EP0611717A1 - Method and device for turning a running steel strip - Google Patents
Method and device for turning a running steel strip Download PDFInfo
- Publication number
- EP0611717A1 EP0611717A1 EP94100634A EP94100634A EP0611717A1 EP 0611717 A1 EP0611717 A1 EP 0611717A1 EP 94100634 A EP94100634 A EP 94100634A EP 94100634 A EP94100634 A EP 94100634A EP 0611717 A1 EP0611717 A1 EP 0611717A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- belt
- strip
- rollers
- tape
- band
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 16
- 238000000034 method Methods 0.000 title claims abstract description 16
- 239000010959 steel Substances 0.000 title claims abstract description 16
- 238000004804 winding Methods 0.000 claims abstract description 6
- 238000005246 galvanizing Methods 0.000 claims description 11
- 238000010422 painting Methods 0.000 claims description 8
- 238000003860 storage Methods 0.000 claims description 8
- 238000005238 degreasing Methods 0.000 claims description 4
- 238000000137 annealing Methods 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 238000010276 construction Methods 0.000 abstract description 5
- 238000011179 visual inspection Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000001186 cumulative effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/32—Arrangements for turning or reversing webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B41/00—Guiding, conveying, or accumulating easily-flexible work, e.g. wire, sheet metal bands, in loops or curves; Loop lifters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/048—Registering, tensioning, smoothing or guiding webs longitudinally by positively actuated movable bars or rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/30—Orientation, displacement, position of the handled material
- B65H2301/33—Modifying, selecting, changing orientation
- B65H2301/332—Turning, overturning
- B65H2301/3321—Turning, overturning kinetic therefor
- B65H2301/33212—Turning, overturning kinetic therefor about an axis parallel to the direction of displacement of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/10—Rollers
- B65H2404/13—Details of longitudinal profile
- B65H2404/131—Details of longitudinal profile shape
- B65H2404/1314—Details of longitudinal profile shape convex
Definitions
- the invention relates to a method and a device for guiding a steel strip during its passage through a continuous strip treatment system equipped with a series of treatment stations, the direction and / or track of the strip being set as desired and / or the strip being removed from the strip for control purposes by visual inspection Bottom to top - or vice versa - is turned.
- a known treatment plant for steel strip comprises, for example, stations for a continuous sequence of treatment steps such as degreasing, annealing, galvanizing, skin-dressing, painting, checking, winding, etc.
- a hot-dip galvanizing and painting plant as is shown by way of example in FIG the so-called "good side" of the strip is turned from the underside to the top in order to make it accessible for inspection by visual inspection, the underside of the strip emerging from the galvanizing bath initially continuing in the continuous strip running direction The underside of the band remains.
- dressing for example by roughening the surface of the belt and then winding it up, the underside of the belt must then be turned towards the top of the belt for continuous visual inspection.
- the strip is fed vertically upwards into a steel structure below the high hall roof in the longitudinal direction over the system parts, at the end of the hall vertically downwards and then horizontally against the belt running direction of the inlet part of the system for further treatment and winding.
- the belt is transported just below the roof of the approx. 40 m high hall via the outlet group with outlet loop tower and further via the coating device.
- This requires a long, stable and high steel construction with idlers for guiding the belt as well as a built-in crane for handling the plant components underneath.
- the required high hall is correspondingly long, for example 150 m. This results in a further disadvantage because the long horizontal distance of the high-lying belt guide can lead to belt running problems and belt damage on the idlers.
- the invention has for its object to provide a method and an apparatus for guiding a steel strip during its passage through a continuous strip treatment system, which avoids the aforementioned difficulties, in particular when transferring the strip in the area of the roof structure of the hall, and consequently a substantial reduction in the high Hall construction and at the same time improved belt guidance, preferably while maintaining the tape running direction through the system.
- the object is achieved with the invention by a method according to the features of claim 1.
- One embodiment provides that the band is twisted by an angular amount (Phi) of 180 o in total, such that at the end of the deflections by 180 o the underside of the belt is turned when entering the first roll of the belt turning tower to the top of the belt when it is discharged from the last roll, and vice versa.
- the belt is guided in the belt turning tower within a comparatively short horizontal distance, respectively via deflection rollers arranged below and above, and twisted from roll to roll by an angle (Phi), so that in the event of a deflection around the last lower roll with a total of 180 o the underside of the belt at the inlet is turned towards the top of the belt at the outlet.
- This also results in a shorter and lower hall construction and a more controllable belt guide.
- the belt running direction can be maintained unchanged through the entire system if necessary, which provides a better overview and control over the individual stations of the continuous belt processing system.
- the belt can also be adjusted in its running direction or be guided through parts of the system with its tracks running parallel to one another.
- an embodiment provides that the permissible twist angle (Phi) of the band between an upper and a lower roll depends on the ratio of the free length (L) of the band between the two rolls to the band width (B) and the resulting permissible edge tension (Sigma) of the tape is determined.
- crowned rollers are used in the belt turning tower.
- an embodiment provides that the crowning-determining diameter difference (D - D ') of a roll is approximately the amount that arises between a pair of rolls and one due to the band being twisted by an angle (Phi) for a given free band length (L) of the band Elongation of the band edge areas causing the edge extension (Delta L) corresponds.
- one embodiment of the invention provides that the belt in the deflecting tower is pivoted in the passage through a first group of rollers to an angle which deviates from the direction of its entry track and after passing through a straight intermediate section corresponding to the amount of the lateral displacement in a second group of deflection rollers is swiveled back into the original direction of its entry track.
- the tape for compensating for a lateral displacement caused by the diverting pulleys in the belt contact (S), the tape o twisted more than 180 in a first group of deflection rollers at least an angular amount, the angle (beta) to the belt inlet axis (xx) out of the last, lower roller in a piece of straight longitudinal guide in the direction against the tape outlet axis (yy), by the amount (S) of the lateral offset into a second group of deflection rollers and an angular amount in the direction of the Belt inlet axis (xx) coaxial belt outlet axis (yy) is pivoted.
- the strip is returned within the tower while maintaining the strip running track through the center of the system from start to finish.
- means for controlling the center of the strip are provided in front of and behind the belt turning tower.
- a device for guiding a steel strip in a treatment plant for steel strip having stations for continuous sequences of treatment steps such as degreasing, annealing, galvanizing, skin-dressing, painting, checking, winding, etc., for carrying out the method according to the invention, is characterized by a Kind of a vertical loop storage trained belt turning tower with a number of vertically spaced upper and lower belt deflection rollers, these in the direction of the belt from roll to roll in the same direction, occasionally to 180 o cumulative angular amounts (Phi1 to Phi n ) relative to the tape inlet axis (xx) are arranged twisted, such that the belt twisted by wrapping a pair of rollers formed by a lower and an upper roller by an angular partial amount (Phi) and occasionally with a sum of all twist angle amounts (Phi1 to Phi n ) of 180 o from the U underside to the top - and vice versa.
- An additional embodiment can be provided, according to which the upper deflection rollers have means for adjusting the vertical distance from the lower rollers. In this way, differences in length of the strip within the strip turning tower can be compensated for in a simple manner without additional provision of a loop storage device.
- a further embodiment can provide that the upper rollers of the turning device have means for setting and preferably keeping the tension state constant in the continuous belt.
- Such Means can be, for example, hydraulic piston / cylinder units which hold the upper rollers in a predetermined tension state of the rotating belt.
- the means for length and voltage compensation can form a unit.
- the difference in diameter between the center and end face of a spherical roller corresponds approximately to the amount of the edge elongation of the ribbon caused by twisting the ribbon by an angular amount (Phi) for a given bandwidth and center distance of the rollers, the ribbon becomes effective from increased edge tensions relieved, while the tape guide properties of the rollers are also improved. It is also an uncomplicated measure.
- a special embodiment provides that the belt turning tower has two separate groups of roller pairs which are connected to one another by a straight running path of the belt in the direction of a belt outlet axis (yy) coaxial to the belt inlet axis (xx), the sum of the angular amounts of both groups preferably accumulates to 180 o .
- This configuration ensures that the belt run is maintained in a line through the center of the system from the inlet to the outlet of the belt.
- any parallel offset during the tape transport can be set with this device. Even with one appropriate combination of twist angles any setting of the tape running direction can be achieved.
- Another essential embodiment provides that the upper and lower rollers, as seen in the vertical projection, are assigned to one another in such a way that the side lines of two rollers leading a common belt section and rotated relative to one another by an angular amount (Phi) each intersect in half their length .
- This measure ensures in a simple manner that the belt maintains a secure center guidance on each roll when running through the successive pairs of rolls.
