EP0489881B1 - Method for producing ribbed tubes - Google Patents

Method for producing ribbed tubes Download PDF

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Publication number
EP0489881B1
EP0489881B1 EP91911792A EP91911792A EP0489881B1 EP 0489881 B1 EP0489881 B1 EP 0489881B1 EP 91911792 A EP91911792 A EP 91911792A EP 91911792 A EP91911792 A EP 91911792A EP 0489881 B1 EP0489881 B1 EP 0489881B1
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EP
European Patent Office
Prior art keywords
strip
cylinders
fluted
flutes
process according
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EP91911792A
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German (de)
French (fr)
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EP0489881A1 (en
Inventor
Pascal Gérard
Pierre Gili
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Valinox SARL
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Valinox SARL
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/08Making tubes with welded or soldered seams
    • B21C37/0803Making tubes with welded or soldered seams the tubes having a special shape, e.g. polygonal tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/08Making tubes with welded or soldered seams
    • B21C37/083Supply, or operations combined with supply, of strip material

Definitions

  • the process which is the subject of the invention relates to the manufacture of fluted metal tubes, used mainly but not exclusively in heat exchangers, in order to improve the conditions of thermal transfer and therefore the thermal efficiency, all other things being equal. , while having the necessary characteristics of corrosion resistance and mechanical resistance.
  • the present invention also relates to sections of fluted tubes and a use of said sections according to claims 16 and 17 respectively.
  • Patent AT-A-238 670 describes a process for forming by cold rolling metal strips in order to obtain profiles comprising hard rods having mechanical characteristics superior to those obtained by hot rolling.
  • the strips thus grooved can then be formed for example with a U-shaped section by means of forming cylinders of suitable shape.
  • These U-shaped profiles can be welded two by two against each other to obtain tubes of rectangular section.
  • the forming of the grooves can be carried out by means of a quarto having rolling cylinders provided with grooves of revolution over their entire width and also supporting cylinders which are grooved.
  • Such fluted strips can be bent and welded to obtain tubes of circular section.
  • the document does not indicate the conditions for guiding the strip, bending, facing the edges with a view to welding. No indication is given of the possibilities of controlling the bandwidth and the straightness of the scrolling.
  • It consists in producing a very long tube, grooved on at least one face, in a metal or alloy belonging to the group comprising stainless or refractory steels, titanium or titanium alloys, the alloys having in their composition in elements of alloy combined at least 40% by weight of one or more of the following metals: Cr, Ni, Mo, Co, Ta Nb, Ti, Zr, Al and Hf.
  • a strip of a metal or alloy of the group thus defined and of rectangular section is subjected continuously to the following successive operations: engagement of the strip along a transformation axis through at least one pair of cylinders of forming of which at least one comprises a set of grooves, the tightening of these cylinders being sufficient to form corresponding grooves on the strip, an area of non-grooved margin being reserved in the vicinity of each of the two lateral edges, then engagement of the strip fluted through bending means which bend it transversely until it has a generally circular cross-section, the lateral edges being thus brought closer to each other, then passage to the right of welding means which carry out the welding to each other of the two edges of the strip, continuously, then passing to the right of cutting means which cut the tube into sections of length finished.
  • the first guiding means disposed upstream of the forming means comprises a pair of smooth rolls between which the metal strip is engaged, one of these cylinders having guide flanges between which the strip passes, the distance between these flanges being equal to the width of the strip with little play and their height being substantially equal to the thickness of the strip so that, the two cylinders being brought together, the passage section between the rolls is substantially equal to the section of the strip and thus ensures precise guiding of this strip along the axis of transformation, band which then engages through the first means of forming.
  • the second guide means is arranged, after forming grooves on one or two faces of a metal strip, by passing through at least one pair of cylinders, at least one of which is grooved.
  • This way has a pair of cylinders through which the metal strip is passed.
  • At least one of the two cylinders is fluted and at least one is provided with lateral guide flanges whose spacing corresponds to the width of the fluted strip with little play.
  • the height of these flanges guidance is determined so that, coming into abutment against the opposite cylinder, the passage width is such that the profile of the grooves formed on the strip corresponds to that of the grooves of the corresponding cylinder (s).
  • shoulders of determined height are produced on each side of the grooved zone of a cylinder of said pair of guide cylinders, over the width of the margin zone, to give this margin zone the thickness targeted.
  • the metal strip When it is proposed to groove the metal strip on both sides, it is passed through at least one pair of cylinders, one of which comprises a set of raised grooves and the other a corresponding set of hollow grooves.
  • these grooves on your cylinders are of revolution so as to produce undulations parallel to the transformation axis.
  • the metal strip on one of its two faces only is passed through at least one pair of cylinders, one of which has a straight generator parallel to its axis of revolution and the other a fluted generator.
  • these grooves are of revolution.
  • the latter is passed through at least two and advantageously 3 to 4 pairs of reduction cylinders each comprising a grooved cylinder.
  • the clamping pressure of the pair or pairs of groove forming cylinders can be adjusted so as to obtain, after forming the grooves, a grooved strip having a width identical to the initial width of the smooth strip.
  • the grooved cylinder (s) used have hard rods inclined relative to the generators of an angle any less than or equal to ninety degrees.
  • the latter undergoes forming of the two margin zones by passing between rollers to give each of them a determined curvature for welding.
  • the general bending of the grooved strip is advantageously carried out by means of forming rollers, convex or concave generators which bend the strip transversely in passing, the final bending being able to be carried out through a die, or by rollers with circular grooves.
  • the welding means used, to weld the two edges of the metal strip to each other continuously are preferably chosen from the group comprising: arc welding in a neutral atmosphere with consumable or non-consumable electrode, plasma welding, laser welding, electron beam welding, taking into account the nature of the metal or the alloy of the metal strip.
  • arc welding in a neutral atmosphere with consumable or non-consumable electrode plasma welding, laser welding, electron beam welding, taking into account the nature of the metal or the alloy of the metal strip.
  • at least one heat treatment is carried out continuously, after welding, of the rod tube before and after cutting, depending on the nature of the metal or alloy of the strip.
  • Figure 1 is a general diagram of the method of producing grooved tubes according to the invention.
  • FIG. 2 represents a pair of smooth guide cylinders for implementing the method according to the invention.
  • FIG. 3 represents a pair of grooved cylinders for implementing the method according to the invention.
  • FIG. 4 represents, enlarged, the grooves of the cylinders of FIG. 3.
  • Figure 5 shows, enlarged, the grooves of a pair of guide cylinders for the implementation of the following method the invention.
  • FIG. 6 represents the means for bending the grooved strip for implementing the method according to the invention.
  • FIG. 7 represents the welding means making it possible to obtain a grooved tube by the method according to the invention.
  • FIG. 8 schematically represents a rolling mill with 6 pairs of cylinders for producing, by the method according to the invention, a fluted tube on one side.
  • Figure 9 is a schematic view of a means for forming the margin areas of a fluted strip by the method according to the invention.
  • Example 1 The method according to the invention is implemented to produce a fluted tube on both sides, in the form of a set of corrugations parallel to its axis, from a strip, wound in a reel, of type 304L stainless steel (AISI) corresponding to AFNOR Z2CN18-10 standard.
  • AISI type 304L stainless steel
  • FIG 1 is an overall diagram, not detailed, showing the successive stages of the process.
  • the metal strip 1, wound, is mounted on an unwinding device not shown which allows its end to be engaged along the arrow F1 along the Xo -Xo transformation axis.
  • the strip 1 first engages in a rolling mill 2 comprising three pairs of cylinders 3, 10, 13 in series.
  • the first pair 3, of guide, comprises smooth cylinders 4, 5 which are shown enlarged in Figure 2 in the plane of which are their axes X1 - X1 and X2 - X2.
  • the upper cylinder 5 has a smooth generator parallel to its axis X2 - X2; the lower cylinder 4, also smooth, has at each end a circular rim 6, 7, of radial height "e" relative to the generator 9 parallel to the axis X1 - X1.
  • This height “e” is substantially equal to the thickness of the strip to be laminated and the internal spacing "l1" of the flanges 6, 7 is substantially equal to the width of the strip, increased by a minimum clearance.
  • the second pair of cylinders 10 comprises, as shown in FIG. 3, two fluted cylinders 11 and 12 of which the axes X3-X3, X4-X4 are in the plane of this figure 3.
  • the lower cylinder 11 is grooved hollow and the upper cylinder 12 in relief.
  • Figure 4 shows, enlarged and in section, the working generators of the cylinders 11, 12 over a small part of their length.
  • This Figure 4 shows grooves of revolution arranged so that the reliefs such as A1, A2 of the upper cylinder 12 correspond to the recesses such as B1, B2 of the lower cylinder 11, with a determined pitch.
  • the double grooves thus produced on the walls of the strip 1 give it a wavy shape.
