EP1044735B1 - Procédé et dispositif pour la fabrication en continue des profilés finis métalliques - Google Patents
Procédé et dispositif pour la fabrication en continue des profilés finis métalliques Download PDFInfo
- Publication number
- EP1044735B1 EP1044735B1 EP00106593A EP00106593A EP1044735B1 EP 1044735 B1 EP1044735 B1 EP 1044735B1 EP 00106593 A EP00106593 A EP 00106593A EP 00106593 A EP00106593 A EP 00106593A EP 1044735 B1 EP1044735 B1 EP 1044735B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- finished
- sections
- section
- billet
- divided
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000002184 metal Substances 0.000 title claims abstract description 5
- 238000000034 method Methods 0.000 title claims description 18
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- 238000005096 rolling process Methods 0.000 claims abstract description 22
- 238000001816 cooling Methods 0.000 claims abstract description 17
- 238000005266 casting Methods 0.000 claims description 17
- 238000009749 continuous casting Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 4
- 238000013459 approach Methods 0.000 claims 1
- 239000002356 single layer Substances 0.000 claims 1
- 229910000831 Steel Inorganic materials 0.000 description 9
- 239000010959 steel Substances 0.000 description 9
- 239000007788 liquid Substances 0.000 description 3
- 101150006573 PAN1 gene Proteins 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 210000002105 tongue Anatomy 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/46—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
- B21B1/463—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting in a continuous process, i.e. the cast not being cut before rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/08—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling structural sections, i.e. work of special cross-section, e.g. angle steel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/08—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling structural sections, i.e. work of special cross-section, e.g. angle steel
- B21B1/12—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling structural sections, i.e. work of special cross-section, e.g. angle steel in a continuous process, i.e. without reversing stands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B15/00—Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B15/0007—Cutting or shearing the product
- B21B2015/0014—Cutting or shearing the product transversely to the rolling direction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B15/00—Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B2015/0071—Levelling the rolled product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0203—Cooling
- B21B45/0209—Cooling devices, e.g. using gaseous coolants
- B21B45/0215—Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes
- B21B2045/0221—Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes for structural sections, e.g. H-beams
Definitions
- the invention relates to a method for continuous according to the preamble of claim 1 Production of finished metal profiles with a Rolled structure, in particular geometrically complex profiles such z.
- a continuously cast Continuous strand with a cast structure without subdivision and interim heating a rolling mill, in particular universal rolling mill is supplied.
- the invention relates to a Oberbrgiff of claim 4 Arrangement for carrying out the method.
- a casting wheel As a casting machine, a casting wheel is used.
- the one in trapezoider Form the strand leaving the casting wheel is from a water cooled scraper lifted out of the wheel and the Bending zone and supplied to the straightening driver.
- the casting area is followed by the cooling area which, as a open spray cooling is performed to the liquid residue sump solidified in the strand in a controlled manner.
- the cooling joins a compensation zone, by a in the Speed adjustable roller table is realized, the the strand passes through without additional cooling and on the a heat balance takes place in the strand.
- the subsequent rolling area consists of two rolling stands, in which the strand is rolled to dimension, which in a further processing rolling mill, for example one Promenade, let insert.
- the task is based, a method and an arrangement of initially mentioned type for the production of insbeondere geometrically complex profiles such as beams, sheet piles, railway rails and railway construction material etc. with improved economy, especially through less Malfunction, higher material output, lower Energy costs and less design effort propose.
- the cross section of the cast Stands By changing the mold, the cross section of the cast Stands to a variety of different finished profiles be approximated, with the above give beneficial effects.
- Another advantage of the Continuous casting rolls result in almost during rolling no headboards and feet with dangerous sharp tongues occur at bridge and flanges. After rolling it will Prefabricated profile fed to a cooling section and then with Help a running subdivision device in sections divided, whose length is a multiple of the length of the sellable subdivided finished profiles amounts.
- the Continuous casting rolls allows both upstream and downstream also in downstream areas of the arrangement for Performing the procedure slows down the deployment Machines, in particular band saws for dividing up Sales lengths.