- Fig. 1 shows a combined hot-dip galvanizing and painting system in a conventional design with a first low hall part (40) and a subsequent approximately 40 m high and 150 m long hall component (41).
- the inlet group (1) in which tapes (30a, 30b) that can be unwound from two coils are combined to form an endless belt (30), which is then passed through a degreasing station (2) followed by a horizontal one Loop storage (3) is inserted into the high hall part (41).
- the strip (30) is first passed through a glow station (4) annealed without tension, and after passing through a downstream cooling device (5) in the galvanizing station (6) galvanized.
- the belt After passing through another cooling section (7), the belt is vertically upwards into a steel structure (8) and horizontally below the roof of the high hall (41) at a height of approx. 40 m above the system parts (9 - 12) at the end of the hall vertically downwards and then again horizontally in the opposite direction of the belt run to the inlet part (1) for further treatment, first through skin pass stands (9), then through a straightening / straightening device (10) and out of this through the fully automatic painting device (11). From this the galvanized and coated strip passes through a vertical discharge loop tower attached to the coating device into the discharge group (12) and is wound there on coils. At the locations marked with "X", e.g. B.
- the strip (30) is subjected to a check by visual inspection (X).
- X visual inspection
- the original underside (33) of the band (30) is turned over to the band top (34).
- This is done in the conventional design of the system by turning 2 x 90 o in the vertical section (35) between the steel structure (8) and the inlet into the skin pass mill (9). It can be seen that for the height of the hall (41), its length and the required high and long steel structure (8) this requires a comparatively extremely high effort to turn the belt (30).
- Another disadvantage is that the tape runs in opposite directions. There is also a risk that the tape in the high Steel structure (8) is damaged by imprecise and difficult to monitor barrel.
- FIG. 2 A system according to the present invention with a belt turning tower (20) is shown in FIG. 2.
- the belt turning tower (20) is arranged between the galvanizing station (6) and its downstream cooling section (7) and the skin pass mill (9) approximately in the first third of the high hall (41).
- the belt turning tower (20) it is achieved that the high and expensive hall construction is shortened by approx. 40 m and the shortened part is replaced by a lower hall (42) accommodating the outlet group (12).
- Their height is approx. 15 m compared to approx. 35 m of the high hall.
- the incoming with the underside of the belt (33) belt (30) o turned 180 in the strip turning tower (20) and interacts with the "good side” as the tape top side (34) of the belt turning tower (20).
- FIGS. 3a to 3c Different possibilities for turning the tape by 180 o are shown in FIGS. 3a to 3c using three examples.
- the band (30) is twisted about 2 x 90 o, wherein very high edge stresses occur. These could only be compensated for within tolerable limits by a very large free tape length (L), which would, however, require an uneconomically high outlay.
- L free tape length
- there are four twists with an angle of 45 o to a total of 180 o Even more favorable conditions are obtained as shown in Fig. 3c by six twists to each 30 o with 7 rollers (21, 22) with a substantially reduced length (L).
- the same "good sides" of the belt (30) are at the inlet as the underside (33) and at Spout designated as top (34) with the inspection side (X).
- the belt turning tower (20) is designed with a number of upper (21) lower (22) belt deflection rollers arranged at a vertical distance, similar to a vertical loop storage device.
- the upper belt deflection rollers (21) and the lower rollers (22) arranged between the first and last lower rollers (22c, 22d) are in the direction of travel of the belt (30) from roller (21) to roller (22) and vice versa in the same direction, to 180 o cumulative angular amounts (Phi1 to Phi n ) rotated relative to the tape inlet axis (xx).
- This arrangement can be seen particularly well from FIG. 5.
- the guy length is marked with (L), the tape entry axis with (xx) and the coaxial tape exit axis with (yy).
- the upper deflection rollers (21) of the turning device (20) can have means (25) for adjusting the vertical distance (L) to the lower rollers (22, 22c, 22d). Such a possible change in distance is designated in FIG. 4 by "D".
- the means for adjusting the distance are indicated purely schematically with arrows (25).
- Such means (25) can be identical to one another and can consist, for example, of piston / cylinder units.
- a return of the belt (30) within the turning tower (20) ensures, if necessary, the retention of the belt run in a line from the beginning to the end of the system and thus the coaxiality between the belt inlet axis (xx) and the belt outlet axis (yy).
- the belt turning device of the belt turning tower (20) has two groups (20A) or (20B) of roller pairs (21a; 22a) or (21b; 22b); which are connected to one another by a straight belt running path (31) of the belt (30) which runs at an angle (Beta) to the axis (xx).
- the angular amounts (Phi1 to Phi n ) of the two groups (20A) and (20B) add up to 180 o .
- FIG. 6a shows the twisting of a band section (32) at a center distance (L) between an upper roller (21) and a lower roller (22) in a purely schematic manner.
- a central rolling process and exact running of the belt section (32) is ensured in that the upper and lower rollers (21, 22), as seen in the vertical projection in FIG. 6b, are assigned to one another in such a way that the side lines (28 and 29 ) two rollers (21 or 22) intersect in the area of the belt centers (xx) or (yy) of half the belt widths (B / 2).
- the band section (32) is reliably guided with its band center lines (xx) or (yy) over the center of each crowned roll (21 or 22).
- the deflection rollers (21 or 22) are spherical.
- the difference in diameter (delta D) between the center (D) and the end face (D ') of a spherical roller (21, 22) corresponds approximately to the amount of the edge extension (delta) caused by the twisting of the band (30) by an angular amount (Phi) L) with constant center distance (L) of the rollers (21 or 22).
- An exemplary embodiment shows the conditions for a practical embodiment as follows: - strip thickness: 0.2-0.8mm - bandwidth: 750 - 1500 mm - free guy length: approx. 30 m - roll diameter: approx. 800 mm - deflection angle per pair of rollers: 30 o
- the roll bales e.g. 3 - 4 mm in diameter with a roll diameter of 800 mm and a bale length of 1800 mm, also ensure a self-centering effect and thus exact tape running.
- Belt center control units are preferably provided in front of and behind the belt turning tower.
- the belt turning tower (20) By using a belt turning tower (20) for guiding or turning the belt (30), a clear and uncomplicated device is created which can be used at any point in the system. At the same time, the height and length of the large hall (41) is reduced with considerable cost savings and the belt (30) runs in the same direction from the infeed station (1) to the outfeed station (12) of the system. Further cost savings and technical advantages result from the fact that the belt turning tower (20), in the manner of a vertical loop storage device, can have means (25) for belt length compensation and / or for maintaining a constant tension state of the belt (30).
- the invention also opens up the possibility of arbitrarily setting the tape running direction or of deflecting the tape with a parallel offset from a first track into a second track running at a distance from it. This opens up uncomplicated possibilities of tape guidance through different Plant parts of a multi-part plant complex.
- a band (30c) in the strip turning tower (20) is inserted therein o pivoted 90 in the tape running direction, is performed after which the belt (30c) from the tower (20) out to the part of the system II.
- the belt (30d) runs from the system part III into the tower (20), is turned in it and continued with a parallel offset from it into the system part II.
- the belt (30e) runs from the plant part IV into the tower (20), is turned in it and then transported further into the plant part II.
- the strip (30f) runs into the tower (20) is therein pivoted in its running direction by 90 ° and, without being turned over, continued from the tower (20) in the part of the system II.
- FIG. 8 can be carried out individually or in groups at the same time in a correspondingly designed belt turning tower (20). They only serve to show the different possibilities of the tape guide in the tower (20), depending on its design with one or more groups of vertically spaced deflection rollers.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
- Coating With Molten Metal (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren sowie eine Vorrichtung zum Führen eines Stahlbandes während seines Durchlaufs durch eine mit einer Folge von Behandlungsstationen ausgestattete kontinuierliche Bandbehandlungsanlage, wobei Laufrichtung und/oder -spur des Bandes beliebig eingestellt und/oder fallweise zwecks Kontrolle durch visuelle Inspektion das Band von der Unterseite zur Oberseite - bzw. umgekehrt - gewendet wird.The invention relates to a method and a device for guiding a steel strip during its passage through a continuous strip treatment system equipped with a series of treatment stations, the direction and / or track of the strip being set as desired and / or the strip being removed from the strip for control purposes by visual inspection Bottom to top - or vice versa - is turned.
