EP0445973B1 - Elektrischer Verbinder mit schleifendem Kontakt - Google Patents

Elektrischer Verbinder mit schleifendem Kontakt Download PDF

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Publication number
EP0445973B1
EP0445973B1 EP91301677A EP91301677A EP0445973B1 EP 0445973 B1 EP0445973 B1 EP 0445973B1 EP 91301677 A EP91301677 A EP 91301677A EP 91301677 A EP91301677 A EP 91301677A EP 0445973 B1 EP0445973 B1 EP 0445973B1
Authority
EP
European Patent Office
Prior art keywords
contact member
connector block
abutment portion
conductor cable
cover member
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP91301677A
Other languages
English (en)
French (fr)
Other versions
EP0445973A1 (de
Inventor
Rene Mosquera
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Molex LLC
Original Assignee
Molex LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Molex LLC filed Critical Molex LLC
Publication of EP0445973A1 publication Critical patent/EP0445973A1/de
Application granted granted Critical
Publication of EP0445973B1 publication Critical patent/EP0445973B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70—Coupling devices
    • H01R12/77—Coupling devices for flexible printed circuits, flat or ribbon cables or like structures
    • H01R12/771—Details
    • H01R12/772—Strain relieving means
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70—Coupling devices
    • H01R12/77—Coupling devices for flexible printed circuits, flat or ribbon cables or like structures
    • H01R12/778—Coupling parts carrying sockets, clips or analogous counter-contacts
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70—Coupling devices
    • H01R12/82—Coupling devices connected with low or zero insertion force

