Classifications

• • G—PHYSICS
  • G11—INFORMATION STORAGE
  • G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
  • G11B33/00—Constructional parts, details or accessories not provided for in the other groups of this subclass
  • G11B33/12—Disposition of constructional parts in the apparatus, e.g. of power supply, of modules
  • G11B33/121—Disposition of constructional parts in the apparatus, e.g. of power supply, of modules the apparatus comprising a single recording/reproducing device
• • G—PHYSICS
  • G11—INFORMATION STORAGE
  • G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
  • G11B21/00—Head arrangements not specific to the method of recording or reproducing
  • G11B21/16—Supporting the heads; Supporting the sockets for plug-in heads
  • G11B21/22—Supporting the heads; Supporting the sockets for plug-in heads while the head is out of operative position
• • G—PHYSICS
  • G11—INFORMATION STORAGE
  • G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
  • G11B25/00—Apparatus characterised by the shape of record carrier employed but not specific to the method of recording or reproducing, e.g. dictating apparatus; Combinations of such apparatus
  • G11B25/04—Apparatus characterised by the shape of record carrier employed but not specific to the method of recording or reproducing, e.g. dictating apparatus; Combinations of such apparatus using flat record carriers, e.g. disc, card
  • G11B25/043—Apparatus characterised by the shape of record carrier employed but not specific to the method of recording or reproducing, e.g. dictating apparatus; Combinations of such apparatus using flat record carriers, e.g. disc, card using rotating discs
• • G—PHYSICS
  • G11—INFORMATION STORAGE
  • G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
  • G11B33/00—Constructional parts, details or accessories not provided for in the other groups of this subclass
  • G11B33/14—Reducing influence of physical parameters, e.g. temperature change, moisture, dust
• • G—PHYSICS
  • G11—INFORMATION STORAGE
  • G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
  • G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
  • G11B5/48—Disposition or mounting of heads or head supports relative to record carriers ; arrangements of heads, e.g. for scanning the record carrier to increase the relative speed
  • G11B5/54—Disposition or mounting of heads or head supports relative to record carriers ; arrangements of heads, e.g. for scanning the record carrier to increase the relative speed with provision for moving the head into or out of its operative position or across tracks
  • G11B5/55—Track change, selection or acquisition by displacement of the head
  • G11B5/5521—Track change, selection or acquisition by displacement of the head across disk tracks

Definitions

• the present invention relates to disk drives; more particularly, to hard (or fixed) disk drives. Description of the Related Art.
• the heads associated with the top and bottom surfaces of a disk can move relative to the disk to the point where the different heads are in different cylinders -- a cylinder being defined as a vertical segment representing the same track on the top
• This problem is known as mechanical off-track and is compounded by increased track densities.
• the spindle on which the disks rotate is supported by and extends through both the casing and the cover.
• the protrusion of the spindle through the casing and the cover provides possible points of entry for contaminants.
• the stepper motor is located outside of the casing, requiring a seal between the stepper motor and the casing.
• manufacturers of conventional disk drives provide a breather filter and design the disk drives so that the rotation of the disks causes the disk drives to exhaust air through leaks in the seals and to intake air only through the breather filter.
• a fairly course filter must be provided in the breather filter for a flow of air to exist, and thus contaminants enter the disk drive through the filter paper.
• a cast casing is difficult to manufacture with precision, particularly the location of mounting points for elements of the drive supported by the casing. Mounting holes must be drilled after the casing is cast, and the mounting holes must be aligned with the casing and with each other. More importantly, however, a three-dimensional, cast casing flexes due to thermal stresses causing the above-mentioned mechanical off- track problems .
• a flex circuit In conventional disk drives which use a voice coil to pivot an actuator arm in order to position the heads with respect to the disk, a flex circuit, having one end attached to the actuator arm and the other end attached to a fixed point in the disk drive, transfers the information signals to and from the heads.
• the standard orientation of such a flex circuit is a loop extending away from the disk. The distance between the point at which the flex circuit is attached to the actuator and the end of the disk drive is limited, and thus the radius of the arc or curve of the flex circuit is small and the length of the flex circuit itself is limited. Therefore, the entire flex circuit moves when the actuator arm is pivoted and a torque is exerted on the actuator arm by the flex circuit.
• the torque exerted on the actuator arm must be compensated for, either added to or subtracted from the torque created by the voice coil, when performing a seek operation. This compensation is complicated by the fact that the torque exerted on the actuator by the flex circuit varies with the position of the actuator.
• latch devices have been used to lock the arm of a voice coil in a particular position when the disk drive is not operating.
• the trend in latch devices is to utilize a high power unit which is separately assembled to provide reliability.
• high power latch devices generate a large amount of heat which is not desirable in a disk drive or any other area in a computer.
• the operation of conventional latch devices can be position dependent.
• the orientation of the disk drive and the computer in which the disk drive is installed could effect the reliability of the latch device. Such a positional dependence of reliability is not satisfactory for portable computers.
• the data access time of the disk drive is critical to overall system performance. In many cases, the speed at which the disk accesses data and provides it to the microprocessor is the main performance bottleneck in the system.
• One critical factor in disk access time is the "seek time" of a drive, generally defined as the time the actuator takes to access particular data at a particular track location on the magnetic disk. The total access time is generally a function of the efficiency of the actuator motor in moving the read/write heads along the arcuate path between consecutive tracks of the disk, and the data throughput of the control electronics.
• an object of the present invention to provide a disk drive having a low height and a low weight.
• a further object of the present invention is to provide a multiple platter (disk) , disk drive having a one inch height form factor.
• Another object of the present invention is to provide a disk drive which is resistant to damage from physical shocks.
• Another object of the present invention is to provide a low height disk drive having an increased data storage capacity.
• Another object of the present invention is to provide a disk drive in which any mechanical off tracking of the heads is mechanically minimized and electronically corrected.
• Another object of the present invention is to provide a disk drive assembly in which a single electrical connector transfers all electrical currents and data signals from the environment in which the disks reside to the exterior of the environment, and in which a header which communicates those electrical signals through the base plate is the only communication between the interior and exterior of the drive.
