EP0471874A1 - Printing and inking unit for several printing methods - Google Patents
Printing and inking unit for several printing methods Download PDFInfo
- Publication number
- EP0471874A1 EP0471874A1 EP90116134A EP90116134A EP0471874A1 EP 0471874 A1 EP0471874 A1 EP 0471874A1 EP 90116134 A EP90116134 A EP 90116134A EP 90116134 A EP90116134 A EP 90116134A EP 0471874 A1 EP0471874 A1 EP 0471874A1
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- EP
- European Patent Office
- Prior art keywords
- printing
- roller
- inking unit
- quick
- bearings
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F11/00—Rotary presses or machines having forme cylinders carrying a plurality of printing surfaces, or for performing letterpress, lithographic, or intaglio processes selectively or in combination
Definitions
- the object of the invention is a printing and inking unit for use in label and packaging printing machines, which, by exchanging individual components and assemblies, allows the printing and inking unit to be quickly adapted to different printing, painting and application processes.
- a variety of label and packaging printing machines are known which are provided with a plurality of printing and processing units of the same or different printing and processing methods. However, such machines are tied to the printing units once selected and the processes specific to these printing units.
- the use of different printing processes is determined by a variety of criteria, which are based on the one hand on the pictorial structure of the printing area and the required quality of the print, but on the other hand on the printability of different materials and their properties, e.g. rough and smooth paper, plastic foils etc. result.
- Other criteria are the image elements such as line, font, solid areas, grid areas, autotypes and, accordingly, the resolution, namely line, point, grid and tonal value, as well as the color coverage criteria determining the layer thickness on smooth or rough surfaces and the color density.
- the printing processes mainly used in label and packaging printing such as letterpress printing, letterpress printing with a shortened inking unit, flexographic printing and painting and application processes are only incompletely suitable for fulfilling all the demands made. This results from the printing and process properties shown in the attached functional comparisons.
- the use of various printing processes is also determined by aspects of cost-effectiveness, namely the amount of investment, the running costs such as printing materials, waste, colors, printing forms, energy consumption, operating personnel, space requirements and infrastructure of the respective printing company.
- Another economic aspect of the selection of the respective printing process is determined by the order structure and the size of the respective printing order and its repeatability, with the changeover times of the printing machine playing an important economic role in the case of small and complex orders.
- Label and packaging printing machines with combined and combinable printing processes are known. It is still largely assumed that the letterpress process has the greatest suitability and the broadest range of uses for the economical production of quality products with the requirement for the highest print quality, the printing of the finest car types, lines and line / area motifs with high color density, while the flexographic printing process, on the other hand, is particularly suitable for high working speeds, the use of special ink types such as fluorescent and metallized inks and for a wide range of products in the medium quality range.
- the object of the invention is to find a printing and application unit for use in label and packaging printing presses which, through the rapid exchange of components and assemblies, the use of different printing and processing methods - when using multiple printing units, the sequence of different printing methods is also changed - allowed.
- the solution to the task consists of a printing and application unit for letterpress printing, letterpress printing with a shortened inking unit, flexographic printing and painting and order printing, which consists of a fixed, removable counter-pressure cylinder, a printing or application cylinder with quick-release fastenings in semi-bearings and the respective printing process , complete with quick-release fastenings in components and assemblies that can be stored in semi-bearings as well as attachable paint trays for low-viscosity paints, varnishes and adhesives etc. or paint boxes for pasty paints.
- the bearings for the printing cylinder or the application cylinder of the application mechanism are preferably slidably arranged in bearing arms provided with a bearing slot and pivotable to the impression cylinder and the application, metering or anilox roller, in order to be able to use printing cylinders of different diameters for printing different formats.
- bearings and quick-release fasteners are also advantageous to arrange the bearings and quick-release fasteners in the same opening direction, preferably in the horizontal direction.
