second set of cross members. The adjustable clothes rod includes a first rod member and a second rod member, where the first rod member is slidably engaged with the second rod member. In one embodiment, the adjustable clothes rod and the adjustable shelving are coupled such that sliding movement of the shelving apparatus slidably moves the adjustable clothes rod.
In another configuration, the organizational system includes an adjustable shelving apparatus and at least two console posts, where the adjustable shelving apparatus is coupled with the console posts. In an alternative configuration, a cam lock assembly is included with the adjustable shelving apparatus, where the cam lock assembly secures the adjustable shelving apparatus with at least one of the console posts. The cam lock assembly can be modified to include a cam lock and a cam pin, wherein the cam pin is secured to a portion of the adjustable shelving apparatus. In addition, a coupling insert is provided, in another embodiment, which couples with a portion of the adjustable shelving apparatus and a portion of the console posts. In another embodiment, the organizational system includes an adjustable shelving apparatus and a console unit having at least two console posts, where the console unit includes at least one storage device coupled between the at least two console posts. The storage device, in one embodiment, comprises a console shelf. In another embodiment, the storage device comprises a drawer and/or a console shelf. To secure the drawer within the console unit, the console unit also can include a drawer assembly. The drawer assembly includes a drawer with a first engaging profile, and at least one drawer rail having a second engaging profile, where the first engaging profile is slidably engaged by the second engaging profile. The drawer rail has coupling features which allow for the drawer rail to be removably coupled with the console posts. A bracket can also be provided with the console unit to secure the console posts to a mounting surface. In addition, a header can also be provided with the console posts which couples to console posts together, thereby forming a more secure structure. The adjustable shelving of the organization system provides several benefits since it can accommodate many different storage areas having different widths. This provides a user the added benefit of not having to worry about accurate measurement prior to purchasing the shelving. In addition, a user does not need to cut the shelving to fit, which is desirable since no cutting tools are necessary during the installation process. The chance of jagged edges at the ends of the shelves, which can snag and damage clothing, is eliminated since the adjustable shelving does not need to be cut when it is installed. The adjustable shelf also eliminates the frustration and cost of making mistakes in cutting the shelving material. Another benefit is that the shelving can be made from recycled materials, and themselves be recycled.
The organization system provides many advantages over conventional systems. For instance, the organization system accommodates numerous sizes and configurations of different spaces where the system is needed. In addition, the organization system can be assembled, disassembled, removed and altered with minimal skill and also without significantly marring the wall. In addition, the consumer need only supply a single tool, a phillips head screwdriver (where the alien wrench is included with the organization system). The organization system locks together to form a sturdy and strong structure, yet can be disassembled with speed and ease. The structure of the organization system is inexpensive to manufacture and is capable of being compactly stored when disassembled since it is made of inexpensive and lightweight material. The compactness and lightweight features allow for the organization system to be conveniently provided to consumers in the form of kits, which can vary depending on the areas in need of organization.
These and other embodiments, aspects, advantages, and features of the present invention will be set forth in part in the description which follows, and in part will become apparent to those skilled in the art by reference to the following description of the invention and referenced drawings or by practice of the invention. The aspects, advantages, and features of the invention are realized and attained by means of the instrumentalities, procedures, and combinations particularly pointed out in the appended claims.
Brief Description of the Drawings Figure 1 illustrates an organization system constructed in accordance with one embodiment of the organization system. Figure 2 illustrates a perspective view of an adjustable shelving apparatus constructed in accordance with one embodiment of the organization system.
Figure 3 A is a perspective view illustrating another embodiment of the adjustable shelving apparatus constructed in accordance with one embodiment of the organization system. Figure 3B illustrates a perspective view of an end bracket and adjustable shelving constructed in accordance with yet another embodiment of the organization system. Figure 4A is a perspective view of a corner bracket constructed in accordance with another embodiment of the organization system. Figure 4B is a perspective view of a corner bracket constructed in accordance with another embodiment of the organization system. Figure 4C is a perspective view of a corner bracket constructed in accordance with yet another embodiment of the organization system. Figure 5 is a perspective view illustrating a right angle shelf bracket constructed in accordance with one embodiment of the organization system. Figure 6A is a perspective view illustrating a cam lock assembly constructed in accordance with another embodiment of the organization system.
Figure 6B is a side elevational view illustrating a cam lock assembly constructed in accordance with another embodiment of the organization system. Figure 7A is a perspective view illustrating a support bracket constructed in accordance with one embodiment of the organization system. Figure 7B is a side elevational view illustrating the support bracket of Figure 7A as it would be attached to a wall. Figure 8A is a side view illustrating an adjustable clothes rod constructed in accordance with one embodiment of the organization system. Figure 8B is a cross-sectional view of the adjustable clothes rod of
Figure 8 A taken along line 8B-8B of Figure 8 A. Figure 9 is a perspective view illustrating a shelving assembly constructed in accordance with yet another embodiment of the organization system. Figure 10A is a perspective view illustrating a console post constructed in accordance with another embodiment of the organization system. Figure 10B is a perspective view illustrating a console post constructed in accordance with another embodiment of the organization system. Figure IOC is a side view illustrating a console post constructed in accordance with yet another embodiment of the organization system. Figure 11 A is a perspective view illustrating a bracket constructed in accordance with one embodiment of the organization system. Figure 1 IB is a perspective view illustrating a retaining bracket constructed in accordance with another embodiment of the organization system.
Figure 12A is a front elevational view illustrating a top header constructed in accordance with another embodiment of the organization system. Figure 12B is a perspective view illustrating the top header of Figure 12 A.
Figure 12C is a perspective view illustrating a header constructed in accordance with yet another embodiment of the organization system. Figure 13A is a perspective view illustrating a console shelf constructed in accordance with one embodiment of the organization system. Figure 13B is a perspective view illustrating a console shelf constructed in accordance with one embodiment of the organization system. Figure 14A is a perspective view of a drawer rail constructed in accordance with one embodiment of the organization system. Figure 14B is a perspective view illustrating a drawer rail constructed in accordance with yet another embodiment of the organization system. Figure 15 is a perspective view illustrating a drawer constructed in accordance with one embodiment of the organization system. Figure 16A is an exploded perspective view illustrating a drawer assembly constructed in accordance with one embodiment of the organization system. Figure 16B is an exploded perspective view illustrating a drawer assembly constructed in accordance with another embodiment of the organization system. Figure 17 is a view illustrating an organization system constructed in accordance with one embodiment of the organization system.
Figure 18 is a view illustrating an organization system constructed in accordance with another embodiment of the organization system. Figure 19 is a view illustrating an organization system constructed in accordance with yet another embodiment of the organization system. Figure 20 is a perspective view illustrating a organization system constructed in accordance with still yet another embodiment of the organization system. Figure 21 A is a perspective view illustrating a portion of the adjustable shelving of Figure 2. Figure 21B is a perspective view illustrating another portion of the adjustable shelving of Figure 2. Figure 22 is a side elevational view illustrating a cross member profile constructed in accordance with one embodiment of the organization system. Figure 23 is a side elevational view illustrating a cross member profile constructed in accordance with another embodiment of the organization system. Figure 24 is a side elevational view illustrating a cross member profile constructed in accordance with yet another embodiment of the organization system. Figure 25 is a side elevational view illustrating a cross member profile constructed in accordance with still another embodiment of the organization system. Figure 26 is a side elevational view illustrating a cross member profile constructed in accordance with still yet another embodiment of the organization system. Figure 27 is a side elevational view illustrating two interengaging cross members in accordance with one embodiment of the organization system.
Figure 28 is a perspective view illustrating a shelving apparatus constructed in accordance with another embodiment of the organization system. Figure 29 is a top plan view illustrating a shelving apparatus constructed in accordance with still another embodiment of the organization system. Figure 30 is a perspective view illustrating a portion of the shelving apparatus of Figure 29. Figure 31 is a perspective view illustrating another portion of the shelving apparatus of Figure 29.
Figure 32 is an exploded perspective view illustrating a portion of a shelving apparatus constructed in accordance with another embodiment of the organization system. Figure 33 is a partial sectional view illustrating a portion of the shelving apparatus of Figure 32.
Figure 34 is a perspective view illustrating a shelving apparatus constructed in accordance with yet another embodiment of the organization system. Figure 35 A is an exploded perspective view illustrating a portion of the shelving apparatus of Figure 34. Figure 35B is an exploded perspective view illustrating an optional stop member in accordance with one embodiment of the organization system.
Figure 36 is a perspective view illustrating a support bracket for use with the shelving apparatus of Figure 34. Figure 37A is a partial perspective view of a coupling feature for a shelving apparatus in accordance with one embodiment of the organization system.
Figure 37B is an enlarged front elevational view of the coupling feature of Figure 37 A. Figure 37C is a perspective view of an end wall bracket in accordance with one embodiment of the organization system. Figure 38 is a side elevational view illustrating a cross member profile constructed in accordance with another embodiment of the organization system. Figure 39 is a side elevational view illustrating a cross member profile constructed in accordance with yet another embodiment of the organization system.
Figure 40 is a side elevational view illustrating a cross member profile constructed in accordance with still yet another embodiment of the organization system. Figure 41 A is an enlarged perspective view of the cross member profile of Figure 40 showing the insertion of a stiffener in accordance with one embodiment of the organization system. Figure 41B is a perspective view illustrating a shelving apparatus constructed in accordance with yet another embodiment of the organization system.
Figure 42A is a perspective view of an adjustable clothes rod constructed in accordance with another embodiment of the organization system. Figure 42B is a partial exploded view of the adjustable clothes rod of
Figure 42A. Figure 42C is a partial front sectional view of another portion of the adjustable clothes rod of Figure 42 A. Figure 43 A is an exploded perspective view of a console post assembly in accordance with another embodiment of the organization system. Figure 43B is a perspective view of the console post assembly of
Figure 43 A. Figure 44 is a perspective view of a segment of the console post in accordance with another embodiment of the organization system. Figure 45 A is a perspective view of a first side of a splice in accordance with one embodiment of the organization system.
Figure 45B is a perspective view of a second side of the splice of
Figure 45 A. Figure 46A is a perspective view of a first side of a post cap in accordance with one embodiment of the organization system.
Figure 46B is a perspective view of a second side of the post cap of
Figure 46A. Figure 47 A is a perspective view of the post cap of Figure 46 A showing additional features. Figure 47B is a perspective view of a wall bracket in accordance with another embodiment of the organization system. Figure 48 A is a rear perspective view of a crown in accordance with another embodiment of the organization system. Figure 48B is a perspective view of a shelf bracket in accordance with one embodiment of the organization system.
Figure 49A is a perspective view of a drawer rail constructed in accordance with another embodiment of the organization system. Figure 49B is a perspective view of a drawer rail constructed in accordance with yet another embodiment of the organization system. Figure 50A is a front perspective view of a drawer constructed in accordance with another embodiment of the organization system. Figure 50B is a rear perspective view of the drawer of Figure 50A. Figure 50C is a view illustrating an organization system constructed in accordance with another embodiment of the organization system.
Figure 51 is a perspective view of a drawer tray in accordance with one embodiment of the organization system. Figure 52 is a perspective view of a tie rack in accordance with one embodiment of the organization system. Figure 53A is an exploded perspective view of the tie rack of Figure
52. Figure 53B is a perspective view of the tie rack of Figure 52 in the extended position. Figure 54 is a perspective view of a garment hook in accordance with one embodiment of the organization system.
Figure 55 A is an exploded perspective view of the garment hook of
Figure 54. Figure 55B is a perspective view of the garment hook of Figure 54 in the extended position. Figure 56 is a view illustrating an organization system constructed in accordance with another embodiment of the organization system. Figure 57 is a view illustrating an organization system constructed in accordance with yet another embodiment of the organization system.
Figure 58 is a view illustrating an organization system constructed in accordance with still yet another embodiment of the organization system. Description of the Embodiments
In the following detailed description, reference is made to the accompanying drawings which form a part hereof, and in which is shown by way of illustration example embodiments in which the invention may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention, and it is to be understood that other embodiments may be utilized and that structural changes may be made without departing from the scope of the present invention. Therefore, the following detailed description is not to be taken in a limiting sense, and the scope of the present invention is defined by the appended claims.
This application incorporates by reference the entire contents of U.S. Patent application numbers 09/017445 (filed February 02, 1998) and 09/017371 (filed February 02, 1998).
Figure 1 illustrates a first exemplary embodiment of the present invention. An organization system 100 is provided which comprises, in one embodiment, a console post 410 coupled to a storage device such as an adjustable shelving apparatus 105 or an adjustable rod 360. In another embodiment, a console unit 400 is created from a plurality of console posts 410. In yet another embodiment, the console unit 400 may include a header 460, at least one console shelf 470, and also a drawer 500. These components are adjustably arranged to accommodate various storage areas including closets, children's rooms, basements, kitchen pantries, laundry rooms, garages, etc. In addition, these components can be used to form entertainment centers and dressers. The organization system 100 can have many variations of these components including various combinations of the above, including, but not limited to, configurations where a single component is provided with other components, or configurations where multiple components are provided.
