EP0784592A1 - Device for producing a box-spring core - Google Patents
Device for producing a box-spring coreInfo
- Publication number
- EP0784592A1 EP0784592A1 EP95925738A EP95925738A EP0784592A1 EP 0784592 A1 EP0784592 A1 EP 0784592A1 EP 95925738 A EP95925738 A EP 95925738A EP 95925738 A EP95925738 A EP 95925738A EP 0784592 A1 EP0784592 A1 EP 0784592A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- chains
- type
- chain
- module
- insertion path
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B68—SADDLERY; UPHOLSTERY
- B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
- B68G9/00—Placing upholstery springs in pockets; Fitting springs in upholstery
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/04—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
- A47C27/06—Spring inlays
- A47C27/063—Spring inlays wrapped or otherwise protected
Definitions
- the invention relates to a device for producing a pocket spring core with a plurality of parallel chains of pocketed springs, each chain having a continuous row of springs, which are closely covered by a cloth-like sheath and connected to each other, the pockets thus formed to a chain Delimitation of the springs have transverse connecting seams which are directed parallel to the longitudinal axes of the springs, the adjacent chains also being mechanically connected to one another, for which purpose a first number of chains in the region of the connecting seams are provided with slots aligned in the same direction and spaced parallel to one another are arranged, a second number of chains directed perpendicular to the first number of chains are arranged parallel to and at a distance from one another and the first and second number of chains are arranged in rows and columns, the distances formed between parallel rows being filled by elements of the second number of chains inserted into the gaps of the elements of the first number of chains are such that the elements of each subsequent row or column are arranged offset from one another, the slots also being designed as elongated holes
- a pocket spring core of the type mentioned is known.
- the corresponding elongated holes can end at a distance from the end face planes of the springs.
- the elongated holes are preferably formed centrally between the levels, the
- Elongated holes are arranged in the web areas of the cloth-like covering, which lie between the embossed springs of the chains.
- the chains of the first type have corresponding elongated holes, while the chains of the second type are made without such hole designs.
- the advantages of such a pocket spring core have already been described in the prior art described at the beginning.
- the springs are preferably designed as barrel springs.
- the pocket spring core produced in this way represents an excellent intermediate product with regard to its cohesion, which can be handled with little care until it is processed into a mattress in its final form.
- the object of the invention is to create a device for producing such a pocket spring core.
- the invention proposes that the device consists essentially of three modules, which are arranged in a row next to each other, that the first, central module comprises a rake-like feeder, by means of which the number of warp first type side by side, parallel to each other and can be aligned with aligned elongated holes and a shot path can be fed, so that a channel-like insertion path spanned by the elongated holes of the adjacent chains is formed for a chain of the second type, that at one end of the insertion path next to the first, middle module, a second module is arranged, by means of which the chain of the second type can be aligned in the correct position with respect to the insertion path and can be compressed in the direction parallel to the central axis of the springs of the chain of the second type to a low height which is equal to or less than the height of the elongated holes of the chains first forming the insertion path that a third module is arranged at the other end of the insertion path next to the
- three modules is not to be understood as restrictive, but it is of course also possible to have these three modules in one To embody device training or to split the three modules into several smaller units that are assembled in the correct position.
- the first middle module is used for the parallel feeding of a number of chains of the first type, the number of chains being determined by the final dimension of the pocket spring core to be manufactured. For example, the number of the length of the corresponding pocket spring core can be adapted or the width of the same.
- the chains of the first type are manufactured as endless elements and run into the rake-like feed device via a guide device, roller-type deflectors or the like being arranged at the inlet of the chains to the feed device, by means of which the spring elements of the chains are positioned virtually perpendicularly and in corresponding U-shaped guide rails the rake-like feeder are introduced.
- the respective first elements of the chains arranged parallel to one another are aligned with elongated holes aligned with one another and these elongated holes are aligned such that they virtually span a hollow channel which can be used as a shot path for feeding a chain of the second type.
- a corresponding chain of the second type is fed and aligned orthogonally to the chains of the first type, specifically by means of the second module, so that the chain of the second type is exactly aligned with the insertion path formed by the elongated holes of the chains of the first type.
- the elements of the chain of the second type are kept to a minimum Compressed height, which is preferably considerably less than the height of the aligned slots of the chains of the first type, which form the insertion path.
- a third module is arranged, the transport means of which can be moved through the insertion channel (formed by the elongated holes of the chains of the first type).
- This transport medium takes up the end of the second type chain in the second module and pulls it through the slot into the target position, in which the second type chain crosses through the first type chains.
