EP0537726B1 - Procédé pour fabriquer des peintures multicouches, plus particulièrement pour les véhicules automobiles, qui ont une bonne adhérence inter-couche - Google Patents
Procédé pour fabriquer des peintures multicouches, plus particulièrement pour les véhicules automobiles, qui ont une bonne adhérence inter-couche Download PDFInfo
- Publication number
- EP0537726B1 EP0537726B1 EP92117597A EP92117597A EP0537726B1 EP 0537726 B1 EP0537726 B1 EP 0537726B1 EP 92117597 A EP92117597 A EP 92117597A EP 92117597 A EP92117597 A EP 92117597A EP 0537726 B1 EP0537726 B1 EP 0537726B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- process according
- groups
- resins
- layers
- lacquer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000011248 coating agent Substances 0.000 title claims abstract description 43
- 238000000576 coating method Methods 0.000 title claims abstract description 39
- 238000000034 method Methods 0.000 title claims abstract description 31
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- 229920005989 resin Polymers 0.000 claims abstract description 35
- 239000011347 resin Substances 0.000 claims abstract description 35
- 125000003010 ionic group Chemical group 0.000 claims abstract description 20
- 239000011230 binding agent Substances 0.000 claims description 47
- 125000002091 cationic group Chemical group 0.000 claims description 40
- 239000004922 lacquer Substances 0.000 claims description 30
- 239000008199 coating composition Substances 0.000 claims description 17
- 239000000758 substrate Substances 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 239000004848 polyfunctional curative Substances 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 5
- 238000010422 painting Methods 0.000 abstract description 5
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- 125000000129 anionic group Chemical group 0.000 description 40
- 239000000945 filler Substances 0.000 description 19
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 14
- 239000000203 mixture Substances 0.000 description 12
- 239000004575 stone Substances 0.000 description 12
- 229920000877 Melamine resin Polymers 0.000 description 10
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- 239000004925 Acrylic resin Substances 0.000 description 7
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- 239000007787 solid Substances 0.000 description 7
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- 150000001412 amines Chemical class 0.000 description 6
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 6
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- 238000012360 testing method Methods 0.000 description 5
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 4
- 229920000178 Acrylic resin Polymers 0.000 description 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
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- 230000007797 corrosion Effects 0.000 description 4
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- NDWUBGAGUCISDV-UHFFFAOYSA-N 4-hydroxybutyl prop-2-enoate Chemical compound OCCCCOC(=O)C=C NDWUBGAGUCISDV-UHFFFAOYSA-N 0.000 description 3
- 239000002318 adhesion promoter Substances 0.000 description 3
- 125000003277 amino group Chemical group 0.000 description 3
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- YTLYLLTVENPWFT-UPHRSURJSA-N (Z)-3-aminoacrylic acid Chemical compound N\C=C/C(O)=O YTLYLLTVENPWFT-UPHRSURJSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical class CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 229920000180 alkyd Polymers 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 2
- 239000012964 benzotriazole Substances 0.000 description 2
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 229960002887 deanol Drugs 0.000 description 2
- 239000012972 dimethylethanolamine Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 230000009477 glass transition Effects 0.000 description 2
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 229920001568 phenolic resin Polymers 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- 229920001228 polyisocyanate Polymers 0.000 description 2
- 229920000193 polymethacrylate Polymers 0.000 description 2
- 229920005749 polyurethane resin Polymers 0.000 description 2
- 229920003226 polyurethane urea Polymers 0.000 description 2
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 2
- 239000002516 radical scavenger Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000002966 varnish Substances 0.000 description 2
- 239000004924 water-based lacquer Substances 0.000 description 2
- -1 zirconium aluminate compounds Chemical class 0.000 description 2
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 229910018828 PO3H2 Inorganic materials 0.000 description 1
- 229910006069 SO3H Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 230000029936 alkylation Effects 0.000 description 1
- 238000005804 alkylation reaction Methods 0.000 description 1
- 125000003368 amide group Chemical group 0.000 description 1
- QDHUQRBYCVAWEN-UHFFFAOYSA-N amino prop-2-enoate Chemical class NOC(=O)C=C QDHUQRBYCVAWEN-UHFFFAOYSA-N 0.000 description 1
- 229920003180 amino resin Polymers 0.000 description 1
- 150000008064 anhydrides Chemical group 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- IWLBIFVMPLUHLK-UHFFFAOYSA-N azane;formaldehyde Chemical compound N.O=C IWLBIFVMPLUHLK-UHFFFAOYSA-N 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- UPIWXMRIPODGLE-UHFFFAOYSA-N butyl benzenecarboperoxoate Chemical compound CCCCOOC(=O)C1=CC=CC=C1 UPIWXMRIPODGLE-UHFFFAOYSA-N 0.000 description 1
- 125000002843 carboxylic acid group Chemical group 0.000 description 1
