EP0481917A1 - Cutting and drilling elements - Google Patents
Cutting and drilling elements Download PDFInfo
- Publication number
- EP0481917A1 EP0481917A1 EP91810761A EP91810761A EP0481917A1 EP 0481917 A1 EP0481917 A1 EP 0481917A1 EP 91810761 A EP91810761 A EP 91810761A EP 91810761 A EP91810761 A EP 91810761A EP 0481917 A1 EP0481917 A1 EP 0481917A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- weight
- cutting
- drilling
- matrix material
- alloys
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/04—Making non-ferrous alloys by powder metallurgy
- C22C1/05—Mixtures of metal powder with non-metallic powder
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C32/00—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C26/00—Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
Definitions
- Tools are used for the vibration-free drilling and cutting in natural rock, such as rock formations or in building materials, such as concrete and brick, the cutting of which is filled with hard materials such as carbides, nitrides, carbide-nitride mixed phases, diamond and the like.
- hard materials such as carbides, nitrides, carbide-nitride mixed phases, diamond and the like.
- Materials such as natural, synthetic or polycrystalline diamond, B4C, SiC, TiC, BN, TiN, Al203, Zr02, hard metal etc. are often used as hard materials.
- diamond or hard metal are used for concrete and hard rock processing, for softer building materials SiC, Al203 etc.
- the abrasive fine particles of these materials are often embedded in a matrix.
- cutting and drilling elements These matrices containing abrasive particles are hereinafter referred to as cutting and drilling elements, regardless of whether they are arranged on supports such as drill shafts, disks and the like or not.
- the cutting and drilling elements can have different shapes depending on the cutting or drilling purpose. E.g. the shape of hollow drill bits, of rings, pins, plates, segments and other simple and complex shaped bodies, in the case of cutting discs, for example segment, ring or disc shape, the shape of drilling cutting heads, plates, cylinders and the like.
- the matrix materials like the abrasive particles or parts embedded therein, are subjected to a wear process, the wear depending on the respective processing conditions, namely the hardness of the material to be cut or drilled.
- a large number of different matrix materials would be required. For obvious reasons, this is not desirable in practice and is hardly feasible.
- the search for a universally usable matrix material has so far been unsuccessful, especially when considering economic aspects.
- the solution according to the invention consists in the use of copper alloys which can be hardened by aging to different hardnesses or strengths as matrices for the production of shaped bodies loaded with abrasive particles in the matrix as drilling and cutting elements for drilling and cutting purposes.
- the particular advantage of this solution is that by using only one Cu alloy on the manufacturer side, and possibly also on the user side, by means of a heat treatment adapted to the specific application, namely isothermal aging, i.e. aging, matrix materials with abrasive particles and the required hardness are producible. In this way, it is possible to manufacture or keep ready cutting drilling elements corresponding to the respective application requirements using a single matrix composition.
- the moldings can be of the type described by way of example at the beginning.
- Copper alloys such as copper-beryllium alloys with approximately 1 to 2% by weight of Be, also with small proportions, cobalt, for example CuBe2, CuBe2Co, copper-titanium alloy with approximately 1 to 6% by weight of Ti, are preferred for the present purpose , for example CuTi4, copper-chromium alloys with up to 1% by weight of Cr, also with zirconia, for example CuCr, CuCrZr, copper-nickel-silicon alloys with approx. 1 - 5% by weight of Ni and up to 1.5% by weight.
- -% silicon e.g. CuNi3Si, CuNi3Sil, copper-manganese-nickel alloys with about 20% by weight of Mn and 20% by weight of Ni, for example CuMn20Ni20 and the like.
- the duration of the treatment is generally 5 to 120 minutes or more.
- the abrasive particles as previously defined, or mixtures thereof are embedded in a known manner. This can be done, for example, by sintering, hot pressing (pressure sintering) or by another suitable method.
- Diamond is in the foreground as an embedded, abrasive particle. However, other hard materials can also be incorporated.
- the invention also relates to abrasive substances, namely matrices containing diamond embedded, that is to say cutting and separating elements of this type, and tools equipped with such cutting and separating elements, the cutting and separating elements being able to be produced by one of the abovementioned use methods.
