EP1002150A2 - Method and machine for stitching a shoe upper to a related sole - Google Patents
Method and machine for stitching a shoe upper to a related soleInfo
- Publication number
- EP1002150A2 EP1002150A2 EP99915974A EP99915974A EP1002150A2 EP 1002150 A2 EP1002150 A2 EP 1002150A2 EP 99915974 A EP99915974 A EP 99915974A EP 99915974 A EP99915974 A EP 99915974A EP 1002150 A2 EP1002150 A2 EP 1002150A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- shoe
- stitching
- needle
- sole
- machine according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B9/00—Footwear characterised by the assembling of the individual parts
- A43B9/02—Footwear stitched or nailed through
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B15/00—Machines for sewing leather goods
- D05B15/02—Shoe sewing machines
- D05B15/04—Shoe sewing machines for lock-stitch work
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B21/00—Sewing machines with devices for automatically controlling movement of work-carrier relative to stitch-forming mechanism in order to obtain particular configuration of seam, e.g. programme-controlled for sewing collars, for attaching pockets
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B31/00—Workpiece holders or hold-downs in machines for sewing leather
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B55/00—Needle holders; Needle bars
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B55/00—Needle holders; Needle bars
- D05B55/08—Driving arrangements for curved needles
Definitions
- the present invention relates to the production of shoe made of leather and the like, and, more precisely, it concerns a method for stitching a shoe upper to a related sole and a machine that carries out this method.
- a disc is fastened to the upper part of this support and rotates with respect to the above mentioned axis, it being driven by gears mounted on the support.
- the disc features an axial hole and another hole, eccentric with respect to the axis, from which a stitching thread goes out.
- the support is introduced into the upper .
- a needle coaxial with the support axis and located outside the shoe upper, cooperates with the support and passes through the shoe upper, thus piercing it, until it enters the axial hole of the disc, so as to hitch the thread guided by the eccentric hole.
- the needle pulls a thread slipknot, which is then latched by a looper or crochet external to the upper.
- the holes made by the needle in the upper must be large enough to allow passage of a double thread.
- Another object of the present invention is to propose a machine which carries out this method by a simple, safe, practical and reliable technical solution which can be widely used and complies with safety requirements.
- the above mentioned method is performed by means of a shoe sewing machine that it includes: a stitching member which is introduced into the shoe upper associated to the sole of the shoe being stitched, with a needle guided slidmgly at the end of said stitching member; a crochet, situated outside the shoe and cooperating with said needle to make a stitching; driving means for moving the upper together with the sole joined thereto; a first frame of said driving means, that rotates about a vertical axis substantially coincident with the axis of the needle while stitching; a second frame of said driving means, carried by said first frame and operated to move along a horizontal direction crosswise to said vertical axis; a cradle of said driving means, for supporting said shoe upper and said sole, said cradle being carried by said second frame and moved along a path orthogonal to said advancement direction of said second frame, with a variable attitude.
- a stitching member which is introduced into the shoe upper associated to the sole of the shoe being stitched, with a needle guided slidm
- Figure 1 shows a front view of the machine for stitching a shoe upper to a related sole according to the subject method
- - Figure 2 shows a corresponding lateral view of this machine, in cross-section taken along the line II-II of Figure 1;
- Figure 3 shows a corresponding plan view of this machine, in cross-section taken along the line III-III of Figure 1;
- Figure 4 shows a fragmentary lateral view of this machine, with a partial cross-section taken along a vertical plane, so as to point out internal parts of the machine;
- Figure 5 shows a longitudinal section view of a stitching member of the subject machine;
- Figure 6 shows a perspective view of a looper or crochet of the subject machine
- FIG. 7 shows a perspective view of the crochet during a stitching step, seen at a different angle
- - Figures 8c and 8d show the same view of the particular T, in different embodiments;
- - Figure 9 shows a partial front view of the machine, in an initial step of the stitching cycle;
- - Figure 9a shows a corresponding plan view of the shoe being stitched in this last mentioned step
- - Figure 10 shows the same front view of the machine, during a subsequent stitching step
- FIG. 10a shows a corresponding plan view of the shoe being stitched in th s last mentioned step
- FIG. 13 shows the same front view of the machine, m another stitching cycle step;
- FIGS 13a and 13c show corresponding plan views of the shoe being stitched in this last mentioned step;
- FIG. 13b shows an enlarged view of particular K2 of Figure 13.
- reference numeral 1 indicates a machine for stitching a shoe upper to a related sole for manufacturing e.g. a moccasin type shoe.
- the machine 1 includes a stitching member 10, situated over a bed 2.
- the stitching member 10 is to be introduced into a shoe upper 3 associated to a related sole 4 forming the shoe to be stitched.
- this shoe will be indicated with numeral 5 in the following description.
- the stitching member 10 includes a shaped arm 11 extending substantially on a vertical plane and having a two curved points, so as to define two consecutive terminal and intermediate sections 11a, lib curved in opposite directions.
- the terminal section 11a is curved downwards ( Figure 5) .
- the shape of the arm 11 facilitates its introduction into the upper 3 to be stitched to the related sole 4, so as to bring the terminal section 11a up to the toe of the shoe 5.
- a channel 12, extending along the shaped arm 11, houses in its terminal part a needle 13, whose curving corresponds to the curving of the above mentioned terminal section 11a of the arm 11.
- the needle 13 moves the stitching thread 6 and cooperates, during the stitching step, with a looper or crochet 7, situated under the sole 4 to be stitched, outside the shoe; the crochet 7 can be rotary or oscillating, in accordance to well known techniques.
- the upper part of the crochet 7 features a plate 77, which presses the leather , during the stitching and is operated, by a suitable cam (not shown) , to move vertically in time relation with the crochet 7 movements.
- the plate 77 In its central part, the plate 77 has a hole 77a, through which the needle 13 passes.
- the plate 77 is brought to a raised position, so as to press the material when the stitches are made, while when the needle 13 returns inside the arm 11, the plate is lowered to a release position, which the material is released and allowed to advance.
