EP0491439B1 - Gasoline composition - Google Patents

Gasoline composition Download PDF

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Publication number
EP0491439B1
EP0491439B1 EP91203301A EP91203301A EP0491439B1 EP 0491439 B1 EP0491439 B1 EP 0491439B1 EP 91203301 A EP91203301 A EP 91203301A EP 91203301 A EP91203301 A EP 91203301A EP 0491439 B1 EP0491439 B1 EP 0491439B1
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Prior art keywords
carbon atoms
alkyl
gasoline
group
alpha
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German (de)
French (fr)
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EP0491439A1 (en
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Cornelis Van Es
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Shell Internationale Research Maatschappij BV
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Shell Internationale Research Maatschappij BV
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/192Macromolecular compounds
    • C10L1/198Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid
    • C10L1/1985Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid polyethers, e.g. di- polygylcols and derivatives; ethers - esters
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
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    • C10L1/14Organic compounds
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
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    • C10L1/146Macromolecular compounds according to different macromolecular groups, mixtures thereof
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/16Hydrocarbons
    • C10L1/1608Well defined compounds, e.g. hexane, benzene
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    • C10L1/00Liquid carbonaceous fuels
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    • C10L1/14Organic compounds
    • C10L1/16Hydrocarbons
    • C10L1/1625Hydrocarbons macromolecular compounds
    • C10L1/1633Hydrocarbons macromolecular compounds homo- or copolymers obtained by reactions only involving carbon-to carbon unsaturated bonds
    • C10L1/1641Hydrocarbons macromolecular compounds homo- or copolymers obtained by reactions only involving carbon-to carbon unsaturated bonds from compounds containing aliphatic monomers
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/182Organic compounds containing oxygen containing hydroxy groups; Salts thereof
    • C10L1/1822Organic compounds containing oxygen containing hydroxy groups; Salts thereof hydroxy group directly attached to (cyclo)aliphatic carbon atoms
    • C10L1/1824Organic compounds containing oxygen containing hydroxy groups; Salts thereof hydroxy group directly attached to (cyclo)aliphatic carbon atoms mono-hydroxy
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    • C10L1/00Liquid carbonaceous fuels
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    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/182Organic compounds containing oxygen containing hydroxy groups; Salts thereof
    • C10L1/183Organic compounds containing oxygen containing hydroxy groups; Salts thereof at least one hydroxy group bound to an aromatic carbon atom
    • C10L1/1832Organic compounds containing oxygen containing hydroxy groups; Salts thereof at least one hydroxy group bound to an aromatic carbon atom mono-hydroxy
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    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/185Ethers; Acetals; Ketals; Aldehydes; Ketones
    • C10L1/1852Ethers; Acetals; Ketals; Orthoesters
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    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • C10L1/222Organic compounds containing nitrogen containing at least one carbon-to-nitrogen single bond
    • C10L1/2222(cyclo)aliphatic amines; polyamines (no macromolecular substituent 30C); quaternair ammonium compounds; carbamates
    • C10L1/2225(cyclo)aliphatic amines; polyamines (no macromolecular substituent 30C); quaternair ammonium compounds; carbamates hydroxy containing
    • CCHEMISTRY; METALLURGY
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    • C10L1/00Liquid carbonaceous fuels
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    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • C10L1/222Organic compounds containing nitrogen containing at least one carbon-to-nitrogen single bond
    • C10L1/223Organic compounds containing nitrogen containing at least one carbon-to-nitrogen single bond having at least one amino group bound to an aromatic carbon atom
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    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • C10L1/222Organic compounds containing nitrogen containing at least one carbon-to-nitrogen single bond
    • C10L1/224Amides; Imides carboxylic acid amides, imides
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    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • C10L1/232Organic compounds containing nitrogen containing nitrogen in a heterocyclic ring
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    • C10L1/00Liquid carbonaceous fuels
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    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • C10L1/234Macromolecular compounds
    • C10L1/238Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
    • C10L1/2383Polyamines or polyimines, or derivatives thereof (poly)amines and imines; derivatives thereof (substituted by a macromolecular group containing 30C)
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    • C10L1/00Liquid carbonaceous fuels
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    • C10L1/14Organic compounds
    • C10L1/24Organic compounds containing sulfur, selenium and/or tellurium
    • C10L1/2406Organic compounds containing sulfur, selenium and/or tellurium mercaptans; hydrocarbon sulfides
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    • C10L1/14Organic compounds
    • C10L1/30Organic compounds compounds not mentioned before (complexes)
    • C10L1/305Organic compounds compounds not mentioned before (complexes) organo-metallic compounds (containing a metal to carbon bond)
    • C10L1/306Organic compounds compounds not mentioned before (complexes) organo-metallic compounds (containing a metal to carbon bond) organo Pb compounds

Definitions

  • the present invention relates to a gasoline composition
  • a gasoline composition comprising a major amount of a gasoline suitable for use in spark-ignition engines and a minor amount of at least one additive.
  • US Patent No. 3,632,510 discloses lubricating and fuel compositions comprising a major amount of a lubricating oil and a minor proportion of an ester derivative (which includes mixed ester-metal salts) of a hydrocarbon-substituted succinic acid wherein the hydrocarbon substituent contains at least about 50 aliphatic carbon atoms and no more than about 5% olefinic linkages based on the total number of carbon-carbon covalent linkages in the substituent.
  • Sources of the hydrocarbon substituent include substantially saturated olefin polymers, particularly polymers of monoolefins having from 2 to 30 carbon atoms. Polyisobutylene is said to be the most preferred source of hydrocarbon substituent.
  • Alcohols said to be useful in preparing the ester derivatives include compounds of the general formula in which R 3 is hydrogen; aryl; lower alkyl such as ethyl, propyl, tert-butyl, pentyl, etc.; or aralkyl; n is 0 to about 150; and R 1 and R 2 are lower alkylene of up to 8 carbon atoms.
  • the ester derivatives When added to fuels, the ester derivatives are said to promote fuel system cleanliness by preventing the formation of deposits in fuel tanks, fuel lines, carburetors, fuel injection devices, and, in many instances reduce combustion chamber deposits, spark plug fouling and exhaust valve deposits. They also function effectively as anti-screen clogging agents.
  • the succinic acid derivative is described either as having as a substituent on at least one of its alpha-carbon atoms an unsubstituted or substituted aliphatic hydrocarbon group having from 20 to 200 carbon atoms, or as having as a substituent on one of its alpha-carbon atoms an unsubstituted or substituted hydrocarbon group having from 20 to 200 carbon atoms which is connected to the other alpha-carbon atom by means of a hydrocarbon moiety having from 1 to 6 carbon atoms, forming a ring structure.
  • the salts of the succinic acid derivative may be monobasic salts with the remaining carboxyl group aminated or esterified. No mention is made, however, of suitable amines or alcohols for use in amination and esterification respectively. The preferred salts are stated to be the dibasic salts.