Eine bekannte Behandlungsanlage für Stahlband umfaßt beispielsweise Stationen für eine kontinuierliche Folge von Behandlungsschritten wie Entfetten, Glühen, Verzinken, Dressieren, Lackieren, Kontrollieren, Aufwickeln etc.. Bei einer solchen Feuerverzinkungs- und Lackieranlage, wie sie beispielhaft in der Figur 1 gezeigt ist, wird die sogenannte "Gutseite" des Bandes von der Unterseite zur Oberseite gewendet, um diese für eine Kontrolle durch visuelle Inspektion zugänglich zu machen, wobei die aus dem Verzinkungsbad austretende Unterseite des Bandes in fortlaufender Bandlaufrichtung zunächst weiterhin die Bandunterseite bleibt. Beim Dressieren, beispielsweise durch Aufrauhen der Bandoberfläche und beim abschließenden Aufwickeln, muß dann die Bandunterseite zwecks fortlaufender visueller Inspektion zur Bandoberseite gewendet werden.A known treatment plant for steel strip comprises, for example, stations for a continuous sequence of treatment steps such as degreasing, annealing, galvanizing, skin-dressing, painting, checking, winding, etc. In such a hot-dip galvanizing and painting plant, as is shown by way of example in FIG the so-called "good side" of the strip is turned from the underside to the top in order to make it accessible for inspection by visual inspection, the underside of the strip emerging from the galvanizing bath initially continuing in the continuous strip running direction The underside of the band remains. When dressing, for example by roughening the surface of the belt and then winding it up, the underside of the belt must then be turned towards the top of the belt for continuous visual inspection.
Dazu wird das Band senkrecht nach oben in eine Stahlkonstruktion unterhalb des hohen Hallendaches in Längsrichtung über die Anlagenteile hinweg geführt, am Hallenende senkrecht nach unten und dann horizontal entgegen der Bandlaufrichtung des Einlaufteils der Anlage zur weiteren Behandlung und zum Aufwickeln zurückgeführt. Dabei wird das Band dicht unterhalb des Daches der ca. 40 m hohen Halle über die Auslaufgruppe mit Auslaufschlingenturm und weiter über die Lackierungsvorrichtung transportiert. Dies erfordert eine lange, stabile und hohe Stahlkonstruktion mit Tragrollen zum Führen des Bandes sowie einen untergebauten Kran zum Handling der darunter befindlichen Anlagenteile. Die erforderliche hohe Halle wird entsprechend lang, beispielsweise 150 m. Hieraus ergibt sich noch ein weiterer Nachteil, weil die lange horizontale Strecke der hochgelegenen Bandführung zu Bandlaufproblemen und Bandbeschädigungen auf den Tragrollen führen kann.For this purpose, the strip is fed vertically upwards into a steel structure below the high hall roof in the longitudinal direction over the system parts, at the end of the hall vertically downwards and then horizontally against the belt running direction of the inlet part of the system for further treatment and winding. The belt is transported just below the roof of the approx. 40 m high hall via the outlet group with outlet loop tower and further via the coating device. This requires a long, stable and high steel construction with idlers for guiding the belt as well as a built-in crane for handling the plant components underneath. The required high hall is correspondingly long, for example 150 m. This results in a further disadvantage because the long horizontal distance of the high-lying belt guide can lead to belt running problems and belt damage on the idlers.
Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren und eine Vorrichtung zum Führen eines Stahlbandes während seines Durchlaufs durch eine kontinuierliche Bandbehandlungsanlage anzugeben, welche die vorgenannten Schwierigkeiten, insbesondere beim überleiten des Bandes im Bereich der Dachkonstruktion der Halle, vermeidet, und infolgedessen eine wesentliche Verkürzung der hohen Hallenkonstruktion und zugleich eine verbesserte Bandführung, vorzugsweise unter Beibehaltung der Bandlaufrichtung durch die Anlage ermöglicht. Darüberhinaus soll es mit dem Verfahren und der Vorrichtung auch problemlos möglich sein, die Laufrichtung des Bandes beliebig einzustellen und einen Spurverlauf z. B. mit Parallelversatz einzurichten.The invention has for its object to provide a method and an apparatus for guiding a steel strip during its passage through a continuous strip treatment system, which avoids the aforementioned difficulties, in particular when transferring the strip in the area of the roof structure of the hall, and consequently a substantial reduction in the high Hall construction and at the same time improved belt guidance, preferably while maintaining the tape running direction through the system. In addition, it should also be possible with the method and the device to set the running direction of the belt as desired and to follow a track z. B. set up with parallel offset.
Die Lösung der Aufgabe gelingt mit der Erfindung durch ein Verfahren entsprechend den Merkmalen von Anspruch 1. Eine Ausgestaltung sieht dabei vor, daß das Band insgesamt um einen Winkelbetrag (Phi) von 180o verdrillt wird, derart, daß am Ende der Umlenkungen um 180o die Bandunterseite beim Einlauf in die erste Rolle des Bandwendeturms zur Bandoberseite beim Auslauf aus der letzten Rolle gewendet ist, und umgekehrt.The object is achieved with the invention by a method according to the features of
Mit Vorteil wird das Band im Bandwendeturm innerhalb einer vergleichsweise kurzen horizontalen Strecke jeweils über unten und oben angeordnete Umlenkrollen geführt und dabei von Rolle zu Rolle um einen Winkel (Phi) verdrillt, so daß im Falle einer Umlenkung um die letzte untere Rolle mit insgesamt 180o die Bandunterseite beim Einlauf zur Bandoberseite beim Auslauf gewendet ist. Auch ergibt sich hierdurch eine kürzere und niedrigere Hallenkonstruktion sowie eine besser kontrollierbare Bandführung. Als weiterer Vorteil kann erforderlichenfalls die Bandlaufrichtung durch die gesamte Anlage unverändert beibehalten werden, wodurch eine bessere übersicht und Kontrollmöglichkeit über die einzelnen Stationen der kontinuierlichen Bandbehandlungsanlage erreicht wird.Advantageously, the belt is guided in the belt turning tower within a comparatively short horizontal distance, respectively via deflection rollers arranged below and above, and twisted from roll to roll by an angle (Phi), so that in the event of a deflection around the last lower roll with a total of 180 o the underside of the belt at the inlet is turned towards the top of the belt at the outlet. This also results in a shorter and lower hall construction and a more controllable belt guide. As a further advantage, the belt running direction can be maintained unchanged through the entire system if necessary, which provides a better overview and control over the individual stations of the continuous belt processing system.
Das Band kann aber auch in seiner Laufrichtung veränderlich eingestellt oder mit Parallelversatz seiner Laufspuren durch Teile der Anlage geführt werden.However, the belt can also be adjusted in its running direction or be guided through parts of the system with its tracks running parallel to one another.
Durch die Verdrillung des Bandes innerhalb des Bandwendeturmes treten am Band erhöhte Randspannungen auf. Diese müssen innerhalb des elastischen Bereiches liegen und werden durch geeignete Maßnahmen kompensiert. Hierfür sieht eine Ausgestaltung vor, daß der zulässige Verdrillungswinkel (Phi) des Bandes zwischen einer oberen und einer unteren Rolle vom Verhältnis der freien Länge (L) des Bandes zwischen den beiden Rollen zur Bandbreite (B) und der daraus resultierenden zulässigen Randspannung (Sigma) des Bandes bestimmt wird.Due to the twisting of the belt within the belt turning tower, increased edge stresses occur on the belt. These must lie within the elastic range and are compensated for by suitable measures. For this purpose, an embodiment provides that the permissible twist angle (Phi) of the band between an upper and a lower roll depends on the ratio of the free length (L) of the band between the two rolls to the band width (B) and the resulting permissible edge tension (Sigma) of the tape is determined.
Eine weitere Maßnahme zur Verringerung der Radspannungen des Bandes bei dessen Verdrillung zwischen zwei Rollen besteht erfindungsgemäß darin, daß im Bandwendeturm ballige Rollen verwendet werden.Another measure for reducing the wheel tensions of the belt when it is twisted between two rollers is, according to the invention, that crowned rollers are used in the belt turning tower.
Hierfür sieht eine Ausgestaltung vor, daß der die Balligkeit bestimmende Durchmesserunterschied (D - D') einer Rolle etwa dem Betrag der durch die Verdrillung des Bandes um einen Winkelbetrag (Phi) bei gegebener freier Bandlänge (L) des Bandes zwischen einem Rollenpaar entstehenden und eine Dehnung der Bandkantenbereiche verursachenden Kantenverlängerung (Delta L) entspricht.For this purpose, an embodiment provides that the crowning-determining diameter difference (D - D ') of a roll is approximately the amount that arises between a pair of rolls and one due to the band being twisted by an angle (Phi) for a given free band length (L) of the band Elongation of the band edge areas causing the edge extension (Delta L) corresponds.
