EP0782502A1 - Verbesserungen in bezug auf verstärkte schläuche - Google Patents
Verbesserungen in bezug auf verstärkte schläucheInfo
- Publication number
- EP0782502A1 EP0782502A1 EP96925000A EP96925000A EP0782502A1 EP 0782502 A1 EP0782502 A1 EP 0782502A1 EP 96925000 A EP96925000 A EP 96925000A EP 96925000 A EP96925000 A EP 96925000A EP 0782502 A1 EP0782502 A1 EP 0782502A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- hose
- plastics
- layer
- mandrel
- plastics material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D23/00—Producing tubular articles
- B29D23/001—Pipes; Pipe joints
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
- F16L11/08—Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall
- F16L11/081—Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall comprising one or more layers of a helically wound cord or wire
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/24—Hoses, i.e. flexible pipes wound from strips or bands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2027/00—Use of polyvinylhalogenides or derivatives thereof as moulding material
- B29K2027/06—PVC, i.e. polyvinylchloride
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2023/00—Tubular articles
- B29L2023/005—Hoses, i.e. flexible
Definitions
- This invention relates to a method for the manufacture of flexible reinforced hose and to flexible reinforced hose which may be made by the method of the invention.
- the invention relates in particular, though not exclusively, to so-called industrial type hose having a bore size typically of at least 10 mm, for example in the range 10 mm to 100 mm, and able to transport fluid under pressure.
- the invention relates also, but not exclusively, to a hose and method of manufacture of a hose of a rubber/plastics type for example having a spiralled plastics strip liner or cover.
- the invention further relates to a hose and method of manufacture of hose which may be of a kind for use as delivery hose or for suction and discharge.
- An object of the present invention is to provide a method of hose manufacture which may be undertaken using substantially conventional manufacturing equipment and which is economical to perform.
- Another object of the present invention is to provide an improved reinforced hose and an improved method of manufacture of reinforced hose.
- a method of manufacture of flexible reinforced hose comprises providing a support mandrel, applying about the mandrel at least one layer of plastics material and at least one layer of reinforcement material and then subjecting the assembly so formed to a hot moulding process to increase the temperature of the plastics material whereby in the finished product a bond is achieved between component layers in consequence of said hot moulding process.
- the invention envisages that preferably the materials for forming the hose are applied about the support mandrel without the use of solvents and without the use of applied heat.
- the assembly formed about the mandrel may remain supported by the mandrel during the hot moulding process.
- the reinforcement and plastics material are drawn or otherwise removed from the mandrel, which may be a short length mandrel (e.g. length less than 2 metres, and optionally less than 0.5 metres), before being subjected to the hot moulding process.
- the layer of plastics material typically may be a layer of thermoplastics material.
- the invention teaches that all components of the hose may be applied cold, by which is meant a temperature below 50 ° C, optionally below 30 ° C.
- the layer of plastics material is applied in accordance with the invention without any requirement that it should be pre-heated. Typically it may be applied at ambient temperature, or at least at a temperature below 50 ° C. In the case of a plastics layer of thermoplastics typically it is applied at a temperature below that at which it is mobile. An elevated temperature which significantly reduces the handleability of the material, e g when in strip or sheet form, preferably is avoided.
- a suitable plastics material is a thermoplastic plastics material such as polyvinylchloride.
- Other suitable materials include, for example, polythene, ultra high molecular weight polyethylene, cross-linked polyethylene, and low density polyethylene.
- the plastics material may be applied in strip form, either helically, with or without an overlap, or longitudinally and again with or without an overlap.
- a carrier of strip material may rotate about a non-rotating mandrel, or a mandrel may rotate and strip material may be supplied from a non- rotating carrier or feed.
- a carrier or feed of strip material may move axially along the length of a mandrel or a carrier or feed for strip material may be fixed axially against movement in the direction of the length of the mandrel and a mandrel may be caused to move axially past said carrier or feed.
- the reinforcement layer may be formed from reinforcing elements of textile or metallic material which may be applied or arranged to lie helically. Reinforcing elements may be braided, knitted or spirally applied and may be overlapped. The reinforcing elements may each be of a mono filament type or comprise a plurality of filaments such as in a yarn or wire. Suitable reinforcing materials include, for example, cotton, nylon, polyester, and aramid, rayon and metallic materials such as brass-coated steel. Reinforcing elements alternatively may be in the form of a woven fabric such as tyre cord fabric.
- the reinforcement layer need not comprise discrete reinforcing elements. It may be formed by a tape or tube of a suitable material such as nylon, e g extruded nylon, or of ultra high molecular weight polyethylene.