  • UK Patent Application Publication No. 2,177,418A discloses a gasoline composition
  • a gasoline composition comprising a major amount of a gasoline suitable for use in spark-ignition engines, and a minor amount of an alkali metal or alkaline earth metal salt of a succinic acid derivative as flame speed improver having as substituent on at least one of its alpha-carbon atoms an unsubstituted or substituted aliphatic hydrocarbon group having from 20 to 200 carbon atoms or of a succinic acid derivative having as a substituent on one of its alpha-carbon atoms an unsubstituted or substituted aliphatic hydrocarbon group having from 20 to 200 carbon atoms which is connected to the other alpha-carbon atom by means of a hydrocarbon moiety having from 1 to 6 carbon atoms, forming a ring structure.
  • Salts of the succinic acid derivative can be monobasic with the remaining carboxyl group aminated or esterified. No mention is made, however, of suitable amines or alcohols for use in amination or esterification respectively.
  • the preferred salts are stated to be the dibasic salts.
  • UK Patent Specification No. 1,306,233 discloses compositions for use in fuels comprising an oil-soluble carboxylic dispersant and a thermally stable, relatively non-volatile petroleum fraction.
  • the carboxylic dispersant is a carboxylic acid or an anhydride, ester, metal salt or acylated nitrogen derivative thereof.
  • Substantially saturated aliphatic hydrocarbon-substituted succinic acids and anhydrides are especially preferred as dispersants.
  • alkali metal salts of certain succinic acid derivatives are useful as spark-aiders (flame speed improvers) and compared with spark-ketting already known in the art they have the advantage of being less viscous and less prone to agglomeration, the latter being a particular problem as it leads to valve-sticking.
  • a gasoline composition comprising a major amount of a gasoline suitable for use in spark-ignition engines and a minor amount of an alkali metal salt of a partial ester of an alkyl polyether alcohol of the general formula in which n is an integer from 4 to 25, R represents a C S -C 2o alkyl group and each R 1 independently represents a hydrogen atom or a C l -C lo alkyl group, with a succinic acid derivative having as a substituent on at least one of its alpha-carbon atoms an unsubstituted or substituted aliphatic hydrocarbon group having from 15 to 200 carbon atoms which optionally is connected to the other alpha-carbon atom by means of a hydrocarbon moiety having from 1 to 6 carbon atoms, forming a ring structure.
  • the present invention further provides a method of operating a spark-ignition internal combustion engine which comprises introducing to said engine a gasoline composition as defined above.
  • the alkali metal salt of the partial ester is preferably the sodium, or especially the potassium, salt.
  • An alkyl or an aliphatic hydrocarbon substituent group may be linear or branched.
  • n is an integer from 4 to 20, more preferably from 4 to 15 and is especially 5 or 6.
  • R contains at least 6 carbon atoms, preferably at least 7 carbon atoms.
  • R represents a C 9 -C 15 , or more preferably a C 12 -C 15 , alkyl group.
  • each R 1 independently represents a hydrogen atom or a C 1 -C 5 alkyl, preferably methyl or ethyl, group.
  • the compounds of general formula (I) are known compounds or can be prepared by processes analogous to known processes.
  • the nature of the substituent(s) on at least one of the alpha-carbon atoms of the succinic acid derivative is of importance since it determines to a large extent the solubility of the alkali metal salt of the partial ester in gasoline.
  • the aliphatic hydrocarbon group may conveniently be derived from a polyolefin, the monomers of which have 2 to 6 carbon atoms, e.g. a polyethylene, polypropylene, polybutylene, polypentene, polyhexene or mixed polymer. Particularly preferred is an aliphatic hydrocarbon group which is derived from polyisobutylene.
  • the aliphatic hydrocarbon group has from 15 to 150, more preferably from 15 to 100, and advantageously from 15 to 45, carbon atoms.
  • Aliphatic hydrocarbon groups having from 20 to 30 carbon atoms have been found to be very effective.
  • the aliphatic hydrocarbon group may contain substituents, e.g. one or more hydrogen atoms may be replaced by another atom, e.g. a halogen atom, or by a non-aliphatic organic group, e.g. an (un)substituted phenyl group, or a hydroxy, ether, ketone, aldehyde or ester group.
  • substituents e.g. one or more hydrogen atoms may be replaced by another atom, e.g. a halogen atom, or by a non-aliphatic organic group, e.g. an (un)substituted phenyl group, or a hydroxy, ether, ketone, aldehyde or ester group.
  • the succinic acid derivative may have more than one C 15 -C 200 aliphatic hydrocarbon group attached to one or both alpha-carbon atoms.
  • the succinic acid has one C 15 -C 200 aliphatic hydrocarbon group on one of its alpha-carbon atoms.
  • On the other alpha-carbon atom conveniently no substituent or only a rather short hydrocarbon, for example, C 1 -C S group is attached.
  • the latter group can be linked with the C 15 -C 200 aliphatic hydrocarbon group, forming a ring structure.
  • the substituted succinic acid derivatives are known in the art.
  • the substituted succinic acid derivative can conveniently be prepared by mixing the polyolefin, for example polyisobutylene, with maleic acid or maleic anhydride and passing chlorine through the mixture, yielding hydrochloric acid and polyolefin-substituted succinic acid, as described in e.g. UK Patent Specification No. 949,981.
  • the partial ester of the polyolefin-substituted succinic acid may conveniently be prepared by reacting in known manner the polyolefin-substituted succinic acid with an alkyl polyether alcohol of general formula (I), e.g. such an alcohol in which n is 5, R is a mixture of C 12 -C 15 alkyl groups and R 1 is a methyl group that is available under the trade mark "Oxilube-500" from member companies of the Royal Dutch/Shell Group.
  • an alkali metal salt can conveniently be prepared by reaction with an alkali metal hydroxide such as potassium hydroxide.
  • the gasoline composition according to the invention may conveniently contain from 1 to 1000 ppmw, preferably 100 to 400 ppmw, of the alkali metal salt of the partial ester, most preferably to give an alkali metal, preferably potassium, concentration in the range 4 to 16 ppmw.
  • the gasoline composition according to the invention may also contain other additives.
  • it can contain a lead compound as anti-knock additive and accordingly, the gasoline composition according to the invention includes both leaded and unleaded gasoline.
  • the gasoline composition can also contain antioxidants such as phenolics, e.g. 2,6-di-tert-butylphenol, or phenylenediamines, e.g. N,N'-di-sec-butyl-p-phenylenediamine, or anti-knock additives other than lead compounds, or polyether amino additives, e.g. as described in US Patent No. 4,477,261 and European Patent Application Publication No. 151,621.
  • a particularly suitable additive in addition to the alkali metal salt of the partial ester for the gasoline composition according to the invention is a polyolefin derived from C 2 -C 6 monomers.
  • the polyolefin is polyisobutylene having from 20 to 175 carbon atoms and especially from 35 to 150 carbon atoms.
  • the amount of polyolefin in the gasoline composition according to the invention is preferably from 100 to 1200 ppmw.