- the cooling is preferably carried out with a Water-air cooling section.
- the liquid steel area shown on the left in the picture consists of a pan 1, a tundish 2 and a casting wheel 3.
- the arranged under the pan 1 Tundish has the task, the Align pouring stream on the mold of the casting wheel 3 and serves as a buffer during the pan change.
- That too known casting wheel 3 comprises an endless circumferential Steel chain, scraper and cleaning accessories and coolant.
- the steel chain closes a groove approximately on one Quarter of the wheel circumference of the casting wheel 3 and forms with the Wheel the mold.
- the steel runs from Tundish 2 into the mold and solidifies during the quarter turn of the casting wheel 3 so far, that a solid shell has formed.
- This semi-solid strand is in a downstream Arrangement 4 descaled and immediately several, in the embodiment four roll mills 5 fed, the off the thin close to the final profile of the mold, the Finished profile is geometrically similar, for example a Form double-T beams.
- Compared to conventional reversing mills usual 10 m / s, this is despite the high casting speed a very small rolling speed.
- Under the example given process data results in 6000 operating hours per year one year production output of 1,440,000 tons.
- a downstream water-air cooling section 6 is the Walzwarme profile cooled down to ambient temperature, where with the regulation of the cooling curve the residual stresses, the Structure education, the surface texture and the Straightness of the profile during further cooling targeted to be influenced.
- the low rolling speed of the profile rolling stands 5 allowed the subdivision of the continuously produced finished profile with a revolving saw 7 in sections, the by means of a cross conveyor 8 with integrated therein Streckrichtstrom 9 a stacking system 10 for forming single or multi-layer layers (packets) supplied to the sections become. From the stacking system 10 get the packages via a roller table 11 to another sub-device 12. The packages have a total weight of about 30 t. Consequently The cycle times can be used to divide the sections in ready to sell finished profiles in the other sub-device 12 are chosen large, so that slowly running machines, such as band saws, for dividing come into question.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
- Extrusion Of Metal (AREA)
Claims (6)
- Procédé de fabrication en continu de profilés finis en métal à structure laminée, dans lequel une barre sans fin coulée en continu présentant une structure coulée est acheminée sans division ni réchauffement intermédiaire à un laminoir,
caractérisé en ce que
la barre est acheminée directement et en continu à un laminoir d'acier profilé à plusieurs cages (5) et la section transversale de la barre sans fin coulée est approchée de la section transversale du profilé fini jusqu'à ce que la structure coulée de la barre sans fin se transforme en structure laminée du profilé fini avec un degré d'étirement minimal λ de la barre sans fin dans le laminoir d'acier profilé. - Procédé selon la revendication 1,
caractérisé en ce que
le profilé fini est acheminé à un segment de refroidissement (6) et est ensuite divisé, dans un dispositif de division suiveur (7), en sections dont la longueur est un multiple de la longueur du profilé fini divisé de manière à être apte à la vente. - Procédé selon la revendication 2,
caractérisé en ce que
les sections du profilé fini sont convoyées vers le dressage par étirage, puis liées en paquets et divisées en longueurs aptes à la vente. - Agencement pour la réalisation du procédé selon l'une quelconque des revendications 1 à 3,
caractérisé en ce que
