EP0983406B1 - An insulated panel - Google Patents
An insulated panel Download PDFInfo
- Publication number
- EP0983406B1 EP0983406B1 EP98924536A EP98924536A EP0983406B1 EP 0983406 B1 EP0983406 B1 EP 0983406B1 EP 98924536 A EP98924536 A EP 98924536A EP 98924536 A EP98924536 A EP 98924536A EP 0983406 B1 EP0983406 B1 EP 0983406B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- external
- sheet
- recess
- panel
- internal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/292—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and sheet metal
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D3/00—Roof covering by making use of flat or curved slabs or stiff sheets
- E04D3/35—Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation
- E04D3/351—Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation at least one of the layers being composed of insulating material, e.g. fibre or foam material
- E04D3/352—Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation at least one of the layers being composed of insulating material, e.g. fibre or foam material at least one insulating layer being located between non-insulating layers, e.g. double skin slabs or sheets
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D3/00—Roof covering by making use of flat or curved slabs or stiff sheets
- E04D3/35—Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation
- E04D3/358—Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation with at least one of the layers being offset with respect to another layer
Definitions
- the invention relates to an insulated panel of the type comprising a profiled external sheet, an internal liner sheet, and an insulating core between the external sheet and the liner sheet.
- Various panels of this type are known.
- a panel including a foam core with inner and outer metal facings, and a series of male projection and female groove interconnections is disclosed.
- a pair of panel forming members secured together mechanically by a plurality of spaced apart sub-girt members is disclosed.
- an insulated panel comprising:-
- the inner male projecting part of the external sheet has a substantially flat nose portion for sealing engagement with the seal in the inner recess of the external sheet of an adjacent panel, on assembly.
- the profile of the inner recess of the external sheet is of channel shape for sealing engagement with the seal and the inner male projecting part, on assembly.
- the internal seal is of a fire resistant material.
- the seal is of a food-safe material, such as butyl rubber.
- At least the inner male projecting part of the internal lining sheet and the inner recess part of the internal lining sheet of an adjacent panel are profiled so that, on assembly, a fixing pin may be extended between the profiles for fire resistance.
- the inner projecting male part of the external sheet is also profiled for engagement by the fixing pin.
- the external male projecting part of the external sheet extends over the external recess part of an adjacent external sheet to define a hidden recess for housing the head of a fastener.
- the invention also provides an insulated panel assembly including a plurality of the panels of the invention.
- an insulated panel comprising a profiled external sheet 2, an internal liner sheet 3 and an insulating core 4 between the external sheet 2 and internal sheet 3.
- the sheets 2 and 3 are typically of steel material and the core 4 is of polyurethane or poyisocyanurate foam material which fills the space between the sheets 2, 3
- the panel 1 is typically used for roofing and/or cladding systems.
- the profiled external sheet 2 and internal lining sheet 3 have profiled joint-forming portions for connecting adjacent panels, on assembly as illustrated.
- the profiled external sheet 2 has an external male projecting part 10 and an internal recess part 11 on one side for engagement, on assembly, with a corresponding external recess part 12 and projecting inner male part 13 respectively on the opposite side of the panel.
- An internal weather seal 20 is placed in the internal recess 11 for sealing engagement, on assembly, with the internal male projecting part 13 of the external skin 2 of an adjacent panel.
- the seal 20 is of an elastomeric memory material which, in this case, is of hollow cylindrical shape, as illustrated.
- the internal recess 11 is of generally channel-shape having a base web 11a which is substantially flat with rounded comers.
- a front nose portion 13a of the inner male part 13 is substantially flat, also with rounded corners for effective sealing engagement with the seal 20, on assembly.
- the seal 20, on assembly is deformed evenly into a flattened oval shape as illustrated, providing a highly effective seal.
- the external male projecting part 10 has an inner engagement portion 10a for engaging with an inwardly inclined wall 25 defining the outer recess 12 of the external sheet 2 of an adjacent panel 1.
- An outwardly diverging wall 10b extends at an angle ⁇ of from 70 to 80°, ideally approximately 75° to define, together with the inclined wall 25, the fixed gap g.
- the inclined wall 25 extends at an angle ⁇ which is also from 70 to 80°, ideally approximately 75'
- the engagement of the portion 10a of the male part 10 against the inclined wall 25, on assembly acts as a stop limiting the engagement between the nose 13a and wall 11a thus controlling the sealing engagement.