  • polyolefin derived from C 2 -C 6 monomers may be substituted by a polyoxyalkylene glycol hemi-ether of the general formula in which EO represents ethyleneoxy, PO represents propyleneoxy, R 2 is C 1 -C 20 alkyl and m and t represent average numbers of ethyleneoxy and propyleneoxy moieties in each hemi-ether molecule such that m/(m+t) is in the range 0 to 0.5 and t/(m+t) is in the range 0.5 to 1, having number average molecular weight (M n ) of the hemi-ether in the range 500 to 3000.
  • M n number average molecular weight
  • R 2 is a mixture of C 12 -C 15 alkyl groups and the kinematic viscosity of the hemi-ether is about 80 mm 2 /s at 20°C according to ASTM D445, such a hemi-ether is available under the trade mark "Oxilube-949" from member companies of the Royal Dutch/Shell Group.
  • the amount of hemi-ether in the gasoline composition according to the invention is preferably from 100 to 1200 ppmw.
  • Another particularly suitable additive in addition to the alkali metal salt of the partial esterfor the gasoline composition according to the invention is a C 20 -C 150 alkyl or alkenyl group-containing polyamine.
  • the polyamine is N-polyisobutylene-N',N'-dimethyl-1 ,3-diaminopropane.
  • the amount of polyamine in the gasoline composition according to the invention is preferably from 5 to 200 ppmw.
  • a very suitable additive combination in addition to the alkali metal salt of the partial ester for the gasoline composition according to the present invention is described in United States patent specification No. 4,357,148.
  • This additive combination comprises an oil soluble aliphatic polyamine and a hydrocarbon polymer.
  • This additive combination reduces the octane requirement increase (ORI).
  • ORI octane requirement increase
  • the ORI-reduction is associated with the prevention of deposit formation in the combustion chamber and adjacent surfaces in spark-ignition engines and/orwith the removal of such deposits therefrom.
  • ORI-reduction is associated with the prevention of deposit formation in the combustion chamber and adjacent surfaces in spark-ignition engines and/orwith the removal of such deposits therefrom.
  • a polyolefin the monomers of which have 2 to 6 carbon atoms, in combination with a C 20-150 alkyl or alkenyl group-containing polyamine.
  • the gasoline composition according to the present invention preferably contains such a combination.
  • a very advantageous species of the above polyolefin is polyisobutylene, having from 20 to 175 carbon atoms in particular polyisobutylene having from 35 to 150 carbon atoms.
  • the polyamine used is preferably N-polyisobutylene-N',N'-dimethyl-1,3- diaminopropane.
  • the contents of the polyolefin and of the alkyl or alkenyl group-containing polyamine in the gasoline composition according to the present invention is preferably from 100 to 1200 ppmw and from 5 to 200 ppmw, respectively.
  • the composition may further suitably contain a non-ionic surfactant, such as an alkylphenol or an alkyl alkoxylate. Suitable examples of such surfactants include C4-C1s-alkylphenol and C 2 - 6 7alkylethoxylate or C 2 - 6 -alkylpropoxylate or mixtures thereof. The amount of the surfactant is advantageously from 10 to 1000 ppmw.
  • the composition may still further suitably contain a detergent such as a polyolefin-substituted succinimide. Suitable examples of such detergents include the polyolefin-substituted succinimides described in EP-A-271937. The amount of detergent is advantageously from 10 to 1000 ppmw.
  • the gasoline composition according to the invention comprises a major amount of a gasoline (base fuel) suitable for use in spark-ignition engines.
  • base fuel suitable for use in spark-ignition engines.
  • These base fuels may comprise mixtures of saturated, olefinic and aromatic hydrocarbons. They can be derived from straight-run gasoline, synthetically produced aromatic hydrocarbon mixtures, thermally or catalytically cracked hydrocarbon feedstocks, hydrocracked petroleum fractions or catalytically reformed hydrocarbons.
  • the octane number of the base fuel is not critical and will generally be above 65.
  • hydrocarbons can be replaced up to substantial amounts by alcohols, ethers, ketones or esters.
  • the base fuels are suitably substantially free of water since water may impede a smooth combustion.
  • the alkali metal salts of the partial esters can be added separately to the gasoline or they can be blended with other additives and added to the gasoline together.
  • a preferred method of adding these salts to gasoline is first to prepare a concentrate of these salts and then to add this concentrate in a calculated, desired amount to the gasoline.
  • the present invention therefore further provides a concentrate suitable for addition to gasoline comprising a gasoline-compatible diluentwith from 20 to 50%w, calculated on the diluent, of an alkali metal salt of a partial ester of an alkyl polyether alcohol of the general formula in which n is an integer from 4 to 25, R represents a C 6 -C 20 alkyl group and each R 1 independently represents a hydrogen atom or a C l -C lo alkyl group, with a succinic acid derivative having as a substituent on at least one of its alpha-carbon atoms an unsubstituted or substituted aliphatic hydrocarbon group having from 15 to 200 carbon atoms which optionally is connected to the other alpha-carbon atom by means of a hydrocarbon moiety having from 1 to 6 carbon atoms, forming a ring structure.
  • a gasoline-compatible diluent with from 20 to 50%w, calculated on the diluent, of an alkali metal salt of a partial ester of
  • Suitable gasoline-compatible diluents are hydrocarbons, like heptane, alcohols or ethers, such as methanol, ethanol, propanol, 2-butoxyethanol or methyl tert-butyl ether.
  • the diluent is an aromatic hydrocarbon solvent such as toluene, xylene, mixtures thereof or mixtures of toluene or xylene with an alcohol.
  • the concentrate may contain a dehazer, particularly a polyether-type ethoxylated alkylphenol-formaldehyde resin.
  • the dehazer if employed, is preferably present in the concentrate in an amount of from 0.01 to 1%w, calculated on the diluent.
  • the invention further provides for the use of an alkali metal salt of a partial ester of an alkyl polyether alcohol of the general formula in which n is an integer from 4 to 25, R represents a C 6 -C 20 alkyl group and each R 1 independently represents a hydrogen atom or a C l -C lo alkyl group, with a succinic acid derivative having as a substituent on at least one of its alpha-carbon atoms an unsubstituted or substituted aliphatic hydrocarbon group having from 15 to 200 carbon atoms which optionally is connected to the other alpha-carbon atom by means of a hydrocarbon moiety having from 1 to 6 carbon atoms, forming a ring structure, as a spark-aider and anti-valve stick agent in a gasoline composition comprising a major portion of a gasoline suitable for use in spark-ignition engines.
  • Polyisobutylene having a number average molecular weight (M n ) of 280 as determined by gel permeation chromatography and maleic anhydride were stirred together with heating up to 180°C in a nitrogen atmosphere. Chlorine was then added to the reaction mixture over a period of five hours and the reaction mixture maintained at 180°C for a further four hours. The molar ratio of polyisobutylene/maleic anhydride/chlorine in the reaction mixture was 1.0/1.5/1.12. Excess maleic anhydride was then removed by distillation to yield polyisobutenyl succinic anhydride with an acid value of 5.9mmol/g.