- the hardened matrix materials can have hardnesses of, for example, 100 HV up to the range of, for example, 350 HV or even more.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Earth Drilling (AREA)
Abstract
Description
Für das vibrationsfreie Bohren und Schneiden in natürlichem Gestein, wie Felsformationen oder in Baustoffen, wie Beton und Ziegel werden Werkzeuge benutzt, deren Schneiden mit Hartstoffen wie Karbiden, Nitriden, Karbid-Nitrid-Mischphasen, Diamant und ähnlichen besetzt sind. Als Hartstoffe werden häufig Stoffe wie natürlicher, synthetischer oder polykristalliner Diamant, B₄C, SiC, TiC, BN, TiN, Al₂0₃, Zr0₂, Hartmetall usw. verwendet. Dabei werden meist Diamant oder Hartmetall für Beton und Hartgestein-Bearbeitung, für weichere Baustoffe SiC, Al₂0₃ usw. eingesetzt. Häufig sind die abrasiv wirkenden feinen Partikel dieser Materialien in eine Matrix eingebettet. Diese abrasive Teilchen enthaltenden Matrizes werden nachfolgend, unabhängig davon, ob sie auf Trägern wie Bohrschäften, Scheiben und dergleichen angeordnet sind oder auch nicht, als Schneid- und Bohrelemente bezeichnet. Die Schneid- und Bohrelemente können je nach dem Schneid- bzw. Bohrzweck unterschiedliche Formen aufweisen. Z.B. die Form von Hohlbohrkronen, von Ringen, Stiften, Platten, Segmenten und anderen einfachen und komplexen Formkörpern, bei Trennscheiben zB Segment-, Ring- oder Scheibenform, die Form von Bohr-Schneidköpfen, Platten, Zylindern und dergleichen.Tools are used for the vibration-free drilling and cutting in natural rock, such as rock formations or in building materials, such as concrete and brick, the cutting of which is filled with hard materials such as carbides, nitrides, carbide-nitride mixed phases, diamond and the like. Materials such as natural, synthetic or polycrystalline diamond, B₄C, SiC, TiC, BN, TiN, Al₂0₃, Zr0₂, hard metal etc. are often used as hard materials. Mostly diamond or hard metal are used for concrete and hard rock processing, for softer building materials SiC, Al₂0₃ etc. The abrasive fine particles of these materials are often embedded in a matrix. These matrices containing abrasive particles are hereinafter referred to as cutting and drilling elements, regardless of whether they are arranged on supports such as drill shafts, disks and the like or not. The cutting and drilling elements can have different shapes depending on the cutting or drilling purpose. E.g. the shape of hollow drill bits, of rings, pins, plates, segments and other simple and complex shaped bodies, in the case of cutting discs, for example segment, ring or disc shape, the shape of drilling cutting heads, plates, cylinders and the like.
Die Matrixwerkstoffe sind ebenso wie die darin eingelagerten, abrasiven Partikel bzw. Teile einem Verschleissprozess unterworfen, wobei der Verschleiss von den jeweiligen Bearbeitungsbedingungen, namentlich der Härte des zu schneidenden oder zu bohrenden Materials abhängt. Um nun die Bohrwerkzeuge und damit vor allen Dingen die Schneid- und Bohrelemente den Anforderngen unterschiedlicher Verwendungszwecke anzupassen, wäre eine Vielzahl unterschiedlicher Matrixwerkstoffe erforderlich. Dies ist für die Praxis aus naheliegenden Gründen wenig wünschenswert und kaum durchführbar. Die Suche nach einem universell brauchbaren Matrixwerkstoff blieb, bisher insbesondere auch bei Berücksichtigung wirtschaftlicher Gesichtspunkte, ohne Erfolg.The matrix materials, like the abrasive particles or parts embedded therein, are subjected to a wear process, the wear depending on the respective processing conditions, namely the hardness of the material to be cut or drilled. In order to adapt the drilling tools and, above all, the cutting and drilling elements to the requirements of different uses, a large number of different matrix materials would be required. For obvious reasons, this is not desirable in practice and is hardly feasible. The search for a universally usable matrix material has so far been unsuccessful, especially when considering economic aspects.
Überraschenderweise wurde nun eine Lösung gefunden, die das Problem mit einem Matrix-Werkstoff einheitlicher stofflicher Zusammensetzung löst.Surprisingly, a solution has now been found that solves the problem with a matrix material with a uniform material composition.
Die erfindungsgemässe Lösung besteht in der Verwendung von durch Auslagerung auf verschiedene Härten bzw. Festigkeiten härtbaren Kupferlegierungen als Matrizes zur Herstellung von in der Matrix mit abrasiven Teilchen beladenen Formkörpern als Bohr- und Schneidelemente für Bohr- und Schneidzwecke.The solution according to the invention consists in the use of copper alloys which can be hardened by aging to different hardnesses or strengths as matrices for the production of shaped bodies loaded with abrasive particles in the matrix as drilling and cutting elements for drilling and cutting purposes.
