EP0753358B1 - Verfahren zum Anstreichen von Kunststoffgegenstände und Gegenstände nach diesem Verfahren hergestellt - Google Patents
Verfahren zum Anstreichen von Kunststoffgegenstände und Gegenstände nach diesem Verfahren hergestellt Download PDFInfo
- Publication number
- EP0753358B1 EP0753358B1 EP96110839A EP96110839A EP0753358B1 EP 0753358 B1 EP0753358 B1 EP 0753358B1 EP 96110839 A EP96110839 A EP 96110839A EP 96110839 A EP96110839 A EP 96110839A EP 0753358 B1 EP0753358 B1 EP 0753358B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- polymerisable
- painted
- paint
- predetermined temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000004033 plastic Substances 0.000 title claims description 21
- 229920003023 plastic Polymers 0.000 title claims description 21
- 238000000034 method Methods 0.000 title claims description 17
- 238000010422 painting Methods 0.000 title claims description 5
- 239000000463 material Substances 0.000 claims description 54
- 239000003973 paint Substances 0.000 claims description 39
- 239000002131 composite material Substances 0.000 claims description 12
- 239000000178 monomer Substances 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 11
- 229920005989 resin Polymers 0.000 claims description 11
- 239000011347 resin Substances 0.000 claims description 11
- 239000002318 adhesion promoter Substances 0.000 claims description 7
- 239000004814 polyurethane Substances 0.000 claims description 7
- 229920002635 polyurethane Polymers 0.000 claims description 7
- 239000000126 substance Substances 0.000 claims description 7
- 238000009834 vaporization Methods 0.000 claims description 7
- 229920001187 thermosetting polymer Polymers 0.000 claims description 6
- 229920000728 polyester Polymers 0.000 claims description 5
- 229920001567 vinyl ester resin Polymers 0.000 claims description 5
- 229920001225 polyester resin Polymers 0.000 claims description 4
- 239000004645 polyester resin Substances 0.000 claims description 3
- 230000004888 barrier function Effects 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims 2
- 239000010410 layer Substances 0.000 description 68
- 239000011148 porous material Substances 0.000 description 13
- 239000007789 gas Substances 0.000 description 9
- 238000000576 coating method Methods 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000000748 compression moulding Methods 0.000 description 2
- 210000003660 reticulum Anatomy 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920000271 Kevlar® Polymers 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000004761 kevlar Substances 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000007591 painting process Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/56—Three layers or more
- B05D7/58—No clear coat specified
- B05D7/586—No clear coat specified each layer being cured, at least partially, separately
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
- B05D1/04—Processes for applying liquids or other fluent materials performed by spraying involving the use of an electrostatic field
- B05D1/045—Processes for applying liquids or other fluent materials performed by spraying involving the use of an electrostatic field on non-conductive substrates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/02—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber
Definitions
- the present invention concerns an improved method of painting applicable to elements formed from synthetic plastics materials, in particular, motor-vehicle body components made from composites, which avoids the risk of bubbles and/or blisters forming in the layer/layers of paint/paints.
- the invention also relates to elements formed from painted plastics material, which have a high quality of surface finish and do not require, except in exceptional cases, subsequent repairs to the paintwork.
- a base layer of an electroconductive material is applied directly to the surfaces of the plastics elements to be painted, this base usually comprising a single-component conductive primer which polymerises at a relatively high temperature (approximately 150°C).
- the primer is spread in a layer of predetermined thickness (approximately 30 microns) and the treated element is then stoved in an oven, causing polymerisation of the primer layer which hardens to form a porous, transparent, conductive film on the surface of the plastics element to be painted.
- the element may then be painted by conventional methods as if it were an element made from sheet steel; this also improves the adhesion of the layers of paint applied successively to the surface of the element.
- the elements are again stoved at a high temperature (150°C) to cause the polymerisation of the paint layers.
- the aim of the invention is to provide an improved method of painting elements made from synthetic plastics materials, in particular vehicle body parts made from composites, which does not have the disadvantages described, in particular being free from the risk of bubbles forming in the paint layer during the stoving stage.