  • the partial ester (100g) obtained above was dissolved in xylene (50g) and the resulting solution mixed with a solution of potassium hydroxide in methanol (8.5g of 83%w potassium hydroxide dissolved in 21.2g of methanol).
  • the reaction mixture was heated to 65°C for a period of three hours, at the end of which time the reaction mixture was filtered and the filtrate retained. Purification of the filtrate yielded the desired salt (potassium content, 4.4%m).
  • Example 2 A mixture of the polyisobutenyl succinic anhydride (303.9g) obtained above and 405.5g of the alkyl polyether alcohol of general formula (I) referred to in Example 1 was heated at 200°C for three and a half hours at atmospheric pressure and for one hour at a pressure of 20mmHg. The product obtained, a partial ester, was found to have an acid value of 1.04 mmol/g.
  • M n number average molecular weight
  • a potassium salt of a partial ester of a condensate of a blend of C 12 -C l5 alkanols, propylene oxide and ethylene oxide in molar ratio alkanol: propylene oxide: ethylene oxide of 1: 4.2: 5.6 density at 20°C ASTM D1298 of 0.98; viscosity index ASTM D2270 of 186; number average molecular weight (M n ) of 700; available under the trade mark "Oxilube-501" from member companies of the Royal Dutch/Shell Group
  • polyisobutenyl succinic acid was prepared using the above condensate in place of the alkyl polyether alcohol referred to in Example 2.
  • a mixture of the polyisobutenyl succinic anhydride (35 kg) obtained above and 35.2 kg of the alkyl polyether alcohol of general formula (I) referred to in Example 1 was heated at 200°C for four and a half hours at atmospheric pressure.
  • the product obtained, a partial ester was found to have an acid value of 1.04 mmol/g.
  • Reaction of the partial ester (69 kg) obtained above dissolved in xylene (30 kg) with a solution of potassium hydroxide in methanol (17 kg of 25%w solution) at 65 °C for three hours, followed by filtration and then purification yielded the desired salt with a potassium content of 2.10%w.
  • the non volatiles concentration was 61.1%w.
  • a method of predicting what might happen in a vehicle engine under certain driving conditions is to study the appearance and the viscosity characteristics of an additive package (blend) after removal of all the light components (i.e. those components boiling below 350°C).
  • additive packages A to H shown in Table 1 were distilled to remove the light components using a rotary evaporator operated fora period of 1 hour at 140°C and 1.3 Pa and the viscosities of the remaining residues determined according to ASTM D445. The results are also shown in Table I.
  • Additive I N-polyisobutylene-N',N'-dimethyl-1,3-diaminopropane, the polyisobutylene having an average molecular weight of 1350 as determined by vapour phase osmometry
  • Additive II potassium polyisobutenyl succinate, the polyisobutylene having an average molecular weight of 950 as determined by vapour phase osmometry
  • Additive III polyisobutylene having a number average molecular weight of 650 as determined by gel permeation chromatography
  • Additive IV a polyoxyalkylene glycol hemi-ether of formula (II) in which R 2 is a mixture of c 12 -c 15 alkyl groups, the hemi-ether having a kinematic viscosity of about 80mm 2 /s at 20°C according to ASTM D445 which is available under the trade mark "Oxilube-949" from member companies
  • Additive packages A, B and C were tested in the inlet valve-stick test in a Volkswagen Transporter according to the following method.
  • the vehicle was first run on a base fuel over a distance of 50 kilometres in order to flush out the fuel system. Then the vehicle was test-run 112 kilometres on a mixture of the base fuel and one of additive packages A, B and C. Over this distance, the vehicle experienced hot soak periods, periods of idling and maximum speeds of 24, 40 and 56 kilometres/hour in 2nd, 3rd and 4th gears respectively. During the hot soak periods, the vehicle was allowed to stand for 10 minutes with the engine switched off. Conversely, during the periods of idling, the vehicle was allowed to stand for 30 seconds with the engine switched on.
  • additive packages A, B and C were tested in a Vauxhall Cavalier.
  • the potassium was added as the salt of the partial ester of polyisobutylene-substituted succinic acid (the polyisobutylene having an average molecular weight of 280 as determined by gel permeation chromatography) with the alkyl polyether alcohol of formula (I) in which n is 5, R is a mixture of c 12 -c 15 alkyl groups and R 1 represents a methyl group (available under the trade mark "Oxilube-500" from member companies of the Royal Dutch/Shell Group).

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Description

  • The present invention relates to a gasoline composition comprising a major amount of a gasoline suitable for use in spark-ignition engines and a minor amount of at least one additive.
  • US Patent No. 3,632,510 discloses lubricating and fuel compositions comprising a major amount of a lubricating oil and a minor proportion of an ester derivative (which includes mixed ester-metal salts) of a hydrocarbon-substituted succinic acid wherein the hydrocarbon substituent contains at least about 50 aliphatic carbon atoms and no more than about 5% olefinic linkages based on the total number of carbon-carbon covalent linkages in the substituent. Sources of the hydrocarbon substituent include substantially saturated olefin polymers, particularly polymers of monoolefins having from 2 to 30 carbon atoms. Polyisobutylene is said to be the most preferred source of hydrocarbon substituent. Alcohols said to be useful in preparing the ester derivatives include compounds of the general formula
    Figure imgb0001
    in which R3 is hydrogen; aryl; lower alkyl such as ethyl, propyl, tert-butyl, pentyl, etc.; or aralkyl; n is 0 to about 150; and R1 and R2 are lower alkylene of up to 8 carbon atoms. When added to fuels, the ester derivatives are said to promote fuel system cleanliness by preventing the formation of deposits in fuel tanks, fuel lines, carburetors, fuel injection devices, and, in many instances reduce combustion chamber deposits, spark plug fouling and exhaust valve deposits. They also function effectively as anti-screen clogging agents.
  • US Patent No. 4,846,848 discloses compositions containing a minor amount of a polyalphaolefin having a viscosity at 100 °C from 2 to 20 centistokes (2 x 10-s to 2 x 10-5 m2/s), and optionally also an aliphatic polyamine, an alkali or alkaline earth metal salt of a succinic acid derivative as flame speed improver, and/or a polyolefin. The succinic acid derivative is described either as having as a substituent on at least one of its alpha-carbon atoms an unsubstituted or substituted aliphatic hydrocarbon group having from 20 to 200 carbon atoms, or as having as a substituent on one of its alpha-carbon atoms an unsubstituted or substituted hydrocarbon group having from 20 to 200 carbon atoms which is connected to the other alpha-carbon atom by means of a hydrocarbon moiety having from 1 to 6 carbon atoms, forming a ring structure. The salts of the succinic acid derivative may be monobasic salts with the remaining carboxyl group aminated or esterified. No mention is made, however, of suitable amines or alcohols for use in amination and esterification respectively. The preferred salts are stated to be the dibasic salts.
