EP0859827B1 - Method for preparing an amorphous alkali silicate with impregnation - Google Patents

Method for preparing an amorphous alkali silicate with impregnation Download PDF

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Publication number
EP0859827B1
EP0859827B1 EP96931031A EP96931031A EP0859827B1 EP 0859827 B1 EP0859827 B1 EP 0859827B1 EP 96931031 A EP96931031 A EP 96931031A EP 96931031 A EP96931031 A EP 96931031A EP 0859827 B1 EP0859827 B1 EP 0859827B1
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Prior art keywords
weight
spray
dried
silicate
alkali metal
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German (de)
French (fr)
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EP0859827A1 (en
EP0859827B2 (en
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Rene-Andres Artiga Gonzalez
Hubert Freese
Manfred Greger
Kathrin Schnepp
Adolf Wiche
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Henkel AG and Co KGaA
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Henkel AG and Co KGaA
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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00Detergent materials or soaps characterised by their shape or physical properties
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/02Inorganic compounds ; Elemental compounds
    • C11D3/04Water-soluble compounds
    • C11D3/08Silicates

Definitions

  • the invention relates to a process for the production of free-flowing amorphous alkali silicates by spray drying, the alkali silicate then impregnated with ingredients from washing or cleaning agents becomes.
  • Alkali silicates in granular form with higher bulk densities can according to the teaching of European patent application EP-A-0 526 978, whereby an alkali silicate solution with a solids content between 30 and introduces 53% by weight into a heated drum, one in the longitudinal axis Shaft with a variety of close to the inner surface of the drum Arms rotates, the drum wall having a temperature between 150 and 200 ° C and the drying process by a fed into the drum Supported gas with a temperature between 175 and about 250 ° C becomes. According to this process, a product is obtained, the middle one Particle size is in the range between 0.2 and 2 mm. A preferred one Drying gas is heated air.
  • European patent application EP-A-0 542 131 describes a process in which a product which is completely soluble in water at room temperature and has a bulk density of between 500 and 1200 g / l is obtained. Drying is preferably carried out using heated air.
  • a cylindrical dryer with a heated wall 160 to 200 ° C.
  • a rotor with blade-shaped blades rotates at such a speed that the silicate solution has a solids content of between 40 and 60% by weight pseudoplastic mass with a free water content between 5 and 12 wt .-% arises. Drying is supported by a hot air stream (220 to 260 ° C).
  • the older, unpublished German patent application DE-A-44 19 745 also describes a water-soluble, amorphous and granular alkali silicate, which is prepared in a similar manner to that described in EP-A-0 526 978, but contains silicic acid.
  • amorphous means "X-ray amorphous”. This means that the alkali silicates do not provide sharp reflections in X-ray diffraction images, but at most one or more broad maxima, the width of which is several degree units of the diffraction angle. However, this does not rule out the possibility that areas are found in electron diffraction experiments which give sharp electron diffraction reflections. This is to be interpreted in such a way that the substance has microcrystalline areas of a size up to approximately 20 nm (max. 50 nm).
  • Granular amorphous sodium silicates which by spray drying aqueous water glass solutions, subsequent grinding and subsequent compacting and rounding with additional Dehydration of the regrind is obtained from the US patents 3,912,649, 3,956,467, 3,838,193 and 3,879,527.
  • the water content of the products obtained is at about 18 to 20 wt .-% with bulk weights well above 500 g / l.
  • granular detergents which are composed of 2 granules.
  • the basic granulate is a Spray-dried granules containing anionic surfactant, the detergent also contains Silicate granules on which nonionic surfactants are absorbed.
  • the silicate granules can be made from aqueous slurries are produced, preferred granules by flash drying of the silicate slurries can be obtained.
  • the older, unpublished German patent application DE-A-44 46 363 describes an amorphous alkali silicate with secondary washability and a molar ratio of M 2 O: SiO 2 between 1: 1.5 and 1: 3.3, which contains ingredients of washing or Cleaning agent is impregnated and has a bulk density of 300 g / l.
  • the silicate carrier grain to be impregnated is preferably in granular form and / or as a compound with alkali carbonates and can be produced by spray drying, granulation and / or compacting, for example roller compaction.
  • the silicate is impregnated with surfactants and in particular with nonionic surfactants. The inclusion of the impregnating agent reduces the flowability of the silicate material, but this can be restored if the impregnated material is subsequently treated with an aqueous solution.
  • the object of the invention was therefore to develop a method in which Application spray-dried amorphous silicates are made which - even if they do not Contain additional alkali carbonates used in the spray-dried batch - without one serious loss of flowability can be impregnated.
  • Sodium and / or potassium silicate are particularly suitable here. Sodium silicates are preferred for economic reasons. However, if, for reasons of application technology, a particularly high dissolution rate in water is important, it is advisable to replace sodium at least partially with potassium.
  • the composition of the alkali silicate can be chosen so that the silicate has a potassium content, calculated as K 2 O, of up to 5% by weight.
  • amorphous alkali silicates of the specified module in addition to the known water glasses, ie also commercially available granular silicates or carbonate-silicate compounds, are suitable starting materials for the purposes of this invention.
  • These silicates can themselves have been produced by spray drying, granulation and / or compacting, for example by roller compaction, if such a preparation of the silicate starting products is also not always expedient, since these products have to be dissolved again in an aqueous batch.
  • the aqueous batch to be spray-dried essentially contains the aforementioned Alkali silicates as active substance, it being particularly preferred that a slurry is made that does not contain alkali carbonates or alkali carbonates only in weight ratios of alkali silicate (based on anhydrous Active substance): Contains alkali carbonate from 3: 1 to 20: 1.
  • Embodiments of the invention are spray-dried silicate Compounds (a) produced, which 55 to 95 wt .-%, preferably 60 to 90 % By weight alkali silicate (based on anhydrous active substance), 0 to 15 % By weight, preferably 2 to 10% by weight of alkali carbonate and 5 to 22% by weight, preferably 10 to 20% by weight and in particular at least 15% by weight of water contain.
  • ingredients in particular ingredients of washing or cleaning agents incorporated become.
  • Their content is based on the spray-dried silicate product of process stage (a), preferably 0.5 to 20 % By weight and in particular 1 to 15% by weight.
  • It can be, for example surfactants, especially anionic surfactants such as alkylbenzenesulfonates, Alkyl sulfates, 2,3-alkyl sulfates, alkyl ether sulfates and soaps, however also about neutral salts like sodium or potassium sulfates, about graying inhibitors or nonionic surfactants such as alkyl polyglycosides or optionally alkoxylated Act polyhydroxy fatty acid esters.
  • anionic surfactants such as alkylbenzenesulfonates, Alkyl sulfates, 2,3-alkyl sulfates, alkyl ether sulfates and soaps, however also about neutral salts like sodium or potassium sulfates, about graying inhibitors
  • anionic surfactants in the spray-dried slurry and / or organic cobuilders are anionic surfactants in the spray-dried slurry and / or organic cobuilders (see description below), preferably in amounts of 1 to 15% by weight, based on the spray-dried silicate Product of process stage (a) used.
  • spray-dried products In contrast to granular products of equivalent composition, spray-dried products usually have a relatively low absorption capacity for liquid to waxy ingredients of detergents or cleaning agents at the usual processing temperatures due to the sintered surface of the spray-dried beads. So that such ingredients can be applied to the spray-dried beads, their surface structure must first be destroyed or the surface increased accordingly.
  • the spray-dried silicate products (a) are preferably used in amounts of 3 to 40% by weight and in particular 5 to 35% by weight, based in each case on the impregnated and possibly finally dried silicate product, an aqueous dispersion of ingredients of Impregnated detergents or cleaning agents.
  • Suitable impregnating agents are, for example, surfactants, silicone and / or paraffin-based foam inhibitors or textile-softening compounds such as cationic surfactants.
  • Surfactants and foam inhibitors are particularly preferred.
  • Particularly preferred impregnating agents are again nonionic surfactants, for example alkoxylated, preferably ethoxylated and / or ethoxylated and propoxylated, aliphatic C 8 -C 22 alcohols.
  • alcohols with preferably 8 to 18 carbon atoms and an average of 1 to 12 moles of ethylene oxide (EO) per mole of alcohol, in which the alcohol radical can be methyl-branched linearly or preferably in the 2-position or contain linear and methyl-branched radicals in the mixture can, as is usually present in oxo alcohol residues.
  • EO ethylene oxide
  • alcohol ethoxylates with linear residues from alcohols of native origin with 12 to 18 carbon atoms, for example from coconut, palm, tallow fat or oleyl alcohol, and an average of 2 to 8 EO per mole of alcohol are also preferred.
  • the preferred ethoxylated alcohols include, for example, C 12 -C 14 alcohols with 3 EO or 4 EO, C 9 -C 11 alcohol with 7 EO, C 13 -C 15 alcohols with 3 EO, 5 EO, 7 EO or 8 EO, C 12 -C 18 alcohols with 3 EO, 5 EO or 7 EO and mixtures thereof, such as mixtures of C 12 -C 14 alcohol with 3 EO and C 12 -C 18 alcohol with 5 EO.
  • the degrees of ethoxylation given represent statistical averages, which can be an integer or a fraction for a specific product.
  • Preferred alcohol ethoxylates have a narrow homolog distribution (narrow range ethoxylates, NRE).
  • fatty alcohols with more than 12 EO can also be used. Examples include tallow fatty alcohol with 14 EO, 25 EO, 30 EO or 40 EO.
  • Another class of preferably used nonionic surfactants, which are used either as the sole nonionic surfactant or in combination with other nonionic surfactants, in particular together with alkoxylated fatty alcohols, are alkoxylated, preferably ethoxylated or ethoxylated and propoxylated, fatty acid alkyl esters, preferably with 1 to 4 carbon atoms in the Alkyl chain, in particular fatty acid methyl esters, as described, for example, in Japanese patent application JP 58/217598 or which are preferably prepared by the process described in international patent application WO-A-90/13533.
  • alkyl glycosides of the general formula RO (G) x can also be used as further nonionic surfactants, in which R denotes a primary straight-chain or methyl-branched, in particular methyl-branched aliphatic radical having 8 to 22, preferably 12 to 18, C atoms and G is the symbol which stands for a glycose unit with 5 or 6 carbon atoms, preferably for glucose.
  • the degree of oligomerization x which indicates the distribution of monoglycosides and oligoglycosides, is any number between 1 and 10.
  • nonionic surfactants mentioned can be used alone or in a mixture with them the other nonionic surfactants mentioned or in combination with other non-water-soluble organic components are used, advantageously as an organic dispersion component in addition to alkoxylated fatty alcohols, the alkoxylated, preferably ethoxylated or ethoxylated and propoxylated fatty acid alkyl esters be used.
  • foam inhibitors are used as impregnating agents, they contain the silicate products preferably 70 to 90% by weight of amorphous silicates, 0.1 to 2% by weight of foam-inhibiting oils and / or waxes on silicone and / or paraffin base and balance water.
  • these silicate products also have other ingredients, for example Anionic surfactants, especially alkylbenzenesulfonates and / or Alkyl sulfates, and / or cobuilders, in particular (polymeric) polycarboxylates, and / or phosphonates.
  • the content of these further ingredients is preferably below 20 wt .-%, in particular below 15 wt .-%, with particular Even less than 10% by weight.
  • spray-dried silicate Products made with organic ingredients from washing or cleaning agents are impregnated, only have sufficient free-flowing properties, if the impregnating agent in the form of an aqueous dispersion and is applied in particular in the form of an emulsion.
  • an emulsion of or several nonionic surfactants and water or an aqueous solution one or more inorganic salts used In many cases a dispersion of nonionic surfactants with water alone is not sufficient to to achieve a satisfactory flowability of the products.
  • especially fatty alcohols dispersions are used as impregnating agents include aqueous solutions of inorganic salts. It is believed that by using the aqueous salt solution, the viscosity of the dispersion is increased accordingly, so that an improved flowability of the finished product is effected.
  • dispersions of nonionic surfactant are sufficient and water out.
  • the specialist can carry out a simple test (check the flowability) determine whether it is a should use aqueous salt solution or whether water as the sole inorganic component of the dispersion is sufficient.
  • a dispersion which as an organic Ingredient of washing or cleaning agents ethoxylated or ethoxylated and propoxylated fatty acid alkyl esters of the specified type, as an inorganic component, however, no salt solutions, only water included, used.
  • salt solutions are preferred in the aqueous dispersion of silicates, carbonates, bicarbonates and / or sulfates.
  • Silicates and (bi-) carbonates are particularly preferred used, sulfates are used only in smaller quantities.
  • the sulfate content, based on the total dispersion, is preferably only 2 to 10 wt .-%, while the content of the dispersion of silicate and / or (bi-) carbonate up to 40 or even 50% by weight can be.
  • a silicate product is used, either as a starting material served for process step (a) or as spray-dried Product was obtained according to process step (a).
  • a solution from the spray-dried product (a) in water preferably in amounts of 10 to 40 wt .-% and in particular in amounts of 15 to 35 wt .-%, each based on the entire dispersion.
  • the water content of the dispersions is preferably in a range of 10 to 40 wt .-%, in particular from 15 to 35 wt .-%.
  • Dispersions used with preference preferably have at least 40 % By weight and in particular 50 to 85% by weight of dispersed organic ingredients of detergents or cleaning agents.
  • the amount of water can vary depending on the impregnating agent used and also depending on the water content of the spray-dried silicate product (a) a critical factor in terms point to the flowability of the finished product; preferably Therefore, water is not impregnated in quantities above 20 wt .-%, based on the impregnated and not finally dried Product used.
  • the water content of the finished silicate products is preferably not above 22 and in particular not above 20% by weight. So if through the water content of the spray-dried product and the after-treatment with the aqueous dispersion a water content above the above Limits in the product is reached in a preferred embodiment the invention a final drying of the two first process steps connected, this drying advantageously is involved in a continuous process.
  • the impregnation step (b) can be carried out, for example, in such a way that first the aqueous dispersion and preferably the aqueous dispersion of nonionic surfactant and water or aqueous inorganic salt solution by intensive mixing of the nonionic surfactant and water or the aqueous solution or the nonionic surfactant, the inorganic solid salt and water is produced.
  • the actual impregnation process can, however, be carried out in conventional mixers / granulators of the high-speed mixer type, for example a CB30 (R) recycler from Lödige, Germany, a Flexomix (R) from Schugi, Germany, or a Fukae GS30 mixer also take place in slower running mixers, for example ploughshare mixers from Lödige, in a conventional manner.
  • a CB30 (R) recycler from Lödige, Germany a Flexomix (R) from Schugi, Germany
  • Fukae GS30 mixer also take place in slower running mixers, for example ploughshare mixers from Lödige, in a conventional manner.
  • the process step (b) not only submitted the silicate product (a). Rather, the invention provides here that a spray-dried silicate Product (a) and at least one other solid, powdery or granular product, which is a single raw material or a compound from at least 2 different raw materials, together in the process step (b) be impregnated. It has proven to be particularly advantageous proved to be a compound containing an alkali carbonate compound, which also contains organic cobuilders of the type described above, to use. Preferably 60 to 80 parts by weight of the spray dried silicate product (a) and 5 to 20 parts by weight of at least one other solid powdery or granular product together according to Process step (b) impregnated.
  • the invention provides in a further embodiment that the according Process step (b) product obtained before an optionally final carried out drying with another liquid preparation form is treated.
  • a spray-dried silicate product (a) initially with 5 to 38 parts by weight of an aqueous dispersion (b) impregnated and then with 2 to 15 parts by weight of another liquid preparation, preferably an aqueous solution of organic cobuilders, aftertreated.
  • organic cobuilder solutions preferably have at least 20% by weight of solids, preferably 25 to 50% by weight Solids in order not to increase the water content in the silicate product to increase sharply.
  • the maximum water content applies preferably not more than 22% by weight and in particular not more than 20% by weight should go out if no drying should be connected.
  • a dispersion is used which has high Amounts, for example more than 50 wt .-%, of organic dispersed Ingredient and / or small amounts, for example less than 20 % By weight of water or if only relatively small amounts of the aqueous Dispersion, for example less than 25 wt .-% and in particular clearly less than 20% by weight, each based on the finished and not final dried product.
  • a further aftertreatment drying preferably in a fluidized bed. This is preferably done immediately after the ones described above Process steps without prior storage of the silicate product carried out. Drying is then preferably carried out, if the water content after the first two process steps and the optionally carried out further after-treatment as a sum of the spray-dried silicate, the aqueous dispersion and optionally the aqueous preparation form from the aftertreatment above 22% by weight, is in particular above 20% by weight.
  • the bulk density of the silicate products produced according to the invention is generally between 300 and 650 g / l and can by compacting Measures of a known type, for example by roller compaction or extrusion, can be further increased.
  • the particle size distribution (sieve analysis) is generally so pronounced that no dust particles (particles with a diameter below 0.1 mm) can be obtained and preferably 60 to 100% by weight of the particles, in particular 80 to 100% by weight of the Particles with a particle diameter of at least 0.2 mm and a maximum of 1.6 mm.
  • the silicatic ones produced according to the invention can Products after process step (b), a further aftertreatment or (c) are obtained to further increase the bulk density with finely divided dry powders are treated.
  • a further aftertreatment or (c) are obtained to further increase the bulk density with finely divided dry powders are treated.
  • the dry powder in particular 1 to 5 parts by weight of the dry powder per 100 parts by weight of the silicate Product used.
  • dry powder are zeolite, silicas, salts of fatty acids such as calcium stearate, however also bleach activators and finely divided alkyl sulfates, or mixtures of Zeolite or silica with at least one other of the powders mentioned.
  • the amorphous and impregnated alkali silicates produced according to the invention can be used as an additive component in powdery to granular washing or cleaning agents or as a component in the manufacture of the granular Detergents or cleaning agents, preferably for granulation and / or compacting can be used.
  • Such washing or cleaning agents can have a bulk density between 300 and 1200 g / l, preferably of 500 to 1000 g / l, have and contain the invention impregnated silicates produced, preferably in amounts of 5 to 50 % By weight, in particular in amounts of 10 to 40% by weight.
  • Your manufacture can by any of the known processes such as mixing, spray drying, granulating, Compacting such as roller compaction and extrusion take place.
  • compositions of the agent for example carbonates, citrate or Citric acid or other polycarboxylates or polycarboxylic acids, polymers Polycarboxylates, zeolite and / or layered silicates, for example layered crystalline disilicates, subsequently spray-dried, granulated and / or extruded components, optionally with nonionic surfactants and / or others at processing temperature liquid to waxy ingredients are added become.
  • a method is preferred in which the surface of Partial components of the agent or the entire agent for reducing the Stickiness of the granules rich in nonionic surfactants and / or for their improvement Solubility is treated afterwards.
  • Suitable Surface modifiers are known from the prior art.
