EP0848073A1 - Stress relieving of an age hardenable aluminium alloy product - Google Patents
Stress relieving of an age hardenable aluminium alloy product Download PDFInfo
- Publication number
- EP0848073A1 EP0848073A1 EP97203934A EP97203934A EP0848073A1 EP 0848073 A1 EP0848073 A1 EP 0848073A1 EP 97203934 A EP97203934 A EP 97203934A EP 97203934 A EP97203934 A EP 97203934A EP 0848073 A1 EP0848073 A1 EP 0848073A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- product
- stress
- cold
- relieving
- permanent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
- C22F1/043—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with silicon as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
- C22F1/053—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with zinc as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
- C21D1/30—Stress-relieving
Definitions
- the invention relates to a method of stress relieving an age hardenable aluminium alloy product by a permanent cold plastic deformation operation after solution heat treatment and quenching.
- the invention also relates to a stress relieved product of an age hardenable aluminium alloy, and to uses of such a product.
- US-A-4294625 for example describes a process in which aluminium alloy is cast, hot worked into plate, solution treated, quenched, pre-aged, cold rolled to reduce thickness by 11 ⁇ 2% and then stretched for stress relieving prior to ageing.
- the product is for use in aircraft.
- WO 95/24514 similarly briefly mentions stretching a quenched thick aluminium alloy product to improve flatness and reduce residual stress.
- JP-A-54-102214 describes manufacture of aluminium alloy pipe or rod with low residual stress, by hardening followed by stretch levelling by 0.5 - 1.0%, then roll levelling and further stretch levelling by 0.5 - 1.0%, followed by tempering at 210 - 250°C for 1 - 2 hours to relieve stress further.
- GB-A-2025818 discusses manufacture of aluminium alloy rings by hot ring rolling, solution heat treatment, quenching, cold rolling for stress relieving and ageing. The diameter expansion in the cold rolling is 1 to 3%.
- JP-A-3-2359 describes cold compression of a complex shaped hollow conical billet of aluminium alloy, after solution heat treatment and prior to ageing.
- JP-A-4-187747 describes two-axis cold compression carried out on an aluminium alloy block of complex shape having insert parts located in apertures.
- the strength of the stretcher machine may be insufficient to achieve the desired stretching degree. This of course depends not only on the dimensions of the plate but also on the plate alloy or - more precisely - on the flow stress of the plate material in the solutionized and quenched condition.
- the object of the invention is therefore to provide a method of stress relieving of an age hardenable aluminium alloy product which is especially applicable to alloy product of large cross-section.
- a method of stress relieving an age hardenable aluminium alloy product after solution heat treatment and quenching comprising applying a permanent cold plastic deformation by the steps of:-
- the invention provides a method of manufacture of a product of an age hardenable aluminium alloy comprising the steps of:
- the age hardening may be natural ageing or artificial ageing.
- the product is a plate product, having length, width and thickness directions, which is stretched in the length direction and compressed in the thickness reduction.
- the stress relieving permanent deformation by stretching defined as the permanent elongation in the direction of stretching should be not more than 15 %, should more preferably be in the range of 0.3 - 5 %, and most preferably be in the range of 0.5 - 3 %.
- the stress relieving permanent deformation by compression defined as the permanent reduction in the direction of compression should be in the range of 0.2 - 5 %, and should more preferably be in the range of 0.5 - 3 %.
- the cold compression may be given by forging, e.g. by a forging tool in overlapping steps.
- the stress relieving stretching of the product preferably takes place before the compression.
- the deformation is preferably given before substantially any age hardening after quenching.
- Full advantage of the invention is obtained when the product is a thick plate having a final thickness of 2 inches (5cm) or more, preferably 4 inches (10cm) or more and most preferably 6 inches (15cm) or more.
- the invention is particularly effective in meeting requirements of strength and toughness properties and distortion when the aluminium alloy belongs to the Aluminium Association AA 2XXX, the AA 6XXX or the AA 7XXX series.
- the invention also consists in the product of the method of the invention described above.
- the invention provides a product made of an age hardenable aluminium alloy suitable for use in an aircraft construction and being stress relieved after solution heat treatment and quenching by a combination of a cold mechanical stretching and a cold compression, having in the age hardened condition, as compared with a product which has been stress relieved by said cold mechanical stretching only but has otherwise the same manufacturing history, similar strength and toughness properties and an improved property of distortion after machining.
- the invention provides a product made of an age hardenable aluminium alloy suitable for use in one of a tooling construction and a moulding construction and being stress relieved after solution heat treatment and quenching by a combination of a cold mechanical stretching and a cold compression, having in the age hardened condition, as compared with a product which has been stress relieved by said cold compression only but has otherwise the same manufacturing history, improved strength and toughness properties and a similar property of distortion after machining.
