EP1002951B1 - Lame pour soupape à lamelle - Google Patents
Lame pour soupape à lamelle Download PDFInfo
- Publication number
- EP1002951B1 EP1002951B1 EP99308362A EP99308362A EP1002951B1 EP 1002951 B1 EP1002951 B1 EP 1002951B1 EP 99308362 A EP99308362 A EP 99308362A EP 99308362 A EP99308362 A EP 99308362A EP 1002951 B1 EP1002951 B1 EP 1002951B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- reed
- valve closure
- valve
- closure portion
- body portion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/10—Adaptations or arrangements of distribution members
- F04B39/1073—Adaptations or arrangements of distribution members the members being reed valves
Definitions
- This invention relates to a reed for use in a valve assembly.
- the valve assembly may be for use in a compressor.
- UK Patent No. 2161583 discloses that a known reciprocating compressor has a cylinder having an inlet valve including a resilient reed which is mounted within the cylinder.
- the reed moves away from a valve seat to open an inlet port when the piston moves downwardly and the pressure differential between the inlet port and the interior of the cylinder reaches a certain level.
- the valve reed is held at a first end, which is spaced from the cylinder inlet, the gas flow forcing the reed to move and flex during intake to allow a second end of the reed to uncover the inlet port.
- the inlet reed It has been considered undesirable for the known inlet reed to move away from the inlet port by more than a small amount, as a large degree of movement results in excess deformation fatigue and then ultimate failure of the reed.
- the inlet reed is conventionally provided with at least one projection at its second end, which engages with a stationary obstacle or tip-stop in the cylinder wall, the stop limiting movement of the reed to a small degree.
- Such a reed valve is disclosed in U.K. patent No. GB 2105821A.
- a reed for use in a valve assembly the reed being an elongate resilient reed which comprises a body portion having one end intended for fixing to a mount and another end contiguous with a valve closure portion of the reed, the reed being such that the width of the body portion tapers towards the valve closure portion so that the width of the surface of the body portion adjacent the valve closure portion is small relative to the width of the valve closure portion whereby the configuration of the reed is such as substantially to equalise the bending stress experienced by the reed along the length of the body portion when the reed is in use and a load generated by fluid flow is applied to the valve closure portion.
- the reed of UK Patent No. 2161583 obviates the need for the provision of a stationary obstacle for impeding the movement of the reed in use. Also, movement of the reed is not impeded during intake of fluid to the cylinder, and thus the lift of the reed is not limited. Further, the noise generated by the interaction of the reed and a tip-stop is removed, as well as the possible fatigue of the reed caused during use. Still further, removal of the projection on the reed for tip-stop engagement results in simplification of reed production, as the reed of UK Patent No. 2161583 is of a less complex shape.
- the reed of UK Patent no. 2161583 does however create a problem in that the reed is such that the end of the valve closure portion which is farthest from the body portion is a curved end.
- the reed will impact on a piston in the compressor in which the reed is used.
- Contact between the reed and the piston can be beneficial to the reed behaviour.
- impact of the reed with the piston may damage the piston. More specifically, the impact of the reed on the piston can either locally deform the piston or cut metal from the surface of the piston. If the contact was always at the same spot on the piston, the deformation or damage would be inconsequential.
- the piston travels greater or lesser distances before the reed impacts. This means that the point of contact on the top of the piston is different.
- the amount of damage to the piston that occurs on impact with the reed is a function of the pressure generated at the point of contact between the reed and the piston. This in turn is a function of the difference in velocity of the piston and the reed, the mass of the reed and the contact area.
- the rounded end of the reed disclosed in UK Patent No. 2161583 is such that until the reed deforms the piston, the contact area is very small. This gives high pressures at the point of contact. The high pressures in turn cause greater damage than would lower contact pressures.
- the present invention provides a reed for use in a valve assembly, the reed being an elongate resilient reed which comprises a body portion having one end intended for fixing to a mount and another end contiguous with a valve closure portion of the reed, the reed being such that the width of the body portion tapers towards the valve closure portion so that the width of the surface of the body portion adjacent the valve closure portion is small relative to the width of the valve closure portion whereby the configuration of the reed is such as substantially to equalise the bending stress experienced by the reed along the length of the body portion when the reed is in use and a load generated by fluid flow is applied to the valve closure portion, and the reed being such that the end of the valve closure portion which is furthest away from the body portion is a straight end which extends transversely to the longitudinal axis of the body portion.