- the crochet 7 has an element 17, so called thread preserver, which keeps the thread unwinding from the bobbin at a suitable distance, thus preventing it from being caught by the crochet latch or by the needle tip.
- the needle 13 is reciprocated by a flexible member 14, which is introduced into the channel 12 of the arm 11.
- the flexible member 14 is moved by a piston 15 controlled by a suitable mechanism 16 formed by a connecting rod and a crank.
- the flexible member 14 is formed by a roller chain 14a. Nevertheless, the flexible member 14 can be otherwise formed by a series of balls with diametrical holes through which a metallic wire 14c passes, so as to pull the needle 13 (see Figure 8c) .
- Figure 8d shows another embodiment of the flexible member 14, which includes a band 14d of plastic material, like e.g. teflon, whose opposite surfaces feature each one a series of transversal notches 14e, regularly spaced apart . These notches 14e allow the band 14d to bend, since they get larger to compensate the extension of the dilatation of the side becoming longer and get narrower along the side which is compressed.
- the terminal section 11a of the arm 11 has a holed part lie, that features a hole for precisely guiding the needle 13.
- This holed part lie can be formed by a removable bushing, so as to be easily substituted for e.g. changing the diameter of the needle to be used.
- the shaped arm 11 of the stitching member 10 is fastened to a head 60, which cantilevers from a column 61.
- the column 61 is slidably guided in a tube 62 fastened to the bed 2.
- the head 60 is moved between a lowered operative position and a raised inoperative position, indicated with broken line 60a in Figure 4.
- a shoe to be stitched is introduced and removed after stitching.
- the head 60 is driven in this motion between the two positions by a motor 63 carried by the column 61.
- the motor 63 drives, via transmission means 64, a screw 65 which is supported inside the column 61 with possibility of rotation about a vertical axis.
- the screw 65 is coupled with a corresponding nut screw 66 fastened to the tube 62 and crossing a slot made in the column 61.
- the column 61 is guided by a pair of vertical guides, situated on both sides thereof, which engage corresponding idle rollers 69 carried by the tube 62 ( Figure 3) .
- a driving shaft for operation of the mechanism 16 which activates a plunger 15.
- the driving shaft 70 is operated with continuous motion by a motor 71, that is carried by the column 61, via transmission means 72 ( Figure 2).
- the driving shaft 70 transmits this continuous motion by means of a pair of bevel gears 73, to a vertical shaft 74.
- the vertical shaft 74 has a splined portion 74a, which is coupled with a tubular shaft 74b.
- This tubular shaft 74b transmits the motion, via other transmission means 75, to another pair of bevel gears 76, one of which is keyed onto a driven shaft 78, which is carried rotatably inside the bed 2.
- This driven shaft 78 operates, by a transmission member 79, the crochet 7 and the cam for movement of the plate 77.
- the head 60 In its front part, the head 60 carries also a device 18, so called thread puller and widely known in the art, which holds the thread 6 and is operated by the driving shaft 70.
- the thread 6 is guided externally with respect to the arm 11 of the stitching member 10 and is introduced in the terminal section 11a of the arm 11 in the region of an aperture 19 ( Figure 7).
- the shoe upper 3 and sole 4 to be stitched thereto, are carried, associated to one another, by driving means 20 located on the bed 2, under the stitching member 10.
- These driving means 20 include a first frame 30, a second frame 40 and a shoe supporting cradle 50.
- the first frame 30 rotates about a vertical axis, substantially coinciding with the axis of the needle 13, during stitching of the shoe.
- the second frame 40 is carried by the first frame 30 and is operated to move in horizontal direction crosswise to the last mentioned vertical axis.
- the shoe supporting cradle 50 is carried by the second frame 40 and moves along a variable path, basically along a direction longitudinal to the shoe 5 to be stitched and orthogonal to the second frame 40 movement direction.
- the first frame 30, substantially quadrilateral is equipped, in its central part, with an internally toothed crown 31, carried rotatably by means of a roll-bearing fifth wheel 8 fastened to the bed 2.
- Roll-bearings 9 are interposed between the fifth wheel and the bed 2.
- the crown 31 is in a gear meshing with a vertical pinion 32, operated by a motor which is not shown.
- the second frame 40 includes a pair of parallel side panels 41, joined by cross bars 42. In their lower parts, the side panels 41 are equipped with respective pairs of nut screws 43.
- the first frame 30 supports rotatably a pair of parallel horizontal screws 33, which engage the nut screws 43 of the second frame 40.
- the screws 33 are operated, in counter-rotating directions, by a motor 34 carried by the frame 30, via a driving belt 35 mounted on pulleys 36 which are keyed onto these screws 33.
- the side panels 41 On their sides facing the inside of the frame 40, the side panels 41 have respective grooved guides 44.
- the grooved guides 44 define a part of the path of related transmission means 45, basically constituted by a chain trained around toothed wheels 46 mounted inside the side panels 41 and operated in alternate rotation by a related motor 47.
- the grooved guides 44 include an arc-like section 44a, which is located in intermediate position and is engaged by the fore rollers 51a of the cradle 50.
- the intermediate arc-like section determines inclination of the cradle 50 with respect to the second frame 40 of the driving means 20.
- the grooved guides feature also, in their rear part, a sloping section 44b, along which the rear rollers 51b of the cradle 50 run. Otherwise, the cradle 50 can be inclined by a pair of step motors, fastened to relative screws carried by a horizontal slide.
- a support means 55 for supporting the shoe being stitched is fastened to the cradle 50.
- This support means 55 is substantially formed by a jig made from a slotted sheet material, thus featuring an opening which is shaped in accordance to the profile and dimensions of the shoe 5 to be stitched. Therefore, the ig is replaced with another when the shape or dimension of the shoe 5 are changed.
- the slotted opening features a flange 55a, that supports the edge of the sole 4 of the shoe 5 (see Figure 10b) .
- the height of the flange 55a varies to compensate diverse thickness of the sole and diverse length of the path through the upper and sole where the needle enters.