• Another object of the invention is to provide an improved voice coil motor design, and specifically a disk drive having an efficient actuator positioning mechanism.
• a disk drive including: a head-disk assembly, having a base having a top and a bottom, storage means, supported on said top of said base, for storing data, solid storage means comprising two disks, interactive means for reading information from and writing information on said disks, actuator means, supported on said base and responsive to control signals, for selectively positioning said interactive means with respect to said disks means, and a cover sealably attached to said base to enclose said disks, said interactive means, and said actuator means; and control means, mounted on said head-disk assembly so that said control means is adjacent to said bottom of said base, for generating control signals to control said actuator means and for providing information signals to and receiving information signals from said interactive means, said head-disk assembly, said control means having an overall maximum height of approximately one inch ( 1" ) .
• a specific advantage of the present invention is that the disk drive has a reduced height with respect to conventional disk drives utilizing disks of approximately the same diameter.
• the three and one-half inch (3.5") single platter and multiple platter drives of the present invention have an overall height of one inch (1").
• the disk drive of the present invention is light in weight — the drives of the present invention weighs slightly more than one pound.
• a further advantage of the present invention is that a single electrical connector (header) transfers all electrical signals between the exterior and the interior of the casing, thereby reducing the possibility of the introduction of contaminants into the controlled environment within the casing.
• the disk drive of the present invention does not require a breather filter.
• a further advantage of the disk drive of the present invention is that it includes a voice coil actuator assembly including means for mounting a plurality of read/write heads with respect to a storage means; and means for positioning said mounting means at a plurality of positions with respect to said disk, wherein said means for positioning has relatively equal efficiency between the inside diameter and the outside diameter of the disk.
• Figs. 1-7 illustrate a first embodiment of the disk drive of the present invention.
• the disk drive of the present invention BRIEF DESCRIPTION OF THE DRAWINGS Figs. 1-7 illustrate a first embodiment of the disk drive of the present invention.
• Fig. 1 is an isometric view of the first embodiment of a disk drive according to the present invention
• Fig. 2 is an isometric view of the first embodiment of the disk drive of the present invention with the cover removed;
• Fig. 3 is a cross-sectional view along line 3-3' of Fig. 2;
• Fig. 4 is an exploded view of the first embodiment of the disk drive of the present invention
• Fig. 5 is an end view of the first embodiment of the disk drive of the present invention
• Fig. 6 illustrates the actuator assembly
• Fig. 7 illustrates the latch mechanism.
• Figs. 8-12 illustrate a second embodiment of the disk drive of the present invention.
• Figs. 7 illustrates the latch mechanism.
• Figs. 8-12 illustrate a second embodiment of the disk drive of the present invention.
• Figs. 7 illustrates the latch mechanism.
• Figs. 8-12 illustrate a second embodiment of the disk drive of the present invention.
• Fig. 8 is an isometric view of the second embodiment of a disk drive according to the present invention with the cover removed;
• Fig 9 is an exploded isometric view of the second embodiment of the disk drive of the present invention;
• Fig. 10 is an exploded, isometric, bottom view of the printed circuit board and the base of the second embodiment of a disk drive according to the present invention
• Fig. 11 is an end view of the second embodiment of a disk drive according to the present invention.
• Fig. 12 is an exploded, isometric view of a portion of the actuator and the latch mechanism utilized in the second embodiment of the present invention.
• Figs. 13-19 illustrate a third embodiment of the disk drive of the present invention.
• Figs. 13-19 illustrate a third embodiment of the disk drive of the present invention.
• Figs. 13-19 illustrate a third embodiment of the disk drive of the present invention.
• Fig. 13 is an exploded, isometric view of the third embodiment of the disk drive according to the present invention.
• Fig. 14 is a plan view of the third embodiment of the disk drive according to the present invention.
• Fig. 15 is a view along line 15-15 in Fig. 14;
• Fig. 16 is an exploded, partial view of the actuator assembly of the third embodiment of the disk drive of the present invention.
• Fig. 17 is a partial plan view of the actuator assembly of the third embodiment of the present invention
• Fig. 18 is a cross-sectional view along line 18-18 in Fig. 17
• Fig. 19 is an enlarged, cross-sectional view of the gasket and cover assembly along line 19-19 in Fig. 13.
• Fig. 20 is a plan view of the actuator assembly of the third embodiment of the present invention with the top plate and top magnet removed, detailing the relationship between the actuator coil and actuator magnet construction used therein.
• Fig. 21 is a graph representing the relative magnitude of the torque exerted on an actuator arm by the voice coil motor of the first embodiment of the disk drive of the present invention over the full stroke of the actuator's movement from the inner diameter to the outer diameter of the disk.
• Figs. 22-23 are graphs representing the relative magnitude of the torque exerted on an actuator arm by the voice coil motor of the second embodiment of the disk drive of the present invention over the full stroke of the actuator's movement.
• Fig. 24 is a graph representing the relative magnitude of the torque exerted on an actuator arm by the voice coil motor of the third embodiment of the disk drive of the present invention over the full stroke of the actuato 's movement.
• Disk drives according to the present invention will be described with reference to Figs. 1-24.
• the disk drives described herein include, for example, one or two hard disks with a magnetic coating and utilize Winchester technology; however, the disk drive of the present invention may utilize various numbers of disks and other types of disks, for example, optical disks, and other read/write technologies, for example, lasers.
• the diameter of the disks utilized in the disk drive of the present invention have a diameter on the order of 3.75 inches, or so-called "3% inch" disks; the disk drive of the present invention can be implemented with disks of other diameters whether larger or smaller than 3.75 inches.
• a disk drive in accordance with either the first, second, or third embodiments of the present invention has the following outline dimensions: Height 1.0" (2.54 cm); Length 5.75" (14.61 cm); and Width 4.0" (10.16 cm).
• the total weight is slightly over one (1) pound; for the first embodiment, 1.3 lbs (0.59 kg) for the second embodiment, and 1.16 lbs for the third embodiment.
• the disk drive of the present invention is one-half (%) of the size of a one-half (%) height 5-1/4" inch disk drive.
