Classifications

• • H—ELECTRICITY
  • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
  • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
  • H05B41/00—Circuit arrangements or apparatus for igniting or operating discharge lamps
  • H05B41/14—Circuit arrangements
  • H05B41/26—Circuit arrangements in which the lamp is fed by power derived from dc by means of a converter, e.g. by high-voltage dc
  • H05B41/28—Circuit arrangements in which the lamp is fed by power derived from dc by means of a converter, e.g. by high-voltage dc using static converters
  • H05B41/295—Circuit arrangements in which the lamp is fed by power derived from dc by means of a converter, e.g. by high-voltage dc using static converters with semiconductor devices and specially adapted for lamps with preheating electrodes, e.g. for fluorescent lamps
  • H05B41/298—Arrangements for protecting lamps or circuits against abnormal operating conditions
  • H05B41/2981—Arrangements for protecting lamps or circuits against abnormal operating conditions for protecting the circuit against abnormal operating conditions
  • H05B41/2985—Arrangements for protecting lamps or circuits against abnormal operating conditions for protecting the circuit against abnormal operating conditions against abnormal lamp operating conditions

Definitions

• This invention relates to an electronic ballast having particular application for driving small diameter fluorescent tubes or lamps, such as the T2, T4 and T5 sizes, and including a shutdown circuit by which to remove power to the oscillator when the tube or lamp is close to or at the end of its useful life or when an abnormal condition occurs (e.g. an excessive operating temperature, a defective tube, and the like) .
• an abnormal condition e.g. an excessive operating temperature, a defective tube, and the like
• T2, T4 and T5 sizes are known to experience excessively high increases in temperature due to the increase in lamp voltage and/or current as the lamp approaches the end of its useful life. More particularly, a characteristic of such tube/lamp is to develop an extremely high temperature (approximately 350 degrees C) on the exterior surface or wall thereof when operating under an abnormal condition and especially at the end of its life.
• the tube/lamp base and/or socket and/or fixture may become susceptible to melting or burning. Furthermore, it is possible that sustained operation at these high temperatures will cause the glass wall of the tube/lamp to crack and/or melt with the result that molten glass particles will fall free from the tube/lamp. Consequently, there exists a risk of fire and the loss associated therewith.
• ballast having a reliable, fast-acting shutdown circuit whereby to disable the oscillator and terminate tube/lamp operation whenever such tube or lamp operates under an abnormal condition that is accompanied by a significant increase in temperature. It would also be desirable that such ballast be suitable for use with a small diameter tube/lamp, inasmuch as commercially available electronic ballasts are commonly not designed to respond to such anomalies, particularly those occurring in small diameter tubes and lamps.
• an electronic ballast for driving single or multiple fluorescent tubes or lamps, regardless of manufacture, particularly small diameter lamps such as the T2 (0.25 inches), the T4 (0.5 inches) and the T5 (0.625 inches).
• the electronic ballast includes a reliable shutdown circuit that is responsive to increases in voltage that are typical in a tube or lamp operating under an abnormal condition, particularly at the end of its useful life.
• the shutdown circuit herein described is adapted to insure reliable and safe control of all lamp operating modes in order to prevent overheating and the possibility of fire in the event that an abnormal operating condition is sensed.
• the electronic ballast includes an input filter to reduce the RF interference of the input power and a high power factor DC power supply that receives the filtered input power.
• Output voltage from the DC power supply is provided via a relay switch arm to drive the ballast oscillator having the usual pair of transistors operating in a push-pull fashion.
• a relay for controlling the relay switch arm is connected to an optoisolator having a photoresponsive transistor and a light emitting diode.
• the photoresponsive transistor of the optoisolator is connected between the output of the DC power supply and the relay switch arm via the relay.
• the LED of the optoisolator is connected between a winding of the ballast transformer and a transistor trigger switch which is adapted to trigger shutdown of the oscillator in response to an increased operating voltage.
• Voltage for a first fluorescent tube/lamp is supplied thereto from the ballast transformer via a first diode bridge rectifier, and voltage for a second fluorescent tube/lamp is supplied from the ballast transformer via a second diode bridge rectifier
• the transistor trigger switch In operation, when the fluorescent tubes/lamps operate within an acceptable range of voltages, the transistor trigger switch is rendered non-conducting and the shutdown operation will not be triggered. However, should the operating voltage of one fluorescent tube/lamp increase as a consequence of an abnormal operating condition (e.g. the end of its life) , the transistor trigger switch will be rendered conducting by the increased voltage to establish a current path through the light emitting diode of the optoisolator. The light emitting diode will now light and the photoresponsive transistor of the optoisolator will be correspondingly rendered conducting to establish a current path from the DC power supply to the relay.
