EP0645466B1 - Catalyst material, based on a titanium-copper alloy and process for producing the same - Google Patents
Catalyst material, based on a titanium-copper alloy and process for producing the same Download PDFInfo
- Publication number
- EP0645466B1 EP0645466B1 EP19940114639 EP94114639A EP0645466B1 EP 0645466 B1 EP0645466 B1 EP 0645466B1 EP 19940114639 EP19940114639 EP 19940114639 EP 94114639 A EP94114639 A EP 94114639A EP 0645466 B1 EP0645466 B1 EP 0645466B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- catalyst material
- matrix
- intermetallic compound
- alloy
- producing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C45/00—Amorphous alloys
- C22C45/10—Amorphous alloys with molybdenum, tungsten, niobium, tantalum, titanium, or zirconium or Hf as the major constituent
Definitions
- the present invention provides a highly hard and highly active Ti-Cu based alloy suitable for use as a catalyst material capable of catalyzing, for example, hydrogenation of carbon monoxide.
- Catalysts for use in the reaction in which carbon monoxide is hydrogenated to produce hydrocarbons and water have pretty widely been investigated, which include ruthenium-bearing alumina and Ti-Cu based alloy catalysts.
- ruthenium-bearing alumina and Ti-Cu based alloy catalysts have pretty widely been investigated, which include ruthenium-bearing alumina and Ti-Cu based alloy catalysts.
- An object of the present invention is to provide a Ti-Cu based alloy suitable for use as a catalyst material having increased catalytic activity and improved mechanical properties by further refining the size of the microcrystalline structure and stabilizing the presence thereof in the Ti-Cu based alloy.
- a Ti-Cu based alloy catalyst material having a composition including at least one element selected from the group consisting of V, Ni, Zr, Cr, Mn, Fe and Co as a partial substitute element for Ti and/or Cu in a composition represented by the general formula Ti 100-a Cu a , wherein "a" is, in atomic %, 30 ⁇ a ⁇ 50, 0.1 to 20 atomic % in the general formula Ti 100-a Cu a being substituted with said at least one element, in which a fine Ti-Cu intermetallic compound having a mean particle size of 10 nm or less is uniformly precipitated in an amorphous phase and/or an ⁇ -Ti matrix.
- the above intermetallic compound is contained in the alloy catalyst in an amount of 5 to 90% by volume.
- a process for producing the aforestated Ti-Cu based alloy catalyst material which comprises preparing an alloy having the above-specified Ti 100-a Cu a composition in which 0.1 to 20 atomic % thereof is substituted with at least one element selected from the group consisting of V, Ni, Zr, Cr, Mn, Fe and Co, the alloy having an amorphous phase and/or ⁇ -Ti matrix; and heating the alloy at a temperature ranging from the transformation temperature T x of a non-equilibrium phase minus 50 K (i.e., T x - 50 K) to the transformation temperature T x plus 100 K (i.e., T x + 100 K) so as to precipitate a fine Ti-Cu intermetallic compound in the matrix.
- the transformation temperature T x of a non-equilibrium phase is referred to "transformation temperature" or "T x " unless otherwise specified.
- Fig. 1 is a graph indicating the relationship between the particle size of the alloy of Ti 48.5 Cu 48.5 Mn 3 and the reaction rate measured in the hydrogenation of CO.
- Fig. 2 is a graph indicating the relationship between the volume percentage of the intermetallic compound contained in the same alloy as in Fig. 1 and the reaction rate measured in the hydrogenation of CO.
- Fig. 3 is a graph indicating the relationship between the heat treatment temperature applied in preparing the same alloy as in Fig. 1 and the particle size of the intermetallic compound.
- Fig. 4 is a graph indicating the relationship between the heat treatment time taken in the heat treatment of the same alloy as in Fig. 1 at 400°C and the particle size of the intermetallic compound.
- Fig. 5 is a micrograph showing the crystalline structure of the alloy of Ti 48.5 Cu 48.5 Zr 3 obtained by the present invention.
- Fig. 6 is a micrograph showing the crystalline structure of the alloy of Ti 48.5 Cu 48.5 Mn 3 obtained by the present invention.
- Ti and/or Cu in the Ti 100-a Cu a composition is partially substituted with at least one additional element selected from the group consisting of V, Ni, Zr, Cr, Mn, Fe and Co in an amount of 0.1 to 20 atomic % of the composition.
- fine particles of Ti-Cu intermetallic compound having a mean particle size of 10 nm or less are uniformly precipitated throughout an amorphous phase and/or ⁇ -Ti matrix.
