EP0853987A2 - Plant for the production of a strip, a pre-strip or a stab - Google Patents
Plant for the production of a strip, a pre-strip or a stab Download PDFInfo
- Publication number
- EP0853987A2 EP0853987A2 EP98104670A EP98104670A EP0853987A2 EP 0853987 A2 EP0853987 A2 EP 0853987A2 EP 98104670 A EP98104670 A EP 98104670A EP 98104670 A EP98104670 A EP 98104670A EP 0853987 A2 EP0853987 A2 EP 0853987A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- strand
- deformation
- strip
- forming
- slab
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 18
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 20
- 239000010959 steel Substances 0.000 claims abstract description 20
- 239000007788 liquid Substances 0.000 claims abstract description 9
- 238000005098 hot rolling Methods 0.000 claims abstract description 5
- 238000009434 installation Methods 0.000 claims abstract 3
- 238000000265 homogenisation Methods 0.000 claims description 5
- 238000003860 storage Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 11
- 230000001419 dependent effect Effects 0.000 abstract 1
- 238000005096 rolling process Methods 0.000 description 14
- 238000005266 casting Methods 0.000 description 9
- 239000000047 product Substances 0.000 description 9
- 238000001816 cooling Methods 0.000 description 6
- 230000007257 malfunction Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000007795 chemical reaction product Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000009749 continuous casting Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000001953 recrystallisation Methods 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 241001136792 Alle Species 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005185 salting out Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000001052 transient effect Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/46—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
- B21B1/463—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting in a continuous process, i.e. the cast not being cut before rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
- B21B1/24—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process
- B21B1/26—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process by hot-rolling, e.g. Steckel hot mill
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/1206—Accessories for subsequent treating or working cast stock in situ for plastic shaping of strands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2201/00—Special rolling modes
- B21B2201/14—Soft reduction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B3/00—Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
- B21B3/02—Rolling special iron alloys, e.g. stainless steel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/4998—Combined manufacture including applying or shaping of fluent material
- Y10T29/49988—Metal casting
- Y10T29/49991—Combined with rolling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/51—Plural diverse manufacturing apparatus including means for metal shaping or assembling
- Y10T29/5184—Casting and working
Definitions
- the known system not only requires a complex construction, but is also complicated in terms of control technology and requires a large number of control technology for operation Facilities. Accordingly, it requires a considerable investment. Furthermore it brings with it a large degree of production uncertainty, because of the large number of continuously engaging drive units in the event of failure of part of it The entire process is stopped and the casting process has to be stopped.
- the known system there is no flexibility with regard to product quality and quality of the given manufacturing products.
- the first deformation step always be carried out, otherwise a thinness of the Product and therefore production cannot be guaranteed. So that is the known System cannot be used for certain steel qualities.
- the quality targeted and flexible temperature control of the finished product is hardly possible, especially in the case of transient conditions. If the winding unit fails, there is also the entire process immediately comes to a standstill; this also includes the standstill of the casting process a.
- a system for producing a tape in a thickness of 2 to 25 mm is from the EP-B 0 286 862 known.
- a steel strand is cast by casting Melt formed in a funnel-shaped continuous mold and as it passed through the same already deformed.
- the strand which still has a liquid core, becomes after Exit from the continuous mold so compressed that there is a weld the inner walls of the strand shells that have already solidified. This will create a Thickness reduction to a thickness of less than 25 mm achieved.
- This known system can be However, only use it for very specific steel qualities, namely those that do Allow deformation just below the continuous mold.
- the funnel-shaped continuous mold does not allow an even flow distribution, i.e. it can by the pouring jet emerging from the dip tube already strong stressed strand shell at the critical deformation points by melting weakened, which manifests itself in increased risk of breakthrough.
- Another disadvantage lies in the very low flexibility in terms of production capacity and in terms of the utilization of the full casting speed range.
- EP-B-0 327 854 describes a plant for rolling on a continuous strip casting plant cast pre-strips known, the cast pre-strip in a continuous Work step brought to the rolling temperature and rolled out into the finishing mill is introduced.
- the invention aims to avoid the disadvantages and described above Difficulties and the task is to create a system that is at high Product quality enables the production of tapes as thin as possible, with a very high Operational flexibility is given.
- continuous casting should start in the event of a malfunction a deformation stage downstream of the continuous mold can be continued.
- plate molds with plane-parallel walls can be used Find use. In connection with an immersion tube, this has the consequence that a forms even strand shell. This is neither deformed in the continuous mold still squeezed because it has a constant cross-section.
- the one out the strand emerging from the continuous mold is due to the inside of the continuous mold stable operating conditions (homogeneous conditions such as uniform lubrication and uniform cooling) on a strand shell of the highest quality, so that the Breakthrough risk is minimized and deformation of the still liquid core having strand is possible without the risk of breakthrough.
- the high flexibility of the system according to the invention enables that preferably through first two process stages, applied individually or together, a reduction in Thickness of the strand down to a thickness of 30 mm or an overlying thickness is carried out.
- the separated strand piece thus has a thickness of at least 30 mm before it is fed to further rolling. This thickness can in the case of Switching off the first two deformation stages up to the casting thickness, i.e. until preferably a maximum of 150 mm, in particular 100 mm.
- the first deformation stage preferably has hydraulically adjustable against each other Rolls causing deformation of the strand.