Figure 20 illustrates an organization system in accordance with another embodiment of the present invention. The organization system 100, in this embodiment, comprises at least one console post 2410 coupled to a storage device such as an adjustable shelving apparatus 1200 or adjustable rod 2360. In another embodiment, the console unit 400 is created from a plurality of console posts 2410. In yet another embodiment, the console unit 400 may also have a crown 2460, at least one console shelf 2470 (referred to specifically as 2470a, 2470b, 2470m, and 2470t), and also a drawer 2500. The organization system 100 can also have many variations of these components including various combinations of the above, including, but not limited to, configurations where a single component is provided with other components, or configurations where multiple components are provided. For example, see Figures 18 and 19. The organization system 100 provides an organized storage system which is adjustable and will accommodate many different sizes of storage areas.
Having described the organization system generally, the individual components which make up the system will now be discussed in detail.
The Shelving Apparatus Figure 2 illustrates one exemplary embodiment of the adjustable shelving apparatus 105. In one embodiment, the shelving apparatus 105 comprises a first set of cross members 110 and a second set of cross members 160. The first set of cross members 110 slidably engage with the second set of cross members 160. The first set of cross members 110 coupled with the second set of cross members 160 form an adjustable shelving area where the overall length of the shelving apparatus 105 can be modified as needed. The adjustable shelving apparatus 105 will accommodate many different closets and storage areas having a variety of widths. The shelving area can consist of a planar surface 150 and also vented surfaces 152, 154. The first set of cross members 110 has, in one embodiment, individual cross members which are coupled by an end bracket 112. The adjustable shelving apparatus 105 illustrated in Figure 2 is just one example of the various configurations which can be used within the scope of the invention. Other embodiments are discussed herein.
Figure 21 A illustrates the first set of cross members 110 in closer detail. The first set of cross members 110 have, in one embodiment, individual cross members 114 and an end cross member 116. The first set of cross members 110 can also be comprised of individual cross members 114 alone. The first set of cross members 110 can be joined with the end bracket 112 in a number of manners. For instance, in one embodiment, the cross members 110 and the end bracket 112 are joined together using a mechanical component such as a threaded fastener or a nail, or connected using a mortise and tenon arrangement. Alternatively, the cross members 110 and the end bracket 112 can be joined using adhesive or ultrasonic welding. In yet another embodiment, the end bracket 112 and the cross members 110 can all be formed as an integral component. The end bracket 112 has side surfaces 122, a top surface 124, and a bottom surface 126. Although such terms as "side," "top," and "bottom" are used, the terms are merely used to describe the end bracket 112. They are not intended to limit the orientation of the end bracket 112 in any manner. The first set of cross members 110 are coupled with one of the side surfaces 122 of the end bracket 112. The end bracket 112 may also contain features which allow the end bracket 112 to be secured to a wall or another shelving unit, as will be further discussed below.
Figure 2 IB illustrates the second set of cross members 160 in closer detail. The second set of cross members 160 have, in one embodiment, individual cross members 164 and an end cross member 166. The second set of cross members 160 can also be comprised of individual cross members 164 alone. The cross members 164 and the end cross member 166 are each joined with a end bracket 162. The end bracket 162 can be coupled with the second set of cross members 160 in any number of ways already discussed above for the first set of cross members 110.
The end bracket 162 has side surfaces 172, a top surface 174, and a bottom surface 176. Although such terms as"side," "top," and "bottom" are used, the terms are merely used to describe the end bracket 162. They are not intended to limit the orientation of the end bracket 162 in any manner. The set of cross members 160 are coupled with one of the side surfaces 172 of the end bracket 162. The end bracket 162 may also contain features which allow the end bracket to be secured to a wall or another shelving unit, as will be further discussed below.
Figure 3 A illustrates another embodiment of the adjustable shelving apparatus 105. In this configuration, the adjustable shelving apparatus 105 has an end bracket 112 which is defined in part by outer surfaces 120. Disposed on one of the outer surfaces 120, in one embodiment, are coupling features 121 which can connect the adjustable shelving apparatus 105 with other components of the organization system 100 or with a mounting surface. In one embodiment, the coupling features 121 comprise a flange portion and a cylindrical portion. In another embodiment, the coupling features 121 comprise a peg 126 and a leg member 128. The peg 126 is sized and adapted to be received by an opening of a console post or a mounting bracket, as will be further described below. The leg member 128 comprises, in another embodiment, an L-shaped member which is also adapted to be received by an opening of a console post or various mounting brackets.
Figure 3B illustrates yet another embodiment of the adjustable shelving apparatus 105. The end bracket 112 is defined in part by outer surfaces 120. Disposed on one of the outer surfaces 120, in one embodiment, are coupling features which can connect the adjustable shelving apparatus 105 with other components of the organization system 100 or a mounting surface. In one embodiment, the coupling features comprise a flange portion and a cylindrical portion. In another embodiment, the coupling features comprise a peg 126 and a leg member 128. The peg 126 is sized and adapted to be received by an opening of a console post or a mounting bracket, as will be further described below. The leg member 128 comprises, in another embodiment, an L-shaped member which is also adapted to be received by an opening of a console post or various mounting brackets. Alternatively, in another embodiment, the outer surfaces 120 can have a plurality of pegs 126 and leg members 128. In addition, the end bracket 112 has a bore 124 therein. The bore 124, in one embodiment, is sized and adapted to receive other components therethrough. For instance, the bore 124 can allow for a clothes rod 140 to be inserted therethrough. Alternatively, the clothes rod 140 can be mounted with a separate bracket as described below. When installing an organization system 100 into a storage area, the user has the option to configure the adjustable shelving apparatus and the console in just about any manner desired. In some instances, more than one adjustable shelving apparatus 105 may be used. In addition, if there is more than one adjustable shelving apparatus 105, they can be disposed at right angles to one another as shown in Figure 18 using a corner bracket 170 as illustrated in Figures 4 A, 4B, and 4C. In one embodiment shown in Figure 4 A, the corner bracket 170 generally comprises in one embodiment an engaging feature 172, and a ledge 182. The ledge 182, although optional, provides additional support to an adjacently mounted adjustable shelving apparatus 105 when mounted thereon.
The engaging feature 172 allows the comer bracket 170 to be coupled with another adjustable shelving apparatus 105 such that another shelving apparatus 105 can be transversely mounted thereto. The engaging feature 172 is adapted to securely couple with a portion of the adjustable shelving apparatus 105 on either side of at least one of the members. The engaging feature 172 can have a number of configurations, depending on the adjustable shelving apparatus. In another embodiment, the comer bracket 170 also comprises coupling features 180 for connecting with other components of the organization system 100, such as the adjustable shelving apparatus 105. In one embodiment, the coupling features 180 include an opening 174 and/or a cut out 184. The opening 174 is adapted to receive therein an engaging structure on the end bracket 112 of the adjustable shelving apparatus 105. The opening 174, in one embodiment, consists of a hole 176 and a slot 178. The comer bracket 170 clips over the adjustable shelving apparatus 105 and allows for right or left turns for the plane of shelving available to a user. To couple the comer bracket 170 with openings of other components, the peg 126 and the leg member 128 of the other components snap into the comer bracket 170.
In another embodiment of the comer bracket 170 shown in Figures 4B and 4C, the comer bracket 170 has coupling features 188 and an internal profile 186. In one embodiment, the internal profile 186 corresponds with the profile of an individual member 196 of the adjustable shelving assembly. The profiles can be modified to create an orientation specific bracket 170, as shown in Figure 4B and Figure 4C. The coupling features 188, in another embodiment, comprise a projection 190 which engages with a cut out 198 of the shelving assembly 105. Two comer brackets 170 can be provided to fit with two different cut outs 198 of the shelving assembly 105. To install the comer bracket 170, the bracket 170 slides over one member 196 of the adjustable shelving assembly 105 prior to assembly of the shelving assembly 105. The shelving assembly 105 to be installed fits over the projection 190 of the comer bracket 170, where the projection 190 engages the cut out 198 of the shelving assembly 105.
The shelving assembly 105 of the organization system 100 can also be installed to mounting surfaces, such as the walls of a closet. (See Figures 17 and 19). To achieve this configuration, a right angle shelf bracket 200 can be used. Figure 5 illustrates one embodiment of a right angle shelf bracket 200 of the organization system 100. The right angle shelf bracket 200 includes, in one embodiment, a shelf portion 206 which provides support for the shelving assembly 105. Disposed on the shelf portion 206 is at least one projection 210. The projection 210 is adapted to be received by a cut out 224 (see Figure 6 A) of the shelving apparatus 105. In addition, the right angle shelf bracket 200 also includes at least one mounting aperture 208. To install the shelf bracket 200, threaded fasteners or an anchor bolt are installed through each mounting aperture 208. Either a second shelf bracket 200 can be installed, or a console unit may be installed. A shelving assembly 105 is then installed between the two shelf brackets 200, as shown in Figure 19, or between the shelving bracket 200 and the console unit 400, as shown in Figure 17. Alternatively, the shelving assembly 105 may be installed between the bracket 200 and two or more console posts 400. Once a user has installed an adjustable shelving apparatus 105 within the organization system 100, the user may desire to more firmly secure the shelving in place. Figures 6A and 6B illustrate a cam lock assembly 230 optionally used in conjunction with the adjustable shelving apparatus 105 to provide a more secure organization system 100 when installed. Alternatively, other structures can be used to stabilize or more securely assembly the organization system 100, which are considered within the scope of the invention. A shelving end bracket 220 is provided, in one embodiment, with the cam lock assembly 230. The end bracket 220 has a first cutout 222 and a second cutout 224 to receive the cam lock assembly 230 therein. The cam lock assembly 230 comprises, in one embodiment, a cam lock 232 and a cam pin 234. The cam pin 234 is coupled with the end bracket 220 and the cam lock 232 rotates about the cam pin 234. As the cam lock 232 is rotated about the cam pin 234 in the direction indicated as R, the end bracket 220 and the adjustable shelving apparatus 105 are thereby drawn toward the direction marked D (in Figure 6B) into a tighter constraint with a console post 410. The cam lock assembly 230 can take a number of variations in size, shape, position, etc. and still be considered within the scope of the invention. For instance, the direction R is not limited to that shown in the Figure since the cam pin 234 can be coupled with the end bracket 220 in a number of configurations. The cam lock assembly 230 can also be used to securely couple many other components of the organization system 100.
In another embodiment, the end bracket 220 also includes a cam lock insert 236. The cam lock insert 236 is coupled with the end bracket 220 and also coupled with the cam lock assembly 230. In one configuration, the cam lock insert 236 is seated within the second cutout 224 of the end bracket 220, where the cam lock insert 236 engages the end bracket 220. The cam lock insert 236 is coupled with the end bracket 220 such that movement of the cam lock 232 causes movement of the cam lock insert 236 and the end bracket 220. In one embodiment, rotation of the cam lock 232 toward a console post draws the cam lock insert 236 and the end bracket 220 securely into the console post. In another embodiment, the cam lock insert 236 also includes coupling features 244. The coupling features 244 provide a structure to couple with other components of the organization system 100, such as the console post 410. In one embodiment, the coupling features comprise a peg 238 and a leg member 240. The peg 238 and the leg member 240 couple with corresponding structure on the console post which will be further described below.
After an adjustable shelving apparatus 105 has been installed with other components of the organization system 100 or between two mounting surfaces, it may be beneficial to add additional support structure, particularly if heavy objects are to be placed on the shelving apparatus 105. Figure 7 A illustrates one example of a support bracket to be used in combination with the shelving apparatus. A support bracket 300 is shown having a first member 310 and a second member 320. The first member 310 is coupled with the second member 320 at an apex 350. In addition, a brace structure 330, in one embodiment, is disposed between the first member 310 and the second member 320, forming a cavity 332 therein. The first member 310 is disposed, in one embodiment, at approximately a 90° angle to the second member 320, although other angles may also be desirable and are considered within the scope of the invention. The support bracket 300 is also provided with a plurality of mounting holes 334. In another configuration, only one mounting hole is provided to secure the support bracket 300 to a wall.
The support bracket 300 is assembled such that the second member 320 is coupled with a wall 340, as shown in Figure 7B. Retaining members, such as threaded fasteners, can be used to secure the second member 320 through the holes 334 to the wall 340. In another embodiment, the shelving apparatus 105 is coupled to the first member 310. In another alternative configuration, the shelving apparatus 105 can be coupled independently with the wall 340. The support bracket 300 advantageously provides additional support for the shelving apparatus 105 for situations where heavy objects are being placed upon the shelving apparatus 105. The cross member 110, 160 may be constructed with various interengaging profiles as described below. Since various profiles are possible within the scope of the invention, the profiles discussed below are illustrative only and are not intended to limit the scope of the invention in any way.
Figures 22 and 23 show cross member profiles for both a cross member 4000 and an end cross member 4600, which are shown in Figure 2 as the first set of cross members 110. The cross member profile, in one embodiment comprises a thin wall 4060 which forms a cavity 4080 therein. The cross member profile also has a top surface 4100, a bottom surface 4120, a first side surface 4140, and a second side surface 4400. Although such terms as "top," "bottom," and "side" are used, the terms are merely used to describe the various features of the cross member profile, and are not intended to limit the orientation of the cross member 4000 in any manner.