  • Particularly preferred embodiments of the invention are extruded Detergents or cleaning agents with a bulk density above 600 g / l, which anionic and optionally nonionic surfactants and a Amorphous and impregnated alkali silicate of those produced according to the invention Type contained in the extrudate.
  • those produced according to the invention can particulate alkali silicates once - as with others Manufacturing process - serve as an additive component, but it is special preferred to incorporate these alkali silicates into the premix to be extruded and to coextrude these silicates.
  • the finished washing or cleaning agents can be in addition to those according to the invention prepared impregnated alkali silicates the following Contain ingredients.
  • the following list also contains more detailed descriptions for some of the silicates produced in the invention Additive occurring ingredients.
  • surfactants especially anionic surfactants and, if appropriate nonionic surfactants, but also cationic, amphoteric or zwitterionic surfactants.
  • Preferred anionic surfactants of the sulfonate type are C 9 -C 13 alkylbenzenesulfonates, olefin sulfonates, ie mixtures of alkene and hydroxyalkanesulfonates, and disulfonates such as are obtained, for example, from C 12 -C 18 monoolefins with an end or internal double bond by sulfonating with gaseous Sulfur trioxide and subsequent alkaline or acidic hydrolysis of the sulfonation products is considered.
  • alkanesulfonates obtained from C 12 -C 18 alkanes, for example by sulfochlorination or sulfoxidation with subsequent hydrolysis or neutralization.
  • esters of ⁇ -sulfofatty acids are also suitable, for example the ⁇ -sulfonated methyl esters of hydrogenated coconut, palm kernel or tallow fatty acids.
  • suitable anionic surfactants are the ⁇ -sulfofatty acids obtainable by ester cleavage of the ⁇ -sulfofatty acid alkyl esters or their di-salts.
  • the mono-salts of the ⁇ -sulfofatty acid alkyl esters are obtained in their industrial production as an aqueous mixture with limited amounts of di-salts.
  • the disalt content of such surfactants is usually below 50% by weight of the anionic surfactant mixture, for example up to about 30% by weight.
  • Suitable anionic surfactants are sulfonated fatty acid glycerol esters, which represent mono-, di- and triesters and their mixtures as they do in the production by esterification by a monoglycerol with 1 to 3 Moles of fatty acid or in the transesterification of triglycerides with 0.3 to 2. mol Glycerin can be obtained.
  • Suitable surfactants of the sulfate type are the sulfuric acid monoesters from primary alcohols of natural and synthetic origin.
  • alk (en) yl sulfates the alkali and in particular the sodium salts of the sulfuric acid half esters of the C 12 -C 18 alcohols, for example from coconut oil alcohol, tallow fatty alcohol, lauryl, myristyl, cetyl or stearyl alcohol or the C 10 -C 20 oxo alcohols and those half-esters of secondary alcohols of this chain length are preferred.
  • alk (en) yl sulfates of the chain length mentioned which contain a synthetic, straight-chain alkyl radical prepared on a petrochemical basis and which have a degradation behavior analogous to that of the adequate compounds based on oleochemical raw materials.
  • C 16 -C 18 alk (en) yl sulfates are particularly preferred from the point of view of washing technology. It can also be particularly advantageous, and particularly advantageous for machine washing agents, to use C 16 -C 18 -alk (en) yl sulfates in combination with lower melting anionic surfactants and in particular with those anionic surfactants which have a lower Krafft point and relatively low ones Washing temperatures of, for example, room temperature to 40 ° C.
  • the agents therefore contain mixtures of short-chain and long-chain fatty alkyl sulfates, preferably mixtures of C 12 -C 14 alkyl sulfates or C 12 -C 18 alkyl sulfates with C 16 -C 18 alkyl sulfates and in particular C 12 -C 16 -Alkyl sulfates with C 16 -C 18 -alkyl sulfates.
  • not only saturated alkyl sulfates but also unsaturated alkenyl sulfates with an alkenyl chain length of preferably C 16 to C 22 are used.
  • 2,3-Alkyl sulfates which are produced, for example, according to US Pat. Nos. 3,234,258 or 5,075,041 and can be obtained as commercial products from the Shell Oil Company under the name DAN (R) , are also suitable anionic surfactants.
  • the sulfuric acid monoesters of the straight-chain or branched C 7 -C 21 alcohols ethoxylated with 1 to 6 mol of ethylene oxide such as 2-methyl-branched C 9 -C 11 alcohols with an average of 3.5 mol of ethylene oxide (EO) or C 12 - C 18 fatty alcohols with 1 to 4 EO are suitable. Because of their high foaming behavior, they are used in detergents only in relatively small amounts, for example in amounts of 1 to 5% by weight.
  • Preferred anionic surfactants are also the salts of alkylsulfosuccinic acid, which are also referred to as sulfosuccinates or as sulfosuccinic acid esters and which are monoesters and / or diesters of sulfosuccinic acid with alcohols, preferably fatty alcohols and in particular ethoxylated fatty alcohols.
  • Preferred sulfosuccinates contain C 8 to C 18 alcohol residues or mixtures thereof.
  • Particularly preferred sulfosuccinates contain a fatty alcohol residue which is derived from ethoxylated fatty alcohols, which in themselves are nonionic surfactants (description see below).
  • alk (en) ylsuccinic acid with preferably 8 to 18 carbon atoms in the alk (en) yl chain or salts thereof.
  • the agents can also contain soaps, preferably contained in amounts of 0.2 to 5 wt .-%.
  • Saturated ones are suitable Fatty acid soaps, such as the salts of lauric acid, myristic acid, Palmitic acid, stearic acid, hydrogenated erucic acid and behenic acid as well especially from natural fatty acids, e.g. Coconut, palm kernel or Tallow fatty acids, derived soap mixtures.
  • the anionic surfactants and soaps can be in the form of their sodium, potassium or ammonium salts and as soluble salts of organic bases, such as mono-, Di- or triethanolamine.
  • the anionic are preferably located Surfactants in the form of their sodium or potassium salts, especially in the form of Sodium salts.
  • detergents or cleaning agents especially preferred extruded washing or cleaning agents, which contain 10 to 30% by weight of anionic surfactants.
  • anionic surfactants preferably at least 3% by weight and in particular at least 5% % By weight of sulfate surfactants.
  • sulfate surfactants in the means - based on the total anionic surfactants - at least 15 wt .-%, in particular 20 to 100 wt .-% sulfate surfactants.
  • the nonionic surfactants used are preferably alkoxylated, advantageously ethoxylated, in particular primary alcohols having preferably 8 to 18 carbon atoms and an average of 1 to 12 moles of ethylene oxide (EO) per mole of alcohol, in which the alcohol radical can be linear or preferably methyl-branched in the 2-position or may contain linear and methyl-branched radicals in the mixture, as are usually present in oxo alcohol radicals.
  • EO ethylene oxide
  • alcohol ethoxylates with linear residues of alcohols of native origin with 12 to 18 carbon atoms, for example from coconut, palm, tallow fat or oleyl alcohol, and an average of 2 to 8 EO per mole of alcohol are particularly preferred.
  • the preferred ethoxylated alcohols include, for example, C 12 -C 14 alcohols with 3 EO or 4 EO, C 9 -C 11 alcohol with 7 EO, C 13 -C 15 alcohols with 3 EO, 5 EO, 7 EO or 8 EO, C 12 -C 18 alcohols with 3 EO, 5 EO or 7 EO and mixtures thereof, such as mixtures of C 12 -C 14 alcohol with 3 EO and C 12 -C 18 alcohol with 5 EO.
  • the degrees of ethoxylation given represent statistical averages, which can be an integer or a fraction for a specific product.
  • Preferred alcohol ethoxylates have a narrow homolog distribution (narrow range ethoxylates, NRE).
  • fatty alcohols with more than 12 EO can also be used. Examples include tallow fatty alcohol with 14 EO, 25 EO, 30 EO or 40 EO.
  • nonionic surfactants of the amine oxide type for example N-cocoalkyl-N, N-dimethylamine oxide and N-tallow alkyl-N, N-dihydroxyethylamine oxide, and the fatty acid alkanolamides may be suitable.
  • the amount of this nonionic Surfactants are preferably no more than that of the ethoxylated ones Fatty alcohols, especially not more than half of them.
  • Suitable surfactants are polyhydroxy fatty acid amides of the formula (I), in the R 2 CO for an aliphatic acyl radical having 6 to 22 carbon atoms, R 3 for hydrogen, an alkyl or hydroxyalkyl radical with 1 to 4 carbon atoms and [Z] for a linear or branched polyhydroxyalkyl radical with 3 to 10 carbon atoms and 3 to 10 hydroxyl groups stands.
  • the polyhydroxy fatty acid amides are known substances that usually by reductive amination of a reducing sugar with Ammonia, an alkylamine or an alkanolamine and subsequent acylation with a fatty acid, a fatty acid alkyl ester or a fatty acid chloride can be obtained.
  • the polyhydroxy fatty acid amides are preferably derived from reducing agents Sugars with 5 or 6 carbon atoms, especially from that Glucose.
  • Nonionic surfactants are preferred in the agents according to the invention in amounts of 0.5 to 15% by weight, in particular in amounts of 2 to 10 % By weight.
  • the agents also contain additional builder substances and cobuilders.
  • the latter include primarily the ingredients already mentioned above, for example polycarboxylates and polymeric polycarboxylates.
  • cobuilders are preferably in the compositions in amounts of 2 to 20 % By weight and in particular from 5 to 15% by weight.
  • the synthetic zeolite used is preferably finely crystalline and contains bound water.
  • Zeolite A for example, but also zeolite X and zeolite P and mixtures of A, X and / or P are suitable.
  • the zeolite can be used as a spray-dried powder or as an undried stabilized suspension which is still moist from its production.
  • the zeolite may contain minor additions of nonionic surfactants as stabilizers, for example 1 to 3% by weight, based on zeolite, of ethoxylated C 12 -C 18 fatty alcohols with 2 to 5 ethylene oxide groups , C 12 -C 14 fatty alcohols with 4 to 5 ethylene oxide groups or ethoxylated isotridecanols. It is also possible to use zeolite suspensions and zeolite powder. Suitable zeolite powders have an average particle size of less than 10 ⁇ m (volume distribution; measurement method: Coulter Counter) and preferably contain 18 to 22% by weight, in particular 20 to 22% by weight, of bound water.
  • washing or Detergent 0 to 16% by weight zeolite (based on anhydrous active substance) and 10 to 40% by weight of an impregnated fabricated according to the invention Alkali silicate, in particular it should be ensured that the finished agent at least 15 wt .-% of these builder substances mentioned having.
  • the washing or cleaning agent therefore 0 to 5 wt .-% zeolite (based on anhydrous Active substance) and 15 to 40 wt .-% of a prepared according to the invention impregnated additive containing alkali silicate or 10 to 30 % By weight of zeolite (based on anhydrous active substance) and 15 to 40 % By weight of a silicate-containing additive produced according to the invention.
  • the zeolite is not only co-extruded, but that some or all of the zeolite subsequently, that is after the extrusion step is introduced into the detergent or cleaning agent.
  • Especially detergents or cleaning agents which contain an extrudate are preferred contained, which is free of zeolite inside the extrudate grain.
  • Crystalline layered silicates can also be used as substitutes for the zeolite and / or conventional phosphates are used. However, it is preferred that phosphates only in small amounts, in particular up to a maximum 10% by weight, are contained in the washing or cleaning agents.
  • Such crystalline layered silicates are described, for example, in European patent application EP-A-0 164 514.
  • Preferred crystalline layered silicates of the formula given are those in which M represents sodium and x assumes the values 2 or 3.
  • both ⁇ - and ⁇ -sodium disilicates Na 2 Si 2 O 5 .yH 2 O are preferred.
  • these crystalline layered silicates are preferably contained in the extrudates according to the invention only in amounts of not more than 10% by weight, in particular less than 8% by weight, advantageously not more than 5% by weight.
  • Organic cobuilders that can be used are, for example, preferably in the form their sodium salts used polycarboxylic acids, such as citric acid, adipic acid, Succinic acid, glutaric acid, tartaric acid, sugar acids, aminocarboxylic acids, Nitrilotriacetic acid (NTA), provided such use ecological reasons are not objectionable, as well as mixtures of this.
  • Preferred salts are the salts of polycarboxylic acids such as citric acid, Adipic acid, succinic acid, glutaric acid, tartaric acid, sugar acids and mixtures of these.
  • polymeric polycarboxylates are particularly preferred, for example the sodium salts of polyacrylic acid or polymethacrylic acid, for example those with a molecular weight of 800 to 150,000 (based on acid).
  • Suitable copolymeric polycarboxylates are in particular those of acrylic acid with methacrylic acid and acrylic acid or Methacrylic acid with maleic acid. Copolymers have proven particularly suitable of acrylic acid with maleic acid, the 50 to 90 wt .-% acrylic acid and contain 50 to 10% by weight of maleic acid.
  • Your molecular weight, based on free acids is generally 5000 to 200000, preferably 10,000 to 120,000 and in particular 50,000 to 100,000.
  • biodegradable terpolymers are also preferred, for example those which according to DE-A-43 00 772 as monomers salts of Acrylic acid and maleic acid as well as vinyl alcohol or vinyl alcohol derivatives or according to DE-C-42 21 381 as monomer salts of acrylic acid and the 2-alkylallylsulfonic acid and sugar derivatives.
  • More preferred Copolymers are those that are described in German patent applications DE 43 03 320 and DE 44 17 734 are described and preferably as monomers Acrolein and acrylic acid / acrylic acid salts or acrolein and Have vinyl acetate.
  • the agents can also contain components which and grease washability from textiles positively. This effect becomes particularly clear when a textile that is already soiled is soiled previously several times with a detergent according to the invention that this oil and contains fat-dissolving component, is washed.
  • nonionic cellulose ethers such as methyl cellulose and methyl hydroxypropyl cellulose with a proportion on methoxyl groups from 15 to 30% by weight and on hydroxypropoxyl groups from 1 to 15% by weight, based in each case on the nonionic Cellulose ether, as well as the polymers known from the prior art Phthalic acid and / or terephthalic acid or their derivatives, in particular Polymers made from ethylene terephthalates and / or Polyethylene glycol terephthalates or anionic and / or nonionic modified Derivatives of these.
  • nonionic cellulose ethers such as methyl cellulose and methyl hydroxypropyl cellulose with a proportion on methoxyl groups from 15 to 30% by weight and on hydroxypropoxyl groups from 1 to 15% by weight, based in each case on the nonionic Cellulose ether, as well as the polymers known from the prior art Phthalic acid and / or terephthalic acid or their derivatives, in particular Polymers made from
  • the agents can also contain components which have solubility especially the heavy granules.
  • Such components and the introduction of such components for example in international patent application WO-A-93/02176 and in German patent application DE 42 03 031.
  • Ingredients include in particular fatty alcohols with 20 to 80 Moles of ethylene oxide per mole of fatty alcohol, for example tallow fatty alcohol with 30 EO and tallow fatty alcohol with 40 EO, but also fatty alcohols with 14 EO as well Polyethylene glycols with a molecular weight between 200 and 2000.
  • bleaching agents which can be used are, for example, sodium percarbonate, peroxypyrophosphates, citrate perhydrates and H 2 O 2 -producing peracidic salts or peracids, such as perbenzoates, peroxophthalates, diperazelaic acid or diperdodecanedioic acid.
  • the bleaching agent content of the agents is preferably 5 to 25% by weight and in particular 10 to 20% by weight, with perborate monohydrate being advantageously used.
  • Percarbonate is also preferred as an ingredient. However, percarbonate is preferably not co-extruded, but optionally mixed in subsequently.
  • bleach activators can be incorporated into the preparations.
  • these are N-acyl or 0-acyl compounds which form organic peracids with H 2 O 2 , preferably N, N'-tetraacylated diamines, p- (alkanoyloxy) benzenesulfonates, furthermore carboxylic anhydrides and esters of polyols such as glucose pentaacetate.
  • bleach activators are acetylated mixtures of sorbitol and mannitol, as for example in the European patent application EP-A-0 525 239.
  • the content of bleach Bleach activators are preferably in the usual range between 1 and 10% by weight and in particular between 3 and 8 % By weight.
  • Particularly preferred bleach activators are N, N, N ', N'-tetraacetylethylene diamine (TAED), 1,5-diacetyl-2,4-dioxo-hexahydro-1,3,5-triazine (DADHT) and acetylated sorbitol-mannitol mixtures (SORMAN).
  • Suitable foam inhibitors are, for example, soaps of natural or synthetic origin, which have a high proportion of C 18 -C 24 fatty acids.
  • Suitable non-surfactant-like foam inhibitors are, for example, organopolysiloxanes and their mixtures with microfine, optionally silanized silica, and paraffins, waxes, microcrystalline waxes and their mixtures with silanized silica or bistearylethylenediamide. Mixtures of various foam inhibitors are also used with advantages, for example those made of silicones, paraffins or waxes.
  • the foam inhibitors, in particular silicone and / or paraffin-containing foam inhibitors are preferably bound to a granular, water-soluble or dispersible carrier substance. Mixtures of paraffins and bistearylethylenediamides are particularly preferred.
  • Enzymes come from the class of proteases, lipases, amylases, Cellulases or their mixtures in question. Are particularly well suited Bacterial strains or fungi, such as Bacillus subtilis, Bacillus licheniformis, Streptomyces griseus and Humicola insolens obtained enzymatic Active ingredients. Proteases of the subtilisin type and in particular are preferred Proteases obtained from Bacillus lentus are used.
  • Enzyme mixtures for example of protease and amylase or Protease and lipase or protease and cellulase or from cellulase and Lipase or from protease, amylase and lipase or protease, lipase and Cellulase, but especially mixtures containing protease and / or lipase of special interest. Also have peroxidases or oxidases proved to be suitable in some cases.
  • the enzymes can on carriers adsorbed and / or embedded in enveloping substances around them protect against premature decomposition.
  • the proportion of enzymes, enzyme mixtures or enzyme granules can, for example, about 0.1 to 5% by weight, preferably 0.1 to about 2% by weight.
  • the salts of polyphosphonic acids come as stabilizers, in particular 1-hydroxyethane-1,1-diphosphonic acid (HEDP), diethylenetriaminepentamethylenephosphonic acid (DETPMP) or ethylenediaminetetramethylenephosphonic acid in Consideration.
  • HEDP 1-hydroxyethane-1,1-diphosphonic acid
  • DETPMP diethylenetriaminepentamethylenephosphonic acid
  • ethylenediaminetetramethylenephosphonic acid in Consideration.
  • the agents can also contain further enzyme stabilizers.
  • enzyme stabilizers For example, 0.5 to 1% by weight sodium formate can be used. It is also possible to use proteases which are stabilized with soluble calcium salts and a calcium content of preferably about 1.2% by weight, based on the enzyme.
  • boron compounds for example boric acid, boron oxide, borax and other alkali metal borates such as the salts of orthoboric acid (H 3 BO 3 ), metaboric acid (HBO 2 ) and pyrobic acid (tetraboric acid H 2 B 4 O 7 ), is particularly advantageous.
  • Graying inhibitors have the task of removing the fiber Keep dirt suspended in the fleet and prevent graying.
  • Water-soluble colloids of mostly organic nature are suitable for this, for example the water-soluble salts of polymeric carboxylic acids, Glue, gelatin, salts of ether carboxylic acids or ether sulfonic acids Starch or the cellulose or salts of acidic sulfuric acid esters Cellulose or starch. Also water-soluble containing acidic groups Polyamides are suitable for this purpose.
  • soluble ones Use starch preparations and other starch products than those mentioned above, e.g. degraded starch, aldehyde starches, etc. Polyvinylpyrrolidone is also useful.
  • cellulose ethers such as Carboxymethyl cellulose (Na salt), methyl cellulose, hydroxyalkyl cellulose and mixed ethers, such as methylhydroxyethyl cellulose, Methyl hydroxypropyl cellulose, methyl carboxymethyl cellulose and their Mixtures and polyvinylpyrrolidone, for example in amounts from 0.1 to 5 % By weight, based on the composition.
  • the agents can, as optical brighteners, derivatives of diaminostilbenedisulfonic acid or their alkali metal salts. Suitable are e.g. Salts of 4,4'-bis (2-anilino-4-morpholino-1,3,5-triazinyl-6-amino) stilbene-2,2'-disulfonic acid or similarly constructed connections that instead the morpholino group is a diethanolamino group, a methylamino group, carry an anilino group or a 2-methoxyethylamino group. Brighteners of the substituted diphenylstyryl type can also be used be present, e.g.
  • Example 1 was carried out with 83 parts by weight of a spray-dried silicate granulate having the composition given in Example 1 with 10 parts by weight of an aqueous dispersion of 72% by weight of C 12 -C 18 alcohol with 7 EO, 24 parts by weight. % Water and 4 wt .-% sodium sulfate repeated. This was followed by an aftertreatment with 7 parts by weight of a 30% by weight aqueous solution of Sokalan CP5 (R) (copolymeric sodium salt of acrylic acid and maleic acid, commercial product from BASF, Federal Republic of Germany). The bulk density was 468 g / l. The trickle behavior was 79%.
  • silicate granules were mixed with 10 parts by weight of C 12 -C 18 alcohol with 7 EO.
  • the silicate granules were no longer free-flowing (not measurable!) And were already so sticky to pasty that further exposure to the aqueous Sokalan solution could no longer be carried out.