- the book printing unit shown in Fig. 1 consists of a fixed, hard-elastic rubber impression cylinder 1, an impression cylinder 1 and the applicator roller 3 swiveling impression cylinder 2, the forming rollers 4, 5, 6 and 7, 8, an anilox roller 9, an ink fountain 10 and a doctor blade arrangement also designed as an assembly.
- the book printing unit shown in Fig. 2 with a shortened inking unit consists of a hard, metal-proof impression cylinder 12, a swiveling printing cylinder 13 with a flexo plate and a metering roller 14.
- the inking unit consists of an ink tray 15, an immersion roller 16, a doctor blade arrangement 17 designed as an assembly and one rubber distributor roller 18, which also performs a dirt trap function by incorporating dust particles into the paint.
- the flexographic printing unit shown in FIG. 3 consists of a hard metallic impression cylinder 19, a printing cylinder with flexo plate 20, a ceramic or molten anilox roller 21.
- the inking unit consists of an ink pan 22 with an immersion roller 23 and a doctor blade arrangement 24.
- the coating and application unit shown in FIG. 4 consists of an impression cylinder 25, an application roller 26 designed specifically for the job as an anilox or film roller, a molten anilox roller 27, an ink tray 28 and an immersion roller 29.
- smaller printing cylinders can be used for printing shorter formats without the other roller arrangements having to be adapted to this, since the printing cylinder can be fed to the adjacent rollers.
- the printer is able to carry out any type of label printing job by having a plurality of printing units arranged one above the other, depending on the particular circumstances of the printing job, namely the substrate, the picture elements, the requirements for resolution and the color coverage, also with regard to the adapts appropriate order of the production printing.
- Instructions for the order-specific processes and the rollers to be used, other arrangements and the colors can be found in the appendices 5 - 7 attached.
- the printer can also print small orders economically, since it requires short changeover times.
Abstract
Description
Die Erfindung hat ein Druck- und Farbwerk zur Verwendung in Etiketten- und Verpackungsdruckmaschinen zum Gegenstand, das durch den Austausch einzelner Bauteile und Baugruppen die schnelle Anpassung des Druck- und Farbwerkes an verschiedene Druck-, Lackier- und Auftragsverfahren gestattet.The object of the invention is a printing and inking unit for use in label and packaging printing machines, which, by exchanging individual components and assemblies, allows the printing and inking unit to be quickly adapted to different printing, painting and application processes.
Es sind vielfältig Etiketten- und Verpackungsdruckmaschinen bekannt, die mit mehreren Druck-und Bearbeitungswerken gleicher oder verschiedener Druck- und Bearbeitungsverfahren versehen sind. Derartige Maschinen sind jedoch an die einmal gewählten Druckwerke und die mit diesen Druckwerken spezifischen Verfahren gebunden.A variety of label and packaging printing machines are known which are provided with a plurality of printing and processing units of the same or different printing and processing methods. However, such machines are tied to the printing units once selected and the processes specific to these printing units.
Der Einsatz verschiedener Druckverfahren wird durch eine Vielzahl von Kriterien bestimmt, die sich einerseits aus dem bildmäßigen Aufbau der Druckfläche und der geforderten Qualität des Druckes, andererseits aber aus der Bedruckbarkeit verschiedenartiger Materialien und deren Eigenschaften, z.B. rauhem und glattem Papier, Kunststoff-Folien etc. ergeben. Weitere Kriterien sind die Bildelemente wie Strich, Schrift, Volltonflächen, Rasterflächen, Autotypien und dementsprechend die Auflösung, nämlich Linie, Punkt, Raster und Tonwert sowie die die Farbdeckung bestimmenden Kriterien der Schichtdicke auf glatten oder rauhen Oberflächen und die Farbdichte.The use of different printing processes is determined by a variety of criteria, which are based on the one hand on the pictorial structure of the printing area and the required quality of the print, but on the other hand on the printability of different materials and their properties, e.g. rough and smooth paper, plastic foils etc. result. Other criteria are the image elements such as line, font, solid areas, grid areas, autotypes and, accordingly, the resolution, namely line, point, grid and tonal value, as well as the color coverage criteria determining the layer thickness on smooth or rough surfaces and the color density.
