EP0791132B1 - Process and device producing a honeycomb body, especially a catalyst substrate, with a housing - Google Patents

Process and device producing a honeycomb body, especially a catalyst substrate, with a housing Download PDF

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Publication number
EP0791132B1
EP0791132B1 EP95936472A EP95936472A EP0791132B1 EP 0791132 B1 EP0791132 B1 EP 0791132B1 EP 95936472 A EP95936472 A EP 95936472A EP 95936472 A EP95936472 A EP 95936472A EP 0791132 B1 EP0791132 B1 EP 0791132B1
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EP
European Patent Office
Prior art keywords
segments
honeycomb body
tubular casing
calibration
closing element
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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EP95936472A
Other languages
German (de)
French (fr)
Other versions
EP0791132A1 (en
Inventor
Gottfried W. Haesemann
Lutz Guthke
Ludwig Wieres
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Vitesco Technologies Lohmar Verwaltungs GmbH
Original Assignee
Emitec Gesellschaft fuer Emissionstechnologie mbH
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Publication of EP0791132A1 publication Critical patent/EP0791132A1/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2839Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration
    • F01N3/2842Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration specially adapted for monolithic supports, e.g. of honeycomb type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2450/00Methods or apparatus for fitting, inserting or repairing different elements
    • F01N2450/02Fitting monolithic blocks into the housing

Definitions

  • the invention relates to a method and an apparatus for Production of a honeycomb body, in particular for cleaning exhaust gases of internal combustion engines, with one in a casing tube or Housing arranged catalyst carrier body, which a variety of an exhaust gas can flow through.
  • Devices for exhaust gas purification which have a metallic Have catalyst support body.
  • the metallic catalyst carrier body is achieved by winding or engulfing sheet metal layers produced, wherein at least a part of the sheet metal layers is structured.
  • Such catalyst carrier bodies are, for example, in EP 0 245 738 described.
  • the catalyst carrier body are in a jacket tube or housing arranged.
  • the individual sheet layers are one below the other and with the Jacket tube z. B. connected by soldering, sintering or welding.
  • the device is integrated in an exhaust system. Since the two Ends of the device each connected to a pipe of the exhaust system the device will be on the exhaust gas inlet side with a diffuser and on the exhaust side with a reducer connected.
  • the task of the diffuser is the flow cross-section for the exhaust gas from the cross section of the pipe to the cross section of the Device to expand and the reducer the flow cross section on the exit side of the device on the cross section of the subsequent pipe to reduce.
  • the connection of the diffuser and the reducer with the device is made by welding. For this it is necessary that the dimensions of the pipe on the gas inlet and the gas outlet side as well as the contour of the casing tube inside certain tolerance limits.
  • the jacket tube is usually about 5 to 10 mm on both ends of the catalyst carrier body.
  • US 5,096,111 discloses a device for producing a Honeycomb body with a casing tube known, the several radially displaceable Includes segments through which the tubular casing of the honeycomb body is deformable.
  • the individual segments are at one end connected to a carrier connected to a piston rod of a cylinder-piston unit connected is.
  • the carrier with the segments is axially in a cylindrical body and slidable out of it.
  • the cylinder-piston unit is connected to the cylindrical body.
  • In the entry area of the cylindrical body is a conical one Section formed, which is from the entry side in the axial Direction tapered.
  • a large number of segments encompass the deformation of the casing tube the casing tube of the honeycomb body. Then the honeycomb body by means of the cylinder-piston unit in the cylindrical body drawn in. When pulling in the honeycomb body, this is in the conical section gradually deformed. After the deformation the honeycomb body with the segments through the cylinder-piston unit brought out of the cylindrical body. During the Axial displacement of the segments slide them on the inner surface along the cylindrical body.
  • Catalyst carrier body consists of a ceramic material.
  • Such Catalyst carrier bodies are arranged in a two-part housing.
  • the G 87 01 980.9 U1 describes such a housing for mounting of a monolithic ceramic body.
  • the half shells of the housing are made from sheet metal by deep drawing produced.
  • the housing parts can be manufactured with high accuracy.
  • the ceramic catalyst carrier body can not produce exactly enough. It is therefore necessary to close the case like this dimension that even ceramic catalyst carrier body with oversize or slight deformations can be integrated into the housing can.
  • an intermediate layer in particular a so-called Swell mat inserted.
  • Other intermediate layers with wire mesh u. ⁇ . are known. These layers can also be made with a catalyst be coated.
  • the production of a device for exhaust gas cleaning with a ceramic The catalyst carrier body is therefore relatively complex.
  • the aim of the present invention is to produce a device specify a honeycomb body that is structurally simple and rationally a uniform and gentle deformation of the casing tube causes.
  • Another object of the present invention is to provide a Specify method for manufacturing a honeycomb body, which the Manufacture of a honeycomb body is simplified and longer cycle times the manufacture of the honeycomb body allowed.
  • the device according to the invention for producing a honeycomb body with a jacket tube, in particular a catalyst carrier body for Internal combustion engines are characterized in that the segments each have a wedge-shaped sliding surface in cross section.
  • the segments are surrounded by an axially displaceable, ring-shaped Closing element which has at least one inclined surface.
  • the inclined surface of the closing element slides at one axial displacement of the closing element, on the wedge-shaped Sliding surface of each segment, causing the axial displacement of the ring a radial displacement of the segments to the casing tube causes.
  • the simultaneous radial movement of the segments has the consequence that all segments exert a force synchronously on the casing tube, through which the jacket tube is plastically deformed.
  • an actuating device of the closing element is provided, which is connected to the closing element. That of the closing element force transmitted to the segments can be determined by the angle of the inclined Areas can be set accordingly.
  • the slope of the sliding surface of each segment and that on the Sloping surface attacking the sliding surface of the closing element does not have to every segment be the same. According to the area of application of the device and the deformation generated by the device can Inclination surfaces can be designed differently, which means that the casing tube viewed in the circumferential direction, different forces act can.
  • the segments can immediately deform the jacket tube.
  • the segments also represent tool segments.
  • inner To releasably connect tool segments with the segments e.g. B. by Hang up.
  • This further training will make the Device reached.
  • Tool segments can have different cross sections of a casing tube generated by plastic deformation.
  • the number of tool segments does not necessarily have to correspond to the number of segments. However, it is advantageous if the number of tool segments is equal to the number of segments.
  • the inclined surface of the closing element is only partially in contact with the sliding surface so that the two surfaces face each other form a free angle.
  • This angle is preferably 0.5 to 3 °. This ensures that the locking element is clamped does not occur with the segments.
  • the segments are advantageously radially inward against a spring force slidably arranged. This has the advantage that after a plastic deformation of the jacket tube and an axial Movement of the closing element into a position in which the sliding surface and the sloping surface is no longer in contact, the segments automatically move radially outward, causing this the honeycomb body release.
  • At least one spring element is provided, which with each Segment is connected.
  • the spring element is advantageously around a spring washer, which is in a on the opposite of the sliding surface Surface of each sector formed groove is.
  • the spring element is then loaded under pressure. Should the segments at the same time be tool parts that directly deform the jacket tube, so it is useful to cover the grooves or the spring element to arrange the outer surface of the segments, whereby the axial Extension of the segments no discontinuities in the area of the segment, which comes to rest on the casing pipe occur.
  • An actuating device is used to actuate the closing element provided the at least two, preferably four, rods, a plate and comprises a cylinder-piston unit.
  • the piston rod of the cylinder-piston unit is connected to the plate.
  • One end of everyone Rod is with the plate and the other end of each rod is with connected to the closing element.
  • the cylinder-piston unit transmits the axial movement over the plate and the rods to the closing element.
  • the plate is expediently guided so that a possible Misalignment of the closing element is prevented.
  • the segments are preferably arranged on a base plate.
  • a base plate is provided below the base plate.
  • Between the Base and the base plate are arranged carriers, the base plate and the base plate and the carrier a frame of the device form.
  • the cylinder-piston unit is arranged on the base plate.
  • the bars engaging the closing element extend through bores formed in the base plate. These through holes can also serve as guides for the bars.
  • the carrier form guides for the plate, which the Bearers have a dual function and additional guides of the Plate can be dispensed with.
  • the base plate is coaxial with that through the segments a hole for the honeycomb body is provided, through which a stamp of an ejector in the by the Segments delimiting space can be introduced and removed.
  • the ejection device is preferably a pneumatically or hydraulically operated cylinder-piston unit.
  • the ejection device can also be pivotable about an axis Be lever, the first arm of which is coupled to a rod or plate and the second arm is connected to the stamp.
  • the Training device with a frame in which an annular Chamber is formed.
  • a piston in the annular chamber arranged, which is connected to rods connected to the closure element attack.
  • the chamber is filled with a fluid that is supplied via lines a pressure storage is supplied, acted upon, whereby the relative The position of the piston is changeable.
  • the stop is preferably in the form of Lugs formed, which are provided on at least two segments.
  • the device is designed so that below the Segments a passage opening is provided through which a honeycomb body after plastic deformation from the deformation area is removable.
  • the honeycomb body becomes plastic only at one end region of the casing tube deformed, so it is for the plastic deformation of the second End range necessary, a second device for performing the Provide procedure or the jacket tube about its transverse axis by 180 ° to turn. Both solutions do not always give a satisfactory result. It is therefore proposed the plastic deformation by segments make that at both end regions of the casing tube attack.
  • the entire casing tube can be plastically deformed by the segments will.
  • the jacket tube initially has a geometry that after plastic deformation to the desired geometry of the Device leads. It is not imperative here that the catalyst carrier body already firmly connected to the casing tube before the deformation is.
  • ceramic bodies which are round, elliptical or oval in cross-section (race track shape) are attached in a casing tube with as a housing.
  • the segments being one have the appropriate contour, a one-piece housing for the Ceramic body can be produced without the body being destroyed because the body is under pressure.
  • Opposite a housing Half-shells can clamp the honeycomb body evenly on all sides can be achieved, causing a break in the ceramic walls themselves large clamping forces is avoided.
  • the segments can be used to clamp the jacket tube on the catalyst carrier body with corresponding elevations or recesses be trained. If you provide recesses in the segments, so these lead to external beads and thus to a higher rigidity of the casing tube, which is of particular advantage since none or only very low forces act on the body from torsion (Torsion) of the casing pipe. You can also use the jacket pipe compress in the device to create special shapes.
  • the method according to the invention for producing a honeycomb body with A jacket tube is characterized in that the honeycomb body under Maintaining its transport direction at least one calibration station passes through, in which the casing tube of the honeycomb body is deformed.
  • the possibility is indicated by this embodiment of the method to reduce the cycle time considerably. It is no longer necessary, as is known from the prior art, the honeycomb body first of all to be brought into a calibration station and afterwards To convey the calibration backwards out of the calibration station.
  • the continuous processing of the honeycomb body also reduces the apparatus structure required for the production of the honeycomb body, since handling devices are no longer necessary that have a honeycomb body Place in a calibration station and bring it out again.
  • a method is preferred in which the honeycomb body is in succession goes through several calibration stations. Preferably in each Calibration stations only a predetermined axial section of the casing tube deformed.
  • the Deformation of the casing tube can be relatively large.
  • To wear to minimize the tools and for gentle processing of the Jacket tube is proposed in the successive jacket tube Successively deform calibration stations.
  • the degree of deformation i.e. the difference between the shape of the casing tube before and after the deformation based on the initial shape of the casing tube is in the same for the individual calibration stations.
  • the jacket tube is different in the individual calibration stations to deform strongly.
  • a different degree of deformation of the Jacket tube in the individual calibration stations leads to a cheaper Strain on the casing pipe, since the casing pipe material can recover between the calibration stations.
  • the individual calibration stations are preferably made from the honeycomb bodies go through one after the other.
  • a manufacturing step is not only to be understood as steps through which the manufacturing progress is continued, but also such Understand steps that favor the manufacturing process as such. So it can be exemplary and useful, the casing tube to be provided with a lubricant on the outside between two calibration stations, about the friction between a locking segment and the casing tube to reduce.
  • the honeycomb body is preferably with a jacket tube in one Calibration station deformed in which the honeycomb body with the jacket tube is arranged in a space delimited by segments. After that becomes at least one annular at least one inclined surface Closing element axially displaced, the surface on one each segment slides in wedge-shaped cross-section and the segments are moved radially to the jacket. Through the radial displacement of the segments deforms the jacket.
  • the closing element is axially in opposite direction shifted causing the segments the casing tube release. Then the honeycomb body with the casing tube be transported away.
  • the deformation of the jacket tube through the closing process does not necessarily have to be in a single closing process respectively. It is suggested to close the segments several times and to open, whereby the jacket tube successively its predetermined shape is awarded.
  • the honeycomb body is to be rotationally symmetrical, then proposed to twist the honeycomb body about its longitudinal axis in such a way that the twist angle is smaller than the arc angle of a segment.
  • the segments exert a force on the jacket tube several times. Hereby even more even plastic deformation is achieved.
  • the honeycomb body passes through several calibration stations, it is from Advantage if the honeycomb body is open before entering at least one a calibration station following calibration station about its longitudinal axis is rotated, the angle of rotation being smaller than the arc angle of a segment.
  • the casing tube of a manufactured with the inventive device The honeycomb body retains its strength properties because of the grain is not destroyed in the material.
  • the device comprises a base plate 17 and a base plate 18.
  • the bottom and base plates 17 and 18 are spaced apart arranged.
  • the respective end of a carrier 19 is with the base plate 17 and the base plate 18 connected.
  • the Segments 5 are essentially radially displaceable. Between Segments 5 and the base plate 18, a slide plate 20 is arranged, on which the segments 5 slide.
  • the slide plate 20 may e.g. B. by a Detachable connection, in particular by a screw connection, with the Base plate 18 may be connected.
  • the segments 5 can in the sliding plate 20 and / or the base plate 18 are guided. You can do this the segments 5 have corresponding projections which are in guide grooves intervention. In any case, it prevents a relatively large sliding surface a tilting of the segments between base plate 18 and segments 5.
  • Each segment 5 has a sliding surface 9 which is wedge-shaped in cross section.
  • the segments 5 are surrounded by an annular closing element 7, which has a conical surface 8.
  • the sliding surface 9 and the surface 8 slide accordingly when the ring is axially displaced arrows V on each other.
  • the annular closing element 7 has a circumferential collar 21 on, which is provided with through holes 22. To high strength to reach the annular closing element 7 are stiffening ribs 23 distributed around the circumference of the annular closing element.
  • Screws 24 extend through the through holes 22 are each connected to a rod 11 which extends through the base plate 18 extend substantially parallel to the longitudinal axis 25.
  • the opposite end of each rod 11 is with a plate 12 connected.
  • the connection can be made by screw connections 24, as shown, respectively.
  • the plate 12 can be guided on the carriers 19.
  • the Plate 12 has a centrally formed threaded bore 26 into which a threaded pin 27 is screwed in.
  • the threaded pin 27 forms one end of a piston rod 28 of a cylinder-piston unit 13. Die Cylinder-piston unit 13 is fixed to the base plate 17.
  • FIG. 2 is a second embodiment of a device for Production of a honeycomb body shown. Same parts of the device have the same reference numerals as in FIG. 1.
  • the device has a frame 30.
  • An annular chamber 31 is formed in the frame 30 and forms the cylinder of a cylinder-piston unit 14.
  • the chamber 31 is closed by means of a closure plate 32.
  • the closure plate 32 is screwed to the frame 30 by means of screws 33.
  • a sealing ring - O-ring - is arranged between the frame 30 and the closure plate 32.
  • a piston 35 is arranged in the chamber 31 and has an annular cross section.
  • a radial shaft sealing ring 36, 37 is arranged between the piston 35 and the wall of the chamber 31.
  • Each rod 11 is by means of a screw 38 connected to the piston 35.
  • Each rod 11 is in one Slide bushing 39 slidably guided.
  • Each slide bush is in a corresponding one Recess 40 arranged in the frame 30.
  • the device has eight segments 5 on.
  • the segments 5 have recesses lying in one plane in which a spring ring 41 or 42 is arranged.
  • a through opening 43 is formed below the segments 5.
  • the through opening 43 has a cross section which is essentially the cross section of the inner contour formed by the segments corresponds. After a honeycomb body plastically through the segments has been deformed and the segments release the honeycomb body again, the honeycomb body can leave the device through the opening 43.
  • the closing element 7 has a conical surface. This surface 8 slides on the sliding surface 9 of the segment 5. The two surfaces 8 and 9 have different angles of inclination with respect to the longitudinal axis 25 on.
  • angles of inclination are chosen so that between the two surfaces 8 and 9 an open angle a arises, which is in a range between 0.5 and 3 °.
  • the pressure area within which the force of the Closing element is introduced to the segments 5 is in FIG. 2 shown in dashed lines.
  • a section of a transfer line 48 is shown schematically in FIG.
  • the transfer line 48 comprises the calibration stations 43, 44, 46 and 47.
  • a processing station 45 is arranged between the calibration stations 44 and 46.
  • the transport direction of the honeycomb body is identified by T.
  • the honeycomb bodies pass through the individual stations, calibration stations and processing stations one after the other.
  • a calibration station comprises at least one device such as. B. is shown in Figure 2.
  • the individual honeycomb bodies successively pass through the calibration stations 43, 44, 46 and 47, each honeycomb body passing through the individual calibration stations being deformed while maintaining its transport direction T.
  • the honeycomb body can be subjected to further processing, processing being understood in the broadest sense. This can also be a quality control of the honeycomb body.
  • FIG. 6 schematically shows a diagram which shows the diameter of a rotationally symmetrical honeycomb body after individual calibration stations K 1 to K 4 .
  • the calibration station K 2 has a significantly greater reduction in the diameter of the jacket tube from D 1 to D 2 compared to the other calibration stations K 1 , K 3 or K 4 .
  • the representation of Figure 6 is schematic in nature. How large the reduction of the jacket tube should take place within the individual calibration stations also depends on the honeycomb body and the purpose for which it is to be used.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Exhaust Gas After Treatment (AREA)
  • Catalysts (AREA)