Der besondere Vorteil dieser Lösung besteht darin, dass durch Verwendung von nur einer Cu-Legierung auf der Hersteller-, gegebenenfalls auch Verwenderseite durch eine dem spezifischen Verwendungszweck angepasste Wärmebehandlung, namentlich isotherme Alterung, also Auslagerung, mit abrasiven Teilchen besetzte Matrixwerkstoffe mit der jeweils erforderlichen Härte herstellbar sind. Auf diesem Weg gelingt es, unter Verwendung einer einzigen Matrix-Zusammensetzung den jeweiligen Anwendungserfordernissen entsprechende Schneid-Bohrelemente herzustellen bzw. bereitzuhalten. Die Formkörper können von der eingangs beispielhaft beschriebenen Art sein.The particular advantage of this solution is that by using only one Cu alloy on the manufacturer side, and possibly also on the user side, by means of a heat treatment adapted to the specific application, namely isothermal aging, i.e. aging, matrix materials with abrasive particles and the required hardness are producible. In this way, it is possible to manufacture or keep ready cutting drilling elements corresponding to the respective application requirements using a single matrix composition. The moldings can be of the type described by way of example at the beginning.
Die Einstellung unterschiedlicher Härten und Festigkeiten bei Kupferlegierungen durch Auslagerung ist bekannt (Heubner und Wassermann, Z. Metallkunde, 1962, 152; Werkstoffhandbuch Nichteisenmetalle, VDI-Verlag; Niedriglegierte Kupferlegierungen, Deutsches Kupferinstitut; Non-Ferrous Metals and Alloys, V. Sedlacek, Verlag Elsevier; U. Zwickler, Z. Metallkunde, 1962, S. 709: Untersuchungen über das Ausscheidungsverhalten übersättigter Kupfer-Titan-Mischkristalle). Bevorzugt für den vorliegenden Verwendungszweck sind insbesondere Kupferlegierungen wie Kupfer-Berylliumlegierungen mit ca. 1 bis 2 Gew.-% Be, auch mit geringen Anteilen, Kobalt, z.B. CuBe2, CuBe2Co, Kupfer-Titanlegierung mit ca. 1 bis 6 Gew.-% Ti, z.B. CuTi4, Kupfer-Chromlegierungen mit bis zu 1 Gew.-% Cr, auch mit Anteilen Zirkon, zB CuCr, CuCrZr, Kupfer-Nickel-Siliziumlegierungen mit ca 1 - 5 Gew.-% Ni und bis zu 1,5 Gew.-% Silizium, zB CuNi3Si, CuNi3Sil, Kupfer-Mangan-Nickellegierungen mit ca. 20 Gew.-% Mn und 20 Gew.-% Ni, zB CuMn20Ni20 und dergleichen.The setting of different hardnesses and strengths in copper alloys by aging is known (Heubner and Wassermann, Z. Metallkunde, 1962, 152; Materials Manual Non-Ferrous Metals, VDI-Verlag; Low-Alloy Copper Alloys, German Copper Institute; Non-Ferrous Metals and Alloys, V. Sedlacek, Verlag Elsevier; U. Zwickler, Z. Metallkunde, 1962, p. 709: Studies on the precipitation behavior of supersaturated copper-titanium mixed crystals). Copper alloys such as copper-beryllium alloys with approximately 1 to 2% by weight of Be, also with small proportions, cobalt, for example CuBe2, CuBe2Co, copper-titanium alloy with approximately 1 to 6% by weight of Ti, are preferred for the present purpose , for example CuTi4, copper-chromium alloys with up to 1% by weight of Cr, also with zirconia, for example CuCr, CuCrZr, copper-nickel-silicon alloys with approx. 1 - 5% by weight of Ni and up to 1.5% by weight. -% silicon, e.g. CuNi3Si, CuNi3Sil, copper-manganese-nickel alloys with about 20% by weight of Mn and 20% by weight of Ni, for example CuMn20Ni20 and the like.
Für die Auslagerung, also die isothermische Alterung, werden Temperaturen im Bereich von 200 bis 600°C, insbesondere 300 bis 550°C bevorzugt. Die Dauer der Behandlung beträgt im allgemeinen 5 bis 120 Minuten oder auch mehr.Temperatures in the range from 200 to 600 ° C., in particular 300 to 550 ° C., are preferred for aging, that is to say isothermal aging. The duration of the treatment is generally 5 to 120 minutes or more.
Die Einbettung der abrasiven Teilchen, wie zuvor definiert, oder von Gemischen hiervon erfolgt in bekannter Weise. Dies kann zB durch Sintern, Heisspressen (Drucksintern) oder durch ein anderes hierfür geeignetes Verfahren geschehen.The abrasive particles, as previously defined, or mixtures thereof are embedded in a known manner. This can be done, for example, by sintering, hot pressing (pressure sintering) or by another suitable method.