Entsprechend einer zusätzlichen Ausgestaltung kann dabei weiter vorgesehen sein, daß Längenunterschiede bzw. Spannungsunterschiede des Bandes innerhalb des Bandwendeturmes durch Korrektur der vertikalen Abstände zwischen den unteren und den mit diesen zusammenwirkenden oberen Rollen kompensiert werden. Hierdurch erübrigt sich die Anordnung eines zusätzlichen Schlingenspeichers.According to an additional embodiment, it can further be provided that length differences or tension differences of the belt within the belt turning tower by correcting the vertical distances be compensated for between the lower and the upper roles interacting with them. This makes the arrangement of an additional loop storage unnecessary.
Im Falle eines erforderlichen Parallelversatzes der Laufspuren des Bandes sieht eine Ausgestaltung der Erfindung vor, daß das Band im Umlenkturm im Durchlauf durch eine erste Gruppe von Rollen in einen von der Richtung seiner Einlaufspur abweichenden Winkel verschwenkt und nach Durchlaufen einer dem Betrag des Seitenversatzes entsprechenden geraden Zwischenstrecke in einer zweiten Gruppe von Umlenkrollen wieder in die ursprüngliche Richtung seiner Einlaufspur zurückgeschwenkt wird.In the event that a parallel offset of the running tracks of the belt is required, one embodiment of the invention provides that the belt in the deflecting tower is pivoted in the passage through a first group of rollers to an angle which deviates from the direction of its entry track and after passing through a straight intermediate section corresponding to the amount of the lateral displacement in a second group of deflection rollers is swiveled back into the original direction of its entry track.
Bei dieser Ausgestaltung der Erfindung ergibt sich auch die Möglichkeit, daß zur Kompensation eines durch die Umlenkrollen beim Bandwenden verursachten Seitenversatzes (S) das Band in einer ersten Gruppe von Umlenkrollen um wenigstens einen Winkelbetrag mehr als 180o verdrillt, im Winkel (Beta) zur Bandeinlaufachse (x-x) aus der letzten, unteren Rolle heraus in einem Stück gerader Längsführung in Richtung gegen die Bandauslaufachse (y-y) zu, um den Betrag (S) des Seitenversatzes in eine zweite Gruppe von Umlenkrollen geführt und darin um einen Winkelbetrag in die zur Richtung der Bandeinlaufachse (x-x) koaxiale Bandauslaufachse (y-y) geschwenkt wird. Mit dieser Maßnahme wird eine Rückführung des Bandes innerhalb des Turmes unter Beibehaltung der Bandlaufspur durch die Anlagenmitte von Anfang bis Ende erreicht. Zweckmäßigerweise sind, wie bei Schlingentürmen üblich, vor und hinter dem Bandwendeturm Mittel zur Bandmittensteuerung vorgesehen.In this embodiment of the invention, there is also the possibility that for compensating for a lateral displacement caused by the diverting pulleys in the belt contact (S), the tape o twisted more than 180 in a first group of deflection rollers at least an angular amount, the angle (beta) to the belt inlet axis (xx) out of the last, lower roller in a piece of straight longitudinal guide in the direction against the tape outlet axis (yy), by the amount (S) of the lateral offset into a second group of deflection rollers and an angular amount in the direction of the Belt inlet axis (xx) coaxial belt outlet axis (yy) is pivoted. With this measure, the strip is returned within the tower while maintaining the strip running track through the center of the system from start to finish. Appropriately, as is customary in the case of loop towers, means for controlling the center of the strip are provided in front of and behind the belt turning tower.
Eine Vorrichtung zum Führen eines Stahlbandes in einer Behandlungsanlage für Stahlband, wobei die Anlage Stationen für kontinuierliche Folgen von Behandlungsschritten wie Entfetten, Glühen, Verzinken, Dressieren, Lackieren, Kontrollieren, Aufwickeln etc. aufweist, zur Durchführung des erfindungsgemäßen Verfahrens, ist gekennzeichnet durch einen nach Art eines vertikalen Schlingenspeichers ausgebildeten Bandwendeturm mit einer Anzahl von in vertikalem Abstand angeordneten oberen und unteren Band-Umlenkrollen, wobei diese in Durchlaufrichtung des Bandes von Rolle zu Rolle in gleichsinnigen, sich fallweise zu 180o kumulierenden Winkelbeträgen (Phi₁ bis Phin) relativ zur Bandeinlaufachse (x-x) verdreht angeordnet sind, derart, daß das Band bei Umschlingung jeweils eines von einer unteren und einer oberen Rolle gebildeten Rollenpaares um einen Winkelteilbetrag (Phi) verdrillt und fallweise bei einer Summe aller Verdrillungs-Winkelbeträge (Phi₁ bis Phin) von 180o von der Unterseite zur Oberseite - und umgekehrt - gewendet ist. Dabei wird durch Umschlingung jeder Rolle um annähernd 180o eine gute Führung sowie Schonung der Bandoberfläche erreicht.A device for guiding a steel strip in a treatment plant for steel strip, the plant having stations for continuous sequences of treatment steps such as degreasing, annealing, galvanizing, skin-dressing, painting, checking, winding, etc., for carrying out the method according to the invention, is characterized by a Kind of a vertical loop storage trained belt turning tower with a number of vertically spaced upper and lower belt deflection rollers, these in the direction of the belt from roll to roll in the same direction, occasionally to 180 o cumulative angular amounts (Phi₁ to Phi n ) relative to the tape inlet axis (xx) are arranged twisted, such that the belt twisted by wrapping a pair of rollers formed by a lower and an upper roller by an angular partial amount (Phi) and occasionally with a sum of all twist angle amounts (Phi₁ to Phi n ) of 180 o from the U underside to the top - and vice versa. By wrapping each roll around 180 o, good guidance and protection of the belt surface are achieved.
Dabei kann eine zusätzliche Ausgestaltung vorgesehen sein, wonach die oberen Umlenkrollen Mittel zur Einstellung des vertikalen Abstandes zu den unteren Rollen aufweisen. Hierdurch können Längenunterschiede des Bandes innerhalb des Bandwendeturmes ohne zusätzliche Bereitstellung eines Schlingenspeichers in einfacher Weise ausgeglichen werden. Darüberhinaus kann eine weitere Ausgestaltung vorsehen, daß die oberen Rollen der Wendeeinrichtung Mittel zur Einstellung und vorzugsweise Konstanthaltung des Spannungszustandes im durchlaufenden Band aufweisen. Solche Mittel können beispielsweise hydraulische Kolben/Zylinder-Einheiten sein, welche die oberen Rollen in einem vorgegebenen Spannungszustand des umlaufenden Bandes halten. Die Mittel zur Längen- und Spannungskompensation können eine Einheit bilden.An additional embodiment can be provided, according to which the upper deflection rollers have means for adjusting the vertical distance from the lower rollers. In this way, differences in length of the strip within the strip turning tower can be compensated for in a simple manner without additional provision of a loop storage device. In addition, a further embodiment can provide that the upper rollers of the turning device have means for setting and preferably keeping the tension state constant in the continuous belt. Such Means can be, for example, hydraulic piston / cylinder units which hold the upper rollers in a predetermined tension state of the rotating belt. The means for length and voltage compensation can form a unit.
Durch ballig ausgebildete Umlenkrollen, wobei vorzugsweise der Durchmesserunterschied zwischen Mitte und Stirnseite einer balligen Rolle etwa dem Betrag der durch Verdrillung des Bandes um einen Winkelbetrag (Phi) verursachten Kantenverlängerung des Bandes bei gegebener Bandbreite und Achsabstand der Rollen entspricht, wird das Band wirksam von erhöhten Randspannungen entlastet, wobei auch noch die Bandführungseigenschaften der Rollen verbessert werden. Zudem handelt es sich um eine unkomplizierte Maßnahme.By means of convex deflection rollers, preferably the difference in diameter between the center and end face of a spherical roller corresponds approximately to the amount of the edge elongation of the ribbon caused by twisting the ribbon by an angular amount (Phi) for a given bandwidth and center distance of the rollers, the ribbon becomes effective from increased edge tensions relieved, while the tape guide properties of the rollers are also improved. It is also an uncomplicated measure.