  • Between the two cylinders 11, 12 is shown in dashes the section of the metal strip 1 which will be corrugated by bringing the cylinders closer over most of its width.
  • a margin zone is reserved, adjacent to the edge such as 1a of the strip 1, margin zone which is not grooved.
  • the clamping pressure of the cylinders is adjusted, for example, so as to keep the width of the strip constant and the production of the double grooves is accompanied by a reduction in the thickness of the strip and a slight increase in length.
  • the passage of the strip 1 through the last pair 13 of cylinders 14, 15 makes it possible to complete the production of the splines and at the same time ensures the guidance of the fluted strip 1.
  • Figure 5, similar to Figure 4, shows in section a fraction of the length of the grooved generators of the cylinders 14, 15 engaged on the strip 1 to give it its final profile and regular thickness. We see the margin zone 17, adjacent to the rim 16, as well as the shoulder 16-1 which makes it possible to control the thickness of this margin zone.
  • a similar margin zone is produced in the vicinity of the opposite edge of the strip, not shown, thanks to a second rim and a second shoulder of the same dimensions.
  • the internal spacing of these flanges is determined to allow the passage of the grooved strip 1 with little play to ensure satisfactory guidance.
  • the fluted strip is bent using initial bending means 18, 19 and 20 followed by a final bending means 21, as shown in FIG. 1.
  • initial bending means 18, 19 and 20 followed by a final bending means 21, as shown in FIG. 1.
  • These means are shown more precisely in their principle in Figure 6 in which each of these means, shown along the Xo-Xo transformation axis, has undergone a rotation of 90 ° to reveal its mode of action on the fluted metal strip 1.
  • the means 18 is a roller, with a convex generator 18-1, against which abuts the face of the grooved strip 1 which will become the inner face of the tube.
  • the means 19 is a roller, with a concave generator 19-1 which comes to bear against the face of the strip which will become the outer wall of the tube.
  • the means 20 consisting of two rollers 20-1, 20-2, with concave generator, makes it possible to considerably accentuate the bending.
  • the die 21 makes it possible to give the grooved strip 1 the desired circular section in order to make a tube of which the two edges are in contact with each other, this die being able to be replaced by a pair of rollers with circular grooves.
  • a welding means 22 indicated purely schematically. This welding means can be any welding means making it possible to produce a continuous sealed weld.
  • Arc welding in a neutral atmosphere can in particular be used using a consumable or non-consumable electrode (MIG or TIG process).
  • a mandrel not shown, can if necessary be placed inside the tube in line with the welding zone and connected upstream to an external support means, not shown. This mandrel protects the weld inside the tube by means of scanning the welding area with a neutral gas. Beyond the welding zone, the welded tube is driven along the arrow F2 by drive means not shown towards cutting means also not shown. Before or after cutting, continuous heat treatment means can be used to give the grooved and welded tube 1 particular characteristics.
  • a fluted tube on both sides is produced by the method thus described from a strip of stainless steel Z2 CN 18-10 109.5 mm wide and 0.7 mm in diameter. thickness. After forming the grooves, the thickness of the strip is reduced to 0.62 mm, the overall thickness of the strip, including the grooves, then reaching 1.58 mm. This strip has 34 undulations and on each side, a margin zone of 2 mm wide. After bending and welding, a tube with an overall outside diameter of 35 mm is obtained.
  • Example 2 The method according to the invention is implemented for the production of a grooved tube, only on the outer face.
  • a strip wound in a 430 Ti stainless steel coil (AISI) is used, corresponding to the AFNOR Z2 CT18 standard.
  • This strip must have a thickness greater than that which would be necessary for double grooves, of the same height, forming corrugations, because in the case of the present example, the height of the grooves is taken in the thickness of the strip.
  • the rolling mill used has 6 pairs of rolls instead of 3 as shown in the diagram in FIG. 8.
  • the rolled metal strip 1 is mounted on an unwinding device, not shown, which enables its end to be engaged in the first pair of cylinders 32 of the rolling mill 31.
  • This first guide pair comprises smooth cylinders having the same characteristics as the cylinders 4 and 5 of the first guide pair 3 of FIG. 1.
  • the next four pairs of cylinders 33, 34, 35, 36 each have a smooth upper cylinder and a grooved lower cylinder.
  • the width of the grooved zone is determined in the same way as that of the grooved zone of the cylinder 11 of FIGS. 3 and 4 in order to preserve on each side of the metal strip an area of non-grooved margin.
  • the profile of the grooves and the tightening of each pair of cylinders are determined so that, at the outlet of the pair 36, the grooved strip has reached dimensions very close to the final dimensions targeted.
  • the last pair of cylinders 37 plays the role of guiding pair in the direction of the means for bending and then welding the strip like the pair of cylinders 13 of Figure 1.
  • the lower cylinder of this pair 37 is grooved in a similar manner to that shown for the lower cylinder 14 in Figure 5.
  • this lower cylinder of the pair 37 comprises, each side of the grooved zone, a margin zone which extends to a guide rim, similar to the rim 16 of FIG. 5 and a shoulder, similar to the shoulder 16-1 which allows, in cooperation with the cylinder upper smooth, to control the thickness of the margin area.
  • the initial and final bending operations then welding are carried out by means similar to those used in the case of Example 1. Additional means, after welding, can be implemented to ensure the tension of the strip in particularly during bending and then welding, as well as to calibrate it and heat treat it, if necessary, before the final cutting to the desired length.
  • a fluted tube on one side is produced by the method thus described, from a strip of Z2 CT 18 steel 108 mm wide and 1.75 mm thick. After rolling, the fluted strip obtained has an overall thickness of 1.75 mm and a lures cane depth of 0.65 mm.
  • the elongation which depends mainly on the section of the grooves, reaches, in the case of the present example, about 30%.
  • the bending is carried out so that the smooth face of the strip is inside the tube and therefore the grooved face outside. For this, it suffices to put the smooth face of the strip in abutment against the roller with convex generator 18.1 of the bending means 18, the grooved face then coming into abutment against the concave generator 19.1 of the bending means 19.
  • FIG. 9 shows such a means 38 that one can have upstream of the initial bending means 18.
  • this means comprises two pairs of rollers, arranged so as to be crossed each by a zone of margin of a grooved strip such as 1.
  • Each pair of rollers comprises a roller with a convex generator 39, 41 and the other with a concave generator 40, 42 so as to curl the edges of the hollow strip on the side which will close the internal face of the tube, the radius of curvature being substantially equal to the radius of the tube to be formed.
  • the metal strip is fluted by the method according to the present invention by adjusting the tightening of the pair or pairs of flute forming cylinders so as to keep the fluted strip a constant width, equal to the initial width.
  • This or these pairs of cylinders are equipped with adjustment means, connected to remote control means, for example computerized, allowing the following operations to be carried out cyclically, perfectly reproducible, at determined time intervals, at the level of each pair of cylinders. : spacing of the cylinders to interrupt any permanent deformation of the strip, keeping the cylinders apart for a precisely determined time, bringing the cylinders together in order to resume grooving with a degree of tightening identical to that which was achieved before the start of the cycle.
  • a batch of Z2CT18 type steel tubes for a heat exchanger is produced.
  • These tubes 4 m long and 35 mm in outside diameter, have a wall of about 0.65 mm thick and comprising grooves made on a strip 113 mm wide by means of a rolling mill with two grooving cages such as as that of FIG. 1, the cages 10 and 13 of which provide the grooving.
  • Each of these cages is provided with adjustment means allowing, thanks to appropriate control means to carry out a sufficient spacing of the cylinders, of the order of 3 mm, in approximately 1 second and the return to the initial tightening at the same time. Maintaining 8 seconds in the open position makes it possible to create a non-grooved area of approximately 500 mm in length.
  • the duration of the 8-second cycle corresponds to the passage of a strip length of approximately 500 mm.
  • the computerized control means make it possible to execute this cycle at time intervals such that, after rolling and welding the strip, the centers of the non-fluted areas of the tube obtained are approximately at a distance from each other of approximately 4 m. It is thus possible to cut the tube at these media in order to have sections of 4 meters each comprising a non-fluted zone at each end of approximately 150 mm long.
  • the computerized control means make it possible to shift the spacing cycle and then to tighten each pair of cylinders so that, in the case for example of FIG. 1, the pair of cylinders 13 does not start to move apart until the 'instant when the start of the zone comprising a reduction in the height of the grooves made at the level of the pair of cylinders 10 engages in this rolling mill.
  • a fixed spacing comprising, like the first guide pair 3, smooth cylinders, one of the two cylinders being provided with guide flanges.
  • the distance between these edges and their height is determined so that the transverse play is small in order to ensure proper guidance, when the other cages are spaced, the fixed spacing of the cylinders allowing passage without deformation of the fluted or non-fluted zones .

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Abstract

A method for producing ribbed metal tubes designed mainly but not exclusively for heat exchangers since they are particularly suitable for heat transmission. According to the method, a strip of stainless or refractory metal or alloy is continuously rolled to form ribs thereon, whereafter it is bent and welded.