- the distortion after machining is less than 50 ⁇ m.
- L, S, T, LT, L-T, etc. denote the testing directions in accordance with ASTM E399.
- Tensile testing was performed in accordance with ASTM E8 and ASTM B557.
- TYS is tensile yield strength.
- UTS is ultimate tensile strength.
- a 4d is elongation at fracture for a round tensile specimen with a gauge length of four times diameter.
- Fracture toughness testing for K Ic values was performed according to ASTM B645 and ASTM E399. Machining distortion testing was carried out in accordance with Boeing Materials Specification BMS 7-323B, para. 8.6 and Figs. 4 and 5.
- Table 2 gives the deformation degrees and the results of tests on the products.
- Property Cold deformation cold compressed 1.6 - 1.9 % stretched 0.6 - 0.7 % and cold compressed 0.9 - 1.1 % tension L T/4 TYS [MPa] 421 431 UTS [MPa] 498 505 A 4d [%] 11.0 9.5 tension LT, T/4 TYS [MPa] 420 421 UTS [MPa] 491 493 A 4d [%] 10.0 10.9 tension ST, T/2 TYS [MPa] 375 382 UTS [MPa] 480 485 A 4d [%] 7.0 5.7 K Ic L-T, T/4 [MPa m 0.5 ] 26.2 27.7 K Ic T-L, T/4 [MPa m 0.5 ] 26.1 27.2 K Ic S-L, T/2 [MPa m 0.5 ] 21.6 24.2 Machining distortion [10 -6 m] 50 50
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- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Forging (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
Description
Property | Cold deformation | ||
Stretching 1.9 - 2.0% | Compression 2.2 - 2.4% | ||
Tensile L, s/4 | TYS [MPa] | 460 | 445 |
UTS [MPa] | 513 | 510 | |
A4d [%] | 10.7 | 10.3 | |
Tensile LT, s/4 | TYS [MPa] | 456 | 451 |
UTS [MPa] | 521 | 516 | |
A4d [%] | 7.7 | 8.1 | |
Tensile ST, s/2 | TYS [MPa] | 424 | 401 |
UTS [MPa] | 490 | 487 | |
A4d [%] | 4.0 | 4.1 | |
KIc L-T, s/4 | [MPa m0.5] | 28.33 | 28.34 |
KIc T-L, s/4 | [MPa m0.5] | 24.41 | 23.67 |
KIc S-L, s/2 | [MPa m0.5] | 24.22 | 24.0 |
Machining distortion | [10-6m] | 70 - 100 | 40 - 50 |
Property | Cold deformation | ||
cold compressed 1.6 - 1.9 % | stretched 0.6 - 0.7 % and cold compressed 0.9 - 1.1 % | ||
tension L, T/4 | TYS [MPa] | 421 | 431 |
UTS [MPa] | 498 | 505 | |
A4d [%] | 11.0 | 9.5 | |
tension LT, T/4 | TYS [MPa] | 420 | 421 |
UTS [MPa] | 491 | 493 | |
A4d [%] | 10.0 | 10.9 | |
tension ST, T/2 | TYS [MPa] | 375 | 382 |
UTS [MPa] | 480 | 485 | |
A4d [%] | 7.0 | 5.7 | |
KIc L-T, T/4 | [MPa m0.5] | 26.2 | 27.7 |
KIc T-L, T/4 | [MPa m0.5] | 26.1 | 27.2 |
KIc S-L, T/2 | [MPa m0.5] | 21.6 | 24.2 |
Machining distortion | [10-6m] | 50 | 50 |
Claims (16)
- Method of stress relieving an age hardenable aluminium alloy product after solution heat treatment and quenching, comprising applying a permanent cold plastic deformation,
characterised in that said permanent cold plastic deformation is obtained by the steps of:-(a) applying a stress-relieving cold mechanical stretch to said product, and(b) applying a stress-relieving cold compression to said product. - Method of manufacture of a product of an age hardenable aluminium alloy comprising the steps of:(i) casting said age hardenable alloy(ii) shaping said cast alloy to form a shaped product(iii) solution heat treating said shaped product(iv) quenching the solution heat treated product(v) performing stress relieving of said quenched product by applying a permanent cold plastic deformation,
characterised in that said stress relieving is performed by the steps of:-(a) applying a stress-relieving cold mechanical stretch to said product, and(b) applying a stress-relieving cold compression to said product. - Method according to claim 1 or 2, wherein said step (a) is performed before said step (b).
- Method according to any one of claims 1 to 3, wherein said steps (a) and (b) are performed substantially before age hardening has taken place following the quenching.