• the disk drive of the present invention weighs approximately 1/3 to 1/2 of the weight of standard 3%" disk drives of 20 Mb capacity. Even greater proportional reductions are provided when the first embodiment is formatted for 40 Mb capacity, and the second embodiment is formatted for 120 Mb capacity, and the third embodiment is formatted with a storage capacity of approximately 213Mb, without any change in size or weight.
• Figs. 1, 14, and 15 illustrate the relationship between the length, width, and height of the disk drive, and thus low profile of the disk drive.
• the height "H” of the disk drive of the present invention is one inch (1").
• the sloped profile of base plate 12 and cover 14 provides extra vertical space below base plate 12 at the first end 10a of the disk drive and provides extra vertical space between base plate 12 and cover 14 at the second end 10b of the disk drive 10. If the sloped profile were not provided, the amount of space allocated above and below base plate 12 would be the maximum amount of space provided at the respective first and second ends 10a, 10b of the disk drive 10; accordingly, the overall height of the disk drive would be increased.
• the cover 14 is sealably attached to base plate 12 to provide a controlled environment between base plate 12 and cover 14.
• a gasket 16 (Fig. 4) between base plate 12 and cover 14 provides the seal.
• the ability to provide a controlled environment alleviates the need for a breather filter and allows the disk drive of the present invention to use an internal air filtration system.
• the seal provided by gasket 16 is stable, during operation of the disk drive, at pressures experienced at altitudes from 200 feet below sea level to 10,000 feet above sea level.
• the internal components of the disk drive are separated into three interrelated groups: disk 20 and spin motor 22, actuator assembly 24 for positioning heads 26 with respect to disk 20, and header assembly 28 including header 30, bracket 32, reverse flex circuit 34 and coil 36 for pivoting latch arm 38.
• Actuator assembly 24 includes pivotable actuator arm 40, heads 26 (Fig.
• Magnet structure 44 supports magnets 46 (Fig. 4) and its components, as described in detail below, are formed of magnetically permeable material to provide returns for the magnetic fields generated by magnets 46.
• the magnet structure 44 and actuator coil 42 are arranged so that a current in coil 42 passes through the magnetic fields created by magnets 46 to create a force which pivots actuator arm 40.
• Currents passing in opposite directions of coil 42 create torques in opposite directions and pivot actuator arm 40 to - Im ⁇ position heads 26 at all locations between and including inside and outside diameters 48 and 50 of disk 20.
• a flex circuit is provided in the region between header 30 and actuator arm 40.
• Reverse flex circuit 34 curves toward the disk, thereby allowing latch coil 36 to be placed between header 30 and actuator arm 40.
• a printed circuit assembly (or control means) 52 is attached to the bottom of base plate 12.
• Header 30 carries all of the electrical signals from the printed circuit assembly 52 to the controlled environment between base plate 12 and cover 14. Header 30 has a minimum number of pins due to the fact that a DC motor requiring only three (3) leads is utilized. Such a motor is described in U.S. Patent No. 4,876,491, entitled METHOD AND APPARATUS FOR BRUSHLESS DC MOTOR SPEED CONTROL, filed July 1, 1986, inventors John P. Squires and Louis J.shrinkle, assigned to the Assignee of the subject application.
• the structure of the disk drive 10 of the present invention which provides the disk drive with a low overall height will be described with reference to Fig.
• base plate 12 includes two rails 54a and 54b at first and second sides 12c and 12d of base plate 12. Rails 54a and 54b are constructed so that the mounting surface 12e of the base plate 12 sits at an angle with respect to the plane of the surface on which rails 54a and 54b rest. This angled relationship of base plate 12 and the support surface provides more room below base plate 12 at the first end 12a of the base plate than at the second end 12b of the base plate.
• disk 20 is the only component located above the first end of the base plate 12a, whereas the actuator assembly 24 is located above the second end of the base plate 12b.
• Actuator assembly 24 requires more vertical space than disk 20 and the slope of base plate 12 provides more space above the second end of the base plate 12b than above the first end of the base plate 12a in order to accommodate the actuator assembly 24.
• the portion of cover 14 which meets with base plate 12 has an angle which corresponds to the angle of the base plate, and thus the top of the cover 14 is parallel with the support surface. Therefore, even though the base plate is sloped, the profile of the disk drive 10 is a rectangle as opposed to a parallelogram.
• Disk 20 lies in a plane which is parallel to the support surface and which forms an angle with the plane of base plate 12. All of the support points on the mounting surface 12e of base plate 12 are designed so that the internal components (e.g., actuator assembly 24) lie in plane parallel to the plane of disk 20 and the plane defined by support points 55 of rails 54a, 54b.
• actuator assembly 24 The structure and operation of actuator assembly 24 will be explained with reference to Figs. 4-7.
• the function of the actuator assembly 24 is to position heads 26 with respect to the surfaces of disks 20 by pivoting actuator arm assembly 40. More specifically, to position the heads 26 over individual tracks on disk 20. Heads 26 are supported on actuator arm 40 by flexures 60.
• a bearing cartridge 62 which is fixed to the base plate 12, is inserted in actuator arm 40 to provide a pivot point.
• Actuator arm 40 is attached to bearing cartridge 62 by a clip ring 63. Using clip ring 63 instead of epoxy allows the bearing cartridge 62 to be tested prior to assembly and cleaned independently of the actuator arm 40.
• Actuator coil 42 is provided on actuator arm 40 on the opposite side of the pivot point from heads 26. Actuator arm 40, including all of the components attached thereto, is precisely balanced, i.e., equal amounts of weight are provided on either side of the pivot point so that the positioning of heads 26 is less susceptible to linear shock and vibration.
• the force utilized to pivot arm assembly 40 is provided by a voice coil assembly.
• the voice coil assembly includes actuator coil 42 and magnet structure 44.
• Magnet structure 44 comprises top and bottom plates 64, 66 formed of magnetically permeable material, support posts 68, 70 also formed of magnetically permeable material, and first and second magnets 46a, b attached to the top plate 64.