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Abstract

PCT No. PCT/EP96/03905 Sec. 371 Date Jun. 24, 1998 Sec. 102(e) Date Jun. 24, 1998 PCT Filed Sep. 5, 1996 PCT Pub. No. WO97/10325 PCT Pub. Date Mar. 20, 1997A process for producing a particulate amorphous alkali metal silicate having a molar ratio of M2O to SiO2 of 1:1.5 to 1:3.3 by a) spray-drying an aqueous mixture of amorphous alkali metal silicate, b) impregnating the spray-dried amorphous alkali metal silicate with an aqueous dispersion or solution of detergent composition components containing at least one organic component, and c) optionally drying the impregnated amorphous alkali metal silicate.

Description

Die Erfindung betrifft ein Verfahren zur Herstellung von rieselfähigen amorphen Alkalisilikaten durch Sprühtrocknung, wobei das Alkalisilikat anschließend mit Inhaltsstoffen von Wasch- oder Reinigungsmitteln imprägniert wird.The invention relates to a process for the production of free-flowing amorphous alkali silicates by spray drying, the alkali silicate then impregnated with ingredients from washing or cleaning agents becomes.

Es ist bekannt, daß sich durch Sprüh- oder Walzentrocknung von Wasserglaslösungen hydratisierte wasserlösliche Silikate in Teilchenform erhalten lassen, die noch etwa 20 Gew.-% Wasser enthalten (vgl. Ullmanns Enzyclopädie der technischen Chemie, 4. Auflage 1982, Band 21, Seite 412). Solche Produkte sind für verschiedene Zwecke im Handel. Derartige Pulver weisen aufgrund der Sprühtrocknung eine sehr lockere Struktur auf; ihre Schüttgewichte liegen im allgemeinen deutlich unter 700 g/l, beispielsweise bei 300 g/l oder noch darunter.It is known that spray or roller drying of water glass solutions obtained hydrated water-soluble silicates in particle form leave, which still contain about 20 wt .-% water (see. Ullmanns Encyclopedia of technical chemistry, 4th edition 1982, volume 21, page 412). Such products are commercially available for various purposes. Such powder have a very loose structure due to spray drying; your Bulk weights are generally well below 700 g / l, for example at 300 g / l or even less.

Alkalisilikate in granularer Form mit höheren Schüttgewichten können gemäß der Lehre der europäischen Patentanmeldung EP-A-0 526 978 erhalten werden, wobei man eine Alkalisilikat-Lösung mit einem Feststoffgehalt zwischen 30 und 53 Gew.-% in eine beheizte Trommel einbringt, in deren Längsachse eine Welle mit einer Vielzahl von nahe an die Innenfläche der Trommel reichenden Armen rotiert, wobei die Trommelwand eine Temperatur zwischen 150 und 200 °C aufweist und der Trockenvorgang durch ein in die Trommel eingespeistes Gas mit einer Temperatur zwischen 175 und etwa 250 °C unterstützt wird. Nach diesem Verfahren wird ein Produkt erhalten, dessen mittlere Teilchengröße im Bereich zwischen 0,2 und 2 mm liegt. Ein bevorzugtes Trocknungsgas ist beheizte Luft.Alkali silicates in granular form with higher bulk densities can according to the teaching of European patent application EP-A-0 526 978 can be obtained, whereby an alkali silicate solution with a solids content between 30 and introduces 53% by weight into a heated drum, one in the longitudinal axis Shaft with a variety of close to the inner surface of the drum Arms rotates, the drum wall having a temperature between 150 and 200 ° C and the drying process by a fed into the drum Supported gas with a temperature between 175 and about 250 ° C becomes. According to this process, a product is obtained, the middle one Particle size is in the range between 0.2 and 2 mm. A preferred one Drying gas is heated air.

Die europäische Patentanmeldung EP-A-0 542 131 beschreibt ein Verfahren, bei dem man ein in Wasser bei Raumtemperatur vollständig lösliches Produkt mit einem Schüttgewicht zwischen 500 und 1200 g/l erhält. Die Trocknung erfolgt vorzugsweise unter Verwendung von erhitzter Luft. Auch hierbei wird mit einem zylindrischen Trockner mit beheizter Wand (160 bis 200 °C) gearbeitet, in dessen Längsachse ein Rotor mit schaufelförmigen Blättern sich mit einer derartigen Geschwindigkeit dreht, daß aus der Silikatlösung mit einem Feststoffgehalt zwischen 40 und 60 Gew.-% eine pseudoplastische Masse mit einem freien Wassergehalt zwischen 5 und 12 Gew.-% entsteht. Die Trocknung wird durch einen heißen Luftstrom (220 bis 260°C) unterstützt.European patent application EP-A-0 542 131 describes a process in which a product which is completely soluble in water at room temperature and has a bulk density of between 500 and 1200 g / l is obtained. Drying is preferably carried out using heated air. Here, too, a cylindrical dryer with a heated wall (160 to 200 ° C.) is used, in the longitudinal axis of which a rotor with blade-shaped blades rotates at such a speed that the silicate solution has a solids content of between 40 and 60% by weight pseudoplastic mass with a free water content between 5 and 12 wt .-% arises. Drying is supported by a hot air stream (220 to 260 ° C).

Die ältere, nicht vorveröffentlichte deutsche Patentanmeldung DE-A-44 19 745 beschreibt ebenfalls ein wasserlösliches, amorphes und granulares Alkalisilikat, welches auf ähnliche Weise wie in der EP-A-0 526 978 beschrieben hergestellt wird, jedoch kieselsäurehaltig ist. Mit dem Begriff "amorph" ist "röntgenamorph" gemeint. Dies bedeutet, daß die Alkalisilikate bei Röntgenbeugungsaufnahmen keine scharfen Reflexe liefern, sondern allenfalls eine oder mehrere breite Maxima, deren Breite mehrere Gradeinheiten des Beugungswinkels beträgt. Damit ist jedoch nicht ausgeschlossen, daß bei Elektronenbeugungsexperimenten Bereiche gefunden werden, die scharfe Elektronenbeugungsreflexe liefern. Dies ist so zu interpretieren, daß die Substanz mikrokristalline Bereiche in einer Größenordnung bis zu ca. 20 nm (max. 50 nm) aufweist.The older, unpublished German patent application DE-A-44 19 745 also describes a water-soluble, amorphous and granular alkali silicate, which is prepared in a similar manner to that described in EP-A-0 526 978, but contains silicic acid. The term "amorphous" means "X-ray amorphous". This means that the alkali silicates do not provide sharp reflections in X-ray diffraction images, but at most one or more broad maxima, the width of which is several degree units of the diffraction angle. However, this does not rule out the possibility that areas are found in electron diffraction experiments which give sharp electron diffraction reflections. This is to be interpreted in such a way that the substance has microcrystalline areas of a size up to approximately 20 nm (max. 50 nm).

Granulare amorphe Natriumsilikate, welche durch Sprühtrocknung wäßriger Wasserglaslösungen, anschließendes Mahlen und nachfolgendes Verdichten und Abrunden unter zusätzlichem Wasserentzug des Mahlgutes erhalten werden, sind Inhalt der US-amerikanischen Patentschriften 3,912,649, 3,956,467, 3,838,193 und 3,879,527. Der Wassergehalt der erhaltenen Produkte liegt bei etwa 18 bis 20 Gew.-% bei Schüttgewichten deutlich oberhalb 500 g/l.Granular amorphous sodium silicates, which by spray drying aqueous water glass solutions, subsequent grinding and subsequent compacting and rounding with additional Dehydration of the regrind is obtained from the US patents 3,912,649, 3,956,467, 3,838,193 and 3,879,527. The water content of the products obtained is at about 18 to 20 wt .-% with bulk weights well above 500 g / l.

Weitere granulare Alkalisilikate mit Sekundärwaschvermögen sind aus den europäischen Patentanmeldungen EP-A-0 561 656 und EP-A-0 488 868 bekannt. Es handelt sich hierbei um Compounds von Alkalisilikaten mit bestimmten Q-Verteilungen und Alkalicarbonaten.Other granular alkali silicates with secondary washing ability are from the European Patent applications EP-A-0 561 656 and EP-A-0 488 868 are known. It is about Compounds of alkali silicates with certain Q distributions and alkali carbonates.

In dem amerikanischen Patent US 3,920,586 werden granulare Waschmittel beschrieben, die aus 2 Granulaten zusammengesetzt sind. Bei dem Basisgranulat handelt es sich um ein Aniontensid-haltiges sprühgetrocknetes Granulat, zusätzlich enthält das Waschmittel ein Silikatgranulat auf dem Niotenside absorbiert sind. Die Silikatgranulate können aus wäßrigen Slurries hergestellt werden, wobei bevorzugte Granulate durch Blitztrocknung der Silikat-Slurries erhalten werden.In the American patent US 3,920,586 granular detergents are described which are composed of 2 granules. The basic granulate is a Spray-dried granules containing anionic surfactant, the detergent also contains Silicate granules on which nonionic surfactants are absorbed. The silicate granules can be made from aqueous slurries are produced, preferred granules by flash drying of the silicate slurries can be obtained.

Die ältere, nicht vorveröffentlichte deutsche Patentanmeldung DE-A-44 46 363 beschreibt ein amorphes Alkalisilikat mit Sekundärwaschvermögen und einem Molverhältnis von M2O:SiO2 zwischen 1:1,5 und 1:3,3, welches mit Inhaltsstoffen von Wasch- oder Reinigungsmitteln imprägniert ist und ein Schüttgewicht von 300 g/l aufweist. Das zu imprägnierende silikatische Trägerkorn liegt vorzugsweise in granularer Form und/oder als Compound mit Alkalicarbonaten vor und kann durch Sprühtrocknung, Granulierung und/oder Kompaktierung, beispielsweise Walzenkompaktierung, hergestellt werden. In einer bevorzugten Ausführungsform wird das Silikat mit Tensiden und insbesondere mit nichtionischen Tensiden imprägniert. Durch die Aufnahme des Imprägnierungsmittels verringert sich die Rieselfähigkeit des silikatischen Materials, wobei diese jedoch wiederhergestellt werden kann, wenn das imprägnie/rte Material noch nachträglich mit einer wäßrigen Lösung nachbehandelt wird.The older, unpublished German patent application DE-A-44 46 363 describes an amorphous alkali silicate with secondary washability and a molar ratio of M 2 O: SiO 2 between 1: 1.5 and 1: 3.3, which contains ingredients of washing or Cleaning agent is impregnated and has a bulk density of 300 g / l. The silicate carrier grain to be impregnated is preferably in granular form and / or as a compound with alkali carbonates and can be produced by spray drying, granulation and / or compacting, for example roller compaction. In a preferred embodiment, the silicate is impregnated with surfactants and in particular with nonionic surfactants. The inclusion of the impregnating agent reduces the flowability of the silicate material, but this can be restored if the impregnated material is subsequently treated with an aqueous solution.

Es hat sich jedoch herausgestellt, daß sprühgetrocknete amorphe Alkalisilikate, welche frei sind von zusätzlich eingesetzten Alkalicarbonaten, nach der Imprägnierung und der anschließenden Umhüllung mit einer wäßrigen Lösung keine ausreichende Rieselfähigkeit aufweisen.However, it has been found that spray-dried amorphous alkali silicates, which are free of additional alkali carbonates used, after impregnation and the subsequent Covering with an aqueous solution does not have sufficient flow properties.

Die Aufgabe der Erfindung bestand deshalb darin, ein Verfahren zu entwikkeln, bei dessen Anwendung sprühgetrocknete amorphe Silikate hergestellt werden, die - auch wenn sie keine zusätzlich eingesetzten Alkalicarbonate im sprühzutrocknenden Ansatz enthalten - ohne einen gravierenden Verlust der Rieselfähigkeit imprägniert werden können.The object of the invention was therefore to develop a method in which Application spray-dried amorphous silicates are made which - even if they do not Contain additional alkali carbonates used in the spray-dried batch - without one serious loss of flowability can be impregnated.

Gegenstand der Erfindung ist dementsprechend ein Verfahren zur Herstellung eines teilchenförmigen amorphen Alkalisilikats mit einem Molverhältnis M2O : SiO2 (M = Alkalimetall) zwischen 1:1,5 und 1:3,3, wobei

  • a) ein wäßriger Ansatz, enthaltend als Aktivsubstanz im wesentlichen ein amorphes Alkalisilikat der angegebenen Zusammensetzung, sprühgetrocknet wird, das dadurch gekennzeichnet ist, daß anschließend
  • b) mit einer wäßrigen Dispersion von Inhaltsstoffen von Wasch- oder Reinigungsmitteln imprägniert, wobei mindestens ein organischer Inhaltsstoff von Wasch- oder Reinigungsmitteln in Wasser oder einer wäßrigen Lösung dispergiert vorliegt, sowie
  • c) gegebenenfalls getrocknet wird.
  • The invention accordingly relates to a process for producing a particulate amorphous alkali silicate with a molar ratio M 2 O: SiO 2 (M = alkali metal) between 1: 1.5 and 1: 3.3, where
  • a) an aqueous mixture containing as the active substance essentially an amorphous alkali silicate of the specified composition is spray-dried , which is characterized in that subsequently
  • b) impregnated with an aqueous dispersion of ingredients of washing or cleaning agents, at least one organic ingredient of washing or cleaning agents being dispersed in water or an aqueous solution, and
  • c) optionally drying.
  • Bevorzugt eingesetzte amorphe Alkalisilikate weisen ein Molverhältnis M2O : SiO2 (M = Alkalimetall) zwischen 1:1,9 und 1:3, insbesondere bis 1:2,8 auf. Hierbei kommen insbesondere Natrium- und/oder Kaliumsilikat in Betracht. Aus ökonomischen Gründen sind die Natriumsilikate bevorzugt. Legt man aus anwendungstechnischen Gründen jedoch auf eine besonders hohe Lösegeschwindigkeit in Wasser Wert, so empfiehlt es sich, Natrium mindestens anteilsweise durch Kalium zu ersetzen. Beispielsweise kann die Zusammensetzung des Alkalisilikats so gewählt werden, daß das Silikat einen Kalium-Gehalt, berechnet als K2O, von bis zu 5 Gew.-% aufweist. Es wird ausdrücklich darauf hingewiesen, daß alle amorphen Alkalisilikate des angegebenen Moduls, neben den bekannten Wassergläsern also auch im Handel erhältliche granulare Silikate oder Carbonat-Silikat-Compounds, geeignete Ausgangsstoffe im Sinne dieser Erfindung sind. Diese Silikate können bereits selber durch Sprühtrocknung, Granulierung und/oder Kompaktierung, beispielsweise durch Walzenkompaktierung hergestellt worden sein, wenn eine derartige Herstellung der silikatischen Ausgangsprodukte auch nicht immer sinnvoll ist, da diese Produkte in einem wäßrigen Ansatz wieder aufgelöst werden müssen.Amorphous alkali silicates used with preference have a molar ratio M 2 O: SiO 2 (M = alkali metal) between 1: 1.9 and 1: 3, in particular up to 1: 2.8. Sodium and / or potassium silicate are particularly suitable here. Sodium silicates are preferred for economic reasons. However, if, for reasons of application technology, a particularly high dissolution rate in water is important, it is advisable to replace sodium at least partially with potassium. For example, the composition of the alkali silicate can be chosen so that the silicate has a potassium content, calculated as K 2 O, of up to 5% by weight. It is expressly pointed out that all amorphous alkali silicates of the specified module, in addition to the known water glasses, ie also commercially available granular silicates or carbonate-silicate compounds, are suitable starting materials for the purposes of this invention. These silicates can themselves have been produced by spray drying, granulation and / or compacting, for example by roller compaction, if such a preparation of the silicate starting products is also not always expedient, since these products have to be dissolved again in an aqueous batch.

    Der sprühzutrocknende wäßrige Ansatz enthält im wesentlichen die genannten Alkalisilikate als Aktivsubstanz, wobei es insbesondere bevorzugt ist, daß ein Slurry hergestellt wird, der keine Alkalicarbonate oder Alkalicarbonate nur in Gewichtsverhältnissen Alkalisilikat (bezogen auf wasserfreie Aktivsubstanz) : Alkalicarbonat von 3:1 bis 20:1 enthält. In einer bevorzugten Ausführungsform der Erfindung werden sprühgetrocknete silikatische Compounds (a) hergestellt, welche 55 bis 95 Gew.-%, vorzugsweise 60 bis 90 Gew.-% Alkalisilikat (bezogen auf wasserfreie Aktivsubstanz), 0 bis 15 Gew.-%, vorzugsweise 2 bis 10 Gew.-% Alkalicarbonat sowie 5 bis 22 Gew.-%, vorzugsweise 10 bis 20 Gew.-% und insbesondere mindestens 15 Gew.-% Wasser enthalten.The aqueous batch to be spray-dried essentially contains the aforementioned Alkali silicates as active substance, it being particularly preferred that a slurry is made that does not contain alkali carbonates or alkali carbonates only in weight ratios of alkali silicate (based on anhydrous Active substance): Contains alkali carbonate from 3: 1 to 20: 1. In a preferred one Embodiments of the invention are spray-dried silicate Compounds (a) produced, which 55 to 95 wt .-%, preferably 60 to 90 % By weight alkali silicate (based on anhydrous active substance), 0 to 15 % By weight, preferably 2 to 10% by weight of alkali carbonate and 5 to 22% by weight, preferably 10 to 20% by weight and in particular at least 15% by weight of water contain.

    In den sprühzutrocknenden Ansatz können jedoch auch noch weitere Inhaltsstoffe, insbesondere Inhaltsstoffe von Wasch- oder Reinigungsmitteln eingearbeitet werden. Ihr Gehalt beträgt, bezogen auf das sprühgetrocknete silikatische Produkt der Verfahrensstufe (a), vorzugsweise 0,5 bis 20 Gew.-% und insbesondere 1 bis 15 Gew.-%. Es kann sich hierbei beispielsweise um Tenside, vor allem um anionische Tenside wie Alkylbenzolsulfonate, Alkylsulfate, 2,3-Alkylsulfate, Alkylethersulfate und Seifen, aber auch um Neutralsalze wie Natrium- oder Kaliumsulfate, um Vergrauungsinhibitoren oder nichtionische Tenside wie Alkylpolyglykoside oder ggf. alkoxylierte Polyhydroxyfettsäureester handeln. In einer bevorzugten Ausführungsform der Erfindung werden in den sprühzutrocknenden Slurry Aniontenside und/oder organische Cobuilder (Beschreibung siehe unten), vorzugsweise in Mengen von 1 bis 15 Gew.-%, bezogen auf das sprühgetrocknete silikatische Produkt der Verfahrensstufe (a), eingesetzt.However, other ingredients, in particular ingredients of washing or cleaning agents incorporated become. Their content is based on the spray-dried silicate product of process stage (a), preferably 0.5 to 20 % By weight and in particular 1 to 15% by weight. It can be, for example surfactants, especially anionic surfactants such as alkylbenzenesulfonates, Alkyl sulfates, 2,3-alkyl sulfates, alkyl ether sulfates and soaps, however also about neutral salts like sodium or potassium sulfates, about graying inhibitors or nonionic surfactants such as alkyl polyglycosides or optionally alkoxylated Act polyhydroxy fatty acid esters. In a preferred embodiment of the invention are anionic surfactants in the spray-dried slurry and / or organic cobuilders (see description below), preferably in amounts of 1 to 15% by weight, based on the spray-dried silicate Product of process stage (a) used.