- A is advantageous between the separating device and the third deformation stage Device for temperature homogenization of the separated strand pieces, such as a Temperature compensation furnace provided, the device for temperature homogenization expediently with a storage device for receiving several separated Strand pieces is provided.
- the invention is based on an exemplary embodiment Schematic sketch explained in more detail.
- the one continuous has a constant cross section and is preferably designed as a plate mold.
- cast strands with a thickness 2 between 60 and 150 mm, preferably in a thickness between 60 and 100 mm (so-called thin slabs) will.
- thin slabs For continuous molds of this thickness, the use of a conventional one Dip tube 3 possible, resulting in stable operating conditions, which cooling and Melt distribution concerns, so that the leaving the continuous mold 1 Strand 4 is a uniform and stable strand shell having.
- the continuous mold 1 which is preferably straight Mold is designed to form a first Deformation stage arranged a vertical support structure 5, the hydraulic (- as indicated by pressure cylinder 6 -) the strand shell has adjustable support rollers 7.
- This Vertical support frame is divided into two sub-segments 5 ', 5' ', so that with each rope segment different forces on the Strand 4 can be applied.
- this Vertical support frame 5 becomes a so-called “soft reduction” of the solidifying strand 4 with the liquid core as the first Deformation stage performed, the load on the Strand shell in the two-phase boundary layer under one Ultimate elongation influencing end product quality remains.
- this so-called "soft reduction” one can Reduction of the strand thickness by up to 30 mm without Achieve quality losses.
- further arc segments 8, 9 are provided, which optionally also hydraulically adjustable support rollers 7 exhibit.
- a simple (possibly multi-stage) Deformation scaffold 10 passed which is used to deform the now already solidified strand 4 as the second Deformation stage (second deformation step) can be activated can.
- the strand 4 descaling in a descaling device 11 subjected to soft descaling by means of rotating Descaling nozzles and with special water wipers for the descaling water enables.
- the thickness pre-reduction allows one before the temperature compensation Influencing the end product quality especially for microalloyed steels, which are usually replaced by appropriate Stitch decreases above the recrystallization stop temperature Precipitation and recrystallization processes are influenced.
- the strand 4 preferably has the format a roughing strip, i.e. a (non-wrapable) raw material for tape production.
- the thickness 12 is preferably 30 mm and more.
- a separating device is arranged downstream of the deformation framework 7 13 for the transverse division of the cast strand 4, which depends on Requirements for the end product in the continuous caster deformed strand 4 using hydraulic scissors in the Coil weights corresponding lengths are separated.
- the resulting strand pieces 14 with a thickness of 30 to 150 mm then run into a transport and homogenization facility, e.g. a roller hearth furnace 15, depending on the slab temperature is also able to heat a thin slab.
- a transport and homogenization facility e.g. a roller hearth furnace 15, depending on the slab temperature is also able to heat a thin slab.
- this Roller hearth furnace 15 is the entire cross section of the strand piece 14, in particular their edges, to a uniform temperature brought.
- the strand pieces can are buffered (stored, e.g. by stacking), i.e. in the In the event of brief malfunctions in a part of the facility Thin slabs or strand pieces 14 added until it Resumption of the manufacturing process is coming.
- roller hearth furnace 15 Following the roller hearth furnace 15 is another Separating device, which is designed as hydraulic scissors 16 is provided, in the event of a malfunction in the following Rolling mill stage 17 functioning as the third deformation stage is activated.
- a descaling device 18 Before entering rolling mill stage 17 descaling in a descaling device 18, the preferably a rotor descaling with low water consumption and the resulting low temperature drop excellent descaling effect.
- the strand pieces are rolled in the Rolling mill stage 17, which consists of finishing stands 19.
- the number of the finishing stands 19 of the finishing train results from the thickness 12 of the strand pieces 14 after separation from the cast strand 4 and of the strip thickness to be rolled 20.
- the strand pieces 14 no ⁇ - ⁇ conversion until that point in time Manufacturing process to which the ⁇ - ⁇ conversion is due material science processes to achieve the required mechanical-technological characteristics and toughness for the steel grade is required.
- the finishing train can be Steckel rolling mill to be replaced. This possibility will preferably for the production of hot strips made of stainless steel Steel or special steel made from thin slabs.
- the rolled Strand piece 14 After leaving the rolling mill stage 17, the rolled Strand piece 14 in a cooling section 21 (laminar cooling section) Cooled reel temperature and by means of a reel device 22 wound into a bundle 23.
- the finished rolled strip is 24 designated.
- the possible combinations of the three deformation levels increase the overall system flexibility, because without “soft reduction” (first deformation stage) liquid sump or rolling after solidification (second Deformation step) the overall process without quality and Performance loss in operation remains.
- first deformation stage liquid sump or rolling after solidification
- second Deformation step the overall process without quality and Performance loss in operation remains.
- the arrangement allows the energy to be optimized Overall process by balancing the casting thickness (D) and Final thickness (P) with the aim of achieving the greatest possible enthalpy Bring strand pieces in the roller hearth furnace 15. Reached this is achieved through a dynamic cooling regime using air-water jets to increase the exit temperature of the strand as well as "soft descaling".
- the diversity of the system according to the invention is documented in the table below.
- the first deformation stage - with a thickness reduction of 10 mm - is designated I and the second deformation stage - with a thickness reduction of 20 mm - with II. If the corresponding deformation level is activated, this is marked with an X, if it is not activated, it is marked with a 0.