- Method according to any one of claims 1 to 4, wherein said product is a plate having a length direction, a width direction and a thickness direction, said mechanical stretch being applied in said length direction and said compression being applied in said thickness direction.
- Method according to any one of claims 1 to 5, wherein permanent deformation in said step (a), defined as the permanent elongation in the direction of stretching, is not more than 15 %.
- Method according to claim 6, wherein said permanent deformation in step (a) is in the range 0.3 - 5%.
- Method according to claim 7, wherein said permanent deformation in step (a) is in the range 0.5 - 3 %.
- Method according to any one of claims 1 to 8, wherein permanent deformation in said step (b), defined as the permanent reduction in the direction of compression, is in the range 0.2 - 5 %.
- Method according to claim 9, wherein said permanent deformation in step (b) is in the range 0.5 - 3 %.
- Method according to any one of claims 1 to 10, wherein in step (b) said cold compression is applied by a forging tool in overlapping steps.
- Method according to any one of claims 1 to 11, in which the product is a thick plate having a final thickness of at least 2 inches (5cm).
- Method according to claim 12, wherein said final thickness is at least 4 inches (10cm).
- Method according to claim 13, wherein said final thickness is at least 6 inches (15cm).
- Method according to any one of claims 1 to 14, wherein the aluminium alloy of said product belongs to one of the AA 2XXX, AA 6XXX and AA 7XXX series.
- Use of a product made by the method of any one of claims 1 to 15 in an aircraft construction, a tooling construction or a moulding construction.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP19970203934 EP0848073B1 (en) | 1996-12-16 | 1997-12-15 | Stress relieving of an age hardenable aluminium alloy product |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP96203563 | 1996-12-16 | ||
EP96203563 | 1996-12-16 | ||
EP19970203934 EP0848073B1 (en) | 1996-12-16 | 1997-12-15 | Stress relieving of an age hardenable aluminium alloy product |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0848073A1 true EP0848073A1 (en) | 1998-06-17 |
EP0848073B1 EP0848073B1 (en) | 2002-05-08 |
Family
ID=26143439
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19970203934 Expired - Lifetime EP0848073B1 (en) | 1996-12-16 | 1997-12-15 | Stress relieving of an age hardenable aluminium alloy product |
Country Status (1)
Country | Link |
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EP (1) | EP0848073B1 (en) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19956895C1 (en) * | 1999-11-26 | 2000-11-16 | Daimler Chrysler Ag | Stress relieving aluminum alloy cylinder head casting, by plastic deformation to create elastic compressive stress in shaft regions facing combustion chambers |
WO2002010482A2 (en) * | 2000-08-01 | 2002-02-07 | Federalnoe Gosudarstvennoe Unitarnoe Predpriyatie 'vserossiysky Nauchno-Issledovatelsky Institut Aviatsionnykh Materialov' | Method for producing half-finished products made of aluminium alloys and an article manufactured with the aid of said method |
FR2879217A1 (en) * | 2004-12-13 | 2006-06-16 | Pechiney Rhenalu Sa | STRONG ALLOY SHEETS AI-ZN-CU-MG WITH LOW INTERNAL CONSTRAINTS |
EP1059363B2 (en) † | 1999-06-10 | 2010-11-03 | Hydro Aluminium Deutschland GmbH | Method for process integrated heat treatment |
CN102528397A (en) * | 2012-01-31 | 2012-07-04 | 西南铝业(集团)有限责任公司 | Method for producing aluminium alloy row material used for shoe mold |
WO2015002177A1 (en) * | 2013-07-04 | 2015-01-08 | 昭和電工株式会社 | Method for producing starting material for cutting |
CN111218629A (en) * | 2020-02-28 | 2020-06-02 | 株洲中车天力锻业有限公司 | High section of thick bamboo aluminum alloy ring destressing device |
CN111455295A (en) * | 2020-04-24 | 2020-07-28 | 西北工业大学 | Stress aging heat treatment process for titanium alloy |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS54102214A (en) * | 1978-01-31 | 1979-08-11 | Kobe Steel Ltd | Manufacture of al-mg si type corrosion resistant, free cutting aluminum alloy pipe or rod with little residual |