• an abnormal operating condition e.g. the end of its life
• the relay is then energized and the relay switch arm is accordingly switched from a first switch contact to a second switch contact to interrupt power to the oscillator transistors and thereby shutdown the ballast. More particularly, a current path is established from the output of the DC power supply to the base of the photoresponsive transistor via the switch arm engaging the second switch contact to hold the photoresponsive transistor in a conducting state until input power is turned off and the photoresponsive transistor is reset.
• FIG. 1 is a schematic of the electronic ballast which forms the present invention having a unique shutdown circuit for single or multiple fluorescent tubes or lamps;
• FIG. 2 shows a first modification to the ballast of FIG. 1
• FIG. 3 shows a second modification to the ballast of FIG. 1
• FIG. 4 shows a waveform that is indicative of the operation of the modified ballast of FIG. 3.
• DETAILED DESCRIPTION In accordance with a first embodiment of the present invention, and referring to FIG. 1 of the drawings, an electronic ballast is disclosed to power one or more fluorescent tubes or lamps, especially small diameter sizes T2, T4 and T5.
• the ballast includes a pair of AC power input terminals 10 and 12 that are connected to the input of a RFI filter 14.
• the output of RFI filter 14 is connected to the input of a high power factor DC power supply 20.
• An electrolytic capacitor Cl is connected across the output terminals of the DC power supply 20 following a diode Dl, such that one plate of capacitor Cl is connected to the cathode of diode Dl.
• Capacitor Cl functions to smooth the DC voltage provided by the DC power supply 20 to drive the oscillator of the ballast.
• DC voltage is supplied from the output of power supply 20 to a high frequency ferrite choke 22 having a pair of coils Lla and Lib.
• the coils Lla and Lib are wound in opposite directions such that the choke 22 is adapted to limit the amount of high frequency current passing therethrough.
• a capacitor C4 that is connected in parallel with electrolytic capacitor Cl is connected between the high frequency choke 22 and a relay switch arm 24.
• the relay switch arm 24 is adapted to be switched from a first relay contact 25-1 so as to communicate with the oscillator trigger circuit to a second relay contact 25-2 so as to communicate with an optoisolator 44 for an important purpose that will be disclosed in greater detail hereinafter.
• the aforementioned oscillator trigger circuit is interconnected with the DC power supply 20 via choke 22 when the relay switch arm 24 engages relay contact 25-1 as shown in FIG. 1.
• the trigger circuit is adapted to drive the usual high frequency oscillator of the ballast. More particularly, the trigger circuit includes the series connection of a resistor R2 and a trigger capacitor C5.
• the series connection of resistor R2 and capacitor C5 is connected across the connector-emitter paths of a pair of oscillator transistors TRl and TR2.
• the anode of a diode D4 and one electrode of a diac D5 are connected together at a common electrical junction between the series connected resistor R2 and the trigger capacitor C5.
• a resistor R3 is connected in series between the opposite electrode of the diac D5 and the base of one of the oscillator transistors TR2.
• the high frequency oscillator which is controlled by the aforementioned trigger circuit and a power output circuit, includes the aforementioned oscillator transistors TRl and TR2.
• the base of oscillator transistor TRl is connected in a feedback path with the emitter of transistor TRl via the parallel connection of a resistor R6 and a first winding L2a of an oscillation and power output transformer L2.
• the base of transistor TR2 is connected in a feedback path with the emitter of transistor TR2 via the parallel connection of a resistor R7 and a second winding L2c from the oscillator and power output transformer L2.
• trigger resistor R3 is connected between diac D5 and the base of oscillator transistor TR2 at a common electrical junction with feedback resistor R7.
• the output circuit of the electronic ballast FIG. 1 also includes a third transformer winding L2b.
• One terminal of winding L2b is connected to one plate of an output capacitor C6, while the opposite terminal of winding L2b is connected to the second plate of output capacitor C6 at a common electrical junction with one terminal of the feedback resistor R6, feedback transformer winding L2a, and the emitter of oscillator transistor TRl.
• Current from oscillator transistors TRl and TR2 passes through winding L2b to be fed back to the bases of transistors TRl and TR2 to initiate oscillator operation.
• a first current limiting capacitor C13 is connected between one terminal of a fourth transformer winding L2e and a common electrical junction 30 with one terminal of a first fluorescent tube or lamp 26 and a diode bank 31 at which a pair of soon-to-be described diode rectifier bridges are formed.