- the flange 55a is interrupted in the region of the heel 4a of the sole 4 ( Figure 13b) .
- the edge of the sole 4 is advantageously kept firmly by locking means, which stabilize the position of the shoe, with the sole resting on the flange 55a.
- These locking means are formed by e.g. two or more square elements 155.
- One wing of each square element is pivoted to the support means 55, with possibility to rotate with respect to the wing axis, so that the other w g holds down the sole edge.
- the head 60 is lowered again, so as to introduce the arm 11 of the stitching member 1 into the upper 3 of the shoe 5, as indicated with broken line la in Figure 9.
- the shoe 5 is arranged in such a way as to align the holed portion lie of the terminal section 11a of the arm 11, that supports the needle 13, with a stitching start point, also called zero point, indicated with A in Figure 9a.
- This point A is preferably situated in the region of the median area and at the internal side of the shoe profile.
- Needle 13 operation together with the coordinated operation of the crochet 7 and movement of the shoe 5 carried by the driving means 20, determine the stitching of the upper 3 to sole 4, by e.g. double thread knotted stitch .
- the flexible member 14 operates the needle 13 with alternate movements, so as to make it go in and out of the terminal section 11a of the arm 11.
- the stitching advancement is determined by the backward movement of the cradle 50 with respect to the second frame 40 of the driving means 20, in combination with a translation of the second frame 40 with respect to the first frame 30.
- the first frame 30 of the driving means 20 performs a limited rotation to allow a better penetration of the terminal section 11a of the arm 11 in the region of the upper tip.
- the position of the cradle 50, supporting the shoe 5 changes because its lower part slopes downward due to the movement of the fore rollers 51a of the cradle 50 in the arc-like median section 44a of the grooved guides 44. This downward sloping allows the terminal section 11a of the arm 11 to reach the shoe tip, as seen in Figure 10.
- the upper surface of the plate 77 is rounded, so as to fit any cradle 50 inclination. Then, the cradle 50 is moved in the opposite direction and this, together with a suitable translation of the second frame 40, determine stitching of the shoe outer edge, up to a point D, substantially symmetrical to the zero point A ( Figure 11) .
- the first frame 30 of the driving means 20 is to rotated a bit less than half a turn ( Figure 12) .
- the frame 30, driven by the pinion 32 acting on the toothed crown 31 rotates about a vertical axis coinciding with the piercing axis of the needle 13.
- the shoe 5 carried by the driving means 20 takes a reversed position with respect to the arm 11, which now faces the rear part of the upper 3 ( Figure 13) .
- the cradle 50 attitude is changed, so as to bring the stitching line still nearer to the heel outer profile in the region where the needle goes out.
- the method and machine according to the present invention fulfill the objects of the present invention to automatically sew a shoe upper to a related sole, thus guaranteeing a constant working quality and high production throughput.
- the working quality no longer depends on the operator' s ability, since the stitching is performed by automatic motion of the shoe being stitched with respect to the stitching member, along a predetermined path. This allows also to comply with very strict safety requirements .
- the particular shape of the stitching member introduced inside the upper and the change of the shoe attitude during the stitching allow to perform the stitching from inside toward outside also in the region of the shoe tip.
- the machine operation is controlled by electronic means, which command different working steps m the best way.
- These data can be acquired by e.g. learning technique; in this case the operator manually imposes the machine movements, so as to optimize the stitching line. These movements are detected and corresponding date are stored to be used subsequently for stitching shoes of the same model and size.
- control means can be equipped with sensor means (e.g. video cameras) which scan the profile of each single shoe, so as to control the electronic means in relation to the detected data.
- sensor means e.g. video cameras
- the machine is stopped, so as to substitute the thread bobbin before starting.
- Another advantage of the present invention derives from the fact that it guarantees a perfect water-tight stitching .
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
Abstract
A method for stitching a shoe upper (3) to related sole (4) which comprises introduction of a stitching member (10) inside the upper (3), that is associated to the sole (4) of the shoe (5) to be stitched, in which the stitching member (10) includes a needle (13) guided slidingly at a free end of the stitching member (10) and cooperating with a crochet (7), situated outside the shoe (5), so as to make a stitching. The needle (13) is curved and is moved along a circular path extending from inside toward outside the shoe (5) to be stitched. The circular path has rotation center (C) coinciding with the center of the curve of the needle (13). During stitching step, the upper (3) joined to the related sole (4) of the shoe (5) to be stitched is moved by driving means (20) equipped with a support (55) for the shoe (5), while the position of this stitching member (10) is kept unchanged.
Description
- I -
METHOD AND MACHINE FOR STITCHING A SHOE UPPER TO A RELATED SOLE
BACKGROUND OF THE INVENTION
The present invention relates to the production of shoe made of leather and the like, and, more precisely, it concerns a method for stitching a shoe upper to a related sole and a machine that carries out this method.
DESCRIPTION OF THE PRIOR ART
Basically, known shoe sewing machines each one includes a horn-like support turned upwards, driven into rotation with respect to a vertical axis.
A disc is fastened to the upper part of this support and rotates with respect to the above mentioned axis, it being driven by gears mounted on the support.
The disc features an axial hole and another hole, eccentric with respect to the axis, from which a stitching thread goes out.
During stitching, the support is introduced into the upper .
A needle, coaxial with the support axis and located outside the shoe upper, cooperates with the support and passes through the shoe upper, thus piercing it, until it enters the axial hole of the disc, so as to hitch the thread guided by the eccentric hole.
During its upward stroke, the needle pulls a thread slipknot, which is then latched by a looper or crochet external to the upper.
The holes made by the needle in the upper must be large enough to allow passage of a double thread.
To perform such a stitch, the operator moves manually the stitching member with respect to the shoe introduced on the support, so as to follow substantially the sole peripheral edge. It is obvious that the quality of shoe produced by the above mentioned machines basically depends on the operator' s ability, which influences also the production throughput .
