EP0791683B1 - Method for the production of cellulose pulp - Google Patents
Method for the production of cellulose pulp Download PDFInfo
- Publication number
- EP0791683B1 EP0791683B1 EP97200443A EP97200443A EP0791683B1 EP 0791683 B1 EP0791683 B1 EP 0791683B1 EP 97200443 A EP97200443 A EP 97200443A EP 97200443 A EP97200443 A EP 97200443A EP 0791683 B1 EP0791683 B1 EP 0791683B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- digestion
- luffa
- cellulose pulp
- cellulose
- annual
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 28
- 239000001913 cellulose Substances 0.000 title claims description 19
- 229920002678 cellulose Polymers 0.000 title claims description 19
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- 230000029087 digestion Effects 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 11
- 244000302544 Luffa aegyptiaca Species 0.000 claims description 9
- 235000009814 Luffa aegyptiaca Nutrition 0.000 claims description 9
- 239000000835 fiber Substances 0.000 claims description 9
- 235000013311 vegetables Nutrition 0.000 claims description 5
- 239000007858 starting material Substances 0.000 claims description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 3
- 239000003153 chemical reaction reagent Substances 0.000 claims description 3
- 239000012634 fragment Substances 0.000 claims description 3
- 229920005610 lignin Polymers 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 2
- 239000005418 vegetable material Substances 0.000 claims 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 claims 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical compound [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 claims 1
- 229910021653 sulphate ion Inorganic materials 0.000 claims 1
- 241000196324 Embryophyta Species 0.000 description 25
- 241000219138 Luffa Species 0.000 description 14
- 235000003956 Luffa Nutrition 0.000 description 14
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 235000013399 edible fruits Nutrition 0.000 description 8
- 241000218631 Coniferophyta Species 0.000 description 6
- 238000010009 beating Methods 0.000 description 5
- 230000009172 bursting Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000002023 wood Substances 0.000 description 3
- 229920002488 Hemicellulose Polymers 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
- WQYVRQLZKVEZGA-UHFFFAOYSA-N hypochlorite Chemical compound Cl[O-] WQYVRQLZKVEZGA-UHFFFAOYSA-N 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000010902 straw Substances 0.000 description 2
- 230000017260 vegetative to reproductive phase transition of meristem Effects 0.000 description 2
- 241000218642 Abies Species 0.000 description 1
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 235000018185 Betula X alpestris Nutrition 0.000 description 1
- 235000018212 Betula X uliginosa Nutrition 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 241001070941 Castanea Species 0.000 description 1
- 235000014036 Castanea Nutrition 0.000 description 1
- 241001573881 Corolla Species 0.000 description 1
- 241000219104 Cucurbitaceae Species 0.000 description 1
- 240000000731 Fagus sylvatica Species 0.000 description 1
- 235000010099 Fagus sylvatica Nutrition 0.000 description 1
- 240000000797 Hibiscus cannabinus Species 0.000 description 1
- 235000004431 Linum usitatissimum Nutrition 0.000 description 1
- 240000006240 Linum usitatissimum Species 0.000 description 1
- 244000082204 Phyllostachys viridis Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 235000005205 Pinus Nutrition 0.000 description 1
- 241000218602 Pinus <genus> Species 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 241000219000 Populus Species 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- 239000005708 Sodium hypochlorite Substances 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- LMGJXMFXAVSBGN-UHFFFAOYSA-N bis-(ent-9-epi-7,15-isopimaradien-18-yl)malonate Natural products CC1(CCC2C(=CCC3C(C)(COC(=O)CC(=O)OCC4(C)CCCC5(C)C6CCC(C)(CC6=CCC45)C=C)CCCC23C)C1)C=C LMGJXMFXAVSBGN-UHFFFAOYSA-N 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 239000013043 chemical agent Substances 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 230000001497 fibrovascular Effects 0.000 description 1
- 230000035784 germination Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 231100000518 lethal Toxicity 0.000 description 1
- 230000001665 lethal effect Effects 0.000 description 1
- 230000035800 maturation Effects 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000002688 persistence Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 210000003660 reticulum Anatomy 0.000 description 1
- 230000001932 seasonal effect Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- -1 terpene compounds Chemical class 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C5/00—Other processes for obtaining cellulose, e.g. cooking cotton linters ; Processes characterised by the choice of cellulose-containing starting materials
Definitions
- the present invention relates to paper production and, in particular, to the production of cellulose pulp for use in papermaking.