Definitions

  • This invention generally relates to electrical connectors and, particularly, to an electrical connector which effects wiping engagement between a contact member and a conductor cable, with cable strain relief and zero insertion force features.
  • Sliding constructions usually effect a sliding action between the cover member and the connector block generally parallel to or oblique to the wiping action of the contact surfaces and, consequently, the wiping forces are not considerable in a direction normal to the surfaces. For instance, in some applications, not only is it desirable to remove contaminants by the wiping action, but a substantially gas-tight connection is desired, and such connectors cannot provide sufficient normal forces to effect that tight of a connection.
  • This invention is directed to solving these problems by providing an electrical connector which effects a wiping action between a contact and the cable with high normal contact forces, while providing strain relief for the cable and zero insertion force for inserting the cable into proper position in the connector.
  • An object, therefore, of the invention is to provide a new and improved electrical connector providing contact wiping action, cable strain relief and zero insertion force features.
  • a connector block has an anvil surface against which a conductor cable is positionable. At least one resilient electrical contact member is fixed to the connector block and has an abutment portion for engaging the conductor cable opposite the anvil surface. The contact member terminates in a free end extending angularly away from the abutment portion and the anvil surface.
  • a cover member has an inner contact engaging surface thereon. The cover member and connector block include means for affixing the cover member to the connector block in a direction of movement transverse to the anvil surface.
  • the inner surface of the cover member engages the free end of the contact member to drive the abutment portion of the contact member into engagement with the conductor cable which, in turn, drives the conductor cable into engagement with the anvil surface of the connector block.
  • the abutment portion of the contact member is caused to wipe the conductor cable due to the angular orientation of the free end of the contact member.
  • the free end of the contact member extends at an acute angle to the direction of movement of the cover member to provide high contact engaging and wiping forces.
  • the abutment portion of the contact member is formed by a reverse bend in the contact member, with the free end extending angularly away from one side of the abutment portion and an intermediate spring portion of the contact member extending away from an opposite side of the abutment portion.
  • the inner contact engaging surface on the cover member includes stop means to prevent a distal end portion of the free end of the contact member from moving transverse to the direction of movement of the cover member when affixed to the connector block.
  • the connector includes strained relief means in the form of a recess in one of the connector block and cover member and a detent on the other of the connector block and cover member for bending the conductor cable into the recess, again as a function of affixing the cover member to the connector block and without in any way enlarging the compact size of the connector construction.
  • the means for affixing the cover member to the connector block include means for positioning and retaining the cover member in a first position with the abutment portion of the contact member spaced from the anvil surface of the connector block. This allows insertion of the conductor cable with zero insertion force. In a second position, the abutment portion of the contact member is driven into engagement with the conductor cable, thereby avoiding any extraneous special tools or extensions of the contact member itselt.
  • an electrical connector is shown to have a generally flat profile for terminating a flexible flat conductor cable which carries a multiplicity of individual conductors aligned in parallel, such as is often used to provide connections to printed circuit boards or the like.
  • the connector includes a cover member 12 and a connector block 14 defining a narrow slot or opening 16 therebetween for receiving the terminating end of a flat conductor cable.
  • a standard "G" latch, generally designated 18, is formed integrally with block 14 (as better seen in Figs. 4 and 5) for mating with a complementary male connector.
  • connector block 14 and cover member 12 have a two-step locking means, generally designated 20, on each opposite side thereof.
  • Each locking means 20 includes a pair of camming/locking tabs 22 projecting outwardly from the respective side of cover 12.
  • Connector block 14 has pairs of complementarily shaped interior recesses 24 on the inside thereof for receiving one or both of locking tabs 22. It can be seen that the inner (upper as viewed in the drawings) edges of locking tabs 22 are angled or chamfered to provide a camming action to spread the walls of connector block 14 so that the tabs can snap into recesses 24.
  • the connector block and the cover member both are molded integrally of plastic material.
  • Figure 1 With the structure described immediately above, it can be seen in Figure 1 that the first (upper as viewed in the drawings) locking tabs 22 on opposite sides of cover 12 have been snapped into the first (or lower) recesses in connector block 14. This defines a loading position of the cover relative to the connector block to allow a flat cable to be inserted into opening 16 with zero insertion force, as described further hereinafter.
  • cover 12 is moved in the direction of arrow "A" toward or relative to connector block 14 until both locking tabs 22 on opposite sides of the cover lock into recesses 24 to define a locked position for the cover and connector block wherein termination is made to the conductors of the flat cable and strain relief is provided on the cable, as described in greater detail hereinafter.
  • Figures 1 and 2 show a plurality of strain relief detents 26 which extend into or across opening 16 into which the cable is inserted.
  • Figure 3 simply shows the mating end of electrical connector 10, opposite the insertion end of Figures 1 and 2, to show a row or series of openings 28 for receiving male contacts of a complementary male connector.