- An N indicates that these strip thicknesses should not be produced solely by the process steps according to the invention.
- the third deformation stage (rolling mill stage 17) is always in operation with five to seven finishing stands 19 for the dimensional ranges specified in the table.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
- Continuous Casting (AREA)
Abstract
Description
Die Erfindung betrifft eine Stranggießanlage mit
- einer Durchlaufkokille mit einem durchlaufend gleichbleibenden Querschnitt einer Bramme,
- einer ersten Verformungsstufe, die im Bereich unterhalb der Kokille, in dem der Strang einen flüssigen Kern aufweist, vorgesehen ist,
- einer zweiten Verformungsstufe, die in dem Bereich, in dem der Strang bereits durcherstarrt ist, vorgesehen ist,
- einer dritten Verformungsstufe, die von einem ein- oder mehrgerüstigen Warmwalzgerüst gebildet ist, und
- einer zwischen der zweiten und der dritten Verformungsstufe angeordneten Trenneinrichtung zur Herstellung von vom Strang abgetrennten Strangstücken.
- a continuous mold with a consistently constant cross-section of a slab,
- a first deformation stage, which is provided in the area below the mold, in which the strand has a liquid core,
- a second deformation stage, which is provided in the area in which the strand has already solidified,
- a third deformation stage, which is formed by a single or multi-stand hot rolling stand, and
- a separating device arranged between the second and the third deformation stage for producing strand pieces separated from the strand.
Eine Anlage zum Herstellen eines warmgewalzten Bandes mit möglichst geringer Dicke mit Hilfe des Stranggießverfahrens und anschließendem Walzen des Stranggußproduktes ist aus der PCT-Veröffentlichung WO 92/00815 bekannt. Hierbei wird das Gußprodukt nach Austritt aus der Durchlaufkokille einem ersten Verformungsschritt unterworfen, bei dem das Gußprodukt noch einen flüssigen Kern aufweist. Nach Durcherstarrung erfolgt ein weiterer Verformungsschritt durch Walzen des durcherstarrten Gußproduktes, das anschließend auf Warmwalztemperatur erhitzt und zu einem Bund gewickelt wird. Anschließend erfolgt eine Fertigwarmwalzung.A system for producing a hot-rolled strip with the smallest possible thickness Help of the continuous casting process and subsequent rolling of the continuous cast product is over PCT publication WO 92/00815. Here, the cast product after it leaves subjected to a first deformation step from the continuous mold, in which the Cast product still has a liquid core. After solidification there is another Deformation step by rolling the solidified cast product, which then on Hot rolling temperature is heated and wound into a bundle. Then there is one Finish hot rolling.
Die bekannte Anlage erfordert nicht nur eine aufwendige Konstruktion, sondern ist auch regelungstechnisch kompliziert und benötigt zum Betrieb eine Vielzahl an regeltechnischen Einrichtungen. Demgemäß erfordert sie einen beträchtlichen Investitionsaufwand. Weiters bringt es ein großes Maß an Produktionsunsicherheiten mit sich, da durch die große Anzahl von kontinuierlich eingreifenden Antriebsaggregaten bei Ausfall von einem Teil davon der Gesamtprozeß gestoppt wird und das Gießverfahren abgebrochen werden muß.The known system not only requires a complex construction, but is also complicated in terms of control technology and requires a large number of control technology for operation Facilities. Accordingly, it requires a considerable investment. Furthermore it brings with it a large degree of production uncertainty, because of the large number of continuously engaging drive units in the event of failure of part of it The entire process is stopped and the casting process has to be stopped.
Bei der bekannten Anlage ist keine Flexibilität hinsichtlich Produktqualität und Qualität der erzeugten Fertigungsprodukte gegeben. So muß beispielsweise der erste Verformungsschritt stets durchgeführt werden, da sonst eine zum Aufwickeln erforderliche Dünnheit des Produktes und somit eine Produktion nicht gewährleistet werden kann. Damit ist die bekannte Anlage für bestimmte Stahlqualitäten nicht einsetzbar. Weiters ist hinsichtlich der Qualität des Fertigproduktes eine gezielte und flexible Temperaturführung kaum möglich, insbesondere bei instationären Zuständen. Bei Ausfall des Wickelaggregates kommt zudem der Gesamtprozeß sofort zum Stillstand; dies schließt auch den Stillstand des Gießprozesses ein.In the known system there is no flexibility with regard to product quality and quality of the given manufacturing products. For example, the first deformation step always be carried out, otherwise a thinness of the Product and therefore production cannot be guaranteed. So that is the known System cannot be used for certain steel qualities. Furthermore, regarding the quality targeted and flexible temperature control of the finished product is hardly possible, especially in the case of transient conditions. If the winding unit fails, there is also the entire process immediately comes to a standstill; this also includes the standstill of the casting process a.
Eine ähnliche Vorrichtung, wie in der WO 92/00815 beschrieben ist, ist auch aus der EP-A 0 504 999 bekannt.A similar device, as described in WO 92/00815, is also known from the EP-A 0 504 999 is known.