GB2025818A (en) * | 1978-07-19 | 1980-01-30 | Doncaster & Sons Ltd D | Method of Producing Rings from Aluminium-based Alloys |
US4294625A (en) * | 1978-12-29 | 1981-10-13 | The Boeing Company | Aluminum alloy products and methods |
US4968359A (en) * | 1989-08-14 | 1990-11-06 | Bonal Technologies, Inc. | Stress relief of metals |
JPH032359A (en) * | 1989-05-26 | 1991-01-08 | Nissan Motor Co Ltd | Production of flanged cylindrical member |
JPH04187747A (en) * | 1990-11-22 | 1992-07-06 | Nkk Corp | Manufacture of thick heat treatable aluminum alloy member having complicated shape |
WO1995024514A1 (en) * | 1994-03-10 | 1995-09-14 | Reynolds Metals Company | Heat treatment for thick aluminum plate |
-
1997
- 1997-12-15 EP EP19970203934 patent/EP0848073B1/en not_active Expired - Lifetime
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS54102214A (en) * | 1978-01-31 | 1979-08-11 | Kobe Steel Ltd | Manufacture of al-mg si type corrosion resistant, free cutting aluminum alloy pipe or rod with little residual |
GB2025818A (en) * | 1978-07-19 | 1980-01-30 | Doncaster & Sons Ltd D | Method of Producing Rings from Aluminium-based Alloys |
US4294625A (en) * | 1978-12-29 | 1981-10-13 | The Boeing Company | Aluminum alloy products and methods |
JPH032359A (en) * | 1989-05-26 | 1991-01-08 | Nissan Motor Co Ltd | Production of flanged cylindrical member |
US4968359A (en) * | 1989-08-14 | 1990-11-06 | Bonal Technologies, Inc. | Stress relief of metals |
JPH04187747A (en) * | 1990-11-22 | 1992-07-06 | Nkk Corp | Manufacture of thick heat treatable aluminum alloy member having complicated shape |
WO1995024514A1 (en) * | 1994-03-10 | 1995-09-14 | Reynolds Metals Company | Heat treatment for thick aluminum plate |
Non-Patent Citations (3)
Title |
---|
PATENT ABSTRACTS OF JAPAN vol. 003, no. 123 (C - 061) 16 October 1979 (1979-10-16) * |
PATENT ABSTRACTS OF JAPAN vol. 015, no. 112 (C - 0815) 18 March 1991 (1991-03-18) * |
PATENT ABSTRACTS OF JAPAN vol. 016, no. 509 (C - 0997) 21 October 1992 (1992-10-21) * |
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1059363B2 (en) † | 1999-06-10 | 2010-11-03 | Hydro Aluminium Deutschland GmbH | Method for process integrated heat treatment |
DE19956895C1 (en) * | 1999-11-26 | 2000-11-16 | Daimler Chrysler Ag | Stress relieving aluminum alloy cylinder head casting, by plastic deformation to create elastic compressive stress in shaft regions facing combustion chambers |
WO2002010482A2 (en) * | 2000-08-01 | 2002-02-07 | Federalnoe Gosudarstvennoe Unitarnoe Predpriyatie 'vserossiysky Nauchno-Issledovatelsky Institut Aviatsionnykh Materialov' | Method for producing half-finished products made of aluminium alloys and an article manufactured with the aid of said method |
WO2002010482A3 (en) * | 2000-08-01 | 2002-09-26 | Federalnoe G Unitarnoe Predpr | Method for producing half-finished products made of aluminium alloys and an article manufactured with the aid of said method |
EP1838891B1 (en) | 2004-12-13 | 2015-12-09 | Constellium Issoire | High strength sheet made from al-zn-cu-mg alloy with low internal stresses |
FR2879217A1 (en) * | 2004-12-13 | 2006-06-16 | Pechiney Rhenalu Sa | STRONG ALLOY SHEETS AI-ZN-CU-MG WITH LOW INTERNAL CONSTRAINTS |
WO2006064113A1 (en) * | 2004-12-13 | 2006-06-22 | Alcan Rhenalu | High strength sheet made from al-zn-cu-mg alloy with low internal stresses |
CN102528397A (en) * | 2012-01-31 | 2012-07-04 | 西南铝业(集团)有限责任公司 | Method for producing aluminium alloy row material used for shoe mold |
WO2015002177A1 (en) * | 2013-07-04 | 2015-01-08 | 昭和電工株式会社 | Method for producing starting material for cutting |
JPWO2015002177A1 (en) * | 2013-07-04 | 2017-02-23 | 昭和電工株式会社 | Manufacturing method of cutting material |
CN111218629A (en) * | 2020-02-28 | 2020-06-02 | 株洲中车天力锻业有限公司 | High section of thick bamboo aluminum alloy ring destressing device |
CN111218629B (en) * | 2020-02-28 | 2024-02-09 | 株洲中车天力锻业有限公司 | High section of thick bamboo aluminum alloy ring destressing device |
CN111455295A (en) * | 2020-04-24 | 2020-07-28 | 西北工业大学 | Stress aging heat treatment process for titanium alloy |
Also Published As
Publication number | Publication date |
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