  • connector 10 illustrated and described herein comprises a female connector, but it should be understood that the novel features of the invention equally are applicable and useful for the mating male connector. The difference simply would be in the construction of the mating ends of the contacts, as described hereinafter.
  • FIG. 4 shows connector block 14 and cover 12 in their relative loading positions corresponding to Figure 1
  • Figure 5 shows the connector block and cover in their relative locking positions corresponding to Figure 2.
  • Connector block 14 has an anvil surface 30 against which a conductor cable 32, such as a multi-conductor flat cable, is positionable.
  • Cover 12 has inner contact engaging surface means 34a and 34b on the inside thereof.
  • a resilient electrical contact member, generally designated 36 is fixed to or within connector block 14.
  • a plurality of electrical contacts 36 are provided, one for each opening or receptacle 28 (Fig. 3) for mating with a complementary male contact plug of a mating male connector.
  • opposed spring beams 38 are provided immediately inside the respective opening 28 and between which the respective male contact plug is inserted.
  • the entire contact member is a stamped and formed structure.
  • Each contact member 36 is fixed to the connector block by means of engagement with opposite sides of an internal boss 40 of the connector block.
  • the contact is inserted or assembled into the connector block from the right as viewed in the drawings, i.e. in the direction of arrow "B" in Figure 4, until a stop 42 on the contact engages the right-hand side of boss 40.
  • a flexible spring tongue 44 which was biased inwardly by boss 40, snaps into a recess 46 against the opposite side of the boss. Therefore, the contact is rigidly fixed within the connector block against movement in either longitudinal direction, and the contact, at its mating end, substantially conforms to the size and shape of an interior bore 48 of the connector block to prevent any lateral movement.
  • each contact 36 opposite mating end 38, is formed as a leaf spring-type structure. Specifically, the contact terminates in a free end 50 which has a curved distal end portion 52. Free end 50 extends angularly away from one side of an abutment portion 54 which is formed by a reverse bend in the contact. An intermediate spring portion 56 extends angularly away from the opposite side of abutment portion or reverse bend 54. Therefore, it can be seen that abutment portion 54 is in juxtaposition with anvil surface 30 on the inside of connector block 14, and distal portion 52 of free end 50 is in juxtaposition with engaging surface means 34a,34b on the inside of cover 12.
  • abutment portion 54 is spaced away from anvil surface 30 whereby conductor cable 32 can be inserted therebetween, through opening 16, with zero insertion force.
  • a visual inspection window, generally designated 57, is provided in cover 12 to make sure that flat conductor 32 is in proper registration with abutment portion 54 of contact 36.
  • contact engaging surface 34a biases the distal end portion toward the connector block transverse or perpendicular to anvil surface 30, and contact engaging surface 34b forms a stop means to prevent lateral movement of the distal end portion, i.e. longitudinally of the contact member or toward the right in the drawings.
  • abutment portion 54 With the very tip of the contact thereby constrained against movement, abutment portion 54 not only is driven against conductor cable 22 and, in turn, the conductor cable against anvil surface 30, but the abutment portion is caused to slide inwardly or to the left in the drawings effecting a wiping action against the conductor to remove any contaminants between the conductive engaging surfaces.
  • the contact "wipe" is generally indicated by the distance represented by arrows "C".
  • a stiffening rib 59 is molded integral with the connector block. The rib engages free end 50 of the contact 36 and prevents the free end from bending. Closing forces from cover member 12 are directed linearly along the free end of the contact, literally driving abutment portion 54 against the conductor cable with considerable force.
  • the configuration of contact 36 not only effects a wiping action on the conductor cable, but a high spring force is applied to the cable to maintain a gas-tight connection between the contact and the conductor.
  • the high force is effected by a combination of the acute angle of free end 50, and the opposing spring force of intermediate portion 56 of the contact configuration, in combination with the normal forces applied by the cover.
  • free end 50 of the contact extends at an acute angle to the direction of movement of cover 12, i.e. movement perpendicular to anvil surface 30 and the conductor cable itself. It can be seen in Figure 5 that the free end actually remains straight and at an angle in the locked condition of the connector, thereby maintaining a strong bias against the conductor.
  • intermediate spring portion 56 of the contact on the opposite side of conductor abutment portion 54, continuously opposes the movement to provide a reaction force driving the abutment portion against the conductor cable. This can be seen by comparing Figure 4 with Figure 5 wherein it can be seen that intermediate portion 56 is bent considerably in the locked condition of the connector, thereby maintaining a tight connection between abutment portion 54 and the conductor cable.
  • Detents 26 described briefly in relation to Figures 1 and 2 also are shown in Figures 4 and 5 in alignment with recesses 60 in connector block 14, i.e. in line with the direction of locking movement of the cover relative to the connector block.
  • detents 26 force the conductor cable into recesses 60 and actually form bends in the cable.
  • a strain relief thereby is provided to prevent the cable from being pulled rearwardly outwardly of the locked connector.
  • the inside mating contours of connector block 14 and cover 12 are such as to provide an irregular path, as indicated generally at 62 in Figure 5, to further provide a strain relief function.
  • conductor cable 32 is stripped of its insulating cladding or coating somewhere between strain relief detents 26 and abutment portion 54 of contact 36 so that the abutment portion engages a bare conductor and the strain relief detents engage the plastic cladded cable.