Description

Le procédé qui fait l'objet de l'invention concerne la fabrication de tubes métalliques cannelés, utilisés principalement mais non exclusivement dans les échangeurs de chaleur, afin d'améliorer les conditions de transfert thermique et donc le rendement thermique, toutes choses égales par ailleurs, tout en ayant les caractéristiques nécessaires de tenue à la corrosion et de résistance mécanique.The process which is the subject of the invention relates to the manufacture of fluted metal tubes, used mainly but not exclusively in heat exchangers, in order to improve the conditions of thermal transfer and therefore the thermal efficiency, all other things being equal. , while having the necessary characteristics of corrosion resistance and mechanical resistance.

La présente invention concerne aussi des tronçons de tubes cannelés et une utilisation desdits tronçons selon les revendications 16 et 17 respectivement.The present invention also relates to sections of fluted tubes and a use of said sections according to claims 16 and 17 respectively.

On utilise habituellement, pour réaliser ces échangeurs de chaleur, des tubes de section circulaire en nuances d'acier inoxydable convenables ou en aciers réfractaires ou en métaux ou alliages réfractaires ou spéciaux dont la conductivité thermique est souvent médiocre. On constate que les échanges de chaleur entre les fluides contenus dans les tubes et ceux qui circulent autour de ceux-ci sont limités par plusieurs facteurs tels que notamment turbulence insuffisante des fluides, dépôts solides formés sur les parois des tubes et couches d'oxyde développées sur ces parois.Usually used to make these heat exchangers, circular section tubes in suitable grades of stainless steel or refractory steels or in refractory or special metals or alloys whose thermal conductivity is often poor. It is found that the heat exchanges between the fluids contained in the tubes and those circulating around them are limited by several factors such as in particular insufficient turbulence of the fluids, solid deposits formed on the walls of the tubes and oxide layers developed on these walls.

On connaît la possibilité d'accroître ces échanges en utilisant des tubes cannelés. Ces cannelures augmentent la surface d'échange pour un diamètre de tube donné et en même temps réduisent la résistance thermique de contact entre les fluides et la paroi du tube grâce à la création d'une turbulence qui empêche la formation d'une couche de fluide plus ou moins statique au contact de cette paroi.We know the possibility of increasing these exchanges by using grooved tubes. These grooves increase the exchange surface for a given tube diameter and at the same time reduce the thermal resistance of contact between the fluids and the wall of the tube thanks to the creation of a turbulence which prevents the formation of a layer of fluid. more or less static in contact with this wall.

On connaît différents moyens permettant de réaliser des tubes cannelés pour de telles applications.Various means are known for making fluted tubes for such applications.

On peut en particulier canneler des tubes lisses de section circulaire, sans soudures ou soudés, au moyen de filières d'étirage adaptées.It is in particular possible to groove smooth tubes of circular section, without welds or welded, by means of suitable drawing dies.

Ces opérations sont cependant difficiles à réaliser, en particulier dans le cas des aciers inoxydables ou réfractaires qui ont une relativement médiocre aptitude à l'étirage à froid. Il est souvent nécessaire d'effectuer plusieurs opérations d'étirage successives, avec lubrification, opérations qui se prêtent difficilement à la réalisation de tubes cannelés de grande longueur unitaire et avec des profils de cannelures suffisamment profonds, le coût de fabrication étant toujours très élevé.These operations are however difficult to carry out, in particular in the case of stainless or refractory steels which have a relatively poor aptitude for cold drawing. It is often necessary to carry out several successive stretching operations, with lubrication, operations which lend themselves with difficulty to the production of grooved tubes of great unit length and with sufficiently deep groove profiles, the manufacturing cost being always very high.

Le brevet AT-A-238 670 décrit un procédé de formage par laminage à froid de bandes métalliques en vue d'obtenir des profilés comportant des canne dures présentant des caractéristiques mécaniques supérieures à celles obtenues par laminage à chaud. Les bandes ainsi cannelées peuvent ensuite être formées par exemple avec une section en U au moyen de cylindres de formage de forme convenable. Ces profils en U peuvent être soudés deux à deux l'un contre l'autre pour obtenir des tubes de section rectangulaire. Le formage des cannelures peut être réalisé au moyen d'un quarto ayant des cylindres de laminage munis de cannelures de révolution sur toute leur largeur et des cylindres d'appui également cannelés. De telles bandes cannelées peuvent être cintrées et soudées pour obtenir des tubes de section circulaire. Le document n'indique pas les conditions de guidage de la bande, de cintrage, de mise en regard des bords en vue du soudage. Aucune indication n'est donnée sur les possibilités de contrôle de la largeur de bande et de la rectitude du défilement.Patent AT-A-238 670 describes a process for forming by cold rolling metal strips in order to obtain profiles comprising hard rods having mechanical characteristics superior to those obtained by hot rolling. The strips thus grooved can then be formed for example with a U-shaped section by means of forming cylinders of suitable shape. These U-shaped profiles can be welded two by two against each other to obtain tubes of rectangular section. The forming of the grooves can be carried out by means of a quarto having rolling cylinders provided with grooves of revolution over their entire width and also supporting cylinders which are grooved. Such fluted strips can be bent and welded to obtain tubes of circular section. The document does not indicate the conditions for guiding the strip, bending, facing the edges with a view to welding. No indication is given of the possibilities of controlling the bandwidth and the straightness of the scrolling.

On a recherché la possibilité de réaliser des tubes pour échangeurs de température, cannelés sur une ou deux faces, de longueur unitaire pouvant atteindre une dizaine de mètres ou davantage ayant des canne dures pouvant être relativement profondes par un procédé continu permettant de réaliser plusieurs tronçons de tubes d'une telle longueur unitaire à partir d'un même tube. On a recherché aussi la possibilité d'éviter les traitements thermiques intermédiaires pendant la formation des cannelures et aussi la possibilité d'obtenir des dimensions très précises en ce qui concerne la profondeur des cannelures, leur profil, leur pas, l'épaisseur de paroi du tube et sa rectitude.We looked for the possibility of producing tubes for heat exchangers, grooved on one or two faces, of unit length which can reach ten meters or more having hard rods which can be relatively deep by a continuous process allowing to realize several sections of tubes of such unit length from the same tube. We also sought the possibility of avoiding intermediate heat treatments during the formation of the grooves and also the possibility of obtaining very precise dimensions with regard to the depth of the grooves, their profile, their pitch, the wall thickness of the tube and its straightness.

Le procédé qui fait l'objet de l'invention est défini dans la revendication 1 et permet d'atteindre ces résultats.The process which is the subject of the invention is defined in claim 1 and makes it possible to achieve these results.

Il consiste à réaliser un tube de grande longueur, cannelé sur au moins une face, en un métal ou alliage appartenant au groupe comprenant les aciers inoxydables ou réfractaires, le titane ou les alliages de titane, les alliages ayant dans leur composition en éléments d'alliage cumulés au moins 40 % en poids d'un ou plusieurs des métaux suivants : Cr, Ni, Mo, Co, Ta Nb, Ti, Zr, Al et Hf. Selon ce procédé, on soumet, de façon continue, une bande d'un métal ou alliage du groupe ainsi défini et de section rectangulaire aux opérations successives suivantes : engagement de la bande suivant un axe de transformation à travers au moins une paire de cylindres de formage dont au moins l'un comporte un ensemble de cannelures, le serrage de ces cylindres étant suffisant pour former des cannelures correspondantes sur la bande, une zone de marge non cannelée étant réservée au voisinage de chacun des deux bords latéraux, puis engagement de la bande cannelée à travers des moyens de cintrage qui la recourbent transversalement jusqu'à lui donner une section de forme générale circulaire, les bords latéraux étant ainsi rapprochés l'un de l'autre, puis passage au droit de moyens de soudage qui réalisent le soudage l'un à l'autre des deux bords de la bande, en continu, puis passage au droit de moyens de tronçonnage qui sectionnent le tube en tronçons de longueur déterminée. Conformément à l'invention, on assure un guidage précis de la bande suivant l'axe de transformation grâce à la combinaison de deux moyens de guidage : Le premier moyen de guidage disposé en amont des moyens de formage comporte une paire de cylindres lisses entre lesquels la bande métallique est engagée, l'un de ces cylindres comportant des rebords de guidage entre lesquels passe la bande, la distance entre ces rebords étant égale à la largeur de la bande avec un faible jeu et leur hauteur étant sensiblement égale à l'épaisseur de la bande de façon que, les deux cylindres étant rapprochés l'un de l'autre, la section de passage entre les cylindres soit sensiblement égale à la section de la bande et assure ainsi un guidage précis de cette bande suivant l'axe de transformation, bande qui s'engage ensuite à travers le premier moyen de formage.It consists in producing a very long tube, grooved on at least one face, in a metal or alloy belonging to the group comprising stainless or refractory steels, titanium or titanium alloys, the alloys having in their composition in elements of alloy combined at least 40% by weight of one or more of the following metals: Cr, Ni, Mo, Co, Ta Nb, Ti, Zr, Al and Hf. According to this method, a strip of a metal or alloy of the group thus defined and of rectangular section is subjected continuously to the following successive operations: engagement of the strip along a transformation axis through at least one pair of cylinders of forming of which at least one comprises a set of grooves, the tightening of these cylinders being sufficient to form corresponding grooves on the strip, an area of non-grooved margin being reserved in the vicinity of each of the two lateral edges, then engagement of the strip fluted through bending means which bend it transversely until it has a generally circular cross-section, the lateral edges being thus brought closer to each other, then passage to the right of welding means which carry out the welding to each other of the two edges of the strip, continuously, then passing to the right of cutting means which cut the tube into sections of length finished. According to the invention, precise guiding of the strip is ensured along the transformation axis thanks to the combination of two guiding means: The first guiding means disposed upstream of the forming means comprises a pair of smooth rolls between which the metal strip is engaged, one of these cylinders having guide flanges between which the strip passes, the distance between these flanges being equal to the width of the strip with little play and their height being substantially equal to the thickness of the strip so that, the two cylinders being brought together, the passage section between the rolls is substantially equal to the section of the strip and thus ensures precise guiding of this strip along the axis of transformation, band which then engages through the first means of forming.