In one embodiment, the first side surface 4140 has a socket 4160 therein. The socket 4160 forms a female component which receives other portions of other cross members 4000, 4600, which will be further described below. Within the socket 4160, which in one embodiment extends substantially the entire length of the cross member 4000, is an inner surface 4180. Specifically, the socket 4160, in one embodiment, is defined by the inner surface 4180, a first arcuate recess 4200, a second arcuate recess 4220, a first arcuate projection 4240, and a second arcuate projection 4260. In another embodiment, the first arcuate recess 4200 and the first arcuate projection 4240 are proximate to one another such that the socket 4160 has a wider cut out proximate the inner surface 4180 and then narrows toward the first side surface 4140.
The second side surface 4400 is further defined by a male component 4440 which extends therefrom. In one embodiment, the male component 4440 extends substantially the entire length of the cross member 4000. In yet another embodiment, the male component 4440 is formed on a surface of the cross member other than the second side surface 4400.
The male component 4440 is defined, in one embodiment, by an outer surface 4420, a first arcuate portion 4460, a second arcuate portion 4480, a first arcuate recess 4500, and a second arcuate recess 4520. In another embodiment, the second side surface 4400 also has a first flat portion 4540 and a second flat portion 4560. The first and second arcuate recesses 4500, 4520 are disposed between the first arcuate portion 4460 and the second arcuate portion 4480 and the first flat 4540 and the second flat 4560, respectively. Having the first arcuate recess 4500 and the second arcuate recess 4520 disposed in this location gives the engaging male component 4440 a rounded profile. Although the above description has been provided for the male component 4440, other shapes can be incoφorated and are contemplated by the scope of the present invention.
Figure 23 illustrates the end member profile for the end cross member 4600. In one embodiment, the profile has a thin wall portion 4620 which forms a cavity 4640 therein. Alternatively, in another embodiment, the end member profile can be formed from solid material with no cavity, or with a partial cavity. The cavity 4640 may assist in connecting the cross members with the end brackets, as discussed above. The cross member profile is, in one embodiment, defined by a top surface 4660, a bottom surface 4680, a first side surface 4700, and a second side surface 4900. Although such terms as"top," "bottom," and "side" are used, the terms are merely used to describe the various features of the cross member profile, and are not intended to limit the orientation of the cross member 4600 in any manner. In one embodiment, the top surface 4660, the bottom surface 4680, and the second side surface 4900 are all generally flat. In another embodiment, the surfaces may be textured or have other profiles. In yet another embodiment shown in Figure 24, the bottom surface 4680 can be open, forming a channel 4690 therein. This type of configuration can be used on other embodiments of the cross member profiles.
The first side surface 4700 has an engaging male component 4740. The male component 4740 is, in one embodiment, defined by an outer surface 4760, a first arcuate portion 4780, a second arcuate portion 4800, a first arcuate recess 4820 and a second arcuate recess 4840. The first side surface 4700 also has a first flat 4860 and a second flat 4880. The first arcuate recess 4820 is disposed between the first arcuate portion 4780 and the first flat 4860. Similarly, the second arcuate recess 4840 is disposed between the second arcuate portion 4800 and the second flat 4880 to give the engaging male component 4740 a rounded profile. The profile, alternatively, can be provided with other shapes, which are considered within the scope of the invention. During use, the male component 4740 is sized to be received by the socket 4160 as will be further described below.
Figures 25 and 26 illustrate one embodiment of cross member profiles for both a cross member 5000 and an end cross member 5600, which are shown in Figure 2 as the second set of cross members 160. Referring first to Figure 25, the cross member profile for this configuration has a thin wall 5060 structure which forms a cavity 5080 therein. The cross member profile also has a top surface 5100, a bottom surface 5120, a first side surface 5140, and a second side surface 5400. Although such terms as "top," "bottom," and "side" are used, the terms are merely used to describe the various features of the cross member profile, and are not intended to limit the orientation of the cross member 5000 in any manner.
The first side surface 5140 has a socket 5160 therein. The socket 5160 receives other portions of other cross members 5000, which will be further described below. Within the socket 5160 is an inner surface 5180. Specifically, the socket 5160, in one embodiment, is defined by the inner surface 5180, a first arcuate recess 5200, a second arcuate recess 5220, a first arcuate projection 5240, and a second arcuate projection 5260. The first side surface 5140 also has a first flat 5280 and a second flat 5300. In another embodiment, the first arcuate recess 5200 and the first arcuate projection 5240 are proximate to one another such that the socket 5160 has a wider cut out proximate the inner surface 5180 and then narrows toward the first side surface 5140. The second side surface 5400 is further defined by a male component 5440 which extends therefrom. The male component 5440 is defined, in one embodiment, by an outer surface 5420, by a first arcuate portion 5460, a second arcuate portion 5480, a first arcuate recess 5500, and a second arcuate recess 5520. In another embodiment, the second side surface 5400 also has a first flat portion 5540 and a second flat portion 5560. The first and second arcuate recesses 5500, 5520 are disposed between the first arcuate portion 5460 and the second arcuate portion 5480 and the first flat 5540 and the second flat 5560, respectively. Having the first arcuate recess 5500 and the second arcuate recess 5520 disposed in this position gives the engaging male component 5440 a rounded profile. Although the above description has been provided for the engaging male component 5440, other shapes for the engaging male component 5440 can be incorporated and are contemplated by the scope of the present invention.
Figure 26 illustrates the end member profile for the end cross member 5600. In one embodiment, the profile has a thin wall portion 5620 which forms a cavity 5640 therein. Alternatively, in another embodiment, the end member profile can be formed from solid material with no cavity, or with a partial cavity. The cavity 5640 assists in connecting the cross members with the end brackets, as discussed above. The cross member profile is, in one embodiment, defined by a top surface 5660, a bottom surface 5680, a first side surface 5700, and a second side surface 5900. Although such terms as "top," "bottom," and "side" are used, the terms are merely used to describe the various features of the cross member profile, and are not intended to limit the orientation of the cross member 5600 in any manner. In one embodiment, the top surface 5660, the bottom surface 5680, and the second side surface 5900 are all generally flat. In another embodiment, the surfaces may be textured or have other profiles. The first side surface 5700 has a socket 5740 therein. The socket 5740 forms a female component which receives other portions of other cross members 5000, which will be further described below. Within the socket 5740 is an inner surface 5760. Specifically, the socket 5740, in one embodiment, is defined by the inner surface 5760, a first arcuate recess 5820, a second arcuate recess 5840, a first arcuate projection 5780, and a second arcuate projection 5800. The first side surface 5700 also has a first flat 5860 and a second flat 5880. In another embodiment, the first arcuate recess 5820 and the first arcuate projection 5780 are proximate to one another, and the second arcuate recess 5840 and the second arcuate projection 5800 are proximate to one another such that the socket 5740 has a wider cut out proximate the inner surface 5760 and then narrows toward the first side surface 5700 to form a socket 5160 for a rounded flange to be received therein.
Figure 27 illustrates another exemplary embodiment of the shelving apparatus cross members. An individual cross member 600 is shown coupled with an end cross member 610, which is how the cross members would be coupled, in one embodiment, during use of the shelving apparatus. The profiles shown in Figure 27 closely follow those illustrated in Figure 2. The end cross member has a male component 620 thereon which couples with a socket 622 formed in the individual cross member 600, to form a tongue and groove coupling. The male component 620 is sized to be received by the socket 622, where the male component 620 slides within the socket 622 to thereby accommodate the varying lengths of shelves necessary for various closets or spaces. In one embodiment, the male component 620 couples with the socket 622 such that flats 630, 632 of the individual cross member 600 are proximately disposed to flats 634, 636 of the end cross member 610, respectively. The male component 620 couples with the socket 622 such that a top surface 602 of the individual cross member 600 lies substantially within the same plane of a top surface 612 of the end cross member 610. In addition, a gap 631 exists, in another embodiment, between the mating surfaces of the male component 620 and the socket 622. The gap 631 may vary in size according to various embodiments of this invention. In one embodiment, the gap 631 is sized such that the individual cross member 600 is held in frictional engagement with the end cross member 610. Having the frictional engagement provides the benefit of having the shelving system not inadvertently slip out of a user's hands and potentially damaging the shelving system, marring a wall, and/or injuring the user.
Figure 28 illustrates yet another embodiment of the shelving apparatus cross members. A plurality of cross members 700 are shown having a profile. Each of the cross members 700, in one embodiment, have a male side surface 710 and a female side surface 760. Each male side surface 710 is adapted to be slidably coupled with each female side surface 760. Alternatively, in another embodiment, one of the male side surfaces 710 could have a flat, or substantially flat side surface which would not engage with a female side surface 760. In addition, in another configuration, one of the female side surfaces 760 could also have a flat, or substantially flat side surface which would not engage with a male side surface 710. Each of the flat side surfaces as just described, would serve as an end surface for the shelving apparatus.
The cross members 700 also have a top surface 708 and a bottom surface 709. Although such terms as "top," "bottom," and "side" are used, the terms are merely used to describe the various features of the cross member profile, and are not intended to limit the orientation of the cross members 700 in any manner. In one embodiment, the top surface 708 and the bottom surface 709 are generally flat. In another embodiment, the surfaces may be textured or have other profiles. The cross members 700, in one embodiment, couple with one another such that all of the top surfaces 708 align to form a substantially flat surface. The bottom surface 709 of each cross member 700 can also form a substantially flat surface. However, each of the top surface 708 or the bottom surface 709 may have slight gaps in between the cross members 700. Alternatively, other configurations can also be provided for either the top surface 708 or the bottom surface 709 or both.
Referring to the projecting side surface 710, a first and second coupling male component 712, 714, in one embodiment, are provided thereon. Alternatively, in another embodiment, a plurality of male components can be provided on the male side surface 710. The first male component 712 has a rounded portion which extends to a first set of shoulders 716. Similarly, the second male component 714 also has a rounded portion which extends down to a second set of shoulders 718. Between the first male component 712 and the second male component 714, in yet another embodiment, is a depression 720. The depression 720 can take a variety of forms, although as shown in Figure 28 it is generally curved. When the cross members 700 are coupled together, the depression 720 forms a hollow portion 706 in between the cross members 700. Referring to the female side surface 760, a first embodiment is shown where a first recess 762, a second recess 764, and a second depression 770 are formed therein. The position and size for the first recess 762 and the second recess 764 are such that they can receive therein the first male component 712 and the second male component 714 of the male side surface 710, respectively. The shape and number of the recesses can be modified, depending on the embodiment, and correspond to the shape and number of the projections. A first set of flats 766 are disposed on either side of the first recess 762. In addition, a second set of flats 768 are disposed on either side of the second recess 764. The first set of flats 766 and the second set of flats 768 abut against or, in the alternative, are placed proximate to the first set of shoulders 716 and the second set of shoulders 718 of the projecting side surface 710, respectively, when the cross members 700 are coupled with one another.
The cross members 700, in yet another embodiment, are formed from various thermoformed plastics to form an elongate structure. For instance, the cross member 700 can be extruded from a rigid polyvinylchloride (RPVC), ABS plastic, and high-impact polystyrene plastic. Alternatively, the cross members 700 can be formed by other processes or from other light weight materials such as wood or aluminum. In addition, the cross members 700 (as well as the other components of the organization system) can also be formed from polymers with an anti-fungal substance to prevent mildew and mold.
The cross members 700 are formed with a thin wall structure 702. The thin wall stracture 702 also may have at least one cavity 704 therein, where the cavity 704 can be formed partially or fully through the cross members 700. Having the thin wall structure 702 and a plurality of cavities 704 therein assists in forming a lightweight stracture for the shelving apparatus. In addition, the cavity 704 can assist in connecting the cross members 700 with a coupling member (not shown). The geometry of the profile, which can be modified, however, aids in the strength of the shelving apparatus in addition to the material selection.
Figures 29, 30, and 31 illustrate another embodiment of the shelving apparatus. A shelving apparatus 800 is provided with a first cross member 810 and a second cross member 860. A single cross member 810 and second cross member 860 are illustrated for descriptive purposes of a first embodiment. However, in another embodiment, a plurality of first cross members 810 and a plurality of second cross members 860 can be used, as is described in the earlier embodiments, to form the shelving apparatus. The second cross member 860 is adapted to be received fully or partially within the first cross member 810 as shown in the Figure.