• a second current limiting capacitor C14 is connected between the first terminal of transformer winding L2e and a common electrical junction 32 with one terminal of a second fluorescent tube or lamp 28 and the diode bank 31.
• the second terminal of transformer winding L2e is connected at a common electrical junction 34 with the second terminals of each of the first and second fluorescent tubes or lamps 26 and 28 and one plate of a capacitor C9.
• the second plate of the capacitor C9 is connected to the diode bank 31 and to each of the diode rectifier bridges included therein.
• transformer winding L2e will supply voltages (typically 300 to 800 volts) at high frequency (e.g. 22 to 30 KHz) so that the high frequency voltage can be tuned to suit the starting voltage requirements of the fluorescent tubes/lamps.
• a resistor Rl is connected between a common electrical junction 36 formed with the positive output terminal of DC power supply 20 and the anode of diode Dl and a common electrical junction 38 formed with one terminal of a relay 40, the cathode of a back biased diode D6 and one plate of an electrolytic capacitor C7.
• the second plate of capacitor C7, the anode of diode D6 and the second terminal of relay 40 are all connected together at a common electrical junction 42, such that relay 40, diode D6 and capacitor C7 are connected in electrical parallel.
• the relay 40 is adapted to control the position of relay switch arm 24 between relay contacts 25-1 and 25-2 by which the power supply 20 is interconnected with either the oscillator trigger circuit or the optoisolator 44.
• the aforementioned common electrical junction 42 is connected to the optoisolator 44 (e.g. an integrated circuit) including a photoresponsive transistor TR and a light emitting diode (LED) 48. More particularly, common electrical junction 42 is connected to the collector of photoresponsive transistor TR.
• the emitter of transistor TR is connected to a common electrical junction 46 with the negative output terminal of DC power supply 20 and the coil Lib of the high frequency choke 22.
• the base of transistor TR of optoisolator 44 is connected via a current limiting resistor R8 to the relay switch contact 25-2.
• LED 48 of optoisolator 44 is located in proximity to the photoresponsive transistor TR so that the conductivity of transistor TR is dependent upon the light emission of LED 48. Therefore, the anode of LED 48 is connected (via a resistor Rll and a diode D14) to one terminal 50 of a fifth transformer winding L2d such that LED 48 is adapted to receive current through a current supply path comprising winding L2d, diode D14 and resistor Rll.
• the cathode of LED 48 is connected to the collector of a transistor trigger switch TR3 that controls the energization of LED 48 and, hence, the conductivity of photoresponsive transistor TR.
• transistor trigger switch TR3 is connected to a second terminal 52 of transformer winding L2d so that when transistor TR3 is switched on, a portion of the current that is supplied to LED 48 will be returned to terminal 52 of transformer winding L2d via the collector-emitter conduction path of transistor trigger switch TR3.
• the anode of a Zener diode D13 is connected to the base of transistor trigger switch TR3.
• the cathode of Zener diode D13 is connected to a common electrical junction 54 with one plate of an electrolytic capacitor Cll and first terminals of respective resistors R9 and RIO.
• Electrolytic capacitor Cll and resistor RIO are connected in electrical parallel with one another and with a smoothing capacitor CIO.
• one plate of smoothing capacitor CIO, the second plate of electrolytic capacitor Cll and the second terminal of resistor RIO are connected together at a common electrical junction 56 that is also common to the second terminal 52 of transformer winding L2d.
• the transformer winding L2e develops a high frequency voltage to start each of the fluorescent tubes or lamps 26 and 28. More particularly, the voltage for causing tube or lamp 26 to fire is applied across electrical junctions 30 and 34 via capacitor C9 and a first of the diode bridge rectifiers from diode bank 31 comprising diodes D8, D9, D10 and Dll. At the same time, the voltage for causing tube or lamp 28 to fire is applied across electrical junctions 32 and 34 via capacitor C9 and the second diode bridge rectifier from diode bank 31 comprising diodes D7, D8, D9 and D12.
• diode bank 31 It is important to recognize that a total of six diodes from the diode bank 31 form the aforementioned first and second diode bridge rectifiers, such that some of the diodes (e.g. D8 and D9) from bank 31 are shared by both diode bridge rectifiers. It may also be appreciated that the number of diodes which form the bank 31.
• the bank 31 will increase as the number of fluorescent tubes or lamps increase.
• the two DC voltages produced by the first and second diode bridge rectifiers of diode bank 31 are smoothed by capacitor CIO and passed through resistors R9 and RIO (which function as a voltage divider) to establish a DC voltage across electrolytic capacitor Cll between electrical junctions 54 and 56.