• Top and bottom plates 64, 66 in conjunction with support posts 68, 70 function as returns for the magnetic fields provided by first and second magnets 46a, b. It is important that there are no air gaps between support posts 68, 70 and either the top or bottom plate 64, 66; any air gap would create a discontinuity in the return, greatly reducing the strength of the magnetic field.
• First and second magnets 46a, b have opposite poles attached to top plate 64 (e.g., the south pole of first magnet 46a and the north pole of second magnet 46b are attached to top plate 64) to provide first and second magnetic fields B t , B 2 between respective ones of the first and second magnets 46a, b and bottom plate 66.
• First and second magnetic fields B ⁇ , B 2 are encompassed in three closed magnetic field loops.
• the first closed magnetic field loop extends between the first magnet 46a and bottom plate 66 and passes through a return provided by bottom plate 66, first support 68, and top plate 64.
• the second closed magnetic loop passes from first magnet 46a to bottom plate 66, through bottom plate 66 and between bottom plate 66 and second magnet 46b, and from second magnet 46b to first magnet 46a via top plate 64.
• the third closed magnetic loop extends between bottom plate 66 and second magnet 46b and passes through a return provided by top plate 64, second support 70, and bottom plate 66.
• Actuator coil 42 is positioned so that it carries a current in opposite directions in first and second magnetic fields E and B 2 .
• F 2 pivot actuator arm 40 in opposite directions. Crash stops are provided to limit the pivoting movement of actuator arm 40 so that heads 26 travel only between selected inside and outside diameters 48, 50 of disk 20.
• An outside diameter crash stop is provided by a sleeve 76 (Fig. 5) fitted on support post 68. When the pivoting motion of actuator arm 40 places heads 26 at the outside diameter 50 of disk 20 a portion of the actuator arm 40 contacts outside diameter crash stop 76, thereby preventing further movement of the heads 26.
• An inside diameter crash stop is provided by the portion of the latch mechanism (Fig. 7) and is described below.
• Reverse flex circuit 34 for carrying electrical signals from header 30 to heads 26 and actuator assembly 24 will be described with reference to Figs. 2, 4, 6 and 7. The reverse flex circuit is separated into three portions.
• a first portion 80 carries current to actuator coil 42.
• a second portion 82 is a ground plane which separates the current carrying portion 80 from a third data carrying portion 84.
• the data carrying portion 84 provides signals to heads 26 for recording information on disk 20 and carries signals from the heads ' 26 to the printed circuit assembly 52, via header 30, when reading data from disk 20. Interference with the relatively weak data signals which would otherwise be caused by the larger currents necessary for actuator coil 42 passing through the first portion 80 of the reverse flex circuit 34 is prevented by the provision of ground plane 82.
• the reverse flex circuit 34 is electrically connected to pins 31a of header 30; however, pins 31a also serve to position the reverse flex circuit 34.
• bracket 32 supports reverse flex circuit 34 and latch coil 36.
• Bracket 32 is attached to base plate 12 by a single attachment point 86 and is rotationally positioned by the engagement of reverse flex circuit 34 and pins 31a -- the positioning of latch coil 36 being important to the operation of the latch mechanism as described below.
• a stiffener 88 is attached to reverse flex circuit 34 in the area where it engages pins 31a and is attached to bracket 32 to provide the rigidity necessary to rotationally position bracket 32, and to facilitate engagement of reverse flex circuit 34 and pins 31a.
• Reverse flex circuit 34 is parallel to the plane of base plane 12 in the region of header 31 but passes through a bend of approximately 90 degrees so that it forms the loop which extends towards disk 20 and connects header 30 to actuator assembly 24.
• First portion 80 of reverse flex circuit 34 terminates at the point where reverse flex circuit 34 joins actuator arm 40; however, the second and third portions 82 and 84 wrap around a shoulder 90 of actuator arm 40 which surrounds bearing cartridge 62.
• Wrapping the second and third portions 82 and 84 of reverse flex circuit 34 around shoulder 90 provides access to current-carrying wires are provided on the side of the flex circuit which faces the base plate in the region where reverse flex circuit 34 engages pins 31a of header 30, and thus on the inside of the curved portion of reverse flex circuit 34 extending from bracket 32 to actuator arm 40.
• the side of reverse flex circuit 34 on which the current-carrying wires are provided is exposed at the end of reverse flex circuit 34, facilitating the attachment of wires 91 which connect heads 26 to reverse flex circuit 34.
• wires 91 were to be connected to reverse flex circuit 34 at the point where reverse flex circuit 34 first contacts actuator arm 40, it would be necessary to wrap wires 90 around reverse flex circuit 34 or to provide connections through the reverse flex circuit 34 — both being more complex and less desirable manners of providing electrical connections between wires 91 and reverse flex circuit 34.
• Any torque exerted on actuator arm 40 by any means other than the voice coil assembly affects the function of actuator assembly 24 in positioning heads 26 with respect to disk 20, particularly the track following any seek functions described in the above-referenced patents entitled DISK DRIVE SOFTWARE SYSTEM ARCHITECTURE and DISK DRIVE SOFTWARE SYSTEM ARCHITECTURE UTILIZING IMBEDDED REAL TIME DIAGNOSTIC MONITOR.
• the force provided by the voice coil assembly must be controlled to compensate for the force exerted by the reverse flex circuit 34. Accordingly, the radius R (Fig. 7) of the curve in reverse flex circuit 34 is made as large as possible to minimize the torque exerted on actuator arm 40 by reverse flex circuit 34.
• the radius of the curve in reverse flex circuit 34 is approximately twice as large as the radius in the curve of a conventional flex circuit.
• the reverse flex circuit 34 moves in an essentially linear manner when actuator arm 40 rotates, whereas a conventional reverse flex circuit must bend throughout its curve. Accordingly, the torque exerted on actuator arm 40 by reverse flex circuit is greatly reduced with respect to the torque exerted by a conventional flex circuit.
• reverse flex circuit 34 Another advantage provided by reverse flex circuit 34 is the ability to place latch coil 36 in a position where a conventional flex circuit would be located, and thus to integrate latch coil 36 with reverse flex circuit 34 and bracket 32. Separate wires from header 30 to latch coil 36 are not necessary. Further, installing this integrated group of components requires fewer steps than installing individual components .