Eine besondere Ausgestaltung sieht vor, daß der Bandwendeturm zwei voneinander getrennte Gruppen von Rollenpaaren aufweist, die durch eine gerade Laufstrecke des Bandes in Richtung auf eine zur Bandeinlaufachse (x-x) koaxiale Bandauslaufachse (y-y) miteinander in Verbindung stehen, wobei die Summe der Winkelbeträge beider Gruppen sich vorzugsweise zu 180o kumuliert. Mit dieser Ausgestaltung wird die Beibehaltung des Bandlaufs in einer Linie durch die Anlagenmitte vom Einlauf bis zum Auslauf des Bandes gewährleistet.A special embodiment provides that the belt turning tower has two separate groups of roller pairs which are connected to one another by a straight running path of the belt in the direction of a belt outlet axis (yy) coaxial to the belt inlet axis (xx), the sum of the angular amounts of both groups preferably accumulates to 180 o . This configuration ensures that the belt run is maintained in a line through the center of the system from the inlet to the outlet of the belt.
Wenn darüberhinaus die gerade Laufstrecke soweit verlängert wird, daß sie dem Betrag eines vorgegebenen Abstandes von zwei parallelen Spuren entspricht, kann mit dieser Vorrichtung ein beliebiger Parallelversatz beim Bandtransport eingestellt werden. Auch kann mit einer entsprechenden Kombination von Verdrillungswinkeln eine beliebige Einstellung der Bandlaufrichtung erreicht werden.If, in addition, the straight running path is extended to such an extent that it corresponds to the amount of a predetermined distance from two parallel tracks, any parallel offset during the tape transport can be set with this device. Even with one appropriate combination of twist angles any setting of the tape running direction can be achieved.
Eine weitere wesentliche Ausgestaltung sieht vor, daß die oberen und unteren Rollen, in der vertikalen Projektion gesehen, derart einander zugeordnet sind, daß die Seitenlinien zweier einen gemeinsamen Bandabschnitt führender und um einen Winkelbetrag (Phi) gegeneinander verdrehter Rollen sich jeweils in deren halben Länge schneiden. Mit dieser Maßnahme wird in einfacher Weise sichergestellt, daß das Band beim Lauf durch die einander folgenden Rollenpaare jeweils eine sichere Mittenführung auf jeder Rolle beibehält.Another essential embodiment provides that the upper and lower rollers, as seen in the vertical projection, are assigned to one another in such a way that the side lines of two rollers leading a common belt section and rotated relative to one another by an angular amount (Phi) each intersect in half their length . This measure ensures in a simple manner that the belt maintains a secure center guidance on each roll when running through the successive pairs of rolls.
Weitere Einzelheiten, Merkmale und Vorteile der Erfindung ergeben sich aus der nachstehenden Erläuterung einiger in den Zeichnungen schematisch dargestellter Ausführungsbeispiele.Further details, features and advantages of the invention result from the following explanation of some exemplary embodiments shown schematically in the drawings.
Es zeigen:
- Fig. 1
- in Seitenansicht eine herkömmliche kombinierte Feuerverzinkungs- und Lackieranlage;
- Fig. 2
- die Feuerverzinkungs- und Lackieranlage mit einem erfindungsgemäßen Bandwendeturm;
- Fig. 3a-3c
- schematische Darstellungen unterschiedlicher Verdrillungsmöglichkeiten beim Bandwenden, z.B. mit 2 x 90o (Fig. 3a) bzw. 4 x 45o (Fig. 3b) bzw. 6 x 60o (Fig. 3c);
- Fig. 4
- eine Seitenansicht eines Bandwendeturms;
- Fig. 5
- eine vertikale Projektion des Bandwendeturms;
- Fig. 6a-6c
- schematische bzw. diagrammatische Darstellungen der erforderlichen freien Bandlängen (L) beim Verschränken von Bändern unterschiedlicher Bandbreiten;
- Fig. 7a-7b
- schematische Darstellungen der Kompensation von Verdrillungs-Randspannungen mittels balliger Führungsrollen;
- Fig. 8
- eine schematische Darstellung eines Bandwendeturms mit peripher angeschlossenen Transportspuren für den Bandtransport zwischen unterschiedlichen Behandlungsstationen einer Anlage.
- Fig. 1
- a side view of a conventional combined hot-dip galvanizing and painting system;
- Fig. 2
- the hot-dip galvanizing and painting system with a belt turning tower according to the invention;
- 3a-3c
- schematic representations of different twisting options when turning the tape, for example with 2 x 90 o (Fig. 3a) or 4 x 45 o (Fig. 3b) or 6 x 60 o (Fig. 3c);
- Fig. 4
- a side view of a belt turning tower;
- Fig. 5
- a vertical projection of the belt turning tower;
- 6a-6c
- schematic or diagrammatic representations of the required free tape lengths (L) when interlacing tapes of different bandwidths;
- Figures 7a-7b
- schematic representations of the compensation of twisting edge stresses by means of spherical guide rollers;
- Fig. 8
- is a schematic representation of a belt turning tower with peripherally connected transport tracks for the belt transport between different treatment stations of a system.
Fig. 1 zeigt eine kombinierte Feuerverzinkungs- und Lackieranlage in herkömmlicher Ausführung mit einem ersten niedrigen Hallenteil (40) und einem anschließenden etwa 40 m hohen und 150 m langen Hallenbauteil (41). In der niedrigen Halle (40) befindet sich die Einlaufgruppe (1), worin von zwei Coils abwickelbare Bänder (30a, 30b) zu einem endlosen Band (30) vereinigt werden, und dieses anschließend im Durchlauf durch eine Entfettungsstation (2) mit nachgeschaltetem horizontalem Schlingenspeicher (3) in den hohen Hallenteil (41) eingeführt wird. Darin wird das Band (30) zunächst im Durchlauf durch eine Glühstation (4) spannungsfrei geglüht, und nach Durchlauf durch eine nachgeordnete Kühleinrichtung (5) in der Verzinkungsstation (6) verzinkt. Nach Durchlauf durch eine weitere Kühlstrecke (7) wird das Band senkrecht nach oben in eine Stahlkonstruktion (8) und darin unterhalb des Daches der hohen Halle (41) in ca. 40 m Höhe horizontal über die Anlagenteile (9 - 12), am Hallenende senkrecht nach unten und dann wieder horizontal in entgegengesetzter Bandlaufrichtung zum Einlaufteil (1) zur weiteren Behandlung zunächst durch Dressiergerüste (9), danach durch eine Streck-Richteinrichtung (10) und aus dieser durch die vollautomatische Lackiervorrichtung (11) geführt. Aus dieser tritt das verzinkte und lackierte Band durch einen der Lackiervorrichtung angegliederten vertikalen Auslauf-Schlingenturm in die Auslaufgruppe (12) und wird dort auf Coils gewickelt. An den mit "X" bezeichneten Stellen, z. B. am Austritt des Bandes (30) aus der Verzinkung (6), zwischen den Dressiergerüsten (9) sowie in der Auslaufgruppe (12), wird das Band (30) einer Kontrolle durch visuelle Inspektion (X) unterzogen. Zu diesem Zweck wird die ursprüngliche Unterseite (33) des Bandes (30) zur Bandoberseite (34) gewendet. Das geschieht in der herkömmlichen Ausführung der Anlage durch Umwendung um 2 x 90o in der vertikalen Strecke (35) zwischen der Stahlkonstruktion (8) und dem Einlauf in die Dressiergerüste (9). Es ist ersichtlich, daß hierfür durch die Höhe der Halle (41), deren Länge sowie die erforderliche hohe und lange Stahlkonstruktion (8) ein vergleichsweise äußerst hoher Aufwand zum Wenden des Bandes (30) erforderlich ist. Als weiterer Nachteil ergibt sich zwangsläufig eine gegenläufige Bandlaufrichtung. Auch besteht die Gefahr, daß das Band in der hohen Stahlkonstruktion (8) durch ungenauen und schwierig zu überwachenden Lauf beschädigt wird.Fig. 1 shows a combined hot-dip galvanizing and painting system in a conventional design with a first low hall part (40) and a subsequent approximately 40 m high and 150 m long hall component (41). In the low hall (40) there is the inlet group (1), in which tapes (30a, 30b) that can be unwound from two coils are combined to form an endless belt (30), which is then passed through a degreasing station (2) followed by a horizontal one Loop storage (3) is inserted into the high hall part (41). The strip (30) is first passed through a glow station (4) annealed without tension, and after passing through a downstream cooling device (5) in the galvanizing station (6) galvanized. After passing through another cooling section (7), the belt is vertically upwards into a steel structure (8) and horizontally below the roof of the high hall (41) at a height of approx. 40 m above the system parts (9 - 12) at the end of the hall vertically downwards and then again horizontally in the opposite direction of the belt run to the inlet part (1) for further treatment, first through skin pass stands (9), then through a straightening / straightening device (10) and out of this through the fully automatic painting device (11). From this the galvanized and coated strip passes through a vertical discharge loop tower attached to the coating device into the discharge group (12) and is wound there on coils. At the locations marked with "X", e.g. B. at the exit of the strip (30) from the galvanizing (6), between the skin pass mill (9) and in the outlet group (12), the strip (30) is subjected to a check by visual inspection (X). For this purpose, the original underside (33) of the band (30) is turned over to the band top (34). This is done in the conventional design of the system by turning 2 x 90 o in the vertical section (35) between the steel structure (8) and the inlet into the skin pass mill (9). It can be seen that for the height of the hall (41), its length and the required high and long steel structure (8) this requires a comparatively extremely high effort to turn the belt (30). Another disadvantage is that the tape runs in opposite directions. There is also a risk that the tape in the high Steel structure (8) is damaged by imprecise and difficult to monitor barrel.