- the spring elements of the one chain each sit in the gaps that are formed between the spring elements of the second chain.
- the device is designed in such a way that after the passage of a chain element of the second type, the chain elements of the first type are transported forward by one division in their longitudinal direction, so that the next row of perforations of elongated holes of the chain is only available as a push-through path for another element of the second type stands.
- the first middle module has a storage table for the upright chains of the first type, which in the region of the insertion path has a first guide surface arranged beneath it and parallel to its longitudinal extent, above which a bar-like parallel to is arranged first guide surface directed second guide surface, which is adjustable towards and away from the first guide surface, that positioning means are arranged on the first module, by means of which the mutually parallel chains of the first type can be gradually positioned so that each of the two pocketed springs of a chain located area provided with perforations can be aligned in the middle of the insertion path and the guide surfaces and the corresponding perforations of all chains of the first type are aligned with one another, so that extenders are arranged on the first module are by means of which the chains of the first type can be stretched and stretched in the longitudinal direction of the chains in the area of the perforations forming the insertion path in the longitudinal direction of extension of the chains or
- the guide surfaces are provided with a friction-reducing coating.
- the positioning means have holding elements, of which first holding elements engage in the intersection areas of the crossed chains of the first and second types adjacent to the insertion path and of which second holding elements overlap the web areas located between two adjacent springs of a chain of the first type in a fork-like manner , wherein all holding elements are held on trusses oriented parallel to the insertion path, which are intermittently lowered
- the engagement position in the feed direction of the chains of the first type can be adjusted transversely to the insertion path by a hole spacing, can be raised from the adjustment end position to a disengaged position of the holding elements, can be adjusted by a hole spacing counter to the feed direction of the chains of the first type and can be lowered in this end position in the engagement position of the holding elements, the Traverses are preferably rigidly coupled to one another and can be moved with motorized or pressure medium-operated drives.
- the Positioniermi tel are also the plug-in means. It is particularly preferably further provided that a transport device is arranged in front of the second module arranged in the feed direction of the chains of the second type before the insertion of the insertion path, by means of which a chain of the second type can be fed to the second module that a between the transport device and the second module Separating device is arranged, by means of which the end of the endless chain strand of the chain of the second type, which is transported into the second module, can be severed in the region of a web located between two springs and that the second module has a second transport direction, by means of which the cut-to-length section of the chain up to the desired position in the second module is transportable in the direction of the insertion path of the first module.
- the second transport device which forms the contact plane for the springs of the chain of the second type oriented orthogonally to this, is preferably designed as a belt conveyor, and that a traverse is mounted on the second module above the contact plane, which is orthogonal to the contact plane and can be moved away from it, by means of this crossmember the section of the chain of the second type which is cut to length and in the desired position can be pressed together while reducing the spring height and, after transfer to the first module, the crossmember can be moved back into the starting position in which the following end the chain of the second type can be inserted into the space between the contact surface and the crossbar.
- the third module as Transport means has a rod-shaped element which can be moved in the insertion channel of the chains of the first type arranged in the first module against the feed direction of the chain of the second type and which has at its front end in the direction of travel a collet which can be adjusted in an open position in a position approximating the end of the chain of the second type is movable into a position in which the pliers jaws can be adjusted in the closed position to detect the end-pocketed spring of the chain of the second type in a compressed form, the rod-shaped element together with the detected chain of the second type being movable back into the starting position in the feed direction of the chain of the second type and the pliers jaws can be adjusted to the open position in the middle module after target positioning of the chain of the second type
- Fig. 1 The middle module of a device according to the invention in plan view
- Fig. 2 parts of the overall device in side view
- Fig. 3 shows a single element of a chain of the first type in the sectional view according to III-III of the figure
- Figure 5 seen a single element in the sectional view according to V-V of Figure 4.
- FIG. 6 shows the device according to FIG. 2 in a further operating position
- FIG. 8 shows the module according to FIG. 7 in a different operating position
- FIG. 9 shows a plan view of the element according to FIG. 8.
- FIG. 10 shows a detail of FIG. 1 in view
- Such a pocket spring core consists of a plurality of parallel chains of pocketed springs, each chain having a continuous row of springs which are closely covered by a cloth-like sheath and are connected to one another by connecting webs.
- the pockets thus formed have a chain across to delimit the springs running connecting seams, which are directed parallel to the longitudinal axes of the springs.
- the adjacent chains are mechanically connected to one another, for which purpose a first number of chains in the area of the connecting seam are provided with slots oriented in the same direction and arranged parallel to one another at a distance from one another, and a second number of chains is directed at right angles to the first number of chains are arranged parallel to and at a distance from one another.