- 238000010382 chemical cross-linking Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
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- 150000001875 compounds Chemical class 0.000 description 1
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- 230000032798 delamination Effects 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical compound CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
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- 125000001033 ether group Chemical group 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 230000004992 fission Effects 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- ACCCMOQWYVYDOT-UHFFFAOYSA-N hexane-1,1-diol Chemical compound CCCCCC(O)O ACCCMOQWYVYDOT-UHFFFAOYSA-N 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 150000007529 inorganic bases Chemical class 0.000 description 1
- 229920000831 ionic polymer Polymers 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 125000002560 nitrile group Chemical group 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 150000007530 organic bases Chemical class 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000006072 paste Substances 0.000 description 1
- ACVYVLVWPXVTIT-UHFFFAOYSA-N phosphinic acid Chemical compound O[PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-N 0.000 description 1
- 125000005496 phosphonium group Chemical group 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 239000005056 polyisocyanate Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920003009 polyurethane dispersion Polymers 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000011877 solvent mixture Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N urea group Chemical group NC(=O)N XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N urethane group Chemical group NC(=O)OCC JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/56—Three layers or more
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/36—Successively applying liquids or other fluent materials, e.g. without intermediate treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/56—Three layers or more
- B05D7/57—Three layers or more the last layer being a clear coat
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
Definitions
- the invention relates to the production of multilayer coatings, in particular in automotive painting, which result in good interlayer adhesion.
- Multi-layer coatings are well known in the industry. They are used to create a lacquer structure that has different positive properties, but which cannot be produced with a single coating agent. In the automotive industry, for example, two-component primers or electrocoat primers are used to increase the corrosion protection of the metal parts. Filler generally have the task of compensating for unevenness in the substrate and thus delivering a smooth, homogeneous surface over different substrate types. They should also protect the primer from mechanical damage, such as stone chips. The other coatings are generally used for the optical upgrading of the substrate. They are single-layer or multi-layer topcoat coatings, the multi-layer topcoat coatings consisting of a pigmented base layer and a subsequently applied clear lacquer coating.
- Such multi-layer coatings are described for example in EP-A-89 497.
- An aqueous anionic binder is applied in a metallic base layer to conventional substrates.
- a conventional one-component (1K) or two-component (2K) clear coat is applied on top.
- the individual layers are generally optimized for their specific application.
- the adhesion of the layers to one another should be as high as possible.
- Liability is particularly required for mechanical loads, such as stone chipping, of the individual layers of paint.
- condensation resistance is another problem that is also associated with liability. It has been shown that under different moist storage conditions, moisture can accumulate between individual layers of paint. This leads to delamination or blistering between the layers of paint.
- adhesion promoters in the coating agents. Depending on the chemical structure, these may later diffuse to the surface and thus promote adhesion of the subsequent lacquer layer.
- DE-OS 39 32 744 describes how to improve the adhesion by using zirconium aluminate compounds.
- the use of reactive adhesion promoters is also known. However, these additives have to be tested specifically for each layer and also often have side effects, e.g. Tendency to craters that interfere with good paint build-up.
- EP-A-0 421 247 describes a process in which two electrochemically depositable lacquer layers are described in order to improve the optical properties.
- An anionic layer is first deposited (ATL), this is baked and then provided with a cathodic electrocoating (KTL) as the second layer and baked.
- KTL cathodic electrocoating
- a coating agent based on an anionic binder is applied to a commercially available KTL as a stone chip protective layer.
- a commercially available alkyd / melamine topcoat is mentioned as the topcoat.
- This paint build-up aims to improve stone chip protection in the case of aqueous stone chip protection coatings by using special resins.
- a conventional solvent-based topcoat is used.
- the multilayer coating has the usual weaknesses in terms of resistance to condensation. So far, those made of anionic binder systems have always been described as a stone chip protection layer in a multilayer structure.
- At least 4 alternating polar layers are preferably applied, particularly preferably the entire structure consists of alternating polar layers.