Figures 30 and 31 illustrate the first cross member 810 and the second cross member 860 in greater detail. The first cross member 810 is, in one embodiment, defined in part by a top surface 812, side surfaces 814, and a bottom surface 816. Although such terms as "top," "side," and "bottom" are used, the terms are merely to describe the various components of the cross member 810 and are not intended to restrict the orientation of the cross member 810 in any manner. For each of the side surfaces 814, a sidewall 818 extends into a curved wall portion 820. The curved wall portion 820 forms a track 822 therein. The track 822 of the first cross member 810 is adapted to receive therein at least a portion of the second cross member 860 therein, as will be further described below. The track 822 can have other configurations, which are considered within the scope of the invention. For instance, in one embodiment, the track 822 extends substantially the same length as the cross member. The first cross member 810 also has a cut out 824 therein. The cut out 824 allows for the second cross member 860 to be slidably inserted therein. The cut out 824 also allows for the first cross member 810 to be of lighter weight and provides a cost effective part since the thin wall stracture of the first cross member 810 can be, for example, extruded. Referring to Figure 31 , the second cross member 860 is defined by a top surface 862, side surfaces 864, and a bottom surface 866. Although the terms "top," "side," and "bottom" are used, the terms are merely to describe the various components of the cross member 860 and are not intended to restrict the orientation of the cross member 860 in any manner. Each of the side surfaces 864 has a sidewall 868 which extends toward the bottom surface 866 to form a guiding projection 870 on each of the side surfaces 864. In one embodiment, the guiding projection 870 extends substantially the same length as the cross member. The guiding projection 870 has substantially the same profile as the track 822 of the first cross member 810 such that the second cross member 860 can be slidably received by the first cross member 810. In one embodiment, the track 822 and the guiding projection 870 are sized and shaped such that the second cross member 860 is frictionally engaged with the first cross member 810. The second cross member 860 may also have a cut out 872 therein.
The first cross member 810 and the second cross member 860 each have a generally square shape. Alternatively, the cross members 810, 860 can have other profiles, such as rectangular, oval, or circular, and still be considered within the scope of the invention. In addition, while two track members have been described in addition to two fingers for each of the side surfaces, only one track and one finger would be necessary and is considered within the scope of the invention. In addition, a plurality of track and corresponding finger members can be used to guide the second cross member 860 within the first cross member 810. Alternatively, in another embodiment, the track 822 can be formed on the second cross member 860, and the guiding projection 870 can be formed on the first cross member 810.
Figures 32 and 33 illustrate still yet another embodiment of the shelving apparatus. A shelving apparatus 1000 is provided which comprises a first sliding member 1100 and a second sliding member 1600. The first sliding member 1100 slidably engages with the second sliding member 1600, as will be further described below, to form a shelving area. In one embodiment, the first sliding member 1100 and the second sliding member 1600 each have a generally oval shape. The first sliding member 1100 has a first housing 1110 which, in one embodiment, slidingly receives therein a second housing 1610 of the second sliding member 1600, as shown in Figure 33. In one embodiment, the first sliding member 1100 has a plurality of projections 1120. The second sliding member 1600, in this configuration, has a plurality of cut outs 1620 which receive the plurality of projections 1120 therein. The projections 1120 and the cut outs 1620, however, can be formed on the second sliding member 1600 and the first sliding member 1100, respectively.
After the cross members are slidably coupled with one another to form a shelving apparatus, it may be beneficial to add additional support structure when the shelving apparatus is used in places such as a closet, particularly if heavy objects are to be placed on the shelving apparatus. The support bracket 300 as shown in Figures 7 A and 7B advantageously provides additional support for the shelving apparatus for situations where heavy objects are being placed upon the shelving apparatus. Figure 34 illustrates yet another exemplary embodiment of a shelving apparatus in accordance with the present invention. A shelving apparatus 1200 is provided which comprises a first set of cross members 1210 and a second set of cross members 1260. The first set of cross members 1210 slidably engage the second set of cross members 1260 in a fashion similar to that discussed with reference to Figure 2. In one embodiment, the first set of cross members 1210 and the second set of cross members 1260 couple together to form a shelving area of a substantially solid, planar surface 1250 and also vented surfaces 1252, 1254. The shelving apparatus 1200 may optionally include a stop member (not shown) to limit the maximum movement of the first set of cross members 1210 relative to the second set of cross members 1260 so that the shelving apparatus 1200 cannot be overextended. The second set of cross members 1260 has, in one embodiment, individual cross members 1214 and one or more end cross members. A front end cross member 1216 may optionally include an integral first curved portion 1221 to improve the aesthetic appearance of the shelving apparatus 1200. The first set of cross members 1210 may include a second, curved portion 1222 which is slightly larger than the first curved portion 1221. In one embodiment, the second curved portion 1222 is a removable semi-cylindrical component that attaches to the first set of cross members 1210 (the first set of cross members is shown without the second curved portion installed in Figure 35 A). The first set of cross members may include features such as a slot 1225 (see Figure 35 A) to retain the second curved portion. Other retaining features are also possible. Both the first and second set of cross members 1210, 1260 may include end cross members 1223 as well. Alternatively, the first and second set of cross members 1210, 1260 can also be comprised of individual cross members 1214 alone. That is, the end cross members may be identical to the cross members 1214.
Like the embodiments previously described, the cross members 1214 and the end cross members 1216, 1223 are joined with an end bracket 1212. The cross members 1214 and the end cross members 1216, 1223 can be joined with the end bracket 1212 in various ways already discussed herein. In this particular embodiment, the manufacture of the end cross members 1216, 1223, the cross members 1214 and the end bracket 1212 will be described with reference to Figure 35 A. To simplify the discussion, the invention will be described with reference to the first set of cross members 1210. However, the construction of the second set of cross members 1260 is generally identical. Figure 35A illustrates a portion of the first set of cross members
1210 in closer detail. The first set of cross members 1210 are actually formed by the coupling of an upper portion 1209 and a lower portion 1211. In one embodiment, each portion 1209, 1211 may be injection molded. The upper portion 1209 and the lower portion 1211 mate with one another to form the first set of cross members 1210. The portions 1209 and 1211 can be attached through a variety of means. In the embodiment shown in Figure 35 A, a dowel pin aoangement is used. The upper portion 1209 comprises a series of dowel pins 1213 and the lower portion 1211 comprises a series of dowel receiving apertures 1217. The dowel pins 1213 have a diameter slightly larger than the receiving apertures such that when the two portions are pressed together, the dowel pins 1213 engage the apertures 1217 in an interference fit. The dowel pins 1213 may be integral to the upper portion 1209 or may be separate components which are pressed into a series of dowel receiving apertures on the upper portion 1209. While described herein as a dowel arrangement, the upper and lower portions 1209 and 1211 may also be secured by other methods including but not limited to fastening and ultrasonic welding. By producing the first (and second) set of cross members as upper and lower portions, the sets of cross members may be more easily formed with the end bracket 1212 integral thereto (i.e., the first set of cross members 1210 extend integrally from one side of the end bracket 1212).
Referring now to Figure 35B, the shelving apparatus 1200 may optionally include a stop member 1231 to limit the maximum movement of the first set of cross members 1210 relative to the second set of cross members 1260 so that the shelving apparatus 1200 cannot be overextended. The stop 1231 may be a sheet metal component that is placed between the upper and lower portions
1209, 1211 during assembly. Once the upper and lower portions are assembled, the first set of cross members 1210 may be engaged with the second set of cross members 1260 as shown in Figure 34. The stop 1231 permits the cross members
1210, 1260 to be engaged with one another but prevents subsequent disengagement without manipulation of the stop member.
The end bracket 1212 may contain features which allow the shelving apparatus 1200 to be secured to a wall or another shelving unit. For example, a support bracket 1400 as shown in Figure 36 may be provided. The support bracket 1400 is a C-shaped channel that sits between the upper portion 1209 and the lower portion 1211 in a channel 1215 formed within the end bracket 1212 as shown in Figure 35 A. The support bracket 1400 has two tabs 1410 that extend outwardly from the lower portion 1211 (see Figure 34). Each tab 1410 has a slot 1411. The support bracket 1400 further includes a series of slots 1420 spaced apart along the length of the bracket. The purpose of these slots will become apparent shortly. The support bracket 1400 is placed between the upper portion 1209 and the lower portion 1211 before assembly as shown in Figure 35 A. The tabs 1410 extend through apertures 1219 located in the lower portion 1211 (visible on Figure 35 A). Once assembled, the support bracket 1400 is "trapped" between the upper and lower portions 1209, 1211. In one embodiment, the bracket is made of steel to provide substantial stiffness to the shelving apparatus in the fore-and-aft direction. However, other materials may also be used without departing from the scope of the invention. The shelving apparatus 1200 may comprise coupling features located on the support brackets 1212 similar to those already discussed herein that permit the apparatus 1200 to attach to structures such as walls and console posts. Alternatively, the shelf 1200 may attach to such structures using the tabs 1410 discussed above. For instance, Figure 37 A shows the shelving apparatus 1200 as it may be attached to a console post 2410. For clarity, a portion of the console post 2410 is cut-away in Figure 37A. The console post 2410 is discussed in more detail below. As shown in Figure 37A, a fastener 2480 and a receiving nut
2482 are used, in one embodiment, to secure the shelving apparatus 1200 to the console post 2410. While only one post 2410 is shown, the shelving apparatus may be attached to multiple posts. For instance, in one embodiment, it is attached to four posts. In another embodiment, it is attached to two posts at one end and to a wall or mounting surface at the opposite end. The fastener 2480 has a head portion 2481, a shoulder portion 2484, and a threaded portion 2486. The nut has a head portion 2481 and a body portion 2483. The fastener is inserted into a hole 2440 in the post wherein the threaded portion 2486 threadably engages the nut 2482. The tabs 1410 of the shelving apparatus 1200 may then be positioned over the fasteners 2480 such that the slots 1411 engage the shoulder portions 2484. The fastener and nut include a turning feature 2488 to permit the consumer to tighten the fastener once the shelving apparatus 1200 is in place. In one embodiment, the feature 2488 is adapted to receive a hex or Allen head wrench. The wrench may be included with the organization system to simplify installation. The fastener could also include features to accommodate other conventional tools (e.g., phillips or flathead screwdriver, bolt head, spline head, etc.). Once the shelving apparatus 1200 is in place, the fasteners 2480 may be tightened. Figure 37B illustrates the appearance of the fastener 2480 when the shelving apparatus 1200 is installed. To attach the shelving apparatus 1200 to a wall, a wall bracket
3750 as shown in Figure 37C may be used. The bracket 3750 is made to be fastened to a wall at slots 3752 with two fasteners (not shown). The bracket 3750 includes two protruding heads 3754 which are substantially identical to the fastener head portion 2481. The tabs 1410 of the shelving apparatus 1200 may engage the heads 3754 in a fashion similar to that described above with respect to the fasteners 2480.
Accordingly, many methods for securing the shelving apparatus are possible within the scope of the invention. While specific embodiments are described herein, other securing methods are also possible without departing from the scope of the invention. Furthermore, other embodiments that combine various features from the embodiments herein disclosed are also possible.
The shelving apparatus illustrated in Figure 34 and discussed above may accommodate various cross member profiles as already discussed herein (see e.g., Figures 22-26). Alternatively, other cross member profiles including but not limited to those shown in Figures 38-40 may also be used. For example, Figure 38 illustrates yet another embodiment of a cross member profile 1500 adapted for use with a first and second set of cross members such as those represented by 1210, 1260 of Figure 34. The embodiment shown in Figure 38 comprises an upper portion 1509 having an upper surface 1510 and a lower portion 1511 having a lower surface 1512. The two portions are generally mirror images of one another and may be joined to form the profile shown. Although such terms as "top," "bottom," and "side" are used, the terms are merely used to describe the various features of the cross member profile and are not intended to limit the orientation of the cross member in any manner. The external features of the profile 1500 are quite similar to those shown in Figures 22, 23, 25, and 26 and, for that reason, will not be described in detail other than to note that a first side 1514 includes a female component 1516 while a second opposing side 1540 has at least one male component 1544. While a cross member is shown herein, an end cross member would be identical except that one side would lack a male or female component as already described herein with respect to the embodiments of Figures 23 and 26. Alternatively, the end cross member may include an aesthetic feature such as the curved portion 1221 discussed above. The cross member profile illustrated in Figure 38 has a thin wall
1506 structure which, when the upper portion and lower portion are assembled, forms two cavities 1508 therein. In addition, the geometry of the male component 1544 also yields a side cavity 1513 when assembled. As previously described with reference to Figures 35-37, the upper and lower portions may be assembled with a dowel pin configuration (not shown), or by various other means including but not limited to ultrasonic welding. In the embodiment shown in Figure 38, the upper portion 1509 and the lower portion 1511 may be welded at various locations along the length of the members. The weld interface may occur at one or more of the surfaces 1517. The upper portion 1509 and the lower portion 1511 each comprise a stiffener 1530 which, when assembled, provide the cross member 1500 with substantially increased stiffness over its length. While shown with one stiffener, additional stiffeners may be incorporated without departing from the scope of the invention. Accordingly, a shelf built according to this embodiment has reduced shelf deflection.
In order to make the upper and lower portions 1509 and 1511 more amenable to the injection molding process, each portion may include a gas assist channel 1515. The channel 1515 may assist in better material distribution within the mold over the length of the shelf components. It should be noted that the channel 1515 is optional and the portions 1509 and 1511 could be manufactured without gas assist channels.