- intermetallic compounds examples include Ti 2 Cu, TiCu, Ti 2 Cu 3 and TiCu 3 . It is requisite that the precipitated intermetallic compound have a mean particle size of 10 nm or less. When the mean particle size exceeds 10 nm, the mechanical performance and catalytic activity of the alloy catalyst would rapidly be deteriorated with the increase in the particle size.
- Fig. 1 shows a graph indicating the relationship between the particle size of the alloy of Ti 48.5 Cu 48.5 Mn 3 and the reaction rate measured in the hydrogenation of CO.
- the intermetallic compound be contained in the matrix in an amount of 5 to 90% by volume.
- the amount is less than 5% by volume, not only is it too small to cause the resultant catalyst to exhibit desired catalytic activity but also the mechanical strength of the alloy catalyst is likely to be poorer than in the range of 5 to 90% by volume.
- the amount of the intermetallic compound exceeds 90% by volume, not only is it too large to cause the resultant catalyst to have desired catalytic activity improvement but also the activity lowering by sintering is likely to occur during the use of the catalyst.
- Fig. 2 shows a graph indicating the relationship between the volume percentage of the intermetallic compound contained in the alloy of Ti 48.5 Cu 48.5 Mn 3 and the reaction rate measured in the hydrogenation of CO.
- the matrix may be an amorphous phase, a fine Ti matrix phase or a phase of a mixture thereof.
- the matrix is an amorphous phase, a structure in which fine Ti crystals and a Ti-Cu intermetallic compound have been precipitated would result.
- the matrix consists of fine Ti crystals, a structure in which a Ti-Cu intermetallic compound has been precipitated therein would result.
- the above alloy having an amorphous phase and/or ⁇ -Ti matrix may be prepared by rapid solidification in which the cooling rate is 10 4 to 10 6 K/sec.
- the cooling rate is lower than 10 4 K/sec, any alloy having the composition according to the present invention and having the desired matrix cannot be obtained.
- the cooling rate exceeding 10 6 K/sec cannot be attained by any industrial quenching means utilizing the currently available liquid quenching, etc.
- the heat treatment for precipitating a Ti-Cu intermetallic compound must be conducted at a temperature ranging from the transformation temperature T x minus 50 K to the transformation temperature T x plus 100 K.
- the transformation temperature is the crystallization temperature of the amorphous phase.
- the temperature is lower than the transformation temperature T x minus 50 K, it is hard to attain precipitation of the Ti-Cu intermetallic compound which effectively acts in the catalytic activity desired in the present invention, so that the heat treatment takes a prolonged period of time.
- such a heat treatment is not practical and makes it difficult to form the intermetallic compound at a desirable volume percentage.
- Fig. 3 shows a graph indicating the relationship between the heat treatment temperature applied in preparing the alloy of Ti 48.5 Cu 48.5 Mn 3 and the particle size of the intermetallic compound.
- Fig. 4 shows a graph indicating the relationship between the heat treatment time taken in the heat treatment of the alloy of Ti 48.5 Cu 48.5 Mn 3 at 400°C and the particle size of the intermetallic compound.
- the heat treatment time be at least 0.01 hr.
- the heating must be conducted at a temperature of at least T x plus 100 K for obtaining effective particle size. It is industrially difficult to achieve particle size control by uniformly heating within the above short period of time.
- the reason for limiting the substitution with at least one additional element in the Ti 100-a Cu a composition to 0.1 to 20 atomic % is that an amorphous phase and/or ⁇ -Ti matrix required to form the desired microcrystalline structure can be obtained by the limitation, and that, outside the above range, it is difficult to stably obtain such a matrix.
- Heating at 400°C in a vacuum for 1 hr converts a Ti-Cu based amorphous alloy to a crystalline structure of Ti-Cu intermetallic compound phase having a coarse particle size as large as about 1 to 2 ⁇ m.
- the addition of the above additional element to the amorphous alloy suppresses the growth of crystal grains, so that a crystalline structure results which has a size of about 1/10 to 1/1000 of that of the crystalline structure formed when no such additional element is added.
- This crystalline structure is a Ti-Cu intermetallic compound phase corresponding to the respective compositional proportions of Ti and Cu.
- the refining of the crystalline structure as indicated above catalytically activates and improves the properties of the alloy to thereby render the same excellent as a catalyst material.
- An alloy having a given composition was prepared by the use of an arc melting furnace.
- the alloy was inserted into a silica tube having a small opening at its tip, and heated to melt the alloy.
- the silica tube was placed just above a 200-mm roll, and the molten alloy was injected through the small opening of the silica tube under an argon pressure of 0.7 kg/cm 2 while rotating the roll at a speed as high as 4000 rpm so as to cause the injected alloy to contact the roll surface, thereby effecting quench solidification of the alloy.
- a thin ribbon having a width of about 1 mm was obtained.
