EP0742417A1 - Ceramic beam for tunnel furnace wagon - Google Patents
Ceramic beam for tunnel furnace wagon Download PDFInfo
- Publication number
- EP0742417A1 EP0742417A1 EP96102874A EP96102874A EP0742417A1 EP 0742417 A1 EP0742417 A1 EP 0742417A1 EP 96102874 A EP96102874 A EP 96102874A EP 96102874 A EP96102874 A EP 96102874A EP 0742417 A1 EP0742417 A1 EP 0742417A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- ceramic
- beam according
- carrier
- underside
- width
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D5/00—Supports, screens, or the like for the charge within the furnace
- F27D5/0006—Composite supporting structures
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/12—Travelling or movable supports or containers for the charge
- F27D3/123—Furnace cars
Definitions
- the invention relates to a ceramic beam for tunnel kiln kiln cars according to the preamble of claim 1.
- Known kiln car beams are designed as rectangular or square hollow or solid profiles made of ceramic.
- the beams serve as cross beams for the ceramic superstructure of the kiln for receiving items to be burned, eg cassettes with roof tiles to be fired.
- the beams of the kiln car rest on ceramic supports at their edge areas, so that there is a bending stress on the ceramic material.
- the lower area of the ceramic profile is subjected to tension, the top to pressure.
- the known bars are relatively heavy, which has an adverse effect on the energy balance in the heating process of the kiln in a tunnel kiln in which a temperature of 1000 to 1200 ° C prevails.
- the invention is concerned with the problem of creating a ceramic beam for tunnel kiln kiln cars which is distinguished by improved static properties with regard to the bending stress as well as by a reduced weight and a larger span.
- the formation of the ceramic beam as a solid support with a trapezoidal shape in side view creates an improved shape against stresses caused by bending moments.
- the forces that occur can be distributed within the trapezoidal beam, which results in lower internal stresses and thus results in an increased flexural strength of the beam.
- the trapezoidal shape results in a material saving, so that less energy is required to heat the ceramic superstructure of the kiln and an enlarged span of the beams can be realized.
- a tunnel kiln kiln car shown schematically in Fig. 1 for the transport of combustible goods such as roof tiles through a tunnel kiln consists of a metallic chassis, not shown here, and a ceramic superstructure, which is used for thermal insulation of the metallic chassis when driving through the kiln through the tunnel kiln and for Recording of the fired goods is used.
- the ceramic superstructure is provided with bars 1, which serve as cross members, for example for receiving cassettes in which the fuel items are stored, such as roof tiles.
- the beams 1 of the kiln are at their end regions 2, 3 on ceramic longitudinal beams 4, which in turn are supported on ceramic supports 5. The support of the beams 1 at their end regions 2, 3 and the inclusion of the firing goods result in a bending stress on the beams.
- a first embodiment of the bar 1 is shown in more detail. It consists of an elongated carrier 6, which has a trapezoidal shape in side view. The top 7 runs in a horizontal plane, while the bottom 8 forms the trapezoidal shape. As illustrated in FIG. 3, the width of the upper side 7 decreases compared to the lower side 8 from the end regions 2, 3 to the center of the trapezoidal shape, so that the side surfaces 9 of the carrier 6 run as skewed planes. As can be seen from FIG. 4, the carrier 6 is of solid construction overall, which has a favorable effect on the distribution of forces and enables the use of the dry pressing method.
- the carrier 6 Since the upper side 7 of the carrier 6 is subjected to pressure and the lower side 8 to tension, there is a zone in the middle area where the compressive stress of the upper belt and the tensile stress of the lower belt essentially compensate and, above all, shear stresses occur. It is therefore provided to provide the carrier 6 with material recesses 10 in this area, whereby considerable material savings can be achieved without reducing the flexural strength of the beam. Overall, the trapezoidal shape and the upwardly tapering design of the carrier 6 and the recesses 10, which are expediently designed as through holes, result in considerable material savings (up to 40%) compared to the previously known solid or hollow profile beams.
- the bar 1 is provided at its end regions 2, 3 with parallelepiped-shaped lugs 11, which serve to support the bar 1 on the longitudinal bar 4 of the kiln.
- parallelepiped-shaped lugs 11 serve to support the bar 1 on the longitudinal bar 4 of the kiln.