- the first and second chains are arranged in rows and columns, the distances formed between parallel rows being filled by elements of the second number of chains inserted into the gaps of the elements of the first number of chains. In this way, the elements of each subsequent row or column are staggered.
- the slots are designed as slot slots 1 which are only open in the area which lies between the two planes formed by the end faces of the pocketed springs 2.
- These chains provided with elongated holes 1 are the chains of the first type 3.
- each chain of the second type 4 is arranged so as to pass through the aligned elongated holes 1 of the coulter set formed from the chains of the first type 3, with each elongated hole penetrating area (at 1 ) A region of a connecting seam 5 of the chain of the second type 4 is arranged.
- the device essentially consists of three modules 6, 7, 8, which are arranged in a row next to one another are, as can be seen in particular from Figure 4.
- the first, middle module 6 has, as can be seen in particular in FIG. 1, a rake-like feed device 9, by means of which a corresponding number of chains of the first type 3 can be aligned next to and parallel to one another and with elongated holes 6 aligned with one another and can be fed to a shot path, so that In each case a channel-like insertion path 10 spanned by the elongated holes 1 of the adjacent chains 3 is formed for a chain 4 of the second type.
- the chains of the first type 3 are arranged and fed in such a way that the first row of elongated holes 1 lying forward in the feed direction 11 is aligned coaxially with the insertion path 10.
- a second module 7 is arranged next to the first middle module 6.
- the chain 4 of the second type can be aligned in the correct position with respect to the insertion path 10 and can be compressed in the direction parallel to the central axis of the springs of the chain 4 of the second type to a small height which is less than the height of the elongated holes 1 which form the insertion path 10 and are aligned with one another of chains 3 of the first kind.
- a third module 8 which has a means of transport 12 which is coaxial to the insertion path 10 through it and the corresponding ones
- Elongated holes 1 can be moved through and by means of which the free end of those in the second module 7 Chain 4 of the second type can be detected and moved through the insertion path 10 into a position in which the intersecting desired position of the chain of the second type relative to the family of chains of the first type 3 has been reached.
- the first middle module 6 has a storage table
- first guide surface 15 which is arranged below the insertion path 10 and is parallel to its longitudinal extension, above which guide surface 15 a bar-like second guide surface which is directed parallel to the first guide surface 15 16 is arranged. While the first guide surface 15 is a rigid element of the module
- the second guide surface 16 can be moved in the direction of arrow 17.
- pneumatic actuating elements 18 can be held on an machine frame 19, by means of which an adjustment of the second guide surface to the first guide surface can be carried out
- the positioning means I, II can also comprise stretching means, by means of which the chains 3 of the first type can be stretched and tensioned in the area of the perforations 1 forming the insertion path 10 in the longitudinal direction of extension of the chains 3, transversely from the plane forming the insertion path, or at least transversely to the insertion path 10 are kept stretched.
- the second guide surface 16 when the perforated areas 1 of the chains 3 of the first type are positioned, can be lowered onto the stretched areas of the chains 3 provided with the perforations 1, so that the chains 3 of the first type with the guide surface 16 lowered, as shown in FIGS. 4 and 5, compressed in the direction of the central longitudinal axis of their springs 2 and reduced in height, as a result of which the perforations 1 are widened, as can be seen in particular from FIG. 5.
- the guide surfaces 15, 16 preferably have 3 grooves or the like in the area of the transverse passage of the chains of the first type, the width of which is at least somewhat larger than the width of the perforated web area of the chains 3 between the adjacent springs 2 corresponds to each chain 3.
- the upper and lower web areas according to FIG. 5 of the web having the perforation 1 are arranged virtually sunk in the guide surfaces 15, 16 in the region of the insertion path, so that no obstacle to pushing through the chain element 4 of the second type is formed by these web areas. Rather, the chain of the second type 4 can easily be pulled through the perforations 1.
- the guide surfaces 15, 16 can be provided on the mutually facing surfaces with friction-reducing coverings. It is also possible to place friction-reducing elements on the guide surfaces 15, 16, between which the corresponding grooves (transverse to the insertion path 10) are then formed.
- the positioning means 1, 11, which are designed as bars arranged above the table 14 and the guide surfaces 15, have holding elements. These holding elements are shown in detail in FIGS. 10 and 11. Of these holding elements, which are arranged over the entire length of the bars that form the positioning means I, II, first holding elements 20 are arranged such that they engage in the crossing regions 21 of the already crossed chains of the first and second types adjacent to the insertion path 10, as shown in Figure 11 on the right. This position is therefore in the direction of advance 11 of the chain elements 3 of the first type beyond the insertion path 10.