- the thin ribbon was heated at 400°C for 1 hr in a vacuum to thereby crystallize the same.
- Tables 1 and 2 show data on the catalysts in which Zr and Mn were employed as the additional elements.
- the present invention provides a Ti-Cu based alloy catalyst material which is excellent in mechanical properties and catalytic activity.
- the Ti-Cu based alloy catalyst effectively catalyzes chlorofluorocarbon decomposition, benzene hydrogenation, carbon monoxide hydrogenation, alcohol dehydration and other reactions.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Catalysts (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Description
Composition of alloy | Crystal particle size | Vickers hardness (Hv) |
Ti50Cu50 | 1-2 µm | 578 |
Ti48.5Cu48.5Zr3 | 10 nm | 685 |
Ti48.5Cu48.5Mn3 | 5 nm | 712 |
Composition of alloy | Reaction rate at 280°C |
Ti50Cu50 | 2.0x10-10mol/g·s |
Ti48.5Cu48.5Zr3 | 5.2x10-4mol/g·s |
Ti48.5Cu48.5Mn3 | 1.9x10-7mol/g·s |
Note: CO/H2 = 4, total pressure = 1 atm. |
Claims (7)
- A Ti-Cu based alloy catalyst material having a composition including at least one element selected from the group consisting of V, Ni, Zr, Cr, Mn, Fe and Co as a partial substitute element for Ti and/or Cu in a composition represented by the general formula Ti100-aCua, wherein "a" is, in atomic %, 30 ≤ a ≤50, 0.1 to 20 atomic % in the general formula Ti100-aCua being substituted with said at least one element, in which a fine Ti-Cu intermetallic compound having a mean particle size of 10 nm or less is uniformly precipitated in an amorphous phase and/or α-Ti matrix.
- The Ti-Cu based alloy catalyst material according to claim 1, in which said Ti-Cu intermetallic compound is finely and uniformly dispersed in the matrix and contained in an amount of 5 to 90% by volume.
- A process for producing a Ti-Cu based alloy catalyst material which comprises preparing an alloy having a composition including at least one element selected from the group consisting of V, Ni, Zr, Cr, Mn, Fe and Co as a partial substitute element for Ti and/or Cu in a composition represented by the general formula Ti100-aCua, wherein "a" is, in atomic %, 30 ≤ a ≤ 50, 0.1 to 20 atomic % in the general formula Ti100-aCua being substituted with said at least one element, said alloy having an amorphous phase and/or α-Ti matrix; and heating the alloy at a temperature ranging from the transformation temperature Tx of a non-equilibrium phase minus 50 K to the transformation temperature Tx plus 100 K so as to precipitate a fine Ti-Cu intermetallic compound in the matrix.
- The process for producing a Ti-Cu based alloy catalyst material according to claim 3, in which said transformation temperature Tx is the crystallization temperature.
- The process for producing a Ti-Cu based alloy catalyst material according to claim 3, in which said alloy having an amorphous phase and/or α-Ti matrix is prepared by rapid solidification at a cooling rate of 104 to 106 K/sec.
- The process for producing a Ti-Cu based alloy catalyst material according to claim 3, in which said precipitated fine Ti-Cu intermetallic compound has a mean particle size of 10 nm or less.
- The process for producing a Ti-Cu based alloy catalyst material according to claim 3, in which said Ti-Cu intermetallic compound is uniformly precipitated in the matrix in an amount of 5 to 90% by volume.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5265701A JPH07163879A (en) | 1993-09-29 | 1993-09-29 | Ti-cu alloy catalyst material and production thereof |
JP265701/93 | 1993-09-29 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0645466A1 EP0645466A1 (en) | 1995-03-29 |
EP0645466B1 true EP0645466B1 (en) | 1998-07-08 |
Family
ID=17420812
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19940114639 Expired - Lifetime EP0645466B1 (en) | 1993-09-29 | 1994-09-16 | Catalyst material, based on a titanium-copper alloy and process for producing the same |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0645466B1 (en) |
JP (1) | JPH07163879A (en) |
DE (1) | DE69411483T2 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4011316B2 (en) * | 2000-12-27 | 2007-11-21 | 独立行政法人科学技術振興機構 | Cu-based amorphous alloy |
DE10224722C1 (en) * | 2002-05-30 | 2003-08-14 | Leibniz Inst Fuer Festkoerper | High strength molded body used in the production of airplanes, vehicles spacecraft and implants in the medical industry is made from a titanium-based alloy |
WO2015072817A1 (en) * | 2013-11-18 | 2015-05-21 | 코닝정밀소재 주식회사 | Oxidation catalyst, method for preparing same, and filter for exhaust gas purification comprising same |
KR101555924B1 (en) * | 2013-11-18 | 2015-09-30 | 코닝정밀소재 주식회사 | Oxidation catalyst, method of fabricating thereof and filter for purifying exhaust gas including the same |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH660130A5 (en) * | 1984-07-27 | 1987-03-31 | Lonza Ag | METHOD FOR THE PRODUCTION OF CATALYTICALLY EFFECTIVE, GLASS-FREEZING METALS. |