Description

Die Erfindung bezieht sich auf ein Verfahren und eine Vorrichtung zur Herstellung eines Wabenkörpers, insbesondere zur Reinigung von Abgasen von Brennkraftmaschinen, mit einem in einem Mantelrohr oder Gehäuse angeordneten Katalysator-Trägerkörper, der eine Vielzahl von einem Abgas durchströmbare Kanäle aufweist.The invention relates to a method and an apparatus for Production of a honeycomb body, in particular for cleaning exhaust gases of internal combustion engines, with one in a casing tube or Housing arranged catalyst carrier body, which a variety of an exhaust gas can flow through.

Es sind Vorrichtungen zur Abgasreinigung bekannt, die einen metallischen Katalysator-Trägerkörper aufweisen. Der metallische Katalysator-Trägerkörper wird durch Wickeln oder Verschlingen von Blechlagen hergestellt, wobei wenigstens ein Teil der Blechlagen strukturiert ist. Solche Katalysator-Trägerkörper sind beispielsweise in der EP 0 245 738 beschrieben.Devices for exhaust gas purification are known which have a metallic Have catalyst support body. The metallic catalyst carrier body is achieved by winding or engulfing sheet metal layers produced, wherein at least a part of the sheet metal layers is structured. Such catalyst carrier bodies are, for example, in EP 0 245 738 described.

Die Katalysator-Trägerkörper werden in einem Mantelrohr oder Gehäuse angeordnet. Die einzelnen Blechlagen werden untereinander und mit dem Mantelrohr z. B. durch Löten, Sintern oder Schweißen verbunden.The catalyst carrier body are in a jacket tube or housing arranged. The individual sheet layers are one below the other and with the Jacket tube z. B. connected by soldering, sintering or welding.

