EP0597814A1 - Verfahren zur Heizung einer Walze und beheizter Walze, insbesondere einer Presswalze für eine Papiermaschine - Google Patents
Verfahren zur Heizung einer Walze und beheizter Walze, insbesondere einer Presswalze für eine Papiermaschine Download PDFInfo
- Publication number
- EP0597814A1 EP0597814A1 EP93850196A EP93850196A EP0597814A1 EP 0597814 A1 EP0597814 A1 EP 0597814A1 EP 93850196 A EP93850196 A EP 93850196A EP 93850196 A EP93850196 A EP 93850196A EP 0597814 A1 EP0597814 A1 EP 0597814A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- roll
- coating
- outer face
- mantle
- heat transfer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000000576 coating method Methods 0.000 claims abstract description 61
- 239000011248 coating agent Substances 0.000 claims abstract description 56
- 239000000463 material Substances 0.000 claims abstract description 27
- 239000000919 ceramic Substances 0.000 claims abstract description 22
- 239000000203 mixture Substances 0.000 claims abstract description 10
- 230000000875 corresponding effect Effects 0.000 claims abstract description 6
- 239000011148 porous material Substances 0.000 claims description 14
- 238000009413 insulation Methods 0.000 claims description 10
- 229920000642 polymer Polymers 0.000 claims description 10
- 239000003566 sealing material Substances 0.000 claims description 6
- 238000005524 ceramic coating Methods 0.000 claims description 4
- 229910052804 chromium Inorganic materials 0.000 claims description 3
- 239000003822 epoxy resin Substances 0.000 claims description 3
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 229920001568 phenolic resin Polymers 0.000 claims description 3
- 239000005011 phenolic resin Substances 0.000 claims description 3
- 229920000647 polyepoxide Polymers 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 2
- 229910052574 oxide ceramic Inorganic materials 0.000 claims description 2
- 239000011224 oxide ceramic Substances 0.000 claims description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims 2
- 150000002736 metal compounds Chemical class 0.000 claims 1
- 239000002923 metal particle Substances 0.000 claims 1
- 238000005507 spraying Methods 0.000 claims 1
- 239000002184 metal Substances 0.000 abstract description 11
- 229910052751 metal Inorganic materials 0.000 abstract description 11
- 239000010410 layer Substances 0.000 description 15
- 239000011247 coating layer Substances 0.000 description 14
- 230000000694 effects Effects 0.000 description 9
- 239000010438 granite Substances 0.000 description 9
- 239000011435 rock Substances 0.000 description 8
- 230000008901 benefit Effects 0.000 description 7
- 239000012530 fluid Substances 0.000 description 7
- 238000010276 construction Methods 0.000 description 6
- 230000035882 stress Effects 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 230000009467 reduction Effects 0.000 description 5
- 230000008646 thermal stress Effects 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 4
- 150000002739 metals Chemical class 0.000 description 4
- 238000009826 distribution Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 229910010293 ceramic material Inorganic materials 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 229910000906 Bronze Inorganic materials 0.000 description 1
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 229920001875 Ebonite Polymers 0.000 description 1
- 239000006004 Quartz sand Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910001347 Stellite Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- AHICWQREWHDHHF-UHFFFAOYSA-N chromium;cobalt;iron;manganese;methane;molybdenum;nickel;silicon;tungsten Chemical compound C.[Si].[Cr].[Mn].[Fe].[Co].[Ni].[Mo].[W] AHICWQREWHDHHF-UHFFFAOYSA-N 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000005445 natural material Substances 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000007751 thermal spraying Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F3/00—Press section of machines for making continuous webs of paper
- D21F3/02—Wet presses
- D21F3/08—Pressure rolls
Definitions
- the invention relates to a heatable roll, in particular a press roll or equivalent for a paper machine, which directly contacts a paper web running in the press section of a paper machine.
- the invention also relates to a method for heating a roll located in a press section in which a heat transfer medium circulates through the roll.
- granite is used because of its advantageous surface properties which provide controlled detaching of the paper web from a face of the rock roll. Moreover, granite has a high resistance to the wearing effect of a doctor used in the press section.
- granite is a natural material, its material properties vary.
- internal flaws in the granite combined with a tendency to crack partly as a result of the internal flaws, form serious obstacles for using granite in some press section applications, particularly applications at high temperatures.
- a granite roll is heavy and comprises an inhomogeneous material, both factors which increases the tendency of oscillations of the roll constructions which is another significant drawback reducing the operating efficiency of the press section.
- the heavy weight of a rock roll made of granite is also considered when selecting the dimensions of the lifting equipment and foundations required for the paper machine.
- Heatable extended-nip presses have been described earlier, e.g., in U.S. Patents 4,738,752 and 4,874,469, whose drawbacks include high consumption of power as a result of the heating of the rolls in the extended-nip.
- a roll is heated by flowing a heat transfer medium into the roll so that the roll is heated from its interior.
- An outer face of the roll is provided with a coating made of ceramic, a metal-ceramic mixture, a porous metal or an equivalent material whose thermal conductivity and modulus of elasticity are lower than the corresponding properties of the material of the roll body.