-
1993
- 1993-09-29 JP JP5265701A patent/JPH07163879A/en active Pending
-
1994
- 1994-09-16 EP EP19940114639 patent/EP0645466B1/en not_active Expired - Lifetime
- 1994-09-16 DE DE1994611483 patent/DE69411483T2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH07163879A (en) | 1995-06-27 |
EP0645466A1 (en) | 1995-03-29 |
DE69411483T2 (en) | 1999-02-18 |
DE69411483D1 (en) | 1998-08-13 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US4915905A (en) | Process for rapid solidification of intermetallic-second phase composites | |
US6887296B2 (en) | Powder mixture or composite powder, a method for production thereof and the use thereof in composite materials | |
EP0650762B1 (en) | Catalyst for methanol reforming, process for producing the same and method for reforming methanol | |
JPH0621326B2 (en) | High strength, heat resistant aluminum base alloy | |
US4216009A (en) | Method of making alloy and carbide powders of molybdenum and tungsten | |
US5015534A (en) | Rapidly solidified intermetallic-second phase composites | |
CA1231559A (en) | Iron-base alloy materials having excellent workability | |
KR100713216B1 (en) | Catalyst for use in reforming methanol with steam and method for preparation thereof | |
KR940003503B1 (en) | Metallic semi-finished product and process for its preparation | |
EP0645466B1 (en) | Catalyst material, based on a titanium-copper alloy and process for producing the same | |
US5725042A (en) | Method for producing hydrogen-absorbing alloy | |
JP4515548B2 (en) | Bulk amorphous alloy and high strength member using the same | |
US4973369A (en) | Alloy catalyst for oxidation of hydrogen | |
US4533389A (en) | Boron containing rapid solidification alloy and method of making the same | |
DE60117227T2 (en) | Production process of a catalyst for the steam reforming of methanol | |
KR19980081847A (en) | Toughness heat resistant aluminum alloy and method for manufacturing same | |
EP0540054B1 (en) | High-strength and high-toughness aluminum-based alloy | |
JPH0693393A (en) | Aluminum-base alloy with high strength and corrosion resistance | |
Spriano et al. | Electrocatalytic behaviour of Zr64Ni36 and Zr48Ni27Al25 amorphous alloys | |
JPS631365B2 (en) | ||
JPH08215570A (en) | Catalyst for synthesis of methanol, production thereof and synthesis of methanol | |
Inoue et al. | Microstructure and mechanical properties of metastable lath martensite wires in the Fe-Ni-Cr-Al-C system produced by melt spinning in rotating water | |
JPH06271905A (en) | Production of monodisperse gold superfine particle | |
US4523950A (en) | Boron containing rapid solidification alloy and method of making the same | |
CA1292630C (en) | Microcrystalline alloys prepared from solid state reaction amorphous or disordered metal alloy powders |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): DE FR GB |
|
17P | Request for examination filed |
Effective date: 19950427 |
|
GRAG | Despatch of communication of intention to grant |
Free format text: ORIGINAL CODE: EPIDOS AGRA |
|
17Q | First examination report despatched |
Effective date: 19970930 |
|
GRAG | Despatch of communication of intention to grant |
Free format text: ORIGINAL CODE: EPIDOS AGRA |
|
GRAH | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOS IGRA |
|
GRAH | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOS IGRA |
|
GRAA | (expected) grant |
Free format text: ORIGINAL CODE: 0009210 |
|
AK | Designated contracting states |
Kind code of ref document: B1 Designated state(s): DE FR GB |
|
ET | Fr: translation filed | ||
REF | Corresponds to: |
Ref document number: 69411483 Country of ref document: DE Date of ref document: 19980813 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: GB Payment date: 19980909 Year of fee payment: 5 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: FR Payment date: 19980917 Year of fee payment: 5 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: DE Payment date: 19981130 Year of fee payment: 5 |
|
PLBE | No opposition filed within time limit |
Free format text: ORIGINAL CODE: 0009261 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT |
|
26N | No opposition filed | ||
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: GB Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 19990916 |
|
GBPC | Gb: european patent ceased through non-payment of renewal fee |
Effective date: 19990916 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: FR Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20000531 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: DE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20000701 |
|
REG | Reference to a national code |
Ref country code: FR Ref legal event code: ST |