Moreover, because the operator must work while seeing the process, it is very difficult to comply with all safety requirements .
Another disadvantage of shoe stitching with the above mentioned machines results from their high noisiness, which considerably affects the working conditions in negative way.
SUMMARY OF THE INVENTION
It is an object of the present invention to solve this problem by proposing a method which allows automatic stitching of a shoe upper to a related sole, guaranteeing constant production quality and high throughput.
Another object of the present invention is to propose a machine which carries out this method by a simple, safe,
practical and reliable technical solution which can be widely used and complies with safety requirements.
The above mentioned objects are obtained, in accordance with the content of the claims, by means of a method for stitching a shoe upper to a related sole, according to which a stitching member inside the shoe upper associated to the sole of the shoe to be stitched, and a needle is operated while being slidmgly guided through the end of said stitching member. The needle cooperates with a crochet situated outside the shoe for making a stitching.
The above mentioned method is performed by means of a shoe sewing machine that it includes: a stitching member which is introduced into the shoe upper associated to the sole of the shoe being stitched, with a needle guided slidmgly at the end of said stitching member; a crochet, situated outside the shoe and cooperating with said needle to make a stitching; driving means for moving the upper together with the sole joined thereto; a first frame of said driving means, that rotates about a vertical axis substantially coincident with the axis of the needle while stitching; a second frame of said driving means, carried by said first frame and operated to move along a horizontal direction crosswise to said vertical axis; a cradle of said driving means, for supporting said shoe upper and said sole, said cradle being carried by said second frame and moved along a path orthogonal to said advancement direction of said second frame, with a variable attitude.
DESCRIPTION ON THE DRAWINGS
The characteristics of the invention have been pointed out in the following, with a particular reference to the enclosed drawings, in which:
Figure 1 shows a front view of the machine for stitching a shoe upper to a related sole according to the subject method; - Figure 2 shows a corresponding lateral view of this machine, in cross-section taken along the line II-II of Figure 1;
Figure 3 shows a corresponding plan view of this machine, in cross-section taken along the line III-III of Figure 1;
Figure 4 shows a fragmentary lateral view of this machine, with a partial cross-section taken along a vertical plane, so as to point out internal parts of the machine; - Figure 5 shows a longitudinal section view of a stitching member of the subject machine;
Figure 6 shows a perspective view of a looper or crochet of the subject machine;
- Figure 7 shows a perspective view of the crochet during a stitching step, seen at a different angle;
- Figures 8a and 8b show an enlarged view of particular T of Figure 5, in different working steps;
- Figures 8c and 8d show the same view of the particular T, in different embodiments;
- Figure 9 shows a partial front view of the machine, in an initial step of the stitching cycle;
- Figure 9a shows a corresponding plan view of the shoe being stitched in this last mentioned step; - Figure 10 shows the same front view of the machine, during a subsequent stitching step;
- Figure 10a shows a corresponding plan view of the shoe being stitched in th s last mentioned step;
- Figure 10b shows an enlarged particular Kl of Figure 10;
- Figures 11 and 12 show plan views of the machine, in subsequent working cycle steps, respectively;
- Figure 13 shows the same front view of the machine, m another stitching cycle step; - Figures 13a and 13c show corresponding plan views of the shoe being stitched in this last mentioned step;
- Figure 13b shows an enlarged view of particular K2 of Figure 13.
DESCRIPTION OF THE PREFERRED EMBODIMENT
With reference to the above described figures, reference numeral 1 indicates a machine for stitching a shoe upper to a related sole for manufacturing e.g. a moccasin type shoe.
The machine 1 includes a stitching member 10, situated over a bed 2. The stitching member 10 is to be introduced into a shoe upper 3 associated to a related sole 4 forming the shoe to be stitched. For sake of clarity,
this shoe will be indicated with numeral 5 in the following description.
The stitching member 10 includes a shaped arm 11 extending substantially on a vertical plane and having a two curved points, so as to define two consecutive terminal and intermediate sections 11a, lib curved in opposite directions.
In particular, the terminal section 11a is curved downwards (Figure 5) . The shape of the arm 11 facilitates its introduction into the upper 3 to be stitched to the related sole 4, so as to bring the terminal section 11a up to the toe of the shoe 5.
A channel 12, extending along the shaped arm 11, houses in its terminal part a needle 13, whose curving corresponds to the curving of the above mentioned terminal section 11a of the arm 11.
The needle 13 moves the stitching thread 6 and cooperates, during the stitching step, with a looper or crochet 7, situated under the sole 4 to be stitched, outside the shoe; the crochet 7 can be rotary or oscillating, in accordance to well known techniques.
As seen in detail in Figure 6, the upper part of the crochet 7 features a plate 77, which presses the leather, during the stitching and is operated, by a suitable cam (not shown) , to move vertically in time relation with the crochet 7 movements.
In its central part, the plate 77 has a hole 77a, through which the needle 13 passes. The plate 77 is brought to a raised position, so as to press the material when the stitches are made, while when
the needle 13 returns inside the arm 11, the plate is lowered to a release position, which the material is released and allowed to advance.
Moreover, the crochet 7 has an element 17, so called thread preserver, which keeps the thread unwinding from the bobbin at a suitable distance, thus preventing it from being caught by the crochet latch or by the needle tip.
The needle 13 is reciprocated by a flexible member 14, which is introduced into the channel 12 of the arm 11.
The flexible member 14 is moved by a piston 15 controlled by a suitable mechanism 16 formed by a connecting rod and a crank.
In the case illustrated in Figures 8a, 8b, the flexible member 14 is formed by a roller chain 14a. Nevertheless, the flexible member 14 can be otherwise formed by a series of balls with diametrical holes through which a metallic wire 14c passes, so as to pull the needle 13 (see Figure 8c) . Figure 8d shows another embodiment of the flexible member 14, which includes a band 14d of plastic material, like e.g. teflon, whose opposite surfaces feature each one a series of transversal notches 14e, regularly spaced apart . These notches 14e allow the band 14d to bend, since they get larger to compensate the extension of the dilatation of the side becoming longer and get narrower along the side which is compressed.