• the critical positioning of latch coil 36 is provided by reverse flex circuit 34 and stiffener 88 controlling the pivotal position of bracket 32, as described above. All connections between the sealed environment between base plate 12 and cover 14 and printed circuit assembly 52 are provided by header 30. Pins 31a, which engage reverse flex circuit 34, also engage motor wire connector 92. Pins 31b extend below base plate 12 and engage a rear entry connector (not shown) on printed circuit assembly 52. A rear entry connector is utilized because the integrated and discrete circuit components and the surface wirings are on the side of printed circuit assembly 52 facing away from base plate 12.
• a latch mechanism for locking the actuator arm 40 in an orientation where heads 26 are positioned at the inside diameter 48 of disk 20, will be described with reference to Figs. 4, 5 and 7.
• control means 52 causes actuator assembly 24 to pivot the actuator arm 40 to the position where the heads 26 are at the inside diameter of the disk over a non-data area of disk 20 before the rotational speed of the disk 20 is decreased to the point where the heads 26 land on the disk 20.
• the electromagnetic latch includes latch coil 36, a latch arm 38 which pivots on pivot 94 and has a finger 96 for engaging latch notch 98 in actuator arm 40, and a spring 100 for biasing the latch arm 38 to the locked position.
• An electromagnet including latch coil 36 and swivel plate 104, is used to pivot latch arm 38 to the unlocked position against the force of spring 100.
• Latch coil 36 includes a capture plate 106 having an outer wall 108 and a center pole 110.
• the outer wall 108 and center pole 110 form opposite poles of an electromagnet, and when a current is passed through a coil (not shown) the magnetic field of capture plate 106 attracts swivel plate 104; swivel plate 104 is mounted on the latch arm 38 so that it can swivel in all directions and be flush with the outer wall 108 when the swivel plate 104 is captured by the electromagnet.
• Center pole 110 of capture plate 106 is stepped so that only a small contact area exists between center pole 110 and swivel plate 104; this small contact area causes the latch coil 36 to release the swivel plate 104 when the current in the coil (not shown) is discontinued.
• a high DC voltage is applied to the latch coil 36 for a short time to capture the swivel plate 104. Then, the applied voltage is reduced to a small capture maintenance level.
• this structure is low in power consumption and heat dissipation. Further, despite the low power consumption of the latch coil 36 it is highly reliable in its capture, holding, and release of swivel plate 104.
• Spring 100 is a linear spring engaging finger 96. To reduce spring travel, thereby providing a constant and larger spring force, spring 100 is terminated outside the pivot point of pivot 94. Finger 96 also serves as the inside diameter crash stop. Finger 96 is well suited for the inside diameter crash stop because it is positioned to engage notch 98 which is at one edge of opening 102 in actuator arm 40. The abutment of finger 96 and the same edge of opening 102 when the latch is unlatched provides the inside diameter crash stop. However, the pivoting movement of latch arm 38 in moving to the latched position reduced the distance between pivot 94 and the edge of opening 102. Therefore, the actuator arm 40 pivots slightly to move the heads beyond the inside diameter 48 to a non- data area.
• the above-described structure of the disk drive of the present invention provides excellent protection from shock and vibration.
• the disk drive will withstand nonoperating shocks of 200g's and operating shocks, without nonrecoverable errors, of 5g's.
• Nonoperating vibration of 2g's in the range of 5-500 Hz is the specified tolerable limit.
• Operating vibration, without nonrecoverable data, is specified at 0.5g's for the range of 5-500 Hz.
• the disk 20 has 752 tracks per surface due to the ability of the actuator assembly 24 to operate with a track density of 1150 tracks per inch.
• the disk drive of the first embodiment has a formatted capacity of 20 MBytes.
• the actuator assembly 24 provides an average seek time of 28 ms and a tra ⁇ k-to-track seek time of 7 ms.
• the average seek time is determined by dividing the total time required to seek between all possible ordered pairs of track addresses by the total number of ordered pairs addressed.
• the assembly of the disk drive 10 of the present invention requires less steps than assembly of conventional disk drives.
• the spin motor 22 and disk 20 are attached to base plate 12.
• an integrated actuator group including actuator arm 40, bracket 32, reverse flex circuit 34, and latch coil 36, all previously assembled, is installed.
• Magnet structure 44 is then placed on one of its attachment points and pivoted into position so that the portion of actuator arm 40 holding actuator coil 42 extends between the top and bottom plates 64, 66 of the magnet structure 44.
• Latch arm 36 is then placed on its pivot point.
• the disk 20 is then pack written, and thereafter cover 14 is attached. Finally, printed circuit assembly 52 is attached outside of the clean room.
• a disk drive 200 in accordance with the second embodiment of the present invention will be described with reference to Figs. 8-12.
• the construction of disk drive 200 includes a base 212 and a cover 214.
• Gasket 216 provides a sealed, controlled environment between base 212 and cover 214.
• First and second disks 220, 221 are supported on base 212 and rotated by spin motor 222.
• Motor 222 is mounted in a well 223 in base 212, thereby allowing lower disk 221 to be as close as possible to the top surface of base 212.
• An actuator assembly 224 positions heads 226a-d with respect to disks 220 and 221; heads 226a and 226b read information from and write information to respective, opposed surfaces of disk 220, and heads 226c and 226d read information from and write information to respective, opposed surfaces of disk 221. Tables 1 and 2 below specify certain characteristics of disks 220 and 221 and heads 226a-d.
• Controller 227 including printed circuit board 228 and circuitry 229 mounted on circuit board 228, provides control signals to spin motor 222 and actuator assembly 224, and provides data signals to and receives data signals from heads 226a-d.
• Header 230 provides all electrical connections between controller 227 and the environment between base 212 and cover 214. Header 230 comprises conductive pins 231 embedded in a plastic header 232 which is then potted in base 212.
• a reverse entry connector 237 mounted on the front side 228a of printed circuit board 228 receives pins 231; pins 231 pass through printed circuit board 228 to enter connector 237.
• Bracket 237 supports a flex circuit 233, including a reverse flex circuit loop 234, and connector 236 which provides electrical interconnections between flex circuit 233 and pins 231.