- a circulating heat transfer medium such as hot water, oil or steam, is used for the heating of the roll.
- the constant circulation of the heat transfer medium equalizes the temperature differences between different points on the roll and reduces the risk of thermal crown formation.
- the insulating capacity of the coating 18 must be within certain limits. If the coating material has a high insulating capacity, only a very thin layer is required. However, generally such materials do not have a good resistance to wear, and therefore the layer must be thick. Therefore, these materials are not suitable for use in the invention. As an example of such materials, polymers should be mentioned.
- the coating layer preferably should have a sufficiently small thickness. This desired property of a thin coating arises from the fact that the force with which the coating layer 18 attempts to change the form of roll mantle 11 is proportional to the thickness of the coating layer.
- the coating layer must have good resistance to wear even though it will preferably be relatively thin.
- the coating layer must have a low modulus of elasticity which contributes to a reduction in the forces applied by the coating layer to the roll mantle 11.
- the ceramic may be an oxide ceramic, for example Zr-, Al-, Si-, Ti-, Y-, Cr-oxide or carbide ceramic, for example Cr-, W-, Ti-, Ni-carbide or a mixture or compound of same.
- oxide ceramic for example Zr-, Al-, Si-, Ti-, Y-, Cr-oxide or carbide ceramic, for example Cr-, W-, Ti-, Ni-carbide or a mixture or compound of same.
- metals such as Cr, Ni, Co.
- the type of porous metal metallic coating 18 used in the invention might be e.g. stainless steel, stellite, bronze, or any other of the metals Ni, Cr, Co, Fe, Al, Cu or a mixture or mixtures thereof.
- the thermal conductivity and modulus of elasticity of the porous metals will be substantially lower.
- the thermal conductivity may be as low as about 1/5th and the modulus of elasticity may be as low as about 1/2 of that of commonly used structural materials (i.e. cast iron, steel).
- Fig. 3 shows a prior art roll without an insulation coating layer
- Fig. 4 shows a roll in accordance with the invention provided with a coating layer.
- AT refers to the reduction in temperature in the roll mantle
- OT refers to the reduction in temperature in the roll mantle
- ⁇ T 2 refers to reduction in temperature in the insulation coating layer.
- Fig. 3 the difference in temperature and the distribution of temperature are indicated, the distribution being linear in the roll mantle 11'.
- the thermal stress a produced on the roll face 18' is proportional to the thermal conductivity a, to the modulus of elasticity E, and to the difference in temperature dT.
- the equation for the thermal stress is:
- the force F' that produces deformations, per unit of length 1, is stress (average stress a is half the stress at the surface) times distance from the duct to the surface.
- the equation for stress is:
- a body 140 is attached to the stationary roll axle 131.
- An annular groove 142 which opens axially towards the roll 130 is arranged in the body 140.
- the medium flows from a heat transfer medium supply hose or pipe 148 through a bore 141 into the annular groove 142. From the annular groove 142, the medium flows through axial bores 144 formed in the roll end 139 to the bores in the roll mantle 138.
- Axial bores 144 correspond to the amount of bores 138 in the roll mantle and preferably align therewith.
- Annular seals 145 are arranged between roll axle 131 and the roll end 139 and annular seals 146 are arranged between the roll end 139 and the body 140 attached to the stationary roll axle 131.
- the heat transfer medium flows into the roll 30,130 through one of its ends (e.g. as illustrated in Figs. 5 and 6) and is removed from the roll through its other end (not shown).
- the other end is similar to the first end, however, the fluid flow is in an opposite direction.
Landscapes
- Paper (AREA)
- Rolls And Other Rotary Bodies (AREA)
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FI924754 | 1992-10-20 | ||
FI924754A FI924754A (fi) | 1992-10-20 | 1992-10-20 | Upphettbar vals, i synnerhet en vals foer pappersmaskin |
FI925634A FI103679B1 (fi) | 1992-10-20 | 1992-12-11 | Kuumennettava tela, etenkin paperikoneen puristintela |
FI925634 | 1992-12-11 | ||
US1774593A | 1993-02-16 | 1993-02-16 | |
US17745 | 1993-02-16 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0597814A1 true EP0597814A1 (de) | 1994-05-18 |
EP0597814B1 EP0597814B1 (de) | 1997-12-10 |
Family
ID=27241532
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP93850196A Expired - Lifetime EP0597814B1 (de) | 1992-10-20 | 1993-10-19 | Verfahren zur Heizung einer Walze und beheizte Walze, insbesondere Presswalze für eine Papiermaschine |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0597814B1 (de) |