Eine Anlage zur Herstellung eines Bandes in einer Dicke von 2 bis 25 mm ist aus der EP-B 0 286 862 bekannt. Bei dieser bekannten Anlage wird ein Stahlstrang durch Gießen von Schmelze in eine trichterförmige Durchlaufkokille gebildet und beim Durchlauf durch dieselbe bereits verformt. Der noch einen flüssigen Kern aufweisende Strang wird nach Austritt aus der Durchlaufkokille derart zusammengepreßt, daß es zu einer Verschweißung der inneren Wandungen der bereits verfestigten Strangschalen kommt. Hierdurch wird eine Dickenreduzierung auf eine Dicke von unter 25 mm erzielt. Diese bekannte Anlage läßt sich jedoch nur für ganz bestimmte Stahlqualitäten einsetzen, nämlich solche, die eine derartige Verformung knapp unterhalb der Durchlaufkokille zulassen.A system for producing a tape in a thickness of 2 to 25 mm is from the EP-B 0 286 862 known. In this known system, a steel strand is cast by casting Melt formed in a funnel-shaped continuous mold and as it passed through the same already deformed. The strand, which still has a liquid core, becomes after Exit from the continuous mold so compressed that there is a weld the inner walls of the strand shells that have already solidified. This will create a Thickness reduction to a thickness of less than 25 mm achieved. This known system can be However, only use it for very specific steel qualities, namely those that do Allow deformation just below the continuous mold.
Nachteilig ist hierbei weiters, daß die noch dünne Strangschale auf ihrem Weg durch die Kokille stark gequetscht wird, wobei es zu einer Faltenbildung und Überschiebungen der Strangschale kommen kann. Auch können bei der Relativbewegung zwischen der Kokillenkupferwand und der Strangschale flüssige exogene oder endogene nichtmetallische Bestandteile in die weiche Strangschale eingedrückt werden.Another disadvantage here is that the still thin strand shell on its way through the The mold is badly squeezed, causing wrinkling and overstretching of the Strand shell can come. Also, the relative movement between the Chill copper wall and the strand shell liquid exogenous or endogenous non-metallic Components are pressed into the soft strand shell.
Zusätzlich erhöhen sich durch die Verformung in der Kokille die Reibkräfte unkontrollierbar. Die trichterförmige Durchlaufkokille erlaubt keine gleichmäßige Strömungsverteilung, d.h. es kann durch den aus dem Tauchrohr austretenden Gießstrahl die ohnedies schon stark beanspruchte Strangschale an den kritischen Verformungsstellen durch Aufschmelzen geschwächt werden, was sich in erhöhtem Durchbruchsrisiko äußert. Ein weiterer Nachteil liegt in der sehr geringen Flexibilität hinsichtlich der Produktionskapazität und hinsichtlich der Ausnutzung des vollen Gießgeschwindigkeitsbereiches.In addition, the deformation in the mold increases the frictional forces uncontrollably. The funnel-shaped continuous mold does not allow an even flow distribution, i.e. it can by the pouring jet emerging from the dip tube already strong stressed strand shell at the critical deformation points by melting weakened, which manifests itself in increased risk of breakthrough. Another disadvantage lies in the very low flexibility in terms of production capacity and in terms of the utilization of the full casting speed range.
Aus der EP-B - 0 327 854 ist eine Anlage zum Walzen von auf einer Bandstranggießanlage gegossenen Vorbändern bekannt, wobei das gegossene Vorband in einem kontinuierlichen Arbeitsgang auf Walztemperatur gebracht und zum Auswalzen in die Fertigwalzstraße eingeführt wird.EP-B-0 327 854 describes a plant for rolling on a continuous strip casting plant cast pre-strips known, the cast pre-strip in a continuous Work step brought to the rolling temperature and rolled out into the finishing mill is introduced.
Um im Störfall in der Fertigwalzstraße oder in der Haspelanlage eine Produktionsunterbrechung zu vermeiden, ist es aus diesem Dokument bekannt, das gegossene Vorband in der Fertigwalzstraße alternativ zur Warmbandwalzung auf Grobblechdicke zu walzen, im Anschluß daran zu kühlen, querzuteilen und zu stapeln. Mit dieser bekannten Anlage ist es jedoch nicht möglich, ausgehend von einer relativ großen Strangdicke, dünne Bänder herzustellen.In the event of a malfunction in the finishing mill or in the coiler To avoid production interruptions, it is known from this document, the cast Support strip in the finishing mill as an alternative to hot strip rolling to heavy plate thickness rolling, then cooling, dividing and stacking. With this known However, plant is not possible, starting from a relatively large strand thickness, thin To produce tapes.
Die Erfindung bezweckt die Vermeidung der oben beschriebenen Nachteile und Schwierigkeiten und stellt sich die Aufgabe, eine Anlage zu schaffen, welche bei hoher Produktqualität die Herstellung möglichst dünner Bänder ermöglicht, wobei eine sehr hohe Betriebsflexibilität gegeben ist. Insbesondere soll das Stranggießen im Fall einer Störung an einer der Durchlaufkokille nachgeordneten Verformungsstufe fortgesetzt werden können.The invention aims to avoid the disadvantages and described above Difficulties and the task is to create a system that is at high Product quality enables the production of tapes as thin as possible, with a very high Operational flexibility is given. In particular, continuous casting should start in the event of a malfunction a deformation stage downstream of the continuous mold can be continued.