Eine Anlage gemäß vorliegender Erfindung mit einem Bandwendeturm (20) ist in der Figur 2 dargestellt. Der Bandwendeturm (20) ist zwischen der Verzinkungsstation (6) und deren nachgeordneter Kühlstrecke (7) und den Dressiergerüsten (9) etwa im ersten Drittel der hohen Halle (41) angeordnet. Durch Einbau des Bandwendeturms (20) wird erreicht, daß die hohe und teure Hallenkonstruktion um ca. 40 m verkürzt und der verkürzte Teil durch eine die Auslaufgruppe (12) aufnehmende niedrigere Halle (42) ersetzt wird. Deren Höhe beträgt ca. 15 m gegenüber etwa 35 m der hohen Halle. Das mit der Bandunterseite (33) einlaufende Band (30) wird im Bandwendeturm (20) um 180o gewendet und tritt mit der "Gutseite" als Bandoberseite (34) aus dem Bandwendeturm (20) aus.A system according to the present invention with a belt turning tower (20) is shown in FIG. 2. The belt turning tower (20) is arranged between the galvanizing station (6) and its downstream cooling section (7) and the skin pass mill (9) approximately in the first third of the high hall (41). By installing the belt turning tower (20) it is achieved that the high and expensive hall construction is shortened by approx. 40 m and the shortened part is replaced by a lower hall (42) accommodating the outlet group (12). Their height is approx. 15 m compared to approx. 35 m of the high hall. The incoming with the underside of the belt (33) belt (30) o turned 180 in the strip turning tower (20) and interacts with the "good side" as the tape top side (34) of the belt turning tower (20).
Unterschiedliche Möglichkeiten beim Bandwenden um 180o sind in den Figuren 3a bis 3c an drei Beispielen gezeigt. Beim Bandwenden mit nur drei Rollen (21, 22) entsprechend Figur 3a wird das Band (30) um 2 x 90o verdrillt, wobei sehr hohe Randspannungen auftreten. Diese könnten nur durch eine sehr große freie Bandlänge (L) in erträglichen Grenzen kompensiert werden, was jedoch einen unwirtschaftlich hohen Aufwand erfordern würde. Bei Anwendung von fünf Rollen (21, 22) entsprechend Figur 3b ergeben sich vier Verdrillungen mit einem Winkel von je 45o zu insgesamt 180o. Noch günstigere Verhältnisse ergeben sich gemäß Fig. 3c durch sechs Verdrillungen um je 30o mit 7 Rollen (21, 22) bei wesentlich reduzierter Länge (L). Gleiche "Gutseiten" des Bandes (30) sind beim Einlauf als Unterseite (33) und beim Auslauf als Oberseite (34) mit der Inspektionsseite (X) bezeichnet.Different possibilities for turning the tape by 180 o are shown in FIGS. 3a to 3c using three examples. When tape contact with only three rollers (21, 22) corresponding to Figure 3a, the band (30) is twisted about 2 x 90 o, wherein very high edge stresses occur. These could only be compensated for within tolerable limits by a very large free tape length (L), which would, however, require an uneconomically high outlay. When using five rollers (21, 22) according to Figure 3b, there are four twists with an angle of 45 o to a total of 180 o . Even more favorable conditions are obtained as shown in Fig. 3c by six twists to each 30 o with 7 rollers (21, 22) with a substantially reduced length (L). The same "good sides" of the belt (30) are at the inlet as the underside (33) and at Spout designated as top (34) with the inspection side (X).
Entsprechend der Darstellung in Figur 4 ist der Bandwendeturm (20) mit einer Anzahl von in vertikalem Abstand angeordneten oberen (21) unteren (22) Band-Umlenkrollen ähnlich einem vertikalen Schlingenspeicher ausgebildet. Die oberen Band-Umlenkrollen (21) und die zwischen der ersten und letzten unteren Rolle (22c, 22d) dazwischenliegend angeordneten unteren Rollen (22) sind in Durchlaufrichtung des Bandes (30) von Rolle (21) zu Rolle (22) und umgekehrt in gleichsinnigen, sich zu 180o kumulierenden Winkelbeträgen (Phi₁ bis Phin) relativ zur Bandeinlaufachse (x-x) verdreht angeordnet. Diese Anordnung ist besonders gut aus der Figur 5 erkennbar. Dabei wird das Band (30) bei Umschlingung um jeweils ein von einer unteren (22) und einer oberen (21) Rolle gebildetes Rollenpaar um den Winkelbetrag (Phi) verdrillt und in der Summe aller Verdrillungs-Winkelbeträge schließlich um 180o gewendet. Die Abspannlänge ist mit (L), die Bandeinlaufachse mit (x-x) und die koaxiale Bandauslaufachse mit (y-y) bezeichnet.According to the illustration in FIG. 4, the belt turning tower (20) is designed with a number of upper (21) lower (22) belt deflection rollers arranged at a vertical distance, similar to a vertical loop storage device. The upper belt deflection rollers (21) and the lower rollers (22) arranged between the first and last lower rollers (22c, 22d) are in the direction of travel of the belt (30) from roller (21) to roller (22) and vice versa in the same direction, to 180 o cumulative angular amounts (Phi₁ to Phi n ) rotated relative to the tape inlet axis (xx). This arrangement can be seen particularly well from FIG. 5. The strip (30) when the wrap is in each case an image formed by a bottom (22) and an upper (21) roller roller pair by the angular amount (Phi) twisted and finally o turned in the sum of the twist angle amounts to 180th The guy length is marked with (L), the tape entry axis with (xx) and the coaxial tape exit axis with (yy).
In der Figur 4 ist weiterhin rein schematisch gezeigt, daß die oberen Umlenkrollen (21) der Wendeeinrichtung (20) Mittel (25) zur Einstellung des vertikalen Abstandes (L) zu den unteren Rollen (22, 22c, 22d) aufweisen können. Eine solche mögliche Abstandsänderung ist in der Figur 4 mit "D" bezeichnet. Die Mittel zur Abstandseinstellung sind rein schematisch mit Pfeilen (25) angedeutet. Dabei können die oberen Rollen (21) Mittel (25) sowohl zur Bandlängen-Einstellung als auch zur Konstanthaltung des Spannungszustandes im durchlaufendem Band (30) aufweisen. Solche Mittel (25) können miteinander identisch sein und beispielsweise aus Kolben/Zylinder-Einheiten bestehen. In der Figur 4 ist weiter dargestellt, daß die Bandeinlaufachse (x-x) mit der Unterseite "U" in den Bandwendeturm (20) einläuft und nach Verdrillen des Bandes um insgesamt 180o mit der gleichen Bandseite, nunmehr jedoch als Oberseite "O", zur Bandauslaufachse (y-y) austritt.In FIG. 4 it is also shown purely schematically that the upper deflection rollers (21) of the turning device (20) can have means (25) for adjusting the vertical distance (L) to the lower rollers (22, 22c, 22d). Such a possible change in distance is designated in FIG. 4 by "D". The means for adjusting the distance are indicated purely schematically with arrows (25). The upper rollers (21) means (25) both for adjusting the tape length and for keeping the Have tension state in the continuous band (30). Such means (25) can be identical to one another and can consist, for example, of piston / cylinder units. In Figure 4 it is further shown that the tape entry axis (xx) with the underside "U" enters the tape turning tower (20) and after twisting the tape by a total of 180 o with the same tape side, but now as the top "O" for Belt exit axis (yy) exits.