Als eingelagertes, abrasives Teilchen steht Diamant im Vordergrund. Es können jedoch auch andere Hartstoffe eingelagert sein.Diamond is in the foreground as an embedded, abrasive particle. However, other hard materials can also be incorporated.
Gegenstand der Erfindung sind auch abrasive Stoffe, namentlich Diamant eingebettet enthaltende Matrizes, also derartige Schneid- und Trennelemente, sowie mit solchen Schneid- und Trennelementen bestückte Werkzeuge, wobei die Schneid- und Trennelemente herstellbar sind nach einem der vorgenannten Verwendungsverfahren.The invention also relates to abrasive substances, namely matrices containing diamond embedded, that is to say cutting and separating elements of this type, and tools equipped with such cutting and separating elements, the cutting and separating elements being able to be produced by one of the abovementioned use methods.
Die gehärteten Matrixwerkstoffe können Härten von beispielsweise 100 HV bis in den Bereich von beispielsweise 350 HV oder sogar mehr aufweisen.The hardened matrix materials can have hardnesses of, for example, 100 HV up to the range of, for example, 350 HV or even more.
Die nachfolgenden Beispiele dienen der Erläuterung der Erfindung:The following examples serve to explain the invention:
-
1. Pulvermischen:
Matrixwerkstoff CuTi₄-Pulver mit Diamanten als Hartstoff1. Powder mixing:
Matrix material CuTi₄ powder with diamonds as hard material -
2. Heisspressen: (Drucksintern)
- - Druck:
- ca. 200 - 300 bar
- - Temperatur:
- ca. 750° - 850°C
- - Print:
- approx. 200 - 300 bar
- - temperature:
- approx. 750 ° - 850 ° C
-
3. Ausscheidungshärten:
- Lösungsglühen: ca. 700° - 1000°C, ca. 10 bis 60 min.
- Dieser Vorgang kann mit dem Heisspressprozess durchgeführt werden.
- Auslagern: Je nach dem Matrixwerkstoff muss der Temperatur-Zeitverlauf gewählt werden - ca. 200° - 600°C / 5 - 120 min.
CuTi4- Variante 1:
- 550°C, 10 min --> 300 HV (Härte)
- Variante 2:
- 360°C, 10 min --> 200 HV
- Solution annealing: approx. 700 ° - 1000 ° C, approx. 10 to 60 min.
- This process can be carried out with the hot pressing process.
- Outsourcing: Depending on the matrix material, the temperature-time curve must be selected - approx. 200 ° - 600 ° C / 5 - 120 min.
CuTi4- Version 1:
- 550 ° C, 10 min -> 300 HV (hardness)
- Variant 2:
- 360 ° C, 10 min -> 200 HV
-
1. Pulvermischen:
Matrixwerkstoff CuTi4-Pulver mit Diamanten als Hartstoffe und Gleitmittelzugabe (Presshilfsmittel)1. Powder mixing:
Matrix material CuTi4 powder with diamonds as hard materials and lubricant addition (pressing aid) -
2. Kaltpressen:
- Füllen der Form
- Pressen (ca 4 - 7 t/cm2)
- Freilegen des Grünlings
- Filling the form
- Presses (approx. 4 - 7 t / cm 2)
- Expose the green body
-
3. Sintern:
Zwischen 800 und 1200°C im Vakuum- oder Schutzgasofen3. Sintering:
Between 800 and 1200 ° C in a vacuum or inert gas oven -
4. Ausscheidungshärten:
- Lösungsglühen: 700 bis 1000°C, ca 10 bis 60 min.
Dieser Vorgang kann mit dem Sinterprozess durchgeführt werden. - Auslagern: Je nach dem Matrixwerkstoff muss die Temperatur/Zeit gewählt werden
CuTi₄- Variante 1:
- 550°C, 10 min --> 300 HV (Härte)
- Variante 2:
- 360°C, 10 min --> 200 HV (Literaturangaben)
- Solution annealing: 700 to 1000 ° C, approx. 10 to 60 min.
This process can be carried out with the sintering process. - Outsourcing: Depending on the matrix material, the temperature / time must be selected
CuTi₄- Version 1:
- 550 ° C, 10 min -> 300 HV (hardness)
- Variant 2:
- 360 ° C, 10 min -> 200 HV (references)
- Lösungsglühen: 700 bis 1000°C, ca 10 bis 60 min.
