EP0527702B1 - Method and device for changing, turning over and storing rolls of printed products - Google Patents

Method and device for changing, turning over and storing rolls of printed products Download PDF

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Publication number
EP0527702B1
EP0527702B1 EP92810580A EP92810580A EP0527702B1 EP 0527702 B1 EP0527702 B1 EP 0527702B1 EP 92810580 A EP92810580 A EP 92810580A EP 92810580 A EP92810580 A EP 92810580A EP 0527702 B1 EP0527702 B1 EP 0527702B1
Authority
EP
European Patent Office
Prior art keywords
winding
station
manipulation
deposited
location
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP92810580A
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German (de)
French (fr)
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EP0527702A1 (en
Inventor
Hans-Ulrich Stauber
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ferag AG
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Ferag AG
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Publication date
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/10Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/12Lifting, transporting, or inserting the web roll; Removing empty core
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/006Winding articles into rolls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2405/00Parts for holding the handled material
    • B65H2405/40Holders, supports for rolls
    • B65H2405/42Supports for rolls fully removable from the handling machine
    • B65H2405/422Trolley, cart, i.e. support movable on floor
    • B65H2405/4221Trolley, cart, i.e. support movable on floor for both full and empty (or partial) roll
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/19Specific article or web
    • B65H2701/1932Signatures, folded printed matter, newspapers or parts thereof and books

Definitions

  • the invention is in the field of further processing of printed products and relates to a method and a device according to the preambles of the corresponding independent claims.
  • the method and device are used for changing, handling and intermediate storage of printed product windings.
  • Winding stations for winding or unwinding printed products in scale formation are described, for example, in European Patent Nos. 161569, 0230677 and 281790 (US Pat. Nos. 4601436, 4769973 and 4898336) by the same applicant or in publications EP-447903 (US-5158242) or US 5176333 by the same applicant. These stations are designed in such a way that they always process (rewind or unwind) one reel while a second reel is being changed.
  • Manipulation and transport mix the winding station and warehouse, through which the goods to be removed (full winding from winding stations, empty winding cores from unwinding stations) are brought from the winding station to the warehouse and the goods to be used (empty winding cores for winding stations, full winding for unwinding stations) are brought from the warehouse to the winding station is carried out with the help of various aids and processes and requires either complex devices or complicated maneuvers and manual labor.
  • cassettes which contain the winding core and winding tape and which are transported between the winding station and the warehouse with the aid of a storage vehicle.
  • Such cassettes are described, for example, in the patents CH-652699 or EP-243837 by the same applicant.
  • the cassettes serve as movable devices as part of the winding station, as well as a transport device and as a storage device.
  • a cassette must be positioned exactly at the winding station and then serves as part of the winding station.
  • Cassettes with goods to be removed or goods to be inserted are transported to or from the warehouse by a transport vehicle and are stored or removed.
  • Such a method requires a cassette for each winding or winding core to be stored and a comparatively large storage space for each cassette.
  • winding change and storage processes have been developed in which the goods to be removed are removed from the winding station by a manipulation / transport means and deposited on a stationary handling device, where they are deposited by one, for example on a Rail moving shuttle vehicle is picked up.
  • the goods to be used are brought from the same shuttle vehicle to the stationary handling device and deposited there, from where they can be used by the manipulation / transport means on the winding station.
  • An automated overhead crane is usually used as the manipulation / transport means. If the handling device and the shuttle vehicle are designed accordingly, the goods to be used can be deposited and the goods to be removed can be deposited with only two positioning steps of the vehicle.
  • Such methods and devices are described, for example, in publication EP 505320 by the same applicant and in German Offenlegungsschrift No. 3602320 (Grapha-Holding AG).
  • the object of the invention is to demonstrate a method with which the advantages of the above-mentioned methods for changing and temporarily storing printed product windings can be combined, the disadvantages being eliminated as far as possible.
  • winding changes and intermediate storage should be carried out with a minimum of transport, maneuvering and manipulation movements.
  • full windings and empty winding cores are to be manipulated in the same way and without manual help, and it should be possible to store windings and cores with a handling maneuver at a storage location that has no requirements with regard to location and equipment in relation to Size minimum requirements must be made. Since the process should offer the greatest freedom in terms of storage space, the process should be less automated and still be able to be carried out with a minimum of personnel and vehicles.
  • the invention also makes it its task to provide a handling device for carrying out the method according to the invention, with which printed product rolls and winding cores can be provided between the winding station and the warehouse in a manipulation-appropriate manner for both a winding-side and a storage-side manipulation / transport means.
  • the handling device should be simple, inexpensive to manufacture and space-saving.
  • the central idea of the invention is to create a stationary handling device which is assigned to at least one winding station and on the winding station which is full for the winding station (good to be removed) from the station and empty cores (good to be used) from a store, in the case an unwinding station, empty cores (goods to be removed) from the station and full rolls (goods to be used) can be deposited from a warehouse in such a way that an essentially commercial manipulation / transport vehicle that brings the goods to be used from a warehouse is located in the area of the handling device only has to be positioned exactly once in order to exchange the good to be used for the good to be removed with a single translatory, preferably rectilinear movement of its manipulation tool.
  • the manipulation / transport vehicle can be, for example, a commercially available forklift truck, the forks of which can be moved against one another / apart from one another for gripping / releasing and at least in the vertical direction for the manipulation.
  • the loading of the handling device with material to be removed from the winding station and the loading of the winding station with the material to be inserted of the handling device is carried out, for example, with the aid of an overhead crane and can be fully automated.
  • the manipulation / transport vehicle with which the goods to be used are brought to the handling device and the goods to be removed are brought away from the handling device, is operated manually. In this way, the manipulation / transport vehicle can drive to any available storage space in order to deposit or take a load.
  • the method according to the invention thus combines the advantage of a simple change in accordance with the storage method with a shuttle vehicle with the advantage of a storage location that is not specially equipped and not specifically located according to the storage method with cassettes.
  • the method according to the invention can carry out winding changes and storage with only one handling maneuver, but can also be combined with more complex, for example fully automated, storage methods by means of a further handling maneuver.
  • the space required in the area of the winding stations is minimal.
  • the handling device essentially consists of a frame with a space for at least one full roll and at least one empty roll core.
  • the two places are arranged in such a way that they can be reached on the one hand (on the winding station side) from the overhead crane of the winding station and on the other hand (on the storage side) from the manipulation tool of the manipulation / transport vehicle, namely from one and the same position of this vehicle.
  • the two places are arranged in such a way that the manipulation tool of the manipulation / transport vehicle only has to be moved in one direction if possible between the depositing of the goods to be used and the gripping of the goods to be removed.
  • FIG. 1 shows very schematically a general method for changing, handling and temporarily storing printed product windings W and winding cores WK with a winding station AUF, into which a shingled stream ST enters, and an unwinding station AB, from which a shingled stream ST runs out.
  • Both winding stations have winding positions A and B for two windings, one of which is unwound or wound up (position A in the figure), while the other (position B in the figure) is changed.
  • a full printed product roll W (good to be removed) is exchanged for an empty roll core WK (good to be used)
  • the unwinding station AB an empty roll core WK (good to be removed) for a full roll W (good to be used).
  • the goods to be removed are transported from the winding station UP or DOWN to a storage facility L and stored there, the goods to be used are removed from storage facility L and transported to the winding station UP or DOWN.
  • Manipulation and transport of the windings and the winding cores between the winding station and the transfer point are advantageously carried out by a fully automated manipulation / transport means, for example, an overhead crane.
  • Manipulation and transport of coils and winding cores between the transhipment point and the warehouse can be carried out by any other manipulation / transport means, advantageously a manipulation / transport vehicle, and a further transhipment point and a third manipulation / transport means can also be activated.
  • Figure 2 now shows schematically the workflow between the winding station and storage for a method according to the prior art, which works with cassettes.
  • Field 1 represents any storage location.
  • Field 2 represents a precisely defined loading / unloading location on which the cassette is positioned and on which it serves as part of the winding station, by winding a winding directly on the cassette or unwound from the cassette becomes.
  • Field 3 represents a first and field 4 a second parking space in the area of the winding station.
  • the workflow for a transport vehicle to transport the cassettes, with which empty trips to the warehouse are to be spared as far as possible is as follows: a: Transport and deposit the first cassette (with a full reel for the unwinding station, empty for the rewinding station) from the warehouse to parking space 3; b: drive to the loading / unloading station, position the vehicle and take the second cassette; c: transport and deposit second cassette to parking space 4; d: drive to parking space 3, position the vehicle and take the first cassette; e: Transport the first cassette to the loading / unloading station 2, position the vehicle and position the cassette; f: drive to parking space 4, position the vehicle and take the second cassette; g: Transport the second cassette to the storage location. Under certain circumstances, the appropriate cassette can be used to manually remove the second cassette from the loading / unloading station and to position the first cassette there, which simplifies the workflow of the vehicle, but requires more personnel.
  • Figure 3 now shows the corresponding workflow according to the inventive method.
  • Field 5 again represents an arbitrary storage location, field 6 a transfer location which is equipped with a stationary transfer device according to the invention, and field 7 a winding station.
  • the workflow is as follows: h: transport the goods to be used with manipulation / transport vehicle from storage area 5 to handling area 6, position the vehicle precisely, deposit the goods to be used on handling equipment; i: Move the manipulation tool of the manipulation / transport vehicle in one direction, grasp the goods to be removed and transport them to the warehouse. Transport and manipulation between the winding station 7 and the handling area 6 is carried out fully automatically by, for example, a traveling crane.
  • FIGS. 2 and 3 show the obvious advantages of the method according to the invention with a stationary handling device compared to the method according to the prior art with cassettes.
  • Another advantage, which cannot be seen from the figures, is that a smaller manipulation / transport vehicle, such as, for example, is used to transport the windings or winding cores according to the method according to the invention a forklift is sufficient, while a larger vehicle is required for the significantly heavier cassettes.
  • FIGS. 4 and 5 show winding stations UP and DOWN with an overhead crane 10.1 or 10.2 for changing windings and winding cores and an exemplary embodiment of the handling device 20.1 or 20.2 according to the invention, on the windings W and winding cores WK, each on a winding space 21 and a core space 22 can be deposited.
  • the handling devices are advantageously arranged in such a way that the windings deposited thereon are essentially parallel to the windings on the winding station.
  • two windings W or two cores WK can be deposited on the handling device in each case on a corresponding winding space 21 and a core space 22.
  • Embodiments with winding and core positions, on which only one winding and one core or more than two windings and an equal number of cores can be deposited, are quite conceivable.
  • the deposited rolls have essentially the same spatial position as the rolls on the winding station, that is to say their axes of rotation are essentially horizontal.
  • Several windings are deposited close to each other on the winding station in such a way that their axes of rotation run in the same vertical plane.
  • the deposited cores also have essentially the same spatial position on the core site as on the winding station (horizontal axis of rotation) and, in the case of several cores, they are arranged one behind the other in the transport direction on an inclined plane, in such a way that their order is automatically adjusted by gravity and it is removed from the Manipulation tool of the manipulation / transport vehicle can be safely gripped or delivered.
  • FIG. 4 shows the case of the winding station AUF.
  • the overhead crane 10.1 removes one full roll W after the other from the winding station and deposits it in the winding station 21 of the handling device 20.1 by gripping the rolls in the inner region of the winding core.
  • the winding station is equipped with at least one pair of wedges 23 and a lateral support 24 in such a way that the two windings W can be positioned precisely thereon, leaning slightly against the lateral support 24 (see also FIGS. 10 and 11).
  • the core station 22 is equipped with a core guide 25 which protrudes against the winding station, is provided on the winding station side and on the bearing side with a stop, which is inclined against the winding station and on which winding cores deposited in the core station 22 roll against the stop on the winding station side, from where they are individually carried by the overhead crane 10.1 can be taken and brought to the winding station.
  • the figure shows two winding cores on the core station 22 and a core shown in dashed lines, which is rolled against the winding station and is now at the winding station-side stop of the core guide 25 and can be gripped in this position by the overhead crane 10.1.
  • FIG. 5 shows an unwinding station AB with an overhead crane 10.2, which corresponds to the overhead crane of FIG. 4, and a handling device 20.2 according to the invention.
  • the overhead crane here removes individual winding cores WK from the unwinding station and deposits them (core shown in dashed lines) on the part of the core guide 25 protruding on the winding station side, which in this case is arranged sinking against the core space 22, so that the cores deposited on the core guide enter the core space 22 roll and stand at their bearing-side stop.
  • the two winding cores shown in solid lines thus assume a position in which they can be securely gripped by the manipulation tool of the manipulation / transport vehicle.
  • the overhead crane also serves to bring windings from the handling device 20.2 to the unwinding station.
  • FIGS. 6 and 7 show in detail the working method already generally described in connection with FIG. 3 on the storage side of the handling device according to the invention, that is to say the cooperation between handling device 20.1 or 20.2 according to the invention and manipulation / transport vehicle 30, specifically for a winding station (FIG. 6) and for an unwinding station (Figure 7). Both figures are shown as six successive relative positions of manipulation / transport vehicle 30 and transshipment device 20.1 and 20.2 shown one below the other.
  • the method variant shown and the corresponding embodiment of the handling device according to the invention relate, like FIGS. 4 and 5, to the manipulation of two windings W and two winding cores WK.
  • the manipulation / transport vehicle 30 is a commercially available forklift truck, the manipulation tools of which are, for example, two forks 31 that can be moved relative to one another and that are arranged next to one another and movable in the horizontal direction relative to one another for the embodiment shown. Furthermore, the entire manipulation tool (both Gabein with each other) can be moved at least in the vertical direction.
  • the handling device 20.1 or 20.2 corresponds to the handling device of FIGS. 4 and 5.
  • Winding station 21 and core station 22 are freely accessible on all sides and are arranged exactly vertically one above the other.
  • the uppermost illustration shows the manipulation / transport vehicle 30, which transports the goods to be used against the handling device 20.1 or 20.2. It approaches it from the side opposite the winding station.
  • the forks are at the level of the winding space 21 or the core space 22 aligned the handling device. Winding or winding cores are held by the forks in the mutual position that they should also take on the handling device, that is, two windings with horizontal axes of rotation lying in a vertical plane or two winding cores arranged one behind the other in the direction of transport with parallel, horizontal axes of rotation .
  • the second representation shows the entry of the goods to be used into the corresponding place of the handling device.
  • the manipulation / transport vehicle is aligned as precisely as possible laterally on the handling device when starting off. If the manipulation tool (both forks together) can also be moved in the horizontal direction, the lateral position can be finely adjusted by moving the manipulation tool sideways. The height is set by vertical movement of the manipulation tool, for windings somewhat higher than the definitive deposit position, since the wedge pairs 23 first have to be passed over and only then can the windings be lowered into the definitive deposit position.
  • the third illustration shows the depositing of the goods to be used.
  • the forks are moved apart and let go of the winding or winding cores.
  • the winding cores roll immediately on the core guide 25 against the winding station.
  • the windings stand on the wedge pairs 23 and lean against the lateral support 24.
  • the fourth representation shows the vertical movement of the manipulation tool in FIG. 6 upwards, in FIG. 7 downwards, which is the only maneuver that is necessary between depositing the goods to be used and detecting the goods to be removed.
  • FIG. 7 shows that the two winding cores to be removed are deposited in the core space 22 by means of a corresponding design of the core guide 25 in such a way that they can be securely gripped by the forks.
  • the sixth and last illustration shows the manipulation / transport vehicle moving away with the goods to be removed.
  • the shape of the Gabein 31 from standard forklift trucks is standardized and corresponds to the shape of standardized pallets. It is now a particularly advantageous method variant of the method according to the invention if the forklift carries a pallet on one fork while it carries out the workflow shown in FIGS. 6 and 7. Such a standardized European pallet 40 is shown in dashed lines on the fork facing away from the viewer.
  • the lateral support 24 is also designed in such a way that the pallet 40 does not come into conflict with it when retracting coils (FIG. 7, second illustration).
  • FIGS. 8 and 9 show exemplary bearings of printed product coils (FIG. 8) or winding cores (FIG. 9), which can be created with the method variant with pallets.
  • FIGS. 8 and 9 show exemplary bearings of printed product coils (FIG. 8) or winding cores (FIG. 9), which can be created with the method variant with pallets.
  • two windings W or two winding cores WK are always stored per pallet 40.
  • Such storage units can be stacked on top of one another. If such a bearing is to be created, the manipulation tool of the manipulation / transport vehicle must also be rotatable, in both directions by at least 90 °.
  • the manipulation / transport vehicle necessary for this method variant is advantageously equipped with a manipulation tool that can clamp an object that can be moved in the horizontal and vertical direction and that can be rotated in at least 90 ° in two directions, Requirements that are met by many commercially available forklift trucks and corresponding attachments.
  • FIGS. 6 to 9 illustrate the central advantages of the method according to the invention, in particular the method variant with a pallet.
  • the goods to be used are lifted in the warehouse in the form of a storage unit with the pallet 40, transported to the handling device, where they are moved and deposited in the appropriate place, being clamped somewhere between the storage device and handling device and rotated by 90 °.
  • the manipulation tool with the pallet moves after positioning the goods to be inserted in only one direction to the place of the goods to be removed and grips them.
  • the goods to be removed are then transported to the warehouse and placed there, where they are rotated somewhere between the handling device and the warehouse by 90 ° in such a way that the pallet comes to lie down.
  • windings can also be stored standing against one another, a storage method that then does not require pallets and for which the rotary movement of the manipulation tool is not necessary.
  • the handling device according to the invention and a forklift can also be used for the storage method described in EP-A-505380 the same applicant is described, can be used between the winding station and warehouse instead of the handling device and shuttle vehicle described there.
  • the forklift truck must then deposit or receive the reels and the winding cores in front of the warehouse at another transshipment point, where they can be picked up or deposited by a special storage tool. In this case too, there is no need to carry pallets.
  • FIGS. 10 and 11 show in detail an exemplary embodiment of the handling device according to the invention, on the right each as a side view as in FIGS. 4 to 7, on the left as a front view from the storage side on which it is approached by the manipulation / transport vehicle.
  • Figure 10 shows the embodiment for cooperation with a winding station
  • Figure 11 shows the embodiment for cooperation with a winding station.
  • the manipulation / transport vehicle is also partially visible, which has just retracted winding cores in FIG. 10 and captures winding cores for transport away in FIG. 11.
  • the two front views clearly show how the windings W and the winding cores WK are deposited on the winding space 21 and the core space 22 of the handling device 20.1 and 20.2, respectively. It can be seen from these front views that only one or more than two windings can be deposited in the same way. The same applies to the winding cores.
  • a winding core would be arranged in the center of the pallet 40 by appropriate design of the core guide 25, four cores were arranged two next to each other in the manner shown. According to the method described so far, the cores are arranged centrally under the windings and not on the side support 24 side, as shown in FIGS. 10 and 11.
  • a forklift Only with a central arrangement of the cores can a forklift be used, the forks of which move symmetrically against each other.
  • a side arrangement As shown in FIGS. 10 and 11, a forklift with a quasi-stationary fork and a fork that is movable against it requires a variant that is not commercially available but can simply be produced from a commercially available forklift. Only with such asymmetrically movable forks can the method according to the invention be carried out with asymmetrically deposited cores without the cores being pushed into the middle when they are gripped. Viewed from the storage side, the cores can either be deposited on the right, as shown, or deposited on the left. If a forklift is to be able to operate handling stations with cores deposited on the right and left, it must be able to turn its manipulation tool in both directions so that the pallet that has to be carried on the quasi-stationary fork always lies down for storage.
  • a pivot lever 26, an upper pivot angle 27 (FIG. 10) and a lower pivot angle 28 (FIG. 11) are visible as further details.
  • the swivel lever 26 is arranged on the side support 24 so that it can be swiveled about a swivel axis M such that it is swiveled upwards (extended position) when retracting wraps with a pallet, and swivels downwards when the manipulation tool is moved down with the pallet (dashed position) and takes over such a part of the lateral support function without coming into conflict with the retracting fork or the pallet.
  • the upper swivel angle 27 is attached at its kink point about a swivel axis N to the handling device 20.1 in the area of the core space in such a way that it can prevent the cores from rolling away immediately when they are released from the grip of the forks.
  • Such an upper pivot angle 27 is only useful on a handling device 20.1 which is assigned to a winding station (FIG. 10). Its function is as follows: without cores, the upper swivel angle 27 swivels through the Gravity into a position in which its leg 27.1 on the winding station side is directed downwards, while its leg 27.2 on the bearing side bears against the handling device in a substantially horizontal position (dash-dotted position).
  • the core guide 25 is inclined towards the winding station. If the cores are now retracted, they move the upper swivel angle 27 such that the leg 27.1 on the winding station finally assumes an essentially horizontal position and the leg 27.2 on the bearing side is directed towards the bottom (extended position).
  • the two legs of the upper swivel angle 27 are shaped such that they prevent the two cores from rolling away in this position.
  • the upper pivot angle 27 is locked in this position. If the cores are then used for the winding station, the locking is released, whereby the cores roll away against the winding station (dash-dotted position of a core) and the upper swivel angle 27 swings back into its rest position.
  • the lower pivot angle 28 serves as a bearing-side stop for the core guide 25 when it is inclined against the bearing side (for unwinding station). It prevents cores that roll into the core space from rolling away against the manipulation / transport vehicle, but must be able to be swiveled away to transport the cores away.
  • a lower pivot angle 28 makes sense in a handling device 20.2 which is assigned to an unwinding station (FIG. 11).
  • the lower pivot angle 28 has a leg 28.1 on the winding station side and a leg 28.2 on the bearing side.
  • the leg 28.2 on the bearing side can stop 25 cores that are rolling on the core guide rising against the winding station and that it is in its other pivot position (dashed position) does not hinder the extension of the cores.
  • the lower swivel angle 28 can be locked in its stopping position as long as cores are deposited on the core guide by the overhead crane. The lock is released when those deposited in the core square Cores are gripped by a manipulation tool and are to be extended.
  • the cores are guided laterally in that the core guide 25 has a central slot 29 in which the winding tape WB, which is rolled up centrally on the core, runs.
  • the handling device according to the invention is shown with the winding area at the top and the core space at the bottom. It is also conceivable that the core place is on top, the changing place is on the bottom.

