EP1047562A1 - Manchon rempla able - Google Patents

Manchon rempla able

Info

Publication number
EP1047562A1
EP1047562A1 EP98901730A EP98901730A EP1047562A1 EP 1047562 A1 EP1047562 A1 EP 1047562A1 EP 98901730 A EP98901730 A EP 98901730A EP 98901730 A EP98901730 A EP 98901730A EP 1047562 A1 EP1047562 A1 EP 1047562A1
Authority
EP
European Patent Office
Prior art keywords
layer
sleeve
polymeric
rubber
replaceable sleeve
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP98901730A
Other languages
German (de)
English (en)
Inventor
William James Lane, Iii
Michael Edward Mclean
Thomas Gerald Ferguson
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Day International Corp
Original Assignee
Day International Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Day International Corp filed Critical Day International Corp
Publication of EP1047562A1 publication Critical patent/EP1047562A1/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/16—Devices for covering leaks in pipes or hoses, e.g. hose-menders
    • F16L55/168—Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe
    • F16L55/17—Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe by means of rings, bands or sleeves pressed against the outside surface of the pipe or hose
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00—Layered products comprising a layer of natural or synthetic rubber
    • B32B25/04—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C1/00—Forme preparation
    • B41C1/18—Curved printing formes or printing cylinders
    • B41C1/182—Sleeves; Endless belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N7/00—Shells for rollers of printing machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N2207/00—Location or type of the layers in shells for rollers of printing machines
    • B41N2207/02—Top layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N2207/00—Location or type of the layers in shells for rollers of printing machines
    • B41N2207/04—Intermediate layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N2207/00—Location or type of the layers in shells for rollers of printing machines
    • B41N2207/14—Location or type of the layers in shells for rollers of printing machines characterised by macromolecular organic compounds