Le deuxième moyen de guidage est disposé, après formage de cannelures sur une ou deux faces d'une bande métallique, par passage à travers au moins une paire de cylindres dont l'un au moins est cannelé. Ce moyen comporte une paire de cylindres à travers laquelle on fait passer la bande métallique. L'un au moins des deux cylindres est cannelé et l'un au moins est muni de rebords latéraux de guidage dont l'écartement correspond à la largeur de la bande cannelée avec un faible jeu. De façon avantageuse, la hauteur de ces rebords de guidage est déterminée pour que, en venant en butée contre le cylindre opposé, la largeur de passage soit telle que le profil des cannelures formées sur la bande corresponde à celui des cannelures du ou des cylindre(s) correspondant(s). De préférence, des épaulements de hauteur déterminée sont réalisés de chaque côté de la zone cannelée d'un cylindre de ladite paire de cylindres de guidage, sur la largeur de la zone de marge, pour donner à cette zone de marge l'épaisseur visée.The second guide means is arranged, after forming grooves on one or two faces of a metal strip, by passing through at least one pair of cylinders, at least one of which is grooved. This way has a pair of cylinders through which the metal strip is passed. At least one of the two cylinders is fluted and at least one is provided with lateral guide flanges whose spacing corresponds to the width of the fluted strip with little play. Advantageously, the height of these flanges guidance is determined so that, coming into abutment against the opposite cylinder, the passage width is such that the profile of the grooves formed on the strip corresponds to that of the grooves of the corresponding cylinder (s). Preferably, shoulders of determined height are produced on each side of the grooved zone of a cylinder of said pair of guide cylinders, over the width of the margin zone, to give this margin zone the thickness targeted.

Lorsqu'on se propose de canneler la bande métallique sur les deux faces, on la fait passer à travers au moins une paire de cylindres dont l'un comporte un ensemble de cannelures en relief et l'autre un ensemble correspondant de cannelures en creux.When it is proposed to groove the metal strip on both sides, it is passed through at least one pair of cylinders, one of which comprises a set of raised grooves and the other a corresponding set of hollow grooves.

De préférence, ces cannelures sur tes cylindres sont de révolution de façon à réaliser des ondulations parallèles à l'axe de transformation.Preferably, these grooves on your cylinders are of revolution so as to produce undulations parallel to the transformation axis.

Lorsqu'on se propose de canneler la bande métallique sur l'une de ses deux faces seulement on la fait passer à travers au moins une paire de cylindres dont l'un comporte une génératrice rectiligne parallèle à son axe de révolution et l'autre une génératrice cannelée. De préférence, ces cannelures sont de révolution. De préférence également, pour réaliser des cannelures sur une seule face d'une bande métallique, on fait passer celle-ci à travers au moins deux et avantageusement 3 à 4 paires de cylindres de réduction comportant chacune un cylindre cannelé.When it is proposed to groove the metal strip on one of its two faces only, it is passed through at least one pair of cylinders, one of which has a straight generator parallel to its axis of revolution and the other a fluted generator. Preferably, these grooves are of revolution. Preferably also, to produce grooves on one side of a metal strip, the latter is passed through at least two and advantageously 3 to 4 pairs of reduction cylinders each comprising a grooved cylinder.

La pression de serrage de la ou des paires de cylindres de formage des cannelures peut être réglée de façon à obtenir après formage des cannelures une bande cannelée ayant une largeur identique à la largeur initiale de la bande lisse. En travaillant ainsi à largeur de bande constante on peut, sur le même tube, produire sans modifier le réglage sur la ligne des moyens de cintrage et de soudage, à intervalles réguliers des parties de tubes lisses, c'est-à-dire sans cannelures, ayant le même diamètre extérieur que le tube dans sa partie cannelée, ceci en écartant à intervalles de temps réguliers pour une durée donnée les cylindres cannelés, la bande pouvant alors défiler librement. De telles parties lisses de même diamètre extérieur que les parties cannelées et se trouvant aux extrémités des tubes après la coupe à longueur de ceux-ci peuvent être utiles pour monter ou assembler les tubes cannelés sur une plaque tubulaire par exemple une plaque d'échangeur de chaleur.The clamping pressure of the pair or pairs of groove forming cylinders can be adjusted so as to obtain, after forming the grooves, a grooved strip having a width identical to the initial width of the smooth strip. By working in this way at constant bandwidth, it is possible, on the same tube, to produce without modifying the setting on the line of the bending and welding means, at intervals smooth parts of smooth tubes, that is to say without grooves, having the same outside diameter as the tube in its grooved part, this by spacing the grooved cylinders at regular intervals for a given period, the strip then being able scroll freely. Such smooth parts of the same outside diameter as the grooved parts and located at the ends of the tubes after the cut to length thereof can be useful for mounting or assembling the grooved tubes on a tubular plate for example a heat exchanger plate. heat.

Suivant un mode particulier de réalisation de cannelures sur une ou deux faces d'une bande métallique, le ou les cylindre(s) cannelé(s) utilisé(s) comporte(nt) des canne dures inclinées par rapport aux génératrices d'un angle quelconque inférieur ou égal à quatre-vingt-dix degrés.According to a particular embodiment of grooves on one or two faces of a metal strip, the grooved cylinder (s) used have hard rods inclined relative to the generators of an angle any less than or equal to ninety degrees.

De façon avantageuse, avant cintrage général de la bande cannelée, celle-ci subit un formage des deux zones de marge par passage entre des galets pour conférer à chacune de celles-ci une courbure déterminée en vue du soudage.Advantageously, before general bending of the grooved strip, the latter undergoes forming of the two margin zones by passing between rollers to give each of them a determined curvature for welding.

Le cintrage général de la bande cannelée est avantageusement réalisé au moyen de galets de formage, de génératrices convexes ou concaves qui recourbent la bande transversalement au passage, le cintrage final pouvant être effectué à travers une filière, ou par des galets à gorge circulaire.The general bending of the grooved strip is advantageously carried out by means of forming rollers, convex or concave generators which bend the strip transversely in passing, the final bending being able to be carried out through a die, or by rollers with circular grooves.

Les moyens de soudage utilisés, pour souder l'un à l'autre en continu les deux bords de la bande métallique, sont choisis de préférence dans le groupe comprenant : le soudage à l'arc en atmosphère neutre avec électrode consommable ou non consommable, le soudage au plasma, le soudage laser, le soudage par faisceau d'électrons, en tenant compte de la nature du métal ou de l'alliage de la bande métallique. Pour de nombreuses utilisations on effectue en continu, après soudage, du tube canne lé et avant ou après tronçonnage, au moins un traitement thermique en fonction de la nature du métal ou alliage de la bande.The welding means used, to weld the two edges of the metal strip to each other continuously, are preferably chosen from the group comprising: arc welding in a neutral atmosphere with consumable or non-consumable electrode, plasma welding, laser welding, electron beam welding, taking into account the nature of the metal or the alloy of the metal strip. For many uses, at least one heat treatment is carried out continuously, after welding, of the rod tube before and after cutting, depending on the nature of the metal or alloy of the strip.

Les exemples et les figures ci-après décrivent des modes particuliers de réalisation du procédé suivant l'invention.The examples and figures below describe particular embodiments of the method according to the invention.

La figure 1 est un schéma général du procédé de réalisation de tubes cannelés suivant l'invention.Figure 1 is a general diagram of the method of producing grooved tubes according to the invention.

La figure 2 représente une paire de cylindres lisses de guidage pour la mise en oeuvre du procédé suivant l'invention.FIG. 2 represents a pair of smooth guide cylinders for implementing the method according to the invention.