Diese Aufgabe wird bei einer Anlage der eingangs beschriebenen Art dadurch gelöst, daß
- zum alternativen Herstellen eines warmgewalzten Bandes aus Stahl oder eines warmverformten Vorstreifens aus Stahl oder einer unverformten Bramme aus Stahl unterschiedliche Verformungsstufen aktivierbar bzw. deaktivierbar sind, wobei
- zur Herstellung eines möglichst dünnen Bandes sämtliche Verformungsstufen in Summe aktiviert sind,
- zur Herstellung eines Bandes mit etwas größerer Dicke nur die zweite und dritte Verformungsstufe einzeln oder in Summe aktiviert sind, und
- zur Herstellung einer unverformten Bramme alle drei Verformungsstufen deaktiviert sind.
- for the alternative production of a hot-rolled steel strip or a hot-formed pre-strip made of steel or an undeformed steel slab, different deformation stages can be activated or deactivated, wherein
- all deformation stages are activated in total to produce the thinnest possible strip,
- for the production of a tape with a somewhat greater thickness only the second and third deformation stages are activated individually or in total, and
- all three deformation stages are deactivated to produce an undeformed slab.
Bei der erfindungsgemäßen Anlage können Plattenkokillen mit planparallelen Wänden Verwendung finden. Dies hat in Verbindung mit einem Tauchrohr zur Folge, daß sich eine gleichmäßige Strangschale ausbildet. Diese wird in der Durchlaufkokille weder deformiert noch gequetscht, da sie einen durchlaufend gleichbleibenden Querschnitt aufweist. Der aus der Durchlaufkokille austretende Strang weist infolge der innerhalb der Durchlaufkokille stabilen Betriebsbedingungen (homogene Zustände, wie gleichmäßige Schmierung und gleichmäßige Kühlung) eine Strangschale in höchster Qualität auf, so daß das Durchbruchsrisiko minimiert ist und eine Verformung des noch einen flüssigen Kern aufweisenden Stranges ohne Durchbruchsrisiko möglich ist.In the system according to the invention, plate molds with plane-parallel walls can be used Find use. In connection with an immersion tube, this has the consequence that a forms even strand shell. This is neither deformed in the continuous mold still squeezed because it has a constant cross-section. The one out the strand emerging from the continuous mold is due to the inside of the continuous mold stable operating conditions (homogeneous conditions such as uniform lubrication and uniform cooling) on a strand shell of the highest quality, so that the Breakthrough risk is minimized and deformation of the still liquid core having strand is possible without the risk of breakthrough.
Die hohe Flexibilität der Anlage zeigt sich in der Erzielbarkeit von kleinen Warmbanddicken mit ein und derselben Anlage und mit der gleichen Anzahl von Walzgerüsten, u.zw. durch Verringerung der Vorstreifendicke entsprechend den Erfordernissen.The high flexibility of the system is evident in the fact that small hot strip thicknesses can be achieved with one and the same system and with the same number of roll stands, etc. by Reduction of the pre-strip thickness according to the requirements.
Die hohe Flexibilität der erfindungsgemäßen Anlage ermöglicht, daß vorzugsweise durch die ersten beiden Verfahrensstufen, einzeln oder gemeinsam angewandt, eine Reduzierung der Dicke des Stranges herab bis zu einer Dicke von 30 mm oder einer darüberliegenden Dicke durchgeführt wird. Somit weist das abgetrennte Strangstück eine Dicke von mindestens 30 mm auf, bevor es einer Weiterwalzung zugeführt wird. Diese Dicke kann im Falle des Ausschaltens der ersten beiden Verformungsstufen bis zur Gießdicke, d.h. bis vorzugsweise maximal 150 mm, insbesondere 100 mm, betragen.The high flexibility of the system according to the invention enables that preferably through first two process stages, applied individually or together, a reduction in Thickness of the strand down to a thickness of 30 mm or an overlying thickness is carried out. The separated strand piece thus has a thickness of at least 30 mm before it is fed to further rolling. This thickness can in the case of Switching off the first two deformation stages up to the casting thickness, i.e. until preferably a maximum of 150 mm, in particular 100 mm.
Vorzugsweise weist die erste Verformungsstufe hydraulisch gegeneinander anstellbare, die Verformung des Stranges bewirkende Rollen auf.The first deformation stage preferably has hydraulically adjustable against each other Rolls causing deformation of the strand.
Vorteilhaft ist zwischen der Trenneinrichtung und der dritten Verformungsstufe eine Einrichtung zur Temperatur-Homogenisierung der abgetrennten Strangstücke, wie ein Temperatur-Ausgleichsofen, vorgesehen, wobei zweckmäßig die Einrichtung zur Temperatur-Homogenisierung mit einer Speichereinrichtung zur Aufnahme mehrerer abgetrennter Strangstücke versehen ist.A is advantageous between the separating device and the third deformation stage Device for temperature homogenization of the separated strand pieces, such as a Temperature compensation furnace provided, the device for temperature homogenization expediently with a storage device for receiving several separated Strand pieces is provided.
Die Erfindung ist nachfolgend anhand einer ein Ausführungsbeispiel darstellenden Schemaskizze näher erläutert.The invention is based on an exemplary embodiment Schematic sketch explained in more detail.
Mit 1 ist eine Durchlaufkokille zum Stahlstranggießen bezeichnet, die einen durchlaufend
gleichbleibenden Querschnitt aufweist und vorzugsweise als Plattenkokille ausgebildet ist.