Abstract

Material to be removed from winding stations (full rolls from unwinding stations, winding cores from unwinding stations) is deposited by a manipulating/transport means onto a handling device (20.1) and from there transported by a manipulating/transport vehicle (30) to a storage area. Material to be fed in at winding stations (empty winding cores for a winding station, full rolls for an unwinding station) are transported by the same manipulating/transport vehicle (30) from a storage area to the handling device, and deposited there, so that they can be fed to the winding station by the manipulating/transport means. The handling device (20.1) is designed in such a way that the manipulating/transport vehicle (30) can deposit the material to be fed and take hold of the material to be removed from a single position. The manipulating tool only has to execute a single translatory movement between the two operations. In the preferred variant of the method, a fork lift truck is used as a manipulating/transport vehicle (30), and in each case two rolls lying on a pallet (40) and in each case two winding cores lying on a pallet are stored as storage units. A storage unit of this type is transported to the handling device (20.1), the storage unit being rotated through +/- 90 DEG and deposited there without a pallet (40). The pallet is moved by the forks of the fork lift truck to the material, to be removed, in the handling device and transported away from the latter together with the material to be removed, the forks being once again rotated through +/- 90 DEG and stored, together with the material to be removed, as a storage unit. <IMAGE>

Description

Die Erfindung liegt auf dem Gebiete der Weiterverarbeitung von Druckprodukten und bezieht sich auf ein Verfahren und eine Vorrichtung gemäss den Oberbegriffen der entsprechenden, unabhängigen Ansprüche. Verfahren und Vorrichtung dienen zum Wechseln, Umschlagen und Zwischenlagern von Druckproduktewickeln.The invention is in the field of further processing of printed products and relates to a method and a device according to the preambles of the corresponding independent claims. The method and device are used for changing, handling and intermediate storage of printed product windings.