• actuator assembly 224 includes pivotable actuator arm 240 and an actuator motor.
• the actuator motor is a so-called voice coil motor comprising coil 242 (provided on actuator arm
• top and bottom plates 264 and 264 are identical to top and bottom plates 264 and 270.
• first and second support posts 268, 270 create returns for the magnetic fields provided by first and second magnets 246a and 246b.
• the operation of the voice coil motor is described above with respect to the first embodiment.
• disk drives 200 of the second embodiment of the present invention to include 2 disks, 220 and 221, lying in parallel planes within a one inch height form factor disk drive will be described with reference to Figs. 8-10.
• the sloped profile of base 12 allowed the use of a fully shrouded power connector 58.
• power connector 58 was provided at the first end 10a of disk drive 10 where the sloped profile provided more room underneath base 12 and less room between base 12 and the top of cover 14.
• base 212 has first and second side rails 213a and 213b, and the mounting surface of base 212 is parallel to the plane defined by support points 215a- g.
• the space below base 212 is the same at both ends of drive 200; in the second embodiment a sloped profile is not utilized.
• the uniform height of rails 213a and 213b is the same as the height to rails 54a and 54b at the second end 10b of drive 10. Accordingly, the space between base 212 and cover 214 is increased at the end of drive 200 where disks 220 and 221 reside. This increased space between base 212 and cover 214, combined with the placement of motor 222 in well 223, allows two disks 220 and 221 to be provided in substantially parallel planes.
• Printed circuit board 228 is mounted to base 212 by screws 254a-c, and an insulating sheet 255 is provided between printed circuit board 228 and base 212 to prevent short circuiting of the solder points appearing on the back side 228b of printed circuit board 228 which faces base 212.
• Printed circuit board 228 has an opening 253, and well 223 protrudes through opening 253. The reduced height of rails 213a and 213b at the end of drive 200 where interface connector 256 and power connector 258 reside required the removal of part of the shrouding from power connector 258. Thus, pins 259 of electrical connector 258 are not protected by shroud 260 in the region between pins 259 and base 212.
• a third connector 259 used for test purposes, is provided at the opposite end of drive 200 from connectors 256 and 258, as shown is Fig. 11.
• the latch mechanism includes a magnet assembly 280 provided on second support post 270 and latch arm 282, including latch finger 283, mounted on actuator arm 240.
• Magnet assembly 280 has a slot 284 and contains the magnetic field provided by a magnet (not shown) so that the magnetic field affects latch finger 283 only when latch finger 283 enters slot 284.
• a resilient element 285 provided in slot 284 of magnet assembly 288 functions as the inside diameter crash stop.
• a sleeve 288 provided on first support posts 268, combined with tab 290 on actuator arm 240 function as the outside diameter crash stop.
• Table 3 specifies certain performance characteristics of disk drive 200.
• All seek times are determined for nominal d.c. input voltages. Average seek times are determined by dividing the total time required to seek between all possible ordered pair of track addresses by the total number of ordered pairs.
• Table 4 specifies certain environmental characteristics of disk drive 200. Table 4
• Table 5 specifies shock and vibration tolerances for disk drive 200. Shock is measured utilizing a sine pulse, having a 11 msec duration, and vibration is measured utilizing a swept sine wave varying at 1 octave per minute.
• Non-operating vibration 5-62 Hz 0.020" double amplitude
• a disk drive 300 in accordance with the third embodiment of the present invention will be described with reference to Figs. 13-24.
• disk drive 300 includes a base 312 and a cover 314, both generally formed of aluminum.
• Gasket 316 provides a sealed, controlled environment substantially isolated from ambient atmospheric pressures between base 312 and cover 314.
• First and second disks 320, 321 are supported on base 312 and rotated by spin motor 322.
• Motor 322 is mounted in a well 323 in base 312, thereby allowing lower disk 321 to be as close as possible to the top surface of base 312.
• Gasket 316 is formed to have a unique elastomeric and metal structure which provides improved sealing characteristics for disk drive 300 and ease of assembly.
• gasket 36 includes a metal layer 317 sandwiched between two elastomeric layers 318 ⁇ and 318 2'
• layer 317 is formed of stainless steel and layers 318 1 and 318 2 are formed of burtyl rubber.
• the structure of gasket 316 provides easier assembly in the manufacture of drive 300 since the stiffness provided by the metal layer allows easier seating of the gasket structure on the base plate than drives using a purely elastomeric gasket.
• Gasket 316 further provides a seal for the hermetically sealed, controlled environment between cover 314 and base 312.
• gasket 316 has a lateral strength superior to that of purely elastomeric gaskets.
• An actuator assembly 324 positions heads 326a-d with respect to disks 320 and 321; heads 326a and 326b read information from and write information to respective, opposed surfaces of disk 320, and heads 326c and 326d read information from and write information to respective, opposed surfaces of disk 321.
• Disks 320,321 may comprise plated magnetic disks with an intensity of 1400 Oe. Table 6 below specifies certain characteristics of disks 320 and 321 and heads 326a-d.
• Heads 326a-326d may comprise thin film, air bearing heads capable of operating at a minimum flying height of 4.3 micro-inch, with a gap width of approximately 7.5 micron, a gap length of approximately 0.4 micron, with a head gram load of approximately 5 grams.
• Controller 327 including printed circuit board 328 and the circuitry mounted thereon provides control signals to spin motor 322 and actuator assembly 324, and provides data signals to and receives data signals from heads 326a-d, actuator assembly 324 and spindle motor 322.
• Header 330 provides all electrical connections between controller 327 and the environment between base 312 and cover 314. Header 330 comprises conductive pins 331 embedded in a plastic header 335 which is then potted in base 212.
• Bracket 332 supports a flex circuit 333, including a reverse flex circuit loop 334, and connector 336 which provides electrical interconnections between flex circuit 333 and pins 331.
• Controller 327 may incorporate the system described in the above co-pending application entitled MULTIPLE MICRO CONTROLLER HARD DISK ARCHITECTURE.