- the invention therefore provides a method of painting applicable to elements made from synthetic plastics material, in particular motor vehicle parts made from composites, as claimed in claim 1. Therefore, firstly, at least one base layer of a predetermined thickness of a polymerisable electroconductive material is applied to a surface of a said element to be painted and, subsequently at least one layer of paint is applied on top of the said base layer of polymerisable material; then
- the said element to be painted is formed from a material based on thermosetting vinyl ester/polyester resins
- the said second polymerisable material is constituted by a catalysed two-component polyurethane transparent paint which is completely polymerisable by heating to just 60°C.
- the said second polymerisable material is applied to a layer formed by a polyester-based adhesion promoter which is applied directly to the surface to be painted.
- the invention also relates to a painted element as claimed in Claim 8.
- the application of the catalysed two-component polyurethane paint layer directly to the surface to be painted (with the interposition solely of the adhesion promoter) and its polymerisation before the application of the conventional layers of primer and paint to the surface to be painted allows a gas-impermeable layer to be formed on the surface itself, forming a gas-tight seal over the surface pores which may contain unpolymerised or partially-polymerised monomers.
- the gases produced are no longer able to reach the painted surface and pass through the porous primer layer to penetrate the layers of paint being polymerised and so form the known bubbles.
- the polymerisation of the layer of gas-impermeable material at a low temperature (about 60°C), by virtue of the use of catalysed paints, also guarantees that no monomers can vaporise during the polymerisation of this sealing layer, risking localised damage in the layer which is still being polymerised, which could mean that the layer itself is not completely impermeable.
- the reference numeral 1 indicates an element formed from a synthetic plastics material, for example, a panel pressed from a composite material and forming a vehicle body part, for example, of a motor vehicle, such as a bonnet, a door, etc.
- the composites are considered, for simplicity, as a subclass of synthetic materials being, as is known, constituted by a reinforcing agent (glass, carbon, kevlar fibres, etc, regardless of how it is formed and distributed), encapsulated in a matrix constituted by one or more synthetic plastics resins obtained by the polymerisation of one or more monomers.
- the panel or element 1 has a surface 2 covered by a paint coating 3 (possibly constituted by a plurality of superposed thinner layers of diverse materials); the surface 2 also contains pores 4 (only one of which is illustrated on an enlarged scale in Figure 1), at least some of which are partially filled with grains 5 of unpolymerised or only partially polymerised monomers; the grains 5 are formed from the same monomers as those used to form the resin/resins constituting the synthetic plastics base material from which (with the addition of the fillers) the element or panel 1 is made, and are the inevitable result of the known process for forming the panel or element 1 which is, for example, obtained by injection moulding, compression moulding, or injection-compression moulding.
- the resin/resins forming the element or panel 1 are thermosetting vinyl ester/polyester resins as the element/panel 1 is moulded from a composite of the SMC, BMC or similar type.
- the grain 5 vaporises creating gases (shown by the arrows 6) which, together with any air which may be trapped in the pore 4, expand and leave the pore 4, causing the coating 3 to swell which, as it is in the polymerising phase, is soft and plastic, although already mostly impermeable to gases; the gases 6 are thus not able to escape and they collect above the pore 4 and below the coating 3, creating a bubble 7.
- the sizes of the bubbles 7 are an order of magnitude greater than those in the pores 4, which may vary from several microns to several millimetres: consequently, the bubbles 7 which form are between 1 and 10 millimetres in diameter or more.
- a coating 3a is formed according to the invention on the surface 2 and, starting with the layer adjacent the surface 2, comprises two superimposed films B and A; the film A corresponds to conventional coatings, such as that in Figure 1, while the film B includes, in turn, a first continuous layer 10 applied directly to the surface 2 to cover it completely, being approximately 30 microns thick and formed from a polyester-based adhesion promoter ("Barrier"), for example, 487567 from the firm PPG Industries Inc, USA, and a second layer 11, also continuous and applied directly to the layer 10 so as to cover the surface 2 completely, being between 30 and 40 microns thick and formed from a material which polymerises at low temperature (approximately 60°C) and is impermeable to gaseous substances such that the layer 10 is completely gas-impermeable.