- the alternating structure is preferably counted starting from the outermost layer of the multi-layer structure.
- Alternating polarity is to be understood to mean that adjacent coating means or layers have opposite polarities, that is to say they are charged or polarized in opposite directions.
- Polarity is understood to mean the effective total charge of the resin, which is composed of the sum of the charges and partial charges. This means that the polarity of the layers is essentially determined by the content of polymers with polar groups, for example ionic groups or groups which can be converted into ionic groups and which can be supported by groups with a strong dipole or a high dipole moment.
- the resins with polar groups are preferably at least some of the customary paint-containing resins, such as the binder resins, hardeners or crosslinkers, paste resins (or grinders) and rheological resins and other possible resinous components or polymers contained in coating compositions.
- the customary paint-containing resins such as the binder resins, hardeners or crosslinkers, paste resins (or grinders) and rheological resins and other possible resinous components or polymers contained in coating compositions.
- so-called anionic and cationic coating agents can preferably be used in the process according to the invention.
- the coating compositions which can be used according to the invention are preferably aqueous-based.
- the invention is described below primarily on the basis of such examples of coating agents, which, however, are not intended to be limiting.
- condensation water stability achieved in the process according to the invention is particularly surprising because salt-like conditions have to be assumed in the interfaces of the lacquer layers. However, these just suggest an increased sensitivity to water.
- anionic coating compositions which can be used according to the invention are coating compositions with paint binders which have anionic groups reacted on the polymer structure or reactive groups which can be converted into anionic groups.
- cationic coating agents are coating agents with lacquer binders which carry cationic groups reacted on the polymer backbone or substituents which can be converted into cationic groups. According to the invention, not all resins have to contain ionic groups. It is sufficient if only some of the resins used have the ionic groups. Ionic additives or ionic pigments can support the effect according to the invention.
- anionic groups or groups which can be converted into anionic groups -COOH, -SO3H, -PO2R (OH), -PO3H2 may be mentioned. These groups can be converted into the corresponding anions using organic or inorganic bases. Examples of cationic groups or groups which can be converted into such groups are -NR3+, -NHR, -NH2, -SR2+, where R is, for example, C1 to C8-alkyl. They can be converted into the ionic form by organic or inorganic acids and by alkylation. This ionic Groups are preferably bound to the binder by covalent bonds.
- components with groups that are strong dipoles or have high dipole moments can also be used.
- groups are, for example, hydroxyl groups, ether groups, amide groups, urethane groups, urea groups, ester groups, nitrile groups, nitro groups, halogen atoms (e.g. chlorine and fluorine, as contained in the trifluoromethyl group).
- a coating agent reacted with a cationic group is followed by a coating agent containing anionic groups and then another cationic.
- a reverse order is also possible; the alternating structure is essential.
- the procedure can be such that an aqueous corrosion protection primer is electrochemically deposited as the first layer.
- aqueous corrosion protection primer can carry either anionic groups (ATL) or cationic groups (KTL) in the binder.
- ATL anionic groups
- KTL cationic groups
- aqueous 2-component epoxyamine primers may be mentioned which have neutralized resins (cationic) containing amino groups in the water-dilutable coating composition.
- an aqueous filler layer is applied to it, for example.
- a cationic filler layer is applied to an anionic primer and an anionic filler layer to a cationic primer.
- the subsequent layer can be an aqueous pigmented lacquer, for example an aqueous metallic basecoat.
- the basecoat is cationic
- the basecoat is anionic.
- a clear lacquer coating can be applied as a further subsequent layer become. This has again reacted oppositely charged ionic groups in the binders.
- An anionic basecoat is followed by a cationic clearcoat, and a cationic basecoat is followed by an anionic clearcoat.
- Examples of multi-layer structures according to the invention are: A) B) cationic primer anionic primer anionic filler cationic filler cationic basecoat anionic basecoat anionic clear coat cationic clear coat C) D) aqueous cationic 2K primer cationic primer anionic rockfall intermediate anionic filler cationic top coat cationic basecoat anionic powder clearcoat
- This sequence according to the invention of the ionic groups in the binders used can be achieved by intermediate layers, e.g. additional stone chip intermediate layer or additional barrier layers can be changed to different layer sequences.
- intermediate layers e.g. additional stone chip intermediate layer or additional barrier layers can be changed to different layer sequences.
- at least three layers are applied. It is preferred to work in such a way that the alternating structure results from the outermost layer counting inwards.