Es entspricht dem Stand der Technik, Druckprodukte, vorzugsweise gefaltete Druckprodukte, die von irgend einem Verarbeitungsschritt, beispielsweise einer Rotationspresse in Schuppenformation ausgelegt werden und die vor dem nächst folgenden Verarbeitungsschritt zwischengelagert werden sollen, auf eine Wickelstation (mit einer aufwickelnden Funktion) zu führen wo sie mit Hilfe eines Wickelbandes auf einen Wickelkern aufgewickelt werden. Derart hergestellte Wickel werden stehend oder liegend mit oder ohne Lagerhilfsmitteln, wie beispielsweise Paletten, zwischengelagert und bei Bedarf wieder einer Wickelstation (mit einer abwickelnden Funktion) zugeführt, dort abgewickelt und wieder in Schuppenformation einer weiteren Verarbeitung zugeführt.It corresponds to the state of the art to guide printed products, preferably folded printed products, which are laid out by any processing step, for example a rotary press in scale formation and which are to be temporarily stored before the next following processing step, to a winding station (with a winding function) where they are be wound onto a winding core with the aid of a winding tape. Wraps produced in this way are stored upright or horizontally with or without storage aids, such as pallets, and, if necessary, fed back to a winding station (with an unwinding function), unwound there and fed back in a scale formation for further processing.

Wickelstationen zum Auf- oder Abwickeln von Druckprodukten in Schuppenformation sind beispielsweise beschrieben in den Europäischen Patentschriften Nr. 161569, 0230677 und 281790 (US-Patentschriften No. 4601436, 4769973 und 4898336) derselben Anmelderin oder in den Publikationen EP-447903 (US-5158242) oder US-5176333 derselben Anmelderin. Diese Stationen sind derart ausgestaltet, dass sie immer einen Wickel bearbeiten (auf- oder abwickeln), während ein zweiter Wickel gewechselt wird. Manipulation und Transport mischen Wickelstation und Lager, durch die das zu entfernende Gut (volle Wickel von Aufwickelstationen, leere Wickelkerne von Abwickelstationen) von der Wickelstation ins Lager und das einzusetzende Gut (leere Wickelkerne für Aufwickelstationen, volle Wickel für Abwickelstationen) vom Lager zur Wickelstation gebracht wird, wird mit Hilfe verschiedenster Hilfsmittel und Verfahren durchgeführt und braucht entweder aufwendige Vorrichtungen oder komplizierte Rangiermanöver und Handarbeit.Winding stations for winding or unwinding printed products in scale formation are described, for example, in European Patent Nos. 161569, 0230677 and 281790 (US Pat. Nos. 4601436, 4769973 and 4898336) by the same applicant or in publications EP-447903 (US-5158242) or US 5176333 by the same applicant. These stations are designed in such a way that they always process (rewind or unwind) one reel while a second reel is being changed. Manipulation and transport mix the winding station and warehouse, through which the goods to be removed (full winding from winding stations, empty winding cores from unwinding stations) are brought from the winding station to the warehouse and the goods to be used (empty winding cores for winding stations, full winding for unwinding stations) are brought from the warehouse to the winding station is carried out with the help of various aids and processes and requires either complex devices or complicated maneuvers and manual labor.

Beispielsweise werden fahrbare Kassetten verwendet, die Wickelkern und Wickelband enthalten und die mit Hilfe eines Lagerfahrzeuges zwischen Wickelstation und Lager transportiert werden. Derartige Kassetten sind beschrieben beispielsweise in den Patentschriften CH-652699 oder EP-243837 derselben Anmelderin. Die Kassetten dienen als bewegliche Vorrichtungen sowohl als Teil der Wickelstation, als auch als Transportvorrichtung und als Lagervorrichtung. Für den Wechsel muss jeweils eine Kassette genau an der Wickelstation positioniert werden und dient dann als Teil der Wickelstation. Kassetten mit zu entfernendem Gut bzw. einzusetzendem Gut werden mit einem Transportfahrzeug zum bzw. vom Lager transportiert und ein- bzw. ausgelagert. Ein derartiges Verfahren braucht für jeden zu lagernden Wickel oder Wickelkern eine Kassette und für jede Kassette einen verhältnismässig grossen Lagerplatz. An den Lagerplatz müssen aber in bezug auf Ausrüstung und Form keine speziellen Ansprüche gestellt werden und das Gesamtlager kann auch aus irgendwelchen freien Plätzen, die für eine Kassette genügend gross sind, zusammengesetzt sein. Das Verfahren benötigt auch im Bereiche der Wickelstationen viel Platz, da beim Kassettenwechsel immer mindestens zwei Kassetten dort deponiert werden müssen (siehe auch Beschreibung zu Figur 2) und das Fahrzeug mit den Kassetten dort rangieren muss. Das Arbeitsverfahren mit Kassetten ist nicht nur aufwendig sondern auch kaum automatisierbar, hat aber den Vorteil, dass kein speziell ausgerüsteter Lagerraum zur Verfügung stehen muss und dass nur ein Transportmittel zwischen Wickelstation und Lager eingesetzt werden muss, das heisst, dass das einzusetzende und das zu entfernende Gut nicht von einem Transportmittel auf ein anderes "umgeschlagen" werden muss.For example, mobile cassettes are used which contain the winding core and winding tape and which are transported between the winding station and the warehouse with the aid of a storage vehicle. Such cassettes are described, for example, in the patents CH-652699 or EP-243837 by the same applicant. The cassettes serve as movable devices as part of the winding station, as well as a transport device and as a storage device. For the change, a cassette must be positioned exactly at the winding station and then serves as part of the winding station. Cassettes with goods to be removed or goods to be inserted are transported to or from the warehouse by a transport vehicle and are stored or removed. Such a method requires a cassette for each winding or winding core to be stored and a comparatively large storage space for each cassette. However, no special requirements have to be made with regard to equipment and shape at the storage location and the entire storage facility can also be composed of any free spaces that are large enough for a cassette. The procedure also requires in the area of Wrapping stations take up a lot of space, since at least two cassettes must always be deposited there when the cassette is changed (see also description of Figure 2) and the vehicle must maneuver there with the cassettes. The working process with cassettes is not only complex but also hardly automatable, but it has the advantage that no specially equipped storage space has to be available and that only one means of transport has to be used between the winding station and the storage, which means that the one to be used and the one to be removed Well, it doesn't have to be "transhipped" from one means of transport to another.

Um derart komplizierte Arbeitsgänge zu vereinfachen und einer Automatisierung zugänglich zu machen, wurden Wickelwechsel- und Lagerverfahren entwickelt, bei denen das zu entfernende Gut von einem Manipulations/Transportmittel von der Wickelstation entfernt und auf einer stationären Umschlagsvorrichtung deponiert wird, wo es von einem beispielsweise auf einer Schiene fahrenden Pendelfahrzeug abgeholt wird. Das einzusetzende Gut wird von demselben Pendelfahrzeug auf die stationäre Umschlagsvorrichtung gebracht und dort deponiert, um von dort vom Manipulations/Transportmittel auf der Wickelstation eingesetzt zu werden. Als Manipulations/Transportmittel wird meist ein automatisierter Laufkran eingesetzt. Bei entsprechender Ausführung der Umschlagsvorrichtung und des Pendelfahrzeuges können dann mit nur zwei Positionierungsschritten des Fahrzeuges das einzusetzende Gut deponiert und das zu entfernende Gut erfasst werden. Derartige Verfahren und Vorrichtungen sind beispielsweise beschrieben in der Publikation EP 505320 derselben Anmelderin und in der deutschen - Offenlegungsschrift Nr. 3602320 (Grapha-Holding AG).In order to simplify such complicated work steps and make them accessible to automation, winding change and storage processes have been developed in which the goods to be removed are removed from the winding station by a manipulation / transport means and deposited on a stationary handling device, where they are deposited by one, for example on a Rail moving shuttle vehicle is picked up. The goods to be used are brought from the same shuttle vehicle to the stationary handling device and deposited there, from where they can be used by the manipulation / transport means on the winding station. An automated overhead crane is usually used as the manipulation / transport means. If the handling device and the shuttle vehicle are designed accordingly, the goods to be used can be deposited and the goods to be removed can be deposited with only two positioning steps of the vehicle. Such methods and devices are described, for example, in publication EP 505320 by the same applicant and in German Offenlegungsschrift No. 3602320 (Grapha-Holding AG).

Verfahren mit stationären Umschlagsvorrichtungen, Manipulations/Transportmitteln mischen Wickelstation und Umschlagsvorrichtung und Pendelfahrzeugen zwischen Umschlagsvorrichtung und Lager, die sich auf einer Schiene bewegend mehrere Wickelstationen bedienen können, ersparen gegenüber den oben erwähnten Verfahren mit Kassetten viel Transportweg, viele Rangiermanöver und viele Manipulationsbewegungen und können leichter automatisiert werden. Sie sind aber aufwendiger in bezug auf die notwendigen Vorrichtungen und vor allem in bezug auf den Lagerplatz. Das Lager muss entweder mit den Umschlagsvorrichtungen ähnlichen Lagervorrichtungen ausgerüstet sein, das heisst es kann nicht aus verschiedenen mehr zufällig zur Verfügung stehenden Plätzen zusammengesetzt sein, und es muss für das Pendelfahrzeug zugänglich, also möglichst nahe und von einer Schiene aus erreichbar sein (DE-3602320). Oder aber das zu entfernende und das einzusetzende Gut muss zur Einlagerung auf einem weiteren Umschlagplatz einem weiteren Lagerfahrzeug oder Lagerwerkzeug übergeben werden (EP-505320).Processes with stationary handling devices, manipulation / transport means mix winding station and handling device and shuttle vehicles between handling device and warehouse, which are on a rail can move several winding stations while moving, save a lot of transport, many maneuvers and many manipulation movements compared to the above-mentioned methods with cassettes and can be automated more easily. But they are more complex in terms of the necessary devices and especially in relation to the storage space. The warehouse must either be equipped with storage devices similar to the transhipment devices, i.e. it cannot be composed of various more randomly available places, and it must be accessible to the shuttle vehicle, i.e. as close as possible and accessible from a rail (DE-3602320 ). Or the goods to be removed and the goods to be used must be handed over to another storage vehicle or storage tool for storage in a further transhipment point (EP-505320).

Die Erfindung stellt sich nun die Aufgabe, ein Verfahren aufzuzeigen, mit dem die Vorteile der oben erwähnten Verfahren für das Wechseln und Zwischenlagern von Druckproduktewickeln vereint werden können, wobei die Nachteile möglichst ausgeschaltet werden sollen. Nach dem erfindungsgemässen Verfahren, das gleicherweise für Auf- und Abwickelstationen anwendbar sein soll, sollen Wickelwechseln und Zwischenlagern mit einem Minimum an Transportweg, Rangiermanövern und Manipulationsbewegungen durchgeführt werden. Nach dem erfindungsgemässen Verfahren sollen volle Wickel und leere Wickelkerne in gleicher Weise und ohne manuelle Hilfe manipuliert werden und es soll möglich sein, Wickel und Kerne mit einem Umschlagsmanöver einzulagern an einem Lagerplatz, an den in bezug auf Örtlichkeit und Ausrüstung keine Anforderungen, in bezug auf Grösse minimale Anforderungen gestellt werden müssen. Da das Verfahren eine höchste Freiheit in bezug auf Lagerplatz bieten soll, soll das Verfahren wenig automatisiert und trotzdem mit einem Minimum an Personal und Fahrzeugen durchführbar sein.The object of the invention is to demonstrate a method with which the advantages of the above-mentioned methods for changing and temporarily storing printed product windings can be combined, the disadvantages being eliminated as far as possible. According to the method according to the invention, which should also be applicable for winding and unwinding stations, winding changes and intermediate storage should be carried out with a minimum of transport, maneuvering and manipulation movements. According to the method according to the invention, full windings and empty winding cores are to be manipulated in the same way and without manual help, and it should be possible to store windings and cores with a handling maneuver at a storage location that has no requirements with regard to location and equipment in relation to Size minimum requirements must be made. Since the process should offer the greatest freedom in terms of storage space, the process should be less automated and still be able to be carried out with a minimum of personnel and vehicles.

