EP0982106B1

EP0982106B1 - Apparatus for removing the trimmed portions in a machine for cutting logs of paper and the like

Info

Publication number: EP0982106B1
Application number: EP19980830506
Authority: EP
Inventors: Alessandro De Matteis; Sergio Landucci
Original assignee: MTC Macchine Trasformazione Carta SRL
Current assignee: MTC Macchine Trasformazione Carta SRL
Priority date: 1998-08-21
Filing date: 1998-08-21
Publication date: 2004-04-14
Anticipated expiration: 2018-08-21
Also published as: DE69823185T2; EP0982106A1; DE69823185D1

Description

Field of the invention

The present invention generally relates to the field of paper converting machines and more precisely it relates to an apparatus for conveying the cut portions, such as rolls or stacks, and for removing the trimmed portions in a transversal cutting machine of logs of paper and the like.

Brief description of the prior art

In the production of rolls or stacks of sheets of paper and the like, for example absorbent for wipers or toilet paper, machines are known that work starting from large reels of a web having a large transversal width. From these machines logs of paper are delivered, having length equal to said transversal width of the web, and which are to be cut off into smaller portions, for example rolls of toilet paper, industrial wiping paper, stacks of napkins, etc.
The transversal cutting machines have just the object of cutting off into rolls or shorter stacks the logs of paper and comprise normally a bench with one or more slides onto which the logs to cut off are placed in turn. A stepped conveying system pushes a log portion beyond the cutting line of a rocking saw. At the cutting zone a clamping device holds the log upstream and downstream of the cutting line. Once cut off, the roll or the stack is carried away by a conveying apparatus provided downstream of the cutting zone.
The front and back ends of the log are then trimmed and the trimmed portions are taken away along an outlet conveyor.
The stepped movement of the log is carried out by means of pushers that protrude from a chain, which translates centrally in the slide on which the log lays.
A first problem of the existing machines is that the pushers have a limited surface and in particular are substantially rectangular strips. This shape is due to the limited clearance at the moment of the passage in the zone of conveying away the rolls or stacks. In fact, the removal is normally carried out by means of parallel belts close to one another, whereby the pushers, which are fastened to a loop chain, in the outlet zone have to pass between two belts and then turn back. The limited surface and the strip-like shape of the pushers have the consequence of a not regular cut of the logs end, in particular when the last roll or stack is cut off from the trimmed portion. In fact, since the trimmed portion is thin, the trimmed portion bends thus preventing the saw from cutting precisely.
A second problem of the existing machines is that the trimmed portions, at the beginning and end of the log, once cut, often lose their compact shape and become loose. In this way they disturb the outlet zone, where the belts cannot always convey them, and sometimes jam and block the passage of the rolls or stacks.
In order to avoid this drawback, in some types of rolls cutting-off machines pushing devices are provided that, after that sensors distinguish the trimmed portions from the rolls, push selectively the trimmed portions sideways. Alternatively, "traps" are provided, such as zones of fall of the trimmed portions obtained by distancing some belts so that they allow the passage of the rolls, which have larger size, causing only the trimmed portions to fall. In both these systems, the unevenness of the trimmed portions and their tendency to loosen cause the above-described problems.
Moreover, the presence of traps for the trimmed portions and the use of spaced belts to allow the passage of the pushers in the outlet zone have the drawbacks of creating points of possible jamming, with problems of stops of the production line and need of continuous control by the operators.
Finally, systems for conveying rolls are known with clamps or with sucking means that raise from the outlet zone only the rolls, but not the trimmed portions. These systems, however, are not much flexible in case of change of the height of cut and not suitable for all the types of products to cut off.
US4462287 describes an apparatus and a method according to the preamble of claims 1 and 3.

Summary of the invention

It is an object of the present invention to provide an apparatus for conveying and removing the trimmed portions from a transversal cutting machine in which the removal of the trimmed portions is easy, does not disturb the transport of the cut portions and does not allow the trimmed portions to follow the same path of the cut portions before being collected, overcoming the drawbacks of the prior art.
It is a further object of the present invention to provide an apparatus for conveying the cut portions of logs and for removing the trimmed portions thereof that, in case of log conveying means of the type comprising pushers, allows the use of pushers of large surface and that at the same time can easily pass through the outlet zone.
These objects are achieved by an apparatus having the features of claim 1 and by a method having the features of claim 3.
Advantageously, in case of pushing means of the logs through the cutting zone by means of pushers, the displacement of the outlet means allows the passage of the pushers also when they have large surface. In this case, the pushers comprise a large flat element, for example circular, whereby the logs are pushed by a larger surface thus allowing a cut of the trimmed portions with fewer defects.

Brief description of the drawings

Further characteristics and advantages of the apparatus according to the present invention will be made clearer with the following, but not limitative, exemplifying description of several exemplifying embodiments thereof, with reference to the attached drawings wherein:

figure 1 shows a partial elevational side view of a transversal cutting machine comprising an apparatus according to the present invention for conveying rolls and removing trimmed portions;
figure 2 shows a top plan view of the transversal cutting machine of figure 1;
figure 3 shows a partial view from the back of the conveyance of the rolls by means of circular pushers.

Description of the preferred embodiments.