- Aqueous coating compositions are preferred for reasons of environmental protection, but it is entirely possible that individual coating compositions are constructed conventionally. In this case, too, however, it is necessary that the binders used have the corresponding ionic groups.
- Aqueous coating systems are to be understood as coating compositions which are present in physically or colloidally dissolved form or as a dispersion in water. The electrical charge can be on the surface of colloidal or dispersed particles and can be added accordingly charged emulsifiers are generated. Binders with ionic groups are preferred.
- ionic groups While in aqueous systems part of the ionic groups is generally necessary to convert the binder into a water-dispersible form, smaller proportions of the ionic groups can be present in binders in organic solvents. Some of these ionic groups can optionally be reacted with crosslinking agents in the course of chemical crosslinking of the coating film or they are expelled from the coating film as fission products. It is sufficient if some of the ionic or ionizable groups are still present after the applied coating film has been crosslinked or dried. All polar binder systems described in the literature or familiar to the person skilled in the art or combinations thereof can be used for an alternating layer structure.
- binders and coating agents examples include: Primers that can be deposited on the cathode (KTL) are described, for example, in EP-A 12 463, DE-OS 27 28 470, EP-A 82 291, EP-A 234 395, US-A 48 08 658, DE-OS 27 28 470, DE-OS 36 15 810, EP-A 261 385, US-A 48 65 704, EP-A 193 685, EP-A 4090, EP-A-52 831, US-A 44 14 753, US-A 44 96 672 and EP-A 259 181.
- coating compositions which contain binders with reacted cationic groups or groups which can be converted into cationic groups, for example -NH2, -NR2, -NR3+, -SR2+ or -PR3+.
- Resin bases for this are, for example, acrylic resins, epoxy resins, polyethers, diene polyhydrocarbons, such as butadiene oils, polyurethanes, polyamides or polyester resins.
- the binders are self-crosslinking or can react via admixed crosslinkers. Blocked isocyanates, melamine resins, phenolic resins, transesterification hardeners, unsaturated compounds or Michael hardeners are described as crosslinkers.
- the coating compositions can also contain finely divided, crosslinked or non-crosslinked, optionally melting powders with or without ionic groups.
- anodic electrocoating for example, coating agents and corresponding binders with anionic groups are described in EP-A 21 014, DE-OS 28 24 418, US-A 41 72 822, US-A 42 20 568, DE-OS 27 37 174 , EP-A 106 355, DE-A 27 37 174 or EP-A 21 014.
- the binder base are polyester resins, epoxy resin esters, polyurethane resins, polyacrylate resins or reaction products of maleic anhydride with unsaturated, natural or synthetic oils, e.g. Butandiene oils.
- the binders can be self-crosslinking or crosslinking. Carboxyl groups or phosphonium groups, for example, serve as functionalities which can be converted into ionic groups.
- EP-A-319 841 describes, for example, aqueous 2-component systems as a corrosion protection primer, which consist of a neutralized cationic urethanamine together with epoxy resins.
- DE-OS 38 05 629 or US 49 68 536 describes, for example, aqueous stone chip protection primers based on anionic binders. Polyacrylates, polyesters and isocyanate systems are mentioned.
- aqueous fillers with anionic binders are described in EP-A-0 272 525, DE-OS 38 05 629, US-A 49 68 536, EP-A-427 028 and WO 89/00412.
- Polyacrylates, polyesters, epoxyamine adducts, maleic anhydride / fatty acid reaction products or binders containing polyurethane are described. These are crosslinked with amino resins, phenolic resins or isocyanate derivatives. Common pigments, fillers and paint additives are used.
- cationic fillers are described in German patent application P 41 34 301.8 by the same applicant on the same priority date. These are coating compositions with conventional pigments, fillers, paint additives and water as a solvent, which contain binders based on polyacrylates, polyurethanes, polyesters or polyurethane-urea resins together with crosslinking agents based on melamine resins or blocked isocyanates. It is about amine-containing binders with a molecular weight between 500 and 200,000, an OH number from 10 to 400, an amine number from 20 to 200 and a Tg between -50 ° and -100 °.
- the binders crosslink via reactive NH or OH groups with the crosslinking agents. Water solubility is achieved via the neutralizable amino groups.
- the glass transition temperature (Tg) of the binders influences the elasticity of the binders.
- the finished coating agents are applied using conventional techniques.