- the reed of the present invention is advantageous in that the end of the valve closure portion which is furthest away from the body portion is a straight end rather than a rounded end as disclosed in UK Patent No. 2161583.
- the mass and stiffness of the reed and therefore the velocity of the reed can be the same as in the UK patent.
- the use of the flat end enables the contact area to be increased. This helps considerably in preventing or reducing the above mentioned piston damage.
- the reed may be one in which the body portion provides a neck adjacent the valve closure portion.
- the reed may be one in which the body portion forms part of an isosceles triangle, the base of the triangle lying at the fixed end of the reed and the apex of the triangle lying at a point in the valve closure portion.
- the said point in the valve closure portion is chosen to be the centre of application for the load generated by the fluid which passes through the port.
- the reed may be one in which the reed comprises first and second side-by-side such body portions, each having such a tapered section which tapers away from the fixed end of the reed, each of said tapered sections being contiguous with a respective valve closure portion configured for selectively uncovering first and second inlet ports and wherein a discharge port is positioned between said tapered sections.
- the present invention also provides a valve assembly having a valve and a port, the valve comprising a reed of the invention, and the valve closure portion being configured for selectively uncovering the port to allow flow of fluid therethrough.
- the valve assembly may be an inlet valve assembly or an outlet valve assembly.
- the present invention further provides a compressor having the valve assembly.
- a valve reed is shown embodied in a compressor 1.
- the compressor 1 includes a piston 3 which reciprocates in a cylinder formed from a cylinder block 5 and a cylinder head 7.
- the cylinder head 7 is attached to the block 5 by means of mounting bolts (not shown) through a gasket 9.
- the cylinder head 7 is divided by a baffle 11 into an inlet side 13 and a discharge side 15.
- the inlet side 13 has an inlet port 17 provided in three part-annular portions (see Figure 3). Flow through the inlet port 17 is controlled by means of a resiliently flexible reed 19.
- the reed is elongate and is fixed between the cylinder head 7 and block 5 at one end 21 by means of mounting pins 23.
- a piece of resilient material 25 is fixed, with the reed 19, to the block 5.
- the reed 19 has a tapered portion 29 extending from the fixed end 21, and a valve closure portion 27 connected to the portion 29 for covering the inlet port 17.
- the valve closure portion 27 is freely movable away from the port 17 and is of annular shape, in plan, to allow intake fluid entering the cylinder to pass over the outer edge and through the centre of the valve closure portion 29.
- the tapered portion 29 forms part of an isosceles triangle, with the base of the triangle being provided by the fixed end 21 and with the apex of the triangle being defined at a point within the outer circumference of valve closure portion 27, which point is chosen to be the centre of application for the load generated by the fluid which enters the cylinder through the inlet port 17 during intake.
- This shape of portion 29 allows the reed 19 to bend at a constant radius of curvature and flex to a far greater degree than the known inlet reed discussed above without risk of failure as will be hereinafter described.
- the width of the fixed end 21 is determined by the stress level which it is desired that the reed will absorb in use.
- the discharge side 15 is provided with two outlet ports 31 spaced equally from the centre line of the inlet reed 19. Each discharge port 31 is provided with a discharge reed 33 of conventional construction.
- the inlet reed 19 which is generally planar, normally rests against the cylinder head 7 as shown in Figure 1.
- the fluid in the cylinder is pushed out through discharge ports 31, the pressure of the fluid within the cylinder serving to seal reed 19 against inlet port 17.
- the piston 3 is shown during an inlet stroke. Downward movement of the piston 3 causes a pressure difference across the inlet reed 19. This causes the reed 19 to flex, against its resilience, away from the port 17 into the cylinder. As the valve closure portion 27 is freely movable away from the inlet port 17 and no tip-stop is provided, movement of the reed 19 is not impeded.
- valve reed 119 is shown, the reed 119 being of similar form to the reed 19, except that it has a circular valve closure portion for covering a circular inlet port.
- the portion 129 joining the fixed end 121 to the valve closure portion 127 is of tapered shape so that the centre of application of load generated by the inlet fluid, when the valve is open, forms the apex of an isosceles triangle having its base at the fixed end 121.
- portion 129 is chosen because it will result in the bending stress of the reed 119, when in the open position due to fluid entering the cylinder under pressure, being equalised over the whole length of the tapered portion, so that no part of this portion is stressed substantially more than any other part during flexure of the reed. This means that the reed can tolerate a large deflection without risking failure.
- the inlet valve may open when the piston has moved only a short distance away form the head 7.
