EP0707739A1 - Process for the preparation of cobalt/rare earth type magnetic powders containing fluorine and corresponding densified permanent magnets - Google Patents
Process for the preparation of cobalt/rare earth type magnetic powders containing fluorine and corresponding densified permanent magnetsInfo
- Publication number
- EP0707739A1 EP0707739A1 EP94921696A EP94921696A EP0707739A1 EP 0707739 A1 EP0707739 A1 EP 0707739A1 EP 94921696 A EP94921696 A EP 94921696A EP 94921696 A EP94921696 A EP 94921696A EP 0707739 A1 EP0707739 A1 EP 0707739A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fluorine
- ppm
- rare earth
- cobalt
- permanent magnets
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/04—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
- C23C8/08—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/032—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
- H01F1/04—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
- H01F1/047—Alloys characterised by their composition
- H01F1/053—Alloys characterised by their composition containing rare earth metals
- H01F1/055—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
- H01F1/0551—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 in the form of particles, e.g. rapid quenched powders or ribbon flakes
- H01F1/0552—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 in the form of particles, e.g. rapid quenched powders or ribbon flakes with a protective layer
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/032—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
- H01F1/04—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
- H01F1/047—Alloys characterised by their composition
- H01F1/053—Alloys characterised by their composition containing rare earth metals
- H01F1/055—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
- H01F1/0555—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 pressed, sintered or bonded together
- H01F1/0557—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 pressed, sintered or bonded together sintered
Definitions
- This invention relates to a method of protecting magnetic powders and permanent magnets of the transition metal-rare earth metal type against oxidation and atmospheric corrosion by the introduction of gaseous fluorine during the treatment of powders. It applies more particularly to powders and magnets of the transition metal - rare earth family, where the metal is essentially cobalt, and the rare earth essentially of samarium and / or neodymium and / or praseodymium and / or cerium. .
- Fluorine gas is preferably used. With other experimental conditions, it can be replaced by other donors such as hydrofluoric acid HF or nitrogen trifluoride NF; but the former is much more aggressive and difficult to control, the latter is much more expensive. It was noted that: - below 600 ppm, there are not enough neutralized active sites when handling large quantities of fine powders, the process is unstable; - above 3000 ppm, there is too much active fluorine, which transforms into samarium fluoride, - thus displacing the local metallurgical composition by depletion in samarium.
- Figure 1 shows the known ranges of oxygen uptake in the classic manufacture of Sm Co_ magnets.
- the oxygen contents are established on the LECO commercial apparatus equipped with the appropriate furnace.
- the process steps are as follows: (1) raw materials; (2) coarse pre-grinding (50 Uni); (3) fine grinding (5 ”m); (4) intermediate storage; (5) after sintering.
- FIG. 2 gives the results of the magnetic characteristics (remanence Br, induction coercivity H, limiting stiffness field Hk) and the density p as a function of the rare earth content of the powder mixture and of the sintering temperature (A 1115 ° C; x: 1125 ° C; o: 1135 ° C) according to the prior art.
- FIG. 3 shows schematically an example of technical embodiment of the invention.
- FIG. 4 illustrates, by comparison with FIG. 2, the significant slip obtained according to the invention towards higher optima lying towards lower rare earth contents, in particular below 36% for the compositions of Sm Co type, ..
- FIG. 5 illustrates a similar gain obtained in the Sm Co family, in particular on the rectangularity of the curve (gain in field of stiffness limit Hk), Hk corresponding to the demagnetizing field reducing the induction to 90% of Br.
- the curve (1) is representative of the prior art
- the curve (2) is representative of the invention.
- Example 2 Before being compressed, the finely ground products of Example 2 were homogenized by stirring under an N atmosphere containing 200 ppm of fluorine. A slight gain on the oxygen content was noted, since its content fell to 3000 ppm. This is not enough to have a significant effect on the final properties. However, the wet air resistance could be increased from a few hours to a few days.