- Waterborne basecoats based on anionic binders are described, for example, in EP-A 38 127, US-A 44 03 003, US-A 45 39 363, EP-A 71 070, EP-A 195 931, US-A 47 30 020, EP- A 238 108, EP-A-21 414, EP-A 89 497, US-A 44 89 135, US-A 45 58 090, EP-A 228 003, EP-A 256 540 and EP-A 260 444.
- They can be ionic microgels or non-crosslinked ionic polymers.
- the coating agents can be physically drying, optionally also contain crosslinking agents or self-crosslinking.
- polymers of unsaturated monomers such as (meth) acrylic acid derivatives, polyesters, polyethers, polyurethanes or epoxy resin reaction products, are described as the binder base.
- cationic waterborne basecoats are described in DE patent application 40 11 633. They are binders based on polyurethanes, polyesters, polyurethane-urea resins or polymers of unsaturated monomers such as (meth) acrylic acid derivatives, which do not contain free carboxyl groups, but rather amino groups. Basecoats can be formulated from these binders by adding neutralizing agents as well as pigments, fillers, catalysts and / or additives. The binders can optionally crosslink via known amine formaldehyde resins or blocked isocyanates. These basecoats can be applied using known application techniques.
- the binders for waterborne basecoats can also be processed into topcoat coatings if the binders are weatherproof. However, it is necessary to choose binder systems that work together can crosslink through a chemical reaction. An additional clear lacquer coating does not have to be applied.
- water-thinnable clearcoats with anionic groups are described in DE-OS 39 10 829, US-A 50 15 688, DE-OS 25 57 434, US-A 39 53 643, DE-OS 37 12 442 or DE-OS 40 27 594.
- These are preferably carboxyl-containing polymers based on polyesters, polyacrylates or polyurethanes, which react with known crosslinkers, if appropriate by heating, to give the clearcoat coatings.
- cationic clearcoats are described in German patent application P 41 34 290.9 by the same applicant on the same priority date. They are based on polymers of unsaturated monomers, e.g. Acrylic resins, formulated.
- the binders must contain basic groups which are converted into cationic groups.
- the paint properties can be adjusted via molecular weight, glass transition temperature and the binder viscosities.
- the binders crosslink via reacted functional groups, e.g. OH groups, with blocked isocyanates or melamine resins as crosslinkers.
- powder clearcoat binders with ionic groups are mentioned in US Pat. No. 3,787,521, US Pat. No. 4,091,048, DE-OS 24 41 753 or DE-OS 25 09 410.
- These are, for example, acrylic resins that contain epoxy groups in the side chain. These react when they melt, e.g. with polymers containing polycarboxyl groups or substances containing anhydride groups to form ester structures. It is also possible to use other cross-linking functionalities, for example primary OH groups. Even after crosslinking, parts of polar groups remain in the films, e.g. COOH or OH groups obtained.
- binders and coating compositions listed by way of example above can contain customary pigments, catalysts or other auxiliaries. They serve to achieve optical or technological effects or influence the application properties.
- the effect according to the invention is essentially not influenced by the additional components or even reinforced.
- a preferred embodiment is that powder coatings containing carboxyl groups are used as the clear lacquer coating.
- the use of cationic water-based clear coats is also preferred.
- the use of cationic waterborne basecoats in multilayer coating is further preferred.
- Particularly preferred embodiments are multilayer structures which comprise an aqueous anionic clear lacquer based on acrylic / melamine resin or acrylic / isocyanate, including a cationic water-based lacquer based on aminopolyurethanes or aminoacrylate resins and, under this, an aqueous anionic filler based on polyesters or epoxidized / urethanized alkyd resins.
- Another example of a structure contains a cationic water-clear lacquer based on amino acrylate resin or aminopolyurethanes, including an anionic water-based lacquer based on acrylated polyester resins and / or polyurethane resins, and below this an aqueous cationic filler based on amino epoxy resin.
- the coatings produced according to the invention are applied in a known manner. Examples include painting, dipping, electrocoating or spraying.
- the coating agents are each set to a suitable viscosity and a suitable solid and applied.
- the individual layers of lacquer are crosslinked in accordance with the state of the art, that is to say it can be crosslinked by elevated temperature if necessary, crosslinking can occur at room temperature, or the lacquer layers are applied wet-on-wet and baked together.