- the beam 1 in turn comprises a solid ceramic carrier 14, which has a trapezoidal shape in side view.
- the carrier 14 is reversely T-shaped in cross section, the underside 15 forming the transverse web 16 of the T-shape, while the upper side 17 is formed by the end face of the vertical T-web 18 .
- the width of the underside 15 increases from the end regions 20, 21 of the carrier 14 to the center of the trapezoidal shape, while the width of the top 17 is constant over the entire length of the beam 1.
- the underside 15 has a horizontally rectilinear course, so that a secure support of the bar 1 on the longitudinal bar 4 is ensured. Furthermore, this support 14 is also in the area of the neutral zone with material recesses 22 in the form of e.g. Provide holes for further material savings.
- the shape of the ceramic beam for a tunnel kiln which is optimized with regard to static loads, can therefore counteract the material fatigue caused by bending stress and, moreover, a considerable weight reduction can be achieved, which has a positive effect on the energy balance during the heating process of the kiln.
- the first described embodiment is also easy to manufacture and inexpensive to manufacture.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Tunnel Furnaces (AREA)
- Furnace Charging Or Discharging (AREA)
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
Abstract
Description
Die Erfindung bezieht sich auf einen keramischen Balken für Tunnelofen-Brennwagen gemäß dem Oberbegriff des Anspruchs 1.The invention relates to a ceramic beam for tunnel kiln kiln cars according to the preamble of
Bekannte Brennwagen-Balken sind als rechteckige oder quadratische Hohl- oder Vollprofile aus Keramik ausgebildet. Die Balken dienen als Querträger des keramischen Überbaus des Brennwagens zur Aufnahme von Brenngut, z.B. Kassetten mit zu brennenden Dachziegeln. Die Balken des Brennwagens liegen an ihren Randbereichen jeweils auf keramischen Stützen auf, so daß sich eine Biegebeanspruchung des keramischen Materials ergibt. Der untere Bereich des Keramikprofils wird dabei auf Zug, die Oberseite auf Druck beansprucht. Da jedoch die Druckfestigkeit von Keramik wesentlich höher als die Zugfestigkeit ist, kann es zu Materialermüdungen kommen. Darüber hinaus sind die bekannten Balken relativ schwer, was sich beim Aufheizprozeß des Brennwagens in einem Tunnelofen, in dem eine Temperatur von 1000 bis 1200° herrscht, nachteilig in der Energiebilanz auswirkt. Darüber hinaus können daher nur relativ geringe Spannweiten realisiert werden, so daß eine hohe Anzahl an Stützen benötigt wird.Known kiln car beams are designed as rectangular or square hollow or solid profiles made of ceramic. The beams serve as cross beams for the ceramic superstructure of the kiln for receiving items to be burned, eg cassettes with roof tiles to be fired. The beams of the kiln car rest on ceramic supports at their edge areas, so that there is a bending stress on the ceramic material. The lower area of the ceramic profile is subjected to tension, the top to pressure. However, since the compressive strength of ceramics is significantly higher than the tensile strength, material fatigue can occur. In addition, the known bars are relatively heavy, which has an adverse effect on the energy balance in the heating process of the kiln in a tunnel kiln in which a temperature of 1000 to 1200 ° C prevails. In addition, you can therefore only relatively small spans can be realized, so that a high number of supports is required.
Die Erfindung befaßt sich mit dem Problem, einen keramischen Balken für Tunnelofen-Brennwagen zu schaffen, der sich durch verbesserte statische Eigenschaffen bezüglich der Biegebeanspruchung sowie durch ein verringertes Gewicht und eine größere Spannweite auszeichnet.The invention is concerned with the problem of creating a ceramic beam for tunnel kiln kiln cars which is distinguished by improved static properties with regard to the bending stress as well as by a reduced weight and a larger span.