Referring now to Figure 39, yet another embodiment of a cross member profile 1601 for the first and second set of cross members is disclosed. The embodiment shown in Figure 39 comprises an upper portion 1609 having an upper surface 1607 and a lower portion 1611 having a lower surface 1612. The two portions are generally mirror images of one another. Although such terms as "top," "bottom," and "side" are used, the terms are merely used to describe the various features of the cross member profile, and are not intended to limit the orientation of the cross member in any manner. The external features of the profile 1601 are quite similar to those shown in Figures 22, 23, 25, and 26 and, for that reason, will not be described in detail other than to note that a first side 1614 includes a female component 1616 while a second opposing side 1640 has at least one male component 1644. While a cross member is shown herein, an end cross member would be identical except that one side would lack a male or female component as already described herein with respect to Figures 23 and 26. Alternatively, the end cross member may include an aesthetic feature such as the curved portion 1221 already discussed herein. The cross member profile for this configuration has a thin wall 1606 structure which, when the upper portion and lower portion are assembled, forms two cavities 1608 therein. In addition, the geometry of the male component 1644 also yields a side cavity 1613 when assembled. As previously described with reference to Figures 35-37, the upper and lower portions may be assembled with a dowel pin configuration (not shown), or by various other means including but not limited to ultrasonic welding. In the embodiment shown in Figure 39, the upper portion 1609 and the lower portion 1611 may be welded at various locations along the length of the member 1601. The weld interface may occur at weld surfaces 1617. The upper portion 1609 and the lower portion 1611 each comprise a stiffener 1630 which, when assembled, provide the cross member 1601 with substantially increased stiffness over its length. While shown with one stiffener, additional stiffeners may be incoφorated without departing from the scope of the invention. Accordingly, a shelf built according to this embodiment has reduced shelf deflection.
In order make the upper and lower portions 1609 and 1611 more amenable to the injection molding process, each portion may include a gas assist channel 1615. The channel 1615 may assist in better material distribution within the mold over the length of the shelf components. It should be noted that the channel 1615 is optional and the portions 1609 and 1611 could be manufactured without gas assist channel. Furthermore, the gas assist ports may be identical in shape or individually optimized for supporting the shelf load.
While generally identical to the exemplary embodiment of Figure 39, the profile 1700 of Figure 40 excludes the stiffener 1630 but adds tabs 1710 which form a slot 1712 therebetween. The slot 1712 is adapted to receive a stiffener 1800 as shown in Figure 41 A. The stiffener 1800 may be inserted during manufacture or at some time thereafter. In the case of the latter, the end bracket 1212 includes slots 1203 (see Figure 34) and the support bracket 1400 includes slots 1420 (see Figure 36). When assembled, the slots 1203 are aligned with slots 1420 and 1712 to permit the passage of stiffener 1800 through the shelf end and through each cross member. The stiffener 1800 is retained by a slight interference fit between the stiffener 1800 and the tabs 1710. The stiffener 1800 provides substantially increased stiffness over the length of the cross member 1700. While shown with one stiffener, additional stiffeners may also be incoφorated in each cross member. In one embodiment, the stiffener is made of steel. However, stiffeners of other materials, (e.g., plastic, aluminum) can be used without departing from the scope of the invention. While the adjustable shelving apparatus is often described herein as extruded or injection molded, the various components can be produced by other methods and from other materials as well. For example, a first and second set of cross members could be constructed of wire bent to form two or more inter-relating members wherein one member is slidably or adjustably engaged with the other as described herein.
Furthermore, while described herein with respect to specific exemplary embodiments that form a shelf having a partial solid surface, other shelving surfaces are also possible. For example, Figure 41B shows yet another embodiment of an adjustable shelving apparatus 1900 according to the present invention. The shelving apparatus 1900 comprises two or more telescoping assemblies 1901 wherein each assembly comprising a first cross member forming a female tube 1902 and a second cross member forming a smaller male tube 1904 wherein the latter is adapted to be slidingly received within the female tube 1902. Thus, the assemblies 1901 have an adjustable length. The respective ends of the tubes may or may not be joined by a bracket 1906 having mounting features thereon. By mounting the two telescoping assemblies in a spaced, parallel relationship, a shelving surface may be formed therebetween. In one embodiment, objects that can span across the two assemblies 1901 may be placed thereon, In another embodiment, a flat panel 1908 may be placed across the two telescoping assemblies to form the shelving surface. In yet another embodiment, a wire mesh 1910 may be placed across the two assemblies. The mesh may be formed by any number of conventional methods. In still yet another embodiment, individual spanning members 1912 may be placed across the telescoping assemblies 1901 , forming a ladder-like appearance when viewed from above. The individual spanning members 1912 may collectively form the shelving surface. The shelving surface may comprise a variety of other conventional materials as well. Each shelving surface 1908, 1910, and 1912 may be mechanically secured to the assemblies 1901 if desired. Alternatively, each surface may include a retaining feature 1914 that engages the assemblies 1901.
Advantageously, the adjustable shelving can accommodate many different storage areas having different widths. This provides a user the added benefit of not having to worry about accurate measurement prior to purchasing the shelving. In addition, a user does not need to cut the shelving to fit, which is desirable since no cutting tools are necessary during the installation process, and the adjustable shelving is easy to assemble and disassemble. Once the adjustable shelving has been installed, it can easily be removed and modified to fit another space. Eliminating the cutting process from the installation of the shelving also eliminates jagged edges at the ends of the shelves, which can snag and damage clothing.
The Adjustable Clothes Rod As shown in both Figures 1 and 20, an adjustable clothes rod (360 and 2360 respectively) may be used in conjunction with the organization system 100. In one embodiment, the clothes rod is incoφorated with the adjustable shelving apparatus. In another embodiment, the clothes rod is a separate component. Each is described below. An adjustable clothing rod 360 according to one exemplary embodiment is shown in Figures 8 A and 8B. The adjustable clothing rod 360 is comprised of at least a first rod member 362 and a second rod member 364. Alternatively, in other configurations, the adjustable clothing rod 360 can have additional members. The first rod member 362 slidingly receives therein the second rod member 364. Although several configurations are possible, one profile of the first and second rod members 362, 364 are shown in the Figure 8B. The first rod member 362 is sized to receive the second rod member 364 therein. In one configuration, the first and second rod members 362, 364 have a guide 366 and track 368 assembly associated therewith. This assembly allows the first rod member 362 to slide relative to the second rod member 364 to thereby provide an adjustable clothing rod 360 which can vary in length similar to the adjustable shelving apparatus 105. Alternatively, other configurations are also possible for the adjustable clothing rod 360, and are considered within the scope of the invention. For instance, the adjustable clothing rod 360 can achieve adjustability by having other telescoping members.
Figure 9 illustrates a shelving and rod assembly 370. The shelving and rod assembly 370 comprises, in one embodiment, a combination adjustable clothing rod 372 and an adjustable shelving apparatus 374. In one embodiment, the clothing rod 372 is coupled with an end bracket 376 of the shelving apparatus 374. The clothing rod 372 and the shelving apparatus 374 are coupled such that extension of the shelving apparatus 374 extends the clothing rod 372, and vice versa. The adjustability of the components can be achieved in a number of manners. For instance, the clothing rod 372 and the shelving apparatus 374 can each have two members which slidably engage with one another. Alternatively, the clothing rod 372 and the shelving apparatus 374 can be comprised of telescoping components. Having the shelving and rod assembly 370 with adjustable length allows for the assembly 370 to be installed into a wide variety of storage locations without the need for detailed measurements, nor having to cut the assembly.
The shelving and rod assembly 370, in another embodiment, is provided with coupling features 378. In one embodiment, the coupling features 378 comprise a coupling insert 380 and a slot 382. The end bracket 376 includes the slot 382 which is adapted to receive the coupling insert 380 therein. The coupling insert 380, in one embodiment, has a peg 384 and a leg member 386. The peg 384 and leg member 386 are adapted to couple with other components of the organization system 100, such as a console post 390, as further described herein. In addition, the insert has a projection 388 which engages a portion of the end bracket 376 and retains the adjustable shelving 374 to the console post 390. The coupling features 378 allow for the shelving and rod assembly 370 to be easily and securely assembled with and disassembled from other components of the organization system 100.
Figure 42 A illustrates another embodiment of a clothes rod assembly 2360 in accordance with the present invention. The clothes rod assembly 2360 is adapted for use independent of the adjustable shelving apparatus. The assembly 2360 comprises a pair of end brackets 2362, 2362' which are used to attach the clothes rod to a mounting surface or stracture such as a wall or a console post. Spanning between the brackets 2362, 2362' is a tube assembly 2364 comprising a first tube 2366 and a second smaller tube 2368. The first tube 2366 slidingly receives therein the second tube 2368. Although several configurations are possible, one profile of the first and second tubes 2366, 2368 is a cylinder. The tube assembly 2364 allows the first tube 2366 to slide relative to the second tube 2368 to thereby provide an adjustable clothing rod 2360 which can vary in length similar to the adjustable shelving apparatus 1200. Alternatively, other configurations are also possible for the adjustable clothing rod 2360, and are considered within the scope of the invention. While illustrated with a first and second tube, the tube assembly 2364 could contain additional tubes without departing from the invention. In addition, rods having non-cylindrical cross sections are also possible.
Referring now to Figure 42B, the attachment of the first tube 2366 will be described (attachment of the second tube 2368 is generally identical). The tube 2366 is adapted to receive a sleeve 2370. The sleeve 2370 may engage the tube 2366 with a slight interference fit. A flange 2371 may be provided to prevent over-insertion of the sleeve 2370 into the tube. In one embodiment, the sleeve is made of plastic and can deform slightly on insertion. However, sleeves of other materials are also contemplated. Once inserted into the tube 2366, a fastener 2372 is threaded through the tube wall at a hole 2374. The fastener 2372 may engage a receiving thread (not shown) on the sleeve 2370. Alternatively, the fastener 2372 may be of the self-tapping variety wherein it threads itself into the sleeve. In yet another embodiment, the sleeve 2370 is retained by a frictional fit or other conventional mechanical method. Thus, the sleeve is retained within the end of the tube 2366.
Once the sleeve is secured, the flange 2371 may be brought into an abutting relationship with the bracket 2362. By aligning a clearance hole 2376 on the bracket 2362 with a receiving hole 2377 in the sleeve 2370, a fastener 2378 may be inserted and threaded into the sleeve. In one embodiment, the hole 2377 is threaded to receive the fastener 2378. In another embodiment, the hole 2377 is undersized and the fastener 2378 is self-tapping. The fastener 2378 may be identical to the fastener 2480 shown in Figure 37A. Once the fastener 2378 is tightened, the rod 2366 is secured to the end bracket 2362. Referring now to Figure 42C, the engagement of the first and second tubes 2366 and 2368 will be described. The second tube 2368 slides within the first tube 2366. A bushing 2380 is press-fit into the first tube 2366. Like the sleeve, the bushing 2380 may be made from a variety of materials including plastic. The bushing 2380 is held in place by a fastener 2372 passing through a hole 2375 in a manner substantially identical to that discussed above with reference to the sleeve. Alternatively, the bushing may be retained by an interference or frictional fit with the first tube 2366 (i.e., no fastener 2372 is required). The bushing 2380 may include a sloping or arced flange 2381 to better permit the sliding of garment hangers (not shown) from the smaller second tube 2368 to the larger first tube 2366. The particular shape of the flange can be varied and still fall within the scope of the invention. The second tube may include a feature 2382 that limits the withdrawal of the second tube from the first tube so that the clothes rod 2364 is not over-extended. Referring once again to Figure 42A, the end brackets 2362, 2362' are designed to mate with two or more console posts 2410 or with a wall bracket 3750 with the use of the fasteners 2480. Specifically, a slot 2384 at the rear of the end brackets 2362, 2362' may engage the fastener 2480 at one console post while a slot 2386 at the forward end of the brackets 2362, 2362' may engage a fastener 2480 at the another console post. Alternatively, the slots 2384, 2386 may engage the heads 3754 of the end wall bracket 3750 (see Figure 37C). The end brackets 2362, 2362' are designed to permit attachment of the clothes rod assembly 2360 to the same fastener 2480 used to secure the shelving apparatus 1200 if desired as shown in Figure 37B. This permits the consumer to place the clothes rod assembly 2360 directly beneath the shelving apparatus 1200, thus preventing wasted space therebetween.
Advantageously, various embodiments of the clothes rod of the present invention are possible. While described in terms of specific embodiments herein, variations and combinations of the embodiments may be made without departing from the scope of the invention.
The Console Unit. The adjustable shelving apparatus may be mounted to a wall of a closet or other area in need of organization as described above, or it may be mounted at one or both ends to the console unit 400 of the organization system 100. The console unit may comprise many components. In one embodiment, the console unit 400 is comprised of at least one console post 410 as illustrated in Figure 10A. In another embodiment, the console unit 400 is comprised of four console posts adequately spaced apart as described below. Referring to Figure 10 A, the console post 410 has coupling features 411 associated therewith. The feature 411 consists of a hole 412 joined to a slot 413. The hole 412 may receive a protrusion (not shown) from one component of the organization system 100. Once inserted, the protrusion may drop into the slot 413 wherein it is retained therein. In another embodiment, as illustrated in Figures 10B and 10C, the coupling features 411 comprise a hole 414 and a slot 416. The hole 414 and the slot 416 are sized and adapted to receive a peg and leg member therein. In another configuration, the coupling features 411 are adapted to receive a coupling insert 480 therein (see e.g., Figure 13B). In yet another embodiment, at least one hole 414 and at least one slot 416 are provided, however, a plurality of holes 414 and slots 416 can also be provided to accommodate adjustability of the installation of shelving and the location of additional components to be discussed below. The plurality of openings can be disposed, in one example, every two inches or every four inches so that a user can install various components of the organization system 100 at various heights. The openings can be disposed, however, in any pattern.