Je nach der gestellten Aufgabe eignen sich die hauptsächlich im Etiketten- und Verpackungsdruck verwendeten Druckverfahren wie Buchdruck, Buchdruck mit verkürztem Farbwerk, Flexodruck und Lackier- und Auftragsverfahren nur unvollkommen zur Erfüllung aller gestellten Forderungen. Dies ergibt sich aus den in den beigefügten Funktionsvergleichen dargestellten drucktechnischen und verfahrenstechnischen Eigenschaften.Depending on the task at hand, the printing processes mainly used in label and packaging printing such as letterpress printing, letterpress printing with a shortened inking unit, flexographic printing and painting and application processes are only incompletely suitable for fulfilling all the demands made. This results from the printing and process properties shown in the attached functional comparisons.
Die Verwendung verschiedener Druckverfahren wird ferner durch Aspekte der Wirtschaftlichkeit bestimmt, nämlich Investitionshöhe, die laufenden Kosten wie Bedruckstoffe, Makulaturanfall, Farben, Druckformen, Energieverbrauch, Bedienungspersonalaufwand, Platzbedarf und Infrastruktur der jeweiligen Druckerei. Ein weiterer wirtschaftlicher Aspekt der Auswahl des oder der jeweiligen Druckverfahren wird durch die Auftragsstruktur und die Größe des jeweiligen Druckauftrages und dessen Wiederholbarkeit bestimmt, wobei bei kleinen und komplexen Aufträgen die Umrüstzeiten der Druckmaschine eine wesentliche wirtschaftliche Rolle spielen.The use of various printing processes is also determined by aspects of cost-effectiveness, namely the amount of investment, the running costs such as printing materials, waste, colors, printing forms, energy consumption, operating personnel, space requirements and infrastructure of the respective printing company. Another economic aspect of the selection of the respective printing process is determined by the order structure and the size of the respective printing order and its repeatability, with the changeover times of the printing machine playing an important economic role in the case of small and complex orders.
Es sind Etiketten- und Verpackungsdruckmaschinen mit kombinierten und kombinierbaren Druckverfahren bekannt. Dabei wird nach wie vor im wesentlichen davon ausgegangen, daß das Buchdruckverfahren die größte Eignung und das breiteste Einsatzspektrum zur wirtschaftlichen Fertigung von Qualitätsprodukten mit der Forderung nach höchster Druckqualität, das Drucken feinster Autotypien, Linien sowie Strich-/Flächenmotive mit hoher Farbdichte besitzt, während sich das Flexodruckverfahren andererseits besonders für hohe Arbeitsgeschwindigkeiten, den Einsatz spezieller Farbtypen wie Fluoreszenz- und metallisierte Farben und für eine breite Produktpalette im mittleren Qualitätsbereich eignet.Label and packaging printing machines with combined and combinable printing processes are known. It is still largely assumed that the letterpress process has the greatest suitability and the broadest range of uses for the economical production of quality products with the requirement for the highest print quality, the printing of the finest car types, lines and line / area motifs with high color density, while the flexographic printing process, on the other hand, is particularly suitable for high working speeds, the use of special ink types such as fluorescent and metallized inks and for a wide range of products in the medium quality range.
Der Wechsel der Druckverfahren mit Rücksicht auf die verschiedenartigen Anforderungen des Produktes setzt bei den bekannten Druckmaschinen regelmäßig den nur vom Hersteller druchführbaren Austausch von Druck- und Farbwerken voraus, was naturgemäß sehr unwirtschaftlich ist.The change of the printing process with regard to the different requirements of the product in the known printing machines regularly requires the replacement of printing and inking units which can only be carried out by the manufacturer, which is naturally very uneconomical.