- the reinforcement layer may be formed concurrent with the layer of plastics material, for example by the use of a strip of plastics material having reinforcing elements secured relative thereto, e g extending longitudinally relative to the length of the strip. Reinforcing elements may be secured relative to a strip of plastics by the use of an adhesive or by embedding the elements in the plastics, e g during extrusion or calendering of plastics to form the strip or soon after extrusion whilst the plastics strip material is still hot and sufficiently soft to allow embedding of the elements.
- a composite strip of plastics and reinforcing elements may be formed from an assembly of two superimposed layers of strip material having reinforcing elements sandwiched therebetween.
- the reinforcing elements may be interconnected by a flexible polymeric membrane which in effect may form a web between neighbouring reinforcing elements.
- the membrane may be employed to stabilise the reinforcing elements either during application about a mandrel and/or in the assembled arrangement prior to the hot moulding process.
- the membrane may be of rubber or plastics. It may have a thickness less than 1.0 mm, e.g. less than 0.4 mm.
- the method may comprise forming a lining layer about the mandrel prior to forming the layers of plastics and reinforcement materials.
- the lining layer may be of a vulcanisable material such as rubber or a cross linkable plastic at least in part vulcanised by the hot moulding process step of the invention.
- a vulcanisable material such as rubber or a cross linkable plastic at least in part vulcanised by the hot moulding process step of the invention.
- layers of pre-cross linked thermoplastic material may be incorporated in the hose.
- the hose assembly may comprise outwards of layers of plastics material and reinforcing material a constraining layer which co-operates with the support mandrel to cause consolidation of the underlying layers during said hot moulding process.
- the constraining layer may be a temporary layer which is removed after the hot moulding process or it may remain as a part of the finished hose; it may serve as an outer cover layer.
- the constraining layer may be of a type which shrinks with increase of temperature. It is taught that preferably the increase of temperature will reduce the viscosity of the plastics material.
- the invention teaches that bonding together of layers of non- vulcanising material may be achieved by use of a hot moulding process which is performed after assembly of components, preferably all components, of a hose in a non-bonded condition around a mandrel.
- the time duration and temperature of the hot moulding process is selected to be sufficient to soften the plastics material to achieve a bond between component layers in the finished hose. It may achieve a bond between all of the component layers.
- the time duration and temperature preferably is such that plastics material does not extrude through any surrounding layers such as a constraining layer.
- the hot moulding process may comprise application of heat, and optionally also external pressure, to the external surface of the assembly of layers for forming the finished hose. Heating may be provided by the use of external heaters, such as radiant heaters, or an autoclave.
- the method may comprise forming about the mandrel a lining layer of extruded material which is still warm from an extruder, and the thermal energy of that layer may be utilised in part to perform the hot moulding process.
- the method may use a solid or tubular mandrel. It may be of a metal such as steel, or of plastics.
- the mandrel may be of a long length type having a length of at least three (3) metres, typically a length of at least forty (40) metres. Alternatively it may be of a short length as aforedescribed.
- the invention also provides a hose made by the method of the invention.
- the invention further provides a reinforced hose for use as a suction hose and comprising a layer of plastics material, such as a thermoplastic plastics material having embedded therein a helically extending metallic reinforcing structure.
- the reinforcing structure may be of a steel wire and be relatively stiff as compared with the body of the hose whereby it provides the hose with resistance to collapse when the pressure external of the hose exceeds that in the bore of the hose.
- a suitable plastics material is poiyvinylchloride (pvc).
- Said suction hose may be manufactured by the method of the present invention.
- the suction hose alternatively may have embedded in the plastics layer a metallic reinforcement, which may be a woven wire reinforcement, to provide resistance to pressure arising in the bore of the hose, and a helix of plastics material, such as pvc to provide resistance to collapse.
- a metallic reinforcement which may be a woven wire reinforcement, to provide resistance to pressure arising in the bore of the hose, and a helix of plastics material, such as pvc to provide resistance to collapse.
- Figure 1 is a transverse section of a composite plastics and reinforcement strip for use in manufacture of a hose
- Figure 2 shows in perspective a part-formed hose assembly at a first stage
- Figure 3 is a perspective view showing a part-formed hose assembly at a second stage
- Figure 4 is a perspective of part of a part-formed hose at a third stage of manufacture
- Figure 5 is a side view of part of a suction hose, half in longitudinal section, in accordance with another embodiment of the invention.
- a delivery type industrial hose having a one inch bore is manufactured by extruding a rubber lining layer 1 1 about a mandrel 10.
- Two composite hose body/reinforcement layers 12,13 are then formed around the lining layer 11 by the helical winding of strip material 14 as shown in transverse section in Figure 1.