    Sprühgetrocknete Produkte zeichnen sich im Gegensatz zu granularen Produkten äquivalenter Zusammensetzung üblicherweise aufgrund der gesinterten Oberfläche der sprühgetrockneten Beads durch ein relativ geringes Aufnahmevermögen für bei den üblichen Verarbeitungstemperaturen flüssigen bis wachsartigen Inhaltsstoffen von Wasch- oder Reinigungsmitteln auf. Damit derartige Inhaltsstoffe auf die sprühgetrockneten Beads aufgebracht werden können, muß zunächst deren Oberflächenstruktur zerstört bzw. die Oberfläche entsprechend vergrößert werden. Vorzugsweise werden die sprühgetrockneten silikatischen Produkte (a) mit Mengen von 3 bis 40 Gew.-% und insbesondere von 5 bis 35 Gew.-%, jeweils bezogen auf das imprägnierte und ggf. noch abschließend getrocknete silikatische Produkt, einer wäßrigen Dispersion von Inhaltsstoffen von Wasch- oder Reinigungsmitteln imprägniert. Als Imprägnierungsmittel eignen sich beispielsweise Tenside, Schauminhibitoren auf Silikon- und/oder Paraffinbasis oder textilweichmachende Verbindungen wie Kationtenside. Insbesondere bevorzugt sind Tenside und Schauminhibitoren. Insbesondere bevorzugte Imprägnierungsmittel sind hierbei wiederum nichtionische Tenside, beispielsweise alkoxylierte, vorzugsweise ethoxylierte und/oder ethoxylierte und propoxylierte aliphatische C8-C22-Alkohole. Hierzu zählen insbesondere primäre Alkohole mit vorzugsweise 8 bis 18 C-Atomen und durchschnittlich 1 bis 12 Mol Ethylenoxid (EO) pro Mol Alkohol, in denen der Alkoholrest linear oder bevorzugt in 2-Stellung methylverzweigt sein kann bzw. lineare und methylverzweigte Reste im Gemisch enthalten kann, so wie sie üblicherweise in Oxoalkoholresten vorliegen. Ebenso sind jedoch Alkoholethoxylate mit linearen Resten aus Alkoholen nativen Ursprungs mit 12 bis 18 C-Atomen, z.B. aus Kokos-, Palm-, Talgfett- oder Oleylalkohol, und durchschnittlich 2 bis 8 EO pro Mol Alkohol bevorzugt. Zu den bevorzugten ethoxylierten Alkoholen gehören beispielsweise C12-C14-Alkohole mit 3 EO oder 4 EO, C9-C11-Alkohol mit 7 EO, C13-C15-Alkohole mit 3 EO, 5 EO, 7 EO oder 8 EO, C12-C18-Alkohole mit 3 EO, 5 EO oder 7 EO und Mischungen aus diesen, wie Mischungen aus C12-C14-Alkohol mit 3 EO und C12-C18-Alkohol mit 5 EO. Die angegebenen Ethoxylierungsgrade stellen statistische Mittelwerte dar, die für ein spezielles Produkt eine ganze oder eine gebrochene Zahl sein können. Bevorzugte Alkoholethoxylate weisen eine eingeengte Homologenverteilung auf (narrow range ethoxylates, NRE). Zusätzlich zu diesen nichtionischen Tensiden können auch Fettalkohole mit mehr als 12 EO eingesetzt werden. Beispiele hierfür sind Talgfettalkohol mit 14 EO, 25 EO, 30 EO oder 40 EO. Eine weitere Klasse bevorzugt eingesetzter nichtionischer Tenside, die entweder als alleiniges nichtionisches Tensid oder in Kombination mit anderen nichtionischen Tensiden, insbesondere zusammen mit alkoxylierten Fettalkoholen, eingesetzt werden, sind alkoxylierte, vorzugsweise ethoxylierte oder ethoxylierte und propoxylierte Fettsäurealkylester, vorzugsweise mit 1 bis 4 Kohlenstoffatomen in der Alkylkette, insbesondere Fettsäuremethylester, wie sie beispielsweise in der japanischen Patentanmeldung JP 58/217598 beschrieben sind oder die vorzugsweise nach dem in der internationalen Patentanmeldung WO-A-90/13533 beschriebenen Verfahren hergestellt werden.In contrast to granular products of equivalent composition, spray-dried products usually have a relatively low absorption capacity for liquid to waxy ingredients of detergents or cleaning agents at the usual processing temperatures due to the sintered surface of the spray-dried beads. So that such ingredients can be applied to the spray-dried beads, their surface structure must first be destroyed or the surface increased accordingly. The spray-dried silicate products (a) are preferably used in amounts of 3 to 40% by weight and in particular 5 to 35% by weight, based in each case on the impregnated and possibly finally dried silicate product, an aqueous dispersion of ingredients of Impregnated detergents or cleaning agents. Suitable impregnating agents are, for example, surfactants, silicone and / or paraffin-based foam inhibitors or textile-softening compounds such as cationic surfactants. Surfactants and foam inhibitors are particularly preferred. Particularly preferred impregnating agents are again nonionic surfactants, for example alkoxylated, preferably ethoxylated and / or ethoxylated and propoxylated, aliphatic C 8 -C 22 alcohols. These include in particular primary alcohols with preferably 8 to 18 carbon atoms and an average of 1 to 12 moles of ethylene oxide (EO) per mole of alcohol, in which the alcohol radical can be methyl-branched linearly or preferably in the 2-position or contain linear and methyl-branched radicals in the mixture can, as is usually present in oxo alcohol residues. However, alcohol ethoxylates with linear residues from alcohols of native origin with 12 to 18 carbon atoms, for example from coconut, palm, tallow fat or oleyl alcohol, and an average of 2 to 8 EO per mole of alcohol are also preferred. The preferred ethoxylated alcohols include, for example, C 12 -C 14 alcohols with 3 EO or 4 EO, C 9 -C 11 alcohol with 7 EO, C 13 -C 15 alcohols with 3 EO, 5 EO, 7 EO or 8 EO, C 12 -C 18 alcohols with 3 EO, 5 EO or 7 EO and mixtures thereof, such as mixtures of C 12 -C 14 alcohol with 3 EO and C 12 -C 18 alcohol with 5 EO. The degrees of ethoxylation given represent statistical averages, which can be an integer or a fraction for a specific product. Preferred alcohol ethoxylates have a narrow homolog distribution (narrow range ethoxylates, NRE). In addition to these nonionic surfactants, fatty alcohols with more than 12 EO can also be used. Examples include tallow fatty alcohol with 14 EO, 25 EO, 30 EO or 40 EO. Another class of preferably used nonionic surfactants, which are used either as the sole nonionic surfactant or in combination with other nonionic surfactants, in particular together with alkoxylated fatty alcohols, are alkoxylated, preferably ethoxylated or ethoxylated and propoxylated, fatty acid alkyl esters, preferably with 1 to 4 carbon atoms in the Alkyl chain, in particular fatty acid methyl esters, as described, for example, in Japanese patent application JP 58/217598 or which are preferably prepared by the process described in international patent application WO-A-90/13533.

    Außerdem können als weitere nichtionische Tenside auch Alkylglykoside der allgemeinen Formel RO(G)x eingesetzt werden, in der R einen primären geradkettigen oder methylverzweigten, insbesondere in 2-Stellung methylverzweigten aliphatischen Rest mit 8 bis 22, vorzugsweise 12 bis 18 C-Atomen bedeutet und G das Symbol ist, das für eine Glykoseeinheit mit 5 oder 6 C-Atomen, vorzugsweise für Glucose, steht. Der Oligomerisierungsgrad x, der die Verteilung von Monoglykosiden und Oligoglykosiden angibt, ist eine beliebige Zahl zwischen 1 und 10.In addition, alkyl glycosides of the general formula RO (G) x can also be used as further nonionic surfactants, in which R denotes a primary straight-chain or methyl-branched, in particular methyl-branched aliphatic radical having 8 to 22, preferably 12 to 18, C atoms and G is the symbol which stands for a glycose unit with 5 or 6 carbon atoms, preferably for glucose. The degree of oligomerization x, which indicates the distribution of monoglycosides and oligoglycosides, is any number between 1 and 10.

    Die genannten nichtionischen Tenside können allein oder in Abmischung mit den anderen genannten nichtionischen Tensiden oder auch in Kombination mit anderen nicht wasserlöslichen organischen Bestandteilen eingesetzt werden, wobei vorteilhafterweise als organischer Dispersionsbestandteil neben den alkoxylierten Fettalkoholen auch die genannten alkoxylierten, vorzugsweise ethoxylierten oder ethoxylierten und propoxylierten Fettsäurealkylester eingesetzt werden.The nonionic surfactants mentioned can be used alone or in a mixture with them the other nonionic surfactants mentioned or in combination with other non-water-soluble organic components are used, advantageously as an organic dispersion component in addition to alkoxylated fatty alcohols, the alkoxylated, preferably ethoxylated or ethoxylated and propoxylated fatty acid alkyl esters be used.

    Werden Schauminhibitoren als Imprägnierungsmittel eingesetzt, so enthalten die silikatischen Produkte vorzugsweise 70 bis 90 Gew.-% amorphe Silikate, 0,1 bis 2 Gew.-% schauminhibierende Öle und/oder Wachse auf Silikon- und/oder Paraffin-Basis und Rest Wasser. Gegebenenfalls können diese silikatischen Produkte auch noch weitere Inhaltsstoffe aufweisen, beispielsweise Aniontenside, insbesondere Alkylbenzolsulfonate und/oder Alkylsulfate, und/oder Cobuilder, insbesondere (polymere) Polycarboxylate, und/oder Phosphonate. Der Gehalt dieser weiteren Inhaltsstoffe liegt vorzugsweise unter 20 Gew.-%, insbesondere unter 15 Gew.-% , mit besonderer Bevorzugung sogar unter 10 Gew.-%.If foam inhibitors are used as impregnating agents, they contain the silicate products preferably 70 to 90% by weight of amorphous silicates, 0.1 to 2% by weight of foam-inhibiting oils and / or waxes on silicone and / or paraffin base and balance water. If necessary, these silicate products also have other ingredients, for example Anionic surfactants, especially alkylbenzenesulfonates and / or Alkyl sulfates, and / or cobuilders, in particular (polymeric) polycarboxylates, and / or phosphonates. The content of these further ingredients is preferably below 20 wt .-%, in particular below 15 wt .-%, with particular Even less than 10% by weight.

    Überraschenderweise wurde festgestellt, daß sprühgetrocknete silikatische Produkte, die mit organischen Inhaltsstoffen von Wasch- oder Reinigungsmitteln imprägniert sind, nur dann eine genügende Rieselfähigkeit aufweisen, wenn das Imprägnierungsmittel in Form einer wäßrigen Dispersion und insbesondere in Form einer Emulsion aufgebracht wird. Dabei wird in einer bevorzugten Ausführungsform der Erfindung eine Emulsion aus einem oder mehreren nichtionischen Tensiden und Wasser oder einer wäßrigen Lösung eines oder mehrerer anorganischer Salze eingesetzt. In vielen Fällen reicht eine Dispersion aus Niotensiden mit Wasser allein nicht aus, um eine zufriedenstellende Rieselfähigkeit der Produkte zu erreichen. Insbesondere beim Einsatz von alkoxylierten Alkoholen, insbesondere Fettalkoholen als Imprägnierungsmittel werden Dispersionen eingesetzt, welche wäßrige Lösungen von anorganischen Salzen beinhalten. Es wird vermutet, daß durch den Einsatz der wäßrigen Salzlösung die Viskosität der Dispersion entsprechend erhöht wird, so daß eine verbesserte Rieselfähigkeit des fertigen Produkts bewirkt wird.Surprisingly, it was found that spray-dried silicate Products made with organic ingredients from washing or cleaning agents are impregnated, only have sufficient free-flowing properties, if the impregnating agent in the form of an aqueous dispersion and is applied in particular in the form of an emulsion. It is in one preferred embodiment of the invention an emulsion of or several nonionic surfactants and water or an aqueous solution one or more inorganic salts used. In many cases a dispersion of nonionic surfactants with water alone is not sufficient to to achieve a satisfactory flowability of the products. In particular when using alkoxylated alcohols, especially fatty alcohols dispersions are used as impregnating agents include aqueous solutions of inorganic salts. It is believed that by using the aqueous salt solution, the viscosity of the dispersion is increased accordingly, so that an improved flowability of the finished product is effected.

    In allen Fällen, in denen die Dispersion nicht durch anorganische Salze verdickt werden muß, reichen auch Dispersionen aus nichtionischem Tensid und Wasser aus. Dabei kann der Fachmann durch einen einfachen Test (Überprüfung der Rieselfähigkeit) feststellen, ob er in der Dispersion eine wäßrige Salzlösung einsetzen sollte oder ob Wasser als alleiniger anorganischer Bestandteil der Dispersion ausreicht. In einer bevorzugten Ausführungsform wird deshalb eine Dispersion eingesetzt, welche als organischen Inhaltsstoff von Wasch- oder Reinigungsmitteln ethoxylierte oder ethoxylierte und propoxylierte Fettsäurealkylester der angegebenen Art, als anorganischen Bestandteil jedoch keine Salzlösungen, sondern nur Wasser enthalten, eingesetzt.In all cases where the dispersion is not due to inorganic salts dispersions of nonionic surfactant are sufficient and water out. The specialist can carry out a simple test (check the flowability) determine whether it is a should use aqueous salt solution or whether water as the sole inorganic component of the dispersion is sufficient. In a preferred one Embodiment is therefore used a dispersion, which as an organic Ingredient of washing or cleaning agents ethoxylated or ethoxylated and propoxylated fatty acid alkyl esters of the specified type, as an inorganic component, however, no salt solutions, only water included, used.

    Vorzugsweise werden jedoch in der wäßrigen Dispersion Salzlösungen, insbesondere von Silikaten, Carbonaten, Bicarbonaten und/oder Sulfaten eingesetzt. Dabei werden Silikate und (Bi-)Carbonate besonders bevorzugt eingesetzt, Sulfate werden nur in geringeren Mengen verwendet.However, salt solutions, in particular, are preferred in the aqueous dispersion of silicates, carbonates, bicarbonates and / or sulfates. Silicates and (bi-) carbonates are particularly preferred used, sulfates are used only in smaller quantities.

    So beträgt der Gehalt an Sulfat, bezogen auf die gesamte Dispersion, vorzugsweise nur 2 bis 10 Gew.-%, während der Gehalt der Dispersion an Silikat und/oder (Bi-)Carbonat durchaus auch bis zu 40 oder sogar 50 Gew.-% betragen kann. In einer weiteren bevorzugten Ausführungsform der Erfindung wird dabei ein silikatisches Produkt eingesetzt, daß entweder als Ausgangsstoff für den Verfahrensschritt (a) gedient hat oder als sprühgetrocknetes Produkt gemäß dem Verfahrensschritt (a) erhalten wurde. Besonders vorteilhaft ist, wenn in der wäßrigen Dispersion eine Lösung aus dem sprühgetrockneten Produkt (a) in Wasser, vorzugsweise in Mengen von 10 bis 40 Gew.-% und insbesondere in Mengen von 15 bis 35 Gew.-%, jeweils bezogen auf die gesamte Dispersion, eingesetzt wird.The sulfate content, based on the total dispersion, is preferably only 2 to 10 wt .-%, while the content of the dispersion of silicate and / or (bi-) carbonate up to 40 or even 50% by weight can be. In a further preferred embodiment of the invention a silicate product is used, either as a starting material served for process step (a) or as spray-dried Product was obtained according to process step (a). Especially is advantageous if in the aqueous dispersion a solution from the spray-dried product (a) in water, preferably in amounts of 10 to 40 wt .-% and in particular in amounts of 15 to 35 wt .-%, each based on the entire dispersion.

    Der Wassergehalt der Dispersionen liegt vorzugsweise in einem Bereich von 10 bis 40 Gew.-%, insbesondere von 15 bis 35 Gew.-%.The water content of the dispersions is preferably in a range of 10 to 40 wt .-%, in particular from 15 to 35 wt .-%.

    Bevorzugt eingesetzte Dispersionen weisen dabei vorzugsweise mindestens 40 Gew.-% und insbesondere 50 bis 85 Gew.-% an dispergierten organischen Inhaltsstoffen von Wasch- oder Reinigungsmitteln.Dispersions used with preference preferably have at least 40 % By weight and in particular 50 to 85% by weight of dispersed organic ingredients of detergents or cleaning agents.

    Die Menge an Wasser kann in Abhängigkeit von dem eingesetzten Imprägnierungsmittel und ebenfalls in Abhängigkeit von dem Wassergehalt des sprühgetrockneten silikatischen Produkts (a) einen kritischen Faktor im Hinblick auf die Rieselfähigkeit des fertigen Produkts darstellen; vorzugsweise wird deshalb bei der Imprägnierung Wasser nicht in Mengen oberhalb 20 Gew.-%, bezogen auf das imprägnierte und nicht abschließend getrocknete Produkt eingesetzt.The amount of water can vary depending on the impregnating agent used and also depending on the water content of the spray-dried silicate product (a) a critical factor in terms point to the flowability of the finished product; preferably Therefore, water is not impregnated in quantities above 20 wt .-%, based on the impregnated and not finally dried Product used.

    Der Wassergehalt der fertigen silikatischen Produkte liegt vorzugsweise nicht oberhalb 22 und insbesondere nicht oberhalb 20 Gew.-%. Falls also durch den Wassergehalt des sprühgetrockneten Produktes und die Nachbehandlung mit der wäßrigen Dispersion ein Wassergehalt oberhalb der genannten Grenzen im Produkt erreicht wird, wird in einer bevorzugten Ausführungsform der Erfindung eine abschließende Trocknung an die beiden ersten Verfahrensschritte angeschlossen, wobei diese Trocknung vorteilhafterweise in einen kontinuierlichen Prozeß eingebunden ist.The water content of the finished silicate products is preferably not above 22 and in particular not above 20% by weight. So if through the water content of the spray-dried product and the after-treatment with the aqueous dispersion a water content above the above Limits in the product is reached in a preferred embodiment the invention a final drying of the two first process steps connected, this drying advantageously is involved in a continuous process.

    Der Verfahrensschritt der Imprägnierung (b) kann beispielsweise so durchgeführt werden, daß zunächst die wäßrige Dispersion und vorzugsweise die wäßrige Dispersion aus nichtionischem Tensid und Wasser oder wäßriger anorganischer Salzlösung durch intensives Vermischen des nichtionischen Tensids und Wasser oder der wäßrigen Lösung oder des nichtionischen Tensids, des anorganischen festen Salzes und Wasser hergestellt wird. Der eigentliche Vorgang der Imprägnierung kann in üblichen Mischern/Granulatoren vom Typ der Hochgeschwindigkeitsmischer, beispielsweise einem Recycler CB30(R) der Firma Lödige, Bundesrepublik Deutschland, einem Flexomix(R) der Firma Schugi, Bundesrepublik Deutschland, oder einem Fukae GS30-Mischer, aber auch in langsamer laufenden Mischern, beispielsweise Pflugscharmischern der Firma Lödige, auf herkömmliche Weise erfolgen.The impregnation step (b) can be carried out, for example, in such a way that first the aqueous dispersion and preferably the aqueous dispersion of nonionic surfactant and water or aqueous inorganic salt solution by intensive mixing of the nonionic surfactant and water or the aqueous solution or the nonionic surfactant, the inorganic solid salt and water is produced. The actual impregnation process can, however, be carried out in conventional mixers / granulators of the high-speed mixer type, for example a CB30 (R) recycler from Lödige, Germany, a Flexomix (R) from Schugi, Germany, or a Fukae GS30 mixer also take place in slower running mixers, for example ploughshare mixers from Lödige, in a conventional manner.