Aufgabe der Erfindung ist es, ein Druck- und Auftragswerk zur Verwendung in Etiketten- und Verpackungsdruckmaschinen zu finden, das durch den schnellen Austausch von Bauteilen und Baugruppen die Verwendung verschiedener Druck- und Bearbeitungsverfahren - bei der Verwendung mehrerer Druckwerke auch den Wechsel der Reihenfolge verschiedener Druckverfahren - erlaubt.The object of the invention is to find a printing and application unit for use in label and packaging printing presses which, through the rapid exchange of components and assemblies, the use of different printing and processing methods - when using multiple printing units, the sequence of different printing methods is also changed - allowed.
Die Lösng der Aufgabe besteht in einem Druck- und Auftragswerk für Buchdruck, Buchdruck mit verkürztem Farbwerk, Flexodruck und Lakkier-und Auftragsdruck, das aus einem feststehenden, ausbaubaren Gegendruckzylinder, einem mit Schnellverschlüssen in Halblagern gelagerten Druck- bzw. Auftragzylinder sowie dem jeweiligen Druckverfahren eigenen, komplett mit Schnellverschlüssen in Halblagern lagerbaren Bauteilen und Baugruppen sowie einhängbaren Farbwannnen für dünnflüssige Farben, Lacke und Klebstoffe etc. bzw. Farbkästen für pastöse Farben besteht.The solution to the task consists of a printing and application unit for letterpress printing, letterpress printing with a shortened inking unit, flexographic printing and painting and order printing, which consists of a fixed, removable counter-pressure cylinder, a printing or application cylinder with quick-release fastenings in semi-bearings and the respective printing process , complete with quick-release fastenings in components and assemblies that can be stored in semi-bearings as well as attachable paint trays for low-viscosity paints, varnishes and adhesives etc. or paint boxes for pasty paints.
Die Lager für den Druckzylinder bzw. des Auftragzylinders des Auftragwerkes sind vorzugsweise in zum Gegendruckzylinder und der Auftrag-, Dosier- oder Rasterwalze schwenkbaren, mit einem Lagerschlitz versehenen Lagerarmen verschiebbar angeordnet, um für den Druck wechselnder Formate Druckzylinder unterschiedlichen Durchmessers verwenden zu können.The bearings for the printing cylinder or the application cylinder of the application mechanism are preferably slidably arranged in bearing arms provided with a bearing slot and pivotable to the impression cylinder and the application, metering or anilox roller, in order to be able to use printing cylinders of different diameters for printing different formats.
Es ist ferner vorteilhaft, die Lager und Schnellverschlüsse in gleicher Öffnungsrichtung, vorzugsweise in horizontaler Richtung, anzuordnen.It is also advantageous to arrange the bearings and quick-release fasteners in the same opening direction, preferably in the horizontal direction.
Es ist ferner von Vorteil, die Bahnführungsvorrichtungen zwischen mehreren Druckwerken vertikal anzuordnen, um einen ungehinderten seitlichen Zugang zum Druckwerk zu gewährleisten.It is also advantageous to arrange the web guiding devices vertically between several printing units in order to ensure unimpeded lateral access to the printing unit.
Zur weiteren Erläuterung der Erfindung wird auf die in den beigefügten Zeichnungen dargelegten Ausführungsbeispiele verwiesen.To further explain the invention, reference is made to the exemplary embodiments illustrated in the accompanying drawings.
Es zeigen
- Fig. 1 eine schematische Darstellung eines Buchdruckwerkes,
- Fig. 2 eine schematische Darstellung eines Buchdruckwerkes mit verkürztem Farbwerk,
- Fig. 3 eine schematische Darstellung eines Flexodruckwerkes und
- Fig. 4 eine schematische Darstellung eines Lakkierwerkes.
- 1 is a schematic representation of a book printing unit,
- 2 shows a schematic illustration of a letterpress printing unit with a shortened inking unit,
- Fig. 3 is a schematic representation of a flexographic printing unit and
- Fig. 4 is a schematic representation of a painting plant.