La figure 3 représente une paire de cylindres cannelés pour la mise en oeuvre du procédé suivant l'invention.FIG. 3 represents a pair of grooved cylinders for implementing the method according to the invention.

La figure 4 représente, agrandies, les cannelures des cylindres de la figure 3.FIG. 4 represents, enlarged, the grooves of the cylinders of FIG. 3.

La figure 5 représente, agrandies, les cannelures d'une paire de cylindres de guidage pour la mise en oeuvre du procédé suivant l'invention.Figure 5 shows, enlarged, the grooves of a pair of guide cylinders for the implementation of the following method the invention.

La figure 6 représente les moyens de cintrage de la bande cannelée pour la mise en oeuvre du procédé suivant l'invention.FIG. 6 represents the means for bending the grooved strip for implementing the method according to the invention.

La figure 7 représente les moyens de soudage permettant d'obtenir un tube cannelé par le procédé suivant l'invention.FIG. 7 represents the welding means making it possible to obtain a grooved tube by the method according to the invention.

La figure 8 représente, de façon schématique un laminoir à 6 paires de cylindres pour réaliser, par le procédé suivant l'invention, un tube cannelé sur une seule face.FIG. 8 schematically represents a rolling mill with 6 pairs of cylinders for producing, by the method according to the invention, a fluted tube on one side.

La figure 9 est une vue schématique d'un moyen de formage des zones de marge d'une bande cannelée par le procédé suivant l'invention.Figure 9 is a schematic view of a means for forming the margin areas of a fluted strip by the method according to the invention.

Exemple 1 : On met en oeuvre le procédé suivant l'invention pour réaliser un tube cannelé sur les deux faces, sous forme d'un ensemble d'ondulations parallèles à son axe, à partir d'une bande, enroulée en bobine, d'acier inoxydable type 304L (AISI) correspondant à la norme AFNOR Z2CN18-10.Example 1: The method according to the invention is implemented to produce a fluted tube on both sides, in the form of a set of corrugations parallel to its axis, from a strip, wound in a reel, of type 304L stainless steel (AISI) corresponding to AFNOR Z2CN18-10 standard.

La figure 1 est un schéma d'ensemble, non détail lé, montrant les étapes successives du procédé.Figure 1 is an overall diagram, not detailed, showing the successive stages of the process.

La bande métallique 1, enroulée, est montée sur un dispositif de déroulage non représenté qui permet d'engager son extrémité suivant la flèche F1 le long de l'axe de transformation Xo -Xo. La bande 1 s'engage d'abord dans un laminoir 2 comportant trois paires de cylindres 3, 10, 13 en série. La 1ère paire 3, de guidage, comporte des cylindres lisses 4, 5 qui sont représentés agrandis à la figure 2 dans le plan de laquelle sont leurs axes X1 - X1 et X2 - X2. Le cylindre supérieur 5 a une génératrice lisse parallèle à son axe X2 - X2 ; le cylindre inférieur 4, lisse également, comporte à chaque extrémité un rebord 6, 7 circulaire, de hauteur radiale "e" par rapport à la génératrice 9 parallèle à l'axe X1 - X1. Cette hauteur "e" est sensiblement égale à l'épaisseur de la bande à laminer et l'écartement intérieur "l1" des rebords 6, 7 est sensiblement égal à la largeur de la bande, majorée d'un jeu minimal. On a juste de préférence l'écartement des cylindres 4, 5 pour que les rebords 6, 7 viennent en appui contre le cylindre 5. La deuxième paire de cylindres 10 comporte, comme le montre la figure 3, deux cylindres cannelés 11 et 12 dont les axes X3-X3, X4-X4 sont dans le plan de cette figure 3. Le cylindre inférieur 11 est cannelé en creux et le cylindre supérieur 12 en relief. La figure 4 montre, agrandies et en coupe, les génératrices de travail des cylindres 11, 12 sur une petite partie de leur longueur. Cette figure 4 montre des cannelures de révolution disposées de façon que les reliefs tels que A1, A2 du cylindre supérieur 12 correspondent aux creux tels que B1, B2 du cylindre inférieur 11, avec un pas déterminé. Les doubles cannelures qu'on réalise ainsi sur les parois de la bande 1 donnent à celle-ci une forme ondulée. Entre les deux cylindres 11, 12 est représentée en tirets la section de la bande métallique 1 qui sera ondulée en rapprochant les cylindres sur la majeure partie de sa largeur. De chaque côté de la zone cannelée, une zone de marge est réservée, adjacente au bord tel que 1a de la bande 1, zone de marge qui n'est pas cannelée. En cours de formage des cannelures, on règle par exemple la pression de serrage des cylindres de façon à maintenir constante la largeur de la bande et la réalisation des cannelures doubles s'accompagne d'une diminution d'épaisseur de la bande et d'une faible augmentation de longueur. Le passage de la bande 1 à travers la dernière paire 13 de cylindres 14, 15 permet d'achever la réalisation des cannelures et assure en même temps le guidage de la bande 1 cannelée. La figure 5, analogue à la figure 4, montre en coupe une fraction de la longueur des génératrices cannelées des cylindres 14, 15 en prise sur la bande 1 pour lui donner son profil et son épaisseur régulière définitifs. On voit la zone de marge 17, adjacente au rebord 16, ainsi que l'épaulement 16-1 qui permet de contrôler l'épaisseur de cette zone de marge. Une zone de marge semblable est réalisée au voisinage du bord opposé de la bande, non représenté, grâce à un deuxième rebord et un deuxième épaulement de mêmes dimensions. L'écartement intérieur de ces rebords est déterminé pour permettre le passage de la bande 1 cannelée avec un faible jeu pour assurer un guidage satisfaisant.The metal strip 1, wound, is mounted on an unwinding device not shown which allows its end to be engaged along the arrow F1 along the Xo -Xo transformation axis. The strip 1 first engages in a rolling mill 2 comprising three pairs of cylinders 3, 10, 13 in series. The first pair 3, of guide, comprises smooth cylinders 4, 5 which are shown enlarged in Figure 2 in the plane of which are their axes X1 - X1 and X2 - X2. The upper cylinder 5 has a smooth generator parallel to its axis X2 - X2; the lower cylinder 4, also smooth, has at each end a circular rim 6, 7, of radial height "e" relative to the generator 9 parallel to the axis X1 - X1. This height "e" is substantially equal to the thickness of the strip to be laminated and the internal spacing "l1" of the flanges 6, 7 is substantially equal to the width of the strip, increased by a minimum clearance. There is preferably just the spacing of the cylinders 4, 5 so that the flanges 6, 7 come to bear against the cylinder 5. The second pair of cylinders 10 comprises, as shown in FIG. 3, two fluted cylinders 11 and 12 of which the axes X3-X3, X4-X4 are in the plane of this figure 3. The lower cylinder 11 is grooved hollow and the upper cylinder 12 in relief. Figure 4 shows, enlarged and in section, the working generators of the cylinders 11, 12 over a small part of their length. This Figure 4 shows grooves of revolution arranged so that the reliefs such as A1, A2 of the upper cylinder 12 correspond to the recesses such as B1, B2 of the lower cylinder 11, with a determined pitch. The double grooves thus produced on the walls of the strip 1 give it a wavy shape. Between the two cylinders 11, 12 is shown in dashes the section of the metal strip 1 which will be corrugated by bringing the cylinders closer over most of its width. On each side of the grooved zone, a margin zone is reserved, adjacent to the edge such as 1a of the strip 1, margin zone which is not grooved. During the formation of the grooves, the clamping pressure of the cylinders is adjusted, for example, so as to keep the width of the strip constant and the production of the double grooves is accompanied by a reduction in the thickness of the strip and a slight increase in length. The passage of the strip 1 through the last pair 13 of cylinders 14, 15 makes it possible to complete the production of the splines and at the same time ensures the guidance of the fluted strip 1. Figure 5, similar to Figure 4, shows in section a fraction of the length of the grooved generators of the cylinders 14, 15 engaged on the strip 1 to give it its final profile and regular thickness. We see the margin zone 17, adjacent to the rim 16, as well as the shoulder 16-1 which makes it possible to control the thickness of this margin zone. A similar margin zone is produced in the vicinity of the opposite edge of the strip, not shown, thanks to a second rim and a second shoulder of the same dimensions. The internal spacing of these flanges is determined to allow the passage of the grooved strip 1 with little play to ensure satisfactory guidance.