- Barrier polyester-based adhesion promoter
- second layer 11 also continuous and applied directly to the layer 10 so as to cover the surface 2 completely, being between 30 and 40 microns thick and formed from a material which polymerises
- the layer 11 is formed from a catalysed two-component transparent polyurethane paint, such as, for example, 228003 obtained from PPG Industries Inc.
- the film A instead, is, as already stated, constituted by a conventional multi-layer coating including, in the present case: a first layer 12 of thickness which may vary between 20 and 30 microns formed from an electrically-conductive polymerisable primer of the single-component type, for example, 487538, also from PPG Industries Inc, having a stoving temperature (for polymerisation) of about 150°C; a second layer 13, approximately 40 microns thick, formed from an undercoat paint, for example, "base coat” 400085/1 from HERBERTS GmbH, WUPPERTAL (D); a third layer 14, approximately 30 microns thick, formed from enamel and defining the real paint layer; and a surface layer 15 of approximately 30 microns thick, formed from a protective transparent polymer, for example, a "lacquer" of any known type.
- the layer 10 is first of all applied, for example, by spraying to the surface 2 of the untreated element or panel 1 to be painted and then the layer 11 of two-component paint, which is applied by a "wet on wet” technique, that is, while the underlying film of material just applied is still wet due to the, as yet, incomplete evaporation of the solvent used.
- the element 1, with only the layers 10 and 11 covering the surface 2 completely, is then stoved in an oven at a temperature which causes the rapid polymerisation of the material forming the layer 11; since one is dealing with a catalysed paint, the latter polymerises completely in approximately 45 minutes on heating of the element 1 to merely 60°C.
- the element 1 is cooled and the layer 12 of conductive primer is first applied thereto in a known way followed by the layers 13, 14, 15 of paint proper; these layers, starting from the base layer 12, are not however applied directly to the surface 2, as in the prior art, but to the layer 11 which, as already said, is completely impermeable to gases when fully polymerised; instead, the layer 12, which acts as a base for the in-line application of the three layers of paint 13, 14 and 15 by the same known methods as for body parts made from sheet steel is, as is known, porous and therefore permeable to gaseous substances which are able to diffuse through it, in the direction of the thickness, as already described in Figure 1.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Laminated Bodies (AREA)
Claims (9)
- Lackierverfahren, das auf Bauelemente, die aus synthetischen Kunststoffmaterialien gebildet sind, insbesondere auf Bauteile von Kraftfahrzeugen anwendbar ist, die aus Verbundwerkstoffen gebildet sind, dadurch gekennzeichnet, dass es die Schritte umfasst:Aufbringen einer Schicht (11) eines ersten polymerisierbaren Materials auf eine zu lackierende Oberfläche (2) des besagten Bauelementes (1), wobei das erste polymerisierbare Material von einem Typ ist, der polymerisiert eine Schicht bilden kann, die für eine beliebige gasförmige Substanz undurchlässig ist, und der durch Erwärmen auf eine erste bestimmte Temperatur vollständig polymerisierbar ist,Erwärmen des Bauelementes (1) mit der durch die besagte Schicht des ersten polymerisierbaren Materials überdeckten Oberfläche (2), die zu lackieren ist, auf die erste vorbestimmte Temperatur, bis das erste polymerisierbare Material vollständig zur Bildung einer gasundurchlässigen Schicht (11) polymerisiert ist, die die besagte zu lackierende Oberfläche, vollständig überdeckt,Aufbringen auf die besagte Oberfläche (2) wenigstens eine Grundschicht (12) mit bestimmter Stärke aus einem polymerisierbaren elektrisch leitenden Material, das durch Erwärmen auf eine zweite vorbestimmte Temperatur polymerisierbar ist,Erwärmen des Bauelementes (1) auf die besagte zweite vorbestimmte Temperatur, um eine Polymerisation der besagten Grundschicht (12) aus dem polymerisierbaren elektrisch leitenden Material zu bewirken, so dass die Grundschicht (12) aus dem polymerisierbaren elektrisch leitenden Material nicht direkt auf die zu lackierende Oberfläche (2), sondern auf die gasundurchlässige Schicht (11) aufgebracht ist,Aufbringen wenigstens einer Farbschicht (13, 14) oben auf die Grundschicht (12) aus dem elektrisch leitenden polymerisierbaren Material,
- Verfahren nach Anspruch 1, bei dem das zu lackierende Bauelement aus einem Material auf der Basis von in Wärme aushärtenden Vinylester/Polyester-Harzen gebildet ist, dadurch gekennzeichnet, dass das zweite polymerisierbare Material aus einer transparenten katalysierten Zweikompontenpolyurethanfarbe besteht.