Die Vorrichtung wird in einem Abgassystem integriert. Da die beiden Enden der Vorrichtung mit jeweils einem Rohr des Abgassystems verbunden werden müssen, wird die Vorrichtung auf der Abgaseintrittsseite mit einem Diffusor und auf der Abgasaustrittsseite mit einem Reduzierstück verbunden. Der Diffusor hat die Aufgabe, den Strömungsquerschnitt für das Abgas von dem Querschnitt des Rohres auf den Querschnitt der Vorrichtung zu erweitern und das Reduzierstück den Strömungsquerschnitt auf der Austrittsseite der Vorrichtung auf den Querschnitt des sich anschließenden Rohres zu reduzieren. Die Verbindung des Diffusors und des Reduzierstückes mit der Vorrichtung erfolgt durch Schweißen. Hierzu ist es notwendig, daß die Abmessungen des Rohres auf der Gaseintritts- und der Gasaustrittsseite sowie die Kontur des Mantelrohres innerhalb bestimmter Toleranzgrenzen liegen. Das Mantelrohr steht meist ca. 5 bis 10 mm an beiden Stirnseiten des Katalysator-Trägerkörpers über. Um die zum Anschluß an den Diffursor bzw. das Reduzierstück vorgegebene Geometrie und Abmessungen des Mantelrohres zu erreichen, wird das Mantelrohr vor und/oder nach dem Einsetzen des Katalysator-Trägerkörpers von innen kalibriert. Die Kalibrierung erfolgt bisher im allgemeinen in der Art und Weise, daß ein Werkzeug, welches mehrere Segmente aufweist, in das Mantelrohr eingeführt und die einzelnen Segmente radial nach außen gespreizt werden. Die Spreizung der Segmente erfolgt über die Fließgrenze des Mantelrohrwerkstoffes hinaus, so daß in diesem Bereich das Mantelrohr spannungsfrei ist. Da die Segmente des Werkzeuges radial nach außen gespreizt werden, kann eine exakt vorgegebene Kontur nicht erreicht werden.The device is integrated in an exhaust system. Since the two Ends of the device each connected to a pipe of the exhaust system the device will be on the exhaust gas inlet side with a diffuser and on the exhaust side with a reducer connected. The task of the diffuser is the flow cross-section for the exhaust gas from the cross section of the pipe to the cross section of the Device to expand and the reducer the flow cross section on the exit side of the device on the cross section of the subsequent pipe to reduce. The connection of the diffuser and the reducer with the device is made by welding. For this it is necessary that the dimensions of the pipe on the gas inlet and the gas outlet side as well as the contour of the casing tube inside certain tolerance limits. The jacket tube is usually about 5 to 10 mm on both ends of the catalyst carrier body. To the specified for connection to the diffuser or the reducer Achieving the geometry and dimensions of the casing tube will be Jacket tube before and / or after inserting the catalyst carrier body calibrated from the inside. So far, calibration has generally been carried out in the way that a tool that has multiple segments has, inserted into the jacket tube and the individual segments radially be spread outwards. The segments are spread over the yield point of the jacket pipe material, so that in this Area the casing tube is free of tension. Because the segments of the tool can be spread radially outwards, a precisely specified one Contour cannot be reached.

Durch die US 5,096,111 ist eine Vorrichtung zur Herstellung eines Wabenkörpers mit einem Mantelrohr bekannt, die mehrere radial verschiebliche Segmente umfaßt, durch die das Mantelrohr des Wabenkörpers verformbar ist. Die einzelnen Segmente sind mit ihrem einen Ende mit einem Träger verbunden, der mit einer Kolbenstange einer Zylinder-Kolben-Einheit verbunden ist. Der Träger mit den Segmenten ist axial in einem zylindrischen Körper und aus diesem heraus verschiebbar. Hierzu ist die Zylinder-Kolben-Einheit mit dem zylinderförmigen Körper verbunden. Im Eintrittsbereich des zylinderförmigen Körpers ist ein konischer Abschnitt ausgebildet, der sich von der Eintrittsseite her in axialer Richtung verjüngt.US 5,096,111 discloses a device for producing a Honeycomb body with a casing tube known, the several radially displaceable Includes segments through which the tubular casing of the honeycomb body is deformable. The individual segments are at one end connected to a carrier connected to a piston rod of a cylinder-piston unit connected is. The carrier with the segments is axially in a cylindrical body and slidable out of it. For this the cylinder-piston unit is connected to the cylindrical body. In the entry area of the cylindrical body is a conical one Section formed, which is from the entry side in the axial Direction tapered.

Zur Verformung des Mantelrohres umgreift eine Vielzahl von Segmenten das Mantelrohr des Wabenkörpers. Anschließend wird der Wabenkörper mittels der Zylinder-Kolben-Einheit in den zylinderförmigen Körper hineingezogen. Beim Hereinziehen des Wabenkörpers wird dieser in dem konischen Abschnitt sukzessive verformt. Nach der erfolgten Verformung wird der Wabenkörper mit den Segmenten durch die Zylinder-Kolben-Einheit aus dem zylinderförmigen Körper heraus gebracht. Während der axialen Verschiebung der Segmente gleiten diese an der Innenmantelfläche des zylinderförmigen Körpers entlang.A large number of segments encompass the deformation of the casing tube the casing tube of the honeycomb body. Then the honeycomb body by means of the cylinder-piston unit in the cylindrical body drawn in. When pulling in the honeycomb body, this is in the conical section gradually deformed. After the deformation the honeycomb body with the segments through the cylinder-piston unit brought out of the cylindrical body. During the Axial displacement of the segments slide them on the inner surface along the cylindrical body.

Durch die GB 2 020 190 A ist es bekannt, zur Verformung des Mantelrohres eines Wabenkörpers eine Vorrichtung zu verwenden, die mehrere radial bewegliche Segmente aufweist.From GB 2 020 190 A it is known for the deformation of the casing tube a honeycomb body to use a device that several has radially movable segments.

Es sind ferner Vorrichtungen zur Abgasreinigung bekannt, bei denen der Katalysator-Trägerkörper aus einem keramischen Werkstoff besteht. Solche Katalysator-Trägerkörper werden in einem zweiteiligen Gehäuse angeordnet. Das G 87 01 980.9 U1 beschreibt ein solches Gehäuse zur Aufnahme eines monolithischen Keramikkörpers.Devices for exhaust gas purification are also known, in which the Catalyst carrier body consists of a ceramic material. Such Catalyst carrier bodies are arranged in a two-part housing. The G 87 01 980.9 U1 describes such a housing for mounting of a monolithic ceramic body.

Die Halbschalen des Gehäuses werden aus einem Blech durch Tiefziehen hergestellt. Zur Lagerung des keramischen Katalysator-Trägerkörpers wird zwischen der Außenseite des Trägerkörpers und dem Gehäuse eine Ummantelung für den Keramikkörper vorgesehen.The half shells of the housing are made from sheet metal by deep drawing produced. For the storage of the ceramic catalyst carrier body between the outside of the support body and the housing Sheath provided for the ceramic body.

Die beiden Gehäuseschalen werden dann zusammengepreßt und an ihren Berührungsflächen gasdicht verschweißt. Entsprechende Herstellungsverfahren für eine Vorrichtung zur Abgasreinigung mit metallischen Katalysator-Trägerkörpern sind durch die DE 28 56 030 C2 und die EP 0117 602 B1 bekannt.The two housing shells are then pressed together and on their Contact surfaces welded gas-tight. Corresponding manufacturing processes for a device for exhaust gas purification with metallic catalyst carrier bodies are by DE 28 56 030 C2 and EP 0117 602 B1 known.

Die Gehäuseteile können mit hoher Genauigkeit gefertigt werden. Demgegenüber lassen sich die keramischen Katalysator-Trägerkörper nicht exakt genug herstellen. Es ist daher notwendig, das Gehäuse so zu dimensionieren, daß auch keramische Katalysator-Trägerkörper mit Übermaß oder leichten Verformungen in das Gehäuse integriert werden können. Um zu verhindern, daß zwischen dem Katalysator-Trägerkörper und dem Gehäuse ein Spalt entsteht, durch den das Abgas ungereinigt hindurchtritt, wird eine Zwischenschicht, insbesondere eine sogenannte Quellmatte eingelegt. Auch andere Zwischenschichten mit Drahtgeflechten u. ä. sind bekannt. Diese Schichten können auch mit einem Katalysator beschichtet werden.The housing parts can be manufactured with high accuracy. In contrast the ceramic catalyst carrier body can not produce exactly enough. It is therefore necessary to close the case like this dimension that even ceramic catalyst carrier body with oversize or slight deformations can be integrated into the housing can. To prevent between the catalyst carrier body and the housing creates a gap through which the exhaust gas is not cleaned passes through, an intermediate layer, in particular a so-called Swell mat inserted. Other intermediate layers with wire mesh u. Ä. are known. These layers can also be made with a catalyst be coated.

Die Herstellung einer Vorrichtung zur Abgasreinigung mit einem keramischen Katalysator-Trägerkörper ist daher relativ aufwendig.The production of a device for exhaust gas cleaning with a ceramic The catalyst carrier body is therefore relatively complex.

Ziel der vorliegenden Erfindung ist es, eine Vorrichtung zur Herstellung eines Wabenkörpers anzugeben, die konstruktiv einfach ausgebildet ist und rationell eine gleichmäßige und schonende Verformung des Mantelrohres bewirkt. Ein weiteres Ziel der vorliegenden Erfindung ist es, ein Verfahren zum Herstellen eines Wabenkörpers anzugeben, welches die Herstellung eines Wabenkörpers vereinfacht und höhere Taktzeiten bei der Herstellung des Wabenkörpers erlaubt.The aim of the present invention is to produce a device specify a honeycomb body that is structurally simple and rationally a uniform and gentle deformation of the casing tube causes. Another object of the present invention is to provide a Specify method for manufacturing a honeycomb body, which the Manufacture of a honeycomb body is simplified and longer cycle times the manufacture of the honeycomb body allowed.

Diese Aufgabe wird durch eine Vorrichtung mit dem Merkmal des Anspruches 1 und durch ein Verfahren mit den Merkmalen des Anspruches 15 gelöst. Vorteilhafte Weiterbildungen sind Gegenstand der Unteransprüche.This object is achieved by a device with the feature of Claim 1 and by a method with the features of the claim 15 solved. Advantageous further developments are the subject of Subclaims.