Au-delà du laminoir, on effectue le cintrage de la bande cannelée grâce à des moyens de cintrage initial 18, 19 et 20 suivis d'un moyen de cintrage final 21, comme indiqué figure 1. Ces moyens sont représentés de façon plus précise dans leur principe à la figure 6 sur laquelle chacun de ces moyens, représenté le long de l' axe de transformation Xo-Xo, a subi une rotation de 90° pour faire apparaître son mode d'action sur la bande métallique 1 cannelée. Le moyen 18 est un galet, à génératrice 18-1 convexe, contre laquelle vient en appui la face de la bande cannelée 1 qui deviendra la face intérieure du tube. Le moyen 19 est un galet, à génératrice 19-1 concave qui vient en appui contre la face de la bande qui deviendra la paroi extérieure du tube. En contrôlant la tension de cette bande et la distance entre les deux galets il est possible d'exercer une contrainte suffisante sur cette bande pour lui faire prendre la courbure des génératrices de ces galets. Le moyen 20 constitué de deux galets 20-1, 20-2, à génératrice concave, permet d'accentuer considérablement le cintrage. Enfin la filière 21 permet de donner à la bande cannelée 1 la section circulaire souhaitée pour en faire un tube dont les deux bords sont en contact l'un avec l'autre, cette filière pouvant être remplacée par une paire de galets à gorge circulaire. A la sortie de cette filière 21 (fig. 7), est disposé un moyen de soudage 22 indiqué de façon purement schématique. Ce moyen de soudage peut être n'importe quel moyen de soudage permettant de réaliser une soudure étanche en continu. On peut en particulier utiliser le soudage à l'arc en atmosphère neutre au moyen d'une électrode consommable ou non (procédé MIG ou TIG). Un mandrin, non représenté, peut si nécessaire être disposé à l'intérieur du tube au droit de la zone de soudage et relié en amont a un moyen support extérieur non représenté. Ce mandrin assure la protection de la soudure à l'intérieur du tube grâce a des moyens de balayage de la zone de soudage par un gaz neutre. Au-delà de la zone de soudage, le tube soudé est entraîné suivant la flèche F2 par des moyens d'entraînement non représentés vers des moyens de tronçonnage également non représentés. Avant ou après tronçonnage, des moyens de traitement thermique en continu peuvent être utilisés pour conférer au tube 1 cannelé et soudé des caractéristiques particulières.Beyond the rolling mill, the fluted strip is bent using initial bending means 18, 19 and 20 followed by a final bending means 21, as shown in FIG. 1. These means are shown more precisely in their principle in Figure 6 in which each of these means, shown along the Xo-Xo transformation axis, has undergone a rotation of 90 ° to reveal its mode of action on the fluted metal strip 1. The means 18 is a roller, with a convex generator 18-1, against which abuts the face of the grooved strip 1 which will become the inner face of the tube. The means 19 is a roller, with a concave generator 19-1 which comes to bear against the face of the strip which will become the outer wall of the tube. By controlling the tension of this strip and the distance between the two rollers, it is possible to exert sufficient stress on this strip to cause it to take the curvature of the generators of these rollers. The means 20 consisting of two rollers 20-1, 20-2, with concave generator, makes it possible to considerably accentuate the bending. Finally, the die 21 makes it possible to give the grooved strip 1 the desired circular section in order to make a tube of which the two edges are in contact with each other, this die being able to be replaced by a pair of rollers with circular grooves. At the outlet of this die 21 (FIG. 7), there is disposed a welding means 22 indicated purely schematically. This welding means can be any welding means making it possible to produce a continuous sealed weld. Arc welding in a neutral atmosphere can in particular be used using a consumable or non-consumable electrode (MIG or TIG process). A mandrel, not shown, can if necessary be placed inside the tube in line with the welding zone and connected upstream to an external support means, not shown. This mandrel protects the weld inside the tube by means of scanning the welding area with a neutral gas. Beyond the welding zone, the welded tube is driven along the arrow F2 by drive means not shown towards cutting means also not shown. Before or after cutting, continuous heat treatment means can be used to give the grooved and welded tube 1 particular characteristics.

A titre d'exemple numérique, on réalise par le procédé ainsi décrit un tube cannelé sur les deux faces à partir d'une bande d'acier inoxydable Z2 CN 18-10 de 109,5 mm de largeur et 0,7 mm d'épaisseur. Après formage des cannelures, l'épaisseur de la bande est réduite à 0,62 mm, l'épaisseur hors tout de la bande, cannelures comprises, atteignant alors 1,58 mm. Cette bande comporte 34 ondulations et de chaque côté, une zone de marge de 2 mm de large. Après cintrage et soudage, on obtient un tube de 35 mm de diamètre extérieur hors tout.By way of digital example, a fluted tube on both sides is produced by the method thus described from a strip of stainless steel Z2 CN 18-10 109.5 mm wide and 0.7 mm in diameter. thickness. After forming the grooves, the thickness of the strip is reduced to 0.62 mm, the overall thickness of the strip, including the grooves, then reaching 1.58 mm. This strip has 34 undulations and on each side, a margin zone of 2 mm wide. After bending and welding, a tube with an overall outside diameter of 35 mm is obtained.

Exemple 2 On met en oeuvre le procédé suivant l'invention pour la réalisation d'un tube cannelé, seulement sur la face extérieure.Example 2 The method according to the invention is implemented for the production of a grooved tube, only on the outer face.

On met en oeuvre une bande enroulée en bobine d'acier inoxydable type 430 Ti (AISI) correspondant à la norme AFNOR Z2 CT18. Cette bande doit avoir une épaisseur supérieure à celle qui serait nécessaire pour des doubles cannelures, de même hauteur, formant des ondulations, car dans le cas du présent exemple, la hauteur des cannelures est prise dans l'épaisseur de la bande. On doit donc effectuer une déformation plastique plus importante et dans le cas du présent exemple, le laminoir mis en oeuvre comporte 6 paires de cylindres au lieu de 3 comme le montre le schéma de la figure 8. Comme dans le cas de l'exemple 1 la bande métallique 1 enroulée est montée sur un dispositif de déroulage non représenté qui permet d'engager son extrémité dans la première paire de cylindres 32 du laminoir 31. Cette première paire, de guidage, comporte des cylindres lisses ayant les mêmes caractéristiques que les cylindres 4 et 5 de la première paire de guidage 3 de la figure 1. Les quatre paires de cylindres suivantes 33, 34, 35,36 comportent chacune un cylindre supérieur lisse et un cylindre inférieur cannelé. La largeur de la zone cannelée est déterminée de la même façon que celle de la zone cannelée du cylindre 11 des figures 3 et 4 pour conserver de chaque côté de la bande métallique une zone de marge non cannelée. Le profil des cannelures et le serrage de chaque paire de cylindres sont déterminés de façon que, à la sortie de la paire 36, la bande cannelée ait atteint des cotes très proches des cotes finales visées. La dernière paire de cylindres 37 joue le rôle de paire de guidage en direction des moyens de cintrage puis de soudage de la bande comme la paire de cylindres 13 de la Figure 1. Le cylindre inférieur de cette paire 37 est cannelé de façon analogue à celle qui est représentée pour le cylindre inférieur 14 à la figure 5. Comme dans le cas du cylindre 14 ce cylindre inférieur de la paire 37 comporte , de chaque côté de la zone cannelée, une zone de marge qui s'étend jusqu'à un rebord de guidage, analogue au rebord 16 de la figure 5 et un épaulement, analogue à l'épaulement 16-1 qui permet, en coopération avec le cylindre supérieur lisse, de contrôler l'épaisseur de la zone de marge. Les opérations de cintrage initial et final puis de soudage sont effectuées par des moyens semblables à ceux mis en oeuvre dans le cas de l'exemple 1. Des moyens complémentaires, après soudage, peuvent être mis en oeuvre pour assurer la tension de la bande en particulier au cours du cintrage puis du soudage, ainsi que, pour calibrer celle-ci et la traiter thermiquement, si nécessaire, avant le tronçonnage final à la longueur souhaitée.A strip wound in a 430 Ti stainless steel coil (AISI) is used, corresponding to the AFNOR Z2 CT18 standard. This strip must have a thickness greater than that which would be necessary for double grooves, of the same height, forming corrugations, because in the case of the present example, the height of the grooves is taken in the thickness of the strip. We must therefore perform a greater plastic deformation and in the case of the present example, the rolling mill used has 6 pairs of rolls instead of 3 as shown in the diagram in FIG. 8. As in the case of Example 1 the rolled metal strip 1 is mounted on an unwinding device, not shown, which enables its end to be engaged in the first pair of cylinders 32 of the rolling mill 31. This first guide pair comprises smooth cylinders having the same characteristics as the cylinders 4 and 5 of the first guide pair 3 of FIG. 1. The next four pairs of cylinders 33, 34, 35, 36 each have a smooth upper cylinder and a grooved lower cylinder. The width of the grooved zone is determined in the same way as that of the grooved zone of the cylinder 11 of FIGS. 3 and 4 in order to preserve on each side of the metal strip an area of non-grooved margin. The profile of the grooves and the tightening of each pair of cylinders are determined so that, at the outlet of the pair 36, the grooved strip has reached dimensions very close to the final dimensions targeted. The last pair of cylinders 37 plays the role of guiding pair in the direction of the means for bending and then welding the strip like the pair of cylinders 13 of Figure 1. The lower cylinder of this pair 37 is grooved in a similar manner to that shown for the lower cylinder 14 in Figure 5. As in the case of cylinder 14 this lower cylinder of the pair 37 comprises, each side of the grooved zone, a margin zone which extends to a guide rim, similar to the rim 16 of FIG. 5 and a shoulder, similar to the shoulder 16-1 which allows, in cooperation with the cylinder upper smooth, to control the thickness of the margin area. The initial and final bending operations then welding are carried out by means similar to those used in the case of Example 1. Additional means, after welding, can be implemented to ensure the tension of the strip in particularly during bending and then welding, as well as to calibrate it and heat treat it, if necessary, before the final cutting to the desired length.