Eine Rückführung des Bandes (30) innerhalb des Wendeturmes (20) gewährleistet erforderlichenfalls die Beibehaltung des Bandlaufs in einer Linie vom Anfang bis zum Ende der Anlage und damit die Koaxialität zwischen Bandeinlaufachse (x-x) und Bandauslaufachse (y-y). Dies wird dadurch erreicht, daß gemäß Fig. 5 die Bandwendeeinrichtung des Bandwendeturmes (20) zwei Gruppen (20A) bzw. (20B) von Rollenpaaren (21a; 22a) bzw. (21b; 22b); aufweist, die durch eine gerade, im Winkel (Beta) zur Achse (x-x) verlaufende Band-Laufstrecke (31) des Bandes (30) miteinander verbunden sind. Dabei ergänzen sich die Winkelbeträge (Phi₁ bis Phin) der beiden Gruppen (20A) und (20B) zu 180o.A return of the belt (30) within the turning tower (20) ensures, if necessary, the retention of the belt run in a line from the beginning to the end of the system and thus the coaxiality between the belt inlet axis (xx) and the belt outlet axis (yy). This is achieved in that, according to FIG. 5, the belt turning device of the belt turning tower (20) has two groups (20A) or (20B) of roller pairs (21a; 22a) or (21b; 22b); which are connected to one another by a straight belt running path (31) of the belt (30) which runs at an angle (Beta) to the axis (xx). The angular amounts (Phi₁ to Phi n ) of the two groups (20A) and (20B) add up to 180 o .
In der Figur 6a ist die Verdrillung eines Bandabschnitts (32) im Achsabstand (L) zwischen einer oberen Rolle (21) und einer unteren Rolle (22) rein schematisch dargestellt. Hierbei wird ein mittiger Abrollvorgang und exakter Lauf des Bandabschnittes (32) dadurch sichergestellt, daß die oberen und unteren Rollen (21, 22), in der vertikalen Projektion der Figur 6b gesehen, derart einander zugeordnet sind, daß die Seitenlinien (28 bzw. 29) zweier, einen gemeinsamen Bandabschnitt (32) führender Rollen (21 bzw. 22) sich jeweils im Bereich der Bandmitten (x-x) bzw. (y-y) der halben Bandbreiten (B/2) schneiden. Unter Einhaltung dieser Bedingung wird der Bandabschnitt (32) sicher mit seinen Bandmittellinien (x-x) bzw. (y-y) über die Mitte jeder balligen Rolle (21 bzw. 22) geführt.FIG. 6a shows the twisting of a band section (32) at a center distance (L) between an upper roller (21) and a lower roller (22) in a purely schematic manner. A central rolling process and exact running of the belt section (32) is ensured in that the upper and lower rollers (21, 22), as seen in the vertical projection in FIG. 6b, are assigned to one another in such a way that the side lines (28 and 29 ) two rollers (21 or 22) intersect in the area of the belt centers (xx) or (yy) of half the belt widths (B / 2). In compliance with this condition, the band section (32) is reliably guided with its band center lines (xx) or (yy) over the center of each crowned roll (21 or 22).
Anhand von Beispielen ist ersichtlich, daß sich durch Kantenverlängerung beim Verdrillen des Bandes (30) Randspannungen ergeben. Beispielsweise beim Wenden um 90o zwischen zwei Rollen mit dem Achsabstand (L) ergibt sich eine Kantenverlängerung (L) plus (Delta L) nach folgender Berechnung:
z. B. für die Verdrillung um 90o mit
B = 1.500 mm und
L = 30.000 mm ergibt sich gemäß Fig. 7a:
- (1)
- (2)
Delta L (%) = 0,0312 % - (3)
Sigma = 65,6 N/mm²
- B
- = Bandbreite
- L
- = Längenabstand Rollenachse/Rollenachse
- Delta L
- = Kantenverlängerung
- Sigma
- = resultierende Randkantenspannung
- E
- = Elastizitätsmodul des Bandmaterials
e.g. B. for twisting by 90 o with
B = 1,500 mm and
L = 30,000 mm results according to FIG. 7a:
- (1)
- (2)
Delta L (%) = 0.0312% - (3)
Sigma = 65.6 N / mm²
- B
- = Bandwidth
- L
- = Distance between roller axis / roller axis
- Delta L
- = Edge extension
- Sigma
- = resulting edge tension
- E
- = Modulus of elasticity of the strip material
Bei der Verdrillung bleibt die Mittellinie des Bandes unverändert lang, während sich die Ränder nach dem Gesetz einer Schraubenlinie verlängern müssen. Daraus ergibt sich:
Der zweite Ausdruck in der Wurzel ist gegenüber der Zahl 1 immer klein, so daß angenähert gilt:
Damit beträgt die Dehnung der Bandränder:
Die Dehnung muß durch die Bandzugkraft aufgebracht werden, wobei sie linear zur Bandmitte hin abklingt.
Bei Verdrillung Phi = 90o ist
Aufgelöst nach Verdrillungslängen (L) ergibt sich:
Hierin bedeuten:
- Epsilon
- = die durch Bandkraft aufzubringende Banddehnung
- EpsilonR
- = Randkantendehnung
- Epsilonm
- = mittlere Dehnung über die Bandbreite
- FZ
- = zulässige Bandkraft
- Fspez
- = spezifischer Bandzug
- h
- = Banddicke
- Phi
- = Verdrillungswinkel
The second expression in the root is always small compared to the
The stretching of the band edges is:
The stretch must be applied by the tape tension, which declines linearly towards the middle of the tape.
When twisted, Phi = 90 o
Dissolved according to the twist lengths (L):
Here mean:
- epsilon
- = the band stretch to be applied by the band force
- Epsilon R
- = Edge expansion
- Epsilon m
- = average stretch across the bandwidth
- F Z
- = permissible belt tension
- F spec
- = specific belt tension
- H
- = Strip thickness
- Phi
- = Twist angle
Entsprechend der Berechnung sind die Umlenkrollen (21 bzw. 22) ballig ausgebildet. Dabei entspricht der Durchmesserunterschied (Delta D) zwischen Mitte (D) und Stirnseite (D') einer balligen Rolle (21, 22) in etwa dem Betrag der durch die Verdrillung des Bandes (30) um einen Winkelbetrag (Phi) verursachten Kantenverlängerung (Delta L) bei unveränderlichem Achsabstand (L) der Rollen (21 bzw. 22).According to the calculation, the deflection rollers (21 or 22) are spherical. The difference in diameter (delta D) between the center (D) and the end face (D ') of a spherical roller (21, 22) corresponds approximately to the amount of the edge extension (delta) caused by the twisting of the band (30) by an angular amount (Phi) L) with constant center distance (L) of the rollers (21 or 22).
Ein Ausführungsbeispiel zeigt die Verhältnisse für einen praktischen Ausführungsfall wie folgt:
Die durch Verdrillung auftretenden erhöhten Randspannungen liegen sicher innerhalb des elastischen Bereiches und werden durch geeignete Wahl der Rollenballen kompensiert.The increased edge tensions due to twisting are safely within the elastic range and are compensated for by a suitable choice of roller balls.
Die Rollenballen, z.B. 3 - 4 mm im Durchmesser bei 800 mm Rollendurchmesser und 1800 mm Ballenlänge, sorgen zudem für einen Selbstzentriereffekt und damit für exakten Bandlauf. Vor und hinter dem Bandwendeturm sind vorzugsweise Bandmittensteuereinheiten vorgesehen.The roll bales, e.g. 3 - 4 mm in diameter with a roll diameter of 800 mm and a bale length of 1800 mm, also ensure a self-centering effect and thus exact tape running. Belt center control units are preferably provided in front of and behind the belt turning tower.
Mit der Erfindung wird durch Einsatz eines Bandwendeturms (20) zum Führen bzw. zum Wenden des Bandes (30) eine übersichtliche und unkomplizierte Vorrichtung geschaffen, die an beliebiger Stelle der Anlage einsetzbar ist. Gleichzeitig wird hierdurch die Höhe und Länge der großen Halle (41) unter erheblicher Kosteneinsparung reduziert und ein gleichsinniger Durchlauf des Bandes (30) von der Einlaufstation (1) bis zur Auslaufstation (12) der Anlage erreicht. Weitere Kosteneinsparungen und technische Vorteile ergeben sich dadurch, daß der Bandwendeturm (20) nach Art eines vertikalen Schlingenspeichers Mittel (25) zur Bandlängenkompensation und/oder zur Einhaltung eines konstanten Spannungszustandes des Bandes (30) aufweisen kann.By using a belt turning tower (20) for guiding or turning the belt (30), a clear and uncomplicated device is created which can be used at any point in the system. At the same time, the height and length of the large hall (41) is reduced with considerable cost savings and the belt (30) runs in the same direction from the infeed station (1) to the outfeed station (12) of the system. Further cost savings and technical advantages result from the fact that the belt turning tower (20), in the manner of a vertical loop storage device, can have means (25) for belt length compensation and / or for maintaining a constant tension state of the belt (30).