Das in Fig. 1 dargestellte Buchdruckwerk besteht aus einem fest gelagerten, hartelastischen Gummi-Gegendruckzylinder 1, einem dem Gegendruckzylinder 1 und der Auftragwalze 3 zuschwenkbaren Druckzylinder 2, den als Baugruppen ausgebildeten Verreiberwalzen 4, 5, 6 und 7, 8, einer Rasterwalze 9, einem Farbkasten 10 und einer ebenfalls als Baugruppe ausgebildeten Rakelanordnung. Das in Fig. 2 dargestellte Buchdruckwerk mit verkürztem Farbwerk besteht aus einem harten, metallsichen Gegendruckzylinder 12, einem zuschwenkbaren Druckzylinder 13 mit Flexoplatte und einer Dosierwalze 14. Das Farbwerk besteht aus einer Farbwanne 15, einer Tauchwalze 16, einer als Baugruppe ausgebildeten Rakelanordnung 17 und einer aus Gummi bestehenden Verreiberwalze 18, die auch Schmutzfänger-Funktion ausübt, indem sie Staubteilchen in die Farbe einarbeitet.The book printing unit shown in Fig. 1 consists of a fixed, hard-elastic
Das in Fig. 3 dargestellte Flexodruckwerk besteht aus einem harten metallischen Gegendruckzylinder 19, einem Druckzylinder mit Flexoplatte 20, einer keramischen oder moletierten Rasterwalze 21. Das Farbwerk besteht aus einer Farbwanne 22 mit Tauchwalze 23 und einer Rakelanordnung 24.The flexographic printing unit shown in FIG. 3 consists of a hard
Das in Fig. 4 dargestellte Lackier- und Auftragswerk besteht aus einem Gegendruckzylinder 25, einer auftragsspezifisch als Raster- oder Filmwalze ausgebildeten Auftragwalze 26, einer moletierten Rasterwalze 27, einer Farbwanne 28 und einer Tauchwalze 29.The coating and application unit shown in FIG. 4 consists of an
Bei den in Fig. 1 - 3 dargestellten Druckwerken können kleinere Druckzylinder zum Drucken kürzerer Formate verwendet werden, ohne daß die anderen Walzenanordnungen dem angepaßt werden müssen, da der Druckzylinder den benachbarten Walzen zugestellt werden kann.In the printing units shown in FIGS. 1-3, smaller printing cylinders can be used for printing shorter formats without the other roller arrangements having to be adapted to this, since the printing cylinder can be fed to the adjacent rollers.
Bei der in Fig. 4 dargestellten Ausbildung des Druckwerkes als Auftrags- oder Lackierwerk bedarf es keiner Formatanpassung.In the embodiment of the printing unit shown in FIG. 4 as an application or coating unit, no format adjustment is required.
Mit dem erfinderungsgemäßen Druckwerk ist der Drucker in der Lage, jede Art von Etikettendruck-Auftrag auszuführen, indem er mehrere, übereinander angeordnete Druckwerke den jeweiligen Gegebenheiten des Druckauftrages, nämlich dem Bedruckstoff, den Bildelementen, den Anforderungen an die Auflösung und die Farbdekkung auch hinsichtlich der zweckmäßigen Reihenfolge des Fortdruckes anpaßt. Hinweise für die auftragsspezifisch zu wählenden Verfahren und der zu verwendenden Walzen, sonstigen Anordnungen und der Farben ergeben sich aus den beigefügten Anlagen 5 - 7.With the printing unit according to the invention, the printer is able to carry out any type of label printing job by having a plurality of printing units arranged one above the other, depending on the particular circumstances of the printing job, namely the substrate, the picture elements, the requirements for resolution and the color coverage, also with regard to the adapts appropriate order of the production printing. Instructions for the order-specific processes and the rollers to be used, other arrangements and the colors can be found in the appendices 5 - 7 attached.