- the reed at this stage may contact the piston, which advantageously acts as a moving buffer to prevent excessive reed deformation at such high suction pressures.
- a dual suction reed 219 is shown.
- This reed has a single fixed end 221 but has two valve closure portions 227a and 227b which cover respective inlet ports 217a and 217b.
- the valve closure portions 227a, 227b are connected to the fixed end 221 by means of respective tapered portions 229a, 229b, each of similar form to the reed shown in Figure 4.
- This design of reed has an advantage that a discharge opening 231b can be provided between the two tapered portions 229a, 229b, in addition to discharge openings 231a and 231c, thus allowing increased flow from the cylinder, as well as providing the other advantages of the basic reed design previously mentioned.
- any given reed will impact on the piston as it opens.
- the contact between the reed and the piston can be beneficial to the reed behaviour, but the impact may damage the piston.
- the impact of the reed on the piston can either locally deform the piston, or it can cut metal from the surface of the piston.
- the area of contact is best appreciated from Figure 2 wherein the area of contact is indicated generally by the reference arrow 300. If the contact were always at the same point on the piston 3, the deformation or damage would be inconsequential. However, at different operating conditions, the piston 3 will have travelled a greater or lesser distance before the reed impacts and so the point of contact will be different.
- the amount of damage that occurs on impact is a function of the pressure generated at the point of contact between the reed and the piston 3. This in turn is a function of the difference in velocity of the piston 3 and the reed, the mass of the reed, and the contact area.
- the reeds 119 and 219 have ends which are rounded as shown. These rounded ends mean that until the reeds deform the piston 3, the contact area is very small because it is only a point contact on the rounded ends 301. This small contact area gives high pressures on the point of contact. The high pressures are thus able to cause maximum damage to the top of the piston 3.
- the design of the reed of UK Patent No. 2161583 is altered such that the end of the valve closure portion which is furthest away from the body portion is a straight end which extends transversely to the longitudinal axis of the body portion.
- the reed in accordance with the present invention has a straight end 302 as shown by the dotted line.
- the reed of the present invention may be such that the mass and stiffness of the reed and therefore its velocity may not measurably change with respect to the reed disclosed in UK Patent No. 2161583.
- the change which is a significant change, is that the reed has a straight end, as shown by way of example as straight end 302 in Figures 4 and 5.
- the straight end means that the contact area of the reed with the piston is increased. This increased contact area means that damage to the top of the piston can be prevented or reduced. This in turn provides a substantial operating advantage.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Check Valves (AREA)
- Compressor (AREA)
- Medicines Containing Plant Substances (AREA)
Claims (9)
- Lame (119, 219) à utiliser dans un module de soupape, la lame (119, 219) étant une lame élastique allongée qui comprend une partie corps (129, 229a, 229b) ayant une extrémité (121, 221) destinée à la fixation sur un support et une autre extrémité contiguë à une partie obturateur de soupape (127, 227a, 227b) de la lame (119, 219), la lame (119, 219) étant telle que la largeur de la partie corps (129, 229a, 229b) se rétrécit en direction de la partie obturateur de soupape (127, 227a, 227b) de sorte que la largeur de la surface de la partie corps (129, 229a, 229b) adjacente à la partie obturateur de soupape (127, 227a, 227b) est petite par rapport à la largeur de la partie obturateur de soupape (127, 227a, 227b), la configuration de la lame (119, 219) étant réalisée de manière à égaliser sensiblement la contrainte de flexion à laquelle est soumise la lame (119, 219) le long de la longueur de la partie corps (129, 229a, 229b) quand la lame (119, 219) est en service et qu'une charge générée par le flux de fluide est appliquée sur la partie obturateur de soupape (127, 227a, 227b), et la lame (119, 219) étant caractérisée en ce que l'extrémité de la partie obturateur de soupape (127, 227a, 227b) qui est la plus éloignée de la partie corps (129, 229a, 229b) est une extrémité (302) droite qui s'étend transversalement à l'axe longitudinal de la partie corps (129, 229a, 229b).
- Lame (119, 219) selon la revendication 1, dans laquelle la partie corps (129, 229a, 229b) présente un col adjacent à la partie obturateur de soupape (127, 227a, 227b).
- Lame (119, 219) selon la revendication 1, dans laquelle la partie corps (129, 229a, 229b) fait partie d'un triangle isocèle, la base du triangle se trouvant à l'extrémité fixe (121, 221) de la lame (119, 219) et le sommet du triangle se trouvant en un point dans la partie obturateur de soupape (127, 227a, 227b).