Die Erfindung macht es sich ebenfalls zur Aufgabe, eine Umschlagsvorrichtung zur Durchführung des erfindungsgemässen Verfahrens zu schaffen, mit der zwischen Wickelstation und Lager Druckproduktewickel und Wickelkerne manipulationsgerecht sowohl für ein wickelseitiges als auch für ein lagerseitiges Manipulations/Transportmittel bereitgestellt werden können. Die Umschlagsvorrichtung soll einfach, günstig herstellbar und platzsparend sein.The invention also makes it its task to provide a handling device for carrying out the method according to the invention, with which printed product rolls and winding cores can be provided between the winding station and the warehouse in a manipulation-appropriate manner for both a winding-side and a storage-side manipulation / transport means. The handling device should be simple, inexpensive to manufacture and space-saving.

Diese Aufgabe wird gelöst durch das Verfahren und die Vorrichtung gemäss den kennzeichnenden Teilen der entsprechenden, unabhängigen Patentansprüche.This object is achieved by the method and the device according to the characterizing parts of the corresponding independent claims.

Die zentrale Idee der Erfindung besteht darin, eine stationäre Umschlagsvorrichtung zu schaffen, die mindestens einer Wickelstation zugeordnet ist und auf der für den Fall Aufwickelstation volle Wickel (zu entfernendes Gut) von der Station und leere Kerne (einzusetzendes Gut) aus einem Lager, im Falle einer Abwickelstation leere Kerne (zu entfernendes Gut) von der Station und volle Wickel (einzusetzendes Gut) aus einem Lager derart deponiert werden können, dass ein im wesentlichen handelsübliches Manipulations/Transportfahrzeug, das das einzusetzende Gut aus einem Lager bringt, sich im Bereiche der Umschlagsvorrichtung nur einmal genau positionieren muss, um mit einer einzigen translatorischen, vorzugsweise geradlinigen Bewegung seines Manipulationswerkzeuges das einzusetzende Gut gegen das zu entfernende Gut auszutauschen. Das Manipulations/Transportfahrzeug kann beispielsweise ein handelsüblicher Gabelstapler sein, dessen Gabein sich zum Ergreifen/Loslassen gegeneinander/auseinander und für das Manipulieren gemeinsam mindestens in vertikaler Richtung bewegt werden können.The central idea of the invention is to create a stationary handling device which is assigned to at least one winding station and on the winding station which is full for the winding station (good to be removed) from the station and empty cores (good to be used) from a store, in the case an unwinding station, empty cores (goods to be removed) from the station and full rolls (goods to be used) can be deposited from a warehouse in such a way that an essentially commercial manipulation / transport vehicle that brings the goods to be used from a warehouse is located in the area of the handling device only has to be positioned exactly once in order to exchange the good to be used for the good to be removed with a single translatory, preferably rectilinear movement of its manipulation tool. The manipulation / transport vehicle can be, for example, a commercially available forklift truck, the forks of which can be moved against one another / apart from one another for gripping / releasing and at least in the vertical direction for the manipulation.

Die Beschickung der Umschlagsvorrichtung mit zu entfernendem Gut von der Wickelstation und die Beschickung der Wickelstation mit einzusetzendem Gut von der Umschlagsvorrichtung wird beispielsweise mit Hilfe eines Laufkrans durchgeführt und kann voll automatisiert sein. Dagegen wird das Manipulations/Transportfahrzeug, mit dem das einzusetzende Gut zur Umschlagsvorrichtung gebracht und das zu entfernende Gut von der Umschlagsvorrichtung weggebracht wird, manuell bedient. Auf diese Weise kann das Manipulations/Transportfahrzeug jeden beliebigen zur Verfügung stehenden Lagerplatz anfahren, um eine Last zu deponieren oder zu ergreifen.The loading of the handling device with material to be removed from the winding station and the loading of the winding station with the material to be inserted of the handling device is carried out, for example, with the aid of an overhead crane and can be fully automated. In contrast, the manipulation / transport vehicle, with which the goods to be used are brought to the handling device and the goods to be removed are brought away from the handling device, is operated manually. In this way, the manipulation / transport vehicle can drive to any available storage space in order to deposit or take a load.

Das erfindungsgemässe Verfahren verbindet damit den Vorteil des einfachen Wechsels gemäss den Lagerverfahren mit Pendelfahrzeug mit dem Vorteil eines nicht speziell ausgerüsteten und nicht speziell lokalisierten Lagerplatzes gemäss dem Lagerverfahren mit Kassetten. Das erfindungsgemässe Verfahren kann mit nur einem Umschlagsmanöver Wickelwechsel und Lagerung durchführen, kann aber auch über ein weiteres Umschlagsmanöver mit aufwendigeren, beispielsweise vollautomatisierten Lagerverfahren kombiniert werden. Im Bereiche der Wickelstationen ist der Platzbedarf minimal.The method according to the invention thus combines the advantage of a simple change in accordance with the storage method with a shuttle vehicle with the advantage of a storage location that is not specially equipped and not specifically located according to the storage method with cassettes. The method according to the invention can carry out winding changes and storage with only one handling maneuver, but can also be combined with more complex, for example fully automated, storage methods by means of a further handling maneuver. The space required in the area of the winding stations is minimal.

Die erfindungsgemässe Umschlagsvorrichtung besteht im wesentlichen aus einem Gestell mit einem Platz für mindestens einen vollen Wickel und mindestens einen leeren Wickelkern. Dabei sind die beiden Plätze derart angeordnet, dass sie einerseits (wickelstationsseitig) vom Laufkran der Wickelstation erreichbar sind und andererseits (lagerseitig) vom Manipulationswerkzeug des Manipulations/Transportfahrzeuges und zwar von ein und derselben Position dieses Fahrzeuges aus. Die beiden Plätze sind derart angeordnet, dass das Manipulationswerkzeug des Manipulations/Transportfahrzeuges zwischen der Deponierung des einzusetzenden Gutes und dem Ergreifen des zu entfernenden Gutes möglichst nur in einer Richtung bewegt werden muss.The handling device according to the invention essentially consists of a frame with a space for at least one full roll and at least one empty roll core. The two places are arranged in such a way that they can be reached on the one hand (on the winding station side) from the overhead crane of the winding station and on the other hand (on the storage side) from the manipulation tool of the manipulation / transport vehicle, namely from one and the same position of this vehicle. The two places are arranged in such a way that the manipulation tool of the manipulation / transport vehicle only has to be moved in one direction if possible between the depositing of the goods to be used and the gripping of the goods to be removed.

Das erfindungsgemässe Verfahren und die erfindungsgemässe Umschlagsvorrichtung werden anhand der folgenden Figuren detailliert beschrieben. Dabei zeigen:

Figur 1
eine schematisierte Darstellung eines generellen Verfahrens zum Wechseln und Zwischenlagern von Druckproduktewickeln mit einer Auf- und einer Abwickelstation.
Figur 2
ein schematisiertes Verfahrensschema für Wickelwechsel und Zwischenlagerung gemäss dem Stande der Technik mit Kassetten;
Figur 3
ein entsprechendes Verfahrensschema für das erfindungsgemässe Verfahren;
Figur 4
eine Seitenansicht einer Aufwickelstation mit einer beispielhaften Ausführungsform der erfindungsgemässen Umschlagsvorrichtung;
Figur 5
eine Seitenansicht einer Abwickelstation mit einer beispielhaften Ausführungsform der erfindungsgemässen Umschlagsvorrichtung;
Figur 6
ein detailliertes Arbeitsschema für die Zusammenarbeit von Umschlagsvorrichtung und Manipulations/Transportfahrzeug nach dem erfindungsgemässen Verfahren an einer Aufwickelstation;
Figur 7
ein detailliertes Arbeitsschema für die Zusammenarbeit von Umschlagsvorrichtung und Manipulations/Transportfahrzeug nach dem erfindungsgemässen Verfahren an einer Abwickelstation;
Figur 8
ein nach einer Verfahrensvariante des erfindungsgemässen Verfahrens erstelltes Lager von Druckproduktewickeln;
Figur 9
ein nach einer Verfahrensvariante des erfindungsgemässen Verfahrens erstelltes Lager von leeren Wickelkernen;
Figur 10
eine detaillierte Front- und Seitenansicht einer beispielhaften Ausführungsform der erfindungsgemässen Umschlagsvorrichtung für eine Aufwickelstation;
Figur 11
eine detaillierte Front- und Seitenansicht einer beispielhaften Ausführungsform der erfindungsgemässen Umschlagsvorrichtung für eine Abwickelstation.
The method according to the invention and the handling device according to the invention are described in detail with reference to the following figures. Show:
Figure 1
a schematic representation of a general method for changing and intermediate storage of printed product rolls with a winding and an unwinding station.
Figure 2
a schematic process diagram for winding change and intermediate storage according to the prior art with cassettes;
Figure 3
a corresponding process scheme for the inventive method;
Figure 4
a side view of a winding station with an exemplary embodiment of the handling device according to the invention;
Figure 5
a side view of an unwinding station with an exemplary embodiment of the handling device according to the invention;
Figure 6
a detailed working scheme for the cooperation of the handling device and manipulation / transport vehicle according to the inventive method at a winding station;
Figure 7
a detailed working scheme for the cooperation of the handling device and manipulation / transport vehicle according to the inventive method at an unwinding station;
Figure 8
a bearing of printed product windings created according to a method variant of the method according to the invention;
Figure 9
a bearing of empty winding cores created according to a method variant of the method according to the invention;
Figure 10
a detailed front and side view of an exemplary embodiment of the handling device according to the invention for a winding station;
Figure 11
a detailed front and side view of an exemplary embodiment of the handling device according to the invention for an unwinding station.

Figur 1 zeigt ganz schematisch ein generelles Verfahren zum Wechseln, Umschlagen und Zwischenlagern von Druckproduktewickeln W und Wickelkernen WK mit einer Aufwickelstation AUF, in die ein Schuppenstrom ST einläuft, und einer Abwickelstation AB, aus der ein Schuppenstrom ST ausläuft. Beide Wickelstationen weisen Wickelpositionen A und B für zwei Wickel auf, von denen der eine (in der Figur Position A) ab- bzw. aufgewickelt wird, während der andere (in der Figur Position B) gewechselt wird. In der Aufwickelstation wird in Position B ein voller Druckproduktewickel W (zu entfernendes Gut) gegen einen leeren Wickelkern WK (einzusetzendes Gut) ausgetauscht, in der Abwickelstation AB ein leerer Wickelkern WK (zu entfernendes Gut) gegen einen vollen Wickel W (einzusetzendes Gut). Das zu entfernende Gut wird von der Wickelstation AUF bzw. AB zu einem Lager L transportiert und dort eingelagert, das einzusetzende Gut wird aus dem Lager L ausgelagert und zur Wickelstation AUF bzw. AB transportiert. Zwischen Wickelstation und Lager, vorteilhafterweise näher bei der Wickelstation, ist mindestens ein einer oder mehreren Wickelstationen zugeordneter Umschlagplatz UM angeordnet, auf dem das einzusetzende wie auch das zu entfernende Gut vorübergehend deponiert wird. Manipulation und Transport der Wickel und der Wickelkerne zwischen Wickelstation und Umschlagplatz werden vorteilhafterweise von einem voll automatisierbaren Manipulations/Transportmittel, beispielsweise einem Laufkran ausgeführt. Manipulation und Transport von Wickeln und Wickelkernen zwischen Umschlagplatz und Lager können von irgend einem zweiten Manipulations/Transportmittel, vorteilhafterweise einem Manipulations/Transportfahrzeug ausgeführt werden, wobei auch noch ein weiterer Umschlagplatz und ein drittes Manipulations/Transportmittel eingeschaltet werden können. FIG. 1 shows very schematically a general method for changing, handling and temporarily storing printed product windings W and winding cores WK with a winding station AUF, into which a shingled stream ST enters, and an unwinding station AB, from which a shingled stream ST runs out. Both winding stations have winding positions A and B for two windings, one of which is unwound or wound up (position A in the figure), while the other (position B in the figure) is changed. In the winding station in position B, a full printed product roll W (good to be removed) is exchanged for an empty roll core WK (good to be used), in the unwinding station AB an empty roll core WK (good to be removed) for a full roll W (good to be used). The goods to be removed are transported from the winding station UP or DOWN to a storage facility L and stored there, the goods to be used are removed from storage facility L and transported to the winding station UP or DOWN. Between the winding station and the warehouse, advantageously closer to the winding station, there is at least one transfer location UM assigned to one or more winding stations, on which the goods to be used as well as the goods to be removed are temporarily deposited. Manipulation and transport of the windings and the winding cores between the winding station and the transfer point are advantageously carried out by a fully automated manipulation / transport means, for example, an overhead crane. Manipulation and transport of coils and winding cores between the transhipment point and the warehouse can be carried out by any other manipulation / transport means, advantageously a manipulation / transport vehicle, and a further transhipment point and a third manipulation / transport means can also be activated.