  • UK Patent Application Publication No. 2,177,418A(Appiicant's ref: K6240 GBR) discloses a gasoline composition comprising a major amount of a gasoline suitable for use in spark-ignition engines, and a minor amount of an alkali metal or alkaline earth metal salt of a succinic acid derivative as flame speed improver having as substituent on at least one of its alpha-carbon atoms an unsubstituted or substituted aliphatic hydrocarbon group having from 20 to 200 carbon atoms or of a succinic acid derivative having as a substituent on one of its alpha-carbon atoms an unsubstituted or substituted aliphatic hydrocarbon group having from 20 to 200 carbon atoms which is connected to the other alpha-carbon atom by means of a hydrocarbon moiety having from 1 to 6 carbon atoms, forming a ring structure. Salts of the succinic acid derivative can be monobasic with the remaining carboxyl group aminated or esterified. No mention is made, however, of suitable amines or alcohols for use in amination or esterification respectively. The preferred salts are stated to be the dibasic salts.
  • UK Patent Specification No. 1,306,233 discloses compositions for use in fuels comprising an oil-soluble carboxylic dispersant and a thermally stable, relatively non-volatile petroleum fraction. The carboxylic dispersant is a carboxylic acid or an anhydride, ester, metal salt or acylated nitrogen derivative thereof. Substantially saturated aliphatic hydrocarbon-substituted succinic acids and anhydrides are especially preferred as dispersants.
  • It has now been found that alkali metal salts of certain succinic acid derivatives are useful as spark-aiders (flame speed improvers) and compared with spark-aiders already known in the art they have the advantage of being less viscous and less prone to agglomeration, the latter being a particular problem as it leads to valve-sticking.
  • According to the present invention, there is therefore provided a gasoline composition comprising a major amount of a gasoline suitable for use in spark-ignition engines and a minor amount of an alkali metal salt of a partial ester of an alkyl polyether alcohol of the general formula
    Figure imgb0002
    in which n is an integer from 4 to 25, R represents a CS-C2o alkyl group and each R1 independently represents a hydrogen atom or a Cl-Clo alkyl group, with a succinic acid derivative having as a substituent on at least one of its alpha-carbon atoms an unsubstituted or substituted aliphatic hydrocarbon group having from 15 to 200 carbon atoms which optionally is connected to the other alpha-carbon atom by means of a hydrocarbon moiety having from 1 to 6 carbon atoms, forming a ring structure.
  • The present invention further provides a method of operating a spark-ignition internal combustion engine which comprises introducing to said engine a gasoline composition as defined above.
  • The alkali metal salt of the partial ester is preferably the sodium, or especially the potassium, salt.
  • An alkyl or an aliphatic hydrocarbon substituent group may be linear or branched.
  • Preferably n is an integer from 4 to 20, more preferably from 4 to 15 and is especially 5 or 6.
  • Preferably R contains at least 6 carbon atoms, preferably at least 7 carbon atoms. Advantageously R represents a C9-C15, or more preferably a C12-C15, alkyl group.
  • Preferably each R1 independently represents a hydrogen atom or a C1-C5 alkyl, preferably methyl or ethyl, group.
  • The compounds of general formula (I) are known compounds or can be prepared by processes analogous to known processes.
  • The nature of the substituent(s) on at least one of the alpha-carbon atoms of the succinic acid derivative is of importance since it determines to a large extent the solubility of the alkali metal salt of the partial ester in gasoline.
  • The aliphatic hydrocarbon group may conveniently be derived from a polyolefin, the monomers of which have 2 to 6 carbon atoms, e.g. a polyethylene, polypropylene, polybutylene, polypentene, polyhexene or mixed polymer. Particularly preferred is an aliphatic hydrocarbon group which is derived from polyisobutylene.
  • Preferably the aliphatic hydrocarbon group has from 15 to 150, more preferably from 15 to 100, and advantageously from 15 to 45, carbon atoms. Aliphatic hydrocarbon groups having from 20 to 30 carbon atoms have been found to be very effective.
  • The aliphatic hydrocarbon group may contain substituents, e.g. one or more hydrogen atoms may be replaced by another atom, e.g. a halogen atom, or by a non-aliphatic organic group, e.g. an (un)substituted phenyl group, or a hydroxy, ether, ketone, aldehyde or ester group.
  • The succinic acid derivative may have more than one C15-C200 aliphatic hydrocarbon group attached to one or both alpha-carbon atoms. Preferably, the succinic acid has one C15-C200 aliphatic hydrocarbon group on one of its alpha-carbon atoms. On the other alpha-carbon atom conveniently no substituent or only a rather short hydrocarbon, for example, C1-CS group is attached. The latter group can be linked with the C15-C200 aliphatic hydrocarbon group, forming a ring structure.
  • The preparation of the substituted succinic acid derivatives is known in the art. In case a polyolefin is used as substituent, the substituted succinic acid derivative can conveniently be prepared by mixing the polyolefin, for example polyisobutylene, with maleic acid or maleic anhydride and passing chlorine through the mixture, yielding hydrochloric acid and polyolefin-substituted succinic acid, as described in e.g. UK Patent Specification No. 949,981.
  • From e.g. UK Patent Specification No. 1,483,729 it is known to prepare hydrocarbon-substituted succinic anhydride by reacting thermally a polyolefin with maleic anhydride.
  • The partial ester of the polyolefin-substituted succinic acid may conveniently be prepared by reacting in known manner the polyolefin-substituted succinic acid with an alkyl polyether alcohol of general formula (I), e.g. such an alcohol in which n is 5, R is a mixture of C12-C15 alkyl groups and R1 is a methyl group that is available under the trade mark "Oxilube-500" from member companies of the Royal Dutch/Shell Group. From the partial ester the corresponding alkali metal salt can conveniently be prepared by reaction with an alkali metal hydroxide such as potassium hydroxide.
  • The gasoline composition according to the invention may conveniently contain from 1 to 1000 ppmw, preferably 100 to 400 ppmw, of the alkali metal salt of the partial ester, most preferably to give an alkali metal, preferably potassium, concentration in the range 4 to 16 ppmw.
  • It will be appreciated by those skilled in the art that the presence of the alkali metal in gasoline compositions according to the invention can be expected to confer protection against valve seat recession in engines.
  • The gasoline composition according to the invention may also contain other additives. Thus, it can contain a lead compound as anti-knock additive and accordingly, the gasoline composition according to the invention includes both leaded and unleaded gasoline. The gasoline composition can also contain antioxidants such as phenolics, e.g. 2,6-di-tert-butylphenol, or phenylenediamines, e.g. N,N'-di-sec-butyl-p-phenylenediamine, or anti-knock additives other than lead compounds, or polyether amino additives, e.g. as described in US Patent No. 4,477,261 and European Patent Application Publication No. 151,621.