The terminal section 11a of the arm 11 has a holed part lie, that features a hole for precisely guiding the needle 13.
This holed part lie can be formed by a removable bushing, so as to be easily substituted for e.g. changing the diameter of the needle to be used.
The shaped arm 11 of the stitching member 10 is fastened to a head 60, which cantilevers from a column 61.
The column 61 is slidably guided in a tube 62 fastened to the bed 2.
The head 60 is moved between a lowered operative position and a raised inoperative position, indicated with broken line 60a in Figure 4. When the head 60 is in the inoperative position, a shoe to be stitched is introduced and removed after stitching.
The head 60 is driven in this motion between the two positions by a motor 63 carried by the column 61. For performing its task, the motor 63 drives, via transmission means 64, a screw 65 which is supported inside the column 61 with possibility of rotation about a vertical axis. The screw 65 is coupled with a corresponding nut screw 66 fastened to the tube 62 and crossing a slot made in the column 61.
During sliding, the column 61 is guided by a pair of vertical guides, situated on both sides thereof, which engage corresponding idle rollers 69 carried by the tube 62 (Figure 3) . Inside the head 60, there is supported rotatably a driving shaft for operation of the mechanism 16 which activates a plunger 15.
The driving shaft 70 is operated with continuous motion by a motor 71, that is carried by the column 61, via transmission means 72 (Figure 2).
The driving shaft 70 transmits this continuous motion by means of a pair of bevel gears 73, to a vertical shaft 74. The vertical shaft 74 has a splined portion 74a, which is coupled with a tubular shaft 74b. This tubular shaft 74b transmits the motion, via other transmission means 75, to another pair of bevel gears 76, one of which is keyed onto a driven shaft 78, which is carried rotatably inside the bed 2.
This driven shaft 78 operates, by a transmission member 79, the crochet 7 and the cam for movement of the plate 77.
In its front part, the head 60 carries also a device 18, so called thread puller and widely known in the art, which holds the thread 6 and is operated by the driving shaft 70.
The thread 6 is guided externally with respect to the arm 11 of the stitching member 10 and is introduced in the terminal section 11a of the arm 11 in the region of an aperture 19 (Figure 7). The shoe upper 3 and sole 4 to be stitched thereto, are carried, associated to one another, by driving means 20 located on the bed 2, under the stitching member 10.
These driving means 20 include a first frame 30, a second frame 40 and a shoe supporting cradle 50. The first frame 30 rotates about a vertical axis, substantially coinciding with the axis of the needle 13, during stitching of the shoe.
The second frame 40 is carried by the first frame 30 and is operated to move in horizontal direction crosswise to the last mentioned vertical axis.
The shoe supporting cradle 50 is carried by the second frame 40 and moves along a variable path, basically along a direction longitudinal to the shoe 5 to be stitched and orthogonal to the second frame 40 movement direction. More precisely, the first frame 30, substantially quadrilateral, is equipped, in its central part, with an internally toothed crown 31, carried rotatably by means of a roll-bearing fifth wheel 8 fastened to the bed 2. Roll-bearings 9 are interposed between the fifth wheel and the bed 2.
The crown 31 is in a gear meshing with a vertical pinion 32, operated by a motor which is not shown.
The second frame 40 includes a pair of parallel side panels 41, joined by cross bars 42. In their lower parts, the side panels 41 are equipped with respective pairs of nut screws 43. The first frame 30 supports rotatably a pair of parallel horizontal screws 33, which engage the nut screws 43 of the second frame 40. The screws 33 are operated, in counter-rotating directions, by a motor 34 carried by the frame 30, via a driving belt 35 mounted on pulleys 36 which are keyed onto these screws 33.
On their sides facing the inside of the frame 40, the side panels 41 have respective grooved guides 44.
Pairs of rollers 51a, 51b, fore and rear, respectively, protruding from opposite sides of the cradle 50, run in the grooved guides 44.
The grooved guides 44 define a part of the path of related transmission means 45, basically constituted by a chain trained around toothed wheels 46 mounted inside the
side panels 41 and operated in alternate rotation by a related motor 47.
More precisely, the grooved guides 44 include an arc-like section 44a, which is located in intermediate position and is engaged by the fore rollers 51a of the cradle 50. The intermediate arc-like section determines inclination of the cradle 50 with respect to the second frame 40 of the driving means 20.
This allows the terminal section 11a of the arm 11 to reach the shoe toe area, as better described in the following .
The grooved guides feature also, in their rear part, a sloping section 44b, along which the rear rollers 51b of the cradle 50 run. Otherwise, the cradle 50 can be inclined by a pair of step motors, fastened to relative screws carried by a horizontal slide.
A support means 55 for supporting the shoe being stitched is fastened to the cradle 50. This support means 55 is substantially formed by a jig made from a slotted sheet material, thus featuring an opening which is shaped in accordance to the profile and dimensions of the shoe 5 to be stitched. Therefore, the ig is replaced with another when the shape or dimension of the shoe 5 are changed.
The slotted opening features a flange 55a, that supports the edge of the sole 4 of the shoe 5 (see Figure 10b) .
The height of the flange 55a varies to compensate diverse thickness of the sole and diverse length of the path through the upper and sole where the needle enters. The
flange 55a is interrupted in the region of the heel 4a of the sole 4 (Figure 13b) .
The edge of the sole 4 is advantageously kept firmly by locking means, which stabilize the position of the shoe, with the sole resting on the flange 55a.
These locking means are formed by e.g. two or more square elements 155. One wing of each square element is pivoted to the support means 55, with possibility to rotate with respect to the wing axis, so that the other w g holds down the sole edge.
Operation of the machine, in accordance to the subject method, will be now described beginning from the moment when the shoe 5 to be stitched is arranged on the support jig 55 fastened to the cradle 50 of the driving means 20. To do so, the motor 63 must be operated so as to bring the head 60 to the raised position 60a, thus raising the stitching member 10 (Figure 4).