Definitions

  • the present invention relates to a replaceable sleeve which may be readily mounted onto a cylindrical carrier, and more particularly, to a replaceable sleeve comprising a multilayer reinforced composite which may be cured in a single vulcanizing step.
  • Rubber- covered cylindrical rollers are widely used in industry for a number of applications, particularly for web or sheet handling and processing applications such as the embossing, calendering, laminating, printing and coating of paper, film, foil, and other materials.
  • Such rubber-covered rollers are often employed in conveyors and various office machines.
  • Such rollers are typically comprised of a cylindrical (metal) core or other support with an outer covering of rubber, elastomer, or polymer material.
  • the covering on the rollers wears down and must be resurfaced or replaced. This typically requires that the rollers be sent to an outside source where the old surface is ground down and a new surface is applied.
  • Cylindrical rollers are widely used in the printing industry.
  • printing rollers or sleeves are used in the flexographic printing industry for providing a mountable surface for flexographic printing plates.
  • the sleeve is mounted onto a printing cylinder using pressurized air to expand the sleeve, and the printing plates are then attached to the outer surface of the sleeve.
  • printing sleeves for use on printing cylinders have been employed in the past, more recently, printing sleeves have been developed which are comprised of polymeric materials.
  • printing sleeves are known which include laminated polymeric layers reinforced with a woven or nonwoven fabric layer.
  • Such sleeves provide an advantage over metal rollers in that they are readily expandable for mounting on a cylinder, are seamless, and provide good structural integrity for printing operations without the damage and safety limitations of thin metal sleeves.
  • such sleeves are typically expensive and slow to fabricate as each component must be formed and cured separately and then assembled or formed into a composite.
  • many polymeric printing sleeves in use require specific polymers and/or cure temperatures, which restricts the choice of materials or properties of the finished sleeve surface which may be desired for different printing applications.
  • the present invention meets that need by providing a replaceable sleeve adapted to be mounted on a cylindrical carrier which is comprised of a multilayer composite and which may be used in a number of applications which typically utilize polymer covered rolls including but not limited to web or sheet handling operations and flexographic printing operations.
  • the sleeve is efficiently produced as the layers comprising the sleeve may be cured simultaneously.
  • the sleeve is essentially seamless, chemically resistant, and may be easily mounted on a variety of carriers. When used in printing operations, the sleeve provides high print quality and performs within the tolerance levels required by the printing industry.
  • a replaceable sleeve which is adapted to be mounted on a carrier.
  • carrier we mean any structure which functions to support the sleeve during use and allows it to rotate during use including but not limited to cylinders, - 3 -
  • the replaceable sleeve is made up of a combination of layers including an inner polymeric layer, a reinforcing layer overlying the inner layer, an intermediate polymeric layer overlying the reinforcing layer, and an outer polymeric layer forming a working surface, where the Shore A hardness of the inner polymeric layer is generally equal to or greater than the Shore A hardness of the intermediate and outer polymeric layers.
  • working surface we mean that the outer surface of the sleeve may be adapted for a number of uses such as printing, embossing, coating, calendering, etc.
  • the inner layer, intermediate layer, and outer layer are comprised of an elastomeric material selected from, but not limited to, the group consisting of butyl rubber, nitrile rubber, EPD rubber, natural rubber, synthetic rubber, neoprene rubber, a blend of nitrile rubber and polyvinyl chloride, and polyurethane .
  • the inner layer, intermediate layer, and outer layer preferably have a Shore A durometer hardness of from about 30 to 90.
  • the inner layer has a Shore A hardness of at least about 70, and comprises, for example, a carboxylated nitrile-butadiene copolymer.
  • the inner layer enhances the durability of the sleeve for repeated usage.
  • the reinforcing layer is preferably comprised of wound fibers of a material selected from the group consisting of polyester, cotton, fiberglass, cotton-wrapped polyester, rayon, carbon filaments, and other high modulus synthetic or organic fibers.
  • the sleeve further includes a cushion layer which may be positioned between the intermediate polymeric layer and the outer surface layer which functions to provide energy absorption and resiliency to the sleeve.
  • the cushion layer may be comprised of an open or closed-cell polymeric foam or a polymer layer having a Shore A durometer hardness of from about 25 to 55.
  • the outer polymeric layer functions both as a protective layer for the cushion layer as well as providing a working surface having the particular characteristics needed for a specific end use.
  • each of the layers comprising the sleeve has a thickness of from about 0.005 to 0.750 inches (0.0127 cm to 1.905 cm) .
  • the present invention also provides a method of making the replaceable sleeve of the present invention, which comprises the steps of forming an inner layer of a hard polymeric material into a cylindrical shape and mounting the layer on a support.