- the coating agents used can either be physically drying and / or chemically crosslinking. They can be used pigmented or unpigmented. They can be formulated on the basis of 1-component or 2-component systems.
- the layer thicknesses are preferably ⁇ 40 »m for the primer, ⁇ 130 »M for the filler, ⁇ 25» m for the base coat and ⁇ 100 »m for the clear coat. Additional additional coating layers, for example stone chip protection coatings or adhesive primers, can be applied according to their respective purpose.
- the properties of the bottom base layer of the multi-layer coating must be matched to the substrate, e.g. by adding adhesion promoters, which have often been shown to be necessary in plastic painting.
- adhesion promoters which have often been shown to be necessary in plastic painting.
- binders containing anionic groups are particularly suitable for electrophoretic aluminum coating.
- the multilayer coatings according to the invention are distinguished by good interlayer adhesion, regardless of their other properties. This is particularly noticeable in stone chip tests, in liability tests (e.g. cross-cut according to DIN 53 151) and in resistance tests in a constant climate (e.g. DIN 50 017).
- the coating agents are preferably formulated on an aqueous basis.
- individual layers of paint may be solvent-containing and formulated with a high solids content or to be used as solvent-free systems. In this case too, care must be taken to ensure that at least parts of the resins, e.g. of the binder, reacted polar, optionally ionic groups. If necessary, 2-component coating agents can also be used.
- the multilayer coatings described are particularly suitable for use in automotive painting or in the coating of the automotive supply industry. However, it is also possible to coat other objects accordingly. All substrates customary in the automotive industry are suitable as substrates; for example metal substrates, e.g. Steel or aluminum, or plastic substrates, e.g. Be polyurethane, polyamide, polycarbonate or polyolefins. You get stone chip-resistant, optically good multi-layer coatings.
- the product had a stoving residue of 79.8% (1 h 150 ° C.) with a viscosity of 7200 mPas (DIN 53 015), an acid number of 26.3, an OH number of 231 and a color number of 60 Hazen.
- the product had a stoving residue of 84.0% (1 h 150 ° C) according to DIN 53 182, a viscosity of 15830 mPas (DIN 53 015), an acid number of 38.0 (DIN 53 402), an OH number of 231 (DIN 53 240) and a color number of 60 Hazen (DIN 53 409).
- the Varnishes are adjusted to processing viscosity with deionized water or solvent and applied using the usual techniques.
- the primer is deposited electrophoretically, the remaining layers are applied using a spray robot. But these can also be used with other application devices, such as. B. gravity cup gun, pressure vessel or with rotating bells.
- the layers are then baked as described in Table 1. KTL and filler are baked individually after application, while the base and clear coat are applied wet-on-wet according to the following information:
- the basecoat is pre-dried for 6 minutes at 80 ° C and then overcoated with approx. 40 »m water clear lacquer. It is pre-gelled at 80 ° C for 15 minutes and then both layers are baked together at 120 ° C for 20 minutes.
- Table 1 KTL ink pen Basecoat Clear coat Baking temperature 1) 30 '180 ° C 20 ′ 160 ° C 6 '80 ° C 20 ′ 120 ° C Layer thickness 2) 20 + 1 35 + 1 15 + 1 40 + 1 1) in minutes and ° C 2) in »m
- the technological tests specify the cross-cut (2 mm) according to DIN 53151 and the mechanical stress test with the VDA stone chip tester (1 bar, 1000 g) according to DIN 53230 to characterize the liability.
- the rating scale ranges from 1 to 6, with 1 characterizing a very good and 6 a very bad adhesive bandage.
- headlock stress ie evaluation of swelling and regenerability
- storage in accordance with DIN 50017 is carried out in a constant climate (240 h, 40 ° C).
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Paints Or Removers (AREA)
- Laminated Bodies (AREA)
Claims (18)
- Procédé pour la fabrication de revêtements à plusieurs couches par application de plusieurs couches de produits de revêtement à base de résines organiques successivement sur un support à revêtir, caractérisé en ce que l'on applique au moins trois couches de produits de revêtement directement voisines, une partie au moins des résines de ces trois couches contenant des groupes polaires, la polarité des groupes polaires des résines contenues dans une couche étant identique et les résines des couches directement voisines contenant des groupes polaires à polarité opposée, d'où une structure finale en coude à polarité alternante.
- Procédé selon revendication 1, caractérisé en ce que l'on applique au moins quatre couches directement voisines dont les résines ont des polarités alternantes.
