90/14020
- 1 -
APPARAIUS AND MEΗDD SCR PROCESSING INHC DGENBOϋS MMERIftL SDCH AS TOBACCO
The invention relates to the processing of inhoπiogeneous material such as leaf tobacco.
Essentially, preparation of cured tobacco leaves involves stripping the lamina from the stem by a mechanical threshing process followed by classifying and separation of the lamina from the stem parts of the leaf. Both parts are then processed separately before subsequent manufacture of tobacco products. It is essential that the separated products conform to the high standards in respect of extracted lamina particle size and percentage of acceptable stem content within that extracted lamina. Also, from the cαrπ ercial point of view, maximum yield of both lamina and stem fram the whole leaf is required.
According to the invention (which is defined in the claims) there is for example provided a method of progressively threshing the whole tobacco leaf to liberate the lamina from the stem of the leaf. After each threshing stage the free lamina is progressively separated from the threshed product by first separating the particles having a larger surface area-to-weight ratio from those having a smaller surface area-to-weight ratio by their inertia which are pneumatically classified to extract the lamina by being transversely moved into a series of controlled velocity streams of gas such as air. Each gas stream is individally adjusted to control velocity for maximum entrainment of the stem-free lamina in the area-to-weight ratio group it is classifying. The penultimate gas stream velocity can be adjusted to increase the quantity of lamina extracted with the penalty of increased stem content of that lamina, this product being then
0/14020 -2-
reclassified in the ultimate gas stream to reduce the stem content but retain the increased lamina extraction rate and therefore classifier efficiency.
Also, according to the invention there is provided a threshing machine having a roll-away case giving total access to the moving and stationary parts of the machine, thereby facilitating adjustment of clearances between these parts to optimise the threshing performance of the machine.
Furthermore according to the invention there is provided a classifier separating the lamina from stem and stem with lamina attached, comprising a plurality of inertia and pneumatic separating chambers in series, cαπprising a modular constructed enclosure for each chamber, means for providing a classifying gas flow in each chamber, means for projecting the threshed particles transversely to the direction of gas flow therein, means for controlling and adjusting the velocity of the gas flow, means for separating and collecting lamina from the gas flow path via an airlock-controlled outlet, means for collecting and removing the heavy particles (stem and lamina with stem attached) from the chamber and conveying them to the next threshing stage. Preferably, the gas from which the lamina has been separated is returned directly to continue the classifying gas flow.
Conventional processing installations thresh the leaf progressively and between threshing stages use pneumatic classifiers to progressively extract clean lamina from the threshed mixture, i.e. it is always the 'dirty' product which is classified and reclassified. The method of the invention effectively extracts the maximum amount of 'clean' lamina in such pneumatic classifier chaπiber allowing the remaining 'dirty' product to pass to the next stage of threshing. Given
O90/14020 -3-
this maximum percentage of clean lamina extracted in chambers other than the last will be contaminated with a unacceptable amount of stem, this contaminated lamina is reclassified to reduce stem content of the lamina collected from the last chamber but ret i the high percentage extraction rate.
An embodiment of the invention will now be described by way of example with reference to the drawings, in which:
Fig.l shows a tobacco threshing and classification line in elevation
Fig.2 shows the primary thresher partly in elevation and partly in section
Fig.3 show a secondary thresher
Fig.4 shows a classifier in elevation
Fig.5 shows the preliminary inertial classifying portions of the classifier shown in Fig. 4 on an enlarged scale, and
Fig.6 shows the main, pneumatic classifying portions of Fig.4 on an enlarged scale.
The threshing and classifying line is shown in outline in Fig.l. An infeed hopper 2 receives the tobacco leaf which is metered to the primary threshing unit 4. The outlet of the thresher 4 is linked, fcy a conveyor belt within housing 20A, to a first modular classifier assembly 6, from which the 'clean' lamina is removed on a transverse conveyor belt 16A. Conveyors within housings 20B-G link alternate threshers 8A-C and classifiers 10A & 10B and final classifier 12. Separated
90/14020 _4_
lamina is removed from each classifier on transverse belts 16B, 16C and 16D, and the stem is extracted from the final classifier at exit 18.
The primary threshing unit 4 is shown in Fig.2 and σcπprises two threshers since it has to handle the entire throughput of produce. The incoming product to be threshed is divided between the two threshers by means of a flow divider 29a formed by two contra-rotating ribbed drums within the infeed hopper 29. A rotor in each thresher carries fixed blades 30 and is mounted for rotation on a shaft 32 which in turn is mounted in bearings at each end in the base structure of the thresh r and carries at one end a pulley by means of which it is driven in rotation by motor 33 through a belt 31.- Adjustment of the tension of each belt 31 is achieved by a screw and nut assembly which enables the motor and its pulley to be moved horizontally.
As the blades 30 of each rotor rotate, they pass between them sets of stationary blades 37 which are pivαtally mounted on the support frame of the thresher to enable them to be swung out for cleaning and maintenance.
Beneath each rotor and adjacent to the paths of the rotor blade tips is a fixed basket 34 between the bars of which the threshed product drops to falls onto a conveyor belt 39 which in turn delivers the product onto a conveyor belt 36a of an elevator 36. The specific design of the basket depends on the type of tobacco being processed.