- This engagement between the portion 10a and the inclined wall 25 also ensures that the gap g is uniform which provides an excellent aesthetic finish when a plurality of panels are joined side to side either vertically or horizontally to provide, for example a wall cladding.
- the external male projecting part 10 of the externa sheet 2 extends over the external recess 12 of an adjacent external sheet 2 to define a hidden recess 26 housing the head 27 of a fastener 28.
- the fastener 28 extends through the external sheet 2, the foam core 4 and the internal sheet 3 for fixing a panel to a support.
- the internal lining sheet 3 has an inner recess part 30 and an outer male projecting part 31 on one side, and a corresponding inner projecting male part 32 and an outer recess part 33 respectively on the opposite side of the panel, for interengagement on assembly of adjacent panels, as illustrated.
- the internal lining sheet 3 includes a dimple to accommodate an internal seal 35 which is typically gun-applied, on-site.
- the seal 35 is of a fire resistant and/or food-safe material such as butyl rubber.
- the profiles of the male parts 31, 32 and recess parts 30, 33 are arranged to overlap on assembly to receive a fixing pin 40 to ensure the integrity of the joint for fire rating, as required.
- the fixing pin 40 also extends, in this case through the profile of at least one of the external sheets 2 to further strengthen the joint.
- the panels may be overlapped either vertically or horizontally.
- an end bearer is used to start a panel assembly, the end bearer having a head part for engagement in a female recess 11 of the external sheet 2 of a first panel.
- the other side of the first panel is then fixed in place by a fastener 28.
- This side of the first panel is then engaged with the mating side of a second panel, as illustrated so that the head 27 of the fastener 28 is hidden, the seal 20 is engaged into the flat oval shape and the gap g between the panels is substantially uniform. Construction is continued in this way.
- fixing pins 40 may be inserted, as illustrated and an internal seal 35 is applied to ensure the integrity of the joint for fire resistance application on/or environments in which the inner wall requires washing, for example in the food applications.
- the invention provides an insulated panel with side edges which are arranged for highly efficient heat insulation, sound insulation, weather ingress and fire sealing.
- the panels may be provided with opposite side edges or two different panels with a similar profile on both side edges may be provided.
Abstract
Description
- the wall portions defining the gap are inclined to diverge outwardly,
- the inner male projecting part of the external sheet is profiled for substantially uniform sealing engagement with an inner seal interposed between the inner male projecting part of the external sheet and the corresponding inner recess of the external sheet of an adjacent panel, on assembly, wherein the inner seal is substantially flattened on assembly of adjacent panels to substantially fill the gap there between,
- and in that the outer male projecting part of the internal lining sheet and the corresponding outer recess of the internal lining sheet of an adjacent panel are arranged to receive an internal seal, wherein the outer male projecting part of the internal lining sheet and/or the corresponding outer recess of the internal lining sheet of an adjacent panel include a dimple for receiving said internal seal.
Claims (10)
- An insulated panel comprising: -an external sheet (2);an internal lining sheet (3);an insulating core (4) between the external sheet (2) and the internal lining sheet (3);the external sheet (2) and internal lining sheet (3) having profiled joint forming portions for connecting adjacent panels;the external sheet (2) having an external male projecting part (10) and an internal recess part (11) on one side, and a corresponding external recess part (12) and projecting inner male part (13) respectively on the opposite side of the panel;the internal lining sheet (3) having an inner recess part (30) and an outer male projecting part (31) on one side, and a corresponding inner projecting male part (32) and an outer recess part (33) respectively on the opposite side of the panel;the external male projecting part (10) of the external sheet (2) having a wall portion (10b) and the external recess (12) of an adjacent sheet (2) being defined by a wall portion (25), the wall portions (10b and 25) defining a substantially uniform outer gap (g) between the two external sheets (2) of adjacent panels, on assembly;the wall portions (10b, 25) defining the gap (g) are inclined to diverge outwardly,the inner male projecting part (13) of the external sheet (2) is profiled for substantially uniform sealing engagement with an inner seal (20) interposed between the inner male projecting part (13) of the external sheet (2) and the corresponding inner recess (11) of the external sheet (2) of an adjacent panel, on assembly, wherein the inner seal (20) is substantially flattened on assembly of adjacent panels to substantially fill the gap there between,and in that the outer male projecting part (31) of the internal lining sheet (3) and the corresponding outer recess (33) of the internal lining sheet (3) of an adjacent panel are arranged to receive an internal seal (35), wherein the outer male projecting part (31) of the internal lining sheet (3) and/or the corresponding outer recess (33) of the internal lining sheet (3) of an adjacent panel include a dimple for receiving said internal seal (35).