A titre d'exemple numérique, on réalise par le procédé ainsi décrit un tube cannelé sur une seule face, à partir d'une bande en acier Z2 CT 18 de 108 mm de largeur et 1,75 mm d'épaisseur. Après laminage, la bande cannelée obtenue a une épaisseur hors tout de 1,75 mm et une profondeur de canne lures 0,65 mm. L'allongement qui dépend principalement de la section des cannelures, atteint, dans le cas du présent exemple, environ 30 %. Dans le cas de cet exemple le cintrage est effectué de façon que la face lisse de la bande soit à l'intérieur du tube et donc la face cannelée à l'extérieur. Il suffit pour cela de mettre la face lisse de la bande en appui contre le galet à génératrice convexe 18.1 du moyen de cintrage 18 la face cannelée venant ensuite en appui contre la génératrice concave 19.1 du moyen de cintrage 19.By way of a digital example, a fluted tube on one side is produced by the method thus described, from a strip of Z2 CT 18 steel 108 mm wide and 1.75 mm thick. After rolling, the fluted strip obtained has an overall thickness of 1.75 mm and a lures cane depth of 0.65 mm. The elongation which depends mainly on the section of the grooves, reaches, in the case of the present example, about 30%. In the case of this example, the bending is carried out so that the smooth face of the strip is inside the tube and therefore the grooved face outside. For this, it suffices to put the smooth face of the strip in abutment against the roller with convex generator 18.1 of the bending means 18, the grooved face then coming into abutment against the concave generator 19.1 of the bending means 19.

De façon avantageuse, avant d'effectuer le cintrage initial des bandes cannelées soit sur une face soit sur deux faces, on peut effectuer, grâce à un moyen de formage 38 des zones de marge, un cintrage localisé de celles-ci. La figure 9 montre un tel moyen 38 qu'on peut disposer en amont du moyen 18 de cintrage initial. Comme le montre ta figure 9, ce moyen comporte deux paires de galets, disposés de façon à être traversées chacune par une zone de marge d'une bande cannelée telle que 1. Chaque paire de galets comprend un galet à génératrice convexe 39, 41 et l'autre à génératrice concave 40, 42 de façon à recourber les bords de la bande en creux du côté qui fermera la face interne du tube le rayon de courbure étant sensiblement égal au rayon du tube à former.Advantageously, before performing the initial bending of the fluted strips either on one face or on two faces, it is possible to perform, by means of forming 38 of the margin areas, a localized bending thereof. FIG. 9 shows such a means 38 that one can have upstream of the initial bending means 18. As shown in FIG. 9, this means comprises two pairs of rollers, arranged so as to be crossed each by a zone of margin of a grooved strip such as 1. Each pair of rollers comprises a roller with a convex generator 39, 41 and the other with a concave generator 40, 42 so as to curl the edges of the hollow strip on the side which will close the internal face of the tube, the radius of curvature being substantially equal to the radius of the tube to be formed.

Pour de nombreuses applications il est souhaitable de pouvoir assurer facilement une liaison étanche, résistant à la pression et à la température entre les extrémités de chaque tube cannelé et les autres composants des circuits de fluides dans lesquels ils sont insérés. Il est apparu particulièrement avantageux de munir ces tubes à leurs extrémités de zones non cannelées qui permettent d'utiliser les moyens d'assemblage qui conviennent pour les tubes dépourvus de cannelures, par exemple dans le cas des tubes reliés à des plaques tubulaires.For many applications, it is desirable to be able to easily provide a tight connection, resistant to pressure and temperature between the ends of each grooved tube and the other components of the fluid circuits in which they are inserted. It has appeared particularly advantageous to provide these tubes at their ends with non-grooved areas which allow the use of assembly means which are suitable for tubes without grooves, for example in the case of tubes connected to tubular plates.

Pour cela on effectue le cannelage de la bande métallique par le procédé suivant la présente invention en réglant le serrage de la ou des paires de cylindres de formage des cannelures de façon à conserver à la bande cannelée une largeur constante, égale à la largeur initiale. On équipe cette ou ces paires de cylindres de moyens de réglage, reliés à des moyens de télécommande par exemple informatisés, permettant d'effectuer de façon cyclique, parfaitement reproductible, à intervalles de temps déterminés, les opérations suivantes au niveau de chaque paire de cylindres : écartement des cylindres pour interrompre toute déformation permanente de la bande, maintien des cylindres écartés pendant un temps déterminé avec précision, rapprochement des cylindres afin de reprendre le cannelage avec un degré de serrage identique à celui qui était réalisé avant le début du cycle.For this, the metal strip is fluted by the method according to the present invention by adjusting the tightening of the pair or pairs of flute forming cylinders so as to keep the fluted strip a constant width, equal to the initial width. This or these pairs of cylinders are equipped with adjustment means, connected to remote control means, for example computerized, allowing the following operations to be carried out cyclically, perfectly reproducible, at determined time intervals, at the level of each pair of cylinders. : spacing of the cylinders to interrupt any permanent deformation of the strip, keeping the cylinders apart for a precisely determined time, bringing the cylinders together in order to resume grooving with a degree of tightening identical to that which was achieved before the start of the cycle.

A titre d'exemple numérique on réalise un lot de tubes en acier type Z2CT18 pour échangeur de température. Ces tubes de 4m de long et 35 mm de diamètre extérieur ont une paroi d'environ 0,65 mm d'épaisseur et comportant des cannelures réalisés sur une bande de 113 mm de largeur au moyen d'un laminoir à deux cages de cannelage tel que celui de la figure 1 dont les cages 10 et 13 assurent le cannelage. On munit chacune de ces cages de moyens de réglage permettant, grâce à des moyens de commande appropriés d'effectuer un écartement suffisant des cylindres, de l'ordre de 3mm, en environ 1 seconde et le retour au serrage initial dans le même temps. Un maintien de 8 secondes en position écartée permet de réaliser une zone non cannelée d'environ 500 mm de long. On voit que la durée du cycle de 8 secondes correspond au passage d'une longueur de bande d'environ 500 mm. Les moyens de commande informatisés permettent d'exécuter ce cycle à intervalles de temps tels que, après roulage et soudage de la bande, les milieux des zones non cannelées du tube obtenu se trouvent approximativement à une distance les uns des autres d'environ 4m. On peut ainsi tronçonner le tube au niveau de ces milieux pour disposer de tronçons de 4 mètres comportant chacun une zone non cannelée à chaque extrémité d'environ 150 mm de long.As a numerical example, a batch of Z2CT18 type steel tubes for a heat exchanger is produced. These tubes, 4 m long and 35 mm in outside diameter, have a wall of about 0.65 mm thick and comprising grooves made on a strip 113 mm wide by means of a rolling mill with two grooving cages such as as that of FIG. 1, the cages 10 and 13 of which provide the grooving. Each of these cages is provided with adjustment means allowing, thanks to appropriate control means to carry out a sufficient spacing of the cylinders, of the order of 3 mm, in approximately 1 second and the return to the initial tightening at the same time. Maintaining 8 seconds in the open position makes it possible to create a non-grooved area of approximately 500 mm in length. It can be seen that the duration of the 8-second cycle corresponds to the passage of a strip length of approximately 500 mm. The computerized control means make it possible to execute this cycle at time intervals such that, after rolling and welding the strip, the centers of the non-fluted areas of the tube obtained are approximately at a distance from each other of approximately 4 m. It is thus possible to cut the tube at these media in order to have sections of 4 meters each comprising a non-fluted zone at each end of approximately 150 mm long.

Les moyens de commande informatisés permettent de décaler le cycle d'écartement puis de resserrage de chaque paire de cylindres de façon que, dans le cas par exemple de la figure 1, la paire de cylindres 13 ne commence à s'écarter qu'à l'instant où le début de la zone comportant une diminution de hauteur des cannelures réalisée au niveau de la paire de cylindres 10 s'engage dans ce laminoir.The computerized control means make it possible to shift the spacing cycle and then to tighten each pair of cylinders so that, in the case for example of FIG. 1, the pair of cylinders 13 does not start to move apart until the 'instant when the start of the zone comprising a reduction in the height of the grooves made at the level of the pair of cylinders 10 engages in this rolling mill.