AT (1) | ATE161059T1 (de) |
CA (1) | CA2108624A1 (de) |
DE (1) | DE69315673T2 (de) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1997015720A1 (en) * | 1995-10-23 | 1997-05-01 | Pulp And Paper Research Institute Of Canada | Application of thermal barrier coatings to paper machine drying cylinders to prevent paper edge overdrying |
EP0870867A2 (de) * | 1997-04-11 | 1998-10-14 | Valmet Corporation | Walze für eine Papier- oder Kartonmaschine, Verfahren zur Herstellung der Walze und Zusammensetzung der Beschichtung der Walze |
WO2000058554A1 (en) * | 1999-03-29 | 2000-10-05 | Metso Paper, Inc. | Thermoroll for a paper/board machine or finishing machine and a method for manufacturing the thermoroll |
DE10023291A1 (de) * | 2000-05-15 | 2001-11-22 | Bhs Corr Masch & Anlagenbau | Beheizbare oder kühlbare Walze zur Temperaturbehandlung von Materialbahnen, insbesondere zur Verwendung für Wellpappemaschinen |
DE19957795B4 (de) * | 1998-12-02 | 2007-08-16 | Metso Paper, Inc. | Heizbare Walze |
WO2013004732A1 (de) * | 2011-07-06 | 2013-01-10 | Voith Patent Gmbh | Walze mit verschleissbeständiger antihaft-oberfläche |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102012207398A1 (de) * | 2012-05-04 | 2013-09-19 | Voith Patent Gmbh | Verfahren zum Herstellen einer Walze und Walze |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4704776A (en) * | 1985-04-30 | 1987-11-10 | Yamauchi Rubber Industry Co., Ltd. | Press roll for paper machines |
US4738752A (en) * | 1986-08-12 | 1988-04-19 | Beloit Corporation | Heated extended nip press apparatus |
EP0425464A1 (de) * | 1989-10-27 | 1991-05-02 | Valmet Paper Machinery Inc. | Walze für die Papiererzeugung und Verfahren zu deren Herstellung |
EP0471655A1 (de) * | 1990-08-15 | 1992-02-19 | Valmet Paper Machinery Inc. | Beheizbare Walze |
US5171404A (en) * | 1990-11-30 | 1992-12-15 | S. D. Warren Company | Method and apparatus for calendering paper with internally heated roll |
-
1993
- 1993-10-18 CA CA002108624A patent/CA2108624A1/en not_active Abandoned
- 1993-10-19 AT AT93850196T patent/ATE161059T1/de active
- 1993-10-19 EP EP93850196A patent/EP0597814B1/de not_active Expired - Lifetime
- 1993-10-19 DE DE69315673T patent/DE69315673T2/de not_active Expired - Lifetime
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4704776A (en) * | 1985-04-30 | 1987-11-10 | Yamauchi Rubber Industry Co., Ltd. | Press roll for paper machines |
US4738752A (en) * | 1986-08-12 | 1988-04-19 | Beloit Corporation | Heated extended nip press apparatus |
EP0425464A1 (de) * | 1989-10-27 | 1991-05-02 | Valmet Paper Machinery Inc. | Walze für die Papiererzeugung und Verfahren zu deren Herstellung |
EP0471655A1 (de) * | 1990-08-15 | 1992-02-19 | Valmet Paper Machinery Inc. | Beheizbare Walze |
US5171404A (en) * | 1990-11-30 | 1992-12-15 | S. D. Warren Company | Method and apparatus for calendering paper with internally heated roll |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6708407B2 (en) * | 1909-03-29 | 2004-03-23 | Metso Paper, Inc. | Method for manufacturing a thermoroll for a paper/board machine or a finishing machine |
WO1997015720A1 (en) * | 1995-10-23 | 1997-05-01 | Pulp And Paper Research Institute Of Canada | Application of thermal barrier coatings to paper machine drying cylinders to prevent paper edge overdrying |
EP0870867A2 (de) * | 1997-04-11 | 1998-10-14 | Valmet Corporation | Walze für eine Papier- oder Kartonmaschine, Verfahren zur Herstellung der Walze und Zusammensetzung der Beschichtung der Walze |
EP0870867A3 (de) * | 1997-04-11 | 1998-11-25 | Valmet Corporation | Walze für eine Papier- oder Kartonmaschine, Verfahren zur Herstellung der Walze und Zusammensetzung der Beschichtung der Walze |
US6200248B1 (en) | 1997-04-11 | 2001-03-13 | Valmet Corporation | Roll for a paper or board machine |
DE19957795B4 (de) * | 1998-12-02 | 2007-08-16 | Metso Paper, Inc. | Heizbare Walze |
WO2000058554A1 (en) * | 1999-03-29 | 2000-10-05 | Metso Paper, Inc. | Thermoroll for a paper/board machine or finishing machine and a method for manufacturing the thermoroll |
DE10023291A1 (de) * | 2000-05-15 | 2001-11-22 | Bhs Corr Masch & Anlagenbau | Beheizbare oder kühlbare Walze zur Temperaturbehandlung von Materialbahnen, insbesondere zur Verwendung für Wellpappemaschinen |
WO2013004732A1 (de) * | 2011-07-06 | 2013-01-10 | Voith Patent Gmbh | Walze mit verschleissbeständiger antihaft-oberfläche |
Also Published As
Publication number | Publication date |
---|---|
DE69315673D1 (de) | 1998-01-22 |
ATE161059T1 (de) | 1997-12-15 |
DE69315673T2 (de) | 1998-04-09 |
EP0597814B1 (de) | 1997-12-10 |
CA2108624A1 (en) | 1994-04-21 |
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