    In einer besonders bevorzugten Ausführungsform der Erfindung wird im Verfahrensschritt (b) nicht nur das silikatischen Produkt (a) vorgelegt. Vielmehr sieht die Erfindung hier vor, daß ein sprühgetrocknetes silikatisches Produkt (a) und mindestens ein weiteres festes, pulverförmiges oder granulares Produkt, welches ein einzelner Rohstoff oder ein Compound aus mindestens 2 verschiedenen Rohstoffen ist, gemeinsam im Verfahrensschritt (b) imprägniert werden. Dabei hat es sich als besonders vorteilhaft erwiesen, als weiteres Compound ein alkalicarbonathaltiges Compound, welches auch organische Cobuilder der oben beschriebenen Art enthält, einzusetzen. Vorzugsweise werden 60 bis 80 Gew.-Teile des sprühgetrockneten silikatischen Produkts (a) und 5 bis 20 Gew.-Teile mindestens eines weiteren festen pulverförmigen oder granularen Produkts gemeinsam gemäß Verfahrensschritt (b) imprägniert.In a particularly preferred embodiment of the invention, the process step (b) not only submitted the silicate product (a). Rather, the invention provides here that a spray-dried silicate Product (a) and at least one other solid, powdery or granular product, which is a single raw material or a compound from at least 2 different raw materials, together in the process step (b) be impregnated. It has proven to be particularly advantageous proved to be a compound containing an alkali carbonate compound, which also contains organic cobuilders of the type described above, to use. Preferably 60 to 80 parts by weight of the spray dried silicate product (a) and 5 to 20 parts by weight of at least one other solid powdery or granular product together according to Process step (b) impregnated.

    Die Erfindung sieht in einer weiteren Ausführungsform vor, daß das gemäß Verfahrensschritt (b) erhaltene Produkt vor einer gegebenenfalls abschließend durchgeführten Trocknung mit einer weiteren flüssigen Zubereitungsform nachbehandelt wird. In diesem Fall werden vorzugsweise 60 bis 85 Gew.-Teile eines sprühgetrockneten silikatischen Produkts (a) zunächst mit 5 bis 38 Gew.-Teilen einer wäßrigen Dispersion (b) imprägniert und anschließend mit 2 bis 15 Gew.-Teilen einer weiteren flüssigen Zubereitungsform, vorzugsweise einer wäßrigen Lösung von organischen Cobuildern, nachbehandelt. Derartige organische Cobuilder-Lösungen weisen vorzugsweise mindestens 20 Gew.-% an Feststoffen, vorzugsweise 25 bis 50 Gew.-% an Feststoffen auf, um den Wassergehalt in dem silikatischen Produkt nicht zu stark zu erhöhen. Auch in diesem Fall gilt, daß der maximale Wassergehalt vorzugsweise nicht über 22 Gew.-% und insbesondere nicht über 20 Gew.-% hinausgehen soll, falls keine Trocknung angeschlossen werden soll. Ein derartiges Verfahren bietet sich deshalb insbesondere dann an, wenn entweder im Verfahrensschritt (b) eine Dispersion eingesetzt wird, die hohe Mengen, beispielsweise mehr als 50 Gew.-%, an organischem dispergierten Inhaltsstoff und/oder geringe Mengen, beispielsweise weniger als 20 Gew.-%, Wasser enthält oder wenn nur relativ geringe Mengen der wäßrigen Dispersion, beispielsweise weniger als 25 Gew.-% und insbesondere deutlich weniger als 20 Gew.-%, jeweils bezogen auf das fertige und nicht abschließend getrocknete Produkt, eingesetzt werden.The invention provides in a further embodiment that the according Process step (b) product obtained before an optionally final carried out drying with another liquid preparation form is treated. In this case, preferably 60 to 85 Parts by weight of a spray-dried silicate product (a) initially with 5 to 38 parts by weight of an aqueous dispersion (b) impregnated and then with 2 to 15 parts by weight of another liquid preparation, preferably an aqueous solution of organic cobuilders, aftertreated. Such organic cobuilder solutions preferably have at least 20% by weight of solids, preferably 25 to 50% by weight Solids in order not to increase the water content in the silicate product to increase sharply. In this case, too, the maximum water content applies preferably not more than 22% by weight and in particular not more than 20% by weight should go out if no drying should be connected. On Such a method is particularly useful if either in process step (b) a dispersion is used which has high Amounts, for example more than 50 wt .-%, of organic dispersed Ingredient and / or small amounts, for example less than 20 % By weight of water or if only relatively small amounts of the aqueous Dispersion, for example less than 25 wt .-% and in particular clearly less than 20% by weight, each based on the finished and not final dried product.

    Falls gewünscht oder aufgrund der eingesetzten höheren Mengen an Wasser während der Imprägnierung mit der wäßrigen Dispersion oder während der Imprägnierung mit einer wäßrigen Dispersion und einer weiteren Nachbehandlung wird eine Trocknung, vorzugsweise in einer Wirbelschicht, durchgeführt. Diese wird vorzugsweise direkt im Anschluß an die oben beschriebenen Verfahrensschritte ohne vorherige Lagerung des silikatischen Produkts durchgeführt. Vorzugsweise wird dann eine Trocknung durchgeführt, wenn der Wassergehalt nach den ersten beiden Verfahrensschritten sowie der gegebenenfalls durchgeführten weiteren Nachbehandlung als Summe aus dem sprühgetrockneten Silikat, der wäßrigen Dispersion und gegebenenfalls der wäßrigen Zubereitungsform aus der Nachbehandlung oberhalb von 22 Gew.-%, insbesondere oberhalb von 20 Gew.-% liegt.If desired or due to the higher amounts of water used during the impregnation with the aqueous dispersion or during the Impregnation with an aqueous dispersion and a further aftertreatment drying, preferably in a fluidized bed, is carried out. This is preferably done immediately after the ones described above Process steps without prior storage of the silicate product carried out. Drying is then preferably carried out, if the water content after the first two process steps and the optionally carried out further after-treatment as a sum of the spray-dried silicate, the aqueous dispersion and optionally the aqueous preparation form from the aftertreatment above 22% by weight, is in particular above 20% by weight.

    Die Schüttdichte der erfindungsgemäß hergestellten silikatischen Produkte liegt im allgemeinen zwischen 300 und 650 g/l und kann durch kompaktierende Maßnahmen bekannter Art, beispielsweise durch Walzenkompaktierung oder Extrusion, weiter erhöht werden. Die Teilchengrößenverteilung (Siebanalyse) ist im allgemeinen so ausgeprägt, daß keine Staubanteile (Teilchen mit einem Durchmesser unterhalb 0,1 mm) erhalten werden und vorzugsweise 60 bis 100 Gew.-% der Teilchen, insbesondere 80 bis 100 Gew.-% der Teilchen einen Teilchendurchmesser von mindestens 0,2 mm und maximal 1,6 mm aufweisen.The bulk density of the silicate products produced according to the invention is generally between 300 and 650 g / l and can by compacting Measures of a known type, for example by roller compaction or extrusion, can be further increased. The particle size distribution (sieve analysis) is generally so pronounced that no dust particles (particles with a diameter below 0.1 mm) can be obtained and preferably 60 to 100% by weight of the particles, in particular 80 to 100% by weight of the Particles with a particle diameter of at least 0.2 mm and a maximum of 1.6 mm.

    Falls gewünscht können die erfindungsgemäß hergestellten silikatischen Produkte, die nach dem Verfahrensschritt (b), einer weiteren Nachbehandlung oder (c) erhalten werden, zur weiteren Erhöhung der Schüttdichte mit feinteiligen Trockenpulvern nachbehandelt werden. Hierbei werden insbesondere 1 bis 5 Gew.-Teile des Trockenpulvers auf 100 Gew.-Teile des silikatischen Produkts eingesetzt. Beispiele für derartige Trockenpulver sind Zeolith, Kieselsäuren, Salze von Fettsäuren, wie Calciumstearat, aber auch Bleichaktivatoren und feinteilige Alkylsulfate, oder Mischungen von Zeolith oder Kieselsäure mit mindestens einem weiteren der genannten Pulver.If desired, the silicatic ones produced according to the invention can Products after process step (b), a further aftertreatment or (c) are obtained to further increase the bulk density with finely divided dry powders are treated. Here, in particular 1 to 5 parts by weight of the dry powder per 100 parts by weight of the silicate Product used. Examples of such dry powder are zeolite, silicas, salts of fatty acids such as calcium stearate, however also bleach activators and finely divided alkyl sulfates, or mixtures of Zeolite or silica with at least one other of the powders mentioned.

    Die erfindungsgemäß hergestellten amorphen und imprägnierten Alkalisilikate können als Zumischkomponente in pulverförmigen bis granularen Wasch- oder Reinigungsmitteln oder als Bestandteil bei der Herstellung der granularen Wasch- oder Reinigungsmittel, vorzugsweise bei der Granulierung und/oder Kompaktierung, verwendet werden. Derartige Wasch- oder Reinigungsmittel können eine Schüttdichte zwischen 300 und 1200 g/l, vorzugsweise von 500 bis 1000 g/l, aufweisen und enthalten die erfindungsgemäß hergestellten imprägnierten Silikate vorzugsweise in Mengen von 5 bis 50 Gew.-%, insbesondere in Mengen von 10 bis 40 Gew.-%. Ihre Herstellung kann nach jedem der bekannten Verfahren wie Mischen, Sprühtrocknung, Granulieren, Kompaktieren wie Walzenkompaktierung und Extrudieren erfolgen. The amorphous and impregnated alkali silicates produced according to the invention can be used as an additive component in powdery to granular washing or cleaning agents or as a component in the manufacture of the granular Detergents or cleaning agents, preferably for granulation and / or compacting can be used. Such washing or cleaning agents can have a bulk density between 300 and 1200 g / l, preferably of 500 to 1000 g / l, have and contain the invention impregnated silicates produced, preferably in amounts of 5 to 50 % By weight, in particular in amounts of 10 to 40% by weight. Your manufacture can by any of the known processes such as mixing, spray drying, granulating, Compacting such as roller compaction and extrusion take place.

    Geeignet sind insbesondere solche Verfahren, in denen mehrere Teilkomponenten, beispielsweise sprühgetrocknete Komponenten und granulierte und/oder extrudierte Komponenten miteinander vermischt werden. Dabei ist es auch möglich, daß weitere sprühgetrocknete oder granulierte Komponenten nachträglich in der Aufbereitung beispielsweise mit nichtionischen Tensiden, insbesondere ethoxylierten Fettalkoholen, nach den üblichen Verfahren beaufschlagt werden. Insbesondere in Granulations- und Extrusionsverfahren ist es bevorzugt, die gegebenenfalls vorhandenen Aniontenside in Form eines sprühgetrockneten, granulierten oder extrudierten Compounds entweder als Zumischkomponente in dem Verfahren oder als Additiv nachträglich zu anderen Granulaten einzusetzen. Ebenso ist es möglich und kann in Abhängigkeit von der Rezeptur von Vorteil sein, wenn weitere einzelne Bestandteile des Mittels, beispielsweise Carbonate, Citrat bzw. Citronensäure oder andere Polycarboxylate bzw. Polycarbonsäuren, polymere Polycarboxylate, Zeolith und/oder Schichtsilikate, beispielsweise schichtförmige kristalline Disilikate, nachträglich zu sprühgetrockneten, granulierten und/ oder extrudierten Komponenten, die gegebenenfalls mit nichtionischen Tensiden und/ oder anderen bei der Verarbeitungstemperatur flüssigen bis wachsartigen Inhaltsstoffen beaufschlagt sind, hinzugemischt werden. Bevorzugt ist dabei ein Verfahren, bei dem die Oberfläche von Teilkomponenten des Mittels oder des gesamtem Mittels zur Reduzierung der Klebrigkeit der an Niotensiden reichen Granulate und/oder zu ihrer verbesserten Löslichkeit nachträglich behandelt wird. Geeignete Oberflächenmodifizierer sind dabei aus dem Stand der Technik bekannt. Neben weiteren geeigneten sind dabei feinteilige Zeolithe, Kieselsäuren, amorphe Silikate, Fettsäuren oder Fettsäuresalze, beispielsweise Calciumstearat, insbesondere jedoch Mischungen aus Zeolith und Kieselsäure, insbesondere im Gewichtsverhältnis Zeolith zu Kieselsäure von mindestens 1:1, oder Zeolith und Calciumstearat besonders bevorzugt.Processes in which several subcomponents, for example spray-dried components and granulated and / or extruded components are mixed together. It is it is also possible that other spray-dried or granulated components subsequent processing, for example with non-ionic Surfactants, especially ethoxylated fatty alcohols, according to the usual Proceedings are charged. Especially in granulation and Extrusion process, it is preferred, the anionic surfactants that may be present in the form of a spray dried, granulated or extruded Compounds either as an admixture in the process or as an additive to be used later for other granules. It is also possible and Depending on the recipe, it can be advantageous if further individual Components of the agent, for example carbonates, citrate or Citric acid or other polycarboxylates or polycarboxylic acids, polymers Polycarboxylates, zeolite and / or layered silicates, for example layered crystalline disilicates, subsequently spray-dried, granulated and / or extruded components, optionally with nonionic surfactants and / or others at processing temperature liquid to waxy ingredients are added become. A method is preferred in which the surface of Partial components of the agent or the entire agent for reducing the Stickiness of the granules rich in nonionic surfactants and / or for their improvement Solubility is treated afterwards. Suitable Surface modifiers are known from the prior art. Next further suitable are finely divided zeolites, silicas, amorphous silicates, fatty acids or fatty acid salts, for example Calcium stearate, but especially mixtures of zeolite and silica, in particular in the weight ratio of zeolite to silica of at least 1: 1, or zeolite and calcium stearate are particularly preferred.

    Besonders bevorzugte Ausführungsformen der Erfindung sind extrudierte Wasch- oder Reinigungsmittel mit einer Schüttdichte oberhalb 600 g/l, welche anionische sowie gegebenenfalls nichtionische Tenside sowie ein amorphes und imprägniertes Alkalisilikat der erfindungsgemäß hergestellten Art im Extrudat enthalten. Dabei können die erfindungsgemäß hergestellten teilchenförmigen Alkalisilikate einmal - wie auch bei anderen Herstellverfahren - als Zumischkomponente dienen, es ist aber insbesondere bevorzugt, diese Alkalisilikate in das zu extrudierende Vorgemisch einzuarbeiten und eine Coextrusion dieser Silikate durchzuführen.Particularly preferred embodiments of the invention are extruded Detergents or cleaning agents with a bulk density above 600 g / l, which anionic and optionally nonionic surfactants and a Amorphous and impregnated alkali silicate of those produced according to the invention Type contained in the extrudate. Thereby, those produced according to the invention can particulate alkali silicates once - as with others Manufacturing process - serve as an additive component, but it is special preferred to incorporate these alkali silicates into the premix to be extruded and to coextrude these silicates.

    Zur Herstellung dieser extrudierten Wasch- oder Reinigungsmittel wird auf die bekannten Verfahren zur Extrusion, insbesondere auf das europäische Patent 486 592 verwiesen. Dabei werden ein festes und rieselfähiges Vorgemisch bei Drucken bis 200 bar strangförmig verpreßt, der Strang nach dem Austritt aus der Lochform mittels einer Schneidevorrichtung auf die bestimmte Granulatdimension zugeschnitten sowie das plastische und gegebenenfalls noch feuchte Rohextrudat einem weiteren formgebenden Verarbeitungsschritt zugeführt und anschließend getrocknet, wobei die erfindungsgemäß hergestellten imprägnierten Alkalisilikate in dem Vorgemisch eingesetzt werden.To produce these extruded detergents or cleaning agents, the known processes for extrusion, in particular to the European Patent 486,592. This results in a solid and free-flowing premix at pressures up to 200 bar extruded, the strand after the Exit from the hole shape by means of a cutting device on the particular one Granulate dimension tailored as well as the plastic and if necessary raw extrudate still moist in a further shaping processing step fed and then dried, the invention prepared impregnated alkali silicates used in the premix become.

    Die fertigen Wasch- oder Reinigungsmittel können zusätzlich zu den erfindungsgemäß hergestellten imprägnierten Alkalisilikaten die nun folgenden Inhaltsstoffe enthalten. Die folgende Liste enthält auch genauere Beschreibungen für einige der in den erfindungsgemäß hergestellten silikatischen Additiven vorkommenden Inhaltsstoffe.The finished washing or cleaning agents can be in addition to those according to the invention prepared impregnated alkali silicates the following Contain ingredients. The following list also contains more detailed descriptions for some of the silicates produced in the invention Additive occurring ingredients.

    Zu diesen zählen insbesondere Tenside, vor allem Aniontenside sowie gegebenenfalls nichtionische Tenside, aber auch kationische, amphotere oder zwitterionische Tenside.These include in particular surfactants, especially anionic surfactants and, if appropriate nonionic surfactants, but also cationic, amphoteric or zwitterionic surfactants.

    Als Aniontenside vom Sulfonat-Typ kommen vorzugsweise C9-C13-Alkylbenzolsulfonate, Olefinsulfonate, d.h. Gemische aus Alken- und Hydroxyalkansulfonaten sowie Disulfonaten, wie man sie beispielsweise aus C12-C18-Monoolefinen mit end- oder innenständiger Doppelbindung durch Sulfonieren mit gasförmigem Schwefeltrioxid und anschließende alkalische oder saure Hydrolyse der Sulfonierungsprodukte erhält, in Betracht. Geeignet sind auch Alkansulfonate, die aus C12-C18-Alkanen beispielsweise durch Sulfochlorierung oder Sulfoxidation mit anschließender Hydrolyse bzw. Neutralisation gewonnen werden. Geeignet sind auch die Ester von α-Sulfofettsäuren (Estersulfonate), z.B. die α-sulfonierten Methylester der hydrierten Kokos-, Palmkern- oder Talgfettsäuren. Weitere geeignete Aniontenside sind die durch Esterspaltung der α-Sulfofettsäurealkylester erhältlichen α-Sulfofettsäuren bzw. ihre Di-Salze. Die Mono-Salze der α-Sulfofettsäurealkylester fallen schon bei ihrer großtechnischen Herstellung als wäßrige Mischung mit begrenzten Mengen an Di-Salzen an. Der Disalz-Gehalt solcher Tenside liegt üblicherweise unter 50 Gew.-% des Aniontensidgemisches, beispielsweise bis etwa 30 Gew.-%.Preferred anionic surfactants of the sulfonate type are C 9 -C 13 alkylbenzenesulfonates, olefin sulfonates, ie mixtures of alkene and hydroxyalkanesulfonates, and disulfonates such as are obtained, for example, from C 12 -C 18 monoolefins with an end or internal double bond by sulfonating with gaseous Sulfur trioxide and subsequent alkaline or acidic hydrolysis of the sulfonation products is considered. Also suitable are alkanesulfonates obtained from C 12 -C 18 alkanes, for example by sulfochlorination or sulfoxidation with subsequent hydrolysis or neutralization. The esters of α-sulfofatty acids (ester sulfonates) are also suitable, for example the α-sulfonated methyl esters of hydrogenated coconut, palm kernel or tallow fatty acids. Further suitable anionic surfactants are the α-sulfofatty acids obtainable by ester cleavage of the α-sulfofatty acid alkyl esters or their di-salts. The mono-salts of the α-sulfofatty acid alkyl esters are obtained in their industrial production as an aqueous mixture with limited amounts of di-salts. The disalt content of such surfactants is usually below 50% by weight of the anionic surfactant mixture, for example up to about 30% by weight.