  • A particularly suitable additive in addition to the alkali metal salt of the partial ester for the gasoline composition according to the invention is a polyolefin derived from C2-C6 monomers. Preferably the polyolefin is polyisobutylene having from 20 to 175 carbon atoms and especially from 35 to 150 carbon atoms. The amount of polyolefin in the gasoline composition according to the invention is preferably from 100 to 1200 ppmw.
  • Alternatively some or all of the polyolefin derived from C2-C6 monomers may be substituted by a polyoxyalkylene glycol hemi-ether of the general formula
    Figure imgb0003
    in which EO represents ethyleneoxy, PO represents propyleneoxy, R2 is C1-C20 alkyl and m and t represent average numbers of ethyleneoxy and propyleneoxy moieties in each hemi-ether molecule such that m/(m+t) is in the range 0 to 0.5 and t/(m+t) is in the range 0.5 to 1, having number average molecular weight (Mn) of the hemi-ether in the range 500 to 3000. Preferably in the formula II, R2 is a mixture of C12-C15 alkyl groups and the kinematic viscosity of the hemi-ether is about 80 mm2/s at 20°C according to ASTM D445, such a hemi-ether is available under the trade mark "Oxilube-949" from member companies of the Royal Dutch/Shell Group. The amount of hemi-ether in the gasoline composition according to the invention is preferably from 100 to 1200 ppmw.
  • Another particularly suitable additive in addition to the alkali metal salt of the partial esterfor the gasoline composition according to the invention is a C20-C150 alkyl or alkenyl group-containing polyamine. Preferably the polyamine is N-polyisobutylene-N',N'-dimethyl-1 ,3-diaminopropane. The amount of polyamine in the gasoline composition according to the invention is preferably from 5 to 200 ppmw.
  • A very suitable additive combination in addition to the alkali metal salt of the partial ester for the gasoline composition according to the present invention is described in United States patent specification No. 4,357,148. This additive combination comprises an oil soluble aliphatic polyamine and a hydrocarbon polymer. This additive combination reduces the octane requirement increase (ORI). The ORI-reduction is associated with the prevention of deposit formation in the combustion chamber and adjacent surfaces in spark-ignition engines and/orwith the removal of such deposits therefrom. Although various types of polyamines and various types of polymers can be used, it is preferred to use a polyolefin, the monomers of which have 2 to 6 carbon atoms, in combination with a C20-150 alkyl or alkenyl group-containing polyamine. Therefore, the gasoline composition according to the present invention preferably contains such a combination. A very advantageous species of the above polyolefin is polyisobutylene, having from 20 to 175 carbon atoms in particular polyisobutylene having from 35 to 150 carbon atoms. The polyamine used is preferably N-polyisobutylene-N',N'-dimethyl-1,3- diaminopropane. The contents of the polyolefin and of the alkyl or alkenyl group-containing polyamine in the gasoline composition according to the present invention is preferably from 100 to 1200 ppmw and from 5 to 200 ppmw, respectively. The composition may further suitably contain a non-ionic surfactant, such as an alkylphenol or an alkyl alkoxylate. Suitable examples of such surfactants include C4-C1s-alkylphenol and C2-67alkylethoxylate or C2-6-alkylpropoxylate or mixtures thereof. The amount of the surfactant is advantageously from 10 to 1000 ppmw. The composition may still further suitably contain a detergent such as a polyolefin-substituted succinimide. Suitable examples of such detergents include the polyolefin-substituted succinimides described in EP-A-271937. The amount of detergent is advantageously from 10 to 1000 ppmw.
  • The gasoline composition according to the invention comprises a major amount of a gasoline (base fuel) suitable for use in spark-ignition engines. This includes hydrocarbon base fuels boiling essentially in the gasoline boiling range from 30 to 230°C. These base fuels may comprise mixtures of saturated, olefinic and aromatic hydrocarbons. They can be derived from straight-run gasoline, synthetically produced aromatic hydrocarbon mixtures, thermally or catalytically cracked hydrocarbon feedstocks, hydrocracked petroleum fractions or catalytically reformed hydrocarbons. The octane number of the base fuel is not critical and will generally be above 65. In the gasoline, hydrocarbons can be replaced up to substantial amounts by alcohols, ethers, ketones or esters. Naturally, the base fuels are suitably substantially free of water since water may impede a smooth combustion.
  • The alkali metal salts of the partial esters can be added separately to the gasoline or they can be blended with other additives and added to the gasoline together. A preferred method of adding these salts to gasoline is first to prepare a concentrate of these salts and then to add this concentrate in a calculated, desired amount to the gasoline.
  • The present invention therefore further provides a concentrate suitable for addition to gasoline comprising a gasoline-compatible diluentwith from 20 to 50%w, calculated on the diluent, of an alkali metal salt of a partial ester of an alkyl polyether alcohol of the general formula
    Figure imgb0004
    in which n is an integer from 4 to 25, R represents a C6-C20 alkyl group and each R1 independently represents a hydrogen atom or a Cl-Clo alkyl group, with a succinic acid derivative having as a substituent on at least one of its alpha-carbon atoms an unsubstituted or substituted aliphatic hydrocarbon group having from 15 to 200 carbon atoms which optionally is connected to the other alpha-carbon atom by means of a hydrocarbon moiety having from 1 to 6 carbon atoms, forming a ring structure.
  • Suitable gasoline-compatible diluents are hydrocarbons, like heptane, alcohols or ethers, such as methanol, ethanol, propanol, 2-butoxyethanol or methyl tert-butyl ether. Preferably the diluent is an aromatic hydrocarbon solvent such as toluene, xylene, mixtures thereof or mixtures of toluene or xylene with an alcohol. Optionally, the concentrate may contain a dehazer, particularly a polyether-type ethoxylated alkylphenol-formaldehyde resin. The dehazer, if employed, is preferably present in the concentrate in an amount of from 0.01 to 1%w, calculated on the diluent.
  • The invention further provides for the use of an alkali metal salt of a partial ester of an alkyl polyether alcohol of the general formula
    Figure imgb0005
    in which n is an integer from 4 to 25, R represents a C6-C20 alkyl group and each R1 independently represents a hydrogen atom or a Cl-Clo alkyl group, with a succinic acid derivative having as a substituent on at least one of its alpha-carbon atoms an unsubstituted or substituted aliphatic hydrocarbon group having from 15 to 200 carbon atoms which optionally is connected to the other alpha-carbon atom by means of a hydrocarbon moiety having from 1 to 6 carbon atoms, forming a ring structure, as a spark-aider and anti-valve stick agent in a gasoline composition comprising a major portion of a gasoline suitable for use in spark-ignition engines.
  • The invention will be further understood from the following illustrative examples.
  • Example 1
  • Polyisobutylene having a number average molecular weight (Mn) of 280 as determined by gel permeation chromatography and maleic anhydride were stirred together with heating up to 180°C in a nitrogen atmosphere. Chlorine was then added to the reaction mixture over a period of five hours and the reaction mixture maintained at 180°C for a further four hours. The molar ratio of polyisobutylene/maleic anhydride/chlorine in the reaction mixture was 1.0/1.5/1.12. Excess maleic anhydride was then removed by distillation to yield polyisobutenyl succinic anhydride with an acid value of 5.9mmol/g.
