EP0991524A1 - Damping roller for printing presses and method for the production thereof - Google Patents
Damping roller for printing presses and method for the production thereofInfo
- Publication number
- EP0991524A1 EP0991524A1 EP98936141A EP98936141A EP0991524A1 EP 0991524 A1 EP0991524 A1 EP 0991524A1 EP 98936141 A EP98936141 A EP 98936141A EP 98936141 A EP98936141 A EP 98936141A EP 0991524 A1 EP0991524 A1 EP 0991524A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- coating
- stainless steel
- dampening
- microns
- roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N7/00—Shells for rollers of printing machines
- B41N7/04—Shells for rollers of printing machines for damping rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N2207/00—Location or type of the layers in shells for rollers of printing machines
- B41N2207/02—Top layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N2207/00—Location or type of the layers in shells for rollers of printing machines
- B41N2207/10—Location or type of the layers in shells for rollers of printing machines characterised by inorganic compounds, e.g. pigments
Definitions
- the invention relates to a dampening roller for printing machines and a method for producing a dampening roller.
- a dampening unit with a metering roller which has the task of transferring a dampening solution film as thinly and evenly as possible to the printing form of a printing form cylinder, the printing result depending on the quality of the dampening solution supply depends.
- Electro-chrome-plated rollers are known, which are ground to a roughness of R z ⁇ 1.5 ⁇ m. With these chrome-plated rollers, if enough alcohol is added, the dampening is sufficient for normal print jobs, but problems with insufficient and uneven dampening solution flow can occur if the alcohol content is low.
- DE 43 21 183 discloses a dampening unit roller for a printing press, in which the roller cylinder is provided with a coating of zirconium oxide / yttrium oxide, which is applied by thermal spraying and has a thickness of 0.2 to 2 mm and a surface roughness of R z has ⁇ 5 ⁇ m.
- the dampening solution delivery and uniformity of the dampening film are still sufficient even with a small amount of alcohol added.
- the coating costs are far higher than for a galvanically chrome-plated roller.
- the required pore fineness can only be met if the highest demands are placed on the plasma spraying technology and the use of fine spray powders leads to long spraying times.
- the grinding and finishing of the ceramic is also complex and cost-intensive.
- the roller must be sealed in order to reduce the porosity, the sealing agent being washed out again over time, which can result in a deterioration in the printing properties.
- a coating of metallic silicon which is applied by plasma spraying, is known (DE 42 29 700), which is ground to the desired roughness of R z ⁇ 1.5 ⁇ m.
- Such a coating has a lower porosity than ceramics and no sealing with a sealing agent is required.
- This roller has good wettability, but the costs for plasma spraying are high due to high powder costs and long spraying times. The disadvantage is that the hardness is lower than that of ceramics.
- the invention has for its object to provide a dampening roller and a method for its production, which has a uniform dampening solution even with a reduced proportion of isopropyl alcohol in the dampening solution and long service life, keeping the costs for their production low should be.
- This object is achieved by the characterizing features of the main claim and that of the independent method claim.
- the coating of the dampening roller is a thermally sprayed microporous stainless steel coating, a higher delivery rate for the dampening solution transport is achieved, which is ensured by the micropores via capillary forces and scooping action.
- the micropores preferably have a diameter between 2 ⁇ m and 20 ⁇ m, the focus of the pore size distribution being 5 ⁇ m.
- the pores are large enough to ensure the build-up of a sufficiently thick dampening solution film due to capillary forces and scooping action, but on the other hand they are still so small that the dampening system does not become contaminated by entraining or emulsifying printing ink. This compromise is ideally fulfilled in the dampening roller according to the invention.
- Soiling of the dampening system has been the main problem in the development of dampening rollers with better wettability.
- Dampening rollers with a metal or ceramic coating run in their capacity as a rubbing or scooping roller in contact with the rubber-coated dampening roller.
- the dampening roller takes on printing ink in the production run. This ink acceptance of the rubber-coated dampening roller is due to the contact with the printing plate and does not affect the printing process.
- printing ink is transferred to other dampening rollers through a too porous or too rough rubbing roller or scoop roller, or if it gets into the dampening solution in the form of emulsified ink particles, this occurs uneven dampening and thus to pressure disturbances.
- microporous stainless steel has clear advantages over ceramics, since the stainless steel particles have better prerequisites for the formation of a dense and homogeneous structure due to their lower melting point and their easier deformability.
- the dampening system remains free of printing ink even under difficult conditions, which means that even long runs can be printed with consistently reliable dampening.
- microporous stainless steel roller leads to a particularly uniform and reliable dampening due to the good wettability of its surface and thus creates good conditions for printing with a reduced proportion of isopropyl alcohol.