The console post 410 has an elongate stracture with a wide variety of profiles. In one configuration, the console post 410 has a square- shaped cross section. In another configuration, the console post 410 has an "8"- shaped cross section, as shown in Figures 10B and IOC.
Referring once again to Figure 20, an alternative console post 2410 is shown. While the console post 410 of Figures 1 and 10A-10C is shown as unitary, the console post 2410 (see Figure 20) demonstrates how the post could be constructed in segments. In this particular embodiment, two segments are used as shown in Figures 43 A and 43B. However, other numbers of segments are also possible within the scope of the invention. Specifically, the post 2410 is separable into identical first and second segments 2412. By splitting the post 2410 in this way, the system 100 can be packaged and shipped in a substantially smaller carton. One embodiment of the post segment 2412 is shown in Figure 44.
The profile of the post 2412 forms two symmetric tubular portions joined by an H-shaped central portion having a series of holes 2440 therein. The holes 2440 may be equally spaced at a distance 2444 along the post segment length. In one embodiment, the distance is two inches. However, other distances, as well as other profile shapes, can be used without departing from the scope of the invention. In one embodiment, the post segments 2412 are extruded to form the shape shown in Figure 44. In another embodiment, the post segments may be formed in half sections and joined to form the profile shown herein.
Referring once again to Figure 43A, the post segments 2412 are joined by a splice 2416. In one embodiment, the splice 2416 is made of plastic. However, other materials are also possible without departing from the scope of the invention. The splice 2416 is shown in detail in Figures 45 A and 45B. The splice 2416 includes male components 2418 on both an upper side 2420 and a lower side 2422. The splice further includes fastening lugs 2424 to receive a self tapping fastener (not shown). The fastening lugs are accessible from the upper side 2420 by penetrating the surface at locations 2426. In one embodiment, the splice is formed such that a slight material discoloration or depression forms on the surface 2420 at the location 2426.
The splice 2416 is made to be received by the console post segments 2412 as shown in Figures 43 A and 43B. In one embodiment, the male component 2418 is received by the segments 2412 with an interference fit. In another embodiment, the post segment may be secured to the male component of the splice with a fastener (not shown) or other securing device. Four posts 2412 may be attached to a single splice 2416.
Referring still to Figures 43A and 43B, a console post header or cap 2428 attaches to the ends of the posts 2412. As shown in Figures 46A and 46B, the cap 2428 comprises a pair of male components 2418 substantially identical to the components 2418 on the splice 2416. The cap 2428 has a first side 2430 and a second side 2432. Like the splice 2416, the cap may also include fastener lugs 2434 which receive a conventional fastener. In one embodiment, the cap 2428 is made of plastic and the fastener lugs 2434 may receive a self-tapping fastener. The second side 2432 of the cap 2428 includes a receiving aperture 2436. The receiving aperture 2436 is adapted to receive various components such as a leveler 2438 or a caster wheel 2439 (as shown in Figure 47 A). A console post assembly 2411 (see Figure 43B) is created from the assembly of four console posts 2412, a single splice 2416, and two caps 2428. Alternatively, two posts 2410 (i.e., where the post 2410 is not formed from segments 2412) may be secured with one or more caps 2428 to form a post assembly 2411. In still yet another embodiment, other components may be used to secure two or more posts 2410 to form a post assembly. Advantageously, the cap 2428 can be assembled to either the top or bottom, or both, of two console posts 2410 to provide for a more stable post assembly 2411.
By combining two or more console posts assemblies 2411, a console unit 400 (see Figure 20) may be created. Alternatively, a single console post assembly 2411 can be used opposite a mounting surface (e.g., a closet wall) to secure one or more storage devices such as an adjustable shelving apparatus therebetween.
When additional structural rigidity is required between two post assemblies forming the console unit 400, the shelves 2470t, 2470b, and 2470m (see Figure 20) may be secured to the caps and splice respectively by fastening the shelves to the fastener lugs 2424 and 2434.
The console unit 400 can be a free-standing unit where it is set on a floor surface, or it can be secured to a wall. The console unit 400 can be secured to a wall in a number of manners. For example, the console unit 400 can be directly secured to the wall using a threaded fastener, anchor bolts, adhesives, or a bracket to secure one or more of the console posts. Figure 11 A illustrates one example of a stracture which can be used to install the console unit 400 or secure it to a wall. A post bracket 430 is provided which aids in securing a console post 410 to a wall. With slight modifications, the bracket 430 could also be used to secure the post 2410 to a wall. The post bracket 430 can have a number of configurations, however, it includes mounting holes 432 and coupling features. The coupling features of the post bracket 430 allow the bracket 430 to be connected with the console post 410. In one embodiment, the coupling features comprise at least one peg 434. In another embodiment, the peg 434 comprises a flange 436 and a cylindrical portion 438. The peg 434 is sized and adapted to be received by the opening 411 of the console post 410 (see e.g., Figure 10A). Figure 1 IB illustrates another example of a bracket which can be used to secure the console post such as 410 or 2410 to a wall or other support structure. A retaining bracket 440 is provided having a first coupling 442 and a second coupling 444. The couplings 442, 444 are each used to retain a console post therein. In one embodiment, the couplings 442, 444 have fingers 443 which engage with a portion of the console post. The retaining bracket 440 also includes a mounting member 446 to join the first coupling 442 with the second coupling 444 and to provide further securement to the console unit 400. Disposed within the mounting member 446, in one embodiment, are mounting apertures 448. The mounting apertures 448 are sized to receive threaded fasteners therethrough such that the retaining bracket 440 can be secured to a wall. In another embodiment, the first coupling 442 and the second coupling 444 are positioned such that each console post disposed within the couplings 442, 444 is offset slightly away from the wall. This configuration allows for the console post to be installed up against baseboards which may be locate in the storage area.
Referring now to Figure 47B, another bracket 4700 is shown. The bracket 4700 is made to secure to a wall (not shown) with one or more fasteners (also not shown) through a first slot 4704. The fastener 2480 and nut 2482 already described herein are then used to secure the bracket to the console post 2410 through a second slot 4702 as shown in Figures 43 A and 43B. Accordingly, there are numerous ways to secure the console posts to a mounting surface such as a wall.
The console unit 400 also includes, in the embodiment described in Figure 1, a header. One example of the header 460 is a top header 462 as illustrated in Figure 12 A. The top header 462 includes at least one coupling 466 for joining the top header 462 with the console post. In addition, the top header 462 includes a crown 464. The coupling 466 of the top header 462 allows for the console post to be further secured by the top header 462. The crown 464 can be used to modify or enhance the ornamental features of the console unit 400. In another embodiment, a plurality of couplings 466 can be used. The couplings 466, in one embodiment, are sized and positioned to be received by console posts 410. Figure 12B illustrates in greater detail how the top header 462 may couple with a console post 410. In one embodiment, the coupling 466 comprises a male component which is received by the console post 410. Alternatively, the coupling 466 can also comprise a female component which receives the console post 410 therein. The coupling 466 can be modified in a number of configurations as long as it still couples the top header 462 with two or more of the console posts, and still be considered within the scope of the invention.
Figure 12C illustrates yet another embodiment of the header 460. In this configuration, the header 460 comprises a console post cap 468 quite similar to the cap 2428 discussed above. However, the cap 468 spans side-to- side rather than front-to-back. The console cap 468 has at least one coupling 469 for engaging with the console post 410. The coupling 469 can be provided as a male coupling or a female coupling. In addition, either a single coupling or a plurality of couplings can be incoφorated with the header 460. Advantageously, the console cap 468 can be assembled to either the top or bottom, or both, of two console posts 410 to form a post assembly having a more stable stracture.
In addition to those described above, various other headers and caps may be used to secure two or more console posts. For example, with slight modifications, both the cap 468 and the cap 2428 could be combined for even greater structural strength.
The assembled console unit 400 is shown in Figure 1. The console unit 400 in another embodiment, includes a header 460, console post 410, and can include storage devices such as a console shelf 470, and/or a drawer 500. As illustrated in Figures 13 A and 13B, the console shelf 470 has a shelving area 472 and coupling features 474. In one embodiment, the coupling features 474 are integral with the console shelf 470. Alternatively, the coupling features 474 are separate, as shown in Figure 13B. The coupling features 474 allow the console shelf 470 to be secured with other components of the organization system 100 such as the console posts 410. The coupling features 474, in one embodiment, comprise a coupling insert 480, and a cut out 482 in the console shelf 470. The coupling insert 480 is adapted to engage with the console shelf 470. In one embodiment, the coupling insert 480 has a peg 476 and a leg member 478 for engaging with openings on the console post. However, the coupling members 474 can take on a number of configurations to couple with other components of the organization system 100. Using the coupling members 474, the console shelf 470 can be secured with the console post 410. The plurality of openings and cutouts on the console posts 410 allow for the console shelf 470 to be adjustable and installed anywhere a user desires. In addition, the console shelf 470 can be removed and reinstalled into alternative locations pursuant to the user's needs. In addition to or as an alternative to shelving, a drawer may be provided as part of the console unit 400. Referring now to Figure 48 A, a crown 2460 is shown for use in conjunction with the console posts 2412 and the console post cap 2428. The crown 2460 spans between the caps 2428. It may be secured by any number of conventional methods including fastening. In one embodiment, the header includes a plurality of nubs (not shown) located on a bottom surface of the crown 2460. The nubs engage receiving holes (also not shown) in a top surface of the shelf 2470t. Unlike the caps 2428, the crown 2460 is primarily an aesthetic feature. However, with slight modifications, it could be used as a structural member.
The console unit can receive several shelves 2470 as shown in Figure 20. In one embodiment, the console unit 400 includes the top shelf 2470t, a bottom shelf 2470b, and a middle shelf 2470m. These three shelves may be fastened to the caps 2428 and splice 2416 respectively using the fastener lugs 2424 and 2434. This gives the console unit increased rigidity, especially when used as a freestanding unit. The other shelves 2470a can be arranged as the customer prefers during installation. To mount the shelves 2470a, a shelf bracket 2472 as shown in Figure 48B may be used. The bracket 2472 has a tab portion 2474 that extends through the holes 2440 of the post 2410. The body of the bracket then rests within the post as shown. A support lip 2476 extends outwardly from the post 2410 to support the shelf 2470a. Since the post 2410 includes a plurality of holes 2440, the bracket 2472 may be placed at various locations along the post 2410. For instance, in Figure 48 A, the shelf 2470a is mounted proximal to the top shelf 2470t using the brackets 2472. However, the shelves 2470a may be installed in numerous configurations to optimize a particular consumer's storage requirements.
Accordingly, the console unit may take a variety of forms. Various numbers of console posts and shelves may be included as the consumer requires. In addition, the console unit may include other storage devices such as drawers as discussed below.
The Console Drawers In one embodiment, a drawer is secured within a console unit 400 with a rail 484 coupled with two or more console posts 410 as shown in Figures 14A and 14B. The rail 484 can be provided as a single continuous rail, or a plurality of rails 484 can be provided. As illustrated in Figures 14A and 14B, the rail 484 has attachment features 485 to attach the rail 484 to the console posts 410, and also includes engagement features 487 to engage the drawer. In one embodiment, the attachment features 485 of the rail 484 include a peg 486. In one embodiment, the peg 486 has a cylindrical portion and a flanged portion to engage with the opening 411 of the console posts 410 (see e.g., Figure 10A). Alternatively, the attachment features 485 can include a peg and leg member as discussed above for the coupling insert 480. The rail 484 can be assembled and disassembled from the console posts, making the drawer placement both easy to install, disassemble, and adjust. In another embodiment, the engagement features 487 of the rail 484 include a drawer guide 488 which couples with the drawer 500 as will be further discussed below.
Figure 15 illustrates a one embodiment of a drawer 500 to be used with the organization system 100 and an alternative embodiment of the rail 484. The drawer 500 includes drawer engaging features 502 to couple with the engagement features 487 of the rail 484. In one embodiment, the drawer 500 is slidably coupled with the rail 484. In another embodiment, the drawer 500 can be stationary relative to the console unit 400 and can be directly mounted thereto. In another embodiment, the drawer 500 includes a track member 510 for slidably engaging with the drawer guide 488. In addition, the drawer 500 can also include a handle 514. In another embodiment, the drawer 500 can include a handle 514 in a front surface 518 and a handle 514 on a rear surface 519. Having multiple handles on the drawer 500 allows for a user to easily remove the drawer 500 from the console unit and carry the drawer with the contents therein to another location, or perhaps another console unit 400. The drawer 500 can also include strengthening structures to help reinforce the stracture of the drawer 500. For instance, a rib 516 can be disposed in one of the surfaces of the drawer. Figure 16A and 16B illustrate one embodiment of a drawer assembly 520, showing one example of how a drawer 500 would couple with one or more console posts 410. In this embodiment, attachment features 530 on another embodiment of the rail 484 couple with openings 532 on the console post 410. The attachment features 530, in one embodiment, comprise a peg 534 and a leg member 536 which engage with an opening 538 and a slot 540 of the console post 410. To install the rail 484, or any other component having similar structure, the peg 534 is first inserted into the opening 538. The peg 534 is then slid down the opening 538 until, in one embodiment, the leg member 536 is aligned with the slot 540. The leg member 536 is then snapped into the slot 540 and the component is coupled with the console post 410. After the rail 484 is installed to the console post 410, the drawer 500 is then slid over the rail 484 such that the track 510 on the drawer couples with the guide 488 on the rail 484. Alternatively, the track 510 can be formed in the rail 484 and the guide 488 can be formed on the drawer 500 as shown in Figure 16B. In another embodiment, the guide 488 and the track 510 each have a vertical component 542. The vertical component 542 of the guide 488 and the track 510, in combination with the close fitting track 510 and guide 488, allow for the console posts 410 on either side of the drawer 500 to be more securely coupled together. This type of configuration creates a more secure stracture for the console unit 400 and also prevents the console unit 400 from rocking back and forth during use.