- second holding elements 22 which overlap the web areas located between two adjacent springs 2 of a chain of the first type 3 and which have the perforations 1 in a fork-like manner .
- These holding elements 20, 22, which are provided in a multiple arrangement, are each arranged in parallel on both sides of the insertion path 10 and on corresponding crossbars
- the holding elements 20, 22 are in the lowered engagement position, the elements I and II including the cross member connecting them being a downward movement in accordance with the movement arrow 26.
- the corresponding elements 20, 22 can be adjusted transversely to the insertion path 10 in the direction of the arrow 23 by a distance between the perforations 1 of a chain 3.
- the elements 20, 22 are lifted into one in accordance with the movement arrow 24
- a transport device 27 is arranged in front of the second module 7 arranged in the feed direction of the chains 4 of the second type before the insertion of the insertion path 10, by means of which a chain of the second type 4 can be fed to the second module 7.
- the transport device 27 consists of two chain-like or belt-like conveying elements arranged on both sides of the chain 4, by means of which the chain 4 is positioned and transported in the correct position.
- a separating device 28 is arranged between the transport device 27 and the second module 7, by means of which the end of the endless chain strand of the chain of the second type 4, which is transported into the second module 7, can be severed in the region of a web 5 located between two springs.
- the separating device is coupled to a controller, by means of which the length of the chain rod that has passed through is detected, the separating device 28 being put into operation after passage of the corresponding length, so that the end of the chain 4 that has passed through is separated.
- the second module 7 has a second transport device 29, by means of which the cut chain section of the chain 4 can be transported in the desired position in the second module 7 in the direction of the insertion path 10 of the first module 6.
- This transport device 29 forms the contact plane for the spring of the chain 4 of the second type which is oriented orthogonally to this.
- a crossmember 30 is mounted on the second module 7 above the contact plane (formed by the element 29) and can be adjusted in the direction of the movement arrow 31 by means of pneumatic adjusting elements 32 is. The traverse 30 can thus be moved towards and away from the contact plane.
- the part of the chain of the second type 4 which has been cut to length and in the desired position can be pressed together while reducing the spring height, as can be seen from the sequence of FIGS. 7 and 8.
- the traverse 30 can be in the starting position (upwards in the figure 8) are moved according to the position according to FIG. 7, in which the following end of the chain 4 of the second type can be transported into the free space between the starting level and the cross member 30.
- the third module 8 is explained with reference to FIGS. 2, 4, 6.
- the third module 8 has, as a means of transport 12, a rod-shaped element which is movable in the insertion channel 10 of the chains 3 of the first type arranged in the first module 6 against the feed direction of the chain of the second type 4 and which has a collet 33 at its front end in the direction of travel.
- the transport means 12 can be moved from the position according to FIG. 2 to the position according to FIG.
- the collet 33 is only opened as soon as the collet reaches the chain 4 of the second type located in the module component 7.
- the pliers jaws of the pliers 33 are then opened and pushed over the last link of the chain 4 with further advancement of the transport device 12 and then closed.
- the transport device 12 then moves from the position shown in FIG. 4 to the position shown in FIG. 6. In this position, the collet 33 is opened and then closed again.
- the transport device 12 can then be moved even further to the right from the position according to FIG. 6.
- the complex sequence of the device is described briefly below.
- the chain elements 3 of the first type are inserted in the middle module 6 transversely to the direction of the insertion path 10 and aligned with their elongated holes 1 coaxially to the insertion channel 10. Then the elements of the chains 3 in the area of
- Insertion paths are slightly compressed, as can be seen from the sequence of figures in FIGS. 2 and 4.
- the chain of the second type 4 is fed into the module part 7 at substantially the same time.
- the corresponding end of the chain 4 is separated, inserted into the module component 7 and the elements of the chain 4 are kept pressed together, as can be seen from the sequence of figures in FIGS. 7 and 8 .
- the transport device 12 through the slot 1 of the chains 3 corresponding to the
- Passpath 10 shifted. This element grips the free end of the chain 4 located in the module 7 and pulls it through the elongated holes 1 of the chains of the first type running transversely thereto to the desired position. Then that will be the
- Chain elements 3 and the element 4 formed in the chain element are displaced transversely by a hole division of the elongated holes 1 by means of the actuating elements, as illustrated in FIG. 11.
- the sequence of movements then takes place in the same way as repeated painting until a corresponding pocket spring element is completed.
- the invention is not limited to the exemplary embodiment, but is often variable within the scope of the disclosure.