- An insulated panel as claimed in claim 1, wherein the inner male projecting part (13) of the external sheet (2) has a substantially flat nose portion (13a) for sealing engagement with the seal (20) in the inner recess (11) of the external sheet (2) of an adjacent panel, on assembly.
- An insulated panel as claimed in any preceding claim, wherein the profile of the inner recess (11) of the external sheet (2) is of channel shape for sealing engagement with the seal (20) and the inner male projecting part (13), on assembly.
- An insulated panel as claimed in any preceding claim, wherein the internal seal (35) is of a fire resistant material.
- An insulated panel as claimed in any preceding claim, wherein the internal seal (35) is of a food-safe material.
- An insulated panel as claimed in any preceding claim, wherein the internal seal (35) is of butyl rubber material.
- An insulated panel as claimed in any preceding claim, wherein at least the inner male projecting part (32) of the internal lining sheet (3) and the inner recess part (30) of the internal lining sheet (3) of an adjacent panel are profiled so that, on assembly, a fixing pin (40) may be extended between the profiles for fire resistance.
- An insulated panel as claimed in claim 7, wherein the inner projecting male part (13) of the external sheet (2) is also profiled for engagement by the fixing pin (40).
- An insulated panel as claimed in any preceding claim wherein, on assembly the external male projecting part (13) of the external sheet (2) extends over the external recess part (12) of an adjacent external sheet (2) to define a hidden recess (26) housing the head (27) of a fastener (28).
- An insulated panel assembly comprising a plurality of the panels as claimed in any of claims 1 to 9.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IE970363 | 1997-05-21 | ||
IE970363 | 1997-05-21 | ||
PCT/IE1998/000038 WO1998053155A1 (en) | 1997-05-21 | 1998-05-21 | An insulated panel |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0983406A1 EP0983406A1 (en) | 2000-03-08 |
EP0983406B1 true EP0983406B1 (en) | 2003-10-29 |
Family
ID=11041476
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP98924536A Expired - Lifetime EP0983406B1 (en) | 1997-05-21 | 1998-05-21 | An insulated panel |
Country Status (8)
Country | Link |
---|---|
EP (1) | EP0983406B1 (en) |
AT (1) | ATE253153T1 (en) |
AU (1) | AU7671698A (en) |
CZ (1) | CZ295273B6 (en) |
DE (1) | DE69819319T2 (en) |
GB (1) | GB2325678B (en) |
PL (1) | PL200236B1 (en) |
WO (1) | WO1998053155A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009025187A1 (en) * | 2009-06-12 | 2010-12-16 | Stefan Heim | Flat roof heat insulating unit for covering e.g. flat roof, of building, has external frame formed as composite sheet of two layers, where one of layers is arranged from isolating core over other layer |
Families Citing this family (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19938014A1 (en) * | 1999-08-11 | 2001-03-15 | Thyssenkrupp Stahl Ag | Building system for walls and roofs uses sandwich components with flat, or trapezoidal outer shell of metal, flat or profiled inner shell of metal and core of plastics, hard foam or mineral fibers |
ES2168946A1 (en) * | 2000-03-20 | 2002-06-16 | Saint Gobain Cristaleria S A | The perfected hidden union applicable to insulation panels and similar products |
DE20108555U1 (en) * | 2001-05-22 | 2001-08-16 | Thyssenkrupp Stahl Ag | Tongue and groove connection of roof and wall elements |
AU2002309203B2 (en) * | 2001-06-06 | 2007-09-13 | Kingspan Research And Developments Limited | An insulated panel |