Mit dieser Durchlaufkokille können Gußstränge in einer Dicke 2 zwischen 60 und 150 mm,
vorzugsweise in einer Dicke zwischen 60 und 100 mm (sogenannte Dünnbrammen), gegossen
werden. Für Durchlaufkokillen dieser Dicke ist die Verwendung eines herkömmlichen
Tauchrohres 3 möglich, wodurch sich stabile Betriebsbedingungen, was die Kühlung und
Schmelzenverteilung betrifft, ergeben, so daß der die Durchlaufkokille 1 verlassende
Strang 4 eine gleichmäßige und stabil ausgebildete Strangschale
aufweist.1 with a continuous mold for steel casting is referred to, the one continuous
has a constant cross section and is preferably designed as a plate mold.
With this continuous mold, cast strands with a thickness 2 between 60 and 150 mm,
preferably in a thickness between 60 and 100 mm (so-called thin slabs)
will. For continuous molds of this thickness, the use of a conventional one
Dip tube 3 possible, resulting in stable operating conditions, which cooling and
Melt distribution concerns, so that the leaving the continuous mold 1
Unterhalb der Durchlaufkokille 1, die vorzugsweise als gerade
Kokille ausgebildet ist, ist zur Bildung einer ersten
Verformungsstufe ein Vertikalstützgerüst 5 angeordnet, das
hydraulisch (- wie durch Druckmittelzylinder 6 angedeutet -) an
die Strangschale anstellbare Stützrollen 7 aufweist. Dieses
Vertikalstützgerüst ist in zwei Teilsegmente 5', 5'' unterteilt,
so daß mit jedem reilsegment unterschiedliche Kräfte auf den
Strang 4 aufbringbar sind. Mit Hilfe dieses
Vertikalstützgerüstes 5 wird eine sogenannte "weiche Reduktion"
des erstarrenden Stranges 4 mit noch flüssigem Kern als erste
Verformungsstufe durchgeführt, wobei die Belastung der
Strangschale in der Zwei-Phasen-Grenzschicht unter einer die
Endproduktqualität beeinflussenden Grenzdehnung bleibt. Mit
Hilfe dieser sogenannten "weichen Reduktion" läßt sich eine
Verringerung der Strangdicke um bis zu 30 mm ohne
Qualitätseinbußen erzielen. Anschließend an das Vertikalsegment
5 sind noch weitere Bogensegmente 8, 9 vorgesehen, die
gegebenenfalls ebenfalls hydraulisch anstellbare Stützrollen 7
aufweisen.Below the continuous mold 1, which is preferably straight
Mold is designed to form a first
Deformation stage arranged a
Nach Umlenkung des Stranges 4 in die Horizontale wird dieser
durch ein einfaches (gegebenenfalls mehrstufiges)
Verformungsgerüst 10 hindurchgeführt, das zur Verformung des
nunmehr bereits durcherstarrten Stranges 4 als zweite
Verformungsstufe (zweiter Verformungsschritt) aktiviert werden
kann. Damit wird eine Dicke 12 eines Vorstreifens entsprechend
der erforderlichen Warmbanddicke mit einer Stichabnahme bis zu
maximal 60 % (z.B.: 70 auf 30 mm) erreicht.After the
Vor Durchtritt durch das Verformungsgerüst 10 wird der Strang 4
einer Entzunderung in einer Entzunderungseinrichtung 11
unterzogen, die eine weiche Entzunderung mittels rotierender
Entzunderungsdüsen sowie mit speziellen Wasserabstreifern für
das Entzunderungswasser ermöglicht. Before it passes through the
Die Dickenvorreduktion erlaubt vor dem Temperaturausgleich eine Beeinflussung der Endproduktqualität insbesondere für mikrolegierte Stähle, welche üblicherweise durch entsprechende Stichabnahmen über der Rekristallisations-Stop-Temperatur, durch Ausscheidungs- und Rekristallisationsvorgänge beeinflußt werden.The thickness pre-reduction allows one before the temperature compensation Influencing the end product quality especially for microalloyed steels, which are usually replaced by appropriate Stitch decreases above the recrystallization stop temperature Precipitation and recrystallization processes are influenced.