- Procédé selon revendication 1 ou 2, caractérisé en ce que les couches à polarités alternantes sont comptées à partir de la surface du revêtement final A plusieurs couches.
- Procédé selon une des revendications qui précèdent, caractérisé en ce que les couches du revêtement à plusieurs couches ont des polarités alternantes.
- Procédé selon une des revendications qui précèdent, caractérisé en ce que les groupes polaires en question sont des groupes ioniques, des groupes convertibles en groupes ioniques et/ou des groupes à fort dipôle.
- Procédé selon une des revendications qui précèdent, caractérisé en ce que les résines sont des résines pour liants, des résines durcisseuses, des résines en pâte et/ou des résines rhéologiques.
- Procédé selon une des revendications qui précèdent, caractérisé en ce que, dans la structure alternante, on utilise au moins une couche à base d'un produit de revêtement aqueux.
- Procédé selon revendication 7, caractérisé en ce que, dans la structure alternante, on utilise des produits de revêtements aqueux dans au moins deux couches.
- Procédé selon une des revendications qui précèdent, caractérisé en ce que, dans la structure alternante, on utilise uniquement des produits de revêtements aqueux.
- Procédé selon une des revendications qui précèdent, caractérisé en ce que l'on utilise des produits de revêtements aqueux pour toutes les couches.
- Procédé selon les revendications 7 à 10, caractérisé en ce que les produits de revêtements aqueux contiennent des résines à groupes ioniques.
- Procédé selon une des revendications qui précèdent, caractérisé en ce que les couches voisines à polarité alternante comprennent une couche de peinture de base et, par dessus, une couche de vernis clair, la couche de peinture de base étant, le cas échéant, appliquée sur une couche de mastic.
- Procédé selon revendication 11 ou 12, caractérisé en ce que l'on utilise en tant que vernis clair un vernis en poudre.
- Procédé selon les revendications 11, 12 ou 13, caractérisé en ce que le vernis clair contient une résine à groupes cationiques.
- Procédé selon une des revendications 11 à 13, caractérisé en ce que la peinture de base contient une résine à groupes cationiques.
- Procédé selon l'une des revendications 11 à 14, caractérisé en ce que l'on utilise un mastic qui contient une résine à groupes cationiques.
- Procédé selon une des revendications qui précèdent, caractérisé en ce qu'on le met en oeuvre pour la peinture de véhicules.
- Revêtement à plusieurs couches fabriqué par le procédé selon une des revendications 1 à 17.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4134289A DE4134289A1 (de) | 1991-10-17 | 1991-10-17 | Verfahren zur herstellung von mehrschichtueberzuegen, insbesondere bei der kraftfahrzeuglackierung, die eine gute zwischenschichthaftung ergeben |
DE4134289 | 1991-10-17 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0537726A1 EP0537726A1 (fr) | 1993-04-21 |
EP0537726B1 true EP0537726B1 (fr) | 1995-07-12 |
Family
ID=6442830
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP92117597A Expired - Lifetime EP0537726B1 (fr) | 1991-10-17 | 1992-10-15 | Procédé pour fabriquer des peintures multicouches, plus particulièrement pour les véhicules automobiles, qui ont une bonne adhérence inter-couche |
Country Status (9)
Country | Link |
---|---|
US (1) | US5439710A (fr) |
EP (1) | EP0537726B1 (fr) |
JP (1) | JPH05208167A (fr) |
KR (1) | KR930007520A (fr) |
AT (1) | ATE124891T1 (fr) |
CA (1) | CA2080411A1 (fr) |
DE (2) | DE4134289A1 (fr) |
ES (1) | ES2077324T3 (fr) |
TW (1) | TW221453B (fr) |
Families Citing this family (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4215070A1 (de) * | 1992-05-07 | 1993-11-11 | Herberts Gmbh | Verfahren zur Herstellung von Mehrschichtlackierungen |
AU665876B2 (en) * | 1992-12-15 | 1996-01-18 | Nippon Paint Co., Ltd. | Two coat one bake coating method |