Die Erfindung löst dieses Problem mit den im Anspruch 1 angegebenen Merkmalen.The invention solves this problem with the features specified in
Durch die Ausbildung des keramischen Balkens als massiver Träger mit in Seitenansicht trapezförmiger Gestalt ist eine verbesserte Form gegenüber Beanspruchungen durch Biegemomente geschaffen. Die auftretenden Kräfte können sich innerhalb des trapezförmig ausgebildeten Trägers verteilen, woraus geringere innere Spannungen resultieren und sich somit eine erhöhte Biegefestigkeit des Balkens ergibt. Darüber hinaus ergibt sich durch die Trapezform eine Materialeinsparung, so daß weniger Energie zum Aufheizen des keramischen Überbaus des Brennwagens benötigt wird sowie eine vergrößerte Spannweite der Balken realisiert werden kann.The formation of the ceramic beam as a solid support with a trapezoidal shape in side view creates an improved shape against stresses caused by bending moments. The forces that occur can be distributed within the trapezoidal beam, which results in lower internal stresses and thus results in an increased flexural strength of the beam. In addition, the trapezoidal shape results in a material saving, so that less energy is required to heat the ceramic superstructure of the kiln and an enlarged span of the beams can be realized.
Weitere Einzelheiten und Vorteile der Erfindung ergeben sich aus der nachfolgenden Beschreibung und der Zeichnung. In der Zeichnung zeigen:
- Fig. 1
- eine perspektivische Teildarstellung eines Tunnelofen-Brennwagens mit keramischen Balken nach der Erfindung;
- Fig. 2
- eine Seitenansicht eines keramischen Balkens aus Fig. 1;
- Fig. 3
- eine untere Ansicht des keramischen Balkens nach Fig. 2;
- Fig. 4
- einen Schnitt nach der Linie IV-IV in Fig. 2;
- Fig. 5
- eine Seitenansicht einer zweiten Ausführungsform eines keramischen Balkens für Tunnelofen-Brennwagen nach der Erfindung;
- Fig. 6
- eine Draufsicht auf den keramischen Brennwagen nach Fig. 5;
- Fig. 7
- einen Schnitt nach der Linie VII-VII in Fig. 5;
- Fig. 8
- einen Schnitt nach der Linie VIII-VIII in Fig. 5.
- Fig. 1
- a partial perspective view of a tunnel kiln car with ceramic beams according to the invention;
- Fig. 2
- a side view of a ceramic beam of Fig. 1;
- Fig. 3
- a bottom view of the ceramic bar of FIG. 2;
- Fig. 4
- a section along the line IV-IV in Fig. 2;
- Fig. 5
- a side view of a second embodiment of a ceramic beam for tunnel kiln kiln according to the invention;
- Fig. 6
- a plan view of the ceramic kiln according to Fig. 5;
- Fig. 7
- a section along the line VII-VII in Fig. 5;
- Fig. 8
- a section along the line VIII-VIII in Fig. 5th
Ein in Fig. 1 schematisch dargestellter Tunnelofen-Brennwagen für den Transport von Brenngütern wie Dachziegel durch einen Tunnelofen besteht aus einem hier nicht näher dargestellten metallischen Chassis sowie einem keramischen Überbau, der zur thermischen Isolierung des metallischen Chassis beim Durchfahren des Brennwagens durch den Tunnelofen und zur Aufnahme der Brenngüter dient. Hierzu ist der keramische Überbau mit Balken 1 versehen, die als Querträger beispielsweise zur Aufnahme von Kassetten, in denen die Brenngüter wie Dachziegel gelagert sind, dienen. Die Balken 1 des Brennwagens liegen an ihren Endbereichen 2, 3 auf keramischen Längsbalken 4 auf, die sich ihrerseits auf keramischen Stützen 5 abstützen. Durch die Auflage der Balken 1 an ihren Endbereichen 2, 3 und die Aufnahme der Brenngüter ergibt sich eine Biegebeanspruchung der Balken.A tunnel kiln kiln car shown schematically in Fig. 1 for the transport of combustible goods such as roof tiles through a tunnel kiln consists of a metallic chassis, not shown here, and a ceramic superstructure, which is used for thermal insulation of the metallic chassis when driving through the kiln through the tunnel kiln and for Recording of the fired goods is used. For this purpose, the ceramic superstructure is provided with