Die erfindungsgemäße Vorrichtung zur Herstellung eines Wabenkörpers mit einem Mantelrohr, insbesondere eines Katalysator-Trägerkörpers für Verbrennungskraftmaschinen, zeichnet sich dadurch aus, daß die Segmente jeweils eine im Querschnitt keilförmige Gleitfläche aufweisen. Die Segmente sind umgeben von einem axial verschieblichen, ringförmigen Schließelement, das wenigstens eine schräg ausgebildete Fläche aufweist. Die schräg ausgebildete Fläche des Schließelementes gleitet bei einer axialen Verschiebung des Schließelementes, auf der keilförmig ausgebildeten Gleitfläche eines jeden Segmentes, wodurch die axiale Verschiebung des Ringes eine radiale Verschiebung der Segmente zum Mantelrohr bewirkt. Die gleichzeitige radiale Bewegung der Segmente hat zur Folge, daß alle Segmente synchron auf das Mantelrohr eine Kraft ausüben, durch die das Mantelrohr plastisch verformt wird. Für die axiale Verschiebung des Schließelementes ist eine Betätigungseinrichtung vorgesehen, die mit dem Schließelement verbunden ist. Die von dem Schließelement auf die Segmente übertragene Kraft kann durch den Winkel der geneigten Flächen entsprechend eingestellt werden.The device according to the invention for producing a honeycomb body with a jacket tube, in particular a catalyst carrier body for Internal combustion engines are characterized in that the segments each have a wedge-shaped sliding surface in cross section. The segments are surrounded by an axially displaceable, ring-shaped Closing element which has at least one inclined surface. The inclined surface of the closing element slides at one axial displacement of the closing element, on the wedge-shaped Sliding surface of each segment, causing the axial displacement of the ring a radial displacement of the segments to the casing tube causes. The simultaneous radial movement of the segments has the consequence that all segments exert a force synchronously on the casing tube, through which the jacket tube is plastically deformed. For axial displacement an actuating device of the closing element is provided, which is connected to the closing element. That of the closing element force transmitted to the segments can be determined by the angle of the inclined Areas can be set accordingly.

Die Neigung der Gleitfläche eines jeden Segmentes und die an der Gleitfläche angreifende Schrägfläche des Schließelementes muß nicht für jedes Segment gleich sein. Entsprechend dem Einsatzbereich der Vorrichtung und der durch die Vorrichtung erzeugte Deformation können die Neigungsflächen unterschiedlich ausgebildet sein, wodurch auf das Mantelrohr in Umfangsrichtung betrachtet unterschiedliche Kräfte einwirken können. The slope of the sliding surface of each segment and that on the Sloping surface attacking the sliding surface of the closing element does not have to every segment be the same. According to the area of application of the device and the deformation generated by the device can Inclination surfaces can be designed differently, which means that the casing tube viewed in the circumferential direction, different forces act can.

Hierdurch kann eine gleichmäßige Beanspruchung des Wabenkörpers erzielt werden. Dies ist insbesondere bei Wabenkörpern aus keramischen Werkstoffen oder bei extrudierten metallischen Wabenkörpern von Interesse, da hierdurch eine gleichmäßige Druckbelastung eingestellt werden kann, ohne daß Zug- oder Schwerkräfte auftreten, die den Körper zerstören würden.As a result, a uniform load on the honeycomb body can be achieved. This is particularly the case with ceramic honeycomb bodies Materials or in the case of extruded metallic honeycomb bodies of interest, because this will set an even pressure load can occur without traction or gravity affecting the body would destroy.

Die Segmente können das Mantelrohr unmittelbar verformen. Hierbei stellen die Segmente zugleich Werkzeugsegmente dar.The segments can immediately deform the jacket tube. Here the segments also represent tool segments.

Gemäß einem weiteren vorteilhaften Gedanken wird vorgeschlagen, innere Werkzeugsegmente mit den Segmenten lösbar zu verbinden, z. B. durch Einhängen. Durch diese Weiterbildung wird ein breiter Einsatzbereich der Vorrichtung erreicht. Durch einen einfachen Austausch der inneren Werkzeugsegmente können unterschiedliche Querschnitte eines Mantelrohres durch plastische Deformation erzeugt werden. Die Anzahl der Werkzeugsegmente muß nicht zwingend der Anzahl der Segmente entsprechen. Von Vorteil ist es jedoch, wenn die Anzahl der Werkzeugsegmente gleich der Anzahl der Segmente ist.According to a further advantageous idea, it is suggested that inner To releasably connect tool segments with the segments, e.g. B. by Hang up. This further training will make the Device reached. By simply exchanging the inner ones Tool segments can have different cross sections of a casing tube generated by plastic deformation. The number of tool segments does not necessarily have to correspond to the number of segments. However, it is advantageous if the number of tool segments is equal to the number of segments.

Vorzugsweise steht die schräge Fläche des Schließelementes nur teilweise mit der Gleitfläche in Kontakt, so daß die beiden Flächen zueinander einen freien Winkel bilden. Dieser Winkel beläuft sich vorzugsweise auf 0,5 bis 3°. Hierdurch wird sichergestellt, daß eine Klemmung des Schließelementes mit den Segmenten nicht eintritt.Preferably, the inclined surface of the closing element is only partially in contact with the sliding surface so that the two surfaces face each other form a free angle. This angle is preferably 0.5 to 3 °. This ensures that the locking element is clamped does not occur with the segments.

Vorteilhafterweise sind die Segmente gegen eine Federkraft radial einwärts verschieblich angeordnet. Dies hat den Vorteil, daß nach einer erfolgten plastischen Deformation des Mantelrohres und einer axialen Verschiebung des Schließelementes in eine Position, in der die Gleitfläche und die schräge Fläche nicht mehr in Kontakt stehen, die Segmente sich selbsttätig radial auswärts bewegen, wodurch diese den Wabenkörper freigeben.The segments are advantageously radially inward against a spring force slidably arranged. This has the advantage that after a plastic deformation of the jacket tube and an axial Movement of the closing element into a position in which the sliding surface and the sloping surface is no longer in contact, the segments automatically move radially outward, causing this the honeycomb body release.

Vorzugsweise ist wenigstens ein Federelement vorgesehen, das mit jedem Segment verbunden ist. Bei dem Federelement handelt es sich vorteilhafterweise um einen Federring, der in einer auf der der Gleitfläche gegenüberliegenden Fläche eines jeden Sektors ausgebildeten Nut angeordnet ist.Preferably, at least one spring element is provided, which with each Segment is connected. The spring element is advantageously around a spring washer, which is in a on the opposite of the sliding surface Surface of each sector formed groove is.

Das Federelement wird dann auf Druck belastet. Sollen die Segmente gleichzeitig Werkzeugteile sein, die das Mantelrohr unmittelbar verformen, so ist es zweckmäßig, die Nuten abzudecken oder das Federelement an der Außenfläche der Segmente anzuordnen, wodurch über die axiale Erstreckung der Segmente keine Unstetigkeiten in der Fläche des Segmentes, welche zur Anlage an das Mantelrohr gelangt, auftreten.The spring element is then loaded under pressure. Should the segments at the same time be tool parts that directly deform the jacket tube, so it is useful to cover the grooves or the spring element to arrange the outer surface of the segments, whereby the axial Extension of the segments no discontinuities in the area of the segment, which comes to rest on the casing pipe occur.

Zur Betätigung des Schließelementes ist eine Betätigungseinrichtung vorgesehen, die wenigstens zwei, vorzugsweise vier, Stangen, eine Platte und eine Zylinder-Kolben-Einheit umfaßt. Die Kolbenstange der Zylinder-Kolben-Einheit ist mit der Platte verbunden. Das eine Ende einer jeden Stange ist mit der Platte und das andere Ende einer jeden Stange mit dem Schließelement verbunden. Die Zylinder-Kolben-Einheit überträgt die axiale Bewegung über die Platte und die Stangen zu dem Schließelement. Diese Ausbildung hat den Vorteil, daß nur eine Zylinder-Kolben-Einheit zur Krafterzeugung eingesetzt werden muß.An actuating device is used to actuate the closing element provided the at least two, preferably four, rods, a plate and comprises a cylinder-piston unit. The piston rod of the cylinder-piston unit is connected to the plate. One end of everyone Rod is with the plate and the other end of each rod is with connected to the closing element. The cylinder-piston unit transmits the axial movement over the plate and the rods to the closing element. This training has the advantage that only one cylinder-piston unit must be used to generate power.

Zweckmäßigerweise ist die Platte gleitend geführt, wodurch eine eventuelle Schiefstellung des Schließelementes verhindert wird. The plate is expediently guided so that a possible Misalignment of the closing element is prevented.

Vorzugsweise sind die Segmente auf einer Grundplatte angeordnet. Unterhalb der Grundplatte ist eine Bodenplatte vorgesehen. Zwischen der Grund- und der Bodenplatte sind Träger angeordnet, wobei die Grundplatte und die Bodenplatte sowie die Träger ein Gestell der Vorrichtung bilden. Auf der Bodenplatte ist die Zylinder-Kolben-Einheit angeordnet. Die an dem Schließelement angreifenden Stangen erstrecken sich durch in der Grundplatte ausgebildeten Bohrungen hindurch. Diese Durchgangsbohrungen können gleichzeitig als Führungen für die Stangen dienen. Gegebenenfalls bilden die Träger Führungen für die Platte, wodurch die Träger eine Doppelfunktion haben und auf zusätzliche Führungen der Platte verzichtet werden kann.The segments are preferably arranged on a base plate. A base plate is provided below the base plate. Between the Base and the base plate are arranged carriers, the base plate and the base plate and the carrier a frame of the device form. The cylinder-piston unit is arranged on the base plate. The bars engaging the closing element extend through bores formed in the base plate. These through holes can also serve as guides for the bars. Optionally, the carrier form guides for the plate, which the Bearers have a dual function and additional guides of the Plate can be dispensed with.

Vorzugsweise ist in der Grundplatte koaxial zu der durch die Segmente bildenden Aufnahme für den Wabenkörper eine Bohrung vorgesehen, durch welche ein Stempel einer Auswerfeinrichtung in den durch die Segmente begrenzenden Raum einbringbar und entfernbar ist. Dies hat den Vorteil, daß die Wabenkörper aus der Vorrichtung in einer einfachen Art und Weise entfernt werden können. Die Auswurfeinrichtung ist vorzugsweise eine pneumatisch oder hydraulisch betätigbare Zylinder-Kolben-Einheit.Preferably, the base plate is coaxial with that through the segments a hole for the honeycomb body is provided, through which a stamp of an ejector in the by the Segments delimiting space can be introduced and removed. this has the advantage that the honeycomb body from the device in a simple Way can be removed. The ejection device is preferably a pneumatically or hydraulically operated cylinder-piston unit.