- the strip material comprises a layer 15 of pvc to one surface of which a plurality of rayon reinforcing cords 16 have been applied, to extend longitudinally in the direction of the length of the strip.
- the rayon cords have been caused to embed in the plastics material 15 by passing the cords and strip between a pair of rollers that apply a light consolidating pressure to embed the cords into the plastics before it has cooled.
- one hose layer 12 is formed by helically winding a first strip in a first sense (see Figure 3), and that is then surrounded by a second layer 13 formed by winding a second strip 14 in an opposite sense, as shown in Figure 4.
- the hose assembly so formed is then surrounded by a helically wound woven nylon wrapping tape which serves as a constraining layer. Subsequently the hose assembly so formed and supported by the mandrel 10 is placed in an autoclave and subjected to a temperature of approximately 150 ° C for 35 minutes.
- the temperature and duration of time in the autoclave are selected such that the components of the hose become bonded together in consequence of softening of the plastics material, but without the plastics material softening such that the integrity and dimensional stability of the structure is adversely affected. Subsequently the heated hose assembly is allowed to cool and the constraining wrapper is removed.
- a lining (21 ) (see Figure 5) is formed by spirally applying a strip of pvc onto a hollow steel support mandrel.
- a second reinforcement layer (24) of material the same as first layer (22) is spirally applied over the wire helix.
- a hose outer cover (25) of pvc in strip form is applied spirally.
- the hose assembly so formed is then surrounded by a helically wound nylon wrapping strip to serve as a constraining layer.
- the hose assembly so formed and supported is subjected in a steam autoclave to heating for 35 minutes at approximately 150 ° C.
- the hose may have an outer shape which is corrugated or which is smooth.
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB9515012 | 1995-07-21 | ||
GBGB9515012.4A GB9515012D0 (en) | 1995-07-21 | 1995-07-21 | Improvements in and relating to reinforced hose |
PCT/GB1996/001733 WO1997003815A1 (en) | 1995-07-21 | 1996-07-19 | Improvements in and relating to reinforced hose |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0782502A1 true EP0782502A1 (de) | 1997-07-09 |
Family
ID=10778077
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP96925000A Withdrawn EP0782502A1 (de) | 1995-07-21 | 1996-07-19 | Verbesserungen in bezug auf verstärkte schläuche |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0782502A1 (de) |
AU (1) | AU6526096A (de) |
CA (1) | CA2200736A1 (de) |
GB (2) | GB9515012D0 (de) |
WO (1) | WO1997003815A1 (de) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100371158C (zh) * | 2004-02-17 | 2008-02-27 | 固特异轮胎和橡胶公司 | 软质pvc软管的制备方法 |
Families Citing this family (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6907906B1 (en) | 1999-10-20 | 2005-06-21 | The Goodyear Tire & Rubber Company | Cuffed hose and method of manufacture |
US7222644B2 (en) * | 2002-12-09 | 2007-05-29 | Faip North America, Inc. | High-pressure hose and pressure washer |
US8079619B2 (en) | 2003-03-05 | 2011-12-20 | Bhp Billiton Petroleum Pty Limited | Hose end fitting |
GB0406084D0 (en) * | 2004-03-18 | 2004-04-21 | Bellamy Norman W | Lining pipelines using thermoplastic sheet and strip |
EP1728016A2 (de) * | 2004-03-18 | 2006-12-06 | Norman West Bellamy | Verbundrohrauskleidung |
FR2889285A1 (fr) * | 2005-08-01 | 2007-02-02 | Nobel Plastiques Soc Par Actio | Canalisation stationnaire souterraine pour transport de carburant et procede de fabrication |
AU2007352536B2 (en) | 2006-05-08 | 2013-06-27 | Dunlop Oil and Marine Ltd. | Improvements relating to hose |
GB0609079D0 (en) | 2006-05-08 | 2006-06-21 | Bhp Billiton Petroleum Pty Ltd | Improvements relating to hose |
AU2007246827B2 (en) | 2006-05-08 | 2013-06-27 | Dunlop Oil and Marine Ltd. | Improvements relating to hose |