Figur 2 zeigt nun schematisiert den Arbeitsablauf zwischen Wickelstation und Lager für ein Verfahren gemäss dem Stande der Technik, das mit Kassetten arbeitet. Dabei stellt das Feld 1 einen beliebigen Lagerplatz dar. Feld 2 stellt einen genau definierten Lade/Entladeplatz dar, auf dem die Kassette positioniert wird und auf dem sie als Teil der Wickelstation dient, indem ein Wickel direkt auf der Kassette aufgewickelt oder ab der Kassette abgewickelt wird. Feld 3 stellt einen ersten und Feld 4 einen zweiten Abstellplatz im Bereiche der Wickelstation dar. Figure 2 now shows schematically the workflow between the winding station and storage for a method according to the prior art, which works with cassettes. Field 1 represents any storage location. Field 2 represents a precisely defined loading / unloading location on which the cassette is positioned and on which it serves as part of the winding station, by winding a winding directly on the cassette or unwound from the cassette becomes. Field 3 represents a first and field 4 a second parking space in the area of the winding station.

Der Arbeitsablauf für ein Transportfahrzeug zum Transport der Kassetten, mit dem Leerfahrten zum Lager möglichst erspart werden sollen, ist beispielsweise der Folgende: a: erste Kassette (mit vollem Wickel für Abwickelstation, leer für Aufwickelstation) vom Lager zum Abstellplatz 3 transportieren und deponieren; b: zur Lade/Entladsestation fahren, Fahrzeug positionieren und zweite Kassette ergreifen; c: zweite Kassette zu Abstellplatz 4 transportieren und deponieren; d: zu Abstellplatz 3 fahren, Fahrzeug positionieren und erste Kassette ergreifen; e: erste Kassette zur Lade/Entladestation 2 transportieren, Fahrzeug positionieren und Kassette positionieren; f: zu Abstellplatz 4 fahren, Fahrzeug positionieren und zweite Kassette ergreifen; g: zweite Kassette zum Lagerplatz transportieren. Unter Umständen kann mit entsprechenden Hilfsmitteln die zweite Kassette von Hand von der Lade/Entladestation entfernt und die erste Kassette dort positioniert werden, was den Arbeitsablauf des Fahrzeuges vereinfacht, aber mehr Personal erfordert.The workflow for a transport vehicle to transport the cassettes, with which empty trips to the warehouse are to be spared as far as possible, is as follows: a: Transport and deposit the first cassette (with a full reel for the unwinding station, empty for the rewinding station) from the warehouse to parking space 3; b: drive to the loading / unloading station, position the vehicle and take the second cassette; c: transport and deposit second cassette to parking space 4; d: drive to parking space 3, position the vehicle and take the first cassette; e: Transport the first cassette to the loading / unloading station 2, position the vehicle and position the cassette; f: drive to parking space 4, position the vehicle and take the second cassette; g: Transport the second cassette to the storage location. Under certain circumstances, the appropriate cassette can be used to manually remove the second cassette from the loading / unloading station and to position the first cassette there, which simplifies the workflow of the vehicle, but requires more personnel.

Ein bezuglich Arbeitsverlauf einfacheres, bezuglich vorrichtungsmässigem Aufwand aber noch bedeutend aufwendigeres Verfahren mit Kassetten ist in der Europäischen Patentschrift 0242607 derselben Anmelderin beschrieben. Dabei ist die Lade/Entladestation für zwei Kassetten ausgelegt und die fertig beladene/entladene Kassette wird automatisch vom ersten auf den zweiten Platz geschoben, wo sie vom Transportfahrzeug ergriffen werden kann, nachdem dieses die Ersatzkassette auf dem ersten Platz positioniert und deponiert hat.A process with cassettes which is simpler and simpler in terms of apparatus, but still significantly more complex, is described in European Patent 0242607 by the same applicant. The loading / unloading station is designed for two cassettes and the fully loaded / unloaded cassette is automatically moved from the first to the second place, where it can be picked up by the transport vehicle after it has positioned and deposited the replacement cassette in the first place.

Figur 3 zeigt nun den entsprechenden Arbeitsablauf nach dem erfindungsgemässen Verfahren. Feld 5 stellt wieder einen beliebigen Lagerplatz dar, Feld 6 einen Umschlagplatz, der mit einer erfindungsgemässen, stationären Umschlagsvorrichtung ausgerüstet ist, und Feld 7 eine Wickelstation. Der Arbeitsablauf ist der folgende: h: einzusetzendes Gut mit Manipulations/Transportfahrzeug vom Lagerplatz 5 zum Umschlagplatz 6 transportieren, Fahrzeug genau positionieren, einzusetzendes Gut auf Umschlagsvorrichtung deponieren; i: Manipulationswerkzeug des Manipulations/Transportfahrzeuges in einer Richtung bewegen, zu entfernendes Gut erfassen und zum Lager transportieren. Transport und Manipulation zwischen Wickelstation 7 und Umschlagplatz 6 wird vollautomatisch von beispielsweise einem Laufkran ausgeführt. Figure 3 now shows the corresponding workflow according to the inventive method. Field 5 again represents an arbitrary storage location, field 6 a transfer location which is equipped with a stationary transfer device according to the invention, and field 7 a winding station. The workflow is as follows: h: transport the goods to be used with manipulation / transport vehicle from storage area 5 to handling area 6, position the vehicle precisely, deposit the goods to be used on handling equipment; i: Move the manipulation tool of the manipulation / transport vehicle in one direction, grasp the goods to be removed and transport them to the warehouse. Transport and manipulation between the winding station 7 and the handling area 6 is carried out fully automatically by, for example, a traveling crane.

Ein Vergleich der beiden Figuren 2 und 3 zeigt die offensichtlichen Vorteile des erfindungsgemässen Verfahrens mit stationärer Umschlagsvorrichtung gegenüber dem Verfahren gemäss dem Stande der Technik mit Kassetten. Ein weiterer Vorteil, der aus den Figuren nicht ersichtlich ist, besteht darin, dass für den Transport der Wickel oder Wickelkerne gemäss erfindungsgemässem Verfahren ein kleineres Manipulations/Transportfahrzeug, wie beispielsweise ein Gabelstapler genügt, während für die bedeutend schwereren Kassetten ein grösseres Fahrzeug notwendig ist.A comparison of the two FIGS. 2 and 3 shows the obvious advantages of the method according to the invention with a stationary handling device compared to the method according to the prior art with cassettes. Another advantage, which cannot be seen from the figures, is that a smaller manipulation / transport vehicle, such as, for example, is used to transport the windings or winding cores according to the method according to the invention a forklift is sufficient, while a larger vehicle is required for the significantly heavier cassettes.

Figuren 4 und 5 zeigen Wickelstationen AUF bzw. AB mit einem Laufkran 10.1 bzw 10.2 für den Wechsel von Wickeln und Wickelkernen und einer beispiethaften Ausführungsform der erfindungsgemässen Umschlagsvorrichtung 20.1 bzw. 20.2, auf der Wickel W und Wickelkerne WK auf je einem Wickelplatz 21 und einem Kernplatz 22 deponiert werden. Vorteilhafterweise sind die Umschlagsvorrichtungen derart angeordnet, dass die darauf deponierten Wickel im wesentlichen parallel zu den Wickeln auf der Wickelstation stehen. In der dargestellten Ausführungsform können auf der Umschlagsvorrichtung auf je einem entsprechenden Wickelplatz 21 und einem Kernplatz 22 je zwei Wickel W bzw. zwei Kerne WK deponiert werden. Ausführungsformen mit Wickel- und Kernplätzen, auf denen nur je ein Wickel und ein Kern oder mehr als zwei Wickel und eine gleiche Anzahl Kerne deponiert werden können, sind durchaus vorstellbar. FIGS. 4 and 5 show winding stations UP and DOWN with an overhead crane 10.1 or 10.2 for changing windings and winding cores and an exemplary embodiment of the handling device 20.1 or 20.2 according to the invention, on the windings W and winding cores WK, each on a winding space 21 and a core space 22 can be deposited. The handling devices are advantageously arranged in such a way that the windings deposited thereon are essentially parallel to the windings on the winding station. In the embodiment shown, two windings W or two cores WK can be deposited on the handling device in each case on a corresponding winding space 21 and a core space 22. Embodiments with winding and core positions, on which only one winding and one core or more than two windings and an equal number of cores can be deposited, are quite conceivable.

Die deponierten Wickel haben im wesentlichen dieselbe räumliche Lage wie Wickel auf der Wickelstation, das heisst ihre Rotationsachsen sind im wesentlichen horizontal. Mehrere Wickel sind eng nebeneinander derart auf dem Wickelplatz deponiert, dass ihre Rotationsachsen in derselben senkrechten Ebene verlaufen. Auch die deponierten Kerne haben auf dem Kernplatz im wesentlichen dieselbe räumliche Lage wie auf der Wickelstation (horizontale Rotationsachse) und bei mehreren Kernen sind sie in Transportrichtung hintereinander auf einer schiefen Ebene angeordnet, derart, dass sich ihre Ordnung durch die Schwerkraft automatisch einstellt und sie vom Manipulationswerkzeug des Manipulations/Transportfahrzeuges sicher ergriffen bzw. abgegeben werden können.The deposited rolls have essentially the same spatial position as the rolls on the winding station, that is to say their axes of rotation are essentially horizontal. Several windings are deposited close to each other on the winding station in such a way that their axes of rotation run in the same vertical plane. The deposited cores also have essentially the same spatial position on the core site as on the winding station (horizontal axis of rotation) and, in the case of several cores, they are arranged one behind the other in the transport direction on an inclined plane, in such a way that their order is automatically adjusted by gravity and it is removed from the Manipulation tool of the manipulation / transport vehicle can be safely gripped or delivered.

Figur 4 zeigt den Fall der Aufwickelstation AUF. Der Laufkran 10.1 entfernt einen vollen Wickel W nach dem andern von der Aufwickelstation und deponiert sie im Wickelplatz 21 der Umschlagsvorrichtung 20.1, indem er die Wickel im inneren Bereich des Wickelkerns ergreift. Der Wickelplatz ist mit mindestens einem Keilpaar 23 und einer seitlichen Stutze 24 derart ausgerüstet, dass die zwei Wickel W darauf genau positionierbar sind, leicht gegen die seitliche Stutze 24 lehnend (siehe auch Figuren 10 und 11). Der Kernplatz 22 ist mit einer gegen die Wickelstation ausladenden, wickelstationsseitig und lagerseitig mit einem Anschlag versehenen Kernführung 25 ausgerüstet, die gegen die Wickelstation geneigt ist und auf der im Kernplatz 22 deponierte Wickelkerne gegen den Anschlag auf der Wickelstationsseite rollen, von wo sie einzeln vom Laufkran 10.1 ergriffen und zur Wickelstation gebracht werden können. Die Figur zeigt zwei Wickelkerne auf dem Kernplatz 22 und einen gestrichelt dargestellten Kern, der gegen die Wickelstation gerollt ist und nun am wickelstationsseitigen Anschlag der Kernführung 25 ansteht und in dieser Position vom Laufkran 10.1 ergriffen werden kann. Figure 4 shows the case of the winding station AUF. The overhead crane 10.1 removes one full roll W after the other from the winding station and deposits it in the winding station 21 of the handling device 20.1 by gripping the rolls in the inner region of the winding core. The winding station is equipped with at least one pair of wedges 23 and a lateral support 24 in such a way that the two windings W can be positioned precisely thereon, leaning slightly against the lateral support 24 (see also FIGS. 10 and 11). The core station 22 is equipped with a core guide 25 which protrudes against the winding station, is provided on the winding station side and on the bearing side with a stop, which is inclined against the winding station and on which winding cores deposited in the core station 22 roll against the stop on the winding station side, from where they are individually carried by the overhead crane 10.1 can be taken and brought to the winding station. The figure shows two winding cores on the core station 22 and a core shown in dashed lines, which is rolled against the winding station and is now at the winding station-side stop of the core guide 25 and can be gripped in this position by the overhead crane 10.1.