The thresher 4 thus operates in an essentially conventional manner and strips the tobacco leaves into portions which consist partly of pure lamina material, partly pure stem material and the remainder consisting of portions of lamina
O 90/14020
-5-
material still attached to portions of stem material.
The thresher differs from conventional construction in that the enclosure for each rotor, instead of being formed by a fixed enclosure with access doors (which in view of the considerable width of many installations cause difficulties due to their weight and in any case restrict access), as its major portion 38 supported by means of rollers 40 on upper and lower tracks 42a, b on the thresher frame. Thus, whenever it is required to gain access to the interior of the thresher, the cαπplete casing 38 or an upper or lower part 38a or 38b can be .colled aside, thereby providing ready access for the entire interior for example to enable adjustments. As shown in Fig 3, each of the later threshers 8A, 8B and 8C has only a single rotor and one driving motor. The movable part 38 of the casing is shown in full lines in its open position and in dotted lines in its closed working position where it is secured to the fixed part 40a of the casing at the right-hand side of the rotor. Suitable interlocks prevent the thresher driving motors from operating when the casing is open.
Alternate elevating conveyors within a housing 20A, 20C, 20E and 20G lift the output material from the respective threshers 4, 8A, 8B and 8C into the inlet of the respective next classifier 10A, 10B, 10C, 10D. Each classifier 10 is assembled from standard sub-units or modules so that the number of classifications to be carried out within each classifier can be chosen as required. Fig. 4, by way of example, shows the classifier 10A. This classifier has two preliminary classification steps 22A and 22B and a full classi ication step 24A with a lamina - reclassification step 24B.
Fig.5 shows the elements of a preliminary classification stage
90/14020 -6-
22. The dooming material to be classified is supplied to the inlet 101 of an impeller 102 in which a rotating paddle wheel 103 projects the material across an enclosure 104. The paddle wheel 103 rotates within the casing 105 of the impeller 102 with a small clearance so as to form with it an airlock in all rotary positions.
A fan asseaiibly 107 mounted at one side of the upper end of the classifier has a fan 108 (the impeller of which is driven through a belt 109 by a motor 110) which draws air into its inlet from the upper end of the enclosure 104 through a duct 112 and a rotating cylindrical screen 113. This air is returned from the outlet of the fan through a duct 115 leading into the lower part 116 of the interior of the classifier.
The fan thus causes a relatively gentle updraught through the enclosure 104 past the outlet of the impeller 102. The air velocity in this region can be adjusted by means of a plate 117 hinged at its upper edge 118 and fixed in position by suitable clamping means (not shown) . A window 119 in the casing forming the enclosure 104 enables the operation of this preliminary classifier to be inspected. In operation, the ccaxponents of the product having a low weight to surface area ratio are entrained in the upward air flow and drawn into the duct 112 to be deposited on the surface of the cylindrical separator 113 and thereafter deposited through an air lock 121 onto the transverse conveyor 16.
The particles having a somewhat greater weight to surface area ratio travel under their momentum across the enclosure to enter the inlet 102 of the next classifying stage which may be however a further preliminary classifier or a main classifier 24 to be described below. The articles of the highest weight-to-surface area ratio, such as stem carrying no lamina,
90/14020 -7-
fall through the upward air flow and are deposited onto a conveyor belt 52 on which they are carried to be deposited on the elevating conveyor 36 leading to the next thresher 8.
Fig.6 shows in elevation two successive main classifying stages. The intermediate product consisting of some stem and seme lamina leaf material enters the left-hand stage 24a at
201 where in falls into the paddle roller 203 of an impeller
202 (which may in fact be the impeller 102A of Fig.5) . The product is thus ejected into the interior of an enclosure defined by a lower casing 205 and an upper casing 206. Air is drawn upwards within the upper casing 206 by a fan and an air product separator assemble 207 of essentially the same construction as that shown at 107 in Fig.5. However, the returning air from the fan is directed by a conduit 208 into a plenum chanber 209 formed with a series of parallel outlets 210 beneath an inclined conveyor 211 having a slatted conveyor belt 212 through which air can pass from the outlets 210. This air then passing through the material which falls onto the belt and can carry away light particles which were trapped by heavier particles.
The speed of airflow upwards through the belt 212 and the interior of the casing 206 is adjusted to be sufficient to carry substantially all of the free lamina and those portions of stem which carry appreciable areas of lamina material. The portions of stem which carry no or little lamina, however, remain on the belt 212 and drop off onto the conveyor 52.
Tb maintain relatively constant air flow speeds across the interior of the casing 206, it is found preferable to include one or possibly two internal baffles 214. The baffle(s) is (are) located in the interior of the casing to provide a uniform gas flow across the width of the interior of the
90/14020 _8_
casing.
The product which is entrained in the upward air flow within the casing 206 is deposited by the asseaiibly 207 through its airlock-forming outlet paddle roller 221 into the inlet 301 of the next classifying stage 24B. This is of identical construction to the stage 24A being built up from similar modules 205 and 206. The output paddle wheel 321 of the second stage delivers lamina material to the required specification onto the transverse conveyor 16. The conveyor 311 of the second stage delivers product having a high stem content onto the conveyor 52 and thence to the elevating conveyor 36 which delivers it into the next thresher to be re-threshed.