GB0612991D0 (en) | 2006-06-29 | 2006-08-09 | Bhp Billiton Petroleum Pty Ltd | Improvements relating to hose |
GB0616052D0 (en) | 2006-08-11 | 2006-09-20 | Bhp Billiton Petroleum Pty Ltd | Improvements relating to hose |
GB0616053D0 (en) | 2006-08-11 | 2006-09-20 | Bhp Billiton Petroleum Pty Ltd | Improvements relating to hose |
US7946311B2 (en) | 2007-02-01 | 2011-05-24 | Hobart Brorthers Company | Robust preconditioned air hose |
US8770234B2 (en) | 2007-09-14 | 2014-07-08 | Bhp Billiton Petroleum Pty. Limited | Hose |
US20090114497A1 (en) * | 2007-11-01 | 2009-05-07 | James P. Barnhouse | Inflatable Tube For Coupling Component And Method For Making An Inflatable Tube |
DE202007016314U1 (de) * | 2007-11-21 | 2009-03-26 | Bürcher, Friedrich | ISO STAR - Mehrschichtiger Rohrkörper |
US9441766B2 (en) | 2009-06-02 | 2016-09-13 | Bhp Billiton Petroleum Pty Ltd. | Reinforced hose |
KR102202177B1 (ko) * | 2013-08-14 | 2021-01-14 | 데이진 아라미드 비.브이. | 초고분자량 폴리에틸렌 테입들로 제조된 중공 물품 |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB772612A (de) * | ||||
DE1629821A1 (de) * | 1961-09-12 | 1970-08-13 | Vohrer Herbert | Druckschlauch und Verfahren zu dessen Herstellung |
GB1033547A (en) * | 1964-05-20 | 1966-06-22 | Angus George Co Ltd | Improvements in the manufacture of hose pipes |
DE1629832A1 (de) * | 1964-06-12 | 1971-01-28 | Vohrer Herbert | Verfahren zur Herstellung von Druckschlaeuchen |
NL6712016A (de) * | 1967-09-01 | 1969-03-04 | ||
GB1321223A (en) * | 1969-06-16 | 1973-06-27 | Creators Ltd | Reinforced plastics tube |
GB1356791A (en) * | 1970-01-26 | 1974-06-12 | Dunlop Holdings Ltd | Hose pipes |
GB1384545A (en) * | 1971-04-21 | 1975-02-19 | Dunlop Ltd | Flexible hose manufacture |
GB1558783A (en) * | 1975-10-03 | 1980-01-09 | Automation Ind Inc | Reinforced hoses and method of manufacturing them |
US4238260A (en) * | 1978-11-13 | 1980-12-09 | Parker-Hannifin Corporation | Method of making an elastomeric hose |
US4258755A (en) * | 1979-04-05 | 1981-03-31 | Bandag Incorporated | Helical wire reinforced hose |
EP0040492A3 (de) * | 1980-05-21 | 1984-07-11 | Mitsubishi Rayon Co., Ltd. | Formstoff für faserverstärkten Kunststoffröhren |
DE3227166C1 (de) * | 1982-07-21 | 1984-04-12 | Vohrer, Christoph, 6240 Königstein | Verfahren zur Herstellung eines verstaerkten Schlauches |
DK0567115T3 (da) * | 1992-04-23 | 1998-02-16 | Phoenix Ag | Sikkerhedsslange |
-
1995
- 1995-07-21 GB GBGB9515012.4A patent/GB9515012D0/en active Pending
-
1996
- 1996-07-19 AU AU65260/96A patent/AU6526096A/en not_active Abandoned
- 1996-07-19 GB GB9615215A patent/GB2303574B/en not_active Expired - Fee Related
- 1996-07-19 CA CA 2200736 patent/CA2200736A1/en not_active Abandoned
- 1996-07-19 EP EP96925000A patent/EP0782502A1/de not_active Withdrawn
- 1996-07-19 WO PCT/GB1996/001733 patent/WO1997003815A1/en not_active Application Discontinuation
Non-Patent Citations (1)
Title |
---|
See references of WO9703815A1 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100371158C (zh) * | 2004-02-17 | 2008-02-27 | 固特异轮胎和橡胶公司 | 软质pvc软管的制备方法 |
Also Published As
Publication number | Publication date |
---|---|
GB2303574A (en) | 1997-02-26 |
GB9615215D0 (en) | 1996-09-04 |
GB2303574B (en) | 1998-10-07 |
GB2303574A8 (en) | 1997-03-03 |
GB9515012D0 (en) | 1995-09-20 |
WO1997003815A1 (en) | 1997-02-06 |
CA2200736A1 (en) | 1997-02-06 |
AU6526096A (en) | 1997-02-18 |
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Legal Events
Date | Code | Title | Description |
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PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
17P | Request for examination filed |
Effective date: 19970329 |
|
AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AT BE CH DE DK ES FI FR GR IE IT LI NL PT SE |
|
RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: HIFLEX FLUIDHANDLING GROUP LTD |
|
17Q | First examination report despatched |
Effective date: 19990416 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
|
18D | Application deemed to be withdrawn |
Effective date: 20010508 |