Claims (4)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4033214 | 1990-10-19 | ||
DE4033214A DE4033214A1 (en) | 1990-10-19 | 1990-10-19 | CUTTING AND DRILLING ELEMENTS |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0481917A1 true EP0481917A1 (en) | 1992-04-22 |
EP0481917B1 EP0481917B1 (en) | 1996-06-05 |
Family
ID=6416619
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP91810761A Expired - Lifetime EP0481917B1 (en) | 1990-10-19 | 1991-09-27 | Cutting and drilling elements |
Country Status (4)
Country | Link |
---|---|
US (1) | US5186724A (en) |
EP (1) | EP0481917B1 (en) |
DE (2) | DE4033214A1 (en) |
DK (1) | DK0481917T3 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0826758A1 (en) * | 1996-09-03 | 1998-03-04 | HILTI Aktiengesellschaft | Composite cutting element containing diamond particles and method for its preparation |
WO1998010110A1 (en) * | 1996-09-04 | 1998-03-12 | Amic Industries Limited | Manufacture of a metal bonded abrasive product |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT7492U1 (en) * | 2004-06-01 | 2005-04-25 | Ceratizit Austria Gmbh | WEAR PART OF A DIAMOND-CONTAINING COMPOSITE |
CN101879597B (en) * | 2010-06-11 | 2011-12-07 | 西安交通大学 | Preparation method of metal sintering-type diamond saw cutter for cutting QFN (Quad Flat Non-Leaded Package) packaging device |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB652086A (en) * | 1948-12-14 | 1951-04-18 | George Sidney Chapman | Improvements in or relating to the production of tools |
GB1268917A (en) * | 1969-11-12 | 1972-03-29 | Inst Elektroswarki Patona | A method of providing a wear-resistant surface on parts or blanks |
EP0360438A1 (en) * | 1988-08-30 | 1990-03-28 | Sutek Corporation | Dispersion strengthened materials |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3496682A (en) * | 1964-05-05 | 1970-02-24 | Eutectic Welding Alloys | Composition for producing cutting and/or wearing surfaces |
DE3372267D1 (en) * | 1982-03-31 | 1987-08-06 | De Beers Ind Diamond | Abrasive bodies |
US4655795A (en) * | 1983-02-28 | 1987-04-07 | Ex-Cell-O Corporation | Abrasive tool for honing |
US4923490A (en) * | 1988-12-16 | 1990-05-08 | General Electric Company | Novel grinding wheels utilizing polycrystalline diamond or cubic boron nitride grit |
US4968326A (en) * | 1989-10-10 | 1990-11-06 | Wiand Ronald C | Method of brazing of diamond to substrate |
-
1990
- 1990-10-19 DE DE4033214A patent/DE4033214A1/en not_active Withdrawn
-
1991
- 1991-09-27 EP EP91810761A patent/EP0481917B1/en not_active Expired - Lifetime
- 1991-09-27 DK DK91810761.6T patent/DK0481917T3/en active
- 1991-09-27 DE DE59107887T patent/DE59107887D1/en not_active Expired - Fee Related
- 1991-10-15 US US07/776,813 patent/US5186724A/en not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB652086A (en) * | 1948-12-14 | 1951-04-18 | George Sidney Chapman | Improvements in or relating to the production of tools |
GB1268917A (en) * | 1969-11-12 | 1972-03-29 | Inst Elektroswarki Patona | A method of providing a wear-resistant surface on parts or blanks |
EP0360438A1 (en) * | 1988-08-30 | 1990-03-28 | Sutek Corporation | Dispersion strengthened materials |
Non-Patent Citations (1)
Title |
---|
PATENT ABSTRACTS OF JAPAN vol. 13, no. 83 (M-802)(3431) 27. Februar 1989 & JP-A-63 281 797 ( HITACHI METALS LTD ) 18. November 1988 * |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0826758A1 (en) * | 1996-09-03 | 1998-03-04 | HILTI Aktiengesellschaft | Composite cutting element containing diamond particles and method for its preparation |
US6176888B1 (en) | 1996-09-03 | 2001-01-23 | Hilti Aktiengesellschaft | Composite cutting body, containing diamond particles and methods for its production |
WO1998010110A1 (en) * | 1996-09-04 | 1998-03-12 | Amic Industries Limited | Manufacture of a metal bonded abrasive product |
Also Published As
Publication number | Publication date |
---|---|
DE59107887D1 (en) | 1996-07-11 |
US5186724A (en) | 1993-02-16 |
DE4033214A1 (en) | 1992-04-23 |
EP0481917B1 (en) | 1996-06-05 |
DK0481917T3 (en) | 1996-10-21 |
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