- the uniformity of the dampening solution guidance and the scooping performance is much better than with chrome rollers and comparable to that of good ceramic rollers, the costs for the production of the dampening roller according to the invention being significantly lower than for rollers with a silicon coating.
- the fineness of the micropores in the stainless steel used in the invention can be kept relatively easily and reliably in the favorable range, the coating according to the invention being able to be sprayed with considerably less technical effort compared to ceramic layers with the same porosity. Furthermore, the coating according to the invention does not need to seal the surface.
- the stainless steel surface has clear advantages when cleaning the rollers; different at
- microporous stainless steel coating of the roller according to the invention is considerably less sensitive than ceramics with regard to edge damage due to impact and impact stress. This makes installation and transport of the rollers easier.
- Fig. 1 a dampening system and inking unit of an offset machine
- Fig. 2 shows a dampening roller according to the invention with a partial section.
- Fig. 1 the arrangement of the rollers of a printing unit of an offset printing machine is shown, the rollers 1 to 3 as dampening rollers represent the dampening unit and inking rollers 5 are part of the inking unit 6, which is assigned to an ink fountain 7, and via which the printing ink from Ink fountain 7 is transferred to a plate cylinder 4.
- the roller of the dampening unit, designated 1 is a scoop roller, which is assigned to a fountain solution tank 8 and which conveys water from the tank 8.
- a metering roller 2 strips excess dampening solution from the scoop roller. It doses the dampening film to the optimum thickness using the contact pressure and speed difference (slip).
- the scoop roller 1 transfers the pre-metered dampening solution film to the printing plate on the plate cylinder 4.
- the scoop roller 1 is shown in FIG. 2 and consists of a base body 9 made of metal, preferably steel, which is provided with a hydrophilic coating 10.
- the coating 10 consists of a chromium-nickel steel and is thermally sprayed onto the base body 9 in powder form.
- the stainless steel coating 10 is preferably applied by plasma spraying. brings.
- the layer thickness of the coating 10 is approximately 400 ⁇ m.
- the cylindrical base body 9 is coated with a metal powder which contains chromium, nickel and molybdenum by plasma spraying in order to produce the scoop roller 1 which is designed as a dampening roller.
- the surface of the coating 10 is then machined so that a layer thickness of approximately 400 ⁇ m remains.
- Stainless steel coating is fine-pored and therefore tight against the base body, but it has sufficient porosity (pore diameter 2 to 20 ⁇ m) to provide good wettability.
- the pore size depends both on the spray powder used and on the spraying process. The optimal pore size of 3 to 20 ⁇ m is only achieved when using a fine wettable powder with grain sizes between 25 and 5 ⁇ m.
- coarser wettable powders the smaller pores with diameters between 2 and 10 ⁇ m, which are crucial for the printing properties, and which bind the dampening solution to the surface by capillary forces, are missing.
- pores with a diameter of more than 20 ⁇ m cause undesired entrainment and emulsification of printing ink and thus lead to the soiling of the dampening unit and dampening solution described.
- the plasma spraying process in connection with the above-mentioned wettable powder leads to a pore size distribution of 3 to 20 ⁇ m with a focus on approx. 6 ⁇ m, while high-speed flame spraying results in a pore size distribution of 2 to 7 ⁇ m with a focus on approx. 4 ⁇ m. Furthermore, with both spraying methods, a fine optimization of the pore size through the choice of spraying parameters and system factors is like for example, type of burner and powder feed possible. Both spray processes are state of the art. The above-mentioned optimization of the spray parameters can be carried out by any average specialist.
- the pores of the stainless steel surface are partially clogged.
- the added pores can be opened again by a subsequent etching process.
- it is an electrolytic etching of the surface of the coating, the roller surface being exposed to an electrolyte to which the negative connection of a voltage supply is applied, while the roller 1 is connected to the positive connection.
- the coating is applied by plasma spraying.
- Other thermal coating processes are of course conceivable.
- the stainless steel coating has an alloy of chromium, nickel and molybdenum. In certain cases it can be used for further Increasing the porosity may be advisable to add a certain proportion of ceramic powder to the metal powder for the stainless steel coating, which proportion may be up to 10% by weight.