Nach der Vorreduktion weist der Strang 4 vorzugsweise das Format
eines Vorstreifens, also eines (nicht wickelbaren) Vormaterials
zur Bandherstellung auf. Die Dicke 12 beträgt vorzugsweise 30 mm
und mehr.After the pre-reduction, the
Dem Verformungsgerüst 7 nachgeordnet ist eine Trenneinrichtung
13 zur Querteilung des Gußstranges 4 wobei der je nach
Anforderungen an das Endprodukt in der Stranggießanlage
verformte Strang 4 mittels einer hydraulischen Schere in den
Coilgewichten entsprechende Längen getrennt wird.A separating device is arranged downstream of the deformation framework 7
13 for the transverse division of the
Die dabei entstehenden Strangstücke 14 mit 30 bis 150 mm Dicke
(letzteres im Falle eines unverformten Stranges maximaler Dicke)
laufen dann in eine Transport- und Homogenisierungseinrichtung,
z.B. einen Rollenherdofen 15 ein, die je nach Brammentemperatur
auch in der Lage ist, eine Dünnbramme aufzuheizen. In diesem
Rollenherdofen 15 wird der gesamte Querschnitt des Strangstückes
14, insbesondere deren Kanten, auf eine gleichmäßige Temperatur
gebracht. In diesem Ofenaggregat 15 können die Strangstücke
gepuffert (gespeichert, z.B. durch Stapeln) werden, d.h. im
Falle von kurzzeitigen Störungen in einem Teil der Anlage werden
Dünnbrammen bzw. Strangstücke 14 aufgenommen, bis es zur
Wiederaufnahme des Herstellungsprozesses kommt.The resulting strand pieces 14 with a thickness of 30 to 150 mm
(the latter in the case of an undeformed strand of maximum thickness)
then run into a transport and homogenization facility,
e.g. a
Anschließend an den Rollenherdofen 15 ist eine weitere
Trenneinrichtung, die als hydraulische Schere 16 ausgebildet
ist, vorgesehen, die im Falle einer Störung in der nachfolgenden
als dritte Verformungsstufe fungierenden Walzwerksstufe 17
aktiviert wird. Vor Eintritt in die Walzwerkstufe 17 erfolgt
eine Entzunderung in einer Entzunderungseinrichtung 18, die
vorzugsweise eine Rotorentzunderung mit geringem Wasserverbrauch
und daraus folgendem geringem Temperaturabfall bei
hervorragender Entzunderungswirkung ist.Following the
Nachfolgend erfolgt die Walzung der Strangstücke in der
Walzwerksstufe 17, die aus Fertiggerüsten 19 besteht. Die Anzahl
der Fertiggerüste 19 der Fertigstraße ergibt sich aus der Dicke
12 der Strangstücke 14 nach dem Abtrennen vom Gußstrang 4 und
der zu walzenden Banddicke 20. Die Strangstücke 14 erfahren
keine γ-α-Umwandlung bis zu jenem Zeitpunkt im
Herstellungsprozeß, zu dem die γ-α-Umwandlung aufgrund
materialkundlicher Vorgänge zur Errreichung der geforderten
mechanisch-technologischen Kennwerte sowie der Zähigkeit für die
jeweilig hergestellte Stahlsorte erforderlich ist.Subsequently, the strand pieces are rolled in the
Für kleinere Kapazitäten kann die Fertigstraße durch ein Steckelwalzwerk ersetzt werden. Diese Möglichkeit wird vorzugsweise zur Herstellung von Warmbändern aus rostfreiem Stahl oder Sonderstahl aus Dünnbrammen herangezogen.For smaller capacities, the finishing train can be Steckel rolling mill to be replaced. This possibility will preferably for the production of hot strips made of stainless steel Steel or special steel made from thin slabs.
Nach Austritt aus der Walzwerksstufe 17 wird das gewalzte
Strangstück 14 in einer Kühlstrecke 21 (Laminarkühlstrecke) auf
Haspeltemperatur gekühlt und mittels einer Haspeleinrichtung 22
zu einem Bund 23 gewickelt. Das fertiggewalzte Band ist mit 24
bezeichnet.After leaving the rolling
Die erfindungsgemäß vorgesehenen Kombinationsmöglichkeiten der drei Verformungsstufen erhöhen die gesamte Anlagenflexibilität, da auch ohne "weicher Reduktion" (erste Verformungsstufe)mit flüssigem Sumpf bzw. Walzung nach Durcherstarrung (zweiter Verformungsschritt) der Gesamtprozeß ohne Qualitäts- und Leistungseinbußen im Betrieb bleibt. So ist beispielsweise bei der vorliegenden Anlage die Aktivierung sämtlicher Verformungsstufen nur für ca. 15 bis 20 % der Gesamtproduktion notwendig, nämlich für jenen Teil der Produktion, der auf eine Enddicke gewalzt werden soll, die mit der Fertigstraße andernfalls nicht erreichbar ist. The possible combinations of the three deformation levels increase the overall system flexibility, because without "soft reduction" (first deformation stage) liquid sump or rolling after solidification (second Deformation step) the overall process without quality and Performance loss in operation remains. For example, at the activation of all of the present system Deformation levels only for approx. 15 to 20% of the total production necessary, namely for that part of the production which is based on a Final thickness to be rolled with the finishing train otherwise not reachable.
Weiters erlaubt die Anordnung eine Energieoptimierung des
Gesamtprozesses durch Ausbalancierung von Gießdicke (D) und
Enddicke (P) mit dem Ziel, die größtmögliche Enthalpie der
Strangstücke in den Rollenherdofen 15 mitzubringen. Erreicht
wird das durch ein dynamisches Kühlregime mittels Luft-Wasserdüsen
zur Erhöhung der Austrittstemperatur des Stranges
sowie der "weichen Entzunderung".Furthermore, the arrangement allows the energy to be optimized
Overall process by balancing the casting thickness (D) and
Final thickness (P) with the aim of achieving the greatest possible enthalpy
Bring strand pieces in the
In der erfindungsgemäß vorgeschlagenen Anlage entfallen die üblicherweise ablaufenden Gefügeänderungen, da die Stahltemperatur nicht unter die Umwandlungstemperatur Ar3 sinkt. Die bei spezifischen Stahlgüten nicht ablaufenden, aber erforderlichen Vorgänge für ein feines und homogenes Gefüge werden durch die vorgesehenen Anlagenteile mit Hilfe der Vorverformung kompensiert. Damit ergeben sich vorteilhaft neue Perspektiven zur Herstellung mikrolegierter Stähle mit Hilfe der Dünnbrammentechnologie.In the system proposed according to the invention, the structural changes that usually take place are eliminated since the steel temperature does not drop below the transformation temperature Ar 3 . The processes required for a fine and homogeneous structure, which do not take place in the case of specific steel grades, are compensated for by the proposed system parts with the help of the pre-deformation. This advantageously opens up new perspectives for the production of microalloyed steels with the help of thin slab technology.