- Fibrous materials means vegetable fibres, that is, the thread-like cells constituting the body of the toughest plant tissues which are destined to form the framework of a future sheet of paper.
- the criterion by which the suitability of a plant or tree for the production of fibrous material for paper may be judged is very complex and has to take account of both quantitative and qualitative parameters, the most important of which is the amount of cellulose it contains.
- extraction should be easy the fibres should have suitable technical characteristics and the plant or tree should not have intense coloration or unpleasant odours; amongst the technical characteristics, the tensile index, the tear factor, the bursting index and the freeness are of fundamental importance.
- Plants and trees used for the production of paper and paper materials can be divided into three main, large categories:
- Luffa cylindrica is an annual herbaceous plant belonging to the Cucurbitaceae family; Luffa is a creeping, climbing, monoecious plant with unisexual flowers and with stems which may reach lengths of 4-8 m; the leaves are petiolate, simple, alternate, from tri- to hepta-lobate, and 10-15 cm long; the flowers are conspicuous, large (5-10 cm) with a corolla formed by five yellow petals.
- the fruit is a pepo, dry when mature, cylindrical or only slightly angular, of very variable dimensions (typically 30-60 cm long and 10-20 cm diameter), and straight or curved; when mature, it has a dry and papery epicarp with a fibrous and spongy endocarp owing to the disappearance of the pulp and the persistence solely of the fibro-vascular bundles.
- a fruit contains on average 200-500 seeds about 10-15 mm long and each weighing about 0.1g; the fibrous reticulum of the mature fruit is composed of cellulose (60%), hemicellulose (29%) and lignin (11%).
- Luffa is an annual plant with a relatively long cycle; in a mediterranean habitat, from four to five months elapse from germination to the maturation of the fruits, with a first flowering in July and a second flowering in August.
- Luffa The warmth requirements of Luffa are high: a lethal minimum of 0-2°C, minimum and maximum temperatures for growth of 12-14 and 20-35°C, respectively, with an optimum situated at around 25°C; the water content is 8.12% at 105°C.
- Luffa is widespread in tropical and subtropical regions where it is generally the subject of domestic horticultural cultivation.
- the Luffa fruit, dried after removal of the epicarp and the seeds, is commonly sold as a body sponge in shops specializing in natural body-care products, department stores, perfumeries, etc.
- Luffa fibres One of the most interesting mechanical characteristics of Luffa fibres is in fact their so-called “shape memory” owing to which the fruit can be compressed up to 10-20 times and then returns to its original shape and size if immersed in water or subjected to the effect of steam.
- the Luffa fruit is also used industrially, practically unchanged, for producing thermally-insulating and sound-absorbent panels, packaging and padding materials, and arch-supports for footwear.
- Luffa has to be subjected to processing with the object of liberating the fibres from the useless and harmful components, that is, to the processing which, in the papermaking field, takes the name of digestion when chemical agents are used or, on the other hand, grinding when the processing is mechanical.
- a digestion process is described below, by way of a non-limiting example.
- the liquor was separated for the analysis and the cellulose pulp was washed with running water to eliminate as much of the exhausted liquor as possible.
- the fibre yield was 57.82% which itself is an astonishing parameter placing Luffa at the same level as a conifer (the fibre yield of a conifer is normally 50-60%, whereas that of an annual plant is 15-20%).