DE4339870A1 (de) * | 1993-11-23 | 1995-05-24 | Basf Lacke & Farben | Verfahren zur Herstellung einer zweischichtigen Lackierung und wäßrige Lacke |
US5538078A (en) * | 1994-04-08 | 1996-07-23 | Nippondenso Co., Ltd. | Aluminum-containing metal composite material and process for producing same |
WO1995033578A1 (fr) * | 1994-06-03 | 1995-12-14 | Kansai Paint Company, Limited | Procede de revetement |
JP3760028B2 (ja) * | 1997-07-03 | 2006-03-29 | 関西ペイント株式会社 | 複層塗膜形成法 |
JPH1157605A (ja) * | 1997-08-26 | 1999-03-02 | Kansai Paint Co Ltd | メタリック塗装法 |
US6248225B1 (en) | 1998-05-26 | 2001-06-19 | Ppg Industries Ohio, Inc. | Process for forming a two-coat electrodeposited composite coating the composite coating and chip resistant electrodeposited coating composition |
US6423425B1 (en) | 1998-05-26 | 2002-07-23 | Ppg Industries Ohio, Inc. | Article having a chip-resistant electrodeposited coating and a process for forming an electrodeposited coating |
JP2000107687A (ja) * | 1998-08-06 | 2000-04-18 | Kansai Paint Co Ltd | 自動車車体の被覆法 |
US6342272B1 (en) | 2000-04-21 | 2002-01-29 | The United States Of America As Represented By The Secretary Of The Air Force | Multi-layer corrosion resistant coatings |
USH2035H1 (en) | 2000-04-21 | 2002-07-02 | The United States Of America As Represented By The Secretary Of The Air Force | Method for applying a polymer coating to a substrate |
ATE377635T1 (de) | 2001-04-23 | 2007-11-15 | Basf Corp | Härtbare beschichtungszusammensetzungen die verbesserte verträglichkeit und kratzfestigkeit aufweisen |
DE10200994A1 (de) * | 2002-01-11 | 2003-07-31 | Eisenmann Kg Maschbau | Verfahren zum Lackieren von Werkstücken, insbesondere von Fahrzeugkarosserien |
US20080050527A1 (en) * | 2002-04-23 | 2008-02-28 | Basf Corporation | Curable coating compositions having improved compatibility and scratch and mar resistance, cured coated substrates made therewith and methods for obtaining the same |
US9970123B2 (en) * | 2013-07-12 | 2018-05-15 | Ppg Industries Ohio, Inc. | Electroconductive composite substrates coated with electrodepositable coating compositions and methods of preparing them |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS52142501A (en) * | 1976-05-24 | 1977-11-28 | Olympus Optical Co Ltd | Focal point detection for video disc apparatus |
DE3378722D1 (en) * | 1982-03-18 | 1989-01-26 | Basf Corp | A process for preparing a multilayer coating on a substrate and a coated substrate prepared thereby |
US5104507A (en) * | 1989-10-02 | 1992-04-14 | Illinois Tool Works Inc. | Anodic-cathodic coating for fasteners |
DE4026978A1 (de) * | 1990-08-25 | 1992-02-27 | Bayer Ag | Auf traegern angebrachte ein- oder mehrlagige schichtelemente und ihre herstellung |
-
1991
- 1991-10-17 DE DE4134289A patent/DE4134289A1/de not_active Withdrawn
-
1992
- 1992-10-13 CA CA002080411A patent/CA2080411A1/fr not_active Abandoned
- 1992-10-15 EP EP92117597A patent/EP0537726B1/fr not_active Expired - Lifetime
- 1992-10-15 ES ES92117597T patent/ES2077324T3/es not_active Expired - Lifetime
- 1992-10-15 DE DE59202867T patent/DE59202867D1/de not_active Expired - Fee Related
- 1992-10-15 AT AT92117597T patent/ATE124891T1/de active
- 1992-10-16 KR KR1019920019071A patent/KR930007520A/ko active IP Right Grant
- 1992-10-16 TW TW081108243A patent/TW221453B/zh active
- 1992-10-19 JP JP4280190A patent/JPH05208167A/ja active Pending
-
1993
- 1993-12-21 US US08/171,323 patent/US5439710A/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
CA2080411A1 (fr) | 1993-04-18 |
TW221453B (fr) | 1994-03-01 |
ES2077324T3 (es) | 1995-11-16 |
JPH05208167A (ja) | 1993-08-20 |
US5439710A (en) | 1995-08-08 |
EP0537726A1 (fr) | 1993-04-21 |
DE59202867D1 (de) | 1995-08-17 |
ATE124891T1 (de) | 1995-07-15 |
KR930007520A (ko) | 1993-05-20 |
DE4134289A1 (de) | 1993-04-22 |
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