De façon avantageuse, on dispose au-delà de la dernière paire de cylindres 13 une paire supplémentaire, à écartement fixe comportant, comme la 1ère paire de guidage 3, des cylindres lisses l'un des deux cylindres étant muni de rebords de guidage. La distance entre ces rebords et leur hauteur est déterminée de façon que le jeu transversal soit faible afin d'assurer un guidage convenable, lorsque les autres cages sont écartées, l'écartement fixe des cylindres permettant le passage sans déformation des zones cannelées ou non cannelées.Advantageously, there is available beyond the last pair of cylinders 13 an additional pair, with a fixed spacing comprising, like the first guide pair 3, smooth cylinders, one of the two cylinders being provided with guide flanges. The distance between these edges and their height is determined so that the transverse play is small in order to ensure proper guidance, when the other cages are spaced, the fixed spacing of the cylinders allowing passage without deformation of the fluted or non-fluted zones .

Claims (17)

  1. A process for the production of a tube which is fluted on at least one face, of a metal or alloy belonging to the group comprising stainless or refractory steels, titanium or titanium alloys, the alloys having in their composition, in respect of accumulated alloy elements, at least 40% by weight of one or more of the following metals: Cr, Ni, Mo, Co, Ta, Nb, Ti, Zr, Al and Hf, wherein a strip (1) of a natal or alloy of the group so defined, of rectangular section, is passed through at least one pair (10; 33) of shaping cylinders of which at least one (11, 12) comprises an assembly of flutes, the pressing action of said cylinders (11, 12) being sufficient to shape corresponding flutes on the strip (1), a non-fluted marginal zone (17) being reserved in the vicinity of each of the two lateral edges (1a), then the fluted strip (1) is engaged through bending means (18 to 21) which curve it transversely until the two lateral edges (1a) approach each other, welding means (22) continuously producing welding of the two edges (1a), cutting means then dividing the tube into portions of a given length, characterised in that, prior to engagement of the natal strip (1) through at least one pair (10; 33) of shaping cylinders (11, 12), it is passed through a first pair (3; 32) of smooth guide cylinders (4, 5) of which one (4) comprises guide edge portions (6, 7) which define between them a passage width 'l1' substantially equal to the width of the strip (1) plus a small clearance, the height 'e' of said edge portions being substantially equal to the thickness of the strip (1) so that, when the two cylinders (4, 5) are moved towards each other until the edge portions (6, 7) of the one (4) bear against the wall of the other (5), the passage section between said cylinders is substantially equal to the section of the strip (1) in order to guide same precisely along the transformation axis, and that after shaping of flutes by being passed through at least one pair (10; 33) of shaping cylinders (11, 12) the fluted strip, before being engaged through the bending means (18 to 21), passes through a second pair (13; 37) of guide cylinders (14, 15) of which one at least is fluted and of which at least one cylinder (14) is provided with lateral guide edge portions (16) whose spacing substantially corresponds to the width of the fluted strip (1) with a slight clearance in order to ensure highly precise guidance for the strip (1) which is fluted in that way in the direction of the bending means (18 to 21).
  2. A process according to claim 1 characterised in that the height of the guide edge portions (16) is so determined that, when coming into a condition of abutment against the opposite cylinder (15), the passage width is such that the profile of the flutes formed on the strip (1) corresponds to that of the flutes of the corresponding cylinder or cylinders.
  3. A process according to claim 1 or claim 2 characterised in that shoulders (16-1) of a given height are provided on each side of the fluted zone of a cylinder (14) of the pair (13; 37) of guide cylinders (14, 15) over the width of each marginal zone (17) to impart the intended thickness to them.
  4. A process according to one of claims 1 to 3 characterised in that when an assembly of flutes is provided on each of the two faces of the strip (1) at least one pair of cylinders (10) is used, of which one (12) comprises flutes in raised relationship and the other (11) comprises corresponding flutes in recessed relationship.
  5. A process according to one of claims 1 to 4 characterised in that the flutes are of revolution to produce flutes which are parallel to the axis of transformation (Xo-Xo) or not of revolution.
  6. A process according to one of claims 1 to 5 characterised in that in order to flute the metal strip (1) only on one of its faces it is passed through at least one pair of cylinders (33) of which only one comprises a fluted surface.
  7. A process according to claim 6 characterised in that the flutes are flutes of revolution or not of revolution.
  8. A process according to claims 6 or claim 7 characterised in that the strip is passed through a plurality of pairs (33, 34, 35, 36) of shaping cylinders and a pair (37) of guide cylinders each comprising a fluted cylinder.
  9. A process according to one of claims 1 to 8 characterised in that the fluted cylinder or cylinders comprises or comprise flutes which are inclined with respect to the generatrices at any angle less than or equal to ninety degrees.
  10. A process according to one of claims 1 to 9 characterised in that prior to general bending of the fluted strip (1) the two marginal zones (17) thereof are subjected to a shaping operation by being passed between rollers (39, 40, 41, 42) to impart to each of said two marginal zones (17) a given curvature for the purposes of the welding operation.
  11. A process according to one of claims 1 to 10 characterised in that general bending of the fluted strip (1) is effected by means of shaping rollers with convex (18-1) or concave (19-1) generatrices which curve the strip (1) transversely to its passage movement, final bending being effected by way of a die (21) or rollers with a circular groove.
  12. A process according to one of claims 1 to 11 characterised in that continuous edge-to-edge welding of the fluted and bent strip (1) is effected by a process forming part of the group comprising arc welding in a neutral atmosphere with a consummable or non-consummable electrode, plasma welding, laser welding or electron beam welding.
  13. A process according to one of claims 1 to 12 characterised in that after welding and after or before cutting at least one heat treatment is continuously effected on the welded tube.
  14. A process according to one of claims 1 to 13 characterised in that the clamping pressure of the pair or pairs (10, 33, 34, 35, 36) of cylinders for shaping the flutes is regulated in such a way as to produce after shaping a fluted strip (1) of a width which is identical to the initial width of the smooth strip (1).
  15. A process according to claim 14 characterised in that while operating with a constant strip width and without modifying regulation along the line of the bending means (18 to 21) and welding means (22) smooth tube portions, that is to say without flutes, are produced at regular intervals, being of the same outside diameter as the tube in its fluted part, by moving the fluted cylinders apart at regular intervals for a given time, the strip (1) then passing freely through.
  16. Fluted tube portions of a given length comprising at each end a smooth part of an outside diameter which is substantially equal to the outside diameter of the fluted zone, which are produced by cutting up tubes of great length produced by the process according to claim 15.
  17. Use of fluted tube portions according to claim 16 for the production of heat exchangers, the smooth ends of said portions being assembled by means of tube sheets.
EP91911792A 1990-06-29 1991-06-27 Method for producing ribbed tubes Expired - Lifetime EP0489881B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
FR9008517 1990-06-29
FR9008517A FR2663869B1 (en) 1990-06-29 1990-06-29 METHOD FOR MANUFACTURING CANNED TUBES.
PCT/FR1991/000512 WO1992000153A1 (en) 1990-06-29 1991-06-27 Method for producing ribbed tubes

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EP0489881A1 EP0489881A1 (en) 1992-06-17
EP0489881B1 true EP0489881B1 (en) 1995-07-19

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EP (1) EP0489881B1 (en)
AT (1) ATE125178T1 (en)
DE (1) DE69111393T2 (en)
FR (1) FR2663869B1 (en)
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JP2966235B2 (en) * 1993-06-04 1999-10-25 古舘 忠夫 Plastic soft grinding wheel
US5716259A (en) * 1995-11-01 1998-02-10 Miller; Paul David Surface polishing method and system
US6241579B1 (en) 1997-01-10 2001-06-05 Auto Wax Company, Inc. Surface polishing applicator system and method
NL1009241C2 (en) * 1998-05-20 1999-11-24 Omega Laser Systems B V Heat exchanger manufacturing method, comprising deforming a continuous sheet of metal to integrally form rib parts from a tube which are then welded together
TW200940198A (en) * 2008-03-27 2009-10-01 Rachata Leelaprachakul Processes for textured pipe manufacturer
PL2643036T3 (en) 2010-11-25 2018-04-30 Tecpharma Licensing Ag Metering apparatus for an injecting device

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AT238670B (en) * 1961-07-28 1965-02-25 Voest Ag Process and facility for the production and possible connection of profiles
DE2651714C2 (en) * 1976-11-12 1983-08-25 Reinhold Mendritzki u. Co Kaltwalzwerk, 5970 Plettenberg Method and device for processing strip material into profiles
US4603807A (en) * 1984-06-01 1986-08-05 Allied Tube & Conduit Corporation Mill for roll forming a fluted tube
DE3529160A1 (en) * 1985-08-14 1987-02-26 Nippon Steel Corp MOLD ROLLING DEVICE

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DE69111393T2 (en) 1995-12-21
WO1992000153A1 (en) 1992-01-09
EP0489881A1 (en) 1992-06-17
FR2663869B1 (en) 1995-01-13
DE69111393D1 (en) 1995-08-24
ATE125178T1 (en) 1995-08-15
FR2663869A1 (en) 1992-01-03

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