Refeoing now to Figures 49 A and 49B, another embodiment of a drawer rail is shown which may be used to couple a drawer to two console posts 2410. In this embodiment, a first rail 4801 (see Figure 49 A) and a second rail 4850 (see Figure 49B) are provided. For simplicity, the first rail 4801 will be referred to as the right rail and the second rail 4850 will be refeoed to as the left rail. However, either rail could be adapted for use on either side. The rails 4801 and 4850 include coupling features that permit the rails to be coupled to the console posts 2410. In one embodiment, the coupling features consist of a hole and slot 4804 at a first end of the rails and a slot 4806 at the opposite end. The features 4804 and 4806 permit the rails 4801 and 4850 to couple to the post 2410 using the fasteners 2480 as already described herein. However, any of the other coupling features described herein could also be incoφorated onto the rails 4801 and 4850 to permit mounting to various other console posts 410.
The rails 4801 and 4850 include a roller 4810 proximal to a front end. The first rail 4801 forms an engaging profile having a channel 4812 which is enclosed on three sides. The second rail 4850 forms another engaging profile having a second channel 4814 also enclosed on three sides but further having retaining features 4816.
Referring now to Figures 50A and 50B, an exemplary embodiment of a drawer 2500 is shown. As shown in Figure 20, various drawer sizes can be accommodated by the console unit 400. However, the drawer depths are preferably structured to maximize the usage of console space. In one embodiment, drawers are available in a four and an eight inch depth. By combining different combinations of these drawers, numerous configurations may be produced. The drawer sizes correlate to the spacing of the coupling features on the console posts such that the console may be filled with drawers without wasting any intermediate space. Regardless of drawer depth, the construction of the drawer remains generally identical. The drawer 2500 has a lip 2502 running substantially the length of each side to form a drawer engaging profile. The drawer may also include a handle 2506. In addition, each drawer 2500 has a rear roller 2504 on each side (25041 and 2504r). The drawer 2500 is adapted to mate with the rails 4801 and 4850 described above. When assembled, the left roller 25041 is placed into the channel 4814. Because of the retaining features 4816, the roller 25041 is restrained from side-to-side motion. The right roller 2504r is then placed into the channel 4812 of the right rail 4801. Since the right rail includes no retaining feature, any misalignment or lack of parallelism between the rails 4801 and 4850 can be accommodated by the ability of the right rail to permit side-to-side motion of the roller 2504r. However, the drawer retains a secure fit with the console unit 400 due to the retainment of the left roller 25041 within the left rail 4850. While the rollers 2504 move back and forth within the rails 4801 and 4850, the roller 4810 (see Figures 49A and 49B) remains in stationary but rolling contact with the lip 2502. Accordingly, the drawer 2500 contacts the rails only through the rollers 2504 and 4810, thus minimizing friction. One or more of the rails 4801 and 4850 may also include a detent feature 4818. The detent feature 4818 in one embodiment comprises a valley formed in the bottom surface of the rail channels 4812 and 4814. When the drawer 2500 is completely closed, the rollers 2504 drop into this valley, biasing the drawer in the closed position. To open the drawer, sufficient force is required to cause the rollers 2504 to rise from the valley. The rails may also include other features to limit the extension of the drawers from the rails when opened.
Referring now to Figure 51, the drawer 2500 may include a sliding tray 2530. In one embodiment, the tray forms a plurality of compartments 2532 to hold various belongings such as jewelry. The tray 2530 spans across a recessed lip 2534 on each drawer side. The recessed lip permits the tray 2530 to sit below the top of the drawer 2500. The tray may be slid fore- and-aft to provide access to the drawer volume beneath the tray.
Accordingly, the organization system 100 may accommodate one or more drawers as described herein. By sizing the drawer depth in increments appropriate to the coupling features on the console posts, the console unit may accommodate the drawers with no wasted space therebetween. For example, in Figure 20 the console posts 2410 have coupling features 2440 described in Figure 44 separated by a distance 2444 of two inches. By providing the first drawer 2500 having a depth of eight inches and a second drawer 2501 having a depth of four inches (see Figure 20), the console unit 400 may be assembled with a variety of both drawers 2500 and 2501 without having any wasted space therebetween. This improves not only the console utility but also its aesthetic appearance. To cover the drawer sides or back, the organization system may include panels 2413 as shown in Figure 20 spanning between any two console posts 2410. The panel 2413 provides improved aesthetic appearance as well as structural support. Referring now to Figure 50C, another embodiment of the organization system 100 is shown. Here four or more console posts 2410 of reduced length are assembled to form a dresser 6000. A shelf 6002 can be placed across the top of the posts and drawers 2500, 2501 or shelves 2470a may be placed therein as described above. The dresser 6000 is modular such that adding two more posts 2410 and a larger shelf 6002 will permit another column of drawers.
The Tie Rack Refeoing now to Figure 52, the organization system 100 of the present invention may further include a tie rack 5101 as described below. The tie rack 5101 bolts to the console posts 2410 with the same fastener 2480 and nut 2482 previously described. The rack 5100 may be inverted so that it may attach to either side of a pair of console posts 2410. In Figure 52, the rack 5101 is shown as attached to a left side of a pair of console posts 2410. The rack 5101 comprises a plurality of tie hooks 5102 (not all shown) connected to a handle 5104. When the handle 5104 is pulled, the hooks 5102 slide forward, providing access to the ties (not shown) hanging therefrom.
Referring now to Figure 53 A, the components of the tie rack will be described. The hooks 5102 and the handle 5104 are attached to a carrier 5103. The carrier 5103 is slidingly received by a rail 5106. A pair of endcaps 5108 enclose the ends of the rail 5106. The rack 5101 may then be secured to the console posts with the fasteners 2480 and the nut 2482. The tie rack 5101, in one embodiment, may include an optional bail 5110. The bail 5110 may be used to prevent other hanging garments from interfering with the tie rack 5101. The bail connects to apertures 5111. When the rack 5101 is flipped, the bail 5110 may be switched to the opposite apertures 5111 so that the bail remains above the rack 5101. Figure 53B shows the tie rack 5100 in its extended position.
The Garment Hook Referring now to Figure 54, the organization system 100 of the present invention may further include a garment hook 5401 as described below. The garment hook 5401 bolts to the console posts 2410 with the same fastener 2480 and nut 2482 previously described. The garment hook 5401 may be inverted so that it may attach to the either side of a pair of console posts 2410. In Figure 54, the garment hook 5401 is shown as attached to a left side of the console posts 2410. The garment hook 5401 comprises a receiving component
5402. When mounted to the left side as shown, the receiving component 5402 is adapted to receive a garment hangar (not shown) with a first feature 5404. When the garment hook 5401 is mounted on the right side (not shown), the receiving component 5402 is adapted to receive a garment hanger with a second feature 5405. When the receiving component 5402 is pulled, it slides forward, permitting better access to the features 5404 and 5405.
Refeoing now to Figure 55 A, the components of the garment hook 5401 will be described. The receiving component forms part of a carrier
5403. The carrier 5403 is slidingly received by a rail 5406. A pair of endcaps 5408 enclose the ends of the rail 5406. The garment hook 5401 may then be secured to the console posts with the fasteners 2480 and the nut 2482. Figure 55B shows the garment hook 5401 in its extended position. The garment hook 5401 is generally identical to the tie rack 5101 except for the carrier.
The organization system 100 permits a wide variety of assemblies to be configured with the components provided. For example, a number of storage devices such as adjustable shelving apparatuses and/or adjustable clothing rods may be combined with wall brackets or console posts as needed. In addition, console units can be formed by combining console posts. Storage devices such as shelves, drawers, tie racks, and garment hooks can be added as needed. The console posts can accommodate storage devices at most any level and can provide adjustability over various lengths. The organization system also permits the easy removal of the storage devices. In addition, multiple drawers can be provided, where the drawers can have different sizes and can be placed at different heights depending on the needs of the user. In addition, the location of the console units can be modified whenever a user desires without difficulty. Figures 1, 17-20, 50C, and 56-58 illustrate different example embodiments of the organization system 100. These figures are exemplary only, and are not intended to limit the scope of the invention in any manner. As can be seen from the drawings, many configurations of the organization system 100 are possible since single or multiple components may be provided. In addition, various other accessories may be used with the organization system. For example, other hooks and shelves may be attached to the console posts as shown in Figures 56-58. In addition, in one embodiment the adjustable shelving apparatus may be mounted to slide in and out from between the console posts as shown in Figure 58. Depending on the system's intended use, various materials and coatings are also possible. For example, the organization system 100 may include an anti-fungal agent applied thereto to effectively prevent mildew and mold.
Advantageously, the adjustable shelving of the organization system can accommodate many different storage areas having different widths. This provides a user the added benefit of not having to worry about accurate measurement prior to purchasing the shelving. In addition, a user does not need to cut the shelving to fit, which is desirable since no cutting tools are necessary during the installation process. Eliminating the cutting process from the installation of the shelving also eliminates jagged edges at the ends of the shelves, which can snag and damage clothing. The adjustable shelf also eliminates the frustration and cost of making mistakes in cutting the shelving material. Another benefit is that the shelving can be made from recycled materials, and themselves be recycled.
The organization system provides many advantages over conventional systems. For instance, the organization system accommodates numerous sizes and configurations of different spaces where the system is needed. In addition, the organization system can be assembled, disassembled, removed and altered with minimal skill and also without significantly marring the wall. In addition, the consumer need only supply a single tool, a Phillips head screwdriver (where the alien wrench is included with the organization system). The organization system locks together to form a sturdy and strong structure, yet can be disassembled with speed and ease. The stracture of the organization system is inexpensive to manufacture and is capable of being compactly stored when disassembled since it is made of inexpensive and lightweight materials. The compactness and lightweight features allow for the organization system to be conveniently provided to consumers in the form of kits, which can vary depending on the areas in need of organization. When an individual moves from a house, a town home, a condo, an apartment, or the like, the organization system can be removed and relocated with the individual.
It is to be understood that the above description is intended to be illustrative, and not restrictive. Many other embodiments will be apparent to those of skill in the art upon reviewing the above description. For instance, the mounting projections and the mounting openings of the various components can be disposed on either or both of the mating components. The scope of the invention should, therefore, be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled.

Claims

What is claimed is:
1. An organizational system comprising: at least one console post; and at least one storage device coupled to the console post.
2. The organizational system of claim 1 wherein each console post has coupling features disposed at a plurality of locations along a length of the console post, the coupling features adapted to couple the console post to the at least one storage device or to a mounting surface.
3. The organizational system of claim 1 wherein at least one storage device comprises an adjustable shelving apparatus having at least a first cross member and a second cross member, where the first cross member is slidably engaged with the second cross member.
4. The organizational system as recited in claim 3, further comprising at least one end bracket coupled with the adjustable shelving apparatus, where the end bracket is coupled to a mounting surface.
5. The organizational system as recited in claim 3, further comprising at least one end bracket coupled with the adjustable shelving apparatus, wherein the end bracket is coupled with the console post.
6. The organizational system as recited in claim 4, further comprising an anchor bolt coupled with the end bracket, the anchor bolt for mounting the end bracket to the mounting surface.
7. The organizational system as recited in claim 1, wherein at least one storage device comprises a console shelf.
8. The organizational system as recited in claim 1, wherein at least one storage device comprises a drawer assembly.
9. The organizational system of claim 1 wherein at least one storage device comprises an adjustable clothes rod extending from the console post, the adjustable clothes rod comprising at least one first rod member slidably coupled with at least one second rod member.
10. The organizational system of claim 9, wherein the first rod member is coupled to a first end bracket and the second rod member is coupled to a second end bracket.
11. The organizational system as recited in claim 8, wherein the drawer assembly comprises a drawer having a first engaging profile, and at least one drawer rail having a second engaging profile, where the first engaging profile is slidably engaged by the second engaging profile.
12. The organizational system as recited in claim 11, wherein at least one drawer rail is removably coupled with the console post.
13. The organizational system as recited in claim 8, wherein the drawer assembly comprises: a first drawer rail having a first engaging profile, the first drawer rail coupled to at least one console post; a second drawer rail having a second engaging profile, the second drawer rail coupled to at least one other console post; and a drawer having a third engaging profile disposed on two sides of the drawer, where the third engaging profile of the drawer is slidably received by the first and second engaging profiles of the first and second drawer rails.