  • a reinforcing layer is applied over the outer surface of the inner layer, and an intermediate polymeric layer is applied over the outer surface of the reinforcing layer.
  • An outer polymeric layer may be applied over the outer surface of the intermediate polymeric layer.
  • the layers are then cured simultaneously in a single step to form the sleeve.
  • the layers are preferably cured at a temperature of between about 285°F to 310°F (140°C to 154°C) and for a time to effect vulcanization of all of the layers.
  • the method also includes the optional step of applying a cushion layer over the outer surface of the intermediate polymeric layer prior to applying the outer layer.
  • the cushion layer is comprised of an open or closed-cell polymeric foam
  • the cellular structure may be formed in a separate step prior to applying the outer layer.
  • the outer surface of the resulting sleeve may be further processed as desired to provide a working surface for specific applications.
  • the outer layer may be ground to provide a surface roughness which is suitable for applications such as coating, calendering, laminating, and the like, or which may be polished, etched or engraved to provide a surface which may be used for embossing or printing.
  • the sleeve may be readily mounted and dismounted from a carrier using pressurized air.
  • the sleeve may be used in any other applications which require the use of a polymer covered roller, such as flood/solid color print rolls, meter rolls, nip rolls, support rolls, and the like.
  • Fig. 1 is a perspective view, partially sectioned, of the replaceable sleeve of the present invention mounted on a printing cylinder;
  • Fig. 2 is a perspective view of the replaceable sleeve of Fig. 1; and
  • Fig. 3 is a sectional view taken along lines 2- -2 of Fig. 2.
  • the replaceable sleeve of the present invention provides several advantages over other prior sleeves that are covered with rubber or polymer in that all of the layers comprising the sleeve are seamless and may be cured in a single step, which allows the sleeve to be produced more efficiently. And, because the layers comprising the sleeve are not limited to the use of specific polymers or curing methods, the properties of the sleeve may be tailored as desired for specific applications. For example, where the sleeve is used in printing operations, the outer layer of the sleeve may be finished so that it can be used as the printing surface, thus eliminating the requirement for the attachment of separate printing plates.
  • the sleeve of the present invention also offers the advantage that it may be easily replaced on-site without having to shut down processing equipment for extended periods of time. That is, when the sleeve surface becomes
  • the sleeve may be readily dismounted from its carrier, and a new sleeve quickly mounted in its place.
  • FIG. 1 the replaceable sleeve 10 of the present invention is shown. As shown in Fig. 1, the sleeve 10 is mounted on a conventional printing cylinder 12.
  • cylinder 12 is hollow and may include an interior chamber (not shown) which is used as a compressed air chamber through which air may be passed for expanding the sleeve 10 during mounting and dismounting operations.
  • the cylinder may include a plurality of spaced apart, radially- extending apertures 18 from which air in the chamber may exit to or which may be used to expand the sleeve 10 during mounting and dismounting operations.
  • the air is introduced into the chamber by an air hose 14 which can communicate with the apertures of the cylinder 12.
  • sleeve is typically mounted onto the cylinder by introducing air at a pressure of about 80- 120 psi (5.6 to 8.4 kg/cm 2 ) to expand the sleeve and permit it to be slipped onto the cylinder.
  • Fig. 3 illustrates the layers comprising sleeve 10 including an inner polymeric layer 20, a reinforcing layer 22 overlying inner layer 20, an intermediate polymeric layer 24 overlying reinforcing layer 22, and an outer polymeric layer 28.
  • the sleeve may optionally include a cushion layer 26 between outer layer 28 and intermediate layer 24.
  • Any suitable rubber adhesives 19 may be used to bond the layers together during vulcanization including but not limited to ChemlokTM, commercially available from Lord Corporation.
  • the inner, intermediate, and outer polymeric layers of the sleeve may be comprised of a number of different polymers including butyl rubber, EPDM rubber, nitrile rubber, natural rubber, neoprene rubber, a blend of nitrile and polyvinyl chloride, polyurethane, and synthetic rubber. Suitable synthetic rubbers include HypalonTM, a chlorosulfonated polyethylene available from DuPont.
  • Inner polymeric layer 20 is preferably comprised of a carboxylated nitrile copolymer, which has a Shore A durometer hardness of between about 65 to 90 after vulcanization. The hardness and toughness of the inner layer provides abrasion resistance to the sleeve and forms a sufficiently stable structure which provides support for the remaining layers of the sleeve. - 7 -
  • Reinforcing layer 22 provides additional dimension and support to the sleeve, and is preferably comprised of wound fibers such as polyester, cotton, fiberglass, cotton-wrapped polyester, rayon, carbon filaments, or other high modulus synthetic or organic fibers.
  • Suitable synthetic fibers include aramid fibers available from DuPont under the designation Kevlar ® and fiberglass or polyester threads available from a variety of sources. Preferred for use in the present invention are fiberglass fibers which have been twisted into a cord or thread.