Die Auswurfeinrichtung kann auch ein um eine Achse verschwenkbarer Hebel sein, dessen erster Arm mit einer Stange oder der Platte gekoppelt ist und der zweite Arm mit dem Stempel verbunden ist.The ejection device can also be pivotable about an axis Be lever, the first arm of which is coupled to a rod or plate and the second arm is connected to the stamp.

Gemäß einem weiteren erfinderischen Gedanken wird vorgeschlagen, die Vorrichtung mit einem Gestell auszubilden, in dem eine ringförmige Kammer ausgebildet ist. In der ringförmigen Kammer ist ein Kolben angeordnet, der mit Stangen verbunden ist, die an dem Verschlußelement angreifen. Die Kammer ist mit einem Fluid, das über Zuleitungen aus einem Durckspeicher geliefert wird, beaufschlagbar, wodurch die relative Lage des Kolbens veränderbar ist. Der Vorteil dieser Ausbildung kann darin gesehen werden, daß der Kraftfluß besonders günstig ist. Die Segmente sind dabei auf dem Gestell angeordnet, so daß das Gestell durch die axiale Komponente der einwirkenden Kraft auf Druck belastet wird. Ein weiterer Vorteil ist die Integration der Betätigungseinrichtung in das Gestell, wodurch eine ausgesprochen kompakte Bauweise erzielt wird.According to a further inventive idea, the Training device with a frame in which an annular Chamber is formed. There is a piston in the annular chamber arranged, which is connected to rods connected to the closure element attack. The chamber is filled with a fluid that is supplied via lines a pressure storage is supplied, acted upon, whereby the relative The position of the piston is changeable. The advantage of this training can be seen in the fact that the power flow is particularly favorable. The Segments are arranged on the frame, so that the frame stressed by the axial component of the acting force on pressure becomes. Another advantage is the integration of the actuator into the frame, resulting in a very compact design becomes.

Vorzugsweise ist zur Festlegung der axialen Position eines Wabenkörpers ein Anschlag vorgesehen. Der Anschlag ist vorzugsweise in Form von Nasen ausgebildet, die an wenigstens zwei Segmenten vorgesehen sind.It is preferable to determine the axial position of a honeycomb body a stop is provided. The stop is preferably in the form of Lugs formed, which are provided on at least two segments.

Vorteilhafterweise ist die Vorrichtung so ausgebildet, daß unterhalb der Segmente eine Durchtrittsöffnung vorgesehen ist, durch die ein Wabenkörper nach erfolgter plastischer Verformung aus dem Verformungsbereich entnehmbar ist.Advantageously, the device is designed so that below the Segments a passage opening is provided through which a honeycomb body after plastic deformation from the deformation area is removable.

Durch die erfindungsgemäße Vorrichtung ist es nun möglich, wenigstens einen Teilbereich, vorzugsweise Endbereich des Mantelrohres durch radial verschiebliche Segmente allseitig plastisch von außen nach innen zu einer Außenkontur vorgegebener Abmessungen zu verformen. Durch diese Verfahrensweise wird die Herstellung des Wabenkörpers vereinfacht, da nunmehr die die plastische Verformung bewirkenden Segmente nicht von innen an dem schmalen verbleibenden Überstand des Mantelrohres angreifen, sondern von außen auf einen größeren Endbereich einwirken können. Der vorstehend genannte Überstand des Mantelrohres vor und/oder hinter den Katalysator-Trägerkörper kann auf ein Minimum reduziert werden. Der Überstand kann dann so bemessen werden, daß nur noch die für eine Schweißverbindung des Mantelrohres mit einem Diffusor bzw. einem Reduzierstück notwendige Fläche zur Verfügung gestellt wird. Alle hier beschriebenen Vorgänge und Vorrichtungen gelten gleichermaßen für runde, elliptische, ovale und andere Querschnittsformen, obwohl der Hauptanwendungsfall derzeit bei runden Querschnittsformen liegt.With the device according to the invention it is now possible, at least a partial area, preferably end area of the casing tube by radial movable segments plastically on all sides from the outside inwards into one Deform the outer contour of specified dimensions. By doing this The production of the honeycomb body is simplified since now the segments causing the plastic deformation are not of inside on the narrow remaining projection of the casing tube attack, but act on a larger end area from the outside can. The above-mentioned protrusion of the casing tube before and / or behind the catalyst carrier body can be reduced to a minimum will. The supernatant can then be measured so that only nor that for a welded connection of the jacket tube with a diffuser or a necessary reducer area becomes. All processes and devices described here apply equally for round, elliptical, oval and other cross-sectional shapes, although the main use case is currently with round cross-sectional shapes lies.

Wird der Wabenkörper nur an einem Endbereich des Mantelrohres plastisch verformt, so ist es für die plastische Verformung des zweiten Endbereichs notwendig, eine zweite Vorrichtung zur Durchführung des Verfahrens vorzusehen oder das Mantelrohr um seine Querachse um 180° zu drehen. Beide Lösungen liefern nicht immer ein befriedigendes Ergebnis. Es wird daher vorgeschlagen, die plastische Verformung durch Segmente vorzunehmen, die an beiden Endbereichen des Mantelrohres angreifen.The honeycomb body becomes plastic only at one end region of the casing tube deformed, so it is for the plastic deformation of the second End range necessary, a second device for performing the Provide procedure or the jacket tube about its transverse axis by 180 ° to turn. Both solutions do not always give a satisfactory result. It is therefore proposed the plastic deformation by segments make that at both end regions of the casing tube attack.

Das gesamte Mantelrohr kann durch die Segmente plastisch verformt werden. Das Mantelrohr weist dabei zunächst eine Geometrie auf, die nach einer plastischen Verformung zu der gewünschten Geometrie der Vorrichtung führt. Hierbei ist nicht zwingend, daß der Katalysator-Trägerkörper vor dem Verformen bereits fest mit dem Mantelrohr verbunden ist. Nach diesem erfindungsgemäßen Gedanken können auch Keramikkörper, die in ihrem Querschnitt rund, elliptisch oder oval (Race-Track-Form) sind, in einem Mantelrohr mit als Gehäuse befestigt werden. Durch plastische Verformung des Mantelrohres, wobei die Segmente eine entsprechende Kontur aufweisen, kann ein einteiliges Gehäuse für den Keramikkörper hergestellt werden, ohne daß der Körper zerstört wird, da der Körper auf Druck belastet wird. Gegenüber einem Gehäuse aus Halbschalen kann eine allseitig gleichmäßige Einspannung des Wabenkörpers erreicht werden, wodurch ein Bruch der Keramikwände selbst bei großen Einspannkräften vermieden wird. Hierdurch wird die aufwendige Herstellung eines Wabenkörpers mit einem Mantelrohr sehr vereinfacht. Die Segmente können zur Klemmung des Mantelrohres an dem Katalysator-Trägerkörper mit entsprechenden Erhebungen oder Ausnehmungen ausgebildet sein. Sieht man an den Segmenten Ausnehmungen vor, so führen diese zu Außensicken und dadurch zu einer höheren Steifigkeit des Mantelrohres, was von besonderem Vorteil ist, da keine oder nur sehr geringe Kräfte auf den Körper einwirken, die aus einer Torsion (Verwindung) des Mantelrohres herrühren. Man kann auch das Mantelrohr in der Vorrichtung noch stauchen, um besondere Formen zu erzeugen.The entire casing tube can be plastically deformed by the segments will. The jacket tube initially has a geometry that after plastic deformation to the desired geometry of the Device leads. It is not imperative here that the catalyst carrier body already firmly connected to the casing tube before the deformation is. According to this inventive idea, ceramic bodies, which are round, elliptical or oval in cross-section (race track shape) are attached in a casing tube with as a housing. By plastic deformation of the casing tube, the segments being one have the appropriate contour, a one-piece housing for the Ceramic body can be produced without the body being destroyed because the body is under pressure. Opposite a housing Half-shells can clamp the honeycomb body evenly on all sides can be achieved, causing a break in the ceramic walls themselves large clamping forces is avoided. This makes the elaborate Production of a honeycomb body with a jacket tube is very simplified. The segments can be used to clamp the jacket tube on the catalyst carrier body with corresponding elevations or recesses be trained. If you provide recesses in the segments, so these lead to external beads and thus to a higher rigidity of the casing tube, which is of particular advantage since none or only very low forces act on the body from torsion (Torsion) of the casing pipe. You can also use the jacket pipe compress in the device to create special shapes.

Mit der erfindungsgemäßen Vorrichtung ist es nunmehr möglich, auch keramische Körper in einem einstückigen Mantelrohr anzuordnen, ohne daß durch die plastische Verformung des Mantelrohres der keramische Wabenkörper zerstört wird.With the device according to the invention it is now possible, too arrange ceramic body in a one-piece jacket tube without that by the plastic deformation of the casing tube, the ceramic Honeycomb body is destroyed.

Das erfindungsgemäße Verfahren zum Herstellen eines Wabenkörpers mit einem Mantelrohr zeichnet sich dadurch aus, daß der Wabenkörper unter Beibehaltung seiner Transportrichtung wenigstens eine Kalibrierstation durchläuft, in der das Mantelrohr des Wabenkörpers verformt wird. Durch diese Ausgestaltung des Verfahrens wird die Möglichkeit angegeben die Taktzeit erheblich zu reduzieren. Es ist nunmehr nicht mehr notwendig, wie dies aus dem Stand der Technik bekannt ist, den Wabenkörper zunächst in eine Kalibrierstation einzubringen und nach erfolgter Kalibrierung rückwärts wieder aus der Kalibrierstation herauszubefördern. Durch die fortlaufende Bearbeitung des Wabenkörpers reduziert sich auch der für die Herstellung des Wabenkörpers notwendige apparative Aufbau, da keine Handhabungsgeräte mehr notwendig sind, die einen Wabenkörper in eine Kalibrierstation einbringen und aus dieser wieder herausbringen. The method according to the invention for producing a honeycomb body with A jacket tube is characterized in that the honeycomb body under Maintaining its transport direction at least one calibration station passes through, in which the casing tube of the honeycomb body is deformed. The possibility is indicated by this embodiment of the method to reduce the cycle time considerably. It is no longer necessary, as is known from the prior art, the honeycomb body first of all to be brought into a calibration station and afterwards To convey the calibration backwards out of the calibration station. The continuous processing of the honeycomb body also reduces the apparatus structure required for the production of the honeycomb body, since handling devices are no longer necessary that have a honeycomb body Place in a calibration station and bring it out again.