14. The organizational system as recited in claim 13, wherein the first and second drawer rails are removably coupled from the respective console posts.
15. The organizational system as recited in claim 8, wherein the drawer assembly comprises at least one drawer, the drawer having a front surface and a rear surface, and the front surface and the rear surface each having a handle disposed thereon.
16. The organizational system as recited in claim 11 , wherein the drawer assembly further comprises a tray slidably engaged with the drawer.
17. The organizational system of claim 16, wherein the drawer further comprises a recessed lip disposed on two opposing sides, the recessed lip adapted to receive the tray.
18. The organizational system as recited in claim 13, wherein the drawer assembly further comprises: a first and second drawer roller rotatably mounted to the drawer wherein the first drawer roller engages the first engaging profile of the first drawer rail and the second drawer roller engages the second engaging profile of the second drawer rail; and a first and second stationary roller rotatably mounted to the first and second rails respectively, wherein the first and second stationary rollers engage the third engaging profile of the drawer.
19. The organizational system as recited in claim 18, wherein the first engaging profile of the first drawer rail has a retaining feature that prevents lateral motion of the first drawer roller.
20. The organizational system as recited in claim 1, wherein at least one storage device comprises a console shelf and at least one storage device comprises a drawer assembly.
21. The organizational system as recited in claim 1, further comprising at least one cap coupled with two console posts wherein the at least one cap and the two console posts form a console post assembly.
22. The organizational system as recited in claim 21, wherein the cap is adapted to receive one or more adjustable levelers.
23. The organizational system as recited in claim 21, wherein the cap is adapted to receive one or more caster wheels.
24. The organizational system as recited in claim 1 , wherein the at least one console post defines a console unit having four console posts.
25. The organizational system as recited in claim 1, wherein each console post is comprised of two or more post segments.
26. The organizational system as recited in claim 25, wherein the post segments are joined by a splice.
27. The organizational system as recited in claim 26, wherein two post segments terminate at a console post cap.
28. The organizational system as recited in claim 27, wherein the console post cap is adapted to receive one or more adjustable levelers.
29. The organizational system as recited in claim 27, wherein the console post cap is adapted to receive one or more caster wheels.
30. The organization system as recited in claim 27, wherein four post segments are connected to one splice such that two post segments extend outwardly from a first side of the splice and two post segment extend outwardly from a second, opposite side of the splice, the distal ends of the post segments of at least one side being coupled by the console post cap, thus forming a console post assembly.
31. The organization system as recited in claim 30, wherein two or more post assemblies are combined to form a console unit.
32. The organizational system as recited in claim 31, wherein the console unit further includes at first shelf coupled with the splice of each post assembly.
33. The organizational system as recited in claim 31 , wherein the console unit further includes at least one shelf coupled to adjacent console post caps of each post assembly.
34. The organizational system as recited in claim 1, further comprising a tie rack coupled to at least one console post, the tie rack movable from a stored position to an extended position.
35. The organizational system as recited in claim 34 wherein the tie rack is adapted to attach to either a first or second side of the console post.
36. The organizational system as recited in claim 1, further comprising a garment hook coupled to at least one console post, the garment hook movable from a stored position to an extended position.
37. The organizational system as recited in claim 36, wherein the garment hook comprises: a receiving component having a first hook feature and a second hook feature, wherein the first hook feature is adapted to support a garment when the garment hook is mounted to a first side of the console post and the second hook feature is adapted to support the garment when the garment hook is mounted to a second side of the console post; and a handle portion to selectively extend the receiving component from the garment hook.
38. The organizational system as recited in claim 2, further comprising a bracket adapted to couple at least one console post to the mounting surface.
39. The organizational system as recited in claim 38, wherein the bracket is adapted to offset the at least one console post from the mounting surface.
40. The organizational system as recited in claim 1, wherein the organizational system further comprises an anti-fungal agent.
41. An organizational system comprising: a first console unit having four console posts, each post having a first end; a shelf secured to the first ends of the console posts; and a first plurality of storage devices coupled to the first console unit.
42. The organization system of claim 41 wherein the storage devices are drawers slidably engaged with the first console unit to form a dresser.
43. The organization system of claim 41 further comprising two additional console posts spaced apart from the first console unit thereby forming a second console unit adjacent to the first console unit wherein a second plurality of storage devices are coupled to the second console unit.
44. An organizational system comprising: a console unit having four console posts, each console post having console apertures; a top header coupled with at least two of the console posts; at least one shelf coupled between at least two console posts; at least one drawer assembly coupled between at least two console posts, wherein the drawer assembly comprises: a drawer having a first engaging profile disposed on two sides of the drawer, a first drawer rail and a second drawer rail each having a second engaging profile, where the first engaging profile of the drawer is slidably engaged by the second engaging profile of the first and second drawer rails; the first drawer rail and the second drawer rail being coupled with the console posts; at least one adjustable shelving apparatus, the adjustable shelving apparatus having at least one first cross member slidably coupled with at least one second cross member; a first and a second end bracket each coupled with the adjustable shelving apparatus, where at least one of the end brackets are coupled with at least two of the console posts; and at least one adjustable clothes rod coupled with the adjustable shelving apparatus, said adjustable clothes rod comprising at least one first rod member slidably coupled with at least one second rod member.
45. An organizational system comprising: an adjustable shelving apparatus comprising at least a first cross member and a second cross member, where the first cross member is slidably engaged with the second cross member, the adjustable shelving apparatus extending from a first shelving end to a second shelving end; and an adjustable clothes rod comprising at least a first rod member and a second rod member, where the first rod member is slidably engaged with the second rod member, the adjustable clothes rod extending from a first rod end to a second rod end; where the first rod end is adapted to couple proximate the first shelving end and the second rod end is adapted to couple proximate the second shelving end.
46. The organizational system of claim 45 wherein the first rod end is coupled to the first shelving end and the second rod end is coupled to the second shelving end such that sliding movement of the adjustable shelving apparatus slidably moves the adjustable clothes rod.
47. The organizational system as recited in claim 45, further comprising at least one end bracket coupled with the adjustable shelving apparatus.
48. The organizational system as recited in claim 45, further comprising one or more console posts coupled to the adjustable shelving apparatus.
49. The organizational system as recited in claim 47, further comprising an anchor bolt coupled with the end bracket, the anchor bolt for mounting the end bracket and the shelving apparatus to a mounting surface.
50. An organizational system comprising: at least two console posts; and at least one adjustable shelving apparatus coupled with the console posts, the adjustable shelving apparatus having at least a first cross member and a second cross member, where the first cross member is slidably engaged with the second cross member.
51. The organizational system as recited in claim 50, further comprising a cam lock assembly associated with the adjustable shelving apparatus, where the cam lock assembly secures the adjustable shelving apparatus with at least one of the console posts.
52. The organizational system as recited in claim 51 , wherein the cam lock assembly comprises a cam lock and cam pin, where the cam pin is secured to a portion of the adjustable shelving apparatus.
53. The organizational system as recited in claim 50, the adjustable shelving apparatus further comprising end brackets coupled with a first end and a second end of the adjustable shelving apparatus, and coupling features disposed on the end brackets.
54. The organizational system as recited in claim 53, wherein the coupling features comprise a cut out for receiving a coupling insert, the coupling insert being adapted to couple a portion of the adjustable shelving apparatus with at least one console post.
55. The organizational system as recited in claim 54, wherein the coupling insert has a peg and a leg member associated therewith.
56. The organizational system as recited in claim 53, wherein the coupling features comprise a slotted tab disposed on the end bracket wherein the slotted tab engages a receiving component on at least one console post.
57. The organizational system as recited in claim 53, wherein the end brackets each have a bore therethrough, the bore adapted to receive a clothes rod therein.
58. The organizational system as recited in claim 50, further comprising at least one adjustable clothes rod coupled with the adjustable shelving apparatus, said adjustable clothes rod comprising at least one first rod member slidably coupled with at least one second rod member.
59. The organizational system as recited in claifti 50, further comprising at least one adjustable clothes rod coupled with the at least two console posts, said adjustable clothes rod comprising at least one first rod member slidably coupled with at least one second rod member.
60. An organizational system comprising: at least two console posts; at least one adjustable shelving apparatus coupled with the at least two console posts, the adjustable shelving apparatus having at least a first cross member and a second cross member, where the first cross member is slidably engaged with the second cross member; and at least one storage device coupled with the at least two console posts to form at least one storage area.
61. A method for installing an organization system comprising: providing two or more console posts; engaging a first set of cross members with a second set of cross members, where the first set of cross members and the second set of cross members each have engaging surfaces; sliding the first set of cross members relative to the second set of cross members to a length; coupling a first end bracket coupled with the first set of cross members with at least one of the console posts; and coupling a second end bracket coupled with the second set of cross members with a mounting surface such that the first set of cross members and the second set of cross members are substantially parallel with the horizontal.
62. The method as recited in claim 61, further comprising coupling a first drawer rail with at least two console posts and coupling a second drawer rail with at least two other console posts.
63. The method as recited in claim 62, further comprising engaging a drawer between the first drawer rail and the second drawer rail such that the drawer is slidably engaged therewith.
64. The method as recited in claim 61, further comprising coupling a shelf between at least two console posts.
65. An organizational system assembly comprising: at least two console posts; at least one adjustable shelving apparatus coupled with the console posts, the adjustable shelving apparatus having at least a first cross member and a second cross member, where the first cross member is slidably engaged with the second cross member; and means for coupling the console posts with a mounting surface.
66. The organizational system assembly as recited in claim 65, further comprising an adjustable clothes rod comprising at least a first rod member and a second rod member, where the first rod member is slidably engaged with the second rod member.
67. The organizational system assembly as recited in claim 65, further comprising a bracket adapted to couple a first adjustable shelving assembly transverse to a second adjustable shelving assembly.
68. The organizational system assembly as recited in claim 65, further comprising at least one coupling insert, the coupling insert being adapted to couple with the adjustable shelving assembly and the console posts.
69. The organizational system assembly as recited in claim 65, further comprising at least one console unit.
70. The organizational system assembly as recited in claim 69, the console unit further comprising at least one drawer assembly.
71. The organizational system assembly as recited in claim 70, the drawer assembly further comprising at least one drawer and at least two rails, each rail adapted to couple with the console posts and adapted to slidably receive the drawer.
72. The organizational system assembly as recited in claim 69, the console unit further comprising at least one console shelf, where the at least one console shelf is adapted to couple with the console posts.
73. The organization system assembly as recited in claim 65, further comprising at least one right angle shelf bracket, the right angle shelf bracket adapted to couple to a second mounting surface and adapted to couple with the adjustable shelving apparatus.
74. An organizational apparatus comprising: at least one adjustable shelving apparatus, the adjustable shelving apparatus having at least one first cross member slidably coupled with at least one second cross member; a cam lock assembly associated with the adjustable shelving apparatus, the cam lock assembly comprising: a cam pin coupled with at least a portion of the adjustable shelving apparatus; and a cam lock rotatably coupled with the cam pin.
75. The organizational system as recited in claim 74, further comprising a cam lock insert, where the cam lock insert is coupled with an end bracket of the adjustable shelving apparatus.
76. The organizational system as recited in claim 75, the cam lock insert further comprising a peg and a leg member, where the peg and leg member are adapted to couple with cooesponding stracture on a console post.
EP99906699A 1998-02-02 1999-02-02 Organization system and method for installing same Withdrawn EP1052918A4 (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
US17371 1987-02-20
US17445 1998-02-02
US09/017,371 US6079803A (en) 1998-02-02 1998-02-02 Closet organization system and method for installing same
US09/017,445 US6142321A (en) 1998-02-02 1998-02-02 Adjustable shelving apparatus
PCT/US1999/002175 WO1999038415A1 (en) 1998-02-02 1999-02-02 Organization system and method for installing same

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EP1052918A1 true EP1052918A1 (en) 2000-11-22
EP1052918A4 EP1052918A4 (en) 2002-04-24

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EP99904534A Withdrawn EP1053403A4 (en) 1998-02-02 1999-02-02 Adjustable shelving apparatus

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AU (2) AU2654599A (en)
CA (2) CA2309837A1 (en)
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CN103072734A (en) * 2013-01-15 2013-05-01 陈雪琴 Multifunctional logistics tray
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Also Published As

Publication number Publication date
WO1999038415A9 (en) 1999-10-21
EP1053403A2 (en) 2000-11-22
IL137644A0 (en) 2001-10-31
EP1053403A4 (en) 2001-05-02
EP1052918A4 (en) 2002-04-24
AU2654599A (en) 1999-08-16
KR20010024896A (en) 2001-03-26
CA2309843A1 (en) 1999-08-05
WO1999038414A2 (en) 1999-08-05
IL137565A0 (en) 2001-07-24
AU2491399A (en) 1999-08-16
KR20010024895A (en) 2001-03-26
WO1999038414A3 (en) 1999-12-02
WO1999038415A1 (en) 1999-08-05
CA2309837A1 (en) 1999-08-05

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