In den Fig. 2 bis 4 ist eine erste Ausführungsform der Balken 1 detaillierter dargestellt. Er besteht aus einem langgestreckten Träger 6, der eine in Seitenansicht trapezförmige Gestalt aufweist. Die Oberseite 7 verläuft in einer horizontalen Ebene, während die Unterseite 8 die Trapezform ausbildet. Wie Fig. 3 veranschaulicht, verringert sich die Breite der Oberseite 7 gegenüber der Unterseite 8 von den Endbereichen 2, 3 bis zur Mitte der Trapezform, so daß die Seitenflächen 9 des Trägers 6 als windschiefe Ebenen verlaufen. Wie aus Fig. 4 hervorgeht, ist der Träger 6 insgesamt massiv ausgebildet, was sich günstig auf die Kräfteverteilung auswirkt sowie den Einsatz des Trockenpreßverfahrens, ermöglicht.2 to 4, a first embodiment of the
Da die Oberseite 7 des Trägers 6 auf Druck und die Unterseite 8 auf Zug beansprucht wird, ergibt sich eine Zone im mittleren Bereich, wo sich die Druckspannung des oberen Gurtes und die Zugspannung des unteren Gurtes im wesentlichen kompensieren und vor allem Schubspannungen auftreten. Es ist daher vorgesehen, in diesem Bereich den Träger 6 mit Material-Ausnehmungen 10 zu versehen, wodurch eine erhebliche Materialeinsparung erreichbar ist, ohne die Biegefestigkeit des Balkens zu verringern. Insgesamt kann durch die Trapezform und die sich nach oben verjüngende Gestaltung des Trägers 6 sowie die zweckmäßig als durchgehende Löcher ausgebildeten Ausnehmungen 10 eine erhebliche Materialeinsparung (bis zu 40 %) gegenüber den bisher bekannten Voll- oder Hohlprofilbalken erreicht werden.Since the
Desweiteren ist der Balken 1 an seinen Endbereichen 2, 3 mit quaderförmigen Ansätzen 11 versehen, die zur Auflage des Balkens 1 auf den Längsbalken 4 des Brennwagens dienen. Durch diese Ansätze 11 an den Endbereichen 2, 3 können auftretende Scherkräfte besser aufgenommen werden, so daß sich eine verringerte Materialbeanspruchung des Balkens 1 ergibt.Furthermore, the
In den Fig. 5 bis 8 ist eine zweite Ausführungsform des erfindungsgemäßen Balkens 1 dargestellt, die hinsichtlich der Erhöhung der Biegefestigkeit des Balkens sowie der Gewichtsreduzierung die gleichen Vorteile bietet wie die zuvor beschriebene Ausführungsform, die jedoch ein aufwendigeres Preßverfahren erfordert. Der Balken 1 umfaßt wiederum einen massiven keramischen Träger 14, der eine in Seitenansicht trapezförmige Gestalt aufweist. Wie aus den Fig. 7 und 8 hervorgeht, ist der Träger 14 im Querschnitt umgekehrt T-förmig ausgebildet, wobei die Unterseite 15 den Quersteg 16 der T-Form ausbildet, während die Oberseite 17 von der Endfläche des vertikalen T-Stegs 18 gebildet ist. Die Breite der Unterseite 15 vergrößert sich von den Endbereichen 20, 21 des Trägers 14 bis zur Mitte der Trapezform, während die Breite der Oberseite 17 über die gesamte Länge des Balkens 1 konstant ist. An den Endbereichen 20, 21 weist die Unterseite 15 einen horizontal geradlinigen Verlauf auf, so daß eine sichere Auflage des Balkens 1 auf den Längsbalken 4 gewährleistet ist. Desweiteren ist auch dieser Träger 14 im Bereich der neutralen Zone mit Material-Ausnehmungen 22 in Form von z.B. Löchern versehen, um weitere Materialeinsparungen zu erreichen.5 to 8 show a second embodiment of the
Durch eine in bezug auf statische Belastungen optimierte Form des keramischen Balkens für einen Tunnel-Brennofen kann somit den durch Biegebeanspruchung auftretenden Materialermüdungen entgegengewirkt und darüber hinaus eine erhebliche Gewichtsreduzierung erreicht werden, die sich beim Aufheizprozeß des Brennwagens positiv auf die Energiebilanz auswirkt. Insbesondere die erste beschriebene Ausführungsform ist darüber hinaus fertigungstechnisch einfach und kostengünstig herstellbar.The shape of the ceramic beam for a tunnel kiln, which is optimized with regard to static loads, can therefore counteract the material fatigue caused by bending stress and, moreover, a considerable weight reduction can be achieved, which has a positive effect on the energy balance during the heating process of the kiln. In particular, the first described embodiment is also easy to manufacture and inexpensive to manufacture.