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4435771 | 1994-10-06 | ||
DE4435771A DE4435771A1 (en) | 1994-10-06 | 1994-10-06 | Device for producing a pocket spring core |
PCT/DE1995/000988 WO1996011163A1 (en) | 1994-10-06 | 1995-07-27 | Device for producing a box-spring core |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0784592A1 true EP0784592A1 (en) | 1997-07-23 |
EP0784592B1 EP0784592B1 (en) | 1999-05-06 |
Family
ID=6530131
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP95925738A Expired - Lifetime EP0784592B1 (en) | 1994-10-06 | 1995-07-27 | Device for producing a box-spring core |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP0784592B1 (en) |
AT (1) | ATE179678T1 (en) |
AU (1) | AU2976395A (en) |
DE (2) | DE4435771A1 (en) |
ES (1) | ES2134484T3 (en) |
GR (1) | GR3030766T3 (en) |
WO (1) | WO1996011163A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11691868B2 (en) | 2021-05-10 | 2023-07-04 | Martin Wolfson | Glueless pocketed spring cushioning unit assembler |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE527152C2 (en) | 2003-12-12 | 2006-01-10 | Stjernfjaedrar Ab | Separate pocket mattress with cut strings, as well as method and apparatus for its manufacture |
SE0700049L (en) | 2007-01-12 | 2008-05-06 | Stjernfjaedrar Ab | A pocket spring mattress as well as a method and apparatus for manufacturing the same |
AU2007359769B2 (en) | 2007-10-03 | 2015-01-22 | Volvo Lastvagnar Ab | Vehicle bed-couch |
US11078070B2 (en) * | 2017-01-17 | 2021-08-03 | Martin Wolfson | Automatic assembly of glueless pocketed spring units |
CN115191784B (en) * | 2021-08-31 | 2023-12-29 | 厦门新技术集成有限公司 | Detachable elastic pad, furniture and assembling method |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE886243A (en) * | 1980-11-19 | 1981-05-19 | Beka N V Sa | SPRING CARCASE FOR MATTRESS |
US4401501A (en) * | 1981-03-11 | 1983-08-30 | Simmons Usa Corporation | Apparatus for making assemblies of pocketed springs |
DE3738274C2 (en) * | 1987-11-11 | 1999-01-21 | Hueser Schlaraffia Werke | Innerspring mattress |
DE4026502C1 (en) * | 1990-08-22 | 1991-06-06 | Schlaraffia-Werke Hueser Gmbh & Co Kg, 4630 Bochum, De | Pocket spring core - has parallel chains of pocketed springs with insert slits extending over half chain height |
GB9301927D0 (en) * | 1993-02-01 | 1993-03-17 | Spring Quilt Ind Ltd | Pocket spring assemblies |
DE4303089C2 (en) * | 1993-02-04 | 1996-04-18 | Spintex Ag | Method and device for producing pocket spring mattresses |
-
1994
- 1994-10-06 DE DE4435771A patent/DE4435771A1/en not_active Withdrawn
-
1995
- 1995-07-27 WO PCT/DE1995/000988 patent/WO1996011163A1/en active IP Right Grant
- 1995-07-27 DE DE59505859T patent/DE59505859D1/en not_active Expired - Lifetime
- 1995-07-27 AU AU29763/95A patent/AU2976395A/en not_active Abandoned
- 1995-07-27 AT AT95925738T patent/ATE179678T1/en active
- 1995-07-27 ES ES95925738T patent/ES2134484T3/en not_active Expired - Lifetime
- 1995-07-27 EP EP95925738A patent/EP0784592B1/en not_active Expired - Lifetime
-
1999
- 1999-07-14 GR GR990401851T patent/GR3030766T3/en unknown
Non-Patent Citations (1)
Title |
---|
See references of WO9611163A1 * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11691868B2 (en) | 2021-05-10 | 2023-07-04 | Martin Wolfson | Glueless pocketed spring cushioning unit assembler |
US11845652B2 (en) | 2021-05-10 | 2023-12-19 | Martin Wolfson | Glueless pocketed spring cushioning unit assembler |
Also Published As
Publication number | Publication date |
---|---|
DE4435771A1 (en) | 1996-04-11 |
ATE179678T1 (en) | 1999-05-15 |
AU2976395A (en) | 1996-05-02 |
WO1996011163A1 (en) | 1996-04-18 |
EP0784592B1 (en) | 1999-05-06 |
ES2134484T3 (en) | 1999-10-01 |
GR3030766T3 (en) | 1999-11-30 |
DE59505859D1 (en) | 1999-06-10 |
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