une installation de coulée continue (3), un laminoir d'acier profilé (5) comportant au moins deux cages de laminoir, un segment de refroidissement (6) servant à refroidir les profilés finis, un dispositif de division suiveur (7) servant à diviser les profilés finis en sections, un dispositif de transport (8) avec un dispositif de dressage par étirage (9) pour les sections, une installation de gerbage (10) servant à former des couches d'une ou plusieurs épaisseurs de sections et un autre dispositif de division (12) servant à diviser les sections en profilés finis aptes à la vente sont disposés les uns après les autres en direction du flux de matériau de la barre ou du profilé fini. - Agencement selon la revendication 4,
caractérisé en ce que
il est prévu, entre l'installation de coulée continue (3) et le laminoir d'acier profilé (5), un système d'inflammation (4) de la barre. - Agencement selon la revendication 4 ou 5,
caractérisé en ce que
l'installation de coulée continue (3) est réalisée sous forme d'une roue de coulée avec une lingotière rotative, notamment une roue de coulée à chaíne, le segment de refroidissement (6) sous forme d'un segment de refroidissement à eau-air, le dispositif de division suiveur (7) sous forme d'une scie suiveuse, le dispositif de transport (8) sous forme d'un transporteur transversal et l'autre dispositif de division (12) sous forme d'une installation à scie à ruban déplaçable.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19915624 | 1999-04-03 | ||
DE19915624A DE19915624A1 (de) | 1999-04-03 | 1999-04-03 | Verfahren und Anordnung zur kontinuierlichen Herstellung von Fertigprofilen aus Metall |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1044735A2 EP1044735A2 (fr) | 2000-10-18 |
EP1044735A3 EP1044735A3 (fr) | 2003-01-15 |
EP1044735B1 true EP1044735B1 (fr) | 2005-02-02 |
Family
ID=7903746
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP00106593A Expired - Lifetime EP1044735B1 (fr) | 1999-04-03 | 2000-03-28 | Procédé et dispositif pour la fabrication en continue des profilés finis métalliques |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1044735B1 (fr) |
AT (1) | ATE288330T1 (fr) |
DE (2) | DE19915624A1 (fr) |
ES (1) | ES2235703T3 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1877203B2 (fr) † | 2005-03-02 | 2015-12-09 | DANIELI & C. OFFICINE MECCANICHE S.p.A. | Materiel compact de production continue de barres et/ou de profiles |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2124939B (en) * | 1982-02-04 | 1986-02-05 | Southwire Co | Method of hot-forming metals prone to crack during rolling |
JPH0335802A (ja) * | 1989-06-30 | 1991-02-15 | Sumitomo Metal Ind Ltd | 形鋼用粗形鋼片の製造方法 |
US5832985A (en) * | 1994-10-20 | 1998-11-10 | Mannesmann Aktiengesellschaft | Process and device for producing a steel strip with the properties of a cold-rolled product |
DE19525513B4 (de) * | 1995-07-13 | 2006-01-19 | Betriebsforschungsinstitut VDEh - Institut für angewandte Forschung GmbH | Vorrichtung zum Richten eines Flanschprofils als Richtgut |
IT1288842B1 (it) * | 1996-01-26 | 1998-09-25 | Simac Spa | Metodo e rispettivo impianto di laminazione a caldo per la produzione in continuo di barre, tondini o filo |
DE19729991A1 (de) * | 1997-07-12 | 1999-01-14 | Schloemann Siemag Ag | Verfahren zum Gießen und Walzen und eine Walzgerüstanordnung zum Walzen von Fertigprofilen (Spundwandprofilen) aus einem endabmessungsnahen, aus einer Stranggußeinrichtung kommenden Vorprofil |
-
1999
- 1999-04-03 DE DE19915624A patent/DE19915624A1/de not_active Withdrawn
-
2000
- 2000-03-28 AT AT00106593T patent/ATE288330T1/de active
- 2000-03-28 DE DE50009386T patent/DE50009386D1/de not_active Expired - Lifetime
- 2000-03-28 ES ES00106593T patent/ES2235703T3/es not_active Expired - Lifetime
- 2000-03-28 EP EP00106593A patent/EP1044735B1/fr not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1877203B2 (fr) † | 2005-03-02 | 2015-12-09 | DANIELI & C. OFFICINE MECCANICHE S.p.A. | Materiel compact de production continue de barres et/ou de profiles |
Also Published As
Publication number | Publication date |
---|---|
ATE288330T1 (de) | 2005-02-15 |
DE50009386D1 (de) | 2005-03-10 |
EP1044735A3 (fr) | 2003-01-15 |
ES2235703T3 (es) | 2005-07-16 |
EP1044735A2 (fr) | 2000-10-18 |
DE19915624A1 (de) | 2000-10-05 |
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