Subsequently, the head 60 is lowered again, so as to introduce the arm 11 of the stitching member 1 into the upper 3 of the shoe 5, as indicated with broken line la in Figure 9.
The shoe 5 is arranged in such a way as to align the holed portion lie of the terminal section 11a of the arm 11, that supports the needle 13, with a stitching start point, also called zero point, indicated with A in Figure 9a.
This point A is preferably situated in the region of the median area and at the internal side of the shoe profile.
Needle 13 operation, together with the coordinated operation of the crochet 7 and movement of the shoe 5 carried by the driving means 20, determine the stitching
of the upper 3 to sole 4, by e.g. double thread knotted stitch .
The needle 13, guided by the holed part lie of the terminal section 11a of the arm 11, follows a circumferential arc path extending from inside toward outside of the shoe to be stitched, with the rotation center C coinciding with the needle 13 curving center.
In particular, the flexible member 14 operates the needle 13 with alternate movements, so as to make it go in and out of the terminal section 11a of the arm 11.
The needle 13, protruding from the arm 11, passes through the plate 77, which clamps the material during stitching and engages the crochet 7, so as to form a slipknot into which the crochet latch enters, thus forming a stitch point (Figure 8a) .
Afterwards, the needle 13 returns inside the arm 11 (Figure 8b) .
The driving means 20, controlled by an electronic unit, move the shoe 5, thus determining stitching advancement along the internal edge of the shoe from the point A up to the point B in the region of the shoe toe (Figure 10a) .
In particular, the stitching advancement is determined by the backward movement of the cradle 50 with respect to the second frame 40 of the driving means 20, in combination with a translation of the second frame 40 with respect to the first frame 30.
During this step, also the first frame 30 of the driving means 20 performs a limited rotation to allow a better penetration of the terminal section 11a of the arm 11 in the region of the upper tip.
It is to be noted that, during this stitching step, the position of the cradle 50, supporting the shoe 5, changes because its lower part slopes downward due to the movement of the fore rollers 51a of the cradle 50 in the arc-like median section 44a of the grooved guides 44. This downward sloping allows the terminal section 11a of the arm 11 to reach the shoe tip, as seen in Figure 10.
At the same time, the rear rollers 51b of the cradle 50 run the rear sloping part 44b of the grooved guides 44. As seen in detail in the enlarged particular of Figure 10b, inclination of the shoe 5 during the toe stitching increases the length of the path of the needle 13 through the upper and sole, and therefore this would also increase the distance between the terminal section 11a and the plate 77.
Increase of both upper-sole through path and terminal section-plate distance is eliminated by a decrease of the thickness of the flange 55a. In this way, the part of the needle which protrude beyond the hole of the plate 77 during the stitching, is more or less constant, thus performing a batter stitching.
It is also to be noted that the upper surface of the plate 77 is rounded, so as to fit any cradle 50 inclination. Then, the cradle 50 is moved in the opposite direction and this, together with a suitable translation of the second frame 40, determine stitching of the shoe outer edge, up to a point D, substantially symmetrical to the zero point A (Figure 11) . At this moment, the first frame 30 of the driving means 20 is to rotated a bit less than half a turn (Figure 12) .
It is to be noted that the frame 30, driven by the pinion 32 acting on the toothed crown 31, rotates about a vertical axis coinciding with the piercing axis of the needle 13. Upon completion of this rotation, the shoe 5 carried by the driving means 20 takes a reversed position with respect to the arm 11, which now faces the rear part of the upper 3 (Figure 13) .
Due to the subsequent movement of the cradle 50, together with a transversal translation of the second frame 40, the stitching starts again from the external point D, reaching the point E situated on the extreme rear area of the heel (Figure 13a) . Then, the stitching is completes by returning to the zero point A (Figure 13c) . As seen in detail in the enlarged particular of Figure 13b, during the heel 4a stitching, the cradle 50 is arranged horizontal, so that the needle 13 passes through the sole 4 following a path almost perpendicular thereto.
According to an advantageous variant, during the heel stitching, the cradle 50 attitude is changed, so as to bring the stitching line still nearer to the heel outer profile in the region where the needle goes out.
The method and machine according to the present invention fulfill the objects of the present invention to automatically sew a shoe upper to a related sole, thus guaranteeing a constant working quality and high production throughput.
In fact, the working quality no longer depends on the operator' s ability, since the stitching is performed by automatic motion of the shoe being stitched with respect to the stitching member, along a predetermined path.
This allows also to comply with very strict safety requirements .
It is to be pointed out that the described method overcomes the conventional technique according to which the stitching of the upper to the hole is necessarily performed from outside toward mside of the shoe
The particular shape of the stitching member introduced inside the upper and the change of the shoe attitude during the stitching allow to perform the stitching from inside toward outside also in the region of the shoe tip.
The machine operation is controlled by electronic means, which command different working steps m the best way.
It is to be pointed out that these electronic control means have stored data selected in relation to the shoe model, as well as to its size.
These data can be acquired by e.g. learning technique; in this case the operator manually imposes the machine movements, so as to optimize the stitching line. These movements are detected and corresponding date are stored to be used subsequently for stitching shoes of the same model and size.
Advantageously, these control means can be equipped with sensor means (e.g. video cameras) which scan the profile of each single shoe, so as to control the electronic means in relation to the detected data.
In this case, the size differences between single shoes become irrelevant, since the data relative tσ each of them must be detected to drive the electronic control means . These electronic control means allow also to manage automatically the thread use, thus avoiding wastes.
In fact, it is possible to register the quantity of stored thread and subsequently, control in real t me the thread use.
If the remaining quantity of thread is not sufficient to complete the stitching, the machine is stopped, so as to substitute the thread bobbin before starting.
It is important to point out that this result is obtained with a simple, functional, safe and reliable technical solution, that is also versatile its use. In particular, the machine is very silent.
Another advantage of the present invention derives from the fact that it guarantees a perfect water-tight stitching .