With reference to figures 1 and 2, an apparatus 1 for conveying rolls 2 and removing trimmed portions 3, according to the present invention, is arranged downstream of a transversal cutting machine 4.
The latter comprises a loading and supporting bench 5 of logs 6 to cut into rolls, a cutting zone 7 of the logs 6 by means of a rocking saw 8 and a gripping device 9.
Log 6 is pushed by a pusher 10 brought by a loop chain 11 and, just downstream of the cutting zone, a quick conveyor 12 is provided for carrying the rolls towards the apparatus 1 according to the invention.
Apparatus 1 comprises a first conveyor belt 15 and a second conveyor belt 16 fastened to a base 17.
More precisely, the first conveyor belt 15 is bound to the base 17 by means of a frame 18 pivotally connected about transversal hinges 19, whereby the conveyor belt 15, integrally to frame 18, can move away from the outlet zone by rotating to a position raised with respect to a transport plane 20 of log 6 and of rolls 2.
In such a raised position frame 18, shown in figure 1 with dotted line, is held by a cylinder 21, pivotally connected to base 17.
In use, the transversal cutting machine 4 produces a row of rolls 2 up to the end of log 6. At every cut saw 8 lowers and gripping device 9 clamps log 6. At the last cut, the last roll 2a is separated from a trimmed portion 3a brought by pusher 10. Therefore, saw 8 severs the last roll 2a from trimmed portion 3a by dropping onto the end of the log.
Then quick conveyor 12 carries last roll 2a away, while trimmed portion 3a is brought, as shown in figure 1, towards apparatus 1. As soon as last roll 2a has passed on the first conveyor belt 15, the latter is raised to the position shown with dotted line in figure 1, allowing at the same time the fall of trimmed portion 3a and the passage of pusher 10 that rotates about sprocket 22 following in succession the positions indicated with dotted lines.
At the same time, the transversal cutting machine has started to cut a second log 6, and after the first cut a second trimmed portion 3b is severed and carried by quick conveyor 12. A collector not shown receives trimmed portions 3a, 3b.
Then, before that the first cut portion of the following log 6 passes, just after the passage of the second trimmed portion 3b, the first conveyor 15 is lowered by cylinder 21.
According to the invention, therefore, the above mentioned advantages are achieved disturbing the least possible the rolls to carry away, collecting in a "clean and safe" way the trimmed portions and, allowing the use of a pusher 10 of size large enough to allow a regular separation of the first or last roll from the trimmed portions by means of saw 8.
The almost circular shape of pusher 10 is visible in figure 3 that covers almost all the cross section of log 6.
Notwithstanding reference has been made, in the description and in the drawings, to the cut of logs into rolls, it is clear that the same inventive concept can be applied to the cut of logs of different nature, for example logs of stacked sheets for the production of stacks of napkins, wipers, etc. In other embodiments which are not part of the invention the first conveyor belt 15 can also be moved away from the outlet zone in a different way than that shown, for example by rotating it about a hinge longitudinal with respect to the direction of transport of the rolls, or displacing it vertically or horizontally, respectively above or at the side of the outlet zone. These embodiments are not described in detail.

Claims

Apparatus for conveying cut portions starting from logs of paper material and the like, such as for the production of rolls (2,2a) or stacks, and for removing the trimmed portions (3a,3b) arranged on a transversal cutting machine, said machine comprising:

a cutting zone (7,8) where said logs (6) are cut off into portions (2,2a);

pushing means (10,11) of said logs (6) through said cutting zone;

outlet means of the cut portions in an outlet zone downstream of said cutting zone; wherein in the outlet zone said outlet means comprise a first conveyor means (15) and a second conveyor means (16) fastened to a base (17), characterized in that said first conveyor means (15) is bound to the base (17) by means of a frame (18) pivotally connected about a hinge transversal (19) on a side directed towards said second conveyor means (16), whereby said first conveyor means (15) can displace from the outlet zone by rotating about said hinge (19) with respect to a direction of transport (20) of the cut portions (2), thus deviating the trimmed portions (3a, 3b) with respect to the cut portions (2,2a), whereby the trimmed portions do not reach said second conveyor (16) and can be collected.
Conveying apparatus according to claim 1, wherein said pushing means comprises pushers (10) having large surface, whereby the logs (6) are steadily pushed thus allowing the cut off of the trimmed portion (3a) from the last roll (2a) with larger support, said first conveyor means (15) moving away from said outlet zone also to allow the passage of said pushers (10) with large surface.
Method for conveying cut portions starting from logs of paper material and the like, such as for the production of rolls (2,2a) or stacks, and for removing the trimmed portions (3a, 3b) after a cutting phase, said cutting phase comprising the steps of:

transport of said logs (6) through a cutting zone (7);

cut off into portions (2,2a) of said logs;

outlet of the cut portions (2,2a) and of the trimmed portions (3a, 3b) towards an outlet zone (1) downstream of said cutting zone (7);

deviation of said trimmed portions (3a, 3b) with respect to said cut portions (2, 2a) at the end of said outlet step at the moment of the passage of said trimmed portions,

characterised in that said step of deviation comprises the step of rotation of a first conveyor means (15) with respect to a second conveyor means (16) on a side directed towards said second conveyor means, both conveyor means being provided for carrying away said cut portions, wherein said first conveyor (15) owing to said rotation, can displace from the outlet zone with respect to a direction of transport (20) of the cut portions (2), whereby the trimmed portions do not reach said second conveyor (16) and can be collected.
Method for conveying cut portions (2,2a) according to claim 8, wherein said step of transport of said logs is carried out by means of pushers (10) having large surface, said step of deviation of said trimmed portions with respect to said cut portions (2,2a) allowing also the passage of said pushers (10) having large surface without any interference with said conveyor means (15).
Method for conveying cut portions according to claim 9, wherein said step of deviation is carried out after the outlet of the last cut portion (2a) of each log, the displacement of said conveyor means causing

fall of a first trimmed portion (3a) brought by one of said pushers (10) which can freely pass for turning back to push another log (6),

fall of a second trimmed portion (3b) before that the first cut portion (2) of the following log (6) passes, just after the passage of the second trimmed portion (3b) the conveyor means (15) turning back to such a position that allows a regular transport of the following cut portions (2).