    Weitere geeignete Aniontenside sind sulfierte Fettsäureglycerinester, welche Mono-, Di- und Triester sowie deren Gemische darstellen, wie sie bei der Herstellung durch Veresterung durch ein Monoglycerin mit 1 bis 3 Mol Fettsäure oder bei der Umesterung von Triglyceriden mit 0,3 bis 2.Mol Glycerin erhalten werden.Other suitable anionic surfactants are sulfonated fatty acid glycerol esters, which represent mono-, di- and triesters and their mixtures as they do in the production by esterification by a monoglycerol with 1 to 3 Moles of fatty acid or in the transesterification of triglycerides with 0.3 to 2. mol Glycerin can be obtained.

    Geeignete Tenside vom Sulfat-Typ sind die Schwefelsäuremonoester aus primären Alkoholen natürlichen und synthetischen Ursprungs. Als Alk(en)ylsulfate werden die Alkali- und insbesondere die Natriumsalze der Schwefelsäurehalbester der C12-C18-Alkohole beispielsweise aus Kokosfettalkohol, Talgfettalkohol, Lauryl-, Myristyl-, Cetyl- oder Stearylalkohol oder der C10-C20-Oxoalkohole und diejenigen Halbester sekundärer Alkohole dieser Kettenlänge bevorzugt. Weiterhin bevorzugt sind Alk(en)ylsulfate der genannten Kettenlänge, welche einen synthetischen, auf petrochemischer Basis hergestellten geradkettigen Alkylrest enthalten, die ein analoges Abbauverhalten besitzen wie die adäquaten Verbindungen auf der Basis von fettchemischen Rohstoffen. Aus waschtechnischem Interesse sind C16-C18-Alk(en)ylsulfate insbesondere bevorzugt. Dabei kann es auch von besonderem Vorteil und insbesondere für maschinelle Waschmittel von Vorteil sein, C16-C18-Alk(en)ylsulfate in Kombination mit niedriger schmelzenden Aniontensiden und insbesondere mit solchen Aniontensiden, die einen niedrigeren Krafft-Punkt aufweisen und bei relativ niedrigen Waschtemperaturen von beispielsweise Raumtemperatur bis 40 °C eine geringe Kristallisationsneigung zeigen, einzusetzen. In einer bevorzugten Ausführungsform der Erfindung enthalten die Mittel daher Mischungen aus kurzkettigen und langkettigen Fettalkylsulfaten, vorzugsweise Mischungen aus C12-C14-Alkylsulfaten oder C12-C18-Alkylsulfaten mit C16-C18-Alkylsulfaten und insbesondere C12-C16-Alkylsulfaten mit C16-C18-Alkylsulfaten. In einer weiteren bevorzugten Ausführungsform der Erfindung werden jedoch nicht nur gesättigte Alkylsulfate, sondern auch ungesättigte Alkenylsulfate mit einer Alkenylkettenlänge von vorzugsweise C16 bis C22 eingesetzt. Dabei sind insbesondere Mischungen aus gesättigten, überwiegend aus C16 bestehenden sulfierten Fettalkoholen und ungesättigten, überwiegend aus C18 bestehenden sulfierten Fettalkoholen bevorzugt, beispielsweise solche, die sich von festen oder flüssigen Fettalkoholmischungen des Typs HD-Ocenol (R) (Handelsprodukt des Anmelders) ableiten. Dabei sind Gewichtsverhältnisse von Alkylsulfaten zu Alkenylsulfaten von 10:1 bis 1:2 und insbesondere von etwa 5:1 bis 1:1 bevorzugt.Suitable surfactants of the sulfate type are the sulfuric acid monoesters from primary alcohols of natural and synthetic origin. As alk (en) yl sulfates, the alkali and in particular the sodium salts of the sulfuric acid half esters of the C 12 -C 18 alcohols, for example from coconut oil alcohol, tallow fatty alcohol, lauryl, myristyl, cetyl or stearyl alcohol or the C 10 -C 20 oxo alcohols and those half-esters of secondary alcohols of this chain length are preferred. Also preferred are alk (en) yl sulfates of the chain length mentioned which contain a synthetic, straight-chain alkyl radical prepared on a petrochemical basis and which have a degradation behavior analogous to that of the adequate compounds based on oleochemical raw materials. C 16 -C 18 alk (en) yl sulfates are particularly preferred from the point of view of washing technology. It can also be particularly advantageous, and particularly advantageous for machine washing agents, to use C 16 -C 18 -alk (en) yl sulfates in combination with lower melting anionic surfactants and in particular with those anionic surfactants which have a lower Krafft point and relatively low ones Washing temperatures of, for example, room temperature to 40 ° C. show a low tendency to crystallize. In a preferred embodiment of the invention, the agents therefore contain mixtures of short-chain and long-chain fatty alkyl sulfates, preferably mixtures of C 12 -C 14 alkyl sulfates or C 12 -C 18 alkyl sulfates with C 16 -C 18 alkyl sulfates and in particular C 12 -C 16 -Alkyl sulfates with C 16 -C 18 -alkyl sulfates. In a further preferred embodiment of the invention, however, not only saturated alkyl sulfates but also unsaturated alkenyl sulfates with an alkenyl chain length of preferably C 16 to C 22 are used. Mixtures of saturated sulfonated fatty alcohols predominantly consisting of C 16 and unsaturated sulfated fatty alcohols predominantly consisting of C 18 are particularly preferred, for example those derived from solid or liquid HD-Ocenol (R) fatty alcohol mixtures (commercial product of the applicant) . Weight ratios of alkyl sulfates to alkenyl sulfates from 10: 1 to 1: 2 and in particular from about 5: 1 to 1: 1 are preferred.

    Auch 2,3-Alkylsulfate, welche beispielsweise gemäß den US-Patentschriften 3,234,258 oder 5,075,041 hergestellt werden und als Handelsprodukte der Shell Oil Company unter dem Namen DAN(R) erhalten werden können, sind geeignete Aniontenside.2,3-Alkyl sulfates, which are produced, for example, according to US Pat. Nos. 3,234,258 or 5,075,041 and can be obtained as commercial products from the Shell Oil Company under the name DAN (R) , are also suitable anionic surfactants.

    Auch die Schwefelsäuremonoester der mit 1 bis 6 Mol Ethylenoxid ethoxylierten geradkettigen oder verzweigten C7-C21-Alkohole, wie 2-Methyl-verzweigte C9-C11-Alkohole mit im Durchschnitt 3,5 Mol Ethylenoxid (EO) oder C12-C18-Fettalkohole mit 1 bis 4 EO, sind geeignet. Sie werden in Waschmitteln aufgrund ihres hohen Schaumverhaltens nur in relativ geringen Mengen, beispielsweise in Mengen von 1 bis 5 Gew.-%, eingesetzt.The sulfuric acid monoesters of the straight-chain or branched C 7 -C 21 alcohols ethoxylated with 1 to 6 mol of ethylene oxide, such as 2-methyl-branched C 9 -C 11 alcohols with an average of 3.5 mol of ethylene oxide (EO) or C 12 - C 18 fatty alcohols with 1 to 4 EO are suitable. Because of their high foaming behavior, they are used in detergents only in relatively small amounts, for example in amounts of 1 to 5% by weight.

    Bevorzugte Aniontenside sind auch die Salze der Alkylsulfobernsteinsäure, die auch als Sulfosuccinate oder als Sulfobernsteinsäureester bezeichnet werden und die Monoester und/oder Diester der Sulfobernsteinsäure mit Alkoholen, vorzugsweise Fettalkoholen und insbesondere ethoxylierten Fettalkoholen darstellen. Bevorzugte Sulfosuccinate enthalten C8- bis C18-Alkoholreste oder Mischungen aus diesen. Insbesondere bevorzugte Sulfosuccinate enthalten einen Fettalkoholrest, der sich von ethoxylierten Fettalkoholen ableitet, die für sich betrachtet nichtionische Tenside darstellen (Beschreibung siehe unten). Dabei sind wiederum Sulfosuccinate, deren Fettalkohol-Reste sich von ethoxylierten Fettalkoholen mit eingeengter Homologenverteilung ableiten, besonders bevorzugt. Ebenso ist es auch möglich, Alk(en)ylbernsteinsäure mit vorzugsweise 8 bis 18 Kohlenstoffatomen in der Alk(en)ylkette oder deren Salze einzusetzen. Preferred anionic surfactants are also the salts of alkylsulfosuccinic acid, which are also referred to as sulfosuccinates or as sulfosuccinic acid esters and which are monoesters and / or diesters of sulfosuccinic acid with alcohols, preferably fatty alcohols and in particular ethoxylated fatty alcohols. Preferred sulfosuccinates contain C 8 to C 18 alcohol residues or mixtures thereof. Particularly preferred sulfosuccinates contain a fatty alcohol residue which is derived from ethoxylated fatty alcohols, which in themselves are nonionic surfactants (description see below). Again, sulfosuccinates whose fatty alcohol residues are derived from ethoxylated fatty alcohols with a narrow homolog distribution are particularly preferred. It is also possible to use alk (en) ylsuccinic acid with preferably 8 to 18 carbon atoms in the alk (en) yl chain or salts thereof.

    Zusätzlich zu den anionischen Tensiden können die Mittel auch Seifen, vorzugsweise in Mengen von 0,2 bis 5 Gew.-%, enthalten. Geeignet sind gesättigte Fettsäureseifen, wie die Salze der Laurinsäure, Myristinsäure, Palmitinsäure, Stearinsäure, hydrierte Erucasäure und Behensäure sowie insbesondere aus natürlichen Fettsäuren, z.B. Kokos-, Palmkern- oder Talgfettsäuren, abgeleitete Seifengemische.In addition to the anionic surfactants, the agents can also contain soaps, preferably contained in amounts of 0.2 to 5 wt .-%. Saturated ones are suitable Fatty acid soaps, such as the salts of lauric acid, myristic acid, Palmitic acid, stearic acid, hydrogenated erucic acid and behenic acid as well especially from natural fatty acids, e.g. Coconut, palm kernel or Tallow fatty acids, derived soap mixtures.

    Die anionischen Tenside und Seifen können in Form ihrer Natrium-, Kalium- oder Ammoniumsalze sowie als lösliche Salze organischer Basen, wie Mono-, Di- oder Triethanolamin, vorliegen. Vorzugsweise liegen die anionischen Tenside in Form ihrer Natrium- oder Kaliumsalze, insbesondere in Form der Natriumsalze vor.The anionic surfactants and soaps can be in the form of their sodium, potassium or ammonium salts and as soluble salts of organic bases, such as mono-, Di- or triethanolamine. The anionic are preferably located Surfactants in the form of their sodium or potassium salts, especially in the form of Sodium salts.

    In einer Ausführungsform der Erfindung werden Wasch- oder Reinigungsmittel, insbesondere extrudierte Wasch- oder Reinigungsmittel bevorzugt, welche 10 bis 30 Gew.-% anionische Tenside enthalten. Vorteilhafterweise sind davon vorzugsweise mindestens 3 Gew.-% und insbesondere mindestens 5 Gew.-% sulfatische Tenside. In einer vorteilhaften Ausführungsform sind in den Mitteln - bezogen auf die anionischen Tenside insgesamt - mindestens 15 Gew.-%, insbesondere 20 bis 100 Gew.-% sulfatische Tenside enthalten.In one embodiment of the invention, detergents or cleaning agents, especially preferred extruded washing or cleaning agents, which contain 10 to 30% by weight of anionic surfactants. Advantageously are preferably at least 3% by weight and in particular at least 5% % By weight of sulfate surfactants. In an advantageous embodiment, in the means - based on the total anionic surfactants - at least 15 wt .-%, in particular 20 to 100 wt .-% sulfate surfactants.

    Als nichtionische Tenside werden vorzugsweise alkoxylierte, vorteilhafterweise ethoxylierte, insbesondere primäre Alkohole mit vorzugsweise 8 bis 18 C-Atomen und durchschnittlich 1 bis 12 Mol Ethylenoxid (EO) pro Mol Alkohol eingesetzt, in denen der Alkoholrest linear oder bevorzugt in 2-Stellung methylverzweigt sein kann bzw. lineare und methylverzweigte Reste im Gemisch enthalten kann, so wie sie üblicherweise in Oxoalkoholresten vorliegen. Insbesondere sind jedoch Alkoholethoxylate mit linearen Resten aus Alkoholen nativen Ursprungs mit 12 bis 18 C-Atomen, z.B. aus Kokos-, Palm-, Talgfett- oder Oleylalkohol, und durchschnittlich 2 bis 8 EO pro Mol Alkohol bevorzugt. Zu den bevorzugten ethoxylierten Alkoholen gehören beispielsweise C12-C14-Alkohole mit 3 EO oder 4 EO, C9-C11-Alkohol mit 7 EO, C13-C15-Alkohole mit 3 EO, 5 EO, 7 EO oder 8 EO, C12-C18-Alkohole mit 3 EO, 5 EO oder 7 EO und Mischungen aus diesen, wie Mischungen aus C12-C14-Alkohol mit 3 EO und C12-C18-Alkohol mit 5 EO. Die angegebenen Ethoxylierungsgrade stellen statistische Mittelwerte dar, die für ein spezielles Produkt eine ganze oder eine gebrochene Zahl sein können. Bevorzugte Alkoholethoxylate weisen eine eingeengte Homologenverteilung auf (narrow range ethoxylates, NRE). Zusätzlich zu diesen nichtionischen Tensiden können auch Fettalkohole mit mehr als 12 EO eingesetzt werden. Beispiele hierfür sind Talgfettalkohol mit 14 EO, 25 EO, 30 EO oder 40 EO.The nonionic surfactants used are preferably alkoxylated, advantageously ethoxylated, in particular primary alcohols having preferably 8 to 18 carbon atoms and an average of 1 to 12 moles of ethylene oxide (EO) per mole of alcohol, in which the alcohol radical can be linear or preferably methyl-branched in the 2-position or may contain linear and methyl-branched radicals in the mixture, as are usually present in oxo alcohol radicals. However, alcohol ethoxylates with linear residues of alcohols of native origin with 12 to 18 carbon atoms, for example from coconut, palm, tallow fat or oleyl alcohol, and an average of 2 to 8 EO per mole of alcohol are particularly preferred. The preferred ethoxylated alcohols include, for example, C 12 -C 14 alcohols with 3 EO or 4 EO, C 9 -C 11 alcohol with 7 EO, C 13 -C 15 alcohols with 3 EO, 5 EO, 7 EO or 8 EO, C 12 -C 18 alcohols with 3 EO, 5 EO or 7 EO and mixtures thereof, such as mixtures of C 12 -C 14 alcohol with 3 EO and C 12 -C 18 alcohol with 5 EO. The degrees of ethoxylation given represent statistical averages, which can be an integer or a fraction for a specific product. Preferred alcohol ethoxylates have a narrow homolog distribution (narrow range ethoxylates, NRE). In addition to these nonionic surfactants, fatty alcohols with more than 12 EO can also be used. Examples include tallow fatty alcohol with 14 EO, 25 EO, 30 EO or 40 EO.

    Auch nichtionische Tenside vom Typ der Aminoxide, beispielsweise N-Kokosalkyl-N,N-dimethylaminoxid und N-Talgalkyl-N,N-dihydroxyethylaminoxid, und der Fettsäurealkanolamide können geeignet sein. Die Menge dieser nichtionischen Tenside beträgt vorzugsweise nicht mehr als die der ethoxylierten Fettalkohole, insbesondere nicht mehr als die Hälfte davon.Also nonionic surfactants of the amine oxide type, for example N-cocoalkyl-N, N-dimethylamine oxide and N-tallow alkyl-N, N-dihydroxyethylamine oxide, and the fatty acid alkanolamides may be suitable. The amount of this nonionic Surfactants are preferably no more than that of the ethoxylated ones Fatty alcohols, especially not more than half of them.

    Weitere geeignete Tenside sind Polyhydroxyfettsäureamide der Formel (I),

    Figure 00170001
    in der R2CO für einen aliphatischen Acylrest mit 6 bis 22 Kohlenstoffatomen, R3 für Wasserstoff, einen Alkyl- oder Hydroxyalkylrest mit 1 bis 4 Kohlenstoffatomen und [Z] für einen linearen oder verzweigten Polyhydroxyalkylrest mit 3 bis 10 Kohlenstoffatomen und 3 bis 10 Hydroxylgruppen steht.Other suitable surfactants are polyhydroxy fatty acid amides of the formula (I),
    Figure 00170001
    in the R 2 CO for an aliphatic acyl radical having 6 to 22 carbon atoms, R 3 for hydrogen, an alkyl or hydroxyalkyl radical with 1 to 4 carbon atoms and [Z] for a linear or branched polyhydroxyalkyl radical with 3 to 10 carbon atoms and 3 to 10 hydroxyl groups stands.

    Bei den Polyhydroxyfettsäureamiden handelt es sich um bekannte Stoffe, die üblicherweise durch reduktive Aminierung eines reduzierenden Zuckers mit Ammoniak, einem Alkylamin oder einem Alkanolamin und nachfolgende Acylierung mit einer Fettsäure, einem Fettsäurealkylester oder einem Fettsäurechlorid erhalten werden können. Hinsichtlich der Verfahren zu ihrer Herstellung sei auf die US-Patentschriften US-A-1,985,424, US-A-2,016,962 und US-A-2,703,798 sowie die Internationale Patentanmeldung WO-A-92/06984 verwiesen. Vorzugsweise leiten sich die Polyhydroxyfettsäureamide von reduzierenden Zuckern mit 5 oder 6 Kohlenstoffatomen, insbesondere von der Glucose ab. The polyhydroxy fatty acid amides are known substances that usually by reductive amination of a reducing sugar with Ammonia, an alkylamine or an alkanolamine and subsequent acylation with a fatty acid, a fatty acid alkyl ester or a fatty acid chloride can be obtained. Regarding the processes for their manufacture see U.S. Patent Nos. 1,985,424, 2,016,962 and US-A-2,703,798 and International Patent Application WO-A-92/06984 referred. The polyhydroxy fatty acid amides are preferably derived from reducing agents Sugars with 5 or 6 carbon atoms, especially from that Glucose.

    Nichtionische Tenside sind in den erfindungsgemäßen Mitteln vorzugsweise in Mengen von 0,5 bis 15 Gew.-%, insbesondere in Mengen von 2 bis 10 Gew.-% enthalten.Nonionic surfactants are preferred in the agents according to the invention in amounts of 0.5 to 15% by weight, in particular in amounts of 2 to 10 % By weight.

    Neben den amorphen und imprägnierten Alkalisilikaten können die Mittel auch noch weitere, zusätzliche Buildersubstanzen und Cobuilder enthalten. Zu den letzteren zählen in erster Linie die bereits obengenannten Inhaltsstoffe, beispielsweise Polycarboxylate und polymeren Polycarboxylate. Diese Cobuilder sind in den Mitteln vorzugsweise in Mengen von 2 bis 20 Gew.-% und insbesondere von 5 bis 15 Gew.-% enthalten.In addition to the amorphous and impregnated alkali silicates, the agents also contain additional builder substances and cobuilders. The latter include primarily the ingredients already mentioned above, for example polycarboxylates and polymeric polycarboxylates. These cobuilders are preferably in the compositions in amounts of 2 to 20 % By weight and in particular from 5 to 15% by weight.