It is understood that what above has been described as a mere, non limitative example, therefore possible constructive variants remain within the protective scope of the present technical solution, as described above and claimed in the following.
Claims
1. A method for stitching a shoe upper to a related sole, characterized in that it includes the following steps: a stitching member (10) is introduced inside the shoe upper (3) associated to the sole (4) of the shoe (5) to be stitched; a needle (13) is operated, said needle being slidably guided through the end of said stitching member (10); the needle (13) cooperates with a crochet (7) situated outside the shoe (5) for making a stitching
2. A method according to claim 1, wherein said shoe upper (3) associated to said sole (4) of the shoe (5) being stitched is moved by moving means (20) equipped with support means (55) for supporting said shoe (5) while maintaining unchanged the position of said stitching member ( 10) .
3. A method according to claim 1, wherein during every stitching step said needle (13) , which has a curved shape, is reciprocated along a circular path extending from inside the shoe to outside the shoe (5) being stitched, with said circular path having center (C) coinciding with the curve center of the needle (13).
4. A method according to claim 1, wherein the shoe (5) being stitched is mounted on support means (55) connected to driving means (20) and m that said support means (55) are rotated to a position inclined with respect to said stitching member (10) when the shoe (5) tip is being stitched.
5. A method, according to claim 1, wherein: stitching is started from an initial point (A) situated in the region of the median area of the shoe (5) profile; in that said the shoe (5) is moved with respect to said stitching member (10), so as to advance the stitching along the edge of the front part of said shoe (5) , up to a point (D), substantially symmetrical with said initial point (A) ; in that said shoe (5) is rotated by almost half a turn, about a vertical axis coinciding with an axis along which said needle (13) pierces the shoe upper m the region of said point (D) ; and in that said shoe (5) is moved with respect to said stitching member (10), so as to complete the stitching along the edge of a rear part of said shoe (5), up to return to said initial point (A) .
6. A machine for stitching a shoe upper to a related sole, characterized m that it includes: a stitching member (10), which is introduced into the shoe upper (3) associated to the sole (4) of the shoe (5) being stitched, with a needle (13) guided slidmgly at the end of said stitching member (10); a crochet (7), situated outside the shoe (5) and cooperating with the needle to make a stitching; driving means (20) for moving the upper (3) together with the sole (4) joined thereto; a first frame (30) of said driving means (20), that rotates about a vertical axis substantially coincident with the axis of the needle (13) while stitching; a second frame (40) of said driving means, carried by said first frame (30) and operated to move along a horizontal direction crosswise to said vertical axis; a cradle (50) of said driving means, for supporting said shoe upper (3) and said sole (4), said cradle (50) being carried by said second frame (40) and moved along a path orthogonal to said advancement direction of said second frame (40), with a variable attitude.
7. A machine according to claim 6, wherein said needle (13) is curved and is operated, at the end of said stitching member (10), along a circular path extending from inside the shoe toward outside the shoe (5) being stitched, with a rotation center (C) of said path coinciding with the curve center of the needle (13) .
8. A machine according to claim 6, wherein said stitching member (10) includes a shaped arm (11) extending substantially on a vertical plane, and a channel (12), extending along said shaped arm (11), said arm (11) including a terminal section (11a) curved like said needle (13), and with said needle (13) moving along said terminal section (11a).
9. A machine according to claim 8, wherein said shaped arm (11) has two curved points, so as to define two consecutive curved sections (11a, lib) with opposite curving, with said terminal section (11a) curved downward.
10. A machine according to claim 8, wherein said needle (13) is reciprocated by a flexible member (14) introduced into said channel (12) of said arm (11) and driven to move by reciprocating means (15,16) .
11. A machine according to claim 6, wherein said second frame (40) of said shoe driving means (20) includes a pair of parallel side panels (41), which, on their facing sides turned toward the internal part of said second frame (40), have respective grooved guides (44), in which pairs of rollers (51a, 51b), protruding from opposite sides of said cradle (50), are inserted and run, said grooved guides (44) defining a part of the path of a related flexible transmission means (45), which support said cradle (50) and are reciprocated by a motor (47), so as to control said cradle (50) movement along said path in which its attitude is varied.
12. A machine according to claim 11, wherein said grooved guides (44) have an intermediate, arc-like section (44a) and a rear sloping section (44b) , which determine inclination of said cradle (50) with respect to said second frame (40) of the driving means (20).
13. A machine according to claim 6, wherein said first frame (30) of said driving means (20) is equipped, in its central part, with an internally toothed crown (31), which is carried rotatably by a fifth wheel (8), said fifth wheel (8) being supported by a bed (2) with interposition of ball-like rolling means (9) and set in a gear meshing with a vertical pinion (32), driven into rotation.
14. A machine according to claim 6, wherein said first frame (30) of said driving means (20) carry a plurality of screws (33), operated to rotate in opposite directions by a motor (34) carried by said frame (30), said screws (33) being coupled with corresponding nut screws (43) fastened to said second frame (40).
15. A machine according to claim 6, also including: a bed (2) ; a vertical tube (62) fastened to said bed (2); a column (61) slidably guided in said tube (62); a head (60), which cantilevers from said column (61) and support said stitching member (10); a motor (63), which is carried by said column (61); transmission means (64) connected to said motor (63) and linked to a vertical screw (65) which is carried, rotating about a vertical axis, inside said column (61); a nut screw (66), fastened to the tube (62), into which said vertical screw engages so that, upon operation of said motor (63), said head (60) is moved between a lowered operative position and a raised inoperative position (60a), in which the shoe being stitched is introduced, and subsequently, after being stitched, removed from said driving means (20) .
16. A machine according to claim 6, wherein the upper part of said crochet (7) features a plate (77), that moves vertically between a raised operative position, in which it presses said sole (4) during stitching, and a lowered inoperative position, which allows the shoe (5) to advance.