- Example 2 the preparation was repeated from an alloy basic Sm Co_. 33% substituted with praseodymium. The same advantages have been obtained, as Table I illustrates for the remanence (in isostatic compression).
- Example 5 (according to the invention) The method was also applied to alloys of the S Co family. For this, we chose a composition rich in Fe and poor in Sm with the hope of increasing the afterglow.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Crystallography & Structural Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Power Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Hard Magnetic Materials (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9308644 | 1993-07-08 | ||
FR9308644A FR2707192B1 (en) | 1993-07-08 | 1993-07-08 | Process for the preparation of magnetic powders of the rare earth-cobalt type containing fluorine and corresponding densified permanent magnets. |
PCT/FR1994/000838 WO1995002252A1 (en) | 1993-07-08 | 1994-07-07 | Process for the preparation of cobalt/rare earth type magnetic powders containing fluorine and corresponding densified permanent magnets |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0707739A1 true EP0707739A1 (en) | 1996-04-24 |
EP0707739B1 EP0707739B1 (en) | 1997-04-09 |
Family
ID=9449236
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP94921696A Expired - Lifetime EP0707739B1 (en) | 1993-07-08 | 1994-07-07 | Cobalt/rare earth type magnetic powders containing fluorine and corresponding densified permanent magnets and process for the preparation thereof |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0707739B1 (en) |
DE (1) | DE69402551T2 (en) |
FR (1) | FR2707192B1 (en) |
WO (1) | WO1995002252A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102007032406B3 (en) * | 2007-07-10 | 2008-10-23 | Gkss-Forschungszentrum Geesthacht Gmbh | Process to form an alloy for e.g. gas turbine engine by combination of molten titanium and aluminum in presence of halogen-enriched gas |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6057601A (en) * | 1983-09-08 | 1985-04-03 | Sumitomo Special Metals Co Ltd | Material of permanent magnet |
JPS60173804A (en) * | 1984-02-17 | 1985-09-07 | Seiko Instr & Electronics Ltd | Manufacture of rare earth cobalt magnet |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL6803121A (en) * | 1968-03-05 | 1969-09-09 | ||
JPH02288306A (en) * | 1989-04-28 | 1990-11-28 | Seiko Electronic Components Ltd | Manufacture of rare earth permanent magnet |
-
1993
- 1993-07-08 FR FR9308644A patent/FR2707192B1/en not_active Expired - Fee Related
-
1994
- 1994-07-07 DE DE69402551T patent/DE69402551T2/en not_active Expired - Fee Related
- 1994-07-07 WO PCT/FR1994/000838 patent/WO1995002252A1/en active IP Right Grant
- 1994-07-07 EP EP94921696A patent/EP0707739B1/en not_active Expired - Lifetime
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6057601A (en) * | 1983-09-08 | 1985-04-03 | Sumitomo Special Metals Co Ltd | Material of permanent magnet |
JPS60173804A (en) * | 1984-02-17 | 1985-09-07 | Seiko Instr & Electronics Ltd | Manufacture of rare earth cobalt magnet |
Non-Patent Citations (3)
Title |
---|
PATENT ABSTRACTS OF JAPAN vol. 10, no. 8 (E-373) 14 Janvier 1986 & JP-A-60 173 804 * |
PATENT ABSTRACTS OF JAPAN vol. 9, no. 189 (E-333) 6 Août 1985 & JP-A-60 057 601 * |
See also references of WO9502252A1 * |
Also Published As
Publication number | Publication date |
---|---|
FR2707192A1 (en) | 1995-01-13 |
DE69402551T2 (en) | 1997-09-11 |
DE69402551D1 (en) | 1997-05-15 |
WO1995002252A1 (en) | 1995-01-19 |
FR2707192B1 (en) | 1995-08-11 |
EP0707739B1 (en) | 1997-04-09 |
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