• resistors R9 and RIO which function as a voltage divider
• Zener diode D13 will now be forward-biased in a conducting state such that the DC voltage at electrical junction 54 will pass through Zener diode D13 and a DC current (having transformer winding L2e as its energy source) will be applied to the base of transistor trigger switch TR3 via resistor R9 and Zener diode D13 by which to trigger the shutdown operation of the tubes/lamps 26 and 28.
• the DC voltage applied to the base of transistor trigger switch TR3 from electrical junction 54 will cause the transistor TR3 to be rendered conducting and establish a current path through transistor TR3 and the LED 48 of optoisolator 44, whereby to cause LED 48 to light and the photoresponsive transistor TR of optoisolator 44 to be rendered conducting.
• DC current will now flow from terminal 50 of transformer winding L2d to terminal 52 thereof via a current path comprising diode D14, resistor Rll, LED 48 and trigger switch transistor TR3. Moreover, DC current will also flow to the base of the photoresponsive transistor TR of optoisolator 44 via relay switch arm 24 and resistor R8 for causing transistor TR to remain in a conducting state until the input power to the ballast at input terminals 10 and 12 is turned off, at which time the photoresponsive transistor TR of optoisolator 44 will be reset.
• FIG. 2 of the drawings shows a first modification to the electronic ballast of FIG. 1.
• the DC power supply 60 that is connected between the output of RFI filter 14 and either the ballast oscillator during normal lamp operation or the optoisolator 44 during oscillator shutdown includes an iron choke La, a capacitor Ca, and a diode rectifier bridge 62.
• resistor Rl is connected between the positive output terminal 36 of power supply 60 and the relay 40 so that DC current can be supplied to optoisolator 46 in the manner that was described above to achieve oscillator shutdown.
• resistor Rl and diode Dl are located at the output side of the power source rectifier 62 of power supply 60 and before the electrolytic smoothing capacitor Cl.
• Capacitor Ca which is located at the input side of rectifier bridge 62, is connected in parallel with the smoothing capacitor Cl that is located at the output side of rectifier bridge 62 and after resistor Rl.
• the particular selection of capacitor Ca and iron choke La advantageously forms a power factor controller so as to maximize the power factor of DC power supply 60.
• FIG. 3 of the drawings shows a second modification to the electronic ballast of FIG. 1. More particularly, a commercially available power factor controller 70 can be used in place of capacitor Ca and iron choke La of FIG. 2 to provide the electronic ballast of FIG. 1 with a high power factor characteristic.
• a commercially available power factor controller 70 can be used in place of capacitor Ca and iron choke La of FIG. 2 to provide the electronic ballast of FIG. 1 with a high power factor characteristic.
• known integrated circuits which are suitable power factor controllers for use in this embodiment are available from Motorola Corporation under Model Nos. MC34262 and MC33262.
• the precise location of the power factor controller 70 in the electronic ballast shown in FIG. 3 is believed to be unique.
• the power factor controller 70 is connected to the control electrode of a discrete power MOS transistor 72.
• the power factor controller 70 drives the power transistor 72 so as to implement active power factor correction for sinusoidal line current consumption.
• the series connection of power transistor 72 with an iron choke Lb is located between the DC power supply 74 and the electrolytic capacitor Cl. While the iron choke La of the ballast shown in FIG. 2 was located between filter 14 and diode bridge 62, it should be noted that the iron choke Lb of the ballast shown in FIG. 3 is connected in series with power transistor 72 and located after the diode bridge 76.
• FIG. 3 The remaining elements of the ballast shown in FIG. 3 which are common to the ballast of FIG. 1 have been provided with the same reference numerals.
• the voltage waveform between point 36 (i.e. the connection of resistor Rl to the output of diode bridge 76) and point 78 (i.e. the input to the optoisolator 44) is shown at FIG. 4 of the drawings.
• the electronic ballast herein disclosed is characterized as being lightweight, energy efficient and of relatively low manufacturing cost. Moreover, the ballast is capable of a high power factor, low total harmonic distortion and minimal radio frequency interference.
• the shutdown circuit is adapted to insure reliable and safe control of all lamp operating modes in order to prevent overheating and the possibility of fire in the event that the fluorescent tube or lamp has reached the end of its useful life or the tube/lamp is defective or is otherwise being operated under an abnormal condition.

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• 1997
  • 1997-12-30 EP EP97951039A patent/EP1050197A1/de not_active Withdrawn
  • 1997-12-30 AU AU54735/98A patent/AU5473598A/en not_active Abandoned
  • 1997-12-30 WO PCT/CA1997/000995 patent/WO1999035892A1/en not_active Application Discontinuation

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