Landscapes

  • Coupling Device And Connection With Printed Circuit (AREA)
  • Multi-Conductor Connections (AREA)

Claims (9)

  1. Elektrischer Verbinder (10) mit Nulleinsteckkraft zur Herstellung einer Verbindung mit einem Leiterkabel (32), bestehend aus
       einem Verbinderblock (14) mit einer Amboßfläche (30), gegen die ein Leiterkabel positionierbar ist,
       zumindest einem am Verbinderblock festgelegten federnden elektrischen Kontaktglied (36) mit einem freien Ende (50) und einem mit dem Leiterkabel (32) gegenüber der Amboßfläche (30) in Eingriff bringbaren Anlagebereich (54), wobei das freie Ende (50) des Kontaktglieds winklig zum Anlagebereich (54) und zur Amboßfläche (30) verläuft, und
       einem auf dem Verbinderblock (14) in einer im allgemeinen zur Amboßfläche (30) senkrechten Bewegungsrichtung positionierbaren Deckelteil (12), wobei das Deckelteil Kontakteingriffsflächenmittel (34a) mit einem Anschlag (34b) umfaßt, die einen äußeren Endbereich (52) des freien Endes (50) an einer Bewegung quer zur Bewegungsrichtung des Deckelteils hindern, und die Eingriffsmittel (34a,34b) mit dem freien Ende (50) des Kontaktgliedes (36) in Eingriff bringbar sind, um den Anlagebereich (54) des Kontaktgliedes in Eingriff mit dem Leiterkabel (32) und das Leiterkabel seinerseits in Eingriff mit der Amboßfläche (30) zu drücken, wobei dann der Anlagebereich (54) zum Wischen (C) des Leiterkabels (32) in einer zur Amboßfläche parallelen Grundrichtung aufgrund der Winkelausrichtung des freien Endes (50) des Kontaktgliedes (36) gebracht wird.
  2. Elektrischer Verbinder nach Anspruch 1, bei dem das freie Ende (50) des Kontaktgliedes (36) in einem spitzen Winkel zur Bewegungsrichtung des Deckelteils (12) verläuft.
  3. Elektrischer Verbinder nach Anspruch 1 oder Anspruch 2, bei dem der Anlagebereich (54) des Kontaktgliedes (36) eine Umbiegung im Kontaktglied (36) umfaßt, wobei das freie Ende (50) des Kontaktgliedes (36) winkelförmig von einer Seite des Anlagebereichs (54) ausgeht und ein Federzwischenbereich (56) des Kontaktgliedes (36) von der gegenüberliegenden Seite des Anlagebereichs (54) ausgeht.
  4. Elektrischer Verbinder nach einem beliebigen vorhergehenden Anspruch, bei dem der Verbinderblock (14) eine Versteifungsrippe (59) für einen Eingriff mit dem freien Ende (50) des Kontaktgliedes (36) besitzt, um das freie Ende an einer Biegung zu hindern.
  5. Elektrischer Verbinder nach Anspruch 1, bei dem das Deckelteil und der Verbinderblock eine Einrichtung zum Befestigen des Deckelteils am Verbinderblock in einer Bewegungsrichtung quer zur Amboßfläche umfassen, das Kontaktglied einen von einer Umbiegung im Kontaktglied gebildeten Anlagebereich für einen Eingriff mit dem Leiterkabel gegenüber der Amboßfläche besitzt und sich das freie Ende des Kontaktgliedes in einem spitzen Winkel zur Bewegungsrichtung des Deckelteils von einer Seite des Anlagebereichs hinwegerstreckt, während sich ein Federzwischenbereich des Kontaktgliedes von der gegenüberliegenden Seite des Anlagebereichs hinwegerstreckt.
  6. Elektrischer Verbinder nach einem beliebigen vorhergehenden Anspruch, mit einer komplementären Zugentlastungseinrichtung (62) zwischen dem Verbinderblock (14) und dem Deckelteil (12) für einen Wirkeingriff mit dem Leiterkabel (32) bei am Verbinderblock befestigtem Deckelteil.
  7. Elektrischer Verbinder nach Anspruch 6, bei dem die Zugentlastungseinrichtung (62) eine Ausnehmung (60) in einem der aus dem Verbinderblock und dem Deckelteil bestehenden Teile und einen Nocken (26) in dem anderen der aus dem Verbinderblock und dem Deckelteil bestehenden Teile zum Biegen des Leiterkabels in die Ausnehmung (60) hinein umfaßt.
  8. Elektrischer Verbinder nach einem beliebigen vorhergehenden Anspruch, bei dem die Einrichtung (20) zum Befestigen des Deckelteils (12) am Verbinderblock (14) Mittel (22,24) zum Positionieren und Halten des Deckelteils (12) in einer ersten Position mit von der Amboßfläche (30) beabstandetem Anlagebereich (54) des Kontaktgliedes (36) zur Ermöglichung eines Einsteckens des Leiterkabels (32) mit Nullkraft und in einer zweiten Position, in der der Anlagebereich (54) in Eingriff mit dem Leiterkabel (32) gedrückt ist, umfaßt.
  9. Elektrischer Verbinder nach einem beliebigen vorhergehenden Anspruch, mit einem Fenster für eine visuelle Inspektion in einem der vom Verbinderblock und Deckel gebildeten Teile und in einer Anordnung zur Sichtbarmachung des Leiterkabels in bezug auf den besagten Bereich des Kontaktgliedes.
EP91301677A 1990-03-01 1991-02-28 Elektrischer Verbinder mit schleifendem Kontakt Expired - Lifetime EP0445973B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US486682 1990-03-01
US07/486,682 US4975076A (en) 1990-03-01 1990-03-01 Contact wiping electrical connector