• the third embodiment of the present invention provides a substantial increase in storage capacity within the same physical form factor as the drives of the first and second embodiments by incorporating several different factors.
• the read/write heads used in the present invention while being of the conventional air- bearing design, utilize a so-called 70% slider, wherein the dimensions of the head and slider have been reduced by approximately 30% from the sliders utilized in the first and second embodiments of the disk drive.
• the head gap width has been reduced to approximately 7.5 micron, with a gap length of 0.4 micron.
• the aforementioned controller architecture allows for an increase in the storage capacity of the disk drive to up to about 213 MBytes, using 49 user sectors and providing a data rate of 20 MBytes/second.
• Printed circuit board 328 is mounted to base 312 by mounting screws (not shown) , and an insulating sheet
• the disk drive of the third embodiment has a structure which is similar to disk drive 200 of the second embodiment 60 enable two (2) disks, 320 and 321, to lie in parallel planes within a one inch height, three and one-half inch form factor disk drive.
• the sloped profile of base 12 allowed the use of a fully shrouded power connector 58.
• base 312 has first and second side rails 313a and 313b, and the mounting surface of base 312 is parallel to the plane defined by support points 315a-g.
• the space below base 312 is the same at both ends of drive 300; thus, in the third embodiment a sloped profile is not utilized.
• the placement of motor 322 in well 323, allows two disks 320 and 321 to be provided in substantially parallel planes.
• Printed circuit board 328 may include an interface connector, power connector, and test connecter similar to that utilized the second embodiment of the drive of the present invention.
• actuator assembly 324 The specific structure, operation, and features of actuator assembly 324 will be explained with reference to Figs. 14-18 and 20.
• the function of the actuator assembly 324 is to position heads 326 with respect to the surfaces of disks 320, 321 by pivoting actuator arm assembly 340, and more specifically, to position the heads 326 over individual tracks on disks 320, 321. Heads 326 are supported on actuator arm 340 by load beams 360.
• a bearing cartridge 362 which is fixed to the base plate 312 at mounting region 312a, is inserted in actuator arm 340 to allow arm 340 to rotate about pivot point "A" (Fig. 20).
• Actuator arm 340 is attached to bearing cartridge 362 by a clip ring 363.
• Heads 326 may thus be positioned along an arcuate path at any individual data track between innermost data track 295 and outermost data track 296 by the voice coil motor as described below.
• the force utilized to pivot arm assembly 340 is provided by a so-called voice coil motor comprising coil 324 (provided on actuator arms 340-1, 340-2), first and second magnets 346a, 346b, top plate 364, bottom plate 366, support post 368, and latch body 370.
• Actuator assembly 324 provides a unique coil and magnet design which improves the efficiency of the actuator by providing a relatively constant amount of torque on arm 340 throughout its rotational movement.
• Top and bottom plates 364 and 366 in conjunction with first support post 368 and latch body 370 create returns for the magnetic fields provided by first and second magnets 346a and 346b.
• the general operation of the voice coil motor is described above with respect to the first and second embodiments.
• First and second magnets 346a, 346b are bipolar, each having a first and second region 346.,, 346 2 with opposite poles attached to top plate 364 (e.g., the south pole of first magnet 346a and the north pole of second magnet 346b are attached to top plate 364) to provide first and second magnetic fields B 1# B 2 between respective ones of the first and second magnets 346a, 346b and bottom plate 366.
• First and second magnetic fields B 1/ B 2 are encompassed in closed magnetic field loops provided by top plate 364, bottom plate 366, support post 368, and latch body 370.
• Actuator coil 342 is positioned so that it carries a current in opposite directions in first and second magnetic fields B. and B 2 .
• the strength of the magnetic field in this region between magnets 346a, 346b is directly related to the torque which the voice coil exerts on the actuator arm 340, and thus the rotational velocity of actuator 340 and the seek times for the drive.
• Passing a current in opposite directions in actuator coil 342 provides respective forces F., and F 2 (Fig. 17); these forces F 1 and F 2 pivot actuator arm 340 in opposite directions about an axis passing through the center of bearing assembly 362.
• Actuator arm 340 may be fabricated of magnesium, including all of the components attached thereto, is precisely balanced, i.e., equal amounts of weight are provided on either side of the pivot point so that the positioning of heads 326 is less susceptible to linear shock and vibration.
• Figs. 21, 22, and 23 show that the torque generated by the voice coil motor in the first (Fig. 21) and second (Figs. 22-23) embodiments of the present invention decreases as actuator arm 340 positions heads 326 at inside diameter track 295 and outside diameter track 296.
• Fig. 21 is a graph of the torque applied to actuator arm 40 of the disk drive of the first embodiment of the present invention upon acceleration of arm 40 in response to a seek command from controller 28. As shown in Fig. 21, the loss recorded at the inside and outside diameter position of heads 26 is approximately 6% for the drive tested. Experimental results on a number of similar drives a typical loss at the inside and outside diameters of approximately 10%.
• Figs. 22 and 23 are graphs showing the relationship between the torque applied on acceleration of the actuator arm 240 of the disk drive of the second embodiment of the present invention in relation to the position of heads 226 at the inside and outside diameter tracks of disk 220. As shown therein, the two drives tested show losses at the inside and outside diameters of the disk of approximately 12% and 10%, respectively.
• coil 324 and magnets 346a, 346b have been designed to provide both a greater effective area of coil 324 in the presence of the magnetic field B t and B 2 , and a greater magnetic field intensity at the peripheral edges of the magnets.
• Fig. 20 details the relationship between coil 324 and actuator magnet 346b as such, top plate 364 has been removed. It should be generally understood that the following principles, described in conjunction with magnet 346b, apply equally to magnet 346a provided on top plate 364. In order to compensate for torque losses at the inner diameter and outer diameter, the surface area of magnet 346b is appreciably increased with respect to the actuator magnets shown in the first and second embodiments of the present invention. Specifically, magnet 346b includes a greater surface area at the respective ends 347-1 and 347-2 of the magnet, over which coil portions 324 1 and 324 2 are positioned when heads 326 are at inside diameter 295 or outside diameter 296 of disk 320.