Bevorzugt wird ein Verfahren, bei dem der Wabenkörper nacheinander mehrere Kalibrierstationen durchläuft. Vorzugsweise wird in den einzelnen Kalibrierstationen nur ein vorbestimmter Axialabschnitt des Mantelrohres verformt. Der Durchlauf des Wabenkörpers durch einzelne Kalibrierstationen, in denen nur vorbestimmte Axialabschnitte des Mantelrohres verformt werden haben den Vorteil, daß die Werkzeuge, mit denen die Verformung durchgeführt wird, einfacher gestaltet werden können. Die Verformung des Mantelrohres kann relativ groß sein. Um den Verschleiß der Werkzeuge zu minimieren sowie zur schonenden Bearbeitung des Mantelrohres wird vorgeschlagen das Mantelrohr in den aufeinanderfolgenden Kalibrierstationen sukzessive zu verformen. Der Verformungsgrad, d.h. der Untschied zwischen der Gestalt des Mantelrohres vor und nach der Verformung bezogen auf die Ausgangsgestalt des Mantelrohres ist in den einzelnen Kalibrierstationen gleich. Gemäß einem weiteren vorteilhaften Gedanken wird jedoch vorgeschlagen bei der Herstellung des Wabenkörpers in den einzelnen Kalibrierstationen das Mantelrohr unterschiedlich stark zu verformen. Eine unterschiedlich starke Verformung des Mantelrohres in den einzelnen Kalibrierstationen führt zu einer günstigeren Beanspruchung des Mantelrohres, da sich der Mantelrohrwerkstoff zwischen den Kalibrierstationen erholen kann.A method is preferred in which the honeycomb body is in succession goes through several calibration stations. Preferably in each Calibration stations only a predetermined axial section of the casing tube deformed. The passage of the honeycomb through individual calibration stations, in which only predetermined axial sections of the casing tube have the advantage that the tools with which the Deformation is carried out, can be made easier. The Deformation of the casing tube can be relatively large. To wear to minimize the tools and for gentle processing of the Jacket tube is proposed in the successive jacket tube Successively deform calibration stations. The degree of deformation, i.e. the difference between the shape of the casing tube before and after the deformation based on the initial shape of the casing tube is in the same for the individual calibration stations. According to another advantageous Thoughts are suggested in the manufacture of the honeycomb body the jacket tube is different in the individual calibration stations to deform strongly. A different degree of deformation of the Jacket tube in the individual calibration stations leads to a cheaper Strain on the casing pipe, since the casing pipe material can recover between the calibration stations.

Die einzelnen Kalibrierstationen werden vorzugsweise von den Wabenkörpern unmittelbar nacheinander durchlaufen.The individual calibration stations are preferably made from the honeycomb bodies go through one after the other.

Gemäß einem weiteren vorteilhaften Gedanken wird ein Verfahren vorgeschlagen, bei dem der Wabenkörper wenigstens nach einer Kalibrierstation mindestens einem weiteren Herstellungsschritt unterzogen wird. Unter einem Herstellungsschritt sind nicht nur Schritte zu verstehen, durch die der Herstellungsfortschritt fortgesetzt wird, sondern auch solche Schritte zu verstehen, die den Herstellungsvorgang als solchen begünstigen. So kann es beispielhaft und zweckmäßig sein, das Mantelrohr zwischen zwei Kalibrierstationen außen mit einem Gleitmittel zu versehen, um die Reibung zwischen einem Schließsegment und dem Mantelrohr zu reduzieren.According to a further advantageous idea, a method proposed, in which the honeycomb body at least after a calibration station is subjected to at least one further production step. A manufacturing step is not only to be understood as steps through which the manufacturing progress is continued, but also such Understand steps that favor the manufacturing process as such. So it can be exemplary and useful, the casing tube to be provided with a lubricant on the outside between two calibration stations, about the friction between a locking segment and the casing tube to reduce.

Vorzugsweise wird der Wabenkörper mit einem Mantelrohr in einer Kalibrierstation verformt, in der der Wabenkörper mit dem Mantelrohr in einem durch Segmente begrenzten Raum angeordnet wird. Danach wird wenigstens ein ringförmiges mindestens eine schräge Fläche aufweisendes Schließelement axial verschoben, wobei die Fläche auf einer an jedem Segment im Querschnitt keilförmig ausgebildeten Gleitfläche gleitet und die Segmente radial zum Mantel verschoben werden. Durch die radiale Verschiebung der Segmente wird der Mantel verformt.The honeycomb body is preferably with a jacket tube in one Calibration station deformed in which the honeycomb body with the jacket tube is arranged in a space delimited by segments. After that becomes at least one annular at least one inclined surface Closing element axially displaced, the surface on one each segment slides in wedge-shaped cross-section and the segments are moved radially to the jacket. Through the radial displacement of the segments deforms the jacket.

Nach dem Verformen des Mantels wird das Schließelement axial in entgegengesetzter Richtung verschoben wodurch die Segmente das Mantelrohr freigeben. Anschließend kann der Wabenkörper mit dem Mantelrohr wegtransportiert werden. Die Verformung des Mantelrohres durch den Schließvorgang muß nicht zwingend in einem einzigen Schließvorgang erfolgen. Es wird vorgeschlagen die Segmente mehrmals zu schließen und zu öffnen, wodurch dem Mantelrohr sukzessive seine vorgegebene Gestalt verliehen wird.After the shell has been deformed, the closing element is axially in opposite direction shifted causing the segments the casing tube release. Then the honeycomb body with the casing tube be transported away. The deformation of the jacket tube through the closing process does not necessarily have to be in a single closing process respectively. It is suggested to close the segments several times and to open, whereby the jacket tube successively its predetermined shape is awarded.

Soll der Wabenkörper rotationssymmetrisch ausgebildet werden, so wird vorgeschlagen den Wabenkörper um seine Längsachse so zu verdrehen, daß der Verdrehwinkel kleiner ist als der Bogenwinkel eines Segmentes. Die Segmente üben mehrfach eine Kraft auf das Mantelrohr aus. Hierdurch wird auch eine noch gleichmäßigere plastische Verformung erreicht. Durchläuft der Wabenkörper mehrere Kalibrierstationen, so ist es von Vorteil, wenn der Wabenkörper vor dem Eintritt in mindestens eine auf eine Kalibrierstation folgende Kalibrierstation um seine Längsachse verdreht wird, wobei der Verdrehwinkel kleiner ist als der Bogenwinkel eines Segmentes.If the honeycomb body is to be rotationally symmetrical, then proposed to twist the honeycomb body about its longitudinal axis in such a way that the twist angle is smaller than the arc angle of a segment. The segments exert a force on the jacket tube several times. Hereby even more even plastic deformation is achieved. If the honeycomb body passes through several calibration stations, it is from Advantage if the honeycomb body is open before entering at least one a calibration station following calibration station about its longitudinal axis is rotated, the angle of rotation being smaller than the arc angle of a segment.

Das Mantelrohr eines mit der erfinderischen Vorrichtung hergestellten Wabenkörpers behält seine Festigkeitseigenschaften bei, da der Faserverlauf im Werkstoff nicht zerstört wird.The casing tube of a manufactured with the inventive device The honeycomb body retains its strength properties because of the grain is not destroyed in the material.

Weitere Vorteile und Merkmale der Vorrichtung werden anhand zweier bevorzugter Ausführungsbeispiele erläutert, ohne daß hierdurch eine Beschränkung auf diese erfolgen soll. Es zeigt:

Fig. 1
ein erstes Ausführungsbeispiel einer Vorrichtung im Querschnitt,
Fig. 2
ein zweites Ausführungsbeispiel einer Vorrichtung im Querschnitt,
Fig. 3
eine Ansicht von unten entlang der Schnittlinie III-III,
Fig. 4
vergrößert im Ausschnitt ein Segment und ein Schließelement,
Fig. 5
schematisch einen Ausschnitt aus einer Transferstraße und
Fig. 6
ein Diagramm.
Further advantages and features of the device are explained on the basis of two preferred exemplary embodiments, without this being intended to restrict them to them. It shows:
Fig. 1
a first embodiment of a device in cross section,
Fig. 2
a second embodiment of a device in cross section,
Fig. 3
a view from below along the section line III-III,
Fig. 4
enlarges a segment and a closing element in the cutout,
Fig. 5
schematically a section of a transfer line and
Fig. 6
a diagram.

Die Vorrichtung umfaßt eine Bodenplatte 17 und eine Grundplatte 18. Die Boden- und die Grundplatte 17 bzw. 18 sind mit Abstand zueinander angeordnet. Zwischen der Bodenplatte 17 und der Grundplatte 18 sind Träger 19 angeordnet. Das jeweilige Ende eines Trägers 19 ist mit der Bodenplatte 17 bzw. der Grundplatte 18 verbunden.The device comprises a base plate 17 and a base plate 18. The bottom and base plates 17 and 18 are spaced apart arranged. Between the base plate 17 and the base plate 18 carriers 19 are arranged. The respective end of a carrier 19 is with the base plate 17 and the base plate 18 connected.

Auf der Grundplatte 18 sind mehrere Segmente 5 angeordnet. Die Segmente 5 sind im wesentlichen radial verschieblich. Zwischen den Segmenten 5 und der Grundplatte 18 ist eine Gleitplatte 20 angeordnet, auf der die Segmente 5 gleiten. Die Gleitplatte 20 kann z. B. durch eine lösbare Verbindung, insbesondere durch eine Schraubverbindung, mit der Grundplatte 18 verbunden sein. Die Segmente 5 können in der Gleitplatte 20 und/oder der Grundplatte 18 geführt werden. Hierzu können die Segmente 5 entsprechende Vorsprünge aufweisen, die in Führungsnuten eingreifen. Jedenfalls verhindert eine relativ große Gleitfläche zwischen Grundplatte 18 und Segmenten 5 ein Verkippen der Segmente.Several segments 5 are arranged on the base plate 18. The Segments 5 are essentially radially displaceable. Between Segments 5 and the base plate 18, a slide plate 20 is arranged, on which the segments 5 slide. The slide plate 20 may e.g. B. by a Detachable connection, in particular by a screw connection, with the Base plate 18 may be connected. The segments 5 can in the sliding plate 20 and / or the base plate 18 are guided. You can do this the segments 5 have corresponding projections which are in guide grooves intervention. In any case, it prevents a relatively large sliding surface a tilting of the segments between base plate 18 and segments 5.