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19727829 | 1997-06-23 | ||
DE19727829A DE19727829A1 (en) | 1997-06-23 | 1997-06-23 | Dampening roller for printing machines and processes for their manufacture |
PCT/DE1998/001594 WO1998058807A1 (en) | 1997-06-23 | 1998-06-08 | Damping roller for printing presses and method for the production thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0991524A1 true EP0991524A1 (en) | 2000-04-12 |
EP0991524B1 EP0991524B1 (en) | 2002-03-13 |
Family
ID=7834142
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP98936141A Expired - Lifetime EP0991524B1 (en) | 1997-06-23 | 1998-06-08 | Damping roller for printing presses and method for the production thereof |
Country Status (9)
Country | Link |
---|---|
US (1) | US6290633B1 (en) |
EP (1) | EP0991524B1 (en) |
JP (1) | JP2002504872A (en) |
AT (1) | ATE214339T1 (en) |
CA (1) | CA2288792A1 (en) |
DE (2) | DE19727829A1 (en) |
DK (1) | DK0991524T3 (en) |
ES (1) | ES2174460T3 (en) |
WO (1) | WO1998058807A1 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19925418A1 (en) * | 1999-06-02 | 2000-12-07 | Voith Sulzer Papiertech Patent | Elastic roller and method of making it |
DE10209296A1 (en) | 2002-03-01 | 2003-09-18 | Koenig & Bauer Ag | Dampening roller for dampening units in printing machines |
JP5039346B2 (en) * | 2006-09-12 | 2012-10-03 | 株式会社フジミインコーポレーテッド | Thermal spray powder and thermal spray coating |
DE102008014034A1 (en) * | 2008-03-13 | 2009-09-24 | Coatec Gesellschaft für Oberflächenveredelung mbH | Roll body with a roll cover for improved color water emulsion formation in printing units of wet offset and process for its production |
DE102008039269A1 (en) * | 2008-08-22 | 2010-02-25 | Manroland Ag | Process for coating a printing press cylinder or a printing press roll |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5577599A (en) * | 1978-12-06 | 1980-06-11 | Fujiki Kosan Kk | Cylinder for printing press |
DD154081A1 (en) * | 1980-12-15 | 1982-02-24 | Heiner Fink | METHOD FOR PRODUCING SURFACE COATINGS FOR WET ROLLERS |
WO1989005732A1 (en) * | 1987-12-21 | 1989-06-29 | Kinyosha Co., Ltd | Ink roller for printing press and production thereof |
JPH0698851B2 (en) * | 1988-06-15 | 1994-12-07 | 新日本製鐵株式会社 | Damping water supply roller for lithographic printing machine |
US4887528A (en) * | 1988-10-31 | 1989-12-19 | Ceradyne, Inc. | Dampening system roller for offset printing presses |
JPH04238034A (en) * | 1991-01-21 | 1992-08-26 | Mitsubishi Heavy Ind Ltd | Printing cylinder |
DE4321183C2 (en) * | 1992-07-09 | 2002-12-12 | Heidelberger Druckmasch Ag | Dampening roller of a printing machine |
DE4229700C2 (en) * | 1992-09-05 | 1997-02-13 | Heidelberger Druckmasch Ag | Dampening roller for a printing machine and process for coating it |
US5647279A (en) * | 1992-09-05 | 1997-07-15 | Heidelberger Druckmaschinen Ag | Printing machine roller and method of production thereof |
DE19514538C2 (en) * | 1995-04-20 | 2000-03-02 | Huettl & Vester Gmbh | Process for making engraved rollers and plates |
US6014929A (en) * | 1998-03-09 | 2000-01-18 | Teng; Gary Ganghui | Lithographic printing plates having a thin releasable interlayer overlying a rough substrate |
-
1997
- 1997-06-23 DE DE19727829A patent/DE19727829A1/en not_active Ceased
-
1998
- 1998-06-08 WO PCT/DE1998/001594 patent/WO1998058807A1/en active IP Right Grant
- 1998-06-08 DK DK98936141T patent/DK0991524T3/en active
- 1998-06-08 JP JP50354899A patent/JP2002504872A/en active Pending
- 1998-06-08 US US09/445,911 patent/US6290633B1/en not_active Expired - Fee Related
- 1998-06-08 AT AT98936141T patent/ATE214339T1/en not_active IP Right Cessation
- 1998-06-08 ES ES98936141T patent/ES2174460T3/en not_active Expired - Lifetime
- 1998-06-08 EP EP98936141A patent/EP0991524B1/en not_active Expired - Lifetime
- 1998-06-08 CA CA002288792A patent/CA2288792A1/en not_active Abandoned
- 1998-06-08 DE DE59803348T patent/DE59803348D1/en not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
---|
See references of WO9858807A1 * |
Also Published As
Publication number | Publication date |
---|---|
DE19727829A1 (en) | 1998-12-24 |
ES2174460T3 (en) | 2002-11-01 |
EP0991524B1 (en) | 2002-03-13 |
US6290633B1 (en) | 2001-09-18 |
ATE214339T1 (en) | 2002-03-15 |
WO1998058807A1 (en) | 1998-12-30 |
DK0991524T3 (en) | 2002-07-01 |
DE59803348D1 (en) | 2002-04-18 |
JP2002504872A (en) | 2002-02-12 |
CA2288792A1 (en) | 1998-12-30 |
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