• magnet edge 348 positioned closest the axis of rotation of actuator 340, is extremely pronounced, and results in the formation of regions 349 1 and 349 2 between edges 347- 1 and 347-2 of magnet 346b and the axis of rotation of actuator body 340.
• the arcuate shape of magnet edge 348 is such that it has a near tangential relationship with respect to edges 324 3 and 324 4 of coil 324, and is
• Magnet 346b also includes an outer edge 345, comprising first and second edges 345 1 and 345 2 , meeting, at an angle, at the division of regions 346 1 and 346 2 of magnet 346b.
• outer edge 345 comprising first and second edges 345 1 and 345 2 , meeting, at an angle, at the division of regions 346 1 and 346 2 of magnet 346b.
• coil 324 has been modified so that more coil area is provided over the major surface of magnet 346. Specifically, in the disk drive of the second embodiment of the present invention, approximately 35% of the coil area is utilized; in the third embodiment, coil area utilization is increased to approximately 43%.
• the acceleration torque has a greater "linearity" than the acceleration torque shown in Figs. 21-23. That is, the torque profile of the voice coil motor of the third embodiment is nearly linear between the inner diameter and the outer diameter, exhibiting less of an arcuate shape than the profiles depicted in Figs. 21-23. Magnetic flux and torque loss associated with the positioning of the heads at the inner or outer diameters is markedly reduced, resulting in a total loss of torque of about 3% for the drive tested with respect to Fig. 24.
• the actuator design of the third embodiment of the present invention results in an improvement of approximately 4.7% in access time.
• the seek time specification for hard disk drives is determined in relation to the drive's minimal expected efficiency. That is, in conventional drives, the lowest actuator torque constant (K t ) for a given drive between the innermost track and the outermost track of the disk is used to generate the expected seek profiles for the drive. As shown in Figure 25, losses occurring primarily at the peripheral edges of actuator magnets create longer seek times. The benefits of the higher torque magnitudes, generated over the central areas of the magnet, is lost.
• Actuator disk access is generally divided into three segments controlled by the control means: a full acceleration of the actuator toward the track; a controlled deceleration of the actuator to a point within a specified area near the track (typically 1/4 track width); and a positioning loop, for accurately locating the head over the desired track, also known as "settling.”
• the raw average access time is defined as comprising the acceleration and deceleration of the actuator.
• the effective improvement in average access time can be shown mathematically as follows .
• the raw average access time for a drive, such as that shown in Figs. 13-20, is given by
• $ s the distance, in radians, of travel from start to finish for the actuator (typically 1/3 of a full stroke, .07 rad) ;
• J the polar inertia of a moving actuator (23.0 x 10 "6 in lbs 2 );
• R the resistance, in ohms, of the coil (25fi);
• K t the motor torque constant (typically 0.7 in- lb/amp) ;
• V the voltage applied to accelerate the actuator (9.5v).
• V ⁇ the voltage applied to decelerate the actuator (5v).
• V ⁇ the voltage applied to decelerate the actuator (5v).
• the total computed access time is 10.09 ms.
• Crash stops are provided to limit the pivoting movement of actuator arm 340 so that heads 326 travel only between selected inside and outside diameters 295, 296 of disk 320.
• An outside diameter crash stop is provided by a sleeve 376 (Figs. 16, 17, and 20) fitted on support post 368.
• An inside diameter crash stop is provided by the portion of the latch mechanism and is described below. A latch mechanism for locking actuator arm 340 will be described with reference to Figs. 14-20.
• the latch mechanism of the third embodiment of the disk drive of the present invention utilizes the force of the voice coil actuator magnets 346a and 346b to provide the magnetic retentive force for the latching actuator 340.
• a capture pin 130 formed of magnetically permeable material is provided in latch arm 340-1.
• Latch support structure 270 is designed so that the magnetic circuit formed by actuator magnets 346a and 346b provides a flux path through structure 270.
• Voids 398-1 through 398-4 are formed in structure 270 to channel the magnetic flux from magnets 346a and 346b to air gap 399.
• air gap 399 has a width W of approximately .012 inches.
• Capture pin 130 is generally "T"-shaped, including portion 131 extending through a bore in actuator latch arm 340-1 and secured thereto by a snap ring (not shown.
• the magnetic flux provided by magnets 346a and 346b and channeled through support structure 270 exhibits a fringing effect when the flux encounters gap 399.
• actuator 340 When actuator 340 is directed to position heads 326 over the landing zone at inner diameter 295, capture pin 130 is drawn into abutment with tabs 398a and 398b of structure 270. As pin 130 engages tabs 398a, 398b, the magnetic flux provided by magnets 346a and 346b passes through pin 130, making pin 130 part of the magnetic circuit formed by structure 270 and magnets 346a, 346b.
• the latching force provided by the this latching mechanism is 50-60 inchgrams.
• the amount of latching force may be adjusted by providing a shunt 375 (Fig. 16) across gap 399 to provide a flux path in parallel with the flux fringing about gap 399.
• Actuator assembly 324 can generate sufficient force to release actuator arm 340 from the latched position.
• the strength of the latching force is sufficient to retain the actuator in a captured position under non-operating shocks of up to 75 G's.
• Table 8 specifies certain performance characteristics of disk drive 300.
• Table 9 specifies certain environmental characteristics of disk drive 300.
• Table 10 specifies shock and vibration tolerances for disk drive 200. Shock is measured utilizing a % sine pulse, having a ll msec duration, and vibration is measured utilizing a swept sine wave varying at 1 octave per minute.

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• 1992
  • 1992-11-20 KR KR1019940701720A patent/KR100274667B1/ko not_active IP Right Cessation
  • 1992-11-20 EP EP92925370A patent/EP0613579A4/de not_active Withdrawn
  • 1992-11-20 WO PCT/US1992/010063 patent/WO1993010531A1/en not_active Application Discontinuation
  • 1992-11-20 JP JP50955093A patent/JP3436757B2/ja not_active Expired - Fee Related
  • 1992-11-20 EP EP97202839A patent/EP0828241A1/de not_active Withdrawn
• 2002
  • 2002-01-16 JP JP2002008073A patent/JP2002208253A/ja active Pending
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