  • Cushion layer 26 provides cushion to the outer surface layer of the sleeve. In instances where the sleeve is used in printing operations, the cushion layer also provides cushion to the printing plate that may be adhered to it.
  • the cushion layer typically comprises an open-celled polymeric foam or a layer of a soft polymer having a Shore A durometer hardness of from about 25 to 55.
  • inner polymeric layer 20 is formed by either an extrusion process in which the desired polymer is extruded as a cylindrical tube through an extrusion die, or by calendering layers of the polymer onto a mandrel . If the inner layer is formed by extrusion into a tube, it is subsequently mounted onto a mandrel by expansion with blown air.
  • the mandrel is typically cylindrically-shaped and may include a hollow internal chamber and a plurality of holes on its outer surface to allow the passage of pressurized air.
  • the inner polymeric layer After the inner polymeric layer has been mounted or formed on the mandrel, it remains in an uncured state.
  • An adhesive is then preferably applied to the inner layer to form an adhesive layer 19 prior to the application of reinforcing layer 22.
  • the reinforcing layer which preferably comprises fiberglass or polyester twisted cord, is then applied to the inner layer 20 by winding under tension and wrapped around the layer at approximately 20 to 35 threads per linear inch.
  • Another layer of adhesive is then preferably applied over the reinforcing layer.
  • Intermediate layer 24 may be formed in the same manner as inner layer 20, either by extrusion or calendering. If formed by extrusion, the intermediate layer is then mounted by expansion with blown air onto the sleeve over adhesive layer 19.
  • cushion layer 26 another layer of adhesive may be applied over the intermediate layer prior to application of the cushion layer.
  • the cushion layer may be formed by conventional means known in the art, and is preferably formed by extruding the desired polymer with chemical blowing agents which are activated during vulcanization. Suitable chemical blowing agents include magnesium sulfate, hydrated salts, hydrazides such as p-toluene sulfonyl hydrazide and p,poxybisbenzene, sulfonyl hydrazide, and carbonamides such as 1, 1' -azobisformamide. Nitrate, nitrite, bicarbonate and carbonate salts may also be used.
  • the cushion layer may be formed in a separate step as disclosed in commonly-assigned U.S. Patent No. 4,548,858 to Meadows.
  • the cushion layer may be formed by mixing a suitable salt such as hydrated magnesium sulfate with a polymeric material such as rubber and then curing and leaching the salt out, forming cavities in the rubber. Such a process is disclosed in commonly assigned U.S. Patent No. 3,928,521 to Haren et al .
  • Still another method of forming the cushion layer includes the incorporation of microcapsules in an elastomeric matrix and fixing those microcapsules in a low temperature partial vulcanization step as described in U.S. Patent No. 4,770,928 to Gaworoski .
  • Outer polymeric layer 28 is then formed, either by extrusion or calendering as described above, and then mounted over the cushion layer.
  • a layer of adhesive may be applied to the cushion layer prior to application of the outer layer.
  • the sleeve assembly is then preferably cured (at a temperature of between about 285°F to 310°F (140°C to 154°C) ) , for a time sufficient to completely vulcanize each layer in the sleeve in a single step.
  • a curing time of only about 45 minutes may be needed, while for larger sleeves, a curing time of more than 6 hours may be required. This flexibility provides an advantage over previous methods which require the same amount of curing time regardless of the size of the sleeve.
  • the sleeve described herein preferably includes inner, intermediate, and outer polymeric layers as well as a reinforcing layer and optional cushion layer
  • the sleeve may also be constructed so that it comprises only the inner layer, or only the inner layer, reinforcing layer, and intermediate layer.
  • the sleeve may also be fabricated to include only the inner layer, reinforcing layer, intermediate layer and cushion layer.
  • Other variations of the layers comprising the sleeve are possible and within the scope of the invention, as long as the sleeve includes the inner hard polymeric layer.
  • the outer surface of the cured sleeve may then be finished as desired by conventional means such as grinding and polishing to provide proper surface conditions for printing or other applications.
  • the surface is preferably ground so as to achieve a surface roughness of about 20 to 100 microinches (5 x 10 "5 cm to 2.5 x 10 "4 cm) .
  • the sleeve is preferably super polished to provide a finish of from about 5 to 35 microinches (1.25 x 10 "5 cm to 8.9 x 10 "5 cm) .
  • the resulting sleeve is capable of meeting tolerances required in the printing industry.
  • the outer surface of the sleeve may further be mechanically or chemically etched or laser engraved to provide a suitable surface for transferring ink images onto a substrate, or for other uses such as texturing, embossing, coating etc. It should be appreciated that the properties of the sleeve may be tailored as desired by modifying the materials used for each layer, as well as by modifying the layer thickness and curing method. - 10 -
  • the sleeve of the present invention can be readily mounted onto or dismounted from any typical carrier such as cylinders, tubes, liners, etc.
  • the sleeve of the present invention may be used for any other applications which typically utilize a polymer covered roll including coating, tinting, embossing, laminating, impression, nip, and backup rolls.