17. A machine according to claim 6, wherein the upper part of said crochet (7) features a plate (77), which moves vertically and whose upper surface is rounded in shape, so as to press said sole (4) of said shoe (5) in a working position, also when said cradle (50) is inclined with respect to the second frame (40) of the driving means (20) and also when a shoe (5) tip area is stitched.
18. A machine according to claim 10, wherein said flexible member (14) operating said needle (13) includes a roller chain.
19. A machine according to claim 10, wherein said flexible member (14) operating said needle (13) includes a band (14d) of plastic material, with a series of regularly spaced apart, transversal slots (14e) made on opposite sides of said band of plastic material for compensating bending of the band (14d) .
20. A machine according to claim 10, wherein said flexible member (14) for operating said needle (13) is formed by a series of balls (14b) perforated along their diameters, through which a metallic thread (14c) passes to pull the needle (13) .
21. A machine according to claim 6, wherein said cradle (50) carries a shoe supporting member (55) substantially formed by a replaceable jig, featuring an opening shaped according to the shape and dimensions of the shoe (5) to be stitched, said opening having a flange (55a) for supporting the edge of said sole (4).
22. A machine according to claim 21, wherein the height of said flange (55a) varies for compensation of diverse thickness of the sole and diverse length of the path through the upper and sole where the needle enters, due to inclination of said cradle, said flange (55a) being interrupted in the region of the heel.
23. A machine according to claim 21, also including means (155) blocking the sole to said driving means (20) .
24. A machine according to claim 6, wherein said first frame (30), said second frame (40) and said cradle (50) are controlled by electronic means.
25. A machine according to claim 21, wherein said electronic control means are guided by means for detecting the shoe profile.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ITBO980280 | 1998-05-05 | ||
IT98BO000280A IT1300004B1 (en) | 1998-05-05 | 1998-05-05 | METHOD AND EQUIPMENT FOR SEWING THE UPPER TO THE SOLE OF FOOTWEAR. |
PCT/IB1999/000806 WO1999056573A2 (en) | 1998-05-05 | 1999-05-05 | Method and machine for stitching a shoe upper to a related sole |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1002150A2 true EP1002150A2 (en) | 2000-05-24 |
Family
ID=11343152
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99915974A Withdrawn EP1002150A2 (en) | 1998-05-05 | 1999-05-05 | Method and machine for stitching a shoe upper to a related sole |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1002150A2 (en) |
AU (1) | AU3438399A (en) |
IT (1) | IT1300004B1 (en) |
TW (1) | TW454452U (en) |
WO (1) | WO1999056573A2 (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6511487B1 (en) | 2000-11-28 | 2003-01-28 | T. A. G. Medical Products Ltd. | Suturing instrument and method |
ITBO20010765A1 (en) * | 2001-12-17 | 2003-06-17 | Mario Ciucani | TWO-WIRE STITCHING MACHINE FOR SEWING A BOTTOM TO A RELATIVE FOOTWEAR UPPER |
US8695518B2 (en) | 2009-01-30 | 2014-04-15 | Alberto Landoni | Machine and method for sewing, embroidering, quilting and/or the like employing curved sewing needles with corresponding movement of needle bars |
IT1396131B1 (en) * | 2009-10-13 | 2012-11-16 | Eredi Di Ciucani Mocassino Machinery Di Ciucani Mario | SYSTEM FOR THE SUPPORT AND ORIENTATION OF A SEWING MACHINE WITH CURVED NEEDLE. |
US9447532B2 (en) * | 2014-01-23 | 2016-09-20 | Nike, Inc. | Automated assembly and stitching of shoe parts |
CN112981742A (en) * | 2021-02-04 | 2021-06-18 | 中山市志捷鞋业技术服务有限公司 | Curved surface sewing clamp and curved surface sewing method |
CN113846426B (en) * | 2021-09-29 | 2023-01-10 | 鹤山市新易高鞋业有限公司 | Double-needle sewing machine, double-needle sewing machine control method and readable storage medium |
CN113944012A (en) * | 2021-11-26 | 2022-01-18 | 湖南嘉泰鞋业有限公司 | Mechanism is sewed up fast to rubber sole vamp |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR606114A (en) * | 1925-11-13 | 1926-06-08 | Machine to sew the canvas to the sole of the sandal with two threads | |
US2166028A (en) * | 1938-03-22 | 1939-07-11 | Emerick J Trepp | Stitching machine |
DE3881190D1 (en) * | 1987-11-17 | 1993-06-24 | Mec-Val S.R.L., Vigevano, Pavia, It | Footwear sewing machine |
DE4102840C1 (en) * | 1991-01-31 | 1992-10-15 | Philipp 5100 Aachen De Moll | |
DE4431318C2 (en) * | 1994-09-02 | 1997-05-28 | Ksl Keilmann Sondermaschinenba | Sewing device |
IT1280003B1 (en) * | 1995-08-01 | 1997-12-23 | Mario Ciucani | METHOD FOR SEWING VARIOUS ITEMS, IN PARTICULAR LEATHER ITEMS, AND MACHINE FOR IMPLEMENTING THIS METHOD. |
-
1998
- 1998-05-05 IT IT98BO000280A patent/IT1300004B1/en active IP Right Grant
- 1998-08-01 TW TW089202215U patent/TW454452U/en unknown
-
1999
- 1999-05-05 EP EP99915974A patent/EP1002150A2/en not_active Withdrawn
- 1999-05-05 AU AU34383/99A patent/AU3438399A/en not_active Abandoned
- 1999-05-05 WO PCT/IB1999/000806 patent/WO1999056573A2/en not_active Application Discontinuation
Non-Patent Citations (1)
Title |
---|
See references of WO9956573A2 * |
Also Published As
Publication number | Publication date |
---|---|
IT1300004B1 (en) | 2000-04-04 |
WO1999056573A3 (en) | 2000-01-13 |
WO1999056573A2 (en) | 1999-11-11 |
TW454452U (en) | 2001-09-11 |
ITBO980280A0 (en) | 1998-05-05 |
ITBO980280A1 (en) | 1999-11-05 |
AU3438399A (en) | 1999-11-23 |
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