  • A mixture of the polyisobutenyl succinic anhydride (100g) obtained above and 148g of an alkyl polyether alcohol of general formula (I) in which n is 5, R is a mixture of C12-Cl5 alkyl groups and R1 represents a methyl group (available under the trade mark "Oxilube-500" from member companies of the Royal Dutch/Shell Group) was then heated at 200°C for five hours at atmospheric pressure and for one hour at a pressure of 20mmHg, yielding a partial ester with an acid value of 2.1 mmol/g. After cooling, the partial ester (100g) obtained above was dissolved in xylene (50g) and the resulting solution mixed with a solution of potassium hydroxide in methanol (8.5g of 83%w potassium hydroxide dissolved in 21.2g of methanol). The reaction mixture was heated to 65°C for a period of three hours, at the end of which time the reaction mixture was filtered and the filtrate retained. Purification of the filtrate yielded the desired salt (potassium content, 4.4%m).
  • Example 2
  • A mixture of polyisobutylene of number average molecular weight (Mn) 340 as determined by gel permeation chromatography (280g) and maleic anhydride (196g) was heated for sixteen hours at 200°C, at the end of which the excess maleic anhydride was distilled off to yield polyisobutenyl succinic anhydride with an acid value of 5.3 mmol/g.
  • A mixture of the polyisobutenyl succinic anhydride (303.9g) obtained above and 405.5g of the alkyl polyether alcohol of general formula (I) referred to in Example 1 was heated at 200°C for three and a half hours at atmospheric pressure and for one hour at a pressure of 20mmHg. The product obtained, a partial ester, was found to have an acid value of 1.04 mmol/g. Reaction of the partial ester (681g) obtained above dissolved in xylene (500ml) with a solution of potassium hydroxide in methanol (8.5g of 83%w potassium hydroxide dissolved in 21.2g methanol) at 65°C for three hours, followed by filtration and then purification yielded the desired salt with a potassium content of 4.0%m.
  • Example 3
  • By a process analogous to that described in Example 2, a potassium salt of a partial ester of an alkyl polyether alcohol of general formula (I) in which n is 5, R is a mixture of C9-C11 alkyl groups and R1 represents a hydrogen atom, of number average molecular weight (Mn) 380 as determined by gel permeation chromatography (available under the trade mark "Dobanol 91-5" from member companies of the Royal Dutch/Shell Group) and polyisobutenyl succinic acid was prepared using the above alkyl polyether alcohol in place of the alkyl polyether alcohol referred to in Example 2.
  • Example 4
  • By a process analogous to that described in Example 2, a potassium salt of a partial ester of a condensate of a blend of C12-Cl5 alkanols, propylene oxide and ethylene oxide in molar ratio alkanol: propylene oxide: ethylene oxide of 1: 4.2: 5.6 (density at 20°C ASTM D1298 of 0.98; viscosity index ASTM D2270 of 186; number average molecular weight (Mn) of 700; available under the trade mark "Oxilube-501" from member companies of the Royal Dutch/Shell Group) and polyisobutenyl succinic acid was prepared using the above condensate in place of the alkyl polyether alcohol referred to in Example 2.
  • Example 5
  • A mixture of polyisobutylene of number average molecular weight (Mn) 353 as determined by gel permeation chromatography (45 kg) and maleic anhydride (25 kg) was heated for sixteen hours at 200°C, at the end of which the excess maleic anhydride was distilled off to yield polyisobutenyl succinic anhydride with an acid value of 4.04 mmol/g (residual maleic anhydride < 0.1%w and polyisobutylene 21.7%w).
  • A mixture of the polyisobutenyl succinic anhydride (35 kg) obtained above and 35.2 kg of the alkyl polyether alcohol of general formula (I) referred to in Example 1 was heated at 200°C for four and a half hours at atmospheric pressure. The product obtained, a partial ester, was found to have an acid value of 1.04 mmol/g. Reaction of the partial ester (69 kg) obtained above dissolved in xylene (30 kg) with a solution of potassium hydroxide in methanol (17 kg of 25%w solution) at 65 °C for three hours, followed by filtration and then purification yielded the desired salt with a potassium content of 2.10%w. The non volatiles concentration was 61.1%w.
  • Example 6
  • A method of predicting what might happen in a vehicle engine under certain driving conditions is to study the appearance and the viscosity characteristics of an additive package (blend) after removal of all the light components (i.e. those components boiling below 350°C). Thus, additive packages A to H shown in Table 1 were distilled to remove the light components using a rotary evaporator operated fora period of 1 hour at 140°C and 1.3 Pa and the viscosities of the remaining residues determined according to ASTM D445. The results are also shown in Table I. The additives used were: Additive I: N-polyisobutylene-N',N'-dimethyl-1,3-diaminopropane, the polyisobutylene having an average molecular weight of 1350 as determined by vapour phase osmometry; Additive II: potassium polyisobutenyl succinate, the polyisobutylene having an average molecular weight of 950 as determined by vapour phase osmometry; Additive III: polyisobutylene having a number average molecular weight of 650 as determined by gel permeation chromatography; and Additive IV: a polyoxyalkylene glycol hemi-ether of formula (II) in which R2 is a mixture of c12-c15 alkyl groups, the hemi-ether having a kinematic viscosity of about 80mm2/s at 20°C according to ASTM D445 which is available under the trade mark "Oxilube-949" from member companies of the Royal Dutch/Shell Group.
  • It is commonly known that the viscosity of an additive package residue and the valve-stick tendency of the additive package are directly correlated. Thus the higher the viscosity of an additive package residue, the greater the valve-stick tendency of that additive package. Table I clearly shows that the residues of additive packages C to H containing the products of Examples 1, 2 and 4 have lower viscosities in comparison with the viscosities of the residues of the prior art additive packages, Aand B. Thus it follows that additive packages C to H must also have lower valve-stick tendencies in comparison with those of additive packages A and B.
  • Example 7
  • Additive packages A, B and C were tested in the inlet valve-stick test in a Volkswagen Transporter according to the following method.
  • The vehicle was first run on a base fuel over a distance of 50 kilometres in order to flush out the fuel system. Then the vehicle was test-run 112 kilometres on a mixture of the base fuel and one of additive packages A, B and C. Over this distance, the vehicle experienced hot soak periods, periods of idling and maximum speeds of 24, 40 and 56 kilometres/hour in 2nd, 3rd and 4th gears respectively. During the hot soak periods, the vehicle was allowed to stand for 10 minutes with the engine switched off. Conversely, during the periods of idling, the vehicle was allowed to stand for 30 seconds with the engine switched on.
  • On completion of the test-run, the vehicle was parked overnight in a refrigerated trailer at a temperature of -16°C. Valve-sticking was evaluated the following morning by measuring the maximum compression pressure in each cylinder.