Publications (2)

Publication Number Publication Date
EP0445973A1 EP0445973A1 (de) 1991-09-11
EP0445973B1 true EP0445973B1 (de) 1995-08-30

Family

ID=23932849

Family Applications (1)

Application Number Title Priority Date Filing Date
EP91301677A Expired - Lifetime EP0445973B1 (de) 1990-03-01 1991-02-28 Elektrischer Verbinder mit schleifendem Kontakt

Country Status (5)

Country Link
US (1) US4975076A (de)
EP (1) EP0445973B1 (de)
JP (1) JPH0748390B2 (de)
DE (1) DE69112455T2 (de)
ES (1) ES2076464T3 (de)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10006112A1 (de) * 2000-02-11 2001-08-16 Draexlmaier Lisa Gmbh Verbinder für Folienleiter

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US5149280A (en) * 1991-10-09 1992-09-22 Molex Incorporated Wire holding device for discrete electrical wires
GB9208013D0 (en) * 1992-04-10 1992-05-27 Amp Holland Modular jack for flat flexible cable
GB2272583B (en) * 1992-11-12 1996-07-24 Thomas & Betts Corp Connector
US5378164A (en) * 1993-08-23 1995-01-03 Minnesota Mining And Manufacturing Company Tip for forcing contacts to wipe against each other
US5676570A (en) * 1996-03-15 1997-10-14 Minnesota Mining And Manufacturing Company "F" port interface connector
US6027363A (en) * 1998-04-22 2000-02-22 Molex Incorporated Electrical connector for flat flexible circuitry
EP1317029B1 (de) * 2001-11-29 2008-07-30 SMK Corporation Stecker
JP3435132B2 (ja) 2000-08-23 2003-08-11 Ｓｍｋ株式会社 プラグ
DE10125656A1 (de) * 2001-05-25 2002-11-28 Delphi Tech Inc Zugentlastungsvorrichtung
US6719581B2 (en) * 2002-07-25 2004-04-13 Nippon Dics Co., Ltd. Plug for speaker cables, and speaker terminal and speaker terminal system provided with them
JP3878902B2 (ja) * 2002-10-21 2007-02-07 日本圧着端子製造株式会社 電気コネクタ
DE10250934B4 (de) * 2002-10-31 2005-05-25 Fci Verbinder für Flex-Flachbandkabel
DE10250924A1 (de) * 2002-10-31 2004-05-19 Fci Inline-Klemmverbinder für Flex-Flachbandkabel
DE10262045B4 (de) * 2002-10-31 2005-06-02 Fci Verbinder für Flex-Flachbandkabel
US20070054544A1 (en) * 2005-09-07 2007-03-08 Toshihisa Hirata Holder for flat flexible circuitry
JP5029151B2 (ja) * 2007-06-06 2012-09-19 オムロン株式会社 コネクタ
JP6763896B2 (ja) * 2018-02-15 2020-09-30 株式会社オートネットワーク技術研究所 コネクタ
US11411342B2 (en) * 2020-06-24 2022-08-09 Te Connectivity Solutions Gmbh Connector for a flat flexible cable

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US3858160A (en) * 1973-03-05 1974-12-31 Gen Electric Appliance strain relief
US3989336A (en) * 1975-04-28 1976-11-02 Molex Incorporated Flexible circuit connector assembly
CA1072649A (en) * 1976-01-07 1980-02-26 Robert H. Frantz Insulated electrical connector housing
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US4413872A (en) * 1981-05-11 1983-11-08 Amp Incorporated Preloaded electrical connector
JPS58109090A (ja) * 1981-12-22 1983-06-29 蛇の目ミシン工業株式会社 ミシンの上糸染色装置
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US4705338A (en) * 1985-12-13 1987-11-10 E. I. Du Pont De Nemours And Company Zero insertion force connector
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10006112A1 (de) * 2000-02-11 2001-08-16 Draexlmaier Lisa Gmbh Verbinder für Folienleiter

Also Published As

Publication number Publication date
DE69112455T2 (de) 1996-04-18
EP0445973A1 (de) 1991-09-11
DE69112455D1 (de) 1995-10-05
JPH04218281A (ja) 1992-08-07
JPH0748390B2 (ja) 1995-05-24
ES2076464T3 (es) 1995-11-01
US4975076A (en) 1990-12-04

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