Figur 5 zeigt eine Abwickelstation AB mit einem Laufkran 10.2, der dem Laufkran der Figur 4 entspricht, und einer erfindungsgemässen Umschlagsvorrichtung 20.2. Der Laufkran entfernt hier einzelne Wickelkerne WK von der Abwickelstation und deponiert sie (gestrichelt dargestellter Kern) auf dem wickelstationsseitig ausladenden Teil der Kernführung 25, die in diesem Falle gegen den Kernplatz 22 sinkend angeordnet ist, sodass die auf der Kernführung deponierten Kerne in den Kernplatz 22 rollen und an deren lagerseitigem Anschlag anstehen. Die zwei ausgezogen dargestellten Wickelkerne nehmen damit eine Position ein, in der sie vom Manipulationswerkzeug des Manipulations/Transportfahrzeuges sicher ergriffen werden können. Ebenso dient der Laufkran dazu, Wickel von der Umschlagsvorrichtung 20.2 zur Abwickelstation zu bringen. FIG. 5 shows an unwinding station AB with an overhead crane 10.2, which corresponds to the overhead crane of FIG. 4, and a handling device 20.2 according to the invention. The overhead crane here removes individual winding cores WK from the unwinding station and deposits them (core shown in dashed lines) on the part of the core guide 25 protruding on the winding station side, which in this case is arranged sinking against the core space 22, so that the cores deposited on the core guide enter the core space 22 roll and stand at their bearing-side stop. The two winding cores shown in solid lines thus assume a position in which they can be securely gripped by the manipulation tool of the manipulation / transport vehicle. The overhead crane also serves to bring windings from the handling device 20.2 to the unwinding station.

Figuren 6 und 7 zeigen im Detail das bereits im Zusammenhang mit der Figur 3 generell beschriebene Arbeitsverfahren auf der Lagerseite der erfindungsgemässen Umschlagsvorrichtung, also die Zusammenarbeit zwischen erfindungsgemässer Umschlagsvorrichtung 20.1 bzw. 20.2 und Manipulations/Transportfahrzeug 30, und zwar für eine Aufwickelstation (Figur 6) und für eine Abwickelstation (Figur 7). Beide Figuren sind als sechs untereinander dargestellte, zeitlich aufeinanderfolgende relative Positionen von Manipulations/Transportfahrzeug 30 und Umschlagsvorrichtung 20.1 bzw. 20.2 dargestellt. Die dargestellte Verfahrensvariante und entsprechende Ausführungsform der erfindungsgemässen Umschlagsvorrichtung betreffen wie die Figuren 4 und 5 die Manipulation von je zwei Wickeln W und je zwei Wickelkernen WK. FIGS. 6 and 7 show in detail the working method already generally described in connection with FIG. 3 on the storage side of the handling device according to the invention, that is to say the cooperation between handling device 20.1 or 20.2 according to the invention and manipulation / transport vehicle 30, specifically for a winding station (FIG. 6) and for an unwinding station (Figure 7). Both figures are shown as six successive relative positions of manipulation / transport vehicle 30 and transshipment device 20.1 and 20.2 shown one below the other. The method variant shown and the corresponding embodiment of the handling device according to the invention relate, like FIGS. 4 and 5, to the manipulation of two windings W and two winding cores WK.

Das Manipulations/Transportfahrzeug 30 ist ein handelsüblicher Gabelstapler, dessen Manipulationswerkzeug beispielsweise zwei gegeneinander bewegbare Gabein 31 sind, die für die dargestellte Verfabrensvariante nebeneinander und in horizontaler Richtung gegeneinander bewegbar angeordnet sind. Ferner ist das ganze Manipulationswerkzeug (beide Gabein miteinander) mindestens in vertikaler Richtung verschiebbar.The manipulation / transport vehicle 30 is a commercially available forklift truck, the manipulation tools of which are, for example, two forks 31 that can be moved relative to one another and that are arranged next to one another and movable in the horizontal direction relative to one another for the embodiment shown. Furthermore, the entire manipulation tool (both Gabein with each other) can be moved at least in the vertical direction.

Die Umschlagsvorrichtung 20.1 bzw. 20.2 entspricht der Umschlagsvorrichtung der Figuren 4 und 5. Wickelplatz 21 und Kernplatz 22 sind allseitig frei zugänglich und genau vertikal übereinander angeordnet.The handling device 20.1 or 20.2 corresponds to the handling device of FIGS. 4 and 5. Winding station 21 and core station 22 are freely accessible on all sides and are arranged exactly vertically one above the other.

Die oberste Darstellung zeigt das Manipulations/Transportfahrzeug 30, das das einzusetzende Gut gegen die Umschlagsvorrichtung 20.1 bzw. 20.2 transportiert Es nähert sich dieser von der der Wickelstation gegenüberliegenden Seite. Je nach Art des einzusetzenden Gutes (Wickelkerne WK oder Wickel W) werden die Gabeln auf die Höhe des Wickelplatzes 21 oder des Kernplatzes 22 der Umschlagsvorrichtung ausgerichtet. Wickel bzw. Wickelkerne werden von den Gabeln in derjenigen gegenseitigen Position gehalten, die sie auch auf der Umschlagsvorrichtung einnehmen sollen, das heisst, zwei Wickel mit horizontalen, in einer senkrechten Ebene liegenden Rotationsachsen bzw. zwei in Transportrichtung hintereinander angeordnete Wickelkerne mit parallelen, horizontalen Rotationsachsen.The uppermost illustration shows the manipulation / transport vehicle 30, which transports the goods to be used against the handling device 20.1 or 20.2. It approaches it from the side opposite the winding station. Depending on the type of goods to be used (winding cores WK or winding W), the forks are at the level of the winding space 21 or the core space 22 aligned the handling device. Winding or winding cores are held by the forks in the mutual position that they should also take on the handling device, that is, two windings with horizontal axes of rotation lying in a vertical plane or two winding cores arranged one behind the other in the direction of transport with parallel, horizontal axes of rotation .

Die zweite Darstellung zeigt das Einfahren des einzusetzenden Gutes in den entsprechenden Platz der Umschlagsvorrichtung. Dazu wird das Manipulations/Transportfahrzeug beim Anfahren seitlich möglichst genau auf die Umschlagsvorrichtung ausgerichtet. Ist das Manipulationswerkzeug (beide Gabeln zusammen) auch in horizontaler Richtung verschiebbar, kann die seitliche Position durch seitliche Bewegung des Manipulationswerkzeuges fein justiert werden. Die Höhe wird durch vertikale Bewegung des Manipulationswerkzeuges eingestellt, für Wickel etwas höher als die definitive Deponierposition, da zuerst die Keilpaare 23 überfahren werden müssen und erst dann die Wickel in die definitive Deponierposition abgesenkt werden können.The second representation shows the entry of the goods to be used into the corresponding place of the handling device. For this purpose, the manipulation / transport vehicle is aligned as precisely as possible laterally on the handling device when starting off. If the manipulation tool (both forks together) can also be moved in the horizontal direction, the lateral position can be finely adjusted by moving the manipulation tool sideways. The height is set by vertical movement of the manipulation tool, for windings somewhat higher than the definitive deposit position, since the wedge pairs 23 first have to be passed over and only then can the windings be lowered into the definitive deposit position.

Die dritte Darstellung zeigt das Deponieren des einzusetzenden Gutes. Die Gabein werden dazu auseinander bewegt und lassen so Wickel bzw. Wickelkerne los. Die Wickelkerne rollen sofort auf der Kernführung 25 gegen die Wickelstation. Die Wickel stehen auf den Keilpaaren 23 und lehnen gegen die seitliche Stütze 24.The third illustration shows the depositing of the goods to be used. For this purpose, the forks are moved apart and let go of the winding or winding cores. The winding cores roll immediately on the core guide 25 against the winding station. The windings stand on the wedge pairs 23 and lean against the lateral support 24.

Die vierte Darstellung zeigt die vertikale Bewegung des Manipulationswerkzeuges in Figur 6 gegen oben, in Figur 7 gegen unten die als einziges Manöver zwischen dem Deponieren des einzusetzenden Gutes und dem Erfassen des zu entfernenden Gutes notwendig ist.The fourth representation shows the vertical movement of the manipulation tool in FIG. 6 upwards, in FIG. 7 downwards, which is the only maneuver that is necessary between depositing the goods to be used and detecting the goods to be removed.

Die fünfte Darstellung zeigt das Erfassen des zu entfernenden Gutes. Figur 7 zeigt, dass die zwei zu entfernenden Wickelkerne durch entsprechende Ausgestaltung der Kernführung 25 derart im Kernplatz 22 deponiert sind, dass sie von den Gabeln sicher erfasst werden können.The fifth illustration shows the detection of the goods to be removed. FIG. 7 shows that the two winding cores to be removed are deposited in the core space 22 by means of a corresponding design of the core guide 25 in such a way that they can be securely gripped by the forks.

Die sechste und letzte Darstellung zeigt das Wegfahren des Manipulations/Transportfahrzeuges mit dem zu entfernenden Gut.The sixth and last illustration shows the manipulation / transport vehicle moving away with the goods to be removed.

Die Form der Gabein 31 von handelsüblichen Gabelstaplern ist genormt und korrespondiert mit der Form genormter Paletten. Es ist nun eine speziell vorteilhafte Verfahrensvariante des erfindungsgemässen Verfahrens, wenn der Gabelstapler an seiner einen Gabel ein Palett mitführt, wahrend es den in den Figuren 6 und 7 dargestellten Arbeitsablauf durchführt. In den Figuren ist denn auch ein derartiges genormtes Europa-Palett 40, auf der vom Beschauer abgewandten Gabel gestrichelt dargestellt. Die seitliche Stutze 24 ist auch derart ausgestaltet, dass das Palett 40 beim Einfahren von Wickeln (Figur 7, zweite Darstellung) nicht mit ihr in Konflikt kommt.The shape of the Gabein 31 from standard forklift trucks is standardized and corresponds to the shape of standardized pallets. It is now a particularly advantageous method variant of the method according to the invention if the forklift carries a pallet on one fork while it carries out the workflow shown in FIGS. 6 and 7. Such a standardized European pallet 40 is shown in dashed lines on the fork facing away from the viewer. The lateral support 24 is also designed in such a way that the pallet 40 does not come into conflict with it when retracting coils (FIG. 7, second illustration).

Figuren 8 und 9 zeigen beispielhafte Lager von Druckproduktewickeln (Figur 8) oder Wickelkernen (Figur 9), die mit der Verfahrensvariante mit Paletten erstellt werden können. Je Palett 40 werden beispielsweise immer zwei Wickel W oder zwei Wickelkerne WK gelagert. Derartige Lagereinheiten sind aufeinander stapelbar. Soll ein derartiges Lager erstellt werden, muss das Manipulationswerkzeug des Manipulations/Transportfahrzeuges auch drehbar sein und zwar in beiden Richtungen um mindestens 90°. Das heisst, das für diese Verfahrensvariante notwendige Manipulations/Transportfahrzeug ist vorteilhafterweise mit einem Manipulationswerkzeug ausgerüstet, das durch Klemmen einen Gegenstand erfassen kann, das in horizontaler und vertikaler Richtung bewegbar ist und das in zwei Richtungen um mindestens 90° drehbar ist, Anforderungen, die von vielen handelsüblichen Gabelstaplern und entsprechenden Anbaugeräten erfüllt werden. FIGS. 8 and 9 show exemplary bearings of printed product coils (FIG. 8) or winding cores (FIG. 9), which can be created with the method variant with pallets. For example, two windings W or two winding cores WK are always stored per pallet 40. Such storage units can be stacked on top of one another. If such a bearing is to be created, the manipulation tool of the manipulation / transport vehicle must also be rotatable, in both directions by at least 90 °. This means that the manipulation / transport vehicle necessary for this method variant is advantageously equipped with a manipulation tool that can clamp an object that can be moved in the horizontal and vertical direction and that can be rotated in at least 90 ° in two directions, Requirements that are met by many commercially available forklift trucks and corresponding attachments.