  • In a similar manner, additive packages A, B and C were tested in a Vauxhall Cavalier.
  • The results are shown in Table II from which it can be seen that the average maximum compression pressure for additive package C is higher than that for prior art additive package A having regard to both the Volkswagen Transporter and the Vauxhall Cavalier, and higher than that for prior art additive package B having regard to the Volkswagen Transporter.
  • Example 8
  • To assess the performance of spark-aiders, tests were run using a 1.3 litre Astra engine which had been modified to provide optical access to the combustion chamber of one of the cylinders. The compression ratio for the cylinder considered in the tests was 5.8:1. In each test, the engine was operated at 2000 rpm over a period of 2 hours, during which time measurements were continually taken. From the data gathered, it was possible to determine for each spark-aider tested the reduction in cyclic variation of the indicated mean effective pressures (IMEP). The tests were run on unleaded gasoline without a potassium additive and on unleaded gasoline with 2, 4 and 8 ppmw of potassium. The potassium was added as the salt of the partial ester of polyisobutylene-substituted succinic acid (the polyisobutylene having an average molecular weight of 280 as determined by gel permeation chromatography) with the alkyl polyether alcohol of formula (I) in which n is 5, R is a mixture of c12-c15 alkyl groups and R1 represents a methyl group (available under the trade mark "Oxilube-500" from member companies of the Royal Dutch/Shell Group).
  • The results of the tests are shown in Table III.
    Figure imgb0006
    Figure imgb0007
    Figure imgb0008

Claims (10)

1. A process for the preparation of a gasoline composition which comprises mixing a major amount of a gasoline suitable for use in spark-ignition engines and a minor amount of an alkali metal salt of a partial ester of an alkyl polyether alcohol of the general formula
Figure imgb0013
in which n is an integer from 4 to 25, R represents a C6-C20 alkyl group and each R1 independently represents a hydrogen atom or a C1-C10 alkyl group, with a succinic acid derivative having as a substituent on at least one of its alpha-carbon atoms an unsubstituted or substituted aliphatic hydrocarbon group having from 15 to 200 carbon atoms which optionally is connected to the other alpha-carbon atom by means of a hydrocarbon moiety having from 1 to 6 carbon atoms, forming a ring structure.
2. A process according to claim 1, in which the alkali metal is potassium.
3. A process according to claim 1 or claim 2, in which the aliphatic hydrocarbon group is derived from a polyolefin, the monomers of which have 2 to 6 carbon atoms.
4. A process according to any one of the preceding claims, in which the aliphatic hydrocarbon group has from 15 to 45 carbon atoms.
5. A process according to any one of the preceding claims, in which R represents a C9-C15 alkyl group.
6. A process according to any one of the preceding claims, which additionally comprises mixing minor amounts of a polyolefin derived from a C2-C6 monomer and/or a polyoxyalkylene glycol hemi-ether of the general formula
Figure imgb0014
in which EO represents ethyleneoxy, PO represents propyleneoxy, R2 is Cl-C20 alkyl and m and t represent average numbers of ethyleneoxy and propyleneoxy moieties in each hemi-ether molecule such that m/(m+t) is in the range 0 to 0.5 and t/(m+t) is in the range 0.5 to 1, the number average molecular weight (Mn) of the hemi-ether being from 500 to 3000, and of a C20-C150 alkyl or alkenyl group-containing polyamine.
7. A process according to claim 6, which comprises mixing from 100 to 1200 ppmw of the polyolefin and/or polyoxyalkylene glycol hemi-ether and from 5 to 200 ppmw of the alkyl or alkenyl group-containing polyamine.
8. A process for the preparation of a concentrate suitable for addition to gasoline which comprises mixing a gasoline-compatible diluent with from 20 to 50%w, calculated on the diluent, of an alkali metal salt of a partial ester of an alkyl polyether alcohol of the general formula
Figure imgb0015
in which n is an integer from 4 to 25, R represents a C6-C20 alkyl group and each R1 independently represents a hydrogen atom or a C1-C10 alkyl group, with a succinic acid derivative having as a substituent on at least one of its alpha-carbon atoms an unsubstituted or substituted aliphatic hydrocarbon group having from 15 to 200 carbon atoms which optionally is connected to the other alpha-carbon atom by means of a hydrocarbon moiety having from 1 to 6 carbon atoms, forming a ring structure.
9. A method of operating a spark-ignition internal combustion engine which comprises introducing to said engine a gasoline composition prepared by a process according to any one of claims 1 to 7.
10. Use of an alkali metal salt of a partial ester of an alkyl polyether alcohol of the general formula
Figure imgb0016
in which n is an integer from 4 to 25, R represents a C6-C20 alkyl group and each R1 independently represents a hydrogen atom or a C1-C10 alkyl group, with a succinic acid derivative having as a substituent on at least one of its alpha-carbon atoms an unsubstituted or substituted aliphatic hydrocarbon group having from 15 to 200 carbon atoms which optionally is connected to the other alpha-carbon atom by means of a hydrocarbon moiety having from 1 to 6 carbon atoms, forming a ring structure, as a spark-aider and anti-valve stick agent in a gasoline composition comprising a major portion of a gasoline suitable for use in spark-ignition engines.
EP91203301A 1990-12-18 1991-12-13 Gasoline composition Expired - Lifetime EP0491439B1 (en)

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GB9027389 1990-12-18
GB909027389A GB9027389D0 (en) 1990-12-18 1990-12-18 Gasoline composition

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US5773483A (en) * 1993-04-13 1998-06-30 Imperial Chemical Industries Plc Process for preparing a flexible foam
US5405419A (en) * 1994-05-02 1995-04-11 Chevron Chemical Company Fuel additive compositions containing an aliphatic amine, a polyolefin and a poly(oxyalkylene) monool
KR100256336B1 (en) * 1995-12-05 2000-05-15 이구택 The manufacturing method for oriented electric steel sheet with excellent magnetic property
KR100256343B1 (en) * 1995-12-21 2000-05-15 이구택 The manufacturing method for oriented electric steel sheet with low temperature heating type
WO2000034418A1 (en) 1998-12-04 2000-06-15 Infineum Holdings B.V. Fuel additive and fuel composition containing the same
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GB201705088D0 (en) * 2017-03-30 2017-05-17 Innospec Ltd Composition, method and use

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EP0491439A1 (en) 1992-06-24
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BR9105409A (en) 1992-08-25
DE69101966T2 (en) 1994-09-01
HUT60759A (en) 1992-10-28
RU2036953C1 (en) 1995-06-09
CN1062752A (en) 1992-07-15
HU210915B (en) 1995-09-28
KR920012401A (en) 1992-07-27
HU913966D0 (en) 1992-02-28
JPH04296393A (en) 1992-10-20
CA2057705A1 (en) 1992-06-19
DE69101966D1 (en) 1994-06-16
ZA919836B (en) 1992-09-30
GB9027389D0 (en) 1991-02-06

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