- Lame (119, 219) selon la revendication 3, dans laquelle ledit point dans la partie obturateur de soupape (127, 227a, 227b) est choisi pour être le centre d'application pour la charge générée par le fluide qui passe par l'orifice (217a, 217b).
- Lame (219) selon une quelconque des revendications précédentes, dans laquelle la lame (219) comprend de telles première et deuxième parties corps (229a, 229b) côte à côte, chacune ayant une section effilée qui se rétrécit en s'éloignant de l'extrémité fixe (221) de la lame (219), chacune desdites sections effilées étant contiguë à une partie obturateur de soupape (227a, 227b) respective configurée pour découvrir sélectivement les premier et deuxième orifices d'entrée (217a, 217b) et dans laquelle un orifice de décharge (31 b) est positionné entre lesdites sections effilées.
- Module de soupape ayant une soupape et un orifice, la soupape consistant en une lame (119, 219) selon une quelconque des revendications précédentes, et la partie obturateur de soupape (127, 227a, 227b) étant configurée pour découvrir sélectivement l'orifice (217a, 217b) pour permettre le passage d'un flux de fluide.
- Module de soupape selon la revendication 6 et qui est un module de soupape d'entrée.
- Module de soupape selon la revendication 6 et qui est un module de soupape de sortie.
- Compresseur ayant un module de soupape selon une quelconque des revendications 6 - 8.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB9825550 | 1998-11-20 | ||
GB9825550A GB2343934B (en) | 1998-11-20 | 1998-11-20 | A reed for use in a valve assembly |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1002951A2 EP1002951A2 (fr) | 2000-05-24 |
EP1002951A3 EP1002951A3 (fr) | 2003-11-19 |
EP1002951B1 true EP1002951B1 (fr) | 2006-06-07 |
Family
ID=10842832
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99308362A Expired - Lifetime EP1002951B1 (fr) | 1998-11-20 | 1999-10-22 | Lame pour soupape à lamelle |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1002951B1 (fr) |
AT (1) | ATE329156T1 (fr) |
DE (1) | DE69931731D1 (fr) |
GB (1) | GB2343934B (fr) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4034044B2 (ja) * | 2001-05-01 | 2008-01-16 | カルソニックカンセイ株式会社 | 圧縮機 |
JP3742862B2 (ja) | 2003-03-05 | 2006-02-08 | ダイキン工業株式会社 | 圧縮機 |
JP2009509076A (ja) * | 2006-09-27 | 2009-03-05 | パナソニック株式会社 | 圧縮機 |
BRPI0801970A2 (pt) * | 2008-05-08 | 2010-01-12 | Whirlpool Sa | arranjo de válvulas de descarga para compressor hermético |
BRPI1003494A2 (pt) * | 2010-09-27 | 2013-01-29 | Tecumseh Do Brasil Ltda | aperfeiÇoamento em sistema de vÁlvulas |
KR101203584B1 (ko) | 2011-07-21 | 2012-11-21 | 엘지전자 주식회사 | 압축기 |
DE202014009180U1 (de) | 2014-11-14 | 2015-01-14 | Technische Universität Ilmenau | Druckgradientengesteuertes Lamellenventil mit einstellbarer Steifigkeit |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB860008A (en) * | 1957-01-28 | 1961-02-01 | John Courtney Fisher | Fluid flow rectifier |
GB2161583B (en) * | 1984-07-10 | 1988-01-27 | Prestcold Ltd | Reed valve |
US5718571A (en) * | 1995-11-13 | 1998-02-17 | Thomas Industries Inc. | Valve assembly |
-
1998
- 1998-11-20 GB GB9825550A patent/GB2343934B/en not_active Expired - Fee Related
-
1999
- 1999-10-22 DE DE69931731T patent/DE69931731D1/de not_active Expired - Lifetime
- 1999-10-22 EP EP99308362A patent/EP1002951B1/fr not_active Expired - Lifetime
- 1999-10-22 AT AT99308362T patent/ATE329156T1/de not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
ATE329156T1 (de) | 2006-06-15 |
GB2343934A (en) | 2000-05-24 |
GB2343934B (en) | 2003-05-21 |
EP1002951A2 (fr) | 2000-05-24 |
DE69931731D1 (de) | 2006-07-20 |
GB9825550D0 (en) | 1999-01-13 |
EP1002951A3 (fr) | 2003-11-19 |
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