- Verfahren nach Anspruch 2, dadurch gekennzeichnet, dass das erste polymerisierbare Material oben auf die zu lakkierende Oberfläche (2) so aufgebracht wird, dass darauf eine Schicht mit einer Stärke zwischen 30 und 40 µm gebildet wird.
- Verfahren nach Anspruch 2 oder Anspruch 3, dadurch gekennzeichnet, dass eine Schicht (10) aus einem Haftpromotor für das erste polymerisierbare Material in direktem Kontakt mit der zu lackierenden Oberfläche (2) aufgebracht wird, wobei das erste polymerisierbare Material unmittelbar oben auf die Schicht (10) aufgebracht wird, die aus dem Haftpromotor gebildet ist.
- Verfahren nach Anspruch 4, dadurch gekennzeichnet, dass ein Haftpromotor auf Polyesterbasis ("Barrier") verwandt wird, der auf die zu lackierende Oberfläche (2) in einer durchgehenden Schicht (10) mit einer Stärke von wenigstens 30 µm aufgebracht wird und dass die katalysierten Zweikomponentenpolyurethanfarbe so gewählt wird, dass sie bei einer Temperatur von 60°C vollständig polymerisiert ist.
- Verfahren nach Anspruch 5, dadurch gekennzeichnet, dass die zweite Zweikomponentenpolyurethanfarbe der Oberfläche (2) durch eine Nassverfahren zugeführt wird.
- Verfahren nach einem der Ansprüche 2 bis 6, dadurch gekennzeichnet, dass das elektrisch leitende polymerisierbare Material eine Einkomponentengrundierung ist, die durch Erwärmen auf eine Temperatur von wenigstens 140-150°C polymerisierbar ist.
- Lackiertes Bauelement (1) aus einem synthetischen Kunstharzmaterial, insbesondere Fahrzeugkarosserieteil aus einem Verbundmaterial mit einer Platte (1), die aus wenigstens einem synthetischen Kunstharzmaterial gepresst ist, dessen wenigstens eine sichtbare Oberfläche (2) mit mehreren Schichten aus polymerisierbaren Materialien überzogen ist, die wenigstens ein Farbschicht (13, 14) einschließen, wobei die Schichten aus polymerisierbaren Materialien in der Reihenfolge beginnend mit der der Oberfläche (2) benachbarten Schicht eine erste gasundurchlässige Schicht (11) und eine zweite gasdurchlässige Schicht (12) umfassen, die beide aus jeweils verschiedenen polymerisierbaren Materialien gebildet sind, wobei das Material, dass die erste Schicht (11) bildet, eine chemische Zusammensetzung derart hat, dass es vollständig beim Erwärmen auf eine erste vorbestimmte Temperatur polymerisiert, das Material, dass die zweite Schicht (12) bildet, eine derartige chemische Zusammensetzung hat, dass es eine elektrisch leitende Grundierung zur Aufnahme der wenigstens einen Farbschicht (13, 14) bildet und polymerisiert, wenn es auf eine zweite vorbestimmte Temperatur erwärmt wird, die im Wesentlichen gleich der Temperatur ist, die zum Polymerisieren der wenigstens einen Farbschicht benötigt wird, welches Bauelement dadurch gekennzeichnet ist, dass das Material, das die erste Schicht (11) bildet, so gewählt ist, dass die erste vorbestimmte Temperatur unter sowohl der zweiten vorbestimmten Temperatur als auch der tiefsten Verdampfungstemperatur der Monomere liegt, die das synthetische Kunstharz bilden, aus dem die Platte gebildet ist.