Claims (11)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE29507778U DE29507778U1 (en) | 1995-05-11 | 1995-05-11 | Ceramic beam for tunnel kiln kiln cars |
DE29507778U | 1995-05-11 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0742417A1 true EP0742417A1 (en) | 1996-11-13 |
EP0742417B1 EP0742417B1 (en) | 2001-11-14 |
Family
ID=8007874
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP96102874A Expired - Lifetime EP0742417B1 (en) | 1995-05-11 | 1996-02-27 | Ceramic beam for tunnel furnace wagon |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0742417B1 (en) |
DE (2) | DE29507778U1 (en) |
ES (1) | ES2167475T3 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102015011742A1 (en) | 2015-09-04 | 2017-03-09 | Refratechnik Holding Gmbh | Tunnel kiln car or carriage and method for its production and tunnel kiln with such a tunnel kiln car or carriage |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ATE540278T1 (en) * | 2009-07-16 | 2012-01-15 | Saint Gobain Industriekeramik Roedental Gmbh | TRANSPORTABLE FIREPLATE SHELF |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1832818A (en) * | 1929-04-24 | 1931-11-17 | Harry M Robertson | Kiln truck |
US2173682A (en) * | 1938-10-27 | 1939-09-19 | Frank A Fahrenwald | Furnace conveyer |
US4300881A (en) * | 1980-02-01 | 1981-11-17 | Salviata Impianti S.P.A. | Truck or the like for conveying ceramic articles through a kiln |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1521216A (en) * | 1920-04-07 | 1924-12-30 | American Dressler Tunnel Kilns | Kiln car |
US1755701A (en) * | 1928-08-27 | 1930-04-22 | New Castle Refractories Compan | Tunnel-kiln car |
DE8116662U1 (en) * | 1981-06-05 | 1981-10-01 | Peter, Hubertus, Dr., 6650 Homburg | SHELF STRUCTURE FOR CERAMIC INDUSTRY COMMERCIAL VEHICLES |
DE3123896C2 (en) * | 1981-06-16 | 1985-12-12 | Adolf A. Fleischmann Inh. Werner Fleischmann, 6000 Frankfurt | Tunnel kiln car |
DE8125892U1 (en) * | 1981-09-05 | 1982-03-18 | Peter, Hubertus, Dr., 6650 Homburg | CERAMIC BARREL FOR FURNACE |
DE8215794U1 (en) * | 1982-05-29 | 1982-10-21 | Peter, Hubertus, Dr., 6650 Homburg | CERAMIC SUPPORTING BAR FOR THE FURNITURE ASSEMBLY |
DE9007458U1 (en) * | 1990-06-26 | 1992-01-02 | Norton Gmbh, 5047 Wesseling, De |
-
1995
- 1995-05-11 DE DE29507778U patent/DE29507778U1/en not_active Expired - Lifetime
-
1996
- 1996-02-27 EP EP96102874A patent/EP0742417B1/en not_active Expired - Lifetime
- 1996-02-27 DE DE59608170T patent/DE59608170D1/en not_active Expired - Fee Related
- 1996-02-27 ES ES96102874T patent/ES2167475T3/en not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1832818A (en) * | 1929-04-24 | 1931-11-17 | Harry M Robertson | Kiln truck |
US2173682A (en) * | 1938-10-27 | 1939-09-19 | Frank A Fahrenwald | Furnace conveyer |
US4300881A (en) * | 1980-02-01 | 1981-11-17 | Salviata Impianti S.P.A. | Truck or the like for conveying ceramic articles through a kiln |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102015011742A1 (en) | 2015-09-04 | 2017-03-09 | Refratechnik Holding Gmbh | Tunnel kiln car or carriage and method for its production and tunnel kiln with such a tunnel kiln car or carriage |
Also Published As
Publication number | Publication date |
---|---|
ES2167475T3 (en) | 2002-05-16 |
EP0742417B1 (en) | 2001-11-14 |
DE29507778U1 (en) | 1996-09-19 |
DE59608170D1 (en) | 2001-12-20 |
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