Jedes Segment 5 weist eine im Querschnitt keilförmige Gleitfläche 9 auf. Die Segmente 5 sind umgeben von einem ringförmigen Schließelement 7, der eine konisch ausgebildete Fläche 8 aufweist. Die Gleitfläche 9 und die Fläche 8 gleiten bei einer axialen Verschiebung des Ringes entsprechend den Pfeilen V aufeinander.Each segment 5 has a sliding surface 9 which is wedge-shaped in cross section. The segments 5 are surrounded by an annular closing element 7, which has a conical surface 8. The sliding surface 9 and the surface 8 slide accordingly when the ring is axially displaced arrows V on each other.

Bei einer Abwärtsbewegung des ringförmigen Schließelementes 7, d. h. zur Grundplatte 18 hin, werden die Segmente 5 radial einwärts verschoben. Durch diese Bewegung üben sie eine Kraft auf das Mantelrohr 2 eines Wabenkörpers 1 zur Abgasreinigung aus und deformieren diesen plastisch.With a downward movement of the annular closing element 7, i. H. towards the base plate 18, the segments 5 are displaced radially inwards. With this movement they exert a force on the casing tube 2 of a honeycomb body 1 for exhaust gas purification and deform it plastic.

Das ringförmige Schließelement 7 weist einen umlaufenden Kragen 21 auf, der mit Durchgangsbohrungen 22 versehen ist. Um eine hohe Festigkeit des ringförmigen Schließelementes 7 zu erreichen, sind Versteifungsrippen 23 am Umfang des ringförmigen Schließelementes verteilt ausgebildet.The annular closing element 7 has a circumferential collar 21 on, which is provided with through holes 22. To high strength to reach the annular closing element 7 are stiffening ribs 23 distributed around the circumference of the annular closing element.

Durch die Durchgangsbohrungen 22 erstrecken sich Schrauben 24, die jeweils mit einer Stange 11 verbunden sind, die sich durch die Grundplatte 18 im wesentlichen parallel zur Längsachse 25 erstrecken. Das gegenüberliegende Ende einer jeden Stange 11 ist mit einer Platte 12 verbunden. Die Verbindung kann durch Verschraubungen 24, wie dargestellt, erfolgen. Die Platte 12 kann an den Trägern 19 geführt sein. Die Platte 12 weist eine zentral ausgebildete Gewindebohrung 26 auf, in die ein Gewindezapfen 27 eingeschraubt ist. Der Gewindezapfen 27 bildet ein Ende einer Kolbenstange 28 einer Zylinder-Kolben-Einheit 13. Die Zylinder-Kolben-Einheit 13 ist an der Bodenplatte 17 fest angeordnet.Screws 24 extend through the through holes 22 are each connected to a rod 11 which extends through the base plate 18 extend substantially parallel to the longitudinal axis 25. The opposite end of each rod 11 is with a plate 12 connected. The connection can be made by screw connections 24, as shown, respectively. The plate 12 can be guided on the carriers 19. The Plate 12 has a centrally formed threaded bore 26 into which a threaded pin 27 is screwed in. The threaded pin 27 forms one end of a piston rod 28 of a cylinder-piston unit 13. Die Cylinder-piston unit 13 is fixed to the base plate 17.

In der Fig. 2 ist ein zweites Ausführungsbeispiel einer Vorrichtung zur Herstellung eines Wabenkörpers dargestellt. Gleiche Teile der Vorrichtung weisen dieselben Bezugszeichen wie in der Fig. 1 auf.2 is a second embodiment of a device for Production of a honeycomb body shown. Same parts of the device have the same reference numerals as in FIG. 1.

Die Vorrichtung weist ein Gestell 30 auf. In dem Gestell 30 ist eine ringförmige Kammer 31 ausgebildet, welche den Zylinder einer Zylinder-Kolben-Einheit 14 bildet.
Die Kammer 31 ist mittels einer Verschlußplatte 32 verschlossen. Die Verschlußplatte 32 ist mit dem Gestell 30 mittels Schrauben 33 verschraubt. Zwischen dem Gestell 30 und der Verschlußplatte 32 ist jeweils ein Dichtring - O-Ring - angeordnet. In der Kammer 31 ist ein Kolben 35 angeordnet, der einen ringförmigen Querschnitt aufweist. Zwischen dem Kolben 35 und der Wandung der Kammer 31 ist jeweils ein Radialwellendichtring 36, 37 angeordnet.
The device has a frame 30. An annular chamber 31 is formed in the frame 30 and forms the cylinder of a cylinder-piston unit 14.
The chamber 31 is closed by means of a closure plate 32. The closure plate 32 is screwed to the frame 30 by means of screws 33. Between the frame 30 and the closure plate 32, a sealing ring - O-ring - is arranged. A piston 35 is arranged in the chamber 31 and has an annular cross section. A radial shaft sealing ring 36, 37 is arranged between the piston 35 and the wall of the chamber 31.

Mit dem Kolben 35 sind Stangen 11 verbunden, die mit ihren einem Ende an dem Ring 7 angreifen. Jede Stange 11 ist mittels einer Schraube 38 mit dem Kolben 35 verbunden. Jede Stange 11 wird in einer Gleitbuchse 39 gleitend geführt. Jede Gleitbuchse ist in einer entsprechenden Ausnehmung 40 im Gestell 30 angeordnet.With the piston 35 rods 11 are connected, with their one Attack the end of the ring 7. Each rod 11 is by means of a screw 38 connected to the piston 35. Each rod 11 is in one Slide bushing 39 slidably guided. Each slide bush is in a corresponding one Recess 40 arranged in the frame 30.

Wie aus der Fig. 2 ersichtlich ist, weist die Vorrichtung acht Segmente 5 auf. Die Segmente 5 weisen in einer Ebene liegende Ausnehmungen auf, in denen ein Federring 41 bzw. 42 angeordnet ist.As can be seen from FIG. 2, the device has eight segments 5 on. The segments 5 have recesses lying in one plane in which a spring ring 41 or 42 is arranged.

Unterhalb der Segmente 5 ist eine Durchgangsöffnung 43 ausgebildet. Die Durchgangsöffnung 43 weist einen Querschnitt auf, der im wesentlichen dem Querschnitt der durch die Segmente gebildeten Innenkontur entspricht. Nachdem ein Wabenkörper durch die Segmente plastisch verformt wurde und die Segmente den Wabenkörper wieder freigeben, kann der Wabenkörper durch die Öffnung 43 die Vorrichtung verlassen.A through opening 43 is formed below the segments 5. The through opening 43 has a cross section which is essentially the cross section of the inner contour formed by the segments corresponds. After a honeycomb body plastically through the segments has been deformed and the segments release the honeycomb body again, the honeycomb body can leave the device through the opening 43.

Das Schließelement 7 weist eine konische Fläche auf. Diese Fläche 8 gleitet auf der Gleitfläche 9 des Segmentes 5. Die beiden Flächen 8 und 9 weisen bezüglich der Längsachse 25 unterschiedliche Neigungswinkel auf.The closing element 7 has a conical surface. This surface 8 slides on the sliding surface 9 of the segment 5. The two surfaces 8 and 9 have different angles of inclination with respect to the longitudinal axis 25 on.

Die Neigungswinkel sind so gewählt, daß zwischen den beiden Flächen 8 und 9 ein offener Winkel a entsteht, der in einem Bereich zwischen 0,5 und 3° liegt. Die Druckfläche, innerhalb der die Kraft von dem Schließelement auf die Segmente 5 eingeleitet wird, ist in der Figur 2 gestrichelt dargestellt.The angles of inclination are chosen so that between the two surfaces 8 and 9 an open angle a arises, which is in a range between 0.5 and 3 °. The pressure area within which the force of the Closing element is introduced to the segments 5 is in FIG. 2 shown in dashed lines.

In der Figur 5 ist schematisch ein Ausschnitt einer Transferstraße 48 dargestellt. Die Transferstraße 48 umfaßt die Kalibrierstationen 43, 44, 46 und 47. Zwischen den Kalibrierstationen 44 und 46 ist eine Bearbeitungsstation 45 angeordnet. Mit T ist die Transportrichtung der Wabenkörper gekennzeichnet. Die einzelnen Stationen, Kalibrierstationen und Bearbeitungsstationen, werden von den Wabenkörpern nacheinander durchlaufen. Eine Kalibrierstation umfaßt wenigstens eine Vorrichtung wie sie z. B. in der Figur 2 dargestellt ist. Die einzelnen Wabenkörper durchlaufen sukzessive die Kalibrierstationen 43, 44, 46 und 47, wobei ein jeder die einzelnen Kalibrierstationen durchlaufender Wabenkörper unter Beibehaltung seiner Transportrichtung T verformt wird. In der Bearbeitungsstation 45 kann der Wabenkörper einer weiteren Bearbeitung unterzogen werden, wobei Bearbeitung im weitesten Sinne zu verstehen ist. Hierbei kann es sich auch um eine Qualitätskontrolle des Wabenkörpers handeln. In den einzelnen Kalibrierstationen 43, 44, 46 und 47 kann die radiale Reduktion des Mantelrohres betragsmäßig gleich oder unterschiedlich sein. In der Figur 6 ist schematisch ein Diagramm dargestellt, welches den Durchmesser eines rotationssymmetrischen Wabenkörpers nach einzelnen Kalibrierstationen K1 bis K4 dargestellt. Wie aus dem Diagramm ersichtlich ist, erfolgt in der Kalibrierstation K2 eine im Vergleich zu den anderen Kalibrierstationen K1, K3 oder K4 eine wesentlich stärkere Reduktion des Durchmessers des Mantelrohres von D1 auf D2. Die Darstellung der Figur 6 ist schematischer Natur. Wie groß die Reduktion des Mantelrohres innerhalb der einzelnen Kalibrierstationen erfolgen soll ist auch davon abhängig um welchen Wabenkörper es sich handelt und für welchen Zweck dieser verwendet werden soll. A section of a transfer line 48 is shown schematically in FIG. The transfer line 48 comprises the calibration stations 43, 44, 46 and 47. A processing station 45 is arranged between the calibration stations 44 and 46. The transport direction of the honeycomb body is identified by T. The honeycomb bodies pass through the individual stations, calibration stations and processing stations one after the other. A calibration station comprises at least one device such as. B. is shown in Figure 2. The individual honeycomb bodies successively pass through the calibration stations 43, 44, 46 and 47, each honeycomb body passing through the individual calibration stations being deformed while maintaining its transport direction T. In the processing station 45, the honeycomb body can be subjected to further processing, processing being understood in the broadest sense. This can also be a quality control of the honeycomb body. In the individual calibration stations 43, 44, 46 and 47, the radial reduction of the jacket tube can be the same or different in terms of amount. FIG. 6 schematically shows a diagram which shows the diameter of a rotationally symmetrical honeycomb body after individual calibration stations K 1 to K 4 . As can be seen from the diagram, the calibration station K 2 has a significantly greater reduction in the diameter of the jacket tube from D 1 to D 2 compared to the other calibration stations K 1 , K 3 or K 4 . The representation of Figure 6 is schematic in nature. How large the reduction of the jacket tube should take place within the individual calibration stations also depends on the honeycomb body and the purpose for which it is to be used.