    Aber auch übliche Buildersubstanzen wie Phosphate, Zeolithe und kristalline Schichtsilikaten können in den Mitteln enthalten sein. Der eingesetzte, synthetische Zeolith ist vorzugsweise feinkristallin und enthält gebundenes Wasser. Geeignet sind beispielsweise Zeolith A, jedoch auch Zeolith X und Zeolith P sowie Mischungen aus A, X und/oder P. Der Zeolith kann als sprühgetrocknetes Pulver oder auch als ungetrocknete, von ihrer Herstellung noch feuchte, stabilisierte Suspension zum Einsatz kommen. Für den Fall, daß der Zeolith als Suspension eingesetzt wird, kann diese geringe Zusätze an nichtionischen Tensiden als Stabilisatoren enthalten, beispielsweise 1 bis 3 Gew.-%, bezogen auf Zeolith, an ethoxylierten C12-C18-Fettalkoholen mit 2 bis 5 Ethylenoxidgruppen, C12-C14-Fettalkoholen mit 4 bis 5 Ethylenoxidgruppen oder ethoxylierten Isotridecanolen. Ebenso ist es auch möglich, Zeolith-Suspensionen und Zeolith-Pulver einzusetzen. Geeignete Zeolith-Pulver weisen eine mittlere Teilchengröße von weniger als 10 µm (Volumenverteilung; Meßmethode: Coulter Counter) auf und enthalten vorzugsweise 18 bis 22 Gew.-%, insbesondere 20 bis 22 Gew.-% an gebundenem Wasser.However, conventional builders such as phosphates, zeolites and crystalline layered silicates can also be included in the agents. The synthetic zeolite used is preferably finely crystalline and contains bound water. Zeolite A, for example, but also zeolite X and zeolite P and mixtures of A, X and / or P are suitable. The zeolite can be used as a spray-dried powder or as an undried stabilized suspension which is still moist from its production. In the event that the zeolite is used as a suspension, it may contain minor additions of nonionic surfactants as stabilizers, for example 1 to 3% by weight, based on zeolite, of ethoxylated C 12 -C 18 fatty alcohols with 2 to 5 ethylene oxide groups , C 12 -C 14 fatty alcohols with 4 to 5 ethylene oxide groups or ethoxylated isotridecanols. It is also possible to use zeolite suspensions and zeolite powder. Suitable zeolite powders have an average particle size of less than 10 μm (volume distribution; measurement method: Coulter Counter) and preferably contain 18 to 22% by weight, in particular 20 to 22% by weight, of bound water.

    In einer bevorzugten Ausführungsform der Erfindung enthalten Wasch- oder Reinigungsmittel 0 bis 16 Gew.-% Zeolith (bezogen auf wasserfreie Aktivsubstanz) und 10 bis 40 Gew.-% eines erfindungsgemäß hergestellten imprägnierten Alkalisilikats, wobei insbesondere sichergestellt sein soll, daß das fertige Mittel mindestens 15 Gew.-% an diesen genannten Buildersubstanzen aufweist. In a preferred embodiment of the invention, washing or Detergent 0 to 16% by weight zeolite (based on anhydrous active substance) and 10 to 40% by weight of an impregnated fabricated according to the invention Alkali silicate, in particular it should be ensured that the finished agent at least 15 wt .-% of these builder substances mentioned having.

    In weiteren bevorzugten Ausführungsform der Erfindung enthalten die Wasch- oder Reinigungsmittel daher 0 bis 5 Gew.-% Zeolith (bezogen auf wasserfreie Aktivsubstanz) und 15 bis 40 Gew.-% eines erfindungsgemäß hergestellten imprägnierten alkalisilikathaltigen Additivs oder 10 bis 30 Gew.-% Zeolith (bezogen auf wasserfreie Aktivsubstanz) und 15 bis 40 Gew.-% eines erfindungsgemäß hergestellten silikathaltigen Additivs. Dabei ist es möglich, daß der Zeolith nicht nur coextrudiert wird, sondern daß der Zeolith teilweise oder ganz nachträglich, also nach dem Extrusionsschritt in das Wasch- oder Reinigungsmittel eingebracht wird. Besonders bevorzugt sind hierbei Wasch- oder Reinigungsmittel, welche ein Extrudat enthalten, das im Inneren des Extrudatkorns frei von Zeolith ist.In a further preferred embodiment of the invention, the washing or cleaning agent therefore 0 to 5 wt .-% zeolite (based on anhydrous Active substance) and 15 to 40 wt .-% of a prepared according to the invention impregnated additive containing alkali silicate or 10 to 30 % By weight of zeolite (based on anhydrous active substance) and 15 to 40 % By weight of a silicate-containing additive produced according to the invention. there it is possible that the zeolite is not only co-extruded, but that some or all of the zeolite subsequently, that is after the extrusion step is introduced into the detergent or cleaning agent. Especially detergents or cleaning agents which contain an extrudate are preferred contained, which is free of zeolite inside the extrudate grain.

    Als Ersatzstoffe für den Zeolith können auch kristalline Schichtsilikate und/oder herkömmliche Phosphate eingesetzt werden. Dabei ist es jedoch bevorzugt, daß Phosphate nur in geringen Mengen, insbesondere bis maximal 10 Gew.-%, in den Wasch- oder Reinigungsmitteln enthalten sind.Crystalline layered silicates can also be used as substitutes for the zeolite and / or conventional phosphates are used. However, it is preferred that phosphates only in small amounts, in particular up to a maximum 10% by weight, are contained in the washing or cleaning agents.

    Als kristalline Schichtsilikate sind insbesondere kristalline, schichtförmige Natriumsilikate der allgemeinen Formel NaMSixO2x+1·yH2O, wobei M Natrium oder Wasserstoff bedeutet, x eine Zahl von 1,9 bis 4 und y eine Zahl von 0 bis 20 ist und bevorzugte Werte für x 2, 3 oder 4 sind, geeignet. Derartige kristalline Schichtsilikate werden beispielsweise in der europäischen Patentanmeldung EP-A-0 164 514 beschrieben. Bevorzugte kristalline Schichtsilikate der angegebenen Formel sind solche, in denen M für Natrium steht und x die Werte 2 oder 3 annimmt. Insbesondere sind sowohl β- als auch δ-Natriumdisilikate Na2Si2O5·yH2O bevorzugt. Diese kristallinen Schichtsilikate sind jedoch in den erfindungsgemäßen Extrudaten vorzugsweise lediglich in Mengen von nicht mehr als 10 Gew.-%, insbesondere von weniger als 8 Gew.-%, vorteilhafterweise von maximal 5 Gew.-% enthalten.Crystalline layered silicates of the general formula NaMSi x O 2x + 1 .yH 2 O, where M is sodium or hydrogen, x is a number from 1.9 to 4 and y is a number from 0 to 20, and are preferred as crystalline layered silicates Values for x 2, 3 or 4 are suitable. Such crystalline layered silicates are described, for example, in European patent application EP-A-0 164 514. Preferred crystalline layered silicates of the formula given are those in which M represents sodium and x assumes the values 2 or 3. In particular, both β- and δ-sodium disilicates Na 2 Si 2 O 5 .yH 2 O are preferred. However, these crystalline layered silicates are preferably contained in the extrudates according to the invention only in amounts of not more than 10% by weight, in particular less than 8% by weight, advantageously not more than 5% by weight.

    Brauchbare organische Cobuilder sind beispielsweise die bevorzugt in Form ihrer Natriumsalze eingesetzten Polycarbonsäuren, wie Citronensäure, Adipinsäure, Bernsteinsäure, Glutarsäure, Weinsäure, Zuckersäuren, Aminocarbonsäuren, Nitrilotriessigsäure (NTA), sofern ein derartiger Einsatz aus ökologischen Gründen nicht zu beanstanden ist, sowie Mischungen aus diesen. Bevorzugte Salze sind die Salze der Polycarbonsäuren wie Citronensäure, Adipinsäure, Bernsteinsäure, Glutarsäure, Weinsäure, Zuckersäuren und Mischungen aus diesen.Organic cobuilders that can be used are, for example, preferably in the form their sodium salts used polycarboxylic acids, such as citric acid, adipic acid, Succinic acid, glutaric acid, tartaric acid, sugar acids, aminocarboxylic acids, Nitrilotriacetic acid (NTA), provided such use ecological reasons are not objectionable, as well as mixtures of this. Preferred salts are the salts of polycarboxylic acids such as citric acid, Adipic acid, succinic acid, glutaric acid, tartaric acid, sugar acids and mixtures of these.

    Insbesondere bevorzugt sind jedoch polymere Polycarboxylate, beispielsweise die Natriumsalze der Polyacrylsäure oder der Polymethacrylsäure, beispielsweise solche mit einer relativen Molekülmasse von 800 bis 150000 (auf Säure bezogen). Geeignete copolymere Polycarboxylate sind insbesondere solche der Acrylsäure mit Methacrylsäure und der Acrylsäure oder Methacrylsäure mit Maleinsäure. Als besonders geeignet haben sich Copolymere der Acrylsäure mit Maleinsäure erwiesen, die 50 bis 90 Gew.-% Acrylsäure und 50 bis 10 Gew.-% Maleinsäure enthalten. Ihre relative Molekülmasse, bezogen auf freie Säuren, beträgt im allgemeinen 5000 bis 200000, vorzugsweise 10000 bis 120000 und insbesondere 50000 bis 100000. Insbesondere bevorzugt sind auch biologisch abbaubare Terpolymere, beispielsweise solche, die gemäß der DE-A-43 00 772 als Monomere Salze der Acrylsäure und der Maleinsäure sowie Vinylalkohol bzw. Vinylalkohol-Derivate oder gemäß der DE-C-42 21 381 als Monomere Salze der Acrylsäure und der 2-Alkylallylsulfonsäure sowie Zucker-Derivate enthalten. Weitere bevorzugte Copolymere sind solche, die in den deutschen Patentanmeldungen DE 43 03 320 und DE 44 17 734 beschrieben werden und als Monomere vorzugsweise Acrolein und Acrylsäure/Acrylsäuresalze bzw. Acrolein und Vinylacetat aufweisen.However, polymeric polycarboxylates are particularly preferred, for example the sodium salts of polyacrylic acid or polymethacrylic acid, for example those with a molecular weight of 800 to 150,000 (based on acid). Suitable copolymeric polycarboxylates are in particular those of acrylic acid with methacrylic acid and acrylic acid or Methacrylic acid with maleic acid. Copolymers have proven particularly suitable of acrylic acid with maleic acid, the 50 to 90 wt .-% acrylic acid and contain 50 to 10% by weight of maleic acid. Your molecular weight, based on free acids, is generally 5000 to 200000, preferably 10,000 to 120,000 and in particular 50,000 to 100,000. In particular biodegradable terpolymers are also preferred, for example those which according to DE-A-43 00 772 as monomers salts of Acrylic acid and maleic acid as well as vinyl alcohol or vinyl alcohol derivatives or according to DE-C-42 21 381 as monomer salts of acrylic acid and the 2-alkylallylsulfonic acid and sugar derivatives. More preferred Copolymers are those that are described in German patent applications DE 43 03 320 and DE 44 17 734 are described and preferably as monomers Acrolein and acrylic acid / acrylic acid salts or acrolein and Have vinyl acetate.

    Zusätzlich können die Mittel auch Komponenten enthalten, welche die Ö1- und Fettauswaschbarkeit aus Textilien positiv beeinflussen. Dieser Effekt wird besonders deutlich, wenn ein Textil verschmutzt wird, das bereits vorher mehrfach mit einem erfindungsgemäßen Waschmittel, das diese öl- und fettlösende Komponente enthält, gewaschen wird. Zu den bevorzugten öl- und fettlösenden Komponenten zählen beispielsweise nichtionische Celluloseether wie Methylcellulose und Methylhydroxypropylcellulose mit einem Anteil an Methoxyl-Gruppen von 15 bis 30 Gew.-% und an Hydroxypropoxyl-Gruppen von 1 bis 15 Gew.-%, jeweils bezogen auf den nichtionischen Celluloseether, sowie die aus dem Stand der Technik bekannten Polymere der Phthalsäure und/oder der Terephthalsäure bzw. von deren Derivaten, insbesondere Polymere aus Ethylenterephthalaten und/oder Polyethylenglykolterephthalaten oder anionisch und/oder nichtionische modifizierten Derivaten von diesen.In addition, the agents can also contain components which and grease washability from textiles positively. This effect becomes particularly clear when a textile that is already soiled is soiled previously several times with a detergent according to the invention that this oil and contains fat-dissolving component, is washed. Among the preferred oil and fat-dissolving components include, for example, nonionic cellulose ethers such as methyl cellulose and methyl hydroxypropyl cellulose with a proportion on methoxyl groups from 15 to 30% by weight and on hydroxypropoxyl groups from 1 to 15% by weight, based in each case on the nonionic Cellulose ether, as well as the polymers known from the prior art Phthalic acid and / or terephthalic acid or their derivatives, in particular Polymers made from ethylene terephthalates and / or Polyethylene glycol terephthalates or anionic and / or nonionic modified Derivatives of these.

    Die Mittel können außerdem Bestandteile enthalten, welche die Löslichkeit insbesondere der schweren Granulate noch weiter verbessern. Derartige Bestandteile und das Einbringen derartiger Bestandteile werden beispielsweise in der internationalen Patentanmeldung WO-A-93/02176 und in der deutschen Patentanmeldung DE 42 03 031 beschrieben. Zu den bevorzugt eingesetzten Bestandteilen gehören insbesondere Fettalkohole mit 20 bis 80 Mol Ethylenoxid pro Mol Fettalkohol, beispielsweise Talgfettalkohol mit 30 EO und Talgfettalkohol mit 40 EO, aber auch Fettalkohole mit 14 EO sowie Polyethylenglykole mit einer relativen Molekülmasse zwischen 200 und 2000.The agents can also contain components which have solubility especially the heavy granules. Such components and the introduction of such components, for example in international patent application WO-A-93/02176 and in German patent application DE 42 03 031. Among the preferred ones Ingredients include in particular fatty alcohols with 20 to 80 Moles of ethylene oxide per mole of fatty alcohol, for example tallow fatty alcohol with 30 EO and tallow fatty alcohol with 40 EO, but also fatty alcohols with 14 EO as well Polyethylene glycols with a molecular weight between 200 and 2000.

    Unter den als Bleichmittel dienenden, in Wasser H2O2 liefernden Verbindungen haben das Natriumperborattetrahydrat und das Natriumperboratmonohydrat besondere Bedeutung. Weitere brauchbare Bleichmittel sind beispielsweise Natriumpercarbonat, Peroxypyrophosphate, Citratperhydrate sowie H2O2 liefernde persaure Salze oder Persäuren, wie Perbenzoate, Peroxophthalate, Diperazelainsäure oder Diperdodecandisäure. Der Gehalt der Mittel an Bleichmitteln beträgt vorzugsweise 5 bis 25 Gew.-% und insbesondere 10 bis 20 Gew.-%, wobei vorteilhafterweise Perboratmonohydrat eingesetzt wird. Percarbonat ist als Bestandteil ebenfalls bevorzugt. Jedoch wird Percarbonat vorzugsweise nicht coextrudiert, sondern gegebenenfalls nachträglich zugemischt.Among the compounds which serve as bleaching agents and supply H 2 O 2 in water, sodium perborate tetrahydrate and sodium perborate monohydrate are of particular importance. Further bleaching agents which can be used are, for example, sodium percarbonate, peroxypyrophosphates, citrate perhydrates and H 2 O 2 -producing peracidic salts or peracids, such as perbenzoates, peroxophthalates, diperazelaic acid or diperdodecanedioic acid. The bleaching agent content of the agents is preferably 5 to 25% by weight and in particular 10 to 20% by weight, with perborate monohydrate being advantageously used. Percarbonate is also preferred as an ingredient. However, percarbonate is preferably not co-extruded, but optionally mixed in subsequently.

    Um beim Waschen bei Temperaturen von 60 °C und darunter eine verbesserte Bleichwirkung zu erreichen, können Bleichaktivatoren in die Präparate eingearbeitet werden. Beispiele hierfür sind mit H2O2 organische Persäuren bildende N-Acyl- bzw. 0-Acyl-Verbindungen, vorzugsweise N,N'-tetraacylierte Diamine, p-(Alkanoyloxy)benzolsulfonate, ferner Carbonsäureanhydride und Ester von Polyolen wie Glucosepentaacetat.In order to achieve an improved bleaching effect when washing at temperatures of 60 ° C and below, bleach activators can be incorporated into the preparations. Examples of these are N-acyl or 0-acyl compounds which form organic peracids with H 2 O 2 , preferably N, N'-tetraacylated diamines, p- (alkanoyloxy) benzenesulfonates, furthermore carboxylic anhydrides and esters of polyols such as glucose pentaacetate.

    Weitere bekannte Bleichaktivatoren sind acetylierte Mischungen aus Sorbitol und Mannitol, wie sie beispielsweise in der europäischen Patentanmeldung EP-A-0 525 239 beschrieben werden. Der Gehalt der bleichmittelhaltigen Mittel an Bleichaktivatoren liegt in dem üblichen Bereich, vorzugsweise zwischen 1 und 10 Gew.-% und insbesondere zwischen 3 und 8 Gew.-%. Besonders bevorzugte Bleichaktivatoren sind N,N,N',N'-Tetraacetylethylendiamin (TAED), 1,5-Diacetyl-2,4-dioxo-hexahydro-1,3,5-triazin (DADHT) und acetylierte Sorbitol-Mannitol-Mischungen (SORMAN).Other known bleach activators are acetylated mixtures of sorbitol and mannitol, as for example in the European patent application EP-A-0 525 239. The content of bleach Bleach activators are preferably in the usual range between 1 and 10% by weight and in particular between 3 and 8 % By weight. Particularly preferred bleach activators are N, N, N ', N'-tetraacetylethylene diamine (TAED), 1,5-diacetyl-2,4-dioxo-hexahydro-1,3,5-triazine (DADHT) and acetylated sorbitol-mannitol mixtures (SORMAN).

    Es kann von Vorteil sein, den Mitteln übliche Schauminhibitoren zuzusetzen. Als Schauminhibitoren eignen sich beispielsweise Seifen natürlicher oder synthetischer Herkunft, die einen hohen Anteil an C18-C24-Fettsäuren aufweisen. Geeignete nichttensidartige Schauminhibitoren sind beispielsweise Organopolysiloxane und deren Gemische mit mikrofeiner, ggf. silanierter Kieselsäure sowie Paraffine, Wachse, Mikrokristallinwachse und deren Gemische mit silanierter Kieselsäure oder Bistearylethylendiamid. Mit Vorteilen werden auch Gemische aus verschiedenen Schauminhibitoren verwendet, z.B. solche aus Silikonen, Paraffinen oder Wachsen. Vorzugsweise sind die Schauminhibitoren, insbesondere Silikon- und/oder Paraffin-haltige Schauminhibitoren, an eine granulare, in Wasser lösliche bzw. dispergierbare Trägersubstanz gebunden. Insbesondere sind dabei Mischungen aus Paraffinen und Bistearylethylendiamiden bevorzugt.It can be advantageous to add conventional foam inhibitors to the agents. Suitable foam inhibitors are, for example, soaps of natural or synthetic origin, which have a high proportion of C 18 -C 24 fatty acids. Suitable non-surfactant-like foam inhibitors are, for example, organopolysiloxanes and their mixtures with microfine, optionally silanized silica, and paraffins, waxes, microcrystalline waxes and their mixtures with silanized silica or bistearylethylenediamide. Mixtures of various foam inhibitors are also used with advantages, for example those made of silicones, paraffins or waxes. The foam inhibitors, in particular silicone and / or paraffin-containing foam inhibitors, are preferably bound to a granular, water-soluble or dispersible carrier substance. Mixtures of paraffins and bistearylethylenediamides are particularly preferred.