- a simplified beating curve was then performed on the crude cellulose pulp in order to assess the behaviour of the fibre and the curves of the physical-mechanical characteristics upon beating. Moreover, a typical bleaching process was carried out on a portion of beaten pulp in two successive stages which, with regard to the reagents used, are represented below: 1) First stage Sodium hypochlorite 6% NaOH 1% Residual hypochlorite 0 Working temperature 45-50°C Duration 60 min 2) Second stage Hydrogen peroxide (oxidizing agent) 3% NaOH (oxidation regulator) 3% Sodium silicate (oxidation regulator) 0.5% Working temperature 65-70°C Duration 180 min N.B.: the quantities relate to the weight of dry cellulose.
- the methods used were the ATICELCA methods and, where these were lacking, the SCAN methods were used.
- the freeness of the pulp produced from Luffa is unexpectedly better than that of the best annual plants and similar to that of a broad-leaved tree.
- the bursting index and the tear factor are clearly better than those of the most common annual plants, whereas the silica content is a great deal lower, as can be seen from the different percentages of ash; only with regard to the tensile index can Luffa be considered equivalent to a good annual plant.
- Luffa cylindrica is clearly particularly suitable as a starting material for methods for the production of cellulose pulp for use in papermaking; these methods need not be limited solely to digestion processes with soda but may also include all methods in which a vegetable starting material is reduced to fibres or fibre fragments.
Landscapes
- Paper (AREA)
- Laminated Bodies (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT96MI000336A IT1282671B1 (it) | 1996-02-23 | 1996-02-23 | Procedimento per la fabbricazione di pasta di cellulosa |
ITMI960336 | 1996-02-23 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0791683A1 EP0791683A1 (en) | 1997-08-27 |
EP0791683B1 true EP0791683B1 (en) | 2000-01-05 |
Family
ID=11373364
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP97200443A Expired - Lifetime EP0791683B1 (en) | 1996-02-23 | 1997-02-14 | Method for the production of cellulose pulp |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP0791683B1 (enrdf_load_stackoverflow) |
ES (1) | ES2142651T3 (enrdf_load_stackoverflow) |
GR (1) | GR3033055T3 (enrdf_load_stackoverflow) |
IT (1) | IT1282671B1 (enrdf_load_stackoverflow) |
PT (1) | PT791683E (enrdf_load_stackoverflow) |
TR (1) | TR199700149A2 (enrdf_load_stackoverflow) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113201796B (zh) * | 2021-04-29 | 2023-04-28 | 江苏理工学院 | 一种丝瓜络纤维的脱胶方法 |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2411912A1 (fr) * | 1977-12-14 | 1979-07-13 | Allibert Exploitation | Procede de traitement des loofahs, et produit resultant de sa mise en oeuvre |
-
1996
- 1996-02-23 IT IT96MI000336A patent/IT1282671B1/it active IP Right Grant
-
1997
- 1997-02-14 PT PT97200443T patent/PT791683E/pt unknown
- 1997-02-14 ES ES97200443T patent/ES2142651T3/es not_active Expired - Lifetime
- 1997-02-14 EP EP97200443A patent/EP0791683B1/en not_active Expired - Lifetime
- 1997-02-21 TR TR97/00149A patent/TR199700149A2/xx unknown
-
2000
- 2000-03-24 GR GR20000400743T patent/GR3033055T3/el unknown
Also Published As
Publication number | Publication date |
---|---|
GR3033055T3 (en) | 2000-08-31 |
IT1282671B1 (it) | 1998-03-31 |
TR199700149A2 (tr) | 1997-09-21 |
ITMI960336A0 (enrdf_load_stackoverflow) | 1996-02-23 |
ITMI960336A1 (it) | 1997-08-23 |
EP0791683A1 (en) | 1997-08-27 |
PT791683E (pt) | 2000-06-30 |
ES2142651T3 (es) | 2000-04-16 |
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