Die Figuren 6 bis 9 veranschaulichen die zentralen Vorteile des erfindungsgemässen Verfahrens, insbesondere der Verfahrensvariante mit Palett. Das einzusetzende Gut wird im Lager in der Form einer Lagereinheit mit dem Palett 40 angehoben, zur Umschlagsvorrichtung transportiert und dort in den entsprechenden Platz eingefahren und deponiert, wobei es irgendwo zwischen Lager und Umschlagsvorrichtung geklemmt und um 90° gedreht wird. Das Manipulationawerkzeug mit dem Palett bewegt sich nach dem Positionieren des einzusetzenden Gutes in nur einer Richtung zum Platz des zu entfernenden Gutes und ergreift dieses. Dann wird das zu entfernende Gut ins Lager transportiert und dort abgestellt, wobei es irgendwo zwischen Umschlagsvorrichtung und Lager derart um 90° gedreht wird, dass das Palett nach unten zu liegen kommt. Da jedes von einzusetzendem Gut freiwerdende Palett sofort für das zu entfernende Gut verwendet wird, müssen im Bereiche der Umschlagsvorrichtung keine Palette deponiert werden. Da die Lagereinheiten (Palett plus Wickel oder Kerne) eine genügende Lagerstabilität aufweisen, müssen an den Lagerplatz keinerlei Anforderungen in bezug auf Ausrüstung gestellt werden. Jeder beliebige freie Platz kann damit als Lagerplatz ausgenützt werden.FIGS. 6 to 9 illustrate the central advantages of the method according to the invention, in particular the method variant with a pallet. The goods to be used are lifted in the warehouse in the form of a storage unit with the pallet 40, transported to the handling device, where they are moved and deposited in the appropriate place, being clamped somewhere between the storage device and handling device and rotated by 90 °. The manipulation tool with the pallet moves after positioning the goods to be inserted in only one direction to the place of the goods to be removed and grips them. The goods to be removed are then transported to the warehouse and placed there, where they are rotated somewhere between the handling device and the warehouse by 90 ° in such a way that the pallet comes to lie down. Since every pallet freed from the goods to be used is immediately used for the goods to be removed, no pallet has to be deposited in the area of the handling device. Since the storage units (pallet plus winding or cores) have sufficient storage stability, no requirements with regard to equipment have to be made to the storage location. Any free space can be used as a storage space.

Selbstverständlich sind auch andere Lagermethoden möglich. Beispielsweise können die Wickel auch stehend aneinandergelehnt gelagert werden, eine Lagermethode, die dann keine Paletten braucht und für die auch die Drehbewegung des Manipulationswerkzeuges nicht notwendig ist.Of course, other storage methods are also possible. For example, the windings can also be stored standing against one another, a storage method that then does not require pallets and for which the rotary movement of the manipulation tool is not necessary.

Die erfindungsgemässe Umschlagsvorrichtung und ein Gabelstapler können auch für das Lagerverfahren, das in der bereits erwähnten EP-A-505380 derselben Anmelderin beschrieben ist, zwischen Wickelstation und Lager anstelle der dort beschriebenen Umschlagsvorrichtung und Pendelfahrzeug eingesetzt werden. Allerdings muss der Gabelstapler die Wickel und die Wickelkerne dann vor dem Lager auf einem weiteren Umschlagsplatz deponieren bzw. in Empfang nehmen, wo sie von einem speziellen Lagerwerkzeug abgeholt bzw. deponiert werden. Auch in diesem Falle erübrigt sich das Mitführen von Paletten.The handling device according to the invention and a forklift can also be used for the storage method described in EP-A-505380 the same applicant is described, can be used between the winding station and warehouse instead of the handling device and shuttle vehicle described there. However, the forklift truck must then deposit or receive the reels and the winding cores in front of the warehouse at another transshipment point, where they can be picked up or deposited by a special storage tool. In this case too, there is no need to carry pallets.

Figuren 10 und 11 zeigen im Detail eine beispielhafte Ausführungsform der erfindungsgemässen Umschlagsvorrichtung, rechts je als Seitenansicht wie in den Figuren 4 bis 7, links als Frontansicht von der Lagerseite, auf der sie vom Manipulations/Transportfahrzeug angefahren wird. Figur 10 zeigt die Ausführungsform für eine Zusammenarbeit mit einer Aufwickelstation, Figur 11 die Ausführungsform für eine Zusammenarbeit mit einer Abwickelstation. In beiden Seitenansichten ist auch noch das Manipulations/Transportfahrzeug teilweise sichtbar, das in der Figur 10 Wickelkerne eben eingefahren hat, in der Figur 11 Wickelkerne für den Wegtransport erfasst. FIGS. 10 and 11 show in detail an exemplary embodiment of the handling device according to the invention, on the right each as a side view as in FIGS. 4 to 7, on the left as a front view from the storage side on which it is approached by the manipulation / transport vehicle. Figure 10 shows the embodiment for cooperation with a winding station, Figure 11 shows the embodiment for cooperation with a winding station. In both side views, the manipulation / transport vehicle is also partially visible, which has just retracted winding cores in FIG. 10 and captures winding cores for transport away in FIG. 11.

Die beiden Frontansichten zeigen deutlich, wie die Wickel W und die Wickelkerne WK auf dem Wickelplatz 21 und dem Kernplatz 22 der Umschlagsvorrichtung 20.1 bzw. 20.2 deponiert sind. Es ist aus diesen Frontansichten ersichtlich, dass in derselben Weise auch nur ein oder mehr als zwei Wickel deponiert werden können. Dasselbe gilt für die Wickelkerne. Ein Wickelkern würde durch entsprechende Ausgestaltung der Kernführung 25 mittig vom Palett 40 angeordnet, vier Kerne wurden je zwei nebeneinander in der dargestellten Weise angeordnet. Gemäss dem bis anhin beschriebenen Verfahren sind die Kerne mittig unter den Wickeln angeordnet und nicht auf der Seite der Seitenstutze 24, wie in den Figuren 10 und 11 dargestellt. Nur bei einer mittigen Anordnung der Kerne kann ein Gabelstapler benützt werden, dessen Gabein sich symmetrisch gegeneinander bewegen. Eine seitliche Anordnung wie in den Figuren 10 und 11 dargestellt benötigt einen Gabelstapler mit einer quasi stationären Gabel und einer gegen diese bewegliche Gabel, eine nicht handelsübliche aber einfach aus einem handelsüblichen Gabelstapler herstellbare Variante. Nur mit derart unsymmetrisch bewegbaren Gabeln kann das erfindungsgemässe Verfahren mit unsymmetrisch deponierten Kernen durchgeführt werden, ohne dass die Kerne beim Ergreifen in die Mitte geschoben werden. Die Kerne können von der Lagerseite gesehen entweder rechts, wie dargestellt, oder links deponiert sein. Soll ein Gabelstapler Umschlagsstationen mit rechts und mit links deponierten Kernen bedienen können, muss er sein Manipulationswerkzeug in beiden Richtungen drehen können, damit das Palett, das auf der quasi stationären Gabel mitgeführt werden muss, für die Lagerung immer nach unten zu liegen kommt.The two front views clearly show how the windings W and the winding cores WK are deposited on the winding space 21 and the core space 22 of the handling device 20.1 and 20.2, respectively. It can be seen from these front views that only one or more than two windings can be deposited in the same way. The same applies to the winding cores. A winding core would be arranged in the center of the pallet 40 by appropriate design of the core guide 25, four cores were arranged two next to each other in the manner shown. According to the method described so far, the cores are arranged centrally under the windings and not on the side support 24 side, as shown in FIGS. 10 and 11. Only with a central arrangement of the cores can a forklift be used, the forks of which move symmetrically against each other. A side arrangement As shown in FIGS. 10 and 11, a forklift with a quasi-stationary fork and a fork that is movable against it requires a variant that is not commercially available but can simply be produced from a commercially available forklift. Only with such asymmetrically movable forks can the method according to the invention be carried out with asymmetrically deposited cores without the cores being pushed into the middle when they are gripped. Viewed from the storage side, the cores can either be deposited on the right, as shown, or deposited on the left. If a forklift is to be able to operate handling stations with cores deposited on the right and left, it must be able to turn its manipulation tool in both directions so that the pallet that has to be carried on the quasi-stationary fork always lies down for storage.

In den Seitenansichten der Figuren 10 und 11 sind als weitere Details ein Schwenkhebel 26, ein oberer Schwenkwinkel 27 (Figur 10) und ein unterer Schwenkwinkel 28 (Figur 11) sichtbar. Der Schwenkhebel 26 ist um eine Schwenkachse M schwenkbar an der Seitenstutze 24 derart angeordnet, dass er beim Einfahren von Wickeln mit Palett gegen oben geschwenkt wird (ausgezogene Position), beim Hinunterfahren des Manipulationswerkzeuges mit dem Palett schwenkt er gegen unten (gestrichelte Position) und übernimmt so einen Teil der seitlichen Stützfunktion, ohne mit den einfahrenden Gabein oder dem Palett in Konflikt zu kommen.In the side views of FIGS. 10 and 11, a pivot lever 26, an upper pivot angle 27 (FIG. 10) and a lower pivot angle 28 (FIG. 11) are visible as further details. The swivel lever 26 is arranged on the side support 24 so that it can be swiveled about a swivel axis M such that it is swiveled upwards (extended position) when retracting wraps with a pallet, and swivels downwards when the manipulation tool is moved down with the pallet (dashed position) and takes over such a part of the lateral support function without coming into conflict with the retracting fork or the pallet.

Der obere Schwenkwinkel 27 ist an seinem Knickpunkt um eine Schwenkachse N schwenkbar derart an der Umschlagsvorrichtung 20.1 im Bereiche des Kernplatzes angebracht, dass er ein sofortiges Wegrollen der Kerne, wenn sie aus dem Griff der Gabeln entlassen werden, verhindern kann. Ein derartiger oberer Schwenkwinkel 27 ist nur sinnvoll an einer Umschlagsvorrichtung 20.1, die einer Aufwickelstation zugeordnet ist (Figur 10). Seine Funktion ist die folgende: Ohne Kerne schwenkt der obere Schwenkwinkel 27 durch die Schwerkraft in eine Position, in der sein wickelstationsseitiger Schenkel 27.1 gegen unten gerichtet ist, während sein Lagerseitiger Schenkel 27.2 in einer im wesentlichen waagrechten Stellung an der Umschlagsvorrichtung ansteht (strichpunktierte Position). Die Kernführung 25 ist gegen die Wickelstation geneigt. Werden nun Kerne eingefahren, bewegen sie den oberen Schwenkwinkel 27 derart, dass der wickelstationsseitige Schenkel 27.1 schliesslich eine im wesentlichen waagrechte Stellung einnimmt und der lagerseitige Schenkel 27.2 gegen unten gerichtet ist (ausgezogene Position). Die beiden Schenkel des oberen Schwenkwinkels 27 sind derart geformt, dass sie in dieser Stellung die beiden Kerne am Wegrollen hindern. Der obere Schwenkwinkel 27 ist in dieser Stellung verriegelt. Werden die Kerne dann für die Wickelstation gebraucht, wird die Verriegelung gelöst, wodurch die Kerne gegen die Wickelstation wegrollen (strichpunktierte Position eines Kernes) und der obere Schwenkwinkel 27 wieder in seine Ruhestellung zurückschwenkt.The upper swivel angle 27 is attached at its kink point about a swivel axis N to the handling device 20.1 in the area of the core space in such a way that it can prevent the cores from rolling away immediately when they are released from the grip of the forks. Such an upper pivot angle 27 is only useful on a handling device 20.1 which is assigned to a winding station (FIG. 10). Its function is as follows: without cores, the upper swivel angle 27 swivels through the Gravity into a position in which its leg 27.1 on the winding station side is directed downwards, while its leg 27.2 on the bearing side bears against the handling device in a substantially horizontal position (dash-dotted position). The core guide 25 is inclined towards the winding station. If the cores are now retracted, they move the upper swivel angle 27 such that the leg 27.1 on the winding station finally assumes an essentially horizontal position and the leg 27.2 on the bearing side is directed towards the bottom (extended position). The two legs of the upper swivel angle 27 are shaped such that they prevent the two cores from rolling away in this position. The upper pivot angle 27 is locked in this position. If the cores are then used for the winding station, the locking is released, whereby the cores roll away against the winding station (dash-dotted position of a core) and the upper swivel angle 27 swings back into its rest position.