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Printing Plates And Materials Therefor (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)

Abstract

L'invention concerne un manchon (10) remplaçable pourvu d'une surface de travail, qui est adapté pour être monté sur un support (12). Ledit manchon comprend une couche polymère intérieure (20), une couche de renforcement (22) se trouvant sur la couche intérieure, une couche polymère intermédiaire (24) se trouvant sur la couche de renforcement, et une couche polymère extérieure (28). Ledit manchon peut comprendre une couche d'amortissement (26) placée entre la couche intermédiaire et la couche extérieure. Les couches constituant le manchon sont formées autour d'un support et ensuite sont durcies simultanément en une seule étape. Le manchon obtenu peut être utilisé pour des opérations d'impression ou pour effectuer d'autres opérations telles que le couchage, le gaufrage, le contre-collage, le calandrage et des opérations similaires.
EP98901730A 1998-01-15 1998-01-15 Manchon rempla able Withdrawn EP1047562A1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/US1998/000323 WO1999036270A1 (fr) 1998-01-15 1998-01-15 Manchon remplaçable

Publications (1)

Publication Number Publication Date
EP1047562A1 true EP1047562A1 (fr) 2000-11-02

Family

ID=22266171

Family Applications (1)

Application Number Title Priority Date Filing Date
EP98901730A Withdrawn EP1047562A1 (fr) 1998-01-15 1998-01-15 Manchon rempla able

Country Status (4)

Country Link
EP (1) EP1047562A1 (fr)
AU (1) AU5818398A (fr)
EA (1) EA002198B1 (fr)
WO (1) WO1999036270A1 (fr)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BR8000936U (pt) * 2000-05-26 2002-01-02 Laserflex Matrizes Graficas Lt Camisa estruturada polimérica para impressão flexográfica
EP1164011A3 (fr) * 2000-06-16 2005-09-14 ROSSINI S.p.A. Manchon multicouche
US20050277062A1 (en) * 2004-05-07 2005-12-15 Mclean Michael E Method of making a photopolymer sleeve blank having an integral UV transparent cushion layer for flexographic printing
US8252514B2 (en) 2006-03-14 2012-08-28 Day International, Inc. Flexographic printing plate assembly
JP5028491B2 (ja) * 2006-11-29 2012-09-19 エピソード ワン パートナーズ リミテッド 乳児ケアに関する改善
EP3009270A4 (fr) * 2013-06-12 2017-05-10 Kinyosha Co. Ltd. Matériau de plaque d'impression flexographique
JP6554187B2 (ja) * 2016-02-02 2019-07-31 富士フイルム株式会社 円筒状印刷版、円筒状印刷版原版、円筒状印刷版原版の製造方法、及び、円筒状印刷版の製造方法
ES2919561T3 (es) * 2019-02-20 2022-07-27 Flint Group Germany Gmbh Cilindro de baja vibración

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US3733233A (en) * 1969-05-16 1973-05-15 Abrasive Aids Pty Ltd Method of making a roller
DE3140122C2 (de) * 1981-10-09 1987-11-12 Continental Gummi-Werke Ag, 3000 Hannover Mehrschichtiges Drucktuch und Verfahren zu dessen Herstellung
JPS58114935A (ja) * 1981-12-28 1983-07-08 Hitachi Cable Ltd 流体圧力装置用フレキシブルスリ−ブの製造方法
JPS58114936A (ja) * 1981-12-28 1983-07-08 Hitachi Cable Ltd 筒状複合ゴム予備成形品の製造方法
FR2659903B1 (fr) * 1990-03-23 1994-11-04 Rollin Sa Element elastique et compressible d'impression formant blanchet.
CA2068629C (fr) * 1991-05-14 1996-05-07 James B. Vrotacoe Blanchet d'imprimerie tubulaire sans passage
US5260123A (en) * 1991-06-28 1993-11-09 Bridgestone Corporation Block copolymers of polysiloxanes and copolymers of conjugated dienes and aromatic vinyl compounds, and multilayer structures containing same
JP2832157B2 (ja) * 1995-02-16 1998-12-02 住友ゴム工業株式会社 印刷用ブランケット

Non-Patent Citations (1)

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Title
See references of WO9936270A1 *

Also Published As

Publication number Publication date
EA002198B1 (ru) 2002-02-28
EA200000721A1 (ru) 2000-12-25
WO1999036270A1 (fr) 1999-07-22
AU5818398A (en) 1999-08-02

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