Die Vielfältigkeit der erfindungsgemäßen Anlage ist in nachstehender Tabelle dokumentiert. In dieser Tabelle sind in horizontalen Zeilen für unterschiedliche Stahlqualitäten die kleinsten erzielbaren Banddicken bei einer Gießdicke von 70 mm angegeben, wobei zusätzlich angegeben ist, welche der beiden ersten Verformungsstufen aktiviert ist. Die erste Verformungsstufe - mit einer Dickenreduktion von 10 mm - ist mit I und die zweite Verformungsstufe - mit einer Dickenreduktion von 20 mm - mit II bezeichnet. Ist die entsprechende Verformungsstufe aktiviert, ist dies mit einem X, ist sie nicht aktiviert, ist dies mit einer 0 angemerkt. Ein N deutet darauf hin, daß diese Banddicken allein durch die erfindungsgemäßen Verfahrensstufen nicht hergestellt werden sollen. Die dritte Verformungsstufe (Walzwerksstufe 17) ist mit fünf bis sieben Fertiggerüsten 19 für die in der Tabelle angegebenen Abmessungsbereiche stets in Betrieb. The diversity of the system according to the invention is documented in the table below. In this table, the smallest achievable strip thicknesses with a casting thickness of 70 mm are given in horizontal lines for different steel qualities, whereby it is additionally indicated which of the first two deformation stages is activated. The first deformation stage - with a thickness reduction of 10 mm - is designated I and the second deformation stage - with a thickness reduction of 20 mm - with II. If the corresponding deformation level is activated, this is marked with an X, if it is not activated, it is marked with a 0. An N indicates that these strip thicknesses should not be produced solely by the process steps according to the invention. The third deformation stage (rolling mill stage 17) is always in operation with five to seven finishing stands 19 for the dimensional ranges specified in the table.
Claims (4)
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT292/93 | 1993-02-16 | ||
AT0029293A AT398396B (en) | 1993-02-16 | 1993-02-16 | METHOD FOR PRODUCING A TAPE, PRE-STRIP OR A LAM |
AT29293 | 1993-02-16 | ||
EP94890037A EP0611610B1 (en) | 1993-02-16 | 1994-02-15 | Process for the production of a strip, a pre-strip or a slab |
Related Parent Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP94890037A Division EP0611610B1 (en) | 1993-02-16 | 1994-02-15 | Process for the production of a strip, a pre-strip or a slab |
EP94890037.8 Division | 1994-02-15 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0853987A2 true EP0853987A2 (en) | 1998-07-22 |
EP0853987A3 EP0853987A3 (en) | 1998-08-19 |
EP0853987B1 EP0853987B1 (en) | 2001-11-14 |
Family
ID=3486674
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP98104670A Revoked EP0853987B1 (en) | 1993-02-16 | 1994-02-15 | Plant for the production of a strip, a pre-strip or a stab |
EP94890037A Revoked EP0611610B1 (en) | 1993-02-16 | 1994-02-15 | Process for the production of a strip, a pre-strip or a slab |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP94890037A Revoked EP0611610B1 (en) | 1993-02-16 | 1994-02-15 | Process for the production of a strip, a pre-strip or a slab |
Country Status (14)
Country | Link |
---|---|
US (2) | US5810069A (en) |
EP (2) | EP0853987B1 (en) |
JP (1) | JP3157676B2 (en) |
KR (1) | KR100191298B1 (en) |
CN (1) | CN1092343A (en) |
AT (1) | AT398396B (en) |
AU (1) | AU675099B2 (en) |
BR (1) | BR9400567A (en) |
CA (1) | CA2115489A1 (en) |
DE (2) | DE59409960D1 (en) |
EG (1) | EG20366A (en) |
MX (1) | MX9401190A (en) |
TW (1) | TW325421B (en) |
ZA (1) | ZA941032B (en) |
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CN102247987A (en) * | 2010-05-19 | 2011-11-23 | 马鞍山钢铁股份有限公司 | Method for producing electrical steel and carbon steel through mixed rolling |
Also Published As
Publication number | Publication date |
---|---|
EP0853987A3 (en) | 1998-08-19 |
ZA941032B (en) | 1994-08-25 |
BR9400567A (en) | 1994-09-27 |
CA2115489A1 (en) | 1994-08-17 |
JPH06238410A (en) | 1994-08-30 |
KR100191298B1 (en) | 1999-06-15 |
EG20366A (en) | 1999-01-31 |
ATA29293A (en) | 1994-04-15 |
MX9401190A (en) | 1994-08-31 |
DE59409960D1 (en) | 2001-12-20 |
US5810069A (en) | 1998-09-22 |
TW325421B (en) | 1998-01-21 |
US5964275A (en) | 1999-10-12 |
AT398396B (en) | 1994-11-25 |
AU675099B2 (en) | 1997-01-23 |
EP0853987B1 (en) | 2001-11-14 |
AU5511794A (en) | 1994-08-18 |
CN1092343A (en) | 1994-09-21 |
DE59408376D1 (en) | 1999-07-15 |
EP0611610A1 (en) | 1994-08-24 |
JP3157676B2 (en) | 2001-04-16 |
EP0611610B1 (en) | 1999-06-09 |
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