Ferner wird mit der Erfindung auch die Möglichkeit eröffnet, die Bandlaufrichtung beliebig einzustellen oder das Band mit Parallelversatz von einer ersten Laufspur in eine im Abstand dazu verlaufende zweite Laufspur umzulenken. Damit eröffnen sich unkomplizierte Möglichkeiten der Bandführung durch unterschiedliche Anlagenteile eines mehrteiligen Anlagenkomplexes.Furthermore, the invention also opens up the possibility of arbitrarily setting the tape running direction or of deflecting the tape with a parallel offset from a first track into a second track running at a distance from it. This opens up uncomplicated possibilities of tape guidance through different Plant parts of a multi-part plant complex.
Ein Beispiel hierfür ist in der Figur 8 rein schematisch gezeigt. Vom Anlagenteil I wird ein Band (30c) in den Bandwendeturm (20) eingeführt und darin um 90o in der Bandlaufrichtung geschwenkt, worauf das Band (30c) aus dem Turm (20) heraus zum Anlagenteil II geführt wird. Aus dem Anlagenteil III läuft das Band (30d) in den Turm (20), wird darin gewendet und mit Parallelversatz aus diesem heraus in den Anlagenteil II weitergeführt. Aus dem Anlagenteil IV läuft das Band (30e) in den Turm (20), wird darin gewendet und danach in den Anlagenteil II weiter transportiert. Aus dem Anlagenteil V läuft das Band (30f) in den Turm (20), wird darin in seiner Laufrichtung um 90o geschwenkt und, ohne gewendet zu werden, aus dem Turm (20) in den Anlagenteil II weitergeführt.An example of this is shown purely schematically in FIG. By the plant part I a band (30c) in the strip turning tower (20) is inserted therein o pivoted 90 in the tape running direction, is performed after which the belt (30c) from the tower (20) out to the part of the system II. The belt (30d) runs from the system part III into the tower (20), is turned in it and continued with a parallel offset from it into the system part II. The belt (30e) runs from the plant part IV into the tower (20), is turned in it and then transported further into the plant part II. From the part of the plant V the strip (30f) runs into the tower (20) is therein pivoted in its running direction by 90 ° and, without being turned over, continued from the tower (20) in the part of the system II.
Die in der Figur 8 gezeigten Beispiele können je einzeln oder zu mehreren gleichzeitig in einem entsprechend ausgebildeten Bandwendeturm (20) durchgeführt werden. Sie dienen lediglich zum Aufzeigen der unterschiedlichen Möglichkeiten der Bandführung in dem Turm (20), je nach dessen Ausgestaltung mit einer oder mehrerer Gruppen von vertikal beabstandeten Umlenkrollen.The examples shown in FIG. 8 can be carried out individually or in groups at the same time in a correspondingly designed belt turning tower (20). They only serve to show the different possibilities of the tape guide in the tower (20), depending on its design with one or more groups of vertically spaced deflection rollers.
Claims (15)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4302698A DE4302698B4 (en) | 1993-02-01 | 1993-02-01 | Method and device for guiding a steel strip during its passage through a continuous treatment plant |
DE4302698 | 1993-02-01 |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0611717A1 true EP0611717A1 (en) | 1994-08-24 |
Family
ID=6479330
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP94100634A Withdrawn EP0611717A1 (en) | 1993-02-01 | 1994-01-18 | Method and device for turning a running steel strip |
Country Status (7)
Country | Link |
---|---|
US (1) | US5480499A (en) |
EP (1) | EP0611717A1 (en) |
CN (1) | CN1078869C (en) |
CA (1) | CA2114693C (en) |
DE (1) | DE4302698B4 (en) |
RU (1) | RU2123968C1 (en) |
UA (1) | UA26340C2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1997018951A2 (en) * | 1995-10-27 | 1997-05-29 | OCé PRINTING SYSTEMS GMBH | Arrangement for turning or displacing a web of continuous recording material |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19620714A1 (en) * | 1996-05-23 | 1997-11-27 | Bielomatik Leuze & Co | Device for guiding sheet webs of paper or the like |
US5826818A (en) * | 1997-06-30 | 1998-10-27 | Kvaerner U.S. Inc. | Compact strip processing facility |
DE19922543A1 (en) * | 1999-05-10 | 2000-11-23 | Sms Demag Ag | Roll used in cold rolling processes for deviating and resetting strip-like material has a roller tube of the roll is formed of a number of support rails that longitudinally move against each other |
FR2840827B1 (en) * | 2002-06-13 | 2004-08-27 | Vai Clecim | DEVICE FOR GUIDING A STRIP PRODUCT |
AT411821B (en) * | 2002-06-20 | 2004-06-25 | Heinz Ing Altendorfer | Device for treating and/or refining a metal strip or wire present in a bundle form, e.g. by descaling, cleaning, annealing, metal coating or paint coating, comprises treating chambers arranged in a screw-like manner around the metal strip |
FR2852330B1 (en) * | 2003-03-12 | 2007-05-11 | Stein Heurtey | METHOD OF CONTROLLED OXIDATION OF STRIPS BEFORE CONTINUOUS GALVANIZATION AND LINE OF GALVANIZATION |
DE102009060413A1 (en) * | 2009-09-07 | 2011-03-24 | Von Ardenne Anlagentechnik Gmbh | Device for transporting band-shaped material |
DE102014203158B4 (en) * | 2014-02-21 | 2016-01-14 | Hauni Maschinenbau Ag | Optical inspection of rod-shaped articles of the tobacco processing industry |
CN104148601B (en) * | 2014-08-26 | 2016-03-30 | 青海桥头铝电股份有限公司 | A kind of super thick aluminium alloy casting plate producing process |
CN104227371B (en) * | 2014-09-24 | 2017-03-22 | 太仓椿盟链传动有限公司 | Chain overturning system |
EP3230065B1 (en) * | 2015-04-30 | 2020-02-19 | HP Indigo B.V. | Printed output inspection |
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JPS4838069A (en) * | 1971-09-16 | 1973-06-05 | ||
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JPS58135714A (en) * | 1982-02-05 | 1983-08-12 | Sumitomo Heavy Ind Ltd | Device for changing advancing direction of strip |
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EP0342491A2 (en) * | 1988-05-18 | 1989-11-23 | M.A.N.-ROLAND Druckmaschinen Aktiengesellschaft | Turning device for turning and/or displacing a printed web |
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US1828036A (en) * | 1928-06-25 | 1931-10-20 | Frank A Fahrenwald | Process of heat treating |
US3610494A (en) * | 1969-09-08 | 1971-10-05 | Carl H Minton | Strip steering roll assembly |
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-
1993
- 1993-02-01 DE DE4302698A patent/DE4302698B4/en not_active Expired - Fee Related
-
1994
- 1994-01-18 EP EP94100634A patent/EP0611717A1/en not_active Withdrawn
- 1994-01-26 US US08/188,192 patent/US5480499A/en not_active Expired - Fee Related
- 1994-01-28 RU RU94002332A patent/RU2123968C1/en not_active IP Right Cessation
- 1994-01-31 UA UA94005078A patent/UA26340C2/en unknown
- 1994-02-01 CA CA002114693A patent/CA2114693C/en not_active Expired - Fee Related
- 1994-02-01 CN CN94101199A patent/CN1078869C/en not_active Expired - Fee Related
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JPS4838069A (en) * | 1971-09-16 | 1973-06-05 | ||
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JPS58135714A (en) * | 1982-02-05 | 1983-08-12 | Sumitomo Heavy Ind Ltd | Device for changing advancing direction of strip |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1997018951A2 (en) * | 1995-10-27 | 1997-05-29 | OCé PRINTING SYSTEMS GMBH | Arrangement for turning or displacing a web of continuous recording material |
WO1997018951A3 (en) * | 1995-10-27 | 1997-07-31 | Oce Printing Systems Gmbh | Arrangement for turning or displacing a web of continuous recording material |
US6027003A (en) * | 1995-10-27 | 2000-02-22 | Oce Printing Systems Gmbh | Apparatus for turning or displacing a web of continuous recording material |
Also Published As
Publication number | Publication date |
---|---|
CN1078869C (en) | 2002-02-06 |
CA2114693C (en) | 2005-05-24 |
US5480499A (en) | 1996-01-02 |
DE4302698A1 (en) | 1994-08-04 |
UA26340C2 (en) | 1999-08-30 |
CA2114693A1 (en) | 1994-08-02 |
RU2123968C1 (en) | 1998-12-27 |
CN1103049A (en) | 1995-05-31 |
DE4302698B4 (en) | 2007-09-27 |
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