Der untere Schwenkwinkel 28 dient als lagerseitiger Anschlag der Kernführung 25, wenn diese gegen die Lagerseite geneigt ist (für Abwickelstation). Er hindert in den Kernplatz rollende Kerne am Wegrollen gegen das Manipulations/Transportfahrzeug, muss aber für den Wegtransport der Kerne weggeschwenkt werden können. Ein unterer Schwenkwinkel 28 ist sinnvoll in einer Umschlagsvorrichtung 20.2, die einer Abwickelstation zugeordnet ist (Figur 11). Der untere Schwenkwinkel 28 weist einen wickelstationsseitigen Schenkel 28.1 und einen lagerseitigen Schenkel 28.2 auf. Zwischen den Schenkein ist er schwenkbar um eine Schwenkachse Q im unteren Bereich des Kernplatzes derart angeordnet, dass in seiner einen Schwenkposition (ausgezogene Position) der lagerseitige Schenkel 28.2 auf der gegen die Wickelstation steigenden Kernführung 25 rollende Kerne aufhalten kann und dass er in seiner anderen Schwenkposition (gestrichelte Position) das Ausfahren der Kerne nicht behindert. Der untere Schwenkwinkel 28 kann in seiner aufhaltenden Stellung verriegelt sein, solange Kerne vom Laufkran auf der Kernführung deponiert werden. Die Verriegelung wird gelöst, wenn die im Kernplatz deponierten Kerne durch ein Manipulationswerkzeug ergriffen sind und ausgefahren werden sollen.The lower pivot angle 28 serves as a bearing-side stop for the core guide 25 when it is inclined against the bearing side (for unwinding station). It prevents cores that roll into the core space from rolling away against the manipulation / transport vehicle, but must be able to be swiveled away to transport the cores away. A lower pivot angle 28 makes sense in a handling device 20.2 which is assigned to an unwinding station (FIG. 11). The lower pivot angle 28 has a leg 28.1 on the winding station side and a leg 28.2 on the bearing side. Between the legs, it is pivotable about a pivot axis Q in the lower region of the core space in such a way that in its one pivot position (extended position) the leg 28.2 on the bearing side can stop 25 cores that are rolling on the core guide rising against the winding station and that it is in its other pivot position (dashed position) does not hinder the extension of the cores. The lower swivel angle 28 can be locked in its stopping position as long as cores are deposited on the core guide by the overhead crane. The lock is released when those deposited in the core square Cores are gripped by a manipulation tool and are to be extended.

Die Kerne sind seitlich geführt dadurch, dass die Kernführung 25 einen mittigen Schlitz 29 aufweist, in dem das mittig auf dem Kern aufgerollte Wickelband WB läuft.The cores are guided laterally in that the core guide 25 has a central slot 29 in which the winding tape WB, which is rolled up centrally on the core, runs.

In allen Figuren ist die erfindungsgemässe Umschlagsvorrichtung mit obenliegendem Wickelplatz und untenliegendem Kernplatz dargestellt. Es ist ebenso vorstellbar, dass der Kernplatz oben, der Wickelplatz unten liegt.In all figures, the handling device according to the invention is shown with the winding area at the top and the core space at the bottom. It is also conceivable that the core place is on top, the changing place is on the bottom.

Claims (15)

  1. Method for changing, transloading and intermediately storing printed product rolls (W), in which with at least one manipulation/transportation means (10,1, 10.2) for a winding on station (AUF) full rolls to be removed are removed from the station and brought to a storage location (L) and empty roll cores (WK) to be inserted are brought from a storage location (L) and inserted on the station, or for a winding off station empty winding cores (WK) (material to be removed) are removed from the station and brought to a storage location (L) and a full roll (W) to be inserted is brought from a storage location (L) and inserted at the station, characterized in that a winding station-side manipulation/transportation means (10.1, 10.2) removes the material to be removed individually from the winding station (AUF, AB) and deposits it on a stationary transloading apparatus (20.1, 20.2) and fetches the material to be inserted individually from the transloading apparatus (20.1, 20.2) and inserts it on the winding station (AUF, AB), the winding cores (WK) and rolls (W) maintaining the horizontal position of their rotation axes and in which in each case a winding station-side manipulation/transportation means (10.1, 10.2) for a stationary transloading apparatus (20,1, 20.2) is associated with at least one winding station (AUF, AB) and the material to be inserted is deposited by a manipulation/transportation vehicle (30) with a manipulating tool (31) in the function of a store-side manipulation/transportation means on the transloading apparatus (20.1, 20.2) and the material to be removed is gripped and transported away by the same manipulation/transportation vehicle (30) with the same manipulating tool (31) on the transloading apparatus (20.1, 20.2), the material to be inserted or removed being gripped or deposited by a moving towards or away from one another by two tool parts of the manipulating tool (31) and in which between the depositing of the material to be inserted and the gripping of the material to be removed the manipulating tool (31) as a whole performs a single vertical movement.
  2. Method according to claim 1, characterized in that the manipulation/transportation vehicle (30) with manipulating tool (31) manipulates and transports at least one printed product roll (W) or an equal number of empty winding cores (WK).
  3. Method according to claim 2, characterized in that the manipulation/transportation vehicle (30) is a fork lift with a manipulating tool (31) in the form of a fork pair.
  4. Method according to claim 3, characterized in that the material to be inserted is deposited or the material to be removed gripped, in that the forks are moved symmetrically apart or against one another.
  5. Method according to claim 3, characterized in that the material to be inserted is deposited or the material to be removed gripped, in that one fork remains quasi-stationary and the other fork is moved relative to the quasi-stationary fork.
  6. Method according to one of the claims 3 to 5, characterized in that the fork lift, when working on the transloading apparatus, jointly moves a pallet (40) on one fork, so that the material to be inserted and removed is transported and stored together with the pallet (40).
  7. Method according to claim 6, characterized in that in each case a number of rolls (W) resting on a pallet (40) and the sane number of winding cores (WK) resting on a pallet (40) are stored as storage units at random storage locations (L), that such a storage unit is transported by the fork lift to the transloading apparatus (20.1, 20.2), it being rotated by 90° that the storage unit is deposited on the transloading apparatus (20.1, 20.2) without the pallet on a location for the material to be inserted, that the pallet by a vertical movement of the forks is moved into the vicinity of the material to be removed, that the material to be removed is gripped and transported to a storage location (L), where it is rotated by 90°, and that the material to be removed is deposited with the pallet in the store.
  8. Method according to one of the claims 1 to 5, characterized in that the material to be inserted is gripped by the manipulation/transportation vehicle (30) at a further transloading location and the material to be removed is deposited by the manipulation/transportation vehicle (30) at the same, further transloading location and that for the placing in and out of store of the rolls (W) and winding cores (WK) a further manipulation/transportation means is used.
  9. Stationary transloading apparatus (20.1, 20.2) for transloading printed product rolls and winding cores with a manipulating tool (31) in the method according to any one of the claims 1 to 8, characterized in that it has in a frame too vertically superimposed locations (21, 22) accessible from two sides and from which one is equipped as a roll location (21) with securing means for securing at least one roll with a horizontal roll axis and the other is equipped as a core location (22) with guidance and securing means for guiding and securing the same number of winding cores with horizontal axes.
  10. Transloading apparatus according to claim 9, characterized in that the securing means of the roll location (21) and the guidance and securing means of the core location (22) are so arranged that one front side of the number of deposited rolls is located in substantially the same plane as one front side of the deposited winding cores.
  11. Transloading apparatus according to claim 9, characterized in that the securing means of the roll location (21) and the guidance and securing means of the core location (22) are so arranged that the substantially vertical plane of symmetry of the number of deposited rolls and the vertical plane of symmetry of the deposited winding cores coincide.
  12. Transloading apparatus according to one of the claims 9 to 11, characterized in that the securing means of the roll location (21) have at least one pair of wedges (23), a lateral support (24) and a swivel lever (26).
  13. Transloading apparatus according to one of the claims 9 to 11, characterized in that the guidance and securing means of the core location (22) have on the winding station side a core guide (25) projecting from the apparatus.
  14. Transloading apparatus according to claim 13, characterized in that the guiding and securing means of the core location (22) also have an upper angle member (27) lockable in one swivel position or a lower swivel angle member (28) lockable in one swivel position.
  15. Transloading apparatus according to one of the claims 9 to 14, characterized in that the roll location (21) is positioned above the core location (22).
EP92810580A 1991-08-13 1992-07-29 Method and device for changing, turning over and storing rolls of printed products Expired - Lifetime EP0527702B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CH2400/91 1991-08-13
CH240091 1991-08-13

Publications (2)

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EP0527702A1 EP0527702A1 (en) 1993-02-17
EP0527702B1 true EP0527702B1 (en) 1996-02-21

Family

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Application Number Title Priority Date Filing Date
EP92810580A Expired - Lifetime EP0527702B1 (en) 1991-08-13 1992-07-29 Method and device for changing, turning over and storing rolls of printed products

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US (1) US5379963A (en)
EP (1) EP0527702B1 (en)
JP (1) JPH05208759A (en)
AT (1) ATE134354T1 (en)
AU (1) AU657148B2 (en)
CA (1) CA2075120C (en)
DE (1) DE59205380D1 (en)
ES (1) ES2086713T3 (en)
FI (1) FI106786B (en)
RU (1) RU2071926C1 (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH690300A5 (en) * 1995-09-20 2000-07-14 Ferag Ag Process for supplying printed products in the form of scale flows to processing stations and arrangement for implementing the method.
AU749771B2 (en) 1998-03-04 2002-07-04 Ferag Ag Device for exchanging roll supports on winding stations
DK1209107T3 (en) 2000-11-24 2004-07-12 Ferag Ag Method and apparatus for replacing coil frames at a number of coil systems
DE10159520B4 (en) * 2001-12-04 2005-05-12 Koenig & Bauer Ag Device for transporting residual rolls
GB0625104D0 (en) * 2006-12-15 2007-01-24 Core Control Internat Ltd Apparatus for use in handling and transporting used cores on which paper for printing is wound

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4309000A (en) * 1979-08-23 1982-01-05 Rieter Machine Works, Ltd. Doffer mechanisms
NZ202054A (en) * 1981-10-05 1985-03-20 Rengo Co Ltd Apparatus for automatically mounting web roll on mill roll stand
US4537368A (en) * 1984-05-01 1985-08-27 Carborundum Abrasives Company Pendulum roll loader
DE3573761D1 (en) * 1984-05-09 1989-11-23 Ferag Ag Device for winding or unwinding continually fed preferably overlapping printed articles
CH667252A5 (en) * 1985-02-07 1988-09-30 Grapha Holding Ag BEARING FOR STORAGE DEVICES OF PRINTING SHEET.
CH670245A5 (en) * 1986-01-20 1989-05-31 Ferag Ag
CH679993A5 (en) * 1987-03-06 1992-05-29 Ferag Ag
US4941798A (en) * 1987-10-13 1990-07-17 Sft Ag Spontanfordertechnik Means for manipulating and transporting loads

Also Published As

Publication number Publication date
EP0527702A1 (en) 1993-02-17
CA2075120C (en) 2002-03-12
AU2062792A (en) 1993-02-18
ATE134354T1 (en) 1996-03-15
CA2075120A1 (en) 1993-02-14
DE59205380D1 (en) 1996-03-28
AU657148B2 (en) 1995-03-02
FI106786B (en) 2001-04-12
FI923625A (en) 1993-02-14
RU2071926C1 (en) 1997-01-20
ES2086713T3 (en) 1996-07-01
JPH05208759A (en) 1993-08-20
FI923625A0 (en) 1992-08-13
US5379963A (en) 1995-01-10

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