WO2002098648A1 (en) * | 2001-06-06 | 2002-12-12 | Kingspan Research And Developments Limited | An insulated panel |
ES2189656B1 (en) * | 2001-07-23 | 2004-10-16 | Ind. Transformadoras Del Cemento Eternit, S.A. | ROOF MODULE. |
ITVI20010242A1 (en) * | 2001-11-15 | 2003-05-15 | Iglis Bassi | JUNCTION DEVICE FOR THE CONNECTION BETWEEN INSULATING PANELS HAVING MACHINES FOR FASTENING THE PANELS TO A SUPPORT STRUCTURE |
EP1468149A1 (en) * | 2002-01-23 | 2004-10-20 | Kingspan Holdings (IRL) Limited | A roof panel |
EP1418286A1 (en) | 2002-11-05 | 2004-05-12 | Corus Technology BV | Method for the production of a liner for a panel, liner, and panel provided with such a liner |
CA2640799A1 (en) * | 2006-02-10 | 2007-08-16 | Kingspan Research And Developments Limited | A panel |
RS53194B (en) | 2006-06-13 | 2014-06-30 | Kingspan Research And Developments Limited | A translucent panel |
CA2679630A1 (en) | 2007-02-12 | 2008-08-21 | Kingspan Research And Developments Limited | A composite panel |
GB2449671B (en) * | 2007-05-31 | 2012-08-15 | Taplanes Ltd | Method for manufacturing a shower cubicle |
NL2003023C2 (en) * | 2009-06-15 | 2010-12-16 | M3C Ingenieursburo | BUILDING ELEMENT AND METHOD FOR BUILDING A WALL. |
JP5764744B2 (en) * | 2011-12-12 | 2015-08-19 | パナソニックIpマネジメント株式会社 | Wood flooring |
US10246882B2 (en) | 2015-11-10 | 2019-04-02 | Kong Taing | Structural wall panel system |
NL2025373B1 (en) * | 2020-04-20 | 2021-10-26 | West Neder Land Sandwich Panelen B V | Building panel and coupling system for such building panels |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4122641A (en) * | 1977-07-28 | 1978-10-31 | Walcon Corporation | Wall structure |
DE3447330A1 (en) * | 1984-12-24 | 1986-07-10 | Hoesch Ag, 4600 Dortmund | WALL OR ROOF ELEMENT MADE OF A FOAM CORE AND METAL COVER LAYERS |
GB8918594D0 (en) * | 1989-08-15 | 1989-09-27 | Presco Int | Portable buildings |
CA2075553A1 (en) * | 1992-08-07 | 1994-02-08 | George Zafir | Insulated panel |
EP0643179B1 (en) * | 1992-12-28 | 1998-12-16 | Ig-Technical Research Inc. | Refractory heat-insulating panel |
-
1998
- 1998-05-21 DE DE69819319T patent/DE69819319T2/en not_active Expired - Lifetime
- 1998-05-21 EP EP98924536A patent/EP0983406B1/en not_active Expired - Lifetime
- 1998-05-21 WO PCT/IE1998/000038 patent/WO1998053155A1/en active IP Right Grant
- 1998-05-21 GB GB9810809A patent/GB2325678B/en not_active Expired - Fee Related
- 1998-05-21 CZ CZ19994130A patent/CZ295273B6/en not_active IP Right Cessation
- 1998-05-21 AT AT98924536T patent/ATE253153T1/en not_active IP Right Cessation
- 1998-05-21 AU AU76716/98A patent/AU7671698A/en not_active Abandoned
- 1998-05-21 PL PL337067A patent/PL200236B1/en unknown
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009025187A1 (en) * | 2009-06-12 | 2010-12-16 | Stefan Heim | Flat roof heat insulating unit for covering e.g. flat roof, of building, has external frame formed as composite sheet of two layers, where one of layers is arranged from isolating core over other layer |
Also Published As
Publication number | Publication date |
---|---|
EP0983406A1 (en) | 2000-03-08 |
CZ295273B6 (en) | 2005-06-15 |
GB2325678A (en) | 1998-12-02 |
PL200236B1 (en) | 2008-12-31 |
PL337067A1 (en) | 2000-07-31 |
CZ413099A3 (en) | 2000-06-14 |
GB2325678B (en) | 2001-09-26 |
DE69819319D1 (en) | 2003-12-04 |
ATE253153T1 (en) | 2003-11-15 |
WO1998053155A1 (en) | 1998-11-26 |
AU7671698A (en) | 1998-12-11 |
DE69819319T2 (en) | 2004-07-22 |
GB9810809D0 (en) | 1998-07-22 |
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