    Als Enzyme kommen solche aus der Klasse der Proteasen, Lipasen, Amylasen, Cellulasen bzw. deren Gemische in Frage. Besonders gut geeignet sind aus Bakterienstämmen oder Pilzen, wie Bacillus subtilis, Bacillus licheniformis, Streptomyces griseus und Humicola insolens gewonnene enzymatische Wirkstoffe. Vorzugsweise werden Proteasen vom Subtilisin-Typ und insbesondere Proteasen, die aus Bacillus lentus gewonnen werden, eingesetzt. Dabei sind Enzymmischungen, beispielsweise aus Protease und Amylase oder Protease und Lipase oder Protease und Cellulase oder aus Cellulase und Lipase oder aus Protease, Amylase und Lipase oder Protease, Lipase und Cellulase, insbesondere jedoch Protease- und/oder Lipase-haltige Mischungen von besonderem Interesse. Auch Peroxidasen oder Oxidasen haben sich in einigen Fällen als geeignet erwiesen. Die Enzyme können an Trägerstoffen adsorbiert und/oder in Hüllsubstanzen eingebettet sein, um sie gegen vorzeitige Zersetzung zu schützen. Der Anteil der Enzyme, Enzymmischungen oder Enzymgranulate kann beispielsweise etwa 0,1 bis 5 Gew.-%, vorzugsweise 0,1 bis etwa 2 Gew.-% betragen. Enzymes come from the class of proteases, lipases, amylases, Cellulases or their mixtures in question. Are particularly well suited Bacterial strains or fungi, such as Bacillus subtilis, Bacillus licheniformis, Streptomyces griseus and Humicola insolens obtained enzymatic Active ingredients. Proteases of the subtilisin type and in particular are preferred Proteases obtained from Bacillus lentus are used. Enzyme mixtures, for example of protease and amylase or Protease and lipase or protease and cellulase or from cellulase and Lipase or from protease, amylase and lipase or protease, lipase and Cellulase, but especially mixtures containing protease and / or lipase of special interest. Also have peroxidases or oxidases proved to be suitable in some cases. The enzymes can on carriers adsorbed and / or embedded in enveloping substances around them protect against premature decomposition. The proportion of enzymes, enzyme mixtures or enzyme granules can, for example, about 0.1 to 5% by weight, preferably 0.1 to about 2% by weight.

    Als Stabilisatoren kommen die Salze von Polyphosphonsäuren, insbesondere 1-Hydroxyethan-1,1-diphosphonsäure (HEDP), Diethylentriaminpentamethylenphosphonsäure (DETPMP) oder Ethylendiamintetramethylenphosphonsäure in Betracht.The salts of polyphosphonic acids come as stabilizers, in particular 1-hydroxyethane-1,1-diphosphonic acid (HEDP), diethylenetriaminepentamethylenephosphonic acid (DETPMP) or ethylenediaminetetramethylenephosphonic acid in Consideration.

    Die Mittel können auch weitere Enzymstabilisatoren enthalten. Beispielsweise können 0,5 bis 1 Gew.-% Natriumformiat eingesetzt werden. Möglich ist auch der Einsatz von Proteasen, die mit löslichen Calciumsalzen und einem Calciumgehalt von vorzugsweise etwa 1,2-Gew.-%, bezogen auf das Enzym, stabilisiert sind. Besonders vorteilhaft ist jedoch der Einsatz von Borverbindungen, beispielsweise von Borsäure, Boroxid, Borax und anderen Alkalimetallboraten wie den Salzen der Orthoborsäure (H3BO3), der Metaborsäure (HBO2) und der Pyroborsäure (Tetraborsäure H2B4O7).The agents can also contain further enzyme stabilizers. For example, 0.5 to 1% by weight sodium formate can be used. It is also possible to use proteases which are stabilized with soluble calcium salts and a calcium content of preferably about 1.2% by weight, based on the enzyme. However, the use of boron compounds, for example boric acid, boron oxide, borax and other alkali metal borates such as the salts of orthoboric acid (H 3 BO 3 ), metaboric acid (HBO 2 ) and pyrobic acid (tetraboric acid H 2 B 4 O 7 ), is particularly advantageous.

    Vergrauungsinhibitoren haben die Aufgabe, den von der Faser abgelösten Schmutz in der Flotte suspendiert zu halten und so das Vergrauen zu verhindern. Hierzu sind wasserlösliche Kolloide meist organischer Natur geeignet, beispielsweise die wasserlöslichen Salze polymerer Carbonsäuren, Leim, Gelatine, Salze von Ethercarbonsäuren oder Ethersulfonsäuren der Stärke oder der Cellulose oder Salze von sauren Schwefelsäureestern der Cellulose oder der Stärke. Auch wasserlösliche, saure Gruppen enthaltende Polyamide sind für diesen Zweck geeignet. Weiterhin lassen sich lösliche Stärkepräparate und andere als die obengenannten Stärkeprodukte verwenden, z.B. abgebaute Stärke, Aldehydstärken usw.. Auch Polyvinylpyrrolidon ist brauchbar. Bevorzugt werden jedoch Celluloseether, wie Carboxymethylcellulose (Na-Salz), Methylcellulose, Hydroxyalkylcellulose und Mischether, wie Methylhydroxyethylcellulose, Methylhydroxypropylcellulose, Methylcarboxymethylcellulose und deren Gemische, sowie Polyvinylpyrrolidon beispielsweise in Mengen von 0,1 bis 5 Gew.-%, bezogen auf die Mittel, eingesetzt.Graying inhibitors have the task of removing the fiber Keep dirt suspended in the fleet and prevent graying. Water-soluble colloids of mostly organic nature are suitable for this, for example the water-soluble salts of polymeric carboxylic acids, Glue, gelatin, salts of ether carboxylic acids or ether sulfonic acids Starch or the cellulose or salts of acidic sulfuric acid esters Cellulose or starch. Also water-soluble containing acidic groups Polyamides are suitable for this purpose. Furthermore, soluble ones Use starch preparations and other starch products than those mentioned above, e.g. degraded starch, aldehyde starches, etc. Polyvinylpyrrolidone is also useful. However, cellulose ethers such as Carboxymethyl cellulose (Na salt), methyl cellulose, hydroxyalkyl cellulose and mixed ethers, such as methylhydroxyethyl cellulose, Methyl hydroxypropyl cellulose, methyl carboxymethyl cellulose and their Mixtures and polyvinylpyrrolidone, for example in amounts from 0.1 to 5 % By weight, based on the composition.

    Die Mittel können als optische Aufheller Derivate der Diaminostilbendisulfonsäure bzw. deren Alkalimetallsalze enthalten. Geeignet sind z.B. Salze der 4,4'-Bis(2-anilino-4-morpholino-1,3,5-triazinyl-6-amino)stilben-2,2'-disulfonsäure oder gleichartig aufgebaute Verbindungen, die anstelle der Morpholino-Gruppe eine Diethanolaminogruppe, eine Methylaminogruppe, eine Anilinogruppe oder eine 2-Methoxyethylaminogruppe tragen. Weiterhin können Aufheller vom Typ der substituierten Diphenylstyryle anwesend sein, z.B. die Alkalisalze des 4,4'-Bis(2-sulfostyryl)-diphenyls, 4,4'-Bis(4-chlor-3-sulfostyryl)-diphenyls, oder 4-(4-Chlorstyryl)-4'-(2-sulfostyryl)-diphenyls. Auch Gemische der vorgenannten Aufheller können verwendet werden. The agents can, as optical brighteners, derivatives of diaminostilbenedisulfonic acid or their alkali metal salts. Suitable are e.g. Salts of 4,4'-bis (2-anilino-4-morpholino-1,3,5-triazinyl-6-amino) stilbene-2,2'-disulfonic acid or similarly constructed connections that instead the morpholino group is a diethanolamino group, a methylamino group, carry an anilino group or a 2-methoxyethylamino group. Brighteners of the substituted diphenylstyryl type can also be used be present, e.g. the alkali salts of 4,4'-bis (2-sulfostyryl) diphenyl, 4,4'-bis (4-chloro-3-sulfostyryl) diphenyl, or 4- (4-chlorostyryl) -4 '- (2-sulfostyryl) diphenyl. Mixtures of the aforementioned brighteners can also be used.

    BeispieleExamples Beispiel 1:Example 1:

    In einem 3-Liter-Mischer der Firma Lödige (Lödige FM) wurden 70 Gew.-Teile eines sprühgetrockneten Granulats aus 80 Gew.-% eines Natriumsilikats mit dem Modul 2,4, 5 Gew.-% Natriumcarbonat und 15 Gew.-% Wasser mit 30 Gew.-Teilen einer wäßrigen Dispersion aus 50 Gew.-% C12-C18-Alkohol mit 7 EO, 25 Gew.-% Wasser und 25 Gew.-% eines sprühgetrockneten silikatischen Granulats der oben angegebenen Zusammensetzung vermischt. Es wurde 1 Minute nachgerührt. Die Schüttdichte betrug 550 g/l. Das Rieselverhalten lag bei 67 % (Testmethode: siehe unten).In a 3-liter mixer from Lödige (Lödige FM), 70 parts by weight of a spray-dried granulate of 80% by weight of a sodium silicate with the module 2.4, 5% by weight sodium carbonate and 15% by weight were Water mixed with 30 parts by weight of an aqueous dispersion of 50% by weight of C 12 -C 18 alcohol with 7 EO, 25% by weight of water and 25% by weight of a spray-dried silicate granulate of the composition given above. The mixture was stirred for 1 minute. The bulk density was 550 g / l. The flow behavior was 67% (test method: see below).

    Zum Vergleich wurden 70 Gew.-Teile des oben angegebenen granularen Silikats mit 15 Gew.-Teilen eines reinen C12-C18-Alkohols mit 7 EO vermischt. Anschließend sollte das Produkt mit 15 Gew.-Teilen einer 50 Gew.-%igen wäßrigen Lösung des sprühgetrockneten silikatischen Granulats vermischt werden. Das vorgelegte silikatische Granulat war jedoch nach dem Vermischen mit dem Niotensid allein nicht mehr rieselfähig (nicht meßbar!) und bereits so klebrig bis breiförmig, daß eine weitere Beaufschlagung mit der wäßrigen Lösung nicht mehr durchgeführt werden konnte.For comparison, 70 parts by weight of the above-mentioned granular silicate were mixed with 15 parts by weight of a pure C 12 -C 18 alcohol with 7 EO. The product should then be mixed with 15 parts by weight of a 50% by weight aqueous solution of the spray-dried silicate granules. After mixing with the nonionic surfactant, however, the silicate granules presented were no longer free-flowing (not measurable!) And were already so sticky to pasty that further exposure to the aqueous solution could no longer be carried out.

    Beispiel 2:Example 2:

    Beispiel 1 wurde mit 83 Gew.-Teilen eines sprühgetrockneten silikatischen Granulats mit der in Beispiel 1 angegebenen Zusammensetzung mit 10 Gew.-Teilen einer wäßrigen Dispersion aus 72 Gew.-% C12-C18-Alkohol mit 7 EO, 24 Gew.-% Wasser und 4 Gew.-% Natriumsulfat wiederholt. Anschließend erfolgte eine Nachbehandlung mit 7 Gew.-Teilen einer 30 Gew.-%igen wäßrigen Lösung von Sokalan CP5(R) (copolymeres Natriumsalz der Acrylsäure und der Maleinsäure, Handelsprodukt der BASF, Bundesrepublik Deutschland). Die Schüttdichte betrug 468 g/l. Das Rieselverhalten lag bei 79 %.Example 1 was carried out with 83 parts by weight of a spray-dried silicate granulate having the composition given in Example 1 with 10 parts by weight of an aqueous dispersion of 72% by weight of C 12 -C 18 alcohol with 7 EO, 24 parts by weight. % Water and 4 wt .-% sodium sulfate repeated. This was followed by an aftertreatment with 7 parts by weight of a 30% by weight aqueous solution of Sokalan CP5 (R) (copolymeric sodium salt of acrylic acid and maleic acid, commercial product from BASF, Federal Republic of Germany). The bulk density was 468 g / l. The trickle behavior was 79%.

    Zum Vergleich wurden 83 Gew.-Teile des angegebenen sprühgetrockneten silikatischen Granulats mit 10 Gew.-Teilen C12-C18-Alkohol mit 7 EO vermischt. Das silikatische Granulat war jedoch nach dem Vermischen mit dem Niotensid allein nicht mehr rieselfähig (nicht meßbar!) und bereits so klebrig bis breiförmig, daß eine weitere Beaufschlagung mit der wäßrigen Sokalan-Lösung nicht mehr durchgeführt werden konnte.For comparison, 83 parts by weight of the spray-dried silicate granules specified were mixed with 10 parts by weight of C 12 -C 18 alcohol with 7 EO. However, after mixing with the nonionic surfactant alone, the silicate granules were no longer free-flowing (not measurable!) And were already so sticky to pasty that further exposure to the aqueous Sokalan solution could no longer be carried out.

    Auch die Reduzierung der Menge an Niotensid, mit dem das silikatische Granulat vermischt wurde, auf 7,2 Gew.-Teile führte zu einem nicht rieselfähigen Produkt, das ebenfalls nicht weiter mit einer wäßrigen Lösung behandelt werden konnte.Also reducing the amount of nonionic surfactant with which the silicate Granules were mixed to 7.2 parts by weight did not result in a free-flowing product, which also does not continue with an aqueous solution could be treated.

    Beispiel 3:Example 3:

    Der Austausch von C12-C18-Alkohol mit 7 EO durch C12-C18-Fettsäuremethylester mit 12 EO in den Beispielen 1 und 2 führte bezüglich des Rieselverhaltens zu vergleichbaren Ergebnissen.The replacement of C 12 -C 18 alcohol with 7 EO by C 12 -C 18 fatty acid methyl ester with 12 EO in Examples 1 and 2 led to comparable results with regard to the flow behavior.

    Methode für die Bestimmung des RieselverhaltensMethod for determining the trickle behavior

    Zur Bestimmung des Rieselverhaltens wurden jeweils 1 Liter der gemäß den erfindungsgemäßen Beispielen 1 bis 3 in einen an seiner Auslauföffnung zunächst verschlossenen Pulvertrichter gefüllt und dann die Auslaufzeit der silikatischen Produkte im Vergleich zu trockenem Seesand gemessen. Die Auslaufzeit des trockenen Seesands nach Freigabe der Auslauföffnung (13 Sekunden) wurde auf 100 % gesetzt.To determine the flow behavior, 1 liter of the according to the Examples 1 to 3 according to the invention in one at its outlet opening first filled powder hopper and then the expiry time of the silicate products compared to dry sea sand. The Drainage time of the dry sea sand after opening the discharge opening (13 Seconds) was set to 100%.

    Claims (16)

    1. A process for the production of a particulate amorphous alkali metal silicate with a molar ratio of M2O to SiO2 (M = alkali metal) of 1:1.5 to 1:3.3,
      a) an aqueous mixture essentially containing an amorphous alkali metal silicate with the composition indicated above as active substance being spray-dried
      characterized in that
      b) the spray-dried mixture is subsequently impregnated with an aqueous dispersion of ingredients of detergents or cleaners, at least one organic ingredient of detergents or cleaners being present in the form of a dispersion in water or an aqueous solution, and
      c) is optionally dried.
    2. A process as claimed in claim 1, characterized in that an aqueous mixture which contains no alkali metal carbonates or which only contains alkali metal carbonates in ratios by weight of alkali metal silicate (expressed as water-free active substance) to alkali metal carbonate of 3:1 to 20:1 is prepared.
    3. A process as claimed in claim 1 or 2, characterized in that a spray-dried silicate-containing compound (a) containing 55 to 95% by weight and preferably 60 to 90% by weight of alkali metal silicate (expressed as water-free active substance), 0 to 15% by weight and preferably 2 to 10% by weight of alkali metal carbonate and 5 to 22% by weight, preferably 10 to 20% by weight and more particularly at least 15% by weight of water is prepared.
    4. A process as claimed in any of claims 1 to 3, characterized in that other ingredients, particularly ingredients of detergents or cleaners, are incorporated in the mixture to be spray dried, their content - based on the spray-dried silicate-containing product of step (a) - preferably being from 0.5 to 20% by weight.
    5. A process as claimed in any of claims 1 to 4, characterized in that anionic surfactants and/or organic co-builders are used in the mixture to be spray dried, preferably in quantities of 1 to 15% by weight, based on the spray-dried silicate-containing product of step (a).
    6. A process as claimed in any of claims 1 to 5, characterized in that the spray-dried silicate-containing products are impregnated with an aqueous dispersion of ingredients of detergents or cleaners in quantities of 3 to 40% by weight and, more particularly, 5 to 35% by weight, based on the impregnated and optionally dried silicate-containing product.
    7. A process as claimed in any of claims 1 to 6, characterized in that an emulsion of one or more nonionic surfactants and water or an aqueous solution of one or more inorganic salts is used as the aqueous dispersion.
    8. A process as claimed in any of claims 1 to 7, characterized in that salt solutions of silicates, carbonates, bicarbonates and/or sulfates are used as the aqueous solution in the dispersion.
    9. A process as claimed in any of claims 1 to 8, characterized in that a solution of the spray-dried product (a) in water is used in the aqueous dispersion, preferably in quantities of 10 to 40% by weight and more particularly in quantities of 15 to 35% by weight, based on the dispersion as a whole.
    10. A process as claimed in any of claims 1 to 9, characterized in that ethoxylated or ethoxylated and propoxylated fatty acid alkyl esters are used on their own or in combination with other water-insoluble organic components as the organic dispersion component.
    11. A process as claimed in claim 10, characterized in that water only and not a salt solution is used as an inorganic component in the aqueous dispersion.
    12. A process as claimed in any of claims 1 to 11, characterized in that a spray-dried silicate-containing product (a) and at least one other solid, powder-form or granular product, which is a single raw material or a compound of at least two different raw materials, are impregnated together in step (b) of the process.
    13. A process as claimed in claim 12, characterized in that a compound containing alkali metal carbonate and organic co-builders is used as the other compound.
    14. A process as claimed in any of claims 1 to 13, characterized in that 60 to 85 parts by weight of a spray-dried silicate-containing product (a) are first impregnated with 5 to 38 parts by weight of an aqueous dispersion (b) and then aftertreated with 2 to 15 parts by weight of another liquid preparation, preferably an aqueous solution of organic co-builders.
    15. A process as claimed in any of claims 1 to 14, characterized in that a concluding drying step is carried out if the water content after the first two steps of the process and the optional aftertreatment (expressed as the total water content of the spray-dried silicate, the aqueous dispersion and optionally the aqueous preparation from the aftertreatment) is above 22% by weight and preferably above 20% by weight.
    16. A process as claimed in any of claims 1 to 15, characterized in that the silicate-containing product obtained after step (b), another aftertreatment or step (c) of the process is aftertreated with fine-particle dried powders in order further to increase its bulk density.
    EP96931031A 1995-09-13 1996-09-05 Method for preparing an amorphous alkali silicate with impregnation Expired - Lifetime EP0859827B2 (en)

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    KR100416832B1 (en) 2004-07-22
    EP0859827A1 (en) 1998-08-26
    HUP9900372A2 (en) 1999-05-28
    ATE202597T1 (en) 2001-07-15
    EP0859827B2 (en) 2006-06-07
    WO1997010325A1 (en) 1997-03-20
    KR19990036403A (en) 1999-05-25
    ES2160254T3 (en) 2001-11-01
    SK32098A3 (en) 1998-08-05
    JP3889810B2 (en) 2007-03-07
    DE59607182D1 (en) 2001-08-02
    ES2160254T5 (en) 2007-03-01
    US5958864A (en) 1999-09-28
    JPH11512463A (en) 1999-10-26
    HUP9900372A3 (en) 2001-11-28
    PL324860A1 (en) 1998-06-22
    DE19533790A1 (en) 1997-03-20

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