Bezugszeichenliste:Reference symbol list:

11
WabenkörperHoneycomb body
22nd
MantelrohrCasing pipe
33rd
Katalysator-TrägerkörperCatalyst carrier body
44th
Kanälechannels
55
SegmenteSegments
66
AußenkonturOuter contour
77
SchließelementClosing element
88th
konische Flächeconical surface
99
keilförmige Flächewedge-shaped surface
1010th
BetätigungsmittelActuating means
1111
Stangepole
1212th
Platteplate
1313
Zylinder-Kolben-EinheitCylinder-piston unit
1414
Zylinder-Kolben-EinheitCylinder-piston unit
1515
Kolbenpiston
1616
KolbenstnagePiston rod
1717th
BodenplatteBase plate
1818th
GrundplatteBase plate
1919th
Trägercarrier
2020th
GleitplatteSliding plate
2121
Kragencollar
2222
BohrungenHoles
2323
RippenRibs
2424th
SchraubenScrews
2525th
LängsachseLongitudinal axis
2626
Gewindebohrung Tapped hole
2727
GewindezapfenThreaded pin
2828
KolbenstangePiston rod
3030th
Gestellframe
3131
Kammerchamber
3232
VerschlußplatteLocking plate
3333
SchraubenScrews
3434
DichtringSealing ring
3535
Kolbenpiston
36, 3736, 37
RadialwellendichtringRadial shaft seal
3838
Schraubescrew
3939
GleitbuchseSliding bush
4040
AusnehmungRecess
4141
FederringSpring washer
4242
FederringSpring washer
4343
KalibrierstationCalibration station
4444
KalibrierstationCalibration station
4545
BearbeitungsstationProcessing station
4646
KalibrierstationCalibration station
4747
KalibrierstationCalibration station
4848
TransferstraßeTransfer line
TT
TransportrichtungDirection of transport

Claims (22)

  1. Apparatus for shaping a tubular casing (2) of a honeycomb body (3), which apparatus includes a plurality of radially displaceable segments (5), wherein
    the segments (5) each have a sliding surface (9) which is wedge-shaped in cross-section,
    there is provided at least one annular, axially displaceable closing element (7) which surrounds the segments (5) and which has at least one inclined surface (8),
    the inclined surface (8) slides against the sliding surfaces (9),
    there are provided actuating means which are connected to the closing element (7),
    and wherein the actuating means (31, 35) are of an annular configuration and leave free an opening (43) so that the honeycomb body (3) with tubular casing (2) can pass into the apparatus from one side and can leave it on the other side.
  2. Apparatus according to claim 1 characterised in that there are provided at least four, preferably six, in particular eight, segments (5).
  3. Apparatus according to claim 2 characterised in that the apparatus (1) has twelve segments (5).
  4. Apparatus according to claim 1, claim 2 or claim 3 characterised in that the segments (5) directly shape the tubular casing (2).
  5. Apparatus according to claim 1, claim 2 or claim 3 characterised in that the segments (5) are releasably connectable to tool segments.
  6. Apparatus according to claim 5 characterised in that the number of tool segments is equal to the number of segments (5).
  7. Apparatus according to one of claims 1 to 6 characterised in that the inclined surface (8) is partially in contact with the sliding surface (9), and that the two surfaces (8 and 9) form an angle of preferably from 0.5 to 3° relative to each other.
  8. Apparatus according to one of claims 1 to 7 characterised in that the segments (5) are arranged radially inwardly displaceably against a spring force.
  9. Apparatus according to claim 8 characterised in that there is provided at least one spring element (41, 42) which is connected to each segment (5).
  10. Apparatus according to claim 9 characterised in that the spring element (41, 42) is spring ring.
  11. Apparatus according to one of claims 1 to 10 characterised in that it has a frame structure (30) in which there is an annular chamber (31), and that disposed in the chamber (31) is a piston (35) connected to rods (11) which engage the closing element (7).
  12. Apparatus according to one of claims 1 to 11 characterised in that there is provided an abutment which fixes the axial position of the honeycomb body between the segments.
  13. Apparatus according to claim 12 characterised in that the abutment is formed by noses provided on at least two segments.
  14. Apparatus according to one of claims 1 to 13 characterised in that the actuating means (31, 35) and the discharge opening (43) are arranged beneath the segments (5), wherein the cross-section of the discharge opening (43) substantially corresponds to the contour formed by the segments (5) in a radial plane.
  15. A method of shaping a tubular casing (5) on a honeycomb body (3), in which the honeycomb body (3) with tubular casing (2), while maintaining its transportation direction (T) during the production procedure, passes in the transportation direction (T) through at least one calibration station (43, 44, 46, 47) which is of a tunnel-like configuration and in which the tubular casing (2) is shaped.
  16. A method according to claim 15 in which the honeycomb body (3) with tubular casing (2) successively passes through a plurality of calibration stations (43, 44, 46, 47).
  17. A method according to claim 16 in which only predetermined axial portions of the tubular casing (2) are shaped in the individual calibration stations (43, 44, 46, 47).
  18. A method according to claim 16 in which the tubular casing (2) is successively shaped in the consecutive calibration stations (43, 44; 46, 47).
  19. A method according to claim 17 or claim 18 in which the degree of shaping of the tubular casing (2) is different in the individual calibration stations (43, 44, 46, 47).
  20. A method according to one or more of claims 16 to 19 in which the honeycomb body (3) with tubular casing (2) passes through the individual calibration stations (43, 44, 46, 47) in immediate succession.
  21. A method according to one or more of claims 16 to 20 in which the honeycomb body (3) with tubular casing (2), at least after a calibration station (43, 44, 46, 47), is subjected to at least one further production step.
  22. A method for the manufacture of a rotationally symmetrical honeycomb body according to one of claims 16 to 21 in which the honeycomb body (3) with tubular casing (2), before passing into at least one calibration station (44, 46, 47) following a calibration station (43, 44, 46) and/or between two closing operations for the segments (5), is turned about its longitudinal axis, with the angle of turning movement being smaller than the arc angle of a segment (5).
EP95936472A 1994-11-07 1995-10-11 Process and device producing a honeycomb body, especially a catalyst substrate, with a housing Expired - Lifetime EP0791132B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE4439685 1994-11-07
DE4439685A DE4439685A1 (en) 1994-11-07 1994-11-07 Method and device for producing a honeycomb body, in particular a catalyst carrier body, with a housing
PCT/EP1995/004007 WO1996014500A1 (en) 1994-11-07 1995-10-11 Process and device producing a honeycomb body, especially a catalyst substrate, with a housing

Publications (2)

Publication Number Publication Date
EP0791132A1 EP0791132A1 (en) 1997-08-27
EP0791132B1 true EP0791132B1 (en) 1998-04-22

Family

ID=6532655

Family Applications (1)

Application Number Title Priority Date Filing Date
EP95936472A Expired - Lifetime EP0791132B1 (en) 1994-11-07 1995-10-11 Process and device producing a honeycomb body, especially a catalyst substrate, with a housing

Country Status (10)

Country Link
EP (1) EP0791132B1 (en)
JP (1) JP2950997B2 (en)
KR (1) KR100351339B1 (en)
CN (1) CN1069948C (en)
AU (1) AU3841095A (en)
DE (2) DE4439685A1 (en)
ES (1) ES2116777T3 (en)
MY (1) MY114904A (en)
TW (1) TW529474U (en)
WO (1) WO1996014500A1 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2325424B (en) * 1997-05-20 2001-01-24 Emitec Emissionstechnologie Production of a honeycomb body of twisted sheet layers
JP4032902B2 (en) * 2002-09-25 2008-01-16 トヨタ自動車株式会社 Substrate for exhaust purification and method for manufacturing the same
DE102005023168B4 (en) * 2005-05-19 2007-04-19 Benteler Automobiltechnik Gmbh exhaust gas purification device
DE102005061778A1 (en) * 2005-12-23 2007-06-28 Emitec Gesellschaft Für Emissionstechnologie Mbh Process for producing a dimensionally accurate honeycomb body and molded part therefor

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0615816B2 (en) * 1983-01-28 1994-03-02 本田技研工業株式会社 Assembling method of catalyst converter
GB2270869B (en) * 1989-08-01 1994-06-15 Honda Motor Co Ltd Process and apparatus for assembling catalytic converter
US5096111A (en) * 1990-10-05 1992-03-17 Nippon Steel Corporation Method for contracting a cylindrical body

Also Published As

Publication number Publication date
ES2116777T3 (en) 1998-07-16
WO1996014500A1 (en) 1996-05-17
JPH10502577A (en) 1998-03-10
DE4439685A1 (en) 1996-05-09
KR970707367A (en) 1997-12-01
JP2950997B2 (en) 1999-09-20
CN1069948C (en) 2001-08-22
TW529474U (en) 2003-04-21
AU3841095A (en) 1996-05-31
KR100351339B1 (en) 2003-04-11
MY114904A (en) 2003-02-28
DE59502017D1 (en) 1998-05-28
CN1163653A (en) 1997-10-29
EP0791132A1 (en) 1997-08-27

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