Da die Umstellung eines oder mehrerer Druckwerke durch den Ausbau von einzelnen Bauteilen und Baugruppen mit Rücksicht auf die zweckmäßge Lagerung in Halblagern mit Schnellverschlüssen nur kurze Zeit in Anspruch nimmt, kann der Drukker auch kleine Aufträge wirtschaftlich drucken, da er kurze Umrüstzeiten benötigt.Since the conversion of one or more printing units takes only a short time due to the expansion of individual components and assemblies with due regard to the appropriate storage in semi-bearings with quick-release fasteners, the printer can also print small orders economically, since it requires short changeover times.
Claims (6)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP90116134A EP0471874A1 (en) | 1990-08-23 | 1990-08-23 | Printing and inking unit for several printing methods |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP90116134A EP0471874A1 (en) | 1990-08-23 | 1990-08-23 | Printing and inking unit for several printing methods |
Publications (1)
Publication Number | Publication Date |
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EP0471874A1 true EP0471874A1 (en) | 1992-02-26 |
Family
ID=8204362
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP90116134A Withdrawn EP0471874A1 (en) | 1990-08-23 | 1990-08-23 | Printing and inking unit for several printing methods |
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EP (1) | EP0471874A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0737570A2 (en) * | 1995-04-10 | 1996-10-16 | Heidelberger Druckmaschinen Aktiengesellschaft | Printing machine comprising a plurality of printing units |
EP1184170A2 (en) * | 2000-08-30 | 2002-03-06 | MAN Roland Druckmaschinen AG | Device for coating printing ink onto a printing support |
WO2009000499A2 (en) | 2007-06-27 | 2008-12-31 | Hauni Maschinenbau Ag | Printing group for a machine used in the tobacco processing industry |
EP2006099A3 (en) * | 2007-06-04 | 2012-02-29 | Gallus Ferd. Rüesch AG | Printing press |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2221188B1 (en) * | 1972-04-29 | 1973-09-20 | Hueck & Co | Printing unit |
FR2343599A1 (en) * | 1976-03-10 | 1977-10-07 | Windmoeller & Hoelscher | PRINTING MACHINE ALLOWING TO GO FROM HELIO PRINTING TO FLEXOGRAPHIC PRINTING AND VERSATILE |
-
1990
- 1990-08-23 EP EP90116134A patent/EP0471874A1/en not_active Withdrawn
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2221188B1 (en) * | 1972-04-29 | 1973-09-20 | Hueck & Co | Printing unit |
FR2343599A1 (en) * | 1976-03-10 | 1977-10-07 | Windmoeller & Hoelscher | PRINTING MACHINE ALLOWING TO GO FROM HELIO PRINTING TO FLEXOGRAPHIC PRINTING AND VERSATILE |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0737570A2 (en) * | 1995-04-10 | 1996-10-16 | Heidelberger Druckmaschinen Aktiengesellschaft | Printing machine comprising a plurality of printing units |
EP0737570A3 (en) * | 1995-04-10 | 1997-03-19 | Heidelberger Druckmasch Ag | Printing machine comprising a plurality of printing units |
US6019046A (en) * | 1995-04-10 | 2000-02-01 | Rodi; Anton | Printing press with replaceable units allowing for different methods of printing |
EP1184170A2 (en) * | 2000-08-30 | 2002-03-06 | MAN Roland Druckmaschinen AG | Device for coating printing ink onto a printing support |
EP1184170A3 (en) * | 2000-08-30 | 2003-01-29 | MAN Roland Druckmaschinen AG | Device for coating printing ink onto a printing support |
EP2006099A3 (en) * | 2007-06-04 | 2012-02-29 | Gallus Ferd. Rüesch AG | Printing press |
CN101318398B (en) * | 2007-06-04 | 2013-04-24 | 加卢斯费迪南德吕施股份公司 | Printing press |
WO2009000499A2 (en) | 2007-06-27 | 2008-12-31 | Hauni Maschinenbau Ag | Printing group for a machine used in the tobacco processing industry |
EP2178703A2 (en) | 2007-06-27 | 2010-04-28 | Hauni Maschinenbau AG | Printing group for a machine used in the tobacco processing industry |
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