- Lackiertes Bauelement nach Anspruch 8, dadurch gekennzeichnet, dass die Platte (1) aus wenigstens einem in Wärme aushärtenden Harz auf Vinylester/Polyesterbasis gebildet ist und dass die erste Schicht (11) aus einer Zweikomponentenpolyurethanfarbe besteht, wobei die erste Schicht (11) eine Stärke zwischen 30 und 40 µm hat und über eine Schicht (10) aus einem Material aufgebracht ist, die aus einem Haftpromotor auf Polyesterbasis gebildet ist, die eine Stärke von wenigstens 30 µm hat und direkt auf die Oberfläche (2) aufgebracht ist, die mit der Farbschicht (11) versehen ist.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT95TO000574A IT1276480B1 (it) | 1995-07-07 | 1995-07-07 | Metodo di verniciatura migliorato applicabile su elementi in materiale plastico, in particolare componenti automobilistici in |
ITTO950574 | 1995-07-07 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0753358A1 EP0753358A1 (de) | 1997-01-15 |
EP0753358B1 true EP0753358B1 (de) | 2003-03-12 |
Family
ID=11413710
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP96110839A Expired - Lifetime EP0753358B1 (de) | 1995-07-07 | 1996-07-04 | Verfahren zum Anstreichen von Kunststoffgegenstände und Gegenstände nach diesem Verfahren hergestellt |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0753358B1 (de) |
DE (1) | DE69626575T2 (de) |
ES (1) | ES2191726T3 (de) |
IT (1) | IT1276480B1 (de) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19920799A1 (de) | 1999-05-06 | 2000-11-16 | Basf Coatings Ag | Thermisch und mit aktinischer Strahlung härtbarer Beschichtungsstoff und seine Verwendung |
DE19924674C2 (de) | 1999-05-29 | 2001-06-28 | Basf Coatings Ag | Thermisch und mit aktinischer Strahlung härtbarer Beschichtungsstoff und seine Verwendung |
US6852771B2 (en) | 2001-08-28 | 2005-02-08 | Basf Corporation | Dual radiation/thermal cured coating composition |
US6835759B2 (en) | 2001-08-28 | 2004-12-28 | Basf Corporation | Dual cure coating composition and processes for using the same |
US6875471B2 (en) * | 2002-04-30 | 2005-04-05 | General Motors Corporation | Metallization of polymer parts for painting |
DE10347598A1 (de) * | 2003-10-14 | 2005-06-23 | Bayerische Motoren Werke Ag | Bauteil, insbesondere Außenhautbauteil für ein Fahrzeug |
FR2980487B1 (fr) * | 2011-09-23 | 2014-09-05 | Snecma | Piece de turbomachine, telle qu'un turboreacteur ou un turbopropulseur d'avion |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
UST982004I4 (en) * | 1974-12-23 | 1979-05-01 | Powder coated resinous article | |
FR2695048B1 (fr) * | 1992-09-02 | 1994-10-14 | Manducher Sa | Procédé pour la préparation des surfaces de pièces moulées à recouvrir de peinture électro-statique. |
CA2148885A1 (en) * | 1994-07-20 | 1996-01-21 | Frank Stubbs | Conductive color-keyed automotive primers |
-
1995
- 1995-07-07 IT IT95TO000574A patent/IT1276480B1/it active IP Right Grant
-
1996
- 1996-07-04 EP EP96110839A patent/EP0753358B1/de not_active Expired - Lifetime
- 1996-07-04 ES ES96110839T patent/ES2191726T3/es not_active Expired - Lifetime
- 1996-07-04 DE DE69626575T patent/DE69626575T2/de not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
ES2191726T3 (es) | 2003-09-16 |
EP0753358A1 (de) | 1997-01-15 |
ITTO950574A0 (it) | 1995-07-07 |
DE69626575T2 (de) | 2004-04-08 |
DE69626575D1 (de) | 2003-04-17 |
ITTO950574A1 (it) | 1997